Polaris 2004 Pro X Owners Manual Supplement

Polaris 2004 Pro X Owners Manual Supplement

2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT
Owners Manual
MACHINE
MODEL
Supplement
DESCR
NO.
PUBL. NO.
500 INDY
SUPERSPORT STOCK A
SUPERSPORT STOCK B
SUPERSPORT F/O
550 CLASSIC
600 SWITCHBACK STOCK A
600 SWITCHBACK F/O
600 SWITCHBACK STOCK B
700 SWITCHBACK STOCK A
700 SWITCHBACK F/O
700 SWITCHBACK STOCK B
800 SWITCHBACK STOCK A
800 SWITHCBACK F/O
800 SWITCHBACK STOCK B
600 RMK 144 STOCK A
600 RMK 144 STOCK B
600 RMK 144 F/O
600 RMK 144 STOCK C
700 RMK 144 STOCK A
700 RMK 144 STOCK B
700 RMK 151 STOCK A
700 RMK 151 STOCK B
700 RMK 144 F/O
700 RMK 151 F/O
700 RMK 144 STOCK C
700 RMK 151 STOCK C
800 RMK 144 STOCK A
800 RMK 144 STOCK B
800 RMK 151 STOCK A
800 RMK 151 STOCK B
800 RMK 144 F/O
800 RMK 151 F/O
800 RMK 144 STOCK C
800 RMK 151 STOCK C
800 RMK 159 STOCK A
800 RMK 159 STOCK B
800 RMK 159 STOCK C
800 RMK 159 F/O
800 XC SP EDGE STOCK B
S04NB4BS
S04NP5BSA
S04NP5BSB
S04NP5BS
S04ND5BS
S04NS6ESA
S04NS6ES
S04NS6ESB
S04NS7CSA
S04NS7CS
S04NS7CSB
S04NS8CSA
S04NS8CS
S04NS8CSB
S04NK6ESA
S04NK6ESB
S04NK6ES
S04NK6ESC
S04NK7CSA
S04NK7CSB
S04NL7CSA
S04NL7CSB
S04NK7CS
S04NL7CS
S04NK7CSC
S04NL7CSC
S04NK8CSA
S04NK8CSB
S04NL8CSA
S04NL8CSB
S04NK8CS
S04NL8CS
S04NK8CSC
S04NL8CSC
S04NM8CSA
S04NM8CSB
S04NM8CSC
S04NM8CS
S04NP8CSB
9918252
9918335
9918335
9918335
9918201
9918505
9918505
9918505
9918285
9918285
9918285
9918288
9918288
9918288
9918282
9918282
9918282
9918282
9918284
9918284
9918284
9918284
9918284
9918284
9918284
9918284
9918286
9918286
9918286
9918286
9918286
9918286
9918286
9918286
9918287
9918287
9918287
9918287
9918274
2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT
800 XC SP EDGE STOCK A
800 XC EDGE F/O
800 XC SP EDGE STOCK C
700 XC SP EDGE STOCK B
700 XC SP EDGE STOCK A
700 XC EDGE F/O
700 XC SP EDGE STOCK C
800 CLASSIC TOURING
800 CLASSIC TOURING, INT'L.
700 CLASSIC TOURING
700 CLASSIC TOURING, INT'L.
FRONTIER TOURING
FRONTIER CLASSIC STOCK A
FRONTIER CLASSIC F/O
TRAIL TOURING
TRAIL TOURING, INT'L.
SPORT TOURING
SPORT TOURING, INT'L.
TRAIL RMK 136 STOCK A
TRAIL RMK 136 F/O
700 PRO X
800 PRO X
600 CLASSIC TOURING
600 CLASSIC TOURING, INT'L.
600 PRO X
600 PRO X, INT'L.
600 XC SP EDGE STOCK B
600 XC SP EDGE STOCK A
600 XC SP EDGE F/O
600 XC SP EDGE STOCK C
500 XC SP EDGE STOCK B
500 XC SP EDGE STOCK A
500 XC SP EDGE F/O
500 XC SP EDGE STOCK C
SUPERSPORT M-10 F/O
700 XC SP EDGE M-10 F/O
800 XC SP EDGE M-10 F/O
500 XC SP EDGE M-10 F/O
600 XC SP EDGE M-10 F/O
800 CLASSIC STOCK A
800 CLASSIC STOCK B
800 CLASSIC F/O
700 CLASSIC STOCK A
700 CLASSIC F/O
S04NP8CSA
S04NP8CS
S04NP8CSC
S04NP7CSB
S04NP7CSA
S04NP7CS
S04NP7CSC
S04NT8CS
S04NT8CE
S04NT7CS
S04NT7CE
S04NT7DS
S04ND7DSA
S04ND7DS
S04NT5BS
S04NT5BE
S04NU5BS
S04NU5BE
S04NJ5BSA
S04NJ5BS
S04NX7CS
S04NX8CS
S04NT6ES
S04NT6EE
S04NX6ES
S04NX6EE
S04NP6ESB
S04NP6ESA
S04NP6ES
S04NP6ESC
S04NP5CSB
S04NP5CSA
S04NP5CS
S04NP5CSC
S04NE5BS
S04NE7CS
S04NE8CS
S04NE5CS
S04NE6ES
S04ND8CSA
S04ND8CSB
S04ND8CS
S04ND7CSA
S04ND7CS
9918274
9918274
9918274
9918275
9918275
9918275
9918275
9918378
9918378
9918283
9918283
Not Yet Available
Not Yet Available
Not Yet Available
9918291
9918291
9918980
9918980
9918292
9918292
9918398
9918399
9918281
9918281
9918401
9918401
9918263
9918263
9918263
9918263
9918202
9918202
9918202
9918202
9918379
9918319
9918320
9918296
9918332
9918397
9918397
9918397
9918396
9918396
2003 SNOWMOBILE OWNER'S MANUAL SUPPLEMENT
600 CLASSIC F/O
600 CLASSIC STOCK B
600 CLASSIC STOCK A
500 CLASSIC STOCK A
500 CLASSIC F/O
WIDETRRAK LX
WIDETRRAK LX, INT'L.
120 PRO X
120 PRO X, INT'L.
800 PRO-XR
800 PRO-XR, INT'L.
800 PRO-XR Stock A
340 INDY
340 INDY, INT'l.
INDY 340 TOURING
INDY 340 TOURING, INT'L.
340 CLASSIC
800 PRO-X 2
800 PRO-X 2, INT'L.
700 PRO-X 2
700 PRO-X 2, INT'L.
600 PRO-X 2
600 PRO-X 2, INT'L.
550 PRO X FAN
550 PRO X FAN, INT'L.
440 PRO X
440 PRO X, INT'L.
S04ND6ES
S04ND6ESB
S04ND6ESA
S04ND4BSA
S04ND4BS
S04SU4BS
S04SU4BE
S04WB1AS
S04WB1AE
S04NZ8CS
S04NZ8CE
S04NZ8CSA
S04NB3AS
S04NB3AE
S04NT3AS
S04NT3AE
S04ND3AS
S04NY8CS
S04NY8CE
S04NY7CS
S04NY7CE
S04NY6ES
S04NY6EE
S04NX5BS
S04NX5BE
S04NX4CS
S04NX4CE
9918482
9918482
9918482
9918402
9918402
9918293
9918293
Not Yet Available
Not Yet Available
9919007
9919007
9919007
9918137
9918137
9918290
9918290
9918428
9919006
9919006
9919005
9919005
9919004
9919004
9918336
9918336
Not Yet Available
Not Yet Available
Owner's Manual Supplement
2004 340 Indy
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
n/a
IFS Shock Type
Nitrex
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
447.5
11.8
Rear Type
Edge
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Nit Cell
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Sel
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC34-2PM070
240 Watt
11.5"
Bore x Stroke (mm)
62.3x55.6 mm
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
339 cc
2
Mikuni
Track Length (inches)
121
Carburetor Model
VM30SS
15
Electronic Reverse
Main Jet
170
Pilot Jet
35
Jet Needle / Clip Position
5DP13 / 3
Needle Jet
O-6 (169)
Cutaway
Throttle Gap Under CA (mm)
2.5 AL
6.1mm / .240"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Accessory
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Accessory
Wear Strips
.75 acc
Fuel Screw
N/A
Air Screw
1.5 Turns
Pilot Air Jet
2.5
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
26.5° @ 3000
Ignition Type
Kokusan ER
Oil Injection
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
185
#4
180
#3
170
#3
165
#3
160
#3
150
#3
600-1200
(2000-4000)
175
#3
170
#3
160
#3
155
#3
150
#3
140
#2
1200-1800
(4000-6000)
165
#3
160
#3
150
#3
145
#3
140
#2
130
#2
1800-2400
(6000-8000)
155
#3
150
#3
140
#3
135
#2
130
#2
120
#1
2400-3000
(8000-10000)
145
#3
140
#3
130
#2
125
#2
120
#1
110
#1
3000-3700
(10000-12000)
135
#3
130
#2
120
#2
115
#1
110
#1
100
#1
PN
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./ 89 Oct.Oxy.
