Robotics Catalog.qxd - ByB Soluciones 2015

LIT.9075 (1.04)
Robot Accessories
B i n z e l ® R O B O T I C S
AUTOMATIC WELDING
A B I C O R
ROBOTICS
Robotic Peripherals
TABLE OF CONTENTS
MIG - WH/WHPP Quick Change Air and Water Cooled Torches . . . . . . . . . . . . . . .1
MIG - VTS Quick Change Air and Water Cooled Torches . . . . . . . . . . . . . . . . . . . .2
MIG - ROBO Air and Water Cooled Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ABIROB® TWIN - Twin Wire Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
TIG - WH Quick Change Water Cooled Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ATS ROTOR - Automatic Neck Change System . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CAT2 - Robot Torch/Tool Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
TCS-6/TCS-LC - Torch Cleaning Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
R O B O T I C S
TMS-VI - Anti-Spatter Front Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
TMS-PI - Anti-Spatter Internal Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
WCS - Wire Cutting Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
WWS - Tool Change System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
A B I C O R
B i n z e l ®
ABIROB® MFS/APD - Master Feed System . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
ABIROB® M-BOX/E-BOX - Master Feed System . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Robotic Periphery
CALL 1.800.542.4867
In the late seventies, while introducing the first robots in the automotive
industry, ABICOR BINZEL® began with the development of systems for robotic welding.
Totally new processes and production methods were established, tested and
installed in coordination with leading manufacturers of the automotive
industry, as well as other industrial robotic users.
For many years ABICOR BINZEL® has offered a complete product range of
robot torches and robot periphery products that are successful worldwide
and in use around the clock.
Backing the product is a team of experts – both in our German headquarters
and our subsidiaries around the world – ready for problems and custom-specific solutions. Along with installation, application and special training, our
after-sales service includes the support and optimization of the production
process. Quick spare parts supply and repairs are included in our personalized
service.
Recognizing and co-creating innovative technological trends makes ABICOR
BINZEL® a leader in the robotics industry.
Founded in 1945, Alexander Binzel Schweisstechnik GmBH & Co. KG specialize
in the development and production of welding and cutting torches for the
MIG,TIG and Plasma processes.
ABICOR BINZEL® is represented in more then 50 countries with more than
1,000 employees, 30 production and sales companies, as well as over 20 exclusive partners.
Production facilities are located in Germany, USA, Brazil, Switzerland, India,
China, and the Czech Republic.
Air AND Water COOLED
CALL 1.800.542.4867
R O B O T I C S
Welding Torche /Tool Mount
Periphery completes the efficiency of a robot workplace.
B i n z e l ®
Automatic Welding – with ABICOR BINZEL®
A B I C O R
Automatic Robot Welding
Robotic Peripherals
MIG Welding Torch System
WH and WHPP Air and Water Cooled
True Quick Change, The Fastest Available...
The interchangeable torch neck system allows the
exchange of the complete torch swanneck manually or
fully automatic for a consumable change or other
welding jobs in a matter of seconds.
ABICOR BINZEL®’s Alignment Jig provides an easy and efficient check of the
geometry of the torch neck outside of the
welding cell or to align the TCP in case
of collisions.
R O B O T I C S
The exchange of the contact tip and the gas nozzle is
performed outside the welding cell, as well as the
checking of the TCP, optimizing the availability of the
unit and reducing downtime.
