Wood Finishing Selection Guide - Kremlin Rexson Sames Worldwide

Transcription

Wood Finishing Selection Guide - Kremlin Rexson Sames Worldwide
Easy-To-Work-With™
Wood Finishing
Selection Guide
The World Leader In Wood Finishing Equipment
Introduction
The purpose of this guide is to bring a little science to the marvelous art of wood
finishing. We visited many of the best wood finishing shops and interviewed a number
of outstanding wood coating suppliers to develop this wood finishing guideline. In each
interview, we asked, “What is the best finishing equipment for your shop?”. This guide is
their response.
We are confident that if you follow the suggestions made in this guide you will likely see
an increase in your finish quality and a reduction in your finishing costs. We hope you
enjoy reading this guide, as much as we enjoyed creating it. It’s an outstanding reference
guide.
Index
Dye Stains (NGR)
NGR, Toner, Shading, SAP, Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 2 - 3
Other Stains
Wiping Stain, Glaze, Spray Stain, Spray & Wipe Stain, Filler . . . . . . . . . . .Pages 4 - 5
Sealers & Primers
Washcoat, Sealer, Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 6 - 7
Topcoats
Nitrocellulose (NC), Post-Cat, Pre-Cat, Urethane . . . . . . . . . . . . . . . . . . . . .Pages 8 - 9
Starter Kits
The Power of Airmix®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 10 - 11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 12 - 13
Accessories
Airspray, HVLP, Airmix® and General Accessories . . . . . . . . . . . . . . . . . . .Pages 14 - 19
Special Applications
Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21
Dye Stains (NGR)
This group of stains can also be called NGR (non-grain raising) stains. It
includes toners, shaders, sap and equalizers. They are generally used to
equalize the color of furniture either in certain areas or over the entire piece.
They are typically 0.5% to 3% dyes and the rest is alcohol or acetone.
Although Airmix® is sometimes used with these coatings, it is usually easier
to use low pressure spray guns, such as HVLP, LVLP or conventional spray.
The dye in this coating will remain suspended without agitation
and hence does not need agitation. However, check with your paint
supplier. If it contains pigment, you will need to add agitation.
Low Volume Shops
Gun
Nozzle
Aircap
Air Pressure*
Air Hose
Gun Only Part Number
Solvent Based
M22HPAA
15
EN2
40 to 70 psi
1/4” - 25 ft
136-145-212
Solvent Based
M22HTIG (LVLP)
15
EP5
40 to 70 psi
1/4” - 25 ft
136-131-114
Water Based
M22HTIG (HVLP)
15
E5
45 to 67 psi
5/16” - 25 ft
136-131-104
*At regulator with gun triggered
Medium Volume Shops
Fluid Pressure Air Hose
Gun
Nozzle Aircap Air Pressure*
M21/2 BASIC LP
12
LP 3
25 to 55 psi
10 to 12 psi
Compliant HVLP M22HTIP (HVLP)
12
E3
35 to 67 psi
10 to 12 psi
Small
Compressor
Fluid Hose
Feed System
System Part Number
1/4” - 25 ft
1/4” - 25 ft
Pressure Pot - 2.5 Gallons 668-222-013
5/16” - 25 ft
1/4” - 25 ft
Pressure Pot - 2.5 Gallons 668-222-014
*At regulator with gun triggered
High Volume Shops
Gun
Nozzle Aircap
Air Pressure*
Fluid Pressure Air Hose
Fluid Hose
Feed System
System Part Number
High Production
Single Color
M22HTIP (HVLP)
12
E3
35 to 67 psi
10 to 12 psi
5/16” - 25 ft
1/4” - 25 ft
PMP Pail Mount
668-751-022
High Production
Single Color
M22HTIP (HVLP)
12
E3
35 to 65 psi
10 to 12 psi
5/16” - 25 ft
1/4” - 25 ft
PMP Pump
668-751-000
High Production and M22HTIP (HVLP)
Fast Color Change
12
E3
35 to 65 psi
10 to 12 psi
5/16” - 25 ft
1/4” - 25 ft
02-75 Pump
668-763-200
*At regulator with gun triggered
ALL PACKAGES INCLUDE ONE (1) GUN ONLY.
Very High Volume Shops
These shops will require a detailed review of fluid handling methods
before recommendations can be made. Please contact a Kremlin
representative.
M22HPAA
Siphon Feed Gun
M22HTIG E5 (HVLP Compliant)
M22HTIG EP5 (LVLP)
Gravity Guns
M21/2 LP Basic Gun
PMP-150 System
(Cart Extra)
DYE STAINS (NGR)
M22HTIP Gun
(HVLP Compliant)
02-75 System
(Cart Extra)
Pressure Pot System
3
Other Stains
This group is all non-dye stains such as glaze, spray, spray and wipe, wiping
stains and filler. They give the wood its beautiful color. They are typically a
combination of dye, binder, pigment and solvent. The solids content can vary
from as low as 4% for spray stains to as high as 65% for fillers.