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918137 Rev 01 6/03/03
BR8ES
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10
Bushed
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
900-1800
(3000-6000)
10MB
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
1800-2700
(6000-9000)
10MW
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
2700-3700
(900012000)
10MR
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
Printed in the U.S.A.
Owner's Manual Supplement
2004 550 Classic Edge
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Body Style
EDGE
Rider Capacity
1
Coolant Capacity (qts)
Chaincase Oil Capacity (oz.)
DryWeight (Est.)
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
Height (in.)
Suspension
Front Type
Edge
N/A
IFS Shock Type
Nitrex
9
495
Rear Type
Edge
n/a
48
Front Track Shock
Nit Cell
Length (in.)
113
Rear Track Shock
Position Sen
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
Compressed Width (in.)
42.5
48
Brake Type
Hydraulic
Engine Model Number
EC55PM061
Drive Clutch Center Distance
Drive Belt P/N
11.5"
3211078
Alternator Output (watts)
240 Watt
Clutch Type
P-85
Bore x Stroke (mm)
Displacement (cc)
73.0x65.0
544cc
Track Length (inches)
121
Carburetor/Throttle Body
2
Track Width (inches)
Reverse Transmission
15
Electronic Reverse
Carburetor Model
Main Jet
VM34
280 Pto / 270 Mag
Pilot Jet
40
Engine and Cooling
Features
Mikuni
Jet Needle / Clip Position
6BGY33 / #3
Electric Fuel Gauge
Electric Start
Accessory
Standard
Needle Jet
Cutaway
Q-2 (480)
3.0
Low Oil Light
Standard
Throttle Gap Under CA (mm)
6.35mm/.250"
Parking Brake
Speedometer
Standard
Std 5 Inch Wht/Blk
Fuel Screw
Air Screw
N/A
1.25 Turns
Tachometer
Accessory
Pilot Air Jet
2.5
Wear Strips
.75 acc
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
27° @ 3000
Ignition Type
Oil Injection
Kokusan 16bit ER
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
600-1200
(2000-4000)
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
1200-1800
(4000-6000)
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
220/210
#2
1800-2400
(6000-8000)
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918201 Rev 02 1/03
BR9ES
0.70/.028
87Oct.NonOxy./89 Oct.Oxy.
Spark Plug Gap (mm / in.)
Minimum Fuel Requirement
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
900-1800
(3000-6000)
10-60
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
1800-2700
(6000-9000)
10-58
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
2700-3700
(900012000)
10-56
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
Printed in USA
Owner's Manual Supplement
2004 500 XC SP EDGE F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Alum IFP
Alum IFP CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
481.1
11.8
Rear Type
Edge
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Arvin IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Position Sen
Fox PSCA
Ski Center Distance (in.)
42.5
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2650-5044-PR5C
280 w
11.5"
Bore x Stroke (mm)
70.5 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
500
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
410
Pilot Jet
45
Jet Needle / Clip Position
9DFH6-57 / 2
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
3.0
Air Screw
1.25
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
25° @ 2500
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
440
#3
430
#3
410
#2
390
#2
380
#2
360
#2
600-1200
(2000-4000)
420
#3
400
#2
390
#2
370
#2
350
#2
340
#1
1200-1800
(4000-6000)
390
#2
380
#2
360
#2
340
#2
330
#1
310
#1
1800-2400
(6000-8000)
370
#2
350
#2
340
#2
320
#1
300
#1
290
#1
2400-3000
(8000-10000)
340
#2
330
#2
310
#1
300
#1
280
#1
260
#1
3000-3700
(10000-12000)
320
#2
300
#1
290
#1
270
#1
250
#1
240
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918202 Rev 01 4/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-56
Black / Green
Red / Black
56-42-36
22:40 74P
HYVO
900-1800
(3000-6000)
10-54
Black / Green
Red / Black
56-42-36
22:40 74P
HYVO
1800-2700
(6000-9000)
10
Black / Green
Red / Black
56-40-36
21:40 74P
HYVO
2700-3700
(900012000)
10MB
Black / Green
Red / Black
56-40-36
21:40 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 500 Edge
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Body Style
EDGE
Rider Capacity
1
Coolant Capacity (qts)
Chaincase Oil Capacity (oz.)
DryWeight (Est.)
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
Height (in.)
Suspension
Front Type
Edge
5
IFS Shock Type
Nitrex
12
469
Rear Type
Edge
n/a
48
Front Track Shock
Nit Cell
Length (in.)
113
Rear Track Shock
Position Sen
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
Compressed Width (in.)
42.5
48
Brake Type
Hydraulic
Engine Model Number
EC50PL214
Drive Clutch Center Distance
Drive Belt P/N
11.5"
3211078
Alternator Output (watts)
200 Watt
Clutch Type
P-85
Bore x Stroke (mm)
Displacement (cc)
72 X 60
488 CC
Track Length (inches)
121
Carburetor/Throttle Body
2
Track Width (inches)
Reverse Transmission
15
Accessory
Carburetor Model
Main Jet
TM38
360
Pilot Jet
40
Engine and Cooling
Features
Mikuni
Jet Needle / Clip Position
9DFY1-54 / 2
Electric Fuel Gauge
Electric Start
Accessory
Accessory
Needle Jet
Cutaway
P-2 (825)
2.0
Low Oil Light
Standard
Throttle Gap Under CA (mm)
2.0 mm / .078"
Parking Brake
Speedometer
Standard
Std 5 Inch Wht/Blk
Fuel Screw
Air Screw
1.5 Turns
N/A
Tachometer
Accessory
Pilot Air Jet
0.9
Wear Strips
Coolers
Idle RPM +/-200
1600
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
26° @ 3000
Ignition Type
Oil Injection
Analog
Polaris Blue
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
390
#4
370
#3
360
#3
360
#2
340
#2
320
#2
600-1200
(2000-4000)
370
#3
350
#3
340
#2
320
#2
310
#2
300
#2
1200-1800
(4000-6000)
350
#3
330
#3
320
#2
300
#2
290
#2
270
#1
1800-2400
(6000-8000)
320
#3
310
#3
300
#2
280
#2
270
#1
250
#1
2400-3000
(8000-10000)
300
#3
290
#2
270
#2
260
#1
240
#1
230
#1
3000-3700
(10000-12000)
280
#2
270
#2
250
#1
240
#1
220
#1
210
#1
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918252 Rev 01 12/02
RN3C
0.70/.028
87Oct.NonOxy.or 89 Oct.Oxy.
Spark Plug Gap (mm / in.)
Minimum Fuel Requirement
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
0-900
(0-3000)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
10M5
Gold
Black
36°
#2
21-40 HYVO
74P
Gold
Black
36°
#2
21-40 HYVO
74P
900-1800 10M Blue
(3000-6000) Bushed
1800-2700
(6000-9000)
10M
White
Bushed
Dark Blue/
White
Black
36°
#2
21-40 HYVO
74P
2700-3700
(900012000)
10M Red
Bushed
Dark Blue/
White
Black
36°
#2
21-40 HYVO
74P
Printed in USA
Owner's Manual Supplement
2004 600 XC SP EDGE F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Alum IFP
Alum IFP CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
482.6
11.8
Rear Type
Edge
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Arvin IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Position Sen
Fox PSCA
Ski Center Distance (in.)
42.5
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2652-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
9DFH7-60 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.0
Pilot Air Jet
N/A
Idle RPM +/-200
1200
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
24° @ 3500 +/- 500
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#4
440
#3
420
#3
400
#3
390
#2
600-1200
(2000-4000)
450
#4
430
#4
410
#4
400
#3
380
#2
360
#2
1200-1800
(4000-6000)
420
#4
400
#4
390
#3
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#4
380
#3
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#2
330
#2
320
#2
300
#2
280
#2
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#1
260
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918263 Rev 01 04/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-58
Dark Blue /
White
Red /
Dark Blue
58-42-36
23:39 74P
HYVO
900-1800
(3000-6000)
10-56
Dark Blue /
White
Red /
Dark Blue
58-42-36
23:39 74P
HYVO
1800-2700
(6000-9000)
10-54
Dark Blue /
White
Red /
Dark Blue
58-40-36
22:39 74P
HYVO
2700-3700
(900012000)
10
Dark Blue /
White
Red /
Dark Blue
58-40-36
22:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 XC SP EDGE F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Alum IFP
Alum IFP CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
499.8
11.8
Rear Type
Edge
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Arvin IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Position Sen
Fox PSCA
Ski Center Distance (in.)