B i n z e l ®
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•
Manual neck change time 5 seconds
Automatic neck change time 3 seconds
Flexible and quick – adaptable to changing welding jobs
Also available as push-pull system
Water cooled up to 650 A
Air Cooled up to 400 A
Integrated Airblast/wire inch function standard
Integrated wire cutting mechanism
MIG Welding Torch WH and WHPP
A B I C O R
Type
Cooling
Rating A
CO2/Mixed Gases
DutyCycle
(%)
Wire Size
Inches
Wire Size Millimeters
Millimeters
ROBO WH 35
Air-Cooled
300/280
70%
.030 - .045
0.8 - 1.2 mm
ROBO WH 45
ROBO WH 241D
ROBO WH 455D
ROBO WH 505D
ROBO WH 650
Air-Cooled
Water-Cooled
Water- Cooled
Water- Cooled
Water-Cooled
400/350
320/280
450/400
450/400
650/550
70%
100%
100%
100%
100%
.030 - .045
.030 - .045
.030 - .062
.030 - .062
.040 - .062
0.8 - 1.2 mm
0.8 - 1.2 mm
0.8 - 1.6 mm
0.8 - 1.6 mm
1.0 - 1.6 mm
Robotic Periphery
1
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A B I C O R
Automatic Robot Welding
B i n z e l ®
MIG Welding Torch System
VTS Air and Water Cooled
R O B O T I C S
Welding Torche /Tool Mount
Maintenance friendly and flexible...
Reliable and accurate – the variable quick-change torch system for automatic welding “VTS”
offers flexible application of torches with various geometries and sizes. Standard points of interface – identical on all VTS modules – guarantee optimum interchangeability
The individual quick-change component design of the torch neck and the cable assembly allows
ease of service for the system while welding efficiently with crash-resistant torch bodies and
accurate TCP installations on robot or automatic equipment.
ABICOR BINZEL®’s Alignment
Jig provides an easy and efficient check of the geometry of
the torch neck outside of the
welding cell or to align the TCP
in case of collisions.
The system is complemented by highly flexible and quick-change cable assemblies in user specific
lengths as well as air and water cooled options, with integrated airblast and wire inch functions.
MIG Welding Torch VTS
Type
VTS 35
VTS 45
VTS 505
Cooling
Rating A
CO2/Mixed Gases
DutyCycle
(%)
Wire Size
Inches
Wire Size
Millimeters
Air-Cooled
Air-Cooled
Water-Cooled
300/280
400/350
450/400
70%
70%
100%
.030 - .045
.030 - .062
.030 - .062
0.8 - 1.2 mm
0.8 - 1.6 mm
0.8 - 1.6 mm
Air AND Water COOLED
CALL 1.800.542.4867
2
Robotic Peripherals
MIG Welding Torch System
ROBO Air and
Water Cooled
Economy and performance...
R O B O T I C S
ABICOR BINZEL®’s standard series offers a robust and
high quality welding torch especially for lower production, single-welding cells.
B i n z e l ®
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Technically mature and 100% reliable
Air Cooled up to 400 A
Water Cooled up to 650 A
Optimized cooling of the torch – high service life
Integrated airblast /wire inch function standard
MIG/MAG Welding Torch System ROBO Standard
Type
A B I C O R
ROBO 35
ROBO 45
ROBO 241D
ROBO 445D
ROBO 650
Cooling
Rating A
CO2/Mixed Gases
DutyCycle
(%)
Wire Size
Inches
Wire Size
Millimeters
Air-Cooled
Air-Cooled
Water-Cooled
Water-Cooled
Water-Cooled
300/280
400/350
320/280
450/400
650/550
70%
70%
100%
100%
100%
.030 - .045
.030 - .062
.030 - .045
.030 - .062
.040 - .162
0.8 - 1.2 mm
0.8 - 1.6 mm
0.8 - 1.2 mm
0.8 - 1.6 mm
1.0 - 3.2 mm
Robotic Periphery
3
CALL 1.800.542.4867
A B I C O R
Automatic Robot Welding
B i n z e l ®
ABIROB® TWIN
The Water Cooled Twin Wire Torch
of the New Generation
R O B O T I C S
Welding Torche /Tool Mount
Two in one...
Advantages
• Small construction and slim design for optimized accessibility
• Innovative cooling system for high service life
of the consumables
• Reliable gas coverage at high welding speeds
• Coaxial, cylindrical construction of the torch
allows an easy automatic cleaning with the
reamer or needle scaler
• The parallel wire feeding guarantees a stable
process regardless of distance variations
The use of twin wire welding is steadily growing.