Airmix® is highly recommended for these coatings since it delivers a uniform coat
with minimal overspray and waste. This coating will settle quickly and requires,
as a minimum, agitation and ideally, circulation.
1. Always wipe the fillers across the grain to maximize the effect.
2. Always wipe stains in a circular motion and end by wiping with the grain.
Low Volume Shops
Gun
Pressure
Tip (see page 15) Aircap Air
(at regulator)
Fluid Pressure Air Hose
Fluid Hose
Feed System One Gun System Part Number
Wipe Stain
Airmix® MVX
09 - 094
BX 16
2 to 6 psi
200 to 400 psi
1/4” - 16 ft
3/16” - 16 ft
EZMix Pump 668-665-625
Spray Stain
Airmix® MVX
04 - 074
BX 16
15 to 30 psi
200 to 400 psi
1/4” - 16 ft
3/16” - 16 ft
EZMix Pump 668-665-625*
*You must specify the proper tip for your applilcation when ordering the EZMix system. System comes standard with 09-094 tip.
Medium Volume Shops
Pressure
Tip (see page 15) Aircap Air
(at regulator)
Fluid Pressure Air Hose
Wipe Stain
®
Airmix MVX
12 - 094
VX 14 2 to 6 psi
200 to 400 psi
Spray Stain
Airmix® MVX
04 - 074
VX 14 15 to 30 psi
200 to 400 psi
Gun
Fluid Hose
Feed System One Gun System Part Number
1/4” - 25 ft
3/16” - 25 ft
10-14 Pump
668-665-005
1/4” - 25 ft
3/16” - 25 ft
10-14 Pump
668-665-006
Fluid Hose
Feed System One Gun System Part Number
High Volume Shops
Gun
Pressure
Tip (see page 15) Aircap Air
(at regulator)
Fluid Pressure Air Hose
Airmix® MVX
14 -094
VX 14 2 to 6 psi
200 to 400 psi
1/4” - 25 ft
3/16” - 25 ft
10-25 Pump
668-668-512
Airmix® MVX
14 -094
VX 14 2 to 6 psi
200 to 400 psi
1/4” - 25 ft
3/16” - 25 ft
17A Pump
668-730-502
Spray Stain
1 Gun
Airmix® MVX
04 -074
VX 14 15 to 30 psi
200 to 400 psi
1/4” - 25 ft
3/16” - 25 ft
10-25 Pump
668-668-510
Spray Stain
1 to 2 Guns
Airmix® MVX
04 -074
VX 14 15 to 30 psi
200 to 400 psi
1/4” - 25 ft
3/16” - 25 ft
17A Pump
668-730-504
Wipe Stain
1 Gun
Wipe Stain
1 to 2 Guns
ALL PACKAGES INCLUDE ONE (1) GUN ONLY.
Very High Volume Shops
These shops will require a detailed review of
fluid handling methods before recommendations
can be made. Please contact a Kremlin
representative.
1. For agitation see page 18.
2. For circulation see page 16. 10-14 & EZMix are not
designed for circulation.
3. For two gun manifold see page 17.
4. For two-way or three-way suction manifolds see page 19.
5. For cart mount options see page 19.
6. For 55 gallon suction rod options see page 19.
7. If stain is abrasive use stainless steel seat insert in Airmix®
Gun, see page 15.
EZMix System
OTHER STAINS
MVX Gun
(HVLP Compliant)
10-25 System
(Cart Extra)
10-14 System
(Cart Extra)
17A System
(Cart Extra)
5
Sealers
&
Primers
These coatings consist of sealers, primers and washcoats. The washcoat seals the dye stains from the
wiping stains and is typically a reduced topcoat. The sealer typically seals the wiping stains and is also a
reduced topcoat with sanding aids. The primers are used to seal the wood and usually contain pigment
and sanding agents.
1. Airmix® is highly recommended for these coatings since it delivers
a uniform coat with minimal overspray, sanding and waste.
2. This coating will settle quickly and requires agitation.
3. If your facility cannot deliver a consistent minimum 70οF (20οC) paint
temperature to the guns, we recommend circulating with paint heaters.
