SL-603 - DMG Mori

www.dmgmori.com
CNC Lathe
SL-603
SL-603
C N C
L a t h e
A machine that maximizes
and stabilizes speed and
high precision.
SL-603C/1000
The photo shows the machine equipped with options.
● Actual nameplate may differ from the photo.
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Machine variations
Distance between centers
Turret
B-type
<185 mm (7.3 in.)>
Through-spindle
hole diameter
C-type
<275 mm (10.8 in.)>
D-type
<375 mm (14.8 in.)>
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1000 type
2000 type
3000 type
4000 type
Standard
Milling
Standard
Milling
Standard
Milling
Standard
Milling
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Figures in inches were converted from metric measurements.
Spindle
185 mm (7.3 in.)
C-type 275 mm (10.8 in.)
D-type 375 mm (14.8 in.)
■ Through-spindle hole diameter
B-type
■ SL-603 variations
●: Standard
Spindle type
B-type <B, BMC>
Spindle drive motor
1,500 min
1,000 min-1
700 min-1
500 min-1
-1
Spindle speed
C-type <C, CMC>
−: Not applicable
D-type <D>
37/30 kW (50/40 HP)
<30 min/cont>
45/37 kW (60/50 HP)
<30 min/cont>
37/30 kW (50/40 HP)
<30 min/cont>
45/37 kW (60/50 HP)
<30 min/cont>
45/37 kW (60/50 HP)
<30 min/cont>
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Turret, Feed
■ Turret indexing time
■ Rapid traverse rate
0.4 sec.
X-axis: 20 m/min (787.4 ipm)
Z-axis: 20 m/min (787.4 ipm)
C-axis: 25 min-1 <BMC, CMC>
(1-station)
○: Option
The turret employs DMG MORI’s own nonstop random indexing
system driven by a servo motor.
Milling specifications
■ Rotary-tool holders
For end face milling
For O.D. cutting
Once-only chucking lets you turn, mill, drill, or tap.
Rotary-tool holders can be mounted in all stations
and used for O.D. cutting or end face milling.
■ Synchronized tapping function (standard)
Rotating speed of the rotary tool spindle is
synchronized with X and Z axes feed.
Max. speed of rotary tool spindle is 3,000 min-1.
Max. pressure for oil-hole tool holder is 0.7 MPa (101.5 psi).
● The oil-hole tool holder requires coolant spraying.
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Superior rigidity
Ideal large machine construction with a triangular
saddle and trapezoidal bed.
Maximum machine rigidity achieved in
the basic design by using FEM.
FEM: Finite Element Method
SL-603C/2000
Ideal for shaft workpieces
In order to achieve high-speed, high-precision machining of long workpieces, we have installed a highly rigid bed and specialized
functions and equipment for bar workpieces. It is the definitive bar work machine, eliminating all compromise.
SL-603B/4000
■ Machining range
Max. turning diameter＊
900 mm (35.4
930 mm (36.6
in.)
<B, C, D>
in.)
<BMC, CMC>
＊ The travel on the cross slide may be limited depending on the size of the workpiece.
733 mm
(28.8 in.)
Max. turning diameter
Max. turning length
1,000 mm 2,000 mm
(39.3 in.) <SL-603/1000> (78.7 in.) <SL-603/2000>
203 mm (8.0 in.)
Max. turning length
■ Tailstock travel
3,000 mm 4,000 mm
(118.1 in.) <SL-603/3000> (157.4 in.) <SL-603/4000>
Programmable tailstock
SL-603/1000
1,100 mm (43.3
in.)
SL-603/2000
2,100 mm (82.7
in.)
SL-603/3000
3,100 mm (122.0
in.)
SL-603/4000
4,100 mm (161.4
in.)
Built-in tailstock spindle
A highly rigid built-in tailstock stabilize long or large
workpieces.
The tailstock can be moved easily to any position, which shortens
setup time between differing workpiece sizes.
OP Option
■ Door opening (max.)
■ Operability
To improve operability when using a crane, it is equipped with a wide door opening.
SL-603/1000
1,255 mm (49.4
SL-603/2000
in.)
3,550 mm (139.8
in.)
SL-603/4000
SL-603/3000
135°
2,550 mm (100.4
in.)
4,550 mm (179.1
in.)
Depending on machining situation, the operator can slide the operation panel for ease
and comfort.
Operation panel travel
SL-603/2000
1,650 mm (65.0
SL-603/3000
in.)
2,650 mm (104.3
in.)
SL-603/4000
3,650 mm (143.7
in.)
■ Peripheral equipment
SL-603B/2000
Center rest
Hydraulic steady rest
The hydraulic steady rest can be set up in less time and
without any manual setting thanks to automatic centering.
OP
Steady rest
Bolts are tightened manually, supporting the workpiece.
Chip conveyor outside machine
OP
Chips are continuously transported out of the machine to
prevent buildup inside.
●
he hinge type chip conveyor is standard for the machines with distances
T
between centers of 2000, 3000 and 4000.
Peripheral equipment
OP
System examples
Example with front and rear chucks <Consultation is required>
Robots make workpiece loading and unloading more efficient, which improves
productivity.
Add any of the below options. <Consultation is required>
● Robot (interface)
● Work stocker
● Workpiece holding detector
● Guard fence, etc.
By installing a large hole chuck on the front and rear ends of the spindle, it becomes
possible to machine the ends of long and workpieces. A particular advantage is seen in
threading pipes.