Travel speed of the welding process can be more than doubled by
using two parallel wire electrodes joining in a single weld pool. The
joint geometry stays the same as single wire. The main advantages
of twin wire welding are achieved when applied to components
with material thickness of 2mm - 12mm. The process is ideal for use
in the automotive industry for axles, frames, and exhaust systems,
and in railway car production and vessel welding.
With the ABIROB® Twin 600 W, ABICOR BINZEL® offers an optimized torch design for the twin wire process that was developed in
close cooperation with end users and tested in the industry.
Air AND Water COOLED
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4
Robotic Peripherals
TIG Welding Torch
ABITIG® WH Water Cooled
Top ideas for automatic TIG welding...
ABITIG® WH
Torch necks with different geometrics for complicated
component parts. Water Cooled for highest rating. No
adjustment, no downtime of the robot through instant
exchange of the complete torch neck with preadjusted
electrode. Also with cold wire feed according to the push
or pull principle.
A B I C O R
B i n z e l ®
R O B O T I C S
High productivity. Process stability.
Robotic Periphery
5
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A B I C O R
Automatic Robot Welding
B i n z e l ®
ATS – Rotor
The intelligent system for the automatic
exchange of the WH torch necks (MIG and TIG)
R O B O T I C S
Welding Torche /Tool Mount
Work around the clock...
ATS Rotor
• Consumable change in 3 seconds
ABICOR BINZEL®’s ATS-Rotor enables the automated changing of up to 5
welding necks (MIG WH, or TIG WH). The robot changes the torch necks in
cycles, according to the job, or even orientated, i.e. after a burn back.
• Unique system for an automatic torch neck
changing.
When all five necks in the carousel have been utilized, the operator must
manually reload the station with refurbished necks. Maintenance will take
place outside the cell, during the operation cycle.
• Cast aluminum frame with low
maintenance pneumatic cylinder
• Integrated PLC (industry standard) for the
connection at the robot control system
That means to the user an enormous potential ( up to five times) of the availability of the unit (referring to the maintenance service at the torch neck).
• Easy to install and use
Air AND WATER COOLED
CALL 1.800.542.4867
6
Robotic Peripherals
CAT 2
The Robot Mount for Safer Welding
Stops Collisions quickly...
B i n z e l ®
R O B O T I C S
Faster robots, increasing dynamics, and thinner metals
with complex outlines can lead to a collision of the torch
and workpiece. CAT 2, the robot mount offers protection
against collisions with a higher sensitivity and improved
repeatability
• Variable deflection in every position
• Instant stop in case of collision
• Precise repeatability minimizes downtime
• Optimum switching for higher safety
• Perfect for ultra-high accuracy, light gauge sheet metal operations
A B I C O R
• External LED provides a quick visual indication of operation status
• Covered screws for quick service
Protects the tool and the workplace...
Robotic Periphery
7
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A B I C O R
Automatic Robot Welding
TCS-6/TCS-LC Torch Cleaning Station
The cleaning stations of ABICOR Binzel guarantee
high accessibility, long life and easy handling.
Designed for nearly all robot welding torches and gas nozzles, the interior
of the gas nozzle is cleaned precisely and efficiently.
• Compact construction and design
The precision and speed of the system lessens operator involvement and
significantly reduces robot downtime.
• Easy and quick integration
• Position independent possibilities of installation
R O B O T I C S
Welding Torche /Tool Mount
ABICOR BINZEL®’s torch cleaning stations, TCS-6 and TCS-LC, are the optimized reamer cleaning systems for thick spatter adhesion.
B i n z e l ®
Stay clean...
TCS-6
• Safe clamping of the gas nozzle through 4-point clamping prevents vibrations to the robot
axis and reduces risk of nozzle rotation
• Integrated control board - takes over the complete operational function
• Proximity switches - optimizes the safety of the unit
• Ready-signal indicates “ready for operation”
TCS-LC
• Safe 3-point clamping of the gas nozzle fixes the torch during the cleaning process
• Direct drive of both function valves through the robot for time optimized integration
• Low cost, reliable torch cleaning solution
CALL 1.800.542.4867
8
Robotic Peripherals
Front Injector ABIROB® TMS-VI
Front Injector ABIROB® TMS-VI – The
new concept ensures a fine spray in
the gas nozzle interior and nozzle
edge.