Low Volume Shops
Gun
Tip
Aircap
Air Pressure
Fluid Pressure
Air Hose
Fluid Hose
Coating
Feed System System Part Number
(at regulator)
(see page 15)
Sealers
Airmix® MVX
09 - 094
BX 16
8 to 15 psi
400 to 700 psi
1/4” - 16 ft
3/16” - 16 ft
Solvent
EZMix Pump
668-665-625
Primers
Airmix® MVX
09 - 094
BX 16
12 to 20 psi
600 to 700 psi
1/4” - 16 ft
3/16” - 16 ft
Solvent
EZMix Pump
668-665-625
Washcoats Airmix® MVX
09 - 094
BX 16
4 to 10 psi
300 to 600 psi
1/4” - 16 ft
3/16” - 16 ft
Solvent
EZMix Pump
668-665-625
Medium Volume Shops
Gun
Tip
Aircap Air Pressure Fluid Pressure
(see page 15)
Air Hose Fluid Hose Coating
Feed System System Part Number
(at regulator)
Sealers - 1 Gun
Airmix® MVX 09 - 094
VX 14
8 to 15 psi
400 to 870 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 10-14 Pump
668-665-000
Sealers - 1 or 2 Guns
Airmix® MVX 09 - 094
VX 14
8 to 15 psi
400 to 1000 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 20-25 Pump
668-770-100
Primers - 1 Gun
Airmix® MVX 09 - 094
VX 14
12 to 20 psi
600 to 870 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 10-14 Pump
668-665-000
Primers - 1 or 2 Guns
Airmix® MVX 09 - 094
VX 14
12 to 20 psi
600 to 1000 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 20-25 Pump
668-770-100
Washcoats - 1 Gun
Airmix® MVX 09 - 094
VX 14
4 to 10 psi
300 to 600 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 10-14 Pump
668-665-000
Washcoats - 1 or 2 Guns Airmix MVX 09 - 094
VX 14
4 to 10 psi
300 to 600 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 20-25 Pump
668-770-100
®
High Volume Shops
Gun
Tip
Aircap Air Pressure Fluid Pressure
(see page 15)
Air Hose Fluid Hose
Coating
Feed System System Part Number
(at regulator)
Sealers - 1 Gun
Airmix® MVX 09 - 094
VX 14
8 to 15 psi
400 to 1000 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 17A Pump
151-730-200
Sealers - 1 or 2 Guns
Airmix® MVX 09 - 094
VX 14
8 to 15 psi
400 to 1000 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 20-50 Pump
668-780-200
Primers - 1 Gun
Airmix® MVX 09 - 094
VX 14
12 to 20 psi
600 to 1000 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 17A Pump
151-730-200
Primers - 1 or 2 Guns
Airmix® MVX 09 - 094
VX 14
12 to 20 psi
600 to 1000 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 20-50 Pump
668-780-200
Washcoats - 1 Gun
Airmix® MVX 09 - 094
VX 14
4 to 10 psi
300 to 600 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 17A Pump
151-730-200
Washcoats - 1 or 2 Guns Airmix MVX 09 - 094
VX 14
4 to 10 psi
300 to 600 psi
1/4” - 25 ft 3/16” - 25 ft
Solvent / Water 20-50 Pump
668-780-200
®
ALL PACKAGES INCLUDE ONE (1) GUN ONLY.
Very High Volume Shops
1. For agitation see page 18.
These shops will require a detailed review of fluid handling methods
2. For circulation and heaters see page 16.
before recommendations can be made. Please contact a Kremlin
3. For two gun manifold see page 17.
representative.
4. For two-way or three-way suction manifolds
see page 19.
5. For cart mount options see page 19.
6. For 55 gallon suction rod options see
page 19.
(Cart Extra)
EZMix System
MVX Gun
(HVLP Compliant)
20-25 System
(Cart Extra)
10-14 System
(Cart Extra)
17A System
(Cart Extra)
SEALERS & PRIMERS
20-50 System
7
Topcoats
There are a number of different topcoats that one can apply. However, the most common are NC
(Nitrocellulose), pre-catalyzed, post-catalyzed and polyurethanes. The solids content of these coatings
range from as low as 24% for the NC coatings to as high as 78% for the post catalyzed coatings. Postcatalyzed coatings must be flushed every night.
1. Airmix® is highly recommended for these coatings since it delivers a uniform
coat with minimal overspray and waste. In addition, Airmix® increases
productivity since it can apply more coating per pass.
2. This coating requires agitation.
3. If your facility cannot deliver a consistent minimum 70οF (20οC) paint
temperature to the guns, we recommend circulating with paint heaters.
Low Volume Shops
Gun
Tip
Aircap
(see page 15)
Air Pressure
Fluid Pressure
Air Hose
Fluid Hose Coating Feed System System Part Number
(at regulator)
NC, Pre-cat
Airmix® MVX
06 - 094
BX 16
8 to 20 psi
400 to 700 psi
1/4”- 16 ft
3/16”- 16 ft
Solvent
EZMix Pump 668-665-625*
Urethane
Airmix MVX
06 - 094
BX 16
20 to 35 psi
600 to 700 psi
1/4”- 16 ft
3/16”- 16 ft
Solvent
EZMix Pump 668-665-625*
®
*You must specify the proper tip for your applilcation when ordering the EZMix system. System comes standard with 09-094 tip.