42.5
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2470-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
460
Pilot Jet
40
Jet Needle / Clip Position
J8-9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.5
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
28° @ 2000 w/tps disconnecte
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
500
4
480
#3
460
#3
440
#3
420
#3
400
#2
600-1200
(2000-4000)
470
#3
450
#3
430
#3
410
#3
400
#2
380
#2
1200-1800
(4000-6000)
440
#3
420
#3
400
#3
390
#2
370
#2
350
#2
1800-2400
(6000-8000)
410
#3
400
#3
380
#2
360
#2
340
#2
320
#2
2400-3000
(8000-10000)
390
#3
370
#2
350
#2
330
#2
310
#2
290
#2
3000-3700
(10000-12000)
360
#2
340
#2
320
#2
300
#2
290
#2
270
#2
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918274 Rev 01 3/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-64
Dark Blue /
White
Black / Red
62-46-46
25-40 76P
HYVO
900-1800
(3000-6000)
10-62
Dark Blue /
White
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-60
Dark Blue /
White
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-58
Dark Blue /
White
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 700 XC SP EDGE F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Alum IFP
Alum IFP CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
498.8
11.8
Rear Type
Edge
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Arvin IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Position Sen
Fox PSCA
Ski Center Distance (in.)
42.5
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2469-7070-PR7C
280 w
11.5"
Bore x Stroke (mm)
81 x 68
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
701
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
J8-9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.25
Pilot Air Jet
N/A
Idle RPM +/-200
1400
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
20° @ 2000
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#3
440
#3
420
#3
400
#3
390
#2
600-1200
(2000-4000)
450
#3
430
#3
410
#3
400
#3
380
#2
360
#2
1200-1800
(4000-6000)
420
#3
400
#3
390
#3
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#3
380
#3
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#2
330
#2
320
#2
300
#2
280
#2
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#2
260
#2
PN
.70/.025
Minimum Fuel Requirement
87 min non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918275 Rev 01 3/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
900-1800
(3000-6000)
10-60
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-58
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-56
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 600 Classic Touring
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
2
5.6
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
578
12.25
Rear Type
Edge Touring
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Ryde AFX
Height (in.)
49.5
Length (in.)
Oil Capacity (Quarts)
125
3.25
Rear Track Shock
High Pressure Gas
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2653-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
136
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
420
Pilot Jet
50
Jet Needle / Clip Position
9DGI01-60 / 4
Needle Jet
P-6
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Standard
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Standard 5 Inch
Wear Strips
.75 acc
Fuel Screw
1.5
Air Screw
0.5
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
24° @ 3000 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
450
#5
430
#5
420
#4
400
#4
380
#4
370
#4
600-1200
(2000-4000)
410
#5
390
#4
380
#4
360
#4
340
#4
330
#3
1200-1800
(4000-6000)
380
#4
360
#4
350
#4
330
#4
320
#3
300
#3
1800-2400
(6000-8000)
360
#4
340
#4
320
#4
310
#3
290
#3
280
#3
2400-3000
(8000-10000)
340
#4
320
#4
300
#3
290
#3
270
#3
260
#3
3000-3700
(10000-12000)
330
#4
310
#3
290
#3
280
#3
260
#3
240
#3
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygengated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918281 Rev 02 3/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Bushed
Black/
Green
Red/Green
64/42-65
Rev
21:41
74 Pitch
900-1500
(3000-5000)
10-60
Bushed
Black/
Green
Red/Green
64/42-65
Rev
21:41
74 Pitch
1500-2100
(5000-7000)
10-58
bushed
Black/
Green
Red/Green
64/42-65
Rev
21:41
74 Pitch
2100-2700
(7000-9000)
10-56
Bushed
Black/
Green
Red/Green
64/42-65
Rev
21:41
74 Pitch
2700-3350
(900011000)
10-54
Bushed
Black/
Green
Red/Green
64/42-65
Rev
21:41
74 Pitch
3350-4000
(1100013000)
10AL
Bushed
Black/
Green
Red/Green
64/42-65
Rev
21:41
74 Pitch
Printed in the U.S.A.
Owner's Manual Supplement
2004 600 RMK 144 F/O
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Rider Capacity
Coolant Capacity (qts)
1
4.3
Edge RMK
Edge RMK V/ESC
IFS Shock Type
Chaincase Oil Capacity (oz.)
11
Nitrex
LT/CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
493
11.8
Rear Type
Edge RMK
Edge RMK V/ESC
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Height (in.)
48
Nitrex
Arvin IFP
Length (in.)
Oil Capacity (Quarts)
121.5
3.25
Rear Track Shock
Sel
Arvin IFP C/A R/A
Ski Center Distance (in.)
39.5/41.0
41.0
Compressed Width (in.)
45.5
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2474-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
144
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
310
Pilot Jet
Jet Needle / Clip Position
45
9DGI01-60 / 2
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5 (N)
2.7
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Fuel Screw
1.0
Parking Brake
Standard
Air Screw
.75
Speedometer
Tachometer
Standard 5 Inch
Standard 5 Inch
Pilot Air Jet
Idle RPM +/-200
N/A
1500
Cooling
Liquid
Cylinders
Ignition Timing °BTDC @ RPM
2
24° @ 3500 +/- 500
Ignition Type
digital
Oil Injection
ves
Spark Plug
Spark Plug Gap (mm / in.)
Champion
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
N/A
Wear Strips
RN57YCC
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
450
#4
430
#4
420
#3
400
#3
380
#3
370
#3
600-1200
(2000-4000)
410
#4
390
#3
380
#3
360
#3
340
#3
330
#2
1200-1800
(4000-6000)
380
#3
360
#3
350
#3
330
#3
320
#2
300
#2
1800-2400
(6000-8000)
360
#3
340
#3
320
#3
310
#2
290
#2
280
#2
2400-3000
(8000-10000)
340
#3
320
#3
300
#2
290
#2
270
#2
260
#2
3000-3700
(10000-12000)
330
#3
310
#2
290
#2
280
#2
260
#2
240
#2
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918282 Rev 02 2/03
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-60
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
900-1500
(3000-5000)
10-58
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
1500-2100
(5000-7000)
10-56
bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
2100-2700
(7000-9000)
10-54
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
2700-3350
(900011000)
10AL
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
3350-4000
(1100013000)
10
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
Printed in the U.S.A.
Owner's Manual Supplement
2004 700 Classic Touring
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
2
5.6
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
596
12.25
Rear Type
Edge Touring
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Ryde AFX
Height (in.)
49.5
Length (in.)
Oil Capacity (Quarts)
125
3.25
Rear Track Shock
High Pressure Gas
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2472-7070-PR7C
280 w
11.5"
Bore x Stroke (mm)
81 x 68
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
701
1 rack Mikuni
Track Length (inches)
136
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
470
Pilot Jet
45
Jet Needle / Clip Position
9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.0
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Standard
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Standard 5 Inch
Wear Strips
.75 acc
Fuel Screw
1.25
Air Screw
.75
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
20° @ 3000 w/tps disconnecte
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
500
#4
490
#4
470
#3
450
#3
430
#3
410
#3
600-1200
(2000-4000)
470
#4
450
#3
430
#3
410
#3
390
#3
380
#2
1200-1800
(4000-6000)
440
#3
420
#3
400
#3
380
#3
370
#2
350
#2
1800-2400
(6000-8000)
400
#3
380
#3
360
#3
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
360
#3
340
#3
320
#2
300
#2
290
#2
270
#2
3000-3700
(10000-12000)
320
#3
300
#2
290
#2
270
#2
250
#2
230
#2
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918283 Rev 02 03/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-600
(0-2000)
10-64
Bushed
Black/
Green
Red/Green
60/42-75
Rev
22:40
74 Pitch
600-1200
(2000-4000)
10-62
Bushed
Black/
Green
Red/Green
60/42-75
Rev
22:40
74 Pitch
1200-1800
(4000-6000)
10-60
Bushed
Black/
Green
Red/Green
60/42-75
Rev
22:40
74 Pitch
1800-2400
(6000-8000)
10-58
Bushed
Black/
Green
Red/Green
60/42-75
Rev
22:40
74 Pitch
2400-3000
(800010000)
10-56
Bushed
Black/
Green
Red/Green
60/42-75
Rev
22:40
74 Pitch
3000-3600
(1000012000)
10-54
Bushed
Black/
Green
Red/Green
60/42-75
Rev
22:40
74 Pitch
Printed in the U.S.A.