Reduces spatter adhesion...
Advantages:
• Effective and economical anti-spatter
spray supply to nozzle interior and
nozzle edge
• Covered injector nozzle and extra bottle for used oil improves working safety
and ensures environmental friendly use
• Trouble free refilling of the anti-spatter
fluid simply by swapping the bottle
• Trouble free disposal of used oil by
swapping the bottle
• Complete installation kit ready for system integration
Anti-Spatter Internal Injector TMS-PI
R O B O T I C S
The cleaning process is simplified with the
Anti-Spatter TMS-PI Injector. The special air
blast function ensures a highly efficient and
effective cleaning, reducing spatter adhesion.
Advantages:
• Dual purpose anti spatter and air blast
• Regulated distribution of the anti-spatter fluid
B i n z e l ®
• Times saving, can be utilized during air cut
moves
• Lubricates the interior of the gas nozzle for
smooth and effective ream cleaning
• All adjustments external - plus frequency
and volume
A B I C O R
• Adjustable pulse frequency 2 to 200 ppm
Robotic Periphery
9
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A B I C O R
Automatic Robot Welding
The ABICOR BINZEL® WCS Wireremove the ball end of the welding wire and give consistent wire
B i n z e l ®
Wire Cutting Station
WCS...The perfect cut...
Cutting Station is designed to
stick-out. This provides superior
arc starting and prevents oxidaCutting Station will operate with
all models and makes of welding
R O B O T I C S
Welding Torche /Tool Mount
tion in weld starts. The Wire-
robots and torches.
The Wire-Cutting Station will
shear up to 1/8 wire without
bending. The unit clamps and
holds the wire securely before
shearing. The shearing blade
has been tested with .045” stainless steel wire to 20,000 cuts
with no discernible wear.
Advantages:
• Defined wire length as requirement for the automatic TCP measurement and touch sensing
• Precision and reliable cutting quality even while using hard and thick wires
• High durability of the blades
• Wire clamping function for the wire removal in connection with ATS-Rotor
Tool Change System WWS
The tool change system of ABICOR
Fully automatic tool change...
BINZEL® is a pneumatic system for
fully automatic tool change. It is
optimal to use if an exchange is
necessary during a process because
the WWS changes the complete
tool.
Advantages:
• Uncomplicated and safe function
• Change of the complete tool in a matter of seconds
• Quick and trouble-free change of the
weld torch or tool
• High accessibility of the unit
CALL 1.800.542.4867
10
Robotic Peripherals
Master-Feed-System, ABIROB® MFS
Wire feeding for every process – only the best
Precise and consistent...
Filler materials such as aluminum and magnesium are in increasing demand in the welding market. Especially
when integrating the hydroforming process in the automatic series production. Due to the softness of these
materials, the welding wires are extremely sensitive to distortion during the automated feeding process.
The Master-Feed-System was developed by
ABICOR BINZEL in close cooperation with a
leading car manufacturer is solving these special demands around the clock, day after
day.
®
R O B O T I C S
The extra thin and soft wire electrodes take
increasing effect in thermal joining of lightweight materials in industrial production.
Such wire electrodes are very sensitive to distortion and deformation. In conventional
push-pull systems, very often the wire is being
deformed, inevitably resulting in wire failure
in the welding torch.
A trouble-free and reliable welding process is
B i n z e l ®
tent, and continuous.
A B I C O R
only possible when the wire feeding is consis-
quality of production as well as the productivi-
The Master-Feed-System overcomes all of these
problems and delivers highly precise wire feed
to the welding arc, significantly increasing the
ty of the automated cell.
Robotic Periphery
11
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A B I C O R
Automatic Robot Welding
Push-Push system...