Medium Volume Shops
Gun
Tip
Aircap
(see page 15)
NC, Post-cat, Pre-cat,
Waterborne,1 Gun
Air Pressure Fluid Pressure
Air Hose
Fluid Hose
Coating
Feed SystemOne Gun System
Part Number
(at regulator)
Airmix® MVX 09 - 094
VX 14
8 to 20 psi
400 to 870 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water
10-14 Pump 668-665-000
NC, Pre-cat,
®
Waterborne,1 or 2 Guns Airmix MVX 09 - 094
VX 14
8 to 20 psi
400 to 1000 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water
20-25 Pump 668-770-100
Post-cat,1 or 2 Guns
Airmix® MVX 09 - 094
VX 14
8 to 20 psi
400 to 1000 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water
17A Pump
Urethane
1 Gun
Airmix® MVX 09 - 094
VX 14
20 to 35 psi
600 to 870 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/water
10-14 Pump 668-665-000
Urethane
1 or 2 Guns
Airmix® MVX 09 - 094
VX 14
20 to 35 psi
600 to 1200 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water
20-25 Pump 668-770-100
151-730-200
High Volume Shops
Gun
Tip
Aircap
(see page 15)
NC, Post-cat, Pre-cat,
Waterborne, 2 Guns
Air Pressure Fluid Pressure
Air Hose
Fluid Hose Coating
(at regulator)
Feed System One Gun System
Part Number
Airmix® MVX 09 - 094
VX 14
8 to 20 psi
400 to 1000 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water 17A Pump
151-730-200
NC, Pre-cat, Waterborne,
Airmix® MVX 09 - 094
2 to 3 Guns
VX 14
8 to 20 psi
400 to 1000 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water 20-50 Pump
668-780-200
Airmix® MVX 09 - 094
VX 14
8 to 20 psi
400 to 1000 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water 20-50F Pump 668-781-200
Airmix® MVX 09 - 094
VX 14
20 to 35 psi
600 to 1200 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water 17A Pump
151-730-200
Airmix® MVX 09 - 094
VX 14
20 to 35 psi
600 to 1200 psi
1/4”- 25 ft
3/16”- 25 ft
Solvent/Water 20-50 Pump
668-780-200
Post-cat 2 to 3 Guns
Urethane 1 to 2 Guns
Urethane 2 to 3 Guns
ALL PACKAGES INCLUDE ONE (1) GUN ONLY.
Very High Volume Shops
1. For agitation see page 18.
These shops will require a detailed review of fluid handling methods before
2. For circulation and heaters see page 16.
recommendations can be made. Please contact a Kremlin representative.
3. For two gun manifold see page 17.
4. For two-way or three-way suction manifolds
see page 19.
5. For cart mount options see page 19.
6. For 55 gallon suction rod options see
page 19.
(Cart Extra)
EZMix System
MVX Gun
(HVLP Compliant)
TOPCOATS
20-50 System
20-25 System
(Cart Extra)
10-14 System
(Cart Extra)
17A System
(Cart Extra)
9
Starter Kits
Sometimes, we are asked how we should equip an ideal
shop to do all coatings. This is our answer to that
question.
Low Volume Shops
Gun
Feed System
Kit Part Number
Dye Stains
M22HTIG 15E5 (HVLP)
None
136-131-104
Other Coatings
Airmix MVX with tip 09-094
EZMix Pump
668-665-625
®
Recommended Accessories
1. Lower Fluid Delivery Spare Tip: 134-506-094 for solvent based coatings.
1. XtraTM Fine finish style Tip: 134-506-092 for water-based, high solids, and polyurethane coatings.
Medium Volume Shops
Gun
Feed System
Kit Part Number
Dye Stains
M22HTIP 12E3 (HVLP)
Pressure Pot - 2.5 Gallons
668-222-014
Other Coatings
Airmix® MVX with tip 09-094
10-14 Pump
668-665-000
Recommended Accessories
1. Three-way suction manifold for topcoat, sealer and solvent: 669-669-025
2. Two additional suction rods for the three-way manifolds: 049-596-010 (x2)
3. 5 gallon agitator: 668-668-806 (x2)
4. High delivery spare tip: 134-512-114 for solvent based coatings.
5. XtraTM Fine finish style tip: 134-512-112 for water-based, high solids, and polyurethane coatings.
High Volume Shops
Gun
Feed System
Kit Part Number
Dye Stains
M22HTIP 12E3 (HVLP)
PMP-150
668-751-000
Other Coatings
Airmix MVX with tip 09-094
17A Pump
151-730-200
®
Recommended Accessories
1. Three-way suction manifold for topcoat, sealer and solvent: 669-669-027
2. Two additional suction rods for the three-way manifold: 049-596-110 (x2)
3. Circulation kit and heater for consistent high quality finish and high productivity see page 16.
4. 5 gallon agitator: 668-668-806 (x2)
5. High delivery spare tip: 134-514-114
6. XtraTM Fine finish style tip: 134-512-112 for water-based, high solids, and polyurethane coatings.
STARTER KITS
EZMix System
HTIG H5 Gun
(HVLP Compliant)
MVX Gun
(HVLP Compliant)
10-14 System
(Cart Extra)
Pressure Pot
HTIP H3 Gun
(HVLP Compliant)
MVX Gun
(HVLP Compliant)
PMP System
(Cart Extra)
17A System
(Cart Extra)
HTIP H3 Gun
(HVLP Compliant)
MVX Gun
(HVLP Compliant)
11
The Power
of AIRMIX®
Imagine a spray painting system that eliminates excess overspray, turbulence and bounceback. A system that applies an outstanding finish to your parts, not your spray booth.