Owner’s Manual Supplement
2004 700 RMK 144 and 151 F/O
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all times.
EV Spring Chart
Altitude
Feet
(Meters)
EV Spring
0-1200
(0-4000)
1200-3600
(4000-12000)
PN 9918284 Rev 01 2/03
Green/Yellow
Orange
Printed in U.S.A
Owner's Manual Supplement
2004 700 Switchback F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge RMK
Rider Capacity
Coolant Capacity (qts)
1
4.3
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
503
11.8
Rear Type
Edge RMK
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Arvin IFP
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
121.5
3.25
Rear Track Shock
Arvin IFP C/A
Ski Center Distance (in.)
41.0/42.5
Compressed Width (in.)
47
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2472-7070-PR7C
280 w
11.5"
Bore x Stroke (mm)
81 x 68
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
701
1 rack Mikuni
Track Length (inches)
144
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
470
Pilot Jet
Jet Needle / Clip Position
45
9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.0
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Fuel Screw
1.25
Parking Brake
Standard
Air Screw
.75
Speedometer
Tachometer
Standard 5 Inch
Standard 5 Inch
Pilot Air Jet
Idle RPM +/-200
N/A
1500
Cooling
Liquid
Cylinders
Ignition Timing °BTDC @ RPM
2
20° @ 3000 w/tps disconnecte
Ignition Type
digital
Oil Injection
ves
Spark Plug
Spark Plug Gap (mm / in.)
Champion
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
N/A
Wear Strips
RN57YCC
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
500
#4
490
#4
470
#3
450
#3
430
#3
410
#3
600-1200
(2000-4000)
470
#4
450
#3
430
#3
410
#3
390
#3
380
#2
1200-1800
(4000-6000)
440
#3
420
#3
400
#3
380
#3
370
#2
350
#2
1800-2400
(6000-8000)
400
#3
380
#3
360
#3
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
360
#3
340
#3
320
#2
300
#2
290
#2
270
#2
3000-3700
(10000-12000)
320
#3
300
#2
290
#2
270
#2
250
#2
230
#2
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918285 Rev 01 2/03
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-600
(0-2000)
10-64
Bushed
Black/
Green
Black/Red
58/42-.36
Rev
23-39
74 Pitch
600-1200
(2000-4000)
10-62
Bushed
Black/
Green
Black/Red
58/42-.36
Rev
23-39
74 Pitch
1200-1800
(4000-6000)
10-60
Bushed
Black/
Green
Black/Red
58/42-.36
Rev
23-39
74 Pitch
1800-2400
(6000-8000)
10-58
Bushed
Black/
Green
Black/Red
58/42-.36
Rev
19-39
72 Pitch
2400-3000
(800010000)
10-56
Bushed
Black/
Green
Black/Red
58/42-.36
Rev
19-39
72 Pitch
3000-3600
(1000012000)
10-54
Bushed
Black/
Green
Black/Red
58/42-.36
Rev
19-39
72 Pitch
Printed in the U.S.A.
EV Spring Chart
Altitude
Feet
(Meters)
EV Spring
0-1200
(0-4000)
1200-3600
(4000-12000)
Pink/Yellow
Pink
Owner's Manual Supplement
2004 800 RMK 159 F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Rider Capacity
Coolant Capacity (qts)
1
4.3
Edge RMK
Edge RMK V/ESC
IFS Shock Type
Chaincase Oil Capacity (oz.)
11
Nitrex
LT/CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
518
11.8
Rear Type
Edge RMK
Edge RMK V/ESC
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Height (in.)
48
Arvin IFP
Nitrex
Length (in.)
Oil Capacity (Quarts)
128
3.25
Rear Track Shock
Arvin IFP C/A R/A
Sel
Ski Center Distance (in.)
39.5/41.0
41.0
Compressed Width (in.)
45.5
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2462-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
159
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
350
Pilot Jet
45
Jet Needle / Clip Position
J8-9DGN6-57 / 2
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.0
2.6
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Standard 5 Inch
Wear Strips
N/A
Fuel Screw
1.5
Air Screw
.75
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
29° @ 3250
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
510N
#5
490
#4
470
#4
450
#4
430
#3
410
#3
600-1200
(2000-4000)
480
#4
470
#4
450
#4
430
#3
410
#3
390
#2
1200-1800
(4000-6000)
450
#4
430
#4
410
#3
390
#3
370
#2
350
#2
1800-2400
(6000-8000)
410
#4
390
#3
370
#3
350
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#3
330
#2
310
#2
290
#2
270
#2
3000-3700
(10000-12000)
340
#3
320
#2
300
#2
280
#2
260
#2
240
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918287 Rev 02 03/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-66
bushed
Black/Green
Black/Red
58/42-.36
Rev
19/39
72 P
900-1500
(3000-5000)
10-64
bushed
Black/Green
Black/Red
58/42-.36
Rev
19/39
72 P
1500-2100
(5000-7000)
10-62
bushed
Black/Green
Black/Red
58/42-.36
Rev
19/39
72 P
2100-2700
(7000-9000)
10-60
bushed
Black/Green
Black/Red
58/42-.36
Rev
19/39
72 P
2700-3350
(900011000)
10-58
bushed
Black/Green
Black/Red
58/42-.36
Rev
19/39
72 P
3350-4000
(1100013000)
10-56
bushed
Black/Green
Black/Red
58/42-.36
Rev
19/39
72 P
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 Switchback F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge RMK
Rider Capacity
Coolant Capacity (qts)
1
4.3
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
504
11.8
Rear Type
Edge RMK
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Arvin IFP
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
121.5
3.25
Rear Track Shock
Arvin IFP C/A
Ski Center Distance (in.)
41.0/42.5
Compressed Width (in.)
47
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2473-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
144
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
470
Pilot Jet
Jet Needle / Clip Position
45
9DGN6-57 / 4
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.0
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Fuel Screw
1.0
Parking Brake
Standard
Air Screw
1.0
Speedometer
Tachometer
Standard 5 Inch
Standard 5 Inch
Pilot Air Jet
Idle RPM +/-200
N/A
1500
Cooling
Liquid
Cylinders
Ignition Timing °BTDC @ RPM
2
29° @ 3250 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Spark Plug
Spark Plug Gap (mm / in.)
Champion
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
N/A
Wear Strips
RN57YCC
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
510N
#5
490
#4
470
#4
450
#4
430
#3
410
#3
600-1200
(2000-4000)
480
#4
470
#4
450
#4
430
#3
410
#3
390
#2
1200-1800
(4000-6000)
450
#4
430
#4
410
#3
390
#3
370
#2
350
#2
1800-2400
(6000-8000)
410
#4
390
#3
370
#3
350
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#3
330
#2
310
#2
290
#2
270
#2
3000-3700
(10000-12000)
340
#3
320
#2
300
#2
280
#2
260
#2
240
#1
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918288 Rev 01 2/03
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-600
(0-2000)
10-66
bushed
Black/Green
Black/Red
58/42-.36
Rev
23:39
74 Pitch
600-1200
(2000-4000)
10-64
bushed
Black/Green
Black/Red
58/42-.36
Rev
23:39
74 Pitch
1200-1800
(4000-6000)
10-62
bushed
Black/Green
Black/Red
58/42-.36
Rev
23:39
74 Pitch
1800-2400
(6000-8000)
10-60
bushed
Black/Green
Black/Red
58/42-.36
Rev
21:41
74 Pitch
2400-3000
(800010000)
10-58
bushed
Black/Green
Black/Red
58/42-.36
Rev
21:41
74 Pitch
3000-3600
(1000012000)
10-56
bushed
Black/Green
Black/Red
58/42-.36
Rev
21:41
74 Pitch
Printed in the U.S.A.
Owner's Manual Supplement
2004 Indy 340 Touring
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
2
N/A
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
496
12.25
Rear Type
Edge 136
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Nit Cell
Height (in.)
49.5
Length (in.)
Oil Capacity (Quarts)
125
3.25
Rear Track Shock
Sel
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC34-2PM070
240 Watt
11.5"
Bore x Stroke (mm)
62.3x55.6 mm
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
339 cc
2
Mikuni
Track Length (inches)
136
Carburetor Model
VM30SS
15
Electronic Reverse
Main Jet
170
Pilot Jet
35
Jet Needle / Clip Position
5DP13 / 3
Needle Jet
O-6 (169)
Cutaway
Throttle Gap Under CA (mm)
2.5 AL
6.1mm / .240"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Accessory
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Accessory
Wear Strips
.75 acc
Fuel Screw
N/A
Air Screw
1.5 Turns
Pilot Air Jet
2.5
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
26.5° @ 3000
Ignition Type
Kokusan ER
Oil Injection
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
185
#4
180
#3
170
#3
165
#3
160
#3
150
#3
600-1200
(2000-4000)
175
#3
170
#3
160
#3
155
#3
150
#3
140
#2
1200-1800
(4000-6000)
165
#3
160
#3
150
#3
145
#3
140
#2
130
#2
1800-2400
(6000-8000)
155
#3
150
#3
140
#3
135
#2
130
#2
120
#1
2400-3000
(8000-10000)
145
#3
140
#3
130
#2
125
#2
120
#1
110
#1
3000-3700
(10000-12000)
135
#3
130
#2
120
#2
115
#1
110
#1
100
#1
PN
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./ 89 Oct.Oxy.
