Kitting Procedure: Seatbelts Pictures

Work Instructions
WI-58
Logistics Services Inc. – Flat Rock, MI
Kitting Seatbelts
Version: 1.2
Date: 05/10/2007
Subject: This work instruction describes the process for kitting Seatbelts.
Equipment:
1) Safety Glasses
2) Green Safety Vest
3) Pen
4) Clipboard
5) Commit Sheet
6) Build Tally Sheet
General Requirements:
See Standardized Work Instruction SW-01 Cell Operator
Special Requirements:
•
1st Piece Inspection Form(s): The general guidelines as illustrated on the form must be followed
Kitting Procedure: Seatbelts
Pictures
1) Check with supervisor on what and how many seatbelts need to
be kitted for the shift.
LH/Front
2) Obtain proper seatbelts to make kit. See sheet posted in area at
table with seatbelts for individual part numbers.
3) For all Mustang pallets, before picking a part out of a
container, verify a 1st Piece Inspection has been done. If it has
not, verify the container has been placed in the proper spot and
place a “1st Piece Inspection Form” in container. (See 1st Piece
Work Instructions) Note: Mustang seatbelts come on solid
LH/Rear
pallets and are green colored totes.
4) Kit belts with all part labels facing up in tote. See Figures 1-4.
Center
5) Palletize all like kitted totes.
6) Transport full pallets to sequencing area. See Figure 5.
Figure 1: Sedan tote
7) All parts are stacked 10 high, 6 columns; except R which is 7
high.
LH/Front
8) Stack empty part totes onto pallets 7 high. When complete
place pallet cover on top for hi-lo to transport.
9) Sort pallets of Mazda belts as necessary.
10) For all Mazda seatbelts, before picking a part out of a
container, verify a 1st Piece Inspection has been done. If it has
not, verify the container has been placed in the proper spot and
place a “1st Piece Inspection Form” in container. (See 1st Piece
Work Instructions) Note: Mazda arrives on mixed pallets in
blue totes. 1st Piece Inspection must be done for each tote
stocked into cell.
Figure 2: Wagon tote
11) Record each tote built on the “Seatbelt Kitting Tally Sheet.” Be
sure to mark the type of kit and in what time period each was
built. The sheet is to be given to supervisor at the end of each
shift.
12) Notify hi-lo driver if parts are needed from overflow stock
area.
13) Maintain clean work area.
Page 1 of 2
Printed copies of this document are considered uncontrolled as of the time of printing.
RH/Front
RH/Rear
RH/Front
Center
Printed: 5/10/2007
Work Instructions
WI-58
Logistics Services Inc. – Flat Rock, MI
Kitting Seatbelts
Version: 1.2
Date: 05/10/2007
Kitting Procedure: Seatbelts
Pictures
LH/Front
RH/Front
Center
Figure 3: Hatch tote
LH/Front
RH/Front
LH/Rear
RH/Rear
Figure 4: Coupe/Convertible Tote
Figure 5: Example of labeled kitted
seatbelt stock. These totes are ready for
sequencing.
I acknowledge that I have read, been trained on, and fully understand the above work instructions and will follow them at all
times unless otherwise instructed by my supervisor.
_________________________________
Employee Name (Print)
_________________________________
Employee Signature
________________
Date
_________________________________
Supervisor Signature
________________
Date
Page 2 of 2
Printed copies of this document are considered uncontrolled as of the time of printing.
Printed: 5/10/2007