AIRMIX® virtually eliminates the wasted coatings clogging your spray booth filtration
system and collecting on your conveyor. AIRMIX® is made for industrial users who
require a world class finish and demand high application transfer efficiency.
AIRMIX® is a medium pressure spray process.
The key to its success is its unique atomization
technology as shown in the two diagrams. This
uniqueness delivers a high quality finish and
uniform film build that is not available from other
medium pressure technologies such as
air-assisted airless.
HVLP Compliant
With Airmix®, atomization air is blended with the fluid at the locus of
atomization, which delivers a very controlled balanced spray that
produces a uniform build.
With other medium pressure systems, such as air-assisted airless,
air injected directly into or beyond the locus of atomization creates
excessive turbulence, overspray, coarse particles and a very
uneven film build requiring additional finishing steps.
Xtra™ Series Fine Finish Tips
These tips are specially designed to improve atomization of
polyurethanes, water-based, & high solid coatings. The Xtra™ tips
have been tested and proven at many customer locations &
received great results.
On standard coatings, these tips may also help to further reduce the
amount of atomizing air needed at the gun.
Airmix has become a standard in the industry by
The Benefits providing
better atomization, producing lower paint
®
of AIRMIX velocities, requiring much lower air consumption and
®
Airmix® - superior to conventional, HVLP, air-assisted airless and airless spraying.
Paint Velocity - Reduces booth maintenance
The paint velocity has a direct impact on performance:
the higher the velocity, the greater the amount of
overspray and bounceback, which combine to quickly
pollute the booth. As can be seen from the graph on the
right, the particle speed with AIRMIX® is much lower
than with all other systems.
Transfer Efficiency - Saves on paint costs
Users of Airmix® achieve the highest transfer
efficiency available. Efficiencies on different types of
manual spray equipment are:
Air Consumption - Lower energy costs
AIRMIX® uses less air for atomization air than any other
high quality spray system. AIRMIX® works well with
smaller air compressors, lower production air pressure
and lower compressed air volumes. This generates
major savings in compressed air cost and reduces air
compressor maintenance.
Fine Atomization - Excellent finish
AIRMIX® uses a specially designed aircap to provide a
smooth and even finish every time. The aircap helps to
evenly atomize the paint as it leaves the fluid tip. This
even atomization allows the paint to be broken down
into smaller particles which provides the best coat with
minimal defects or orange peel.
ADVANTAGES OF AIRMIX®
• Controlled atomization and high quality finish
• Cleaner environment
• Lower solvent emissions
• Higher application efficiency for fast production
• Enthusiastic operator acceptance
• Transfer efficiency eliminates waste and needless
finishing steps
PLU
unp S: New
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atte un off
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• Quick payback period
• Outstanding reliability
• Easy Maintenance
• Material Savings of up to 35% and more
• Up to 50% savings in spray booth waste
• Conforms to virutally all regulations
• Fast color changes
THE POWER OF AIRMIX®
offering extremely high transfer efficiencies.
13
Accessories
Airspray / HVLP Accessories
A
Miscellaneous Accessories
Part
Description
M21Part Numbers
A
Inline Filter for Product Inlet
129-020-060
129-140-030
Pack of 10 Replacement Screens
151-399-902
151-399-902
Pack of 10 Seals
149-949-901
149-949-901
Wall or Table mounting Kit for Gravity Fed Gun
049-221-800
049-221-900
M22 Part Numbers
B
B
Gravity Cups
A
Item
Description
Part Number
A
0.6 Quart Plastic Cup (Standard)
139-270-200
B
0.6 Quart “Gray” Plastic Cup (Optional)
139-270-250
C
0.25 Quart Plastic Cup (Optional)
139-280-200
D
Pack of 5 Non-Drip Plugs
139-270-210
E
Pack of 5 Screens for 0.25 qt and 0.6 qt Plastic Cups
139-270-220
B
Gun Seal & Repair Kits
Description
Kit Part Number
M21 & M21/2 Series Seal Kit (Pack of 3)
129-029-902
M21 & M21/2 Series Repair Kit
129-029-901
M21HTI Series Seal Kit (Pack of 3)
129-080-902
M21HTI Series Repair Kit
129-080-901
M22 Series Seal Kit
129-130-901
M22 Series Repair Kit
129-130-902
Airspray & Airmix® Pump Seal & Repair Kits
Description
Air Motor Seal Kit
Air Motor Repair Kit Fluid Section Seal Kit Fluid Section Repair Kit
PMP-150 Pump
144-931-091
Not Available*
144-931-095
Not Available**
02-75 Pump
Not Available
144-850-150
144-941-490
144-941-495
EZMix & 10-14 Pumps
Not Available
144-850-150
144-850-190
144-850-191
10-25 Pump
146-260-991
146-260-996
144-950-097
144-950-098
20-25 Pump
146-260-990
146-260-995
144-950-091
144-950-096
20-50 Pump
146-270-991
146-270-995
144-960-091
144-960-096
17A Pump
144-919-904
144-919-914
144-919-905
144-919-912
* PMP-150 Distribution Seal Kit Part Number is 144-931-094
** PMP-150 Diaphragm Kit Part Number is 144-931-090
Standard Airmix® Tips
To order a standard Airmix tip, replace the crosses in 134-5xx-xx4 with the corresponding number read from the table below
(for example, order 134-506-094 for a 06-09 tip). Special 02, 45, 64 and 100 Tips Available Upon Request.