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918290 Rev 01 5/29/03
BR8ES
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10
110/290
Blue/Black
54/38-25
17-41
72P
900-1800
(3000-6000)
10MB
110/290
Blue/Black
54/38-25
17-41
72P
1800-2700
(6000-9000)
10MW
110/290
Blue/Black
54/38-25
17-41
72P
2700-3700
(900012000)
10MR
110/290
Blue/Black
54/38-25
17-41
72P
Printed in the U.S.A.
Owner's Manual Supplement
2004 Trail Touring
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
2
N/A
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
560
12.25
Rear Type
Edge Touring
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Ryde AFX
Height (in.)
49.5
Length (in.)
Oil Capacity (Quarts)
125
3.25
Rear Track Shock
High Pressure Gas
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC55PM090
240 Watt
11.5"
Bore x Stroke (mm)
73.0 x 65.0
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
544 cc
2
Mikuni
Track Length (inches)
136
Carburetor Model
VM 34
15
Electronic Reverse
Main Jet
280 PTO/270 MAG
Pilot Jet
40
Jet Needle / Clip Position
6BGY33 / #3
Needle Jet
Q-2 (480)
Cutaway
Throttle Gap Under CA (mm)
3.0
6.35mm/.250
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Accessory
Wear Strips
.75 acc
Fuel Screw
N/A
Air Screw
1.25 Turns
Pilot Air Jet
2.5
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
27° @ 3000
Ignition Type
Kokusan 16 Bit ER
Oil Injection
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
0.70/.028
Minimum Fuel Requirement
87 Non-Oxy
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
600-1200
(2000-4000)
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
1200-1800
(4000-6000)
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
220/210
#2
1800-2400
(6000-8000)
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918291 Rev 01 4/03
BR9ES
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-41
74 P
900-1800
(3000-6000)
10-62
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-41
74 P
1800-2700
(6000-9000)
10-60
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-41
74 P
2700-3700
(900012000)
10-58
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-41
74 P
Printed in the U.S.A.
Owner's Manual Supplement
2004 Trail RMK 136 F/0
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Rider Capacity
Coolant Capacity (qts)
1
N/A
Edge RMK
Edge RMK V/ESC
IFS Shock Type
Chaincase Oil Capacity (oz.)
11
Nitrex
LT/CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
475
11.8
Rear Type
Edge RMK
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Height (in.)
48
Nitrex
Arvin IFP
Length (in.)
Oil Capacity (Quarts)
121.5
3.25
Rear Track Shock
Sel
Arvin IFP C/A R/A
Ski Center Distance (in.)
39.5/41.0
41.0
Compressed Width (in.)
45.5
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC55PM070
240 Watts @ 4000
11.5"
Bore x Stroke (mm)
73.0x65.0
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
544cc
2
Mikuni
Track Length (inches)
136
Carburetor Model
VM34SS w/ ACCS
15
Electronic Reverse
Main Jet
260 PTO / 250 MAG
Pilot Jet
35
Jet Needle / Clip Position
6DEH11-3 / 3
Needle Jet
Q-0 (480)
Cutaway
Throttle Gap Under CA (mm)
3.0
6.35mm / .250"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Accessory
Wear Strips
N/A
Fuel Screw
N/A
Air Screw
1.0 Turns
Pilot Air Jet
N/A
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
27° @ 3000
Ignition Type
Kokusan 16 Bit ER
Oil Injection
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./89 Oct.Oxy.
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#3
600-1200
(2000-4000)
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#3
1200-1800
(4000-6000)
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#3
1800-2400
(6000-8000)
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#3
2400-3000
(8000-10000)
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#3
3000-3700
(10000-12000)
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#3
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918292 Rev 01 4/03
BR9ES
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-64
Bushed
Dark Blue/
White
Red/
Blue
40°
Team
Reverse
17:39
72 Pitch
900-1800
(3000-6000)
10-62
Bushed
Dark Blue/
White
Red/
Blue
40°
Team
Reverse
17:39
72 Pitch
1800-2700
(6000-9000)
10-60
Bushed
Dark Blue/
White
Red/
Blue
40°
Team
Reverse
17:39
72 Pitch
2700-3700
(900012000)
10-58
Bushed
Dark Blue/
White
Red/
Blue
40°
Team
Reverse
17:39
72 Pitch
Printed in the U.S.A.
Owner's Manual Supplement
2004 Widetrak LX
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
Gen 2
Front Type
38 Inch
Rider Capacity
Coolant Capacity (qts)
2
3
IFS Shock Type
Nit Cell
Chaincase Oil Capacity (oz.)
N/A
DryWeight (Est.)
Fuel Tank capacity (Gallons)
643
11
Rear Type
Slide Rail Coupled
Gearcase Oil Capacity (oz.)
20
Front Track Shock
Nit Cell
Height (in.)
51
Length (in.)
Oil Capacity (Quarts)
128
2
Rear Track Shock
Nit Cell
Ski Center Distance (in.)
38.0
Compressed Width (in.)
43.5
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Mechanical
Engine Model Number
Alternator Output (watts)
EC50PL234
200 Watt
12"
Bore x Stroke (mm)
72 X 60
Drive Belt P/N
Clutch Type
3211070
P-85
Displacement (cc)
Carburetor/Throttle Body
488 CC, 2 Cyl
2
Mikuni
Track Length (inches)
156
Carburetor Model
VM34SS
20
Standard
Main Jet
195
Pilot Jet
35
Jet Needle / Clip Position
6EJ26 / 2
Needle Jet
P-6 (166)
Cutaway
Throttle Gap Under CA (mm)
3.0
6.1 mm / .240"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
N/A
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Accessory
Wear Strips
N/A
Fuel Screw
N/A
Air Screw
0.5
Pilot Air Jet
N/A
Idle RPM +/-200
1600
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
28° @ 3000
Ignition Type
Analog
Oil Injection
Polaris Blue
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
210
#2
200
#2
190
#2
185
#2
175
#2
170
#2
600-1200
(2000-4000)
195
#2
185
#2
180
#2
170
#2
165
#2
155
#2
1200-1800
(4000-6000)
185
#2
175
#2
170
#2
160
#2
155
#1
145
#1
1800-2400
(6000-8000)
170
#2
165
#2
155
#2
150
#1
140
#1
135
#1
2400-3000
(8000-10000)
160
#2
155
#2
145
#1
140
#1
130
#1
120
#1
3000-3700
(10000-12000)
150
#2
140
#1
135
#1
125
#1
120
#1
110
#1
PN
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy.or 89 Oct.Oxy.
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918293 Rev 01 5/29/03
RN3C
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10
Bushed
Brown
Silver
36°
#2
19-41
66 P Borg
War
900-1800
(3000-6000)
10
Bushed
Red/White
Silver
36°
#2
19-41
66 P Borg
War
1800-2700
(6000-9000)
10M B
Bushed
Red/White
Silver
36°
#2
19-41
66 P Borg
War
2700-3700
(900012000)
10M W
Bushed
Red/White
Silver
36°
#2
19-41
66 P Borg
War
Printed in the U.S.A.