Two wire drives are precisely synchronized, mechanically and electronically. This eliminates wire tension
at all points of the system. Both wire drives push the wire, and there is always a sufficient amount of wire
in the cable assembly near master drive to prevent any tension while feeding.
R O B O T I C S
Welding Torche /Tool Mount
B i n z e l ®
Digitally controlled wire feeding...
The heart of the system is the two high quality four-roll wire drives with digital motor control. The digital
drive motor control guarantees precise, repeatable and flexible wire feed process. The motor control
receives the actual speed data from the digital encoder sensors. The control processor precisely calculates
the actual and programmed wire feed speed and makes the necessary adjustments.
High quality four-roll wire drives...
The high quality four-roll wire drives utilized in the MasterFeed-System transfer relatively high torque to the wire with
the lowest possible pressure.Consequently, there is less wire
deformation caused by rubbing or excessive roll pressure.
Modern welding power sources and lasers require highly
dynamic wire feeding especially during the starting and
stopping process.
Within seconds, the wire is drawn forward without slippage. A preadjusted and reproducible contact pressure prevents time-intensive malfunctions.
Service friendly and easily accessible...
The wire de-reeling system is able to hold all spools from 7kg (aluminum) to 40 kg (aluminum) and is therefore universal and expandable depending on the requirements.
A heating element, located inside the Master-Feed-System cabinet, controls the temperature and maintains
a moisture-free environment for the wire spool. This protects the wire from oxidation and prevents the introduction of moisture into the weld pool. A highly visible warning light signals when the spool is nearly empty.
The ABIROB® APD system utilizes a separate drive for de-reeling the wire
spool. The drive is synchronized with wire feed speed through a balancing
arm which senses wire tension variations. The combination of the two wire
drives provides precision wire feeding not achievable with conventional systems. Easily changeable wire spools, mobile cabinet and quick replacement
of all the system components are only a few of the many convincing advantages of the ABIROB® APD systems.
CALL 1.800.542.4867
12
Robotic Peripherals
ABIROB® M-BOX, and ABIROB® E-BOX
For flexible integration accepting all international wire spools...
The system wire drives can be used individually for an application with two
additional components:
M-BOX (Media Box) and E-BOX
(Electronic Motor Control Box). For
instance, pay off packs from other manufacturers with 80 kg spools or barreltype spools can be added to the MasterFeeder to form a high quality complete
system.
Thanks to its modular design, the Master
Feeder System allows easy replacement
of all wear parts and system components.
A B I C O R
B i n z e l ®
R O B O T I C S
While primarily used for MIG welding
and MIG soldering, the Master-FeederSystem is also applicable for TIG, Plasma
or Laser welding processes, with cold or
hot wire feed. Making it an excellent
addition to many industrial joining
processes.
Robotic Periphery
13
CALL 1.800.542.4867
Australia • Ukraine • France • Singapore • Canada • South Africa • China • Brazil • Lithuania • Mexico • Finland • Spain • Denmark • Czech Republic • South America
Sweden • Austria • United States • India • Belgium/Netherlands • Norway • Germany • Switzerland • Japan • Poland • Slovak Republic • Bulgaria • England
Positionable
3600
A B I C O R
MIG/MAG Torches
Alexander Binzel Corporation
650 Research Drive, Suite 110
Frederick, MD 21703-8619
Tel: 301.846.4196
Fax: 301.846.4497
Binzel S.A. de C.V.
Circuito Aguascalientes Ote. 134 C-111
P.I.V.A Aguascalientes, Ags. C.P. 20140
Tel: 011.5249.73.0116
Fax: 011.5249.731388
Abicor Binzel Canada, Inc.
55 Mills Road, Units 1-3
Ajax, Ontario L1S 2H2 Canada
Tel: 905.428.1611
Fax: 905.428.1598
www.abicorusa.com
E-mail: [email protected]
Email: [email protected]
The World Leader!
LIT.9075.09.23 .02 (rev.1.04) • © 2002 Alexander Binzel Corporation • Printed USA
B i n z e l ®
R O B O T I C S
Air and WATER Cooled