Xtra™ Series Airmix® Tips - For use with water-based, high solids & polyurethane coatings
To order a Xtra™ Airmix tip, replace the crosses in 134-5xx-xx2 with the corresponding number read from the table below (for
Maximum Pattern Width at 10”
Gun Filter Pump Filter
Narrow Parts
9 cm
03 2.6 77 4.1 121 .007 0.18 140
4
270
2
03-03
03-05
03-07
04 3.4 101 5.4 160 .009 0.23 140
4
270
2
04-03
04-05
04-07
04-09
04-11
04-13
06 5.1 151 8.1 240 .011 0.28 140
4
140
4
06-03
06-05
06-07
06-09
06-11
06-13
06-15
09 7.7 228 12.1 358 .013 0.33 80
6
80
6
09-03
09-05
09-07
09-09
09-11
09-13
09-15
12 10.3 305 16.2 479 .015 0.38 50
12
70
8
12-07
12-09
12-11
12-13
12-15
12-17
14
12 355 18.9 559 .016 0.41 50
12
70
8
14-07
14-09
14-11
14-13
14-15
14-17
18 15.3 452 24.2 716 .018 0.46 50
12
50
12
18-13
18-15
18-17
20
17 503 27 798 .019 0.48 50
12
50
12
20-13
20-15
20-17
20-19
25
20 591 30 887 .022 0.56 50
12
30
20
30 25.5 754 40.5 1198 .024 0.61 50
12
30
20
30-15
30-17
30-19
Aircaps for
Airmix®
Spray Guns
Fits MVX
Mesh
Filter #
Wide Parts
Mesh
Mid Range
Filter #
Dia. mm
cm3./min.
600 psi
41 bar
oz./min.
cm3./min.
oz./min.
Tip Size
300 psi
20 bar
Dia. Inches
example, order 134-506-092 for a 06-09 tip). NOTE: Only tip numbers shown in yellow boxes are available as Xtra™ tips.
VX14 K HVLP
3.5”
5”
7”
9”
10”
12”
13”
13 cm
18 cm
23 cm
25 cm
30 cm
33 cm
14-03
20-07
30-07
20-11
30-11
30-13
VX114
132-670-940
Excellent
Excellent
Yes
No
Transfer efficiency
Very good
Very good
Non-stick coating
No
No
Adjustable fan
20-09
18”
25-13
132-670-920
Quality of spray
14-05
15”
38 cm 46 cm
Airmix® Gun Seat Inserts
ACCESSORIES
Airmix® Gun Accessories
HVLP Compliance Test Aircaps w/ gauges
Model
Part Number
VX14 K HVLP aircap w/ 2 gauges
668-668-587
VX114 K HVLP aircap w/ 1 gauge
668-670-940
Tip Seals (Pack of 10)
Description
MVX Gun
MXLT Gun
Part
Description
Part Number
Delrin (Pack of 10)
129-679-904
129-609-911
A
For tip sizes 03, 04 and 06
129-609-901
Stainless Steel (Pack of 2)
129-679-905
129-629-923
B
For tip sizes 09 and above
129-529-903
Carbide (Pack of 2)
129-679-906
129-659-904
Seals (Pack of 10)
129-629-922
129-629-922
A
B
Part A for tip sizes 03,04 and 06 are 140 mesh
* Delrin is recommended for most non-pigmented wood coatings.