Owner's Manual Supplement
2004 500 XC SP EDGE M-10 F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
473
11.8
Rear Type
M-10
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2650-5044-PR5C
280 w
11.5"
Bore x Stroke (mm)
70.5 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
500
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
410
Pilot Jet
45
Jet Needle / Clip Position
9DFH6-57 / 2
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
3.0
Air Screw
1.25
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
25° @ 2500
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
440
#3
430
#3
410
#2
390
#2
380
#2
360
#2
600-1200
(2000-4000)
420
#3
400
#2
390
#2
370
#2
350
#2
340
#1
1200-1800
(4000-6000)
390
#2
380
#2
360
#2
340
#2
330
#1
310
#1
1800-2400
(6000-8000)
370
#2
350
#2
340
#2
320
#1
300
#1
290
#1
2400-3000
(8000-10000)
340
#2
330
#2
310
#1
300
#1
280
#1
260
#1
3000-3700
(10000-12000)
320
#2
300
#1
290
#1
270
#1
250
#1
240
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918296 Rev 01 05/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-56
Black / Green
Red / Black
56-42-36
22:40 74P
HYVO
900-1800
(3000-6000)
10-54
Black / Green
Red / Black
56-42-36
22:40 74P
HYVO
1800-2700
(6000-9000)
10
Black / Green
Red / Black
56-40-36
21:40 74P
HYVO
2700-3700
(900012000)
10MB
Black / Green
Red / Black
56-40-36
21:40 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 700 XC SP EDGE M-10 F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
491
11.8
Rear Type
M-10
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2469-7070-PR7C
280 w
11.5"
Bore x Stroke (mm)
81 x 68
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
701
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
J8-9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.25
Pilot Air Jet
N/A
Idle RPM +/-200
1400
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
20° @ 2000
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#3
440
#3
420
#3
400
#3
390
#2
600-1200
(2000-4000)
450
#3
430
#3
410
#3
400
#3
380
#2
360
#2
1200-1800
(4000-6000)
420
#3
400
#3
390
#3
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#3
380
#3
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#2
330
#2
320
#2
300
#2
280
#2
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#2
260
#2
PN
.70/.025
Minimum Fuel Requirement
87 min non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918319 Rev 01 05/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
900-1800
(3000-6000)
10-60
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-58
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-56
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 XC SP EDGE M-10 F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
492
11.8
Rear Type
M-10
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2470-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
460
Pilot Jet
40
Jet Needle / Clip Position
J8-9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.5
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
28° @ 2000 w/tps disconnecte
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
500
#4
480
#4
460
#3
440
#3
420
#2
400
#2
600-1200
(2000-4000)
470
#4
450
#3
430
#3
410
#2
400
#2
380
#2
1200-1800
(4000-6000)
440
#3
420
#3
400
#2
390
#2
370
#2
350
#2
1800-2400
(6000-8000)
410
#3
400
#2
380
#2
360
#2
340
#2
320
#2
2400-3000
(8000-10000)
390
#2
370
#2
350
#2
330
#2
310
#2
290
#2
3000-3700
(10000-12000)
360
#2
340
#2
320
#2
300
#2
290
#2
270
#2
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918320 Rev 01 05/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-64
Dark Blue /
White
Black / Red
62-46-46
25-40 76P
HYVO
900-1800
(3000-6000)
10-62
Dark Blue /
White
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-60
Dark Blue /
White
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-58
Dark Blue /
White
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 600 XC SP EDGE M-10 F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
475
11.8
Rear Type
M-10
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2652-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
9DFH7-60 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.0
Pilot Air Jet
N/A
Idle RPM +/-200
1200
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
24° @ 3500 +/- 500
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#4
440
#3
420
#3
400
#3
390
#2
600-1200
(2000-4000)
450
#4
430
#4
410
#4
400
#3
380
#2
360
#2
1200-1800
(4000-6000)
420
#4
400
#4
390
#3
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#4
380
#3
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#2
330
#2
320
#2
300
#2
280
#2
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#1
260
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918332 Rev 01 05/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-58
Dark Blue /
White
Red /
Dark Blue
58-42-36
23:39 74P
HYVO
900-1800
(3000-6000)
10-56
Dark Blue /
White
Red /
Dark Blue
58-42-36
23:39 74P
HYVO
1800-2700
(6000-9000)
10-54
Dark Blue /
White
Red /
Dark Blue
58-40-36
22:39 74P
HYVO
2700-3700
(900012000)
10
Dark Blue /
White
Red /
Dark Blue
58-40-36
22:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 Supersport Edge F/O
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
n/a
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Nitrex
Alum IFP CA
DryWeight (Est.)
Fuel Tank capacity (Gallons)
477
11.8
Rear Type
Edge
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Nit Cell
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Position Sen
Fox PSCA
Ski Center Distance (in.)
42.5
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC55PM061
240 Watt
11.5"
Bore x Stroke (mm)
73.0x65.0
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
544cc
2
Mikuni
Track Length (inches)
121
Carburetor Model
VM34
15
Electronic Reverse
Main Jet
280 Pto/270 Mag
Pilot Jet
Jet Needle / Clip Position
40
6BGY33 / #3
Needle Jet
Q-2 (480)
Cutaway
Throttle Gap Under CA (mm)
3.0
6.35mm/.250"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Fuel Screw
N/A
Parking Brake
Standard
Air Screw
1.25 Turns
Speedometer
Tachometer
Std 5 Inch Wht/Blk
Accessory
Pilot Air Jet
Idle RPM +/-200
2.5
1600
Cooling
Air
Cylinders
Ignition Timing °BTDC @ RPM
2
27° @ 3000
Ignition Type
Kokusan 16bit ER
Oil Injection
Polaris Blue
Spark Plug
Spark Plug Gap (mm / in.)
NGK
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./89 Oct.Oxy.
.75 acc
Wear Strips
BR9ES
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
600-1200
(2000-4000)
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
1200-1800
(4000-6000)
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
220/210
#2
1800-2400
(6000-8000)
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918335 Rev 02 1/03
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
900-1800
(3000-6000)
10-60
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
1800-2700
(6000-9000)
10-58
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
2700-3700
(900012000)
10-56
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 Classic Touring
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
2
5.6
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
605
12.25
Rear Type
Edge Touring Ace
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Ryde AFX
Height (in.)
49.5
Length (in.)
Oil Capacity (Quarts)
125
3.25
Rear Track Shock
High Pressure Gas
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2473-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
136
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
470
Pilot Jet
45
Jet Needle / Clip Position
9DGN6-57 / 4
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.0
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Standard
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Standard 5 Inch
Wear Strips
.75 acc
Fuel Screw
1.0
Air Screw
1.0
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
29° @ 3250 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
510N
#5
490
#4
470
#4
450
#4
430
#3
410
#3
600-1200
(2000-4000)
480
#4
470
#4
450
#4
430
#3
410
#3
390
#2
1200-1800
(4000-6000)
450
#4
430
#4
410
#3
390
#3
370
#2
350
#2
1800-2400
(6000-8000)
410
#4
390
#3
370
#3
350
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#3
330
#2
310
#2
290
#2
270
#2
3000-3700
(10000-12000)
340
#3
320
#2
300
#2
280
#2
260
#2
240
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918378 Rev 02 3/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-600
(0-2000)
10-64
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
600-1200
(2000-4000)
10-64
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
1200-1800
(4000-6000)
10-62
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
1800-2400
(6000-8000)
10-60
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
2400-3000
(800010000)
10-58
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
3000-3600
(1000012000)
10-56
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
Printed in the U.S.A.
Owner's Manual Supplement
2004 Supersport M-10 F/O
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
n/a
IFS Shock Type
Nitrex
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
470
11.8
Rear Type
M-10
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC55PM061
240 Watt
11.5"
Bore x Stroke (mm)
73.0x65.0
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
544cc
2
Mikuni
Track Length (inches)
121
Carburetor Model
VM34
15
Electronic Reverse
Main Jet
280 Pto/270 Mag
Pilot Jet
Jet Needle / Clip Position
40
6BGY33 / #3
Needle Jet
Q-2 (480)
Cutaway
Throttle Gap Under CA (mm)
3.0
6.35mm/.250"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Fuel Screw
N/A
Parking Brake
Standard
Air Screw
1.25 Turns
Speedometer
Tachometer
Std 5 Inch Wht/Blk
Accessory
Pilot Air Jet
Idle RPM +/-200
2.5
1600
Cooling
Air
Cylinders
Ignition Timing °BTDC @ RPM
2
27° @ 3000
Ignition Type
Kokusan 16bit ER
Oil Injection
Polaris Blue
Spark Plug
Spark Plug Gap (mm / in.)
NGK
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./89 Oct.Oxy.
.75 acc
Wear Strips
BR9ES
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
600-1200
(2000-4000)
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
1200-1800
(4000-6000)
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
220/210
#2
1800-2400
(6000-8000)
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918379 Rev 02 1/03
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
900-1800
(3000-6000)
10-60
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
1800-2700
(6000-9000)
10-58
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
2700-3700
(900012000)
10-56
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
Printed in the U.S.A.