Air chuck (rear)
Bar workpiece
Air chuck (front)
Others
Mist collector <Consultation is required>
4-jaw chuck <Consultation is required>
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Automatic measuring system
Rotary-tool holders
Coolant float switch <Consultation is required>
The colors and configurations shown in the photographs or illustrations may differ from those of the actual product.
Air chuck (front) <Consultation is required>
Oil skimmer
OP Option
Coolant cooling system (separate type) <Consultation is required>
Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining
accuracy of the workpiece. Use this unit to prevent the coolant from heating up. When using oil-based coolant, the
coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this
unit.
When using oil-based coolant, please be sure to consult with our sales representative.
While this unit is not the only way to completely control the temperature of the coolant, it makes a major contribution to preventing increases in
the oil temperature.
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Chip disposal
■ Hinge type
■ Scraper type <Consultation is required>
Workpiece material and chip size
Cast iron
Powdery
Short
○: Suitable ×: Not suitable
Aluminum/non-ferrous metal
Short
Powdery
Long
Steel
Short
Hinge type
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×
×
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×
×
Scraper type <Consultation is required>
×
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×
×
×
Hinge type＋drum filter type
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Specifications
<Consultation is required>
Hinge type＋scraper type＋
drum filter type <Consultation is required>
Long
Chip size guidelines
Short: chips 50 mm (2.0 in.) or less in length, bundles of chips A 40 mm (A 1.6 in.) or less
Long: bigger than the above
●　Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative.
For details, please consult with our sales representative.
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The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines,
or the specifications required.
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Eco-friendly design
Automatic machine light function
Automatic sleep function
If the operating panel is not touched for a certain amount of time, the interior light
turns off. This saves energy and lengthens the life of the machine lights.
Power-saving setting screen
If the keyboard is not touched for a certain amount of time and NC operation is not being
performed, power is cut off to the servo motor, the spindle, the coolant pump and the chip
conveyor, thereby saving energy.
High-Performance Operating System
for CNC Lathes
High-performance operating system that pursues ease of use, and combines the best
hardware in the industry with the advanced application/network systems.
▶　Outstanding operability thanks to upgraded hardware
▶　New functions for easier setup and maintenance
▶　Various types of monitoring, including internal monitoring, are
possible on the screen (option)
▶　In the event of trouble, DMG MORI’s remote maintenance
service solves it smoothly
MORI-NET Global Edition Advance OP
Outstanding operability
Vertical soft-keys
Vertical soft-keys are arranged on the left and right sides of the
screen. The vertical soft-keys can be used as option buttons or
shortcut keys to which you can assign your desired screens and
functions, allowing you to quickly display the screen you want.
Keyboard
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A PC-type keyboard is used as standard, making key input easy.
A keyboard with a conventional key layout is also available as an
option.
19-inch operation panel
Advanced hardware
Improved ease of setup and maintenance
Reduction of drawing time
Shorter drawing time was achieved thanks to increased CPU performance.
57 sec.
MAPPS Ⅲ
MAPPS Ⅳ
42 sec.
Approx.
Reduced by
27%
MAPPS Ⅳ is packed with new functions for easier setup and maintenance,
including the File Display and Memo function that displays operating
instructions and manuals on the screen and the Alarm help function that
provides instructions when alarms occur.
File display and Memo function
Alarm help function
Main specifications
Main memory
2 GB
User area
6 GB
Interface
・USB 2.0 3 ports
(Screen side: 2, Bottom of operation panel: 1)
・LAN 1 port (100BASE-T)
・RS-232-C port
Soft-keys
Left/right 12 keys
Bottom 12 keys
Improved work efficiency
Fixed-point in-machine camera
Network application systems
OP
Consultation is required
Images taken by cameras installed inside/outside the machine can be viewed
on the programming screen. This function is useful for maintenance.
Examples of camera locations
・Inside machine
(to check machining)
・Tool magazine
Remote Maintenance/Machine Operation Monitoring Service
OP
This system enables access to customer support
services as well as high-speed, large-capacity
data transmission between the machines and
Service Center, by using a network that combines
the internal LAN and the Internet.
● Download data
● Remote alarm support
● Transmission of alarm
information
(to check cutting tools)
・Chip bucket
Application for Data Transmission
(to check chip accumulation)
[Standard features]
This enables high-speed transfer of programming data between your office
computer and machine, reducing the lead time of pre-machining processes.
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The photo shown may differ from actual machine.
Information about the screen is current as of August 2014.
MAPPS: Mori Advanced Programming Production System
< Precautions for Machine Relocation>
EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation
of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not
export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that
threaten international security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be
re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized
export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor
representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled.
e coTurn , DURATURN, DDM, BMT, ORC, CELOS, ERGOline , SLIMline , COMPACTline and DMG MORI SMARTkey are trademarks or registered trademarks of DMG MORI CO., LTD.
in Japan, the USA and other countries.
If you have any questions regarding the content, contact our sales representative.
●　The information in this catalog is valid as of September 2015. Designs and specifications are subject to changes without notice.
●　The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be
attached to some machines.
●　DMG MORI is not responsible for differences between the information in the catalog and the actual machine.
●　●　DMG MORI CO., LTD.
Nagoya Head Office
□ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan
Phone: +81-52-587-1811
Nara Campus Nara No. 1 Plant
Nara No. 2 Plant
Iga Campus
Chiba Campus
□ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan
□ 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, Japan
□ 201 Midai, Iga City, Mie 519-1414, Japan
□ 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, Japan
Phone: +81-743-53-1121
Phone: +81-743-53-1125
Phone: +81-595-45-4151
Phone: +81-47-410-8800
SL603-ED02D
D.1509.CDT.0000
Created in Japan