** Stainless steel and carbide are recommended for more abrasive wood
coatings
15
Accessories
Airmix® Gun Accessories Continued
Gun Filter - Pack of 5
Screen Number Tip Number
Mesh (Microns)
Part Number
4
2-3-4-6
140 (99µ)
129-609-907
6
9
85 (168µ)
129-609-908
12
12+up
60 (280µ)
129-609-909
Unclogging Needles - Pack of 12
Description
Part Number
For 03 to 09 tips
000-094-000
For 12 to 100 tips
000-094-002
Unclogging Needle Holder
669-094-000
Airmix® Gun Seal and Repair Kit
Description
Part Number
MVX Seal Kit (Pack of 3)
129-679-901
MVX Repair Kit
129-679-902
MXLT Seal Kit (Pack of 3)
129-659-901
MXLT Air Valve Kit
129-659-902
Circulation Kits and Heaters
Heating your coating is an often forgotten secret to consistent quality and lower coating
costs. Without heat the viscosity changes with the temperature, resulting in inconsistent finish
quality and lower efficiency as you raise the atomization pressure to break up thicker paint.
By adding a circulation kit and heater, set at 90°F (25°C), you deliver the same quality all
year round.
Do not exceed 90°F (25°C) with polyurethanes and acid cure
coatings since a higher temperature shortens their pot life.
Stainless Steel Paint Heaters
Circulating Kits
For 20.25, 20.50 & 17A Pumps Part Number
Voltage
Construction
Part Number
Aluminum Circulation Valve
668-314-010
110V
Explosion Proof
056-146-050
Each Kit Contains:
1. 3ft Whip Hose
2. 10ft Fluid Hose for Heater
3. 25ft Fluid Hose
4. Y-Fitting (Non-Stainless)
5. Circulation Valve or Back Pressure Regulator
(See Photo)
220V
Explosion Proof
056-146-000
Parts
Models
Construction
Inlet
Outlet
Pressure Rating
Part Number
A
10-14
Stainless Steel
1/4 NPT (M)
#5 J.I.C. (M)
900 psi
155-580-510
B
10-25, 20-25, 20-50
and 17A
Stainless Steel
1/4 NPT (F)
#5 J.I.C. (M)
3500 psi
055-580-100
Superfilter Screen
Tip Size
Screen Size (Mesh) n°
Part Number
03/04
200
2
000-161-102
06
140
4
000-161-104
09
85
6
000-161-106
12/14
70
8
000-161-108
20
60
12
000-161-112
B
A
Stainless Steel Two Gun Manifold
Description
Part Number
Two Gun Manifold for All Airmix Pumps except EZMix & 10-14
®
669-669-017
Two Gun
Manifold
General Accessories
Hoses
Maximum Pressure Hose Inside Diameter Fittings
Length 16’
Length 25’
Length 50’
HVLP & LP Fluid Hose
750 psi
1/4”
F 3/8” NPS
668-362-116
668-362-125
668-362-150
Airmix® Fluid Hose
3000 psi
3/16”
F #5 JIC
050-450-604
050-450-605
050-450-607
Stainless Airmix® Fluid Hose 3000 psi
3/16”
F #5 JIC
050-450-652
050-450-653
668-455-850
Airmix® and LP - Air Hose
150 psi
1/4”
F 1/4” NPS
050-382-209
050-382-214
050-382-216
HVLP Air Hose
150 psi
5/16”
F 1/4” NPS
050-389-101
050-389-103
668-395-150
Air
Fluid
Description
ACCESSORIES
Superfilters - Come with #6 filter screen
Hose Protection Sleeve
Description
Part Number
Hose Sleeve - 16’
669-990-101
Hose Sleeve - 25’
669-990-102
Hose Sleeve - 32’
669-990-103
Hose Sleeve - 50’
669-990-106
Hose Sleeve - 100’
669-990-104
Hose Sleeve - 1000’
669-990-105
17
Accessories
General Accessories Continued
Viscosity Cup - AFNOR4
Plastic cup for calculating the viscosity of a liquid.
The time it takes the liquid to pass through the cup
in seconds corresponds to the AFNOR4 scale.
Description
Viscosity cup n°4 CA4
Part Number
049-221-400
Viscosity Cup Conversion Chart
AFNOR 4 (CA4) Centipoises Ford 4 (CF4) DIN 4 (D°)
ZAHN (n°2)
12
20
10
11
18
14
25
12
12
19
16
30
14
14
20
20
40
18
16
22
25
50
22
20
24
29
60
25
23
27
32
70
28
25
30
34
80
30
26
34
37
90
33
28
37
10
40
100
35
30
41
12
45
120
40
34
49
14
50
140
44
38
58
16
56
160
50
42
66
18
61
180
54
45
74
20
66
200
58
49
82
23
Wet Film Thickness Gauge
Instrument for reading the thickness of a wet film.
Description
Part Number
Thickness Gauge
999-400-025
Agitators for 5 Gallon Pail and 55 Gallon Drum
All covers are stainless steel
Part
Description
Part Number
A
5 Gallon Agitator and Cover (Nylon Blade)
668-668-806
B
55 Gallon Agitator and Cover (Nylon Blades)
668-668-320
C
55 Gallon Agitator and Elevator
668-900-125
M3R-55E Gear reduced Agitator and Elevator
668-999-610
A
B
C
ZAHN 3
B
Description
Pump
A
Part Number
Fits 10.14 & PMP pumps 051-730-110
One Arm Cart (A)
Two Arm Cart with wall plate (required for cart mounted heated systems) Fits all listed pumps
668-221-000
Four Wheel Cart with 5 gallon pail support (B)
668-668-599
Fits all listed pumps
Suction Manifolds
Great for spraying sealers and topcoats with one pump.