Owner's Manual Supplement
2004 700 Classic F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
517.3
11.8
Rear Type
M-10
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2469-7070-PR7C
280 w
11.5"
Bore x Stroke (mm)
81 x 68
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
701
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
J8-9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Standard
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.25
Pilot Air Jet
N/A
Idle RPM +/-200
1400
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
20° @ 2000
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#3
440
#3
420
#3
400
#3
390
#2
600-1200
(2000-4000)
450
#3
430
#3
410
#3
400
#3
380
#2
360
#2
1200-1800
(4000-6000)
420
#3
400
#3
390
#3
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#3
380
#3
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#2
330
#2
320
#2
300
#2
280
#2
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#2
260
#2
PN
.70/.025
Minimum Fuel Requirement
87 min non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918396 Rev 01 5/09/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
900-1800
(3000-6000)
10-60
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-58
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-56
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 Classic F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
517.8
11.8
Rear Type
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2470-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
460
Pilot Jet
40
Jet Needle / Clip Position
J8-9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Standard
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.5
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
28° @ 2000 w/tps disconnecte
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
500
#4
480
#4
460
#3
440
#3
420
#2
400
#2
600-1200
(2000-4000)
470
#4
450
#3
430
#3
410
#2
400
#2
380
#2
1200-1800
(4000-6000)
440
#3
420
#3
400
#2
390
#2
370
#2
350
#2
1800-2400
(6000-8000)
410
#3
400
#2
380
#2
360
#2
340
#2
320
#2
2400-3000
(8000-10000)
390
#2
370
#2
350
#2
330
#2
310
#2
290
#2
3000-3700
(10000-12000)
360
#2
340
#2
320
#2
300
#2
290
#2
270
#2
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918397 Rev 01 5/09/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-64
Dark Blue /
White
Black / Red
62-46-46
25-40 76P
HYVO
900-1800
(3000-6000)
10-62
Dark Blue /
White
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-60
Dark Blue /
White
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-58
Dark Blue /
White
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 700 PRO X
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
4.5
IFS Shock Type
Alum IFP CA
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
496.1
11.8
Rear Type
Pro-X
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Arvin IFP/Res CA
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Arvin IFP/Res CA
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2464-7070-PR7C
280 w
11.5"
Bore x Stroke (mm)
81 x 68
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
701
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
N/A
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.25
Air Screw
1.25
Pilot Air Jet
N/A
Idle RPM +/-200
1400
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
18° @ 2750 w tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#3
440
#3
420
#3
400
#2
390
#2
600-1200
(2000-4000)
450
#3
430
#3
410
#3
400
#2
380
#2
360
#2
1200-1800
(4000-6000)
420
#3
400
#3
390
#2
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#3
380
#2
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#2
350
#2
330
#2
320
#2
300
#2
280
#1
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#1
270
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918398 Rev 01 4/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
900-1800
(3000-6000)
10-60
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-58
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-56
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 PRO X
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
4.5
IFS Shock Type
Alum IFP CA
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
494.1
11.8
Rear Type
Pro-X
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Arvin IFP/Res CA
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Arvin IFP/Res CA
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2461-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
450
Pilot Jet
55
Jet Needle / Clip Position
9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
N/A
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.0
Air Screw
1.0
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
29° @ 3500 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
490
#4
470
#4
450
#3
430
#3
410
#3
400
#2
600-1200
(2000-4000)
460
#4
440
#3
420
#3
410
#3
390
#2
370
#2
1200-1800
(4000-6000)
430
#3
410
#3
400
#3
380
#2
360
#2
340
#2
1800-2400
(6000-8000)
410
#3
390
#3
370
#2
350
#2
330
#2
320
#2
2400-3000
(8000-10000)
380
#3
360
#2
340
#2
320
#2
310
#2
290
#2
3000-3700
(10000-12000)
350
#2
330
#2
320
#2
300
#2
280
#2
260
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918399 Rev 01 4/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-64
Black / Green
Black / Red
62-46-46
25:40 76P
HYVO
900-1800
(3000-6000)
10-62
Black / Green
Black / Red
62-42-46
25:41 76P
HYVO
1800-2700
(6000-9000)
10-60
Black / Green
Black / Red
62-40-46
23:39 74P
HYVO
2700-3700
(900012000)
10-58
Black / Green
Black / Red
62-40-46
23:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 600 PRO X
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
4.5
IFS Shock Type
Alum IFP CA
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
481.1
11.8
Rear Type
Pro-X
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Arvin IFP/Res CA
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Arvin IFP/Res CA
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2651-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
440
Pilot Jet
40
Jet Needle / Clip Position
9EFH1-60 / 2
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.0
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
N/A
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
1.5
Air Screw
N/A
Pilot Air Jet
.8
Idle RPM +/-200
1200
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
24° @ 3500 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#3
460
#3
440
#2
420
#2
400
#1
390
#1
600-1200
(2000-4000)
450
#3
430
#2
410
#2
400
#1
380
#1
360
#1
1200-1800
(4000-6000)
420
#2
400
#2
390
#1
370
#1
350
#1
330
#1
1800-2400
(6000-8000)
400
#2
380
#1
360
#1
340
#1
330
#1
310
#1
2400-3000
(8000-10000)
370
#1
350
#1
330
#1
320
#1
300
#1
280
#1
3000-3700
(10000-12000)
340
#1
330
#1
310
#1
290
#1
270
#1
260
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918401 Rev 01 04/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-58
Dark Blue /
White
Red / Blue
58-42-36
23:39 74P
HYVO
900-1800
(3000-6000)
10-56
Dark Blue /
White
Red / Blue
58-42-36
23:39 74P
HYVO
1800-2700
(6000-9000)
10-54
Dark Blue /
White
Red / Blue
58-40-36
22:39 74P
HYVO
2700-3700
(900012000)
10
Dark Blue /
White
Red / Blue
58-40-36
22:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 500 Classic F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
12
DryWeight (Est.)
Fuel Tank capacity (Gallons)
471.1
11.8
Rear Type
M-10
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC50PL214
200 Watt
11.5"
Bore x Stroke (mm)
72 X 60
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
488 CC
2
Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Standard
Main Jet
360
Pilot Jet
40
Jet Needle / Clip Position
9DFY1-54 / 2
Needle Jet
P-2 (825)
Cutaway
Throttle Gap Under CA (mm)
2.0
2.0 mm / .078"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Standard
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Accessory
Wear Strips
Coolers
Fuel Screw
1.5 Turns
Air Screw
N/A
Pilot Air Jet
0.9
Idle RPM +/-200
1600
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
26° @ 3000
Ignition Type
Analog
Oil Injection
Polaris Blue
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
390
#4
370
#3
360
#3
360
#2
340
#2
320
#2
600-1200
(2000-4000)
370
#3
350
#3
340
#2
320
#2
310
#2
300
#2
1200-1800
(4000-6000)
350
#3
330
#3
320
#2
300
#2
290
#2
270
#1
1800-2400
(6000-8000)
320
#3
310
#3
300
#2
280
#2
270
#1
250
#1
2400-3000
(8000-10000)
300
#3
290
#2
270
#2
260
#1
240
#1
230
#1
3000-3700
(10000-12000)
280
#2
270
#2
250
#1
240
#1
220
#1
210
#1
PN
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy.or 89 Oct.Oxy.
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918402 Rev 01 05/03
RN3C
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
0-900
(0-3000)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
10M5
Gold
Black
36°
#2
21-40 HYVO
74P
Gold
Black
36°
#2
21-40 HYVO
74P
900-1800 10M Blue
(3000-6000) Bushed
1800-2700
(6000-9000)
10M
White
Bushed
Dark Blue/
White
Black
36°
#2
21-40 HYVO
74P
2700-3700
(900012000)
10M Red
Bushed
Dark Blue/
White
Black
36°
#2
21-40 HYVO
74P
Printed in the U.S.A.
Owner's Manual Supplement
2004 340 Classic
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
n/a
IFS Shock Type
Nitrex
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
457.5
11.8
Rear Type
Edge
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Nit Cell
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Sel
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC34-2PM070
240 Watt
11.5"
Bore x Stroke (mm)
62.3x55.6 mm
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
339 cc
2
Mikuni
Track Length (inches)
121
Carburetor Model
VM30SS
15
Electronic Reverse
Main Jet
170
Pilot Jet
35
Jet Needle / Clip Position
5DP13 / 3
Needle Jet
O-6 (169)
Cutaway
Throttle Gap Under CA (mm)
2.5 AL
6.1mm / .240"
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Accessory
Wear Strips
.75 acc
Fuel Screw
N/A
Air Screw
1.5 Turns
Pilot Air Jet
2.5
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
26.5° @ 3000
Ignition Type
Kokusan ER
Oil Injection
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
185
#4
180
#3
170
#3
165
#3
160
#3
150
#3
600-1200
(2000-4000)
175
#3
170
#3
160
#3
155
#3
150
#3
140
#2
1200-1800
(4000-6000)
165
#3
160
#3
150
#3
145
#3
140
#2
130
#2
1800-2400
(6000-8000)
155
#3
150
#3
140
#3
135
#2
130
#2
120
#1
2400-3000
(8000-10000)
145
#3
140
#3
130
#2
125
#2
120
#1
110
#1
3000-3700
(10000-12000)
135
#3
130
#2
120
#2
115
#1
110
#1
100
#1
PN
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./ 89 Oct.Oxy.