Larger Manifolds (4 or More Suction Rods) Available upon Request
Parts Description
A
B
Pump
B
Part Number
S/S Number
2-Way Suction Manifold w/o Suction Rods 10-14, PMP-150
669-669-024
668-668-449
2-Way Suction Manifold w/o Suction Rods 20-25, 20-50 and 17A
669-669-026
N/A
3-Way Suction Manifold w/o Suction Rods 10-14, PMP-150
669-669-025
668-668-450
3-Way Suction Manifold w/o Suction Rods 20-25, 20-50 and 17A
669-669-027
N/A
A
For stainless steel or other sizes call a Kremlin representative.
Stainless Steel Suction Assemblies
Description
Pump
Part Number
5 Gallon
PMP-150, 02-75 and 10-14
049-596-010
5 Gallon
20-25, 20-50 and 17A
049-596-110
55 Gallon
PMP-150, 02-75 and 10-14
668-668-201
55 Gallon
20-25, 20-50 and 17A
668-595-100
Gun & Pump Lubricants
Protects the paint guns and pumps from wearing prematurely.
Lubricants P & T are used in the lubricating cup located on the
pump fluid section.
Description
Part Number
A
.33 oz. Tube of Techni Lub
560-440-101
B
Can of Techni Lub (15.5 oz.)
560-440-001
C
Lubricant T - for solvent based paints (1 Gallon/3.78 liters)
668-990-001
D
Lubricant P - for Polyurethanes (1 Gallon/3.78 liters)
668-990-021
Item
A
C
ACCESSORIES
Carts
B
Protective Cream
Thick white paste for the hands and face. It guarantees full protection for
half a day and is easily removed by rinsing. Free from silicone and
colorings.
Description
Part Number
Protective Cream - pack of 36 Tubes
143-039-912
Protective Cream - pack of 6 Tubes
143-039-913
Protective Cream - 1 Tube
043-039-912
19
Special Applications
Manual Airspray Guns, Pumps & Systems
Kremlin offers a complete line of airspray equipment to service all
industries. From a standard conventional siphon feed gun to a complete
multi-gun system, Kremlin has what you need. For more information please
refer to the Manual Airspray Catalog.
Mechanical & Electronic Plural Component Systems
For the best in plural component systems, look to Kremlin. The PU2120 and
PU2120
Cyclomix™
PU2200 mechanical systems provide a simple solution to accurate mixing, while
the Cyclomix™, Cyclomix™ Multi and Cyclomat™ offer very precise electronic
control of the mixing process for standard and acid catalyzed coatings. For more
information, please refer to the Plural Component Systems Catalog.
PU2200
Cyclomat™
Cyclomix™ Multi
Automatic Guns for Flatline Systems
Kremlin’s AVX automatic Airmix® and A25HTI Automatic HVLP guns provide the premium finish required by users of
flatline systems. Kremlin guns are designed with detachable base assemblies to make cleaning and maintenance easy.
For more information, please refer to the Automatic Spray Catalog.
A25 HTI Gun
AVX Gun
Fluid Delivery Equipment - For Very High Volume Shops
Kremlin has a wide variety of large pumps for very high volume wood finishing shops that require special
fluid delivery and control equipment. Please refer to the Fluid Delivery Catalog for more information.
Piston Pumps
Color Changers
K-Series Double Diaphragm Pumps
Extrusion Systems for Adhesives & Sealants
Kremlin Rexson makes a complete line of single and plural component extrusion equipment and
accessories. These systems can easily extrude caulkings, adhesives and sealants from 5 or 55 gallon
drums through manual or automatic extrusion guns. For more information, please refer to the 1K Extrusion
Equipment Selection Guide.
Automatic Extrusion Valves
Manual Extrusion Valves
Single Post Ram Extrusion Pump
21
Your Solution & Service Center is:
EXEL North America, Inc.
North American Headquarters
45001 5 Mile Road
Plymouth, MI 48170
Toll Free: (800) 573-5554
Phone: (734) 979-0100
Fax: (734) 927-0064
EXEL North America, Inc
Canadian Branch
931 Progress Ave., Unit 7
Scarborough, Ontario M1G 3V5
Toll Free: (800) 450-0655
Phone: (416) 431-5017
Fax: (416) 431-9171
EXEL-NA, S.A. DE C.V.
Mexico Branch
Moisés Sáenz 1510, Col. Leones
Monterrey, N. L. México, CP 64600
Phone: (81) 1257-1111
Fax: (81) 1352-8316
July, 2008
Revision #4
Catalog # LT 999-200-015