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918428 Rev 01 6/03/03
BR8ES
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10
Bushed
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
900-1800
(3000-6000)
10MB
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
1800-2700
(6000-9000)
10MW
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
2700-3700
(900012000)
10MR
2287 110/290
Red/Black
36° Team
Rev Roller
16-41 HYVO
72P
Printed in the U.S.A.
Owner's Manual Supplement
2004 600 Classic F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
1
5.9
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
Fuel Tank capacity (Gallons)
497.4
11.8
Rear Type
M-10
M-10 Ace, Elec
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Fox IFP
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
113
3.25
Rear Track Shock
Fox IFP w/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2652-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
9DFH7-60 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Standard
Standard
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.5
Air Screw
1.0
Pilot Air Jet
N/A
Idle RPM +/-200
1200
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
24° @ 3500 +/- 500
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#4
440
#3
420
#3
400
#3
390
#2
600-1200
(2000-4000)
450
#4
430
#4
410
#4
400
#3
380
#2
360
#2
1200-1800
(4000-6000)
420
#4
400
#4
390
#3
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#4
380
#3
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#2
330
#2
320
#2
300
#2
280
#2
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#1
260
#1
PN
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918482 Rev 01 05/03
RN57YCC
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-58
Dark Blue /
White
Red /
Dark Blue
58-42-36
23:39 74P
HYVO
900-1800
(3000-6000)
10-56
Dark Blue /
White
Red /
Dark Blue
58-42-36
23:39 74P
HYVO
1800-2700
(6000-9000)
10-54
Dark Blue /
White
Red /
Dark Blue
58-40-36
22:39 74P
HYVO
2700-3700
(900012000)
10
Dark Blue /
White
Red /
Dark Blue
58-40-36
22:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 600 Switchback F/O
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge RMK
Rider Capacity
Coolant Capacity (qts)
1
4.3
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
489
11.8
Rear Type
Edge RMK
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Arvin IFP
Height (in.)
48
Length (in.)
Oil Capacity (Quarts)
121.5
3.25
Rear Track Shock
Arvin IFP C/A
Ski Center Distance (in.)
41.0/42.5
Compressed Width (in.)
47
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2587-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
144
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
420
Pilot Jet
Jet Needle / Clip Position
50
9DGI01-60 / 4
Needle Jet
P-6
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Optional
Low Oil Light
Standard
Fuel Screw
1.5
Parking Brake
Standard
Air Screw
0.5
Speedometer
Tachometer
Standard 5 Inch
Standard 5 Inch
Pilot Air Jet
Idle RPM +/-200
N/A
1500
Cooling
Liquid
Cylinders
Ignition Timing °BTDC @ RPM
2
24° @ 3000
Ignition Type
digital
Oil Injection
ves
Spark Plug
Spark Plug Gap (mm / in.)
Champion
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
N/A
Wear Strips
RN57YCC
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
450
#5
430
#5
420
#4
400
#4
380
#4
370
#4
600-1200
(2000-4000)
410
#5
390
#4
380
#4
360
#4
340
#4
330
#3
1200-1800
(4000-6000)
380
#4
360
#4
350
#4
330
#4
320
#3
300
#3
1800-2400
(6000-8000)
360
#4
340
#4
320
#4
310
#3
290
#3
280
#3
2400-3000
(8000-10000)
340
#4
320
#4
300
#3
290
#3
270
#3
260
#3
3000-3700
(10000-12000)
330
#4
310
#3
290
#3
280
#3
260
#3
240
#3
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918505 Rev 01 2/03
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-60
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
22:40
74 Pitch
900-1500
(3000-5000)
10-58
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
22:40
74 Pitch
1500-2100
(5000-7000)
10-56
bushed
Black/
Green
Black/Red
56/42-.36
Rev
22:40
74 Pitch
2100-2700
(7000-9000)
10-54
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
2700-3350
(900011000)
10AL
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
3350-4000
(1100013000)
10
Bushed
Black/
Green
Black/Red
56/42-.36
Rev
19:39
72 Pitch
Printed in the U.S.A.
Owner's Manual Supplement
2004 Sport Touring
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Edge
Rider Capacity
Coolant Capacity (qts)
2
N/A
IFS Shock Type
Sel
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
Fuel Tank capacity (Gallons)
526
12.25
Rear Type
Edge 136
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Nit Cell
Height (in.)
49.5
Length (in.)
Oil Capacity (Quarts)
125
3.25
Rear Track Shock
Sel
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC55PM090
240 Watt
11.5"
Bore x Stroke (mm)
73.0 x 65.0
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
544 cc
2
Mikuni
Track Length (inches)
136
Carburetor Model
VM 34
15
Electronic Reverse
Main Jet
280 PTO/270 MAG
Pilot Jet
40
Jet Needle / Clip Position
6BGY33 / #3
Needle Jet
Q-2 (480)
Cutaway
Throttle Gap Under CA (mm)
3.0
6.35mm/.250
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
Accessory
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Standard 5 Inch
Tachometer
Accessory
Wear Strips
.75 acc
Fuel Screw
N/A
Air Screw
1.25 Turns
Pilot Air Jet
2.5
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
27° @ 3000
Ignition Type
Kokusan 16 Bit ER
Oil Injection
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
0.70/.028
Minimum Fuel Requirement
87 Non-Oxy
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
600-1200
(2000-4000)
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
1200-1800
(4000-6000)
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
220/210
#2
1800-2400
(6000-8000)
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
PN
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
9918980 Rev 01 4/03
BR9ES
Spark Plug Gap (mm / in.)
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Driven Clutch
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
21:41
74P
900-1800
(3000-6000)
10-62
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
21:41
74P
1800-2700
(6000-9000)
10-60
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
21:41
74P
2700-3700
(900012000)
10-58
Bushed
Dark Blue/
White
Red/Blue
40° Team
Roller
Reverse
21:41
74P
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 PRO-XR
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
4.5
IFS Shock Type
Chaincase Oil Capacity (oz.)
9 oz
Alum IFP CA
w/Res
Dry Weight (Est.)
Fuel Tank capacity (Gallons)
Rear Type
Pro-X
11.8
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Height (in.)
46
Walker/Evans
Alum IFP w/Res CA
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Walker/Evans
Alum IFP w/Res CA
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Engine Model Number
Alternator Output (watts)
S2461-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
TBD
Carburetor Model
TM40
TBD
Electronic Reverse
Main Jet
450
Pilot Jet
55
Jet Needle / Clip Position
9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Engine and Cooling
Brake Type
Drive Clutch Center Distance
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
N/A
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
TBD
Fuel Screw
2.0
Air Screw
1.0
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
29° @ 3500 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
490
#4
470
#4
450
#3
430
#3
410
#3
400
#2
600-1200
(2000-4000)
460
#4
440
#3
420
#3
410
#3
390
#2
370
#2
1200-1800
(4000-6000)
430
#3
410
#3
400
#3
380
#2
360
#2
340
#2
1800-2400
(6000-8000)
410
#3
390
#3
370
#2
350
#2
330
#2
320
#2
2400-3000
(8000-10000)
380
#3
360
#2
340
#2
320
#2
310
#2
290
#2
3000-3700
(10000-12000)
350
#2
330
#2
320
#2
300
#2
280
#2
260
#1
PN
9919007
RN57YCC
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Shift
Weight
Driven Clutch
Clutch Spring Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-64
Black / Green
Black / Red
62-46-46
25:40 76P
HYVO
900-1800
(3000-6000)
10-62
Black / Green
Black / Red
62-42-46
25:41 76P
HYVO
1800-2700
(6000-9000)
10-60
Black / Green
Black / Red
62-40-46
23:39 74P
HYVO
2700-3700
(900012000)
10-58
Black / Green
Black / Red
62-40-46
23:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 600 PRO-X2
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
4.5
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Alum IFP CA
w/Res
Dry Weight (Est.)
Fuel Tank capacity (Gallons)
479.1
11.8
Rear Type
Pro-X
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Height (in.)
46
Walker/Evans
Alum IFP w/Res CA
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Walker/Evans
Alum IFP w/Res CA
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2651-6044-PR6E
280 w
11.5"
Bore x Stroke (mm)
77.25 x 64
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
599
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM38
15
Electronic Reverse
Main Jet
440
Pilot Jet
40
Jet Needle / Clip Position
9EFH1-60 / 2
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
2.0
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
N/A
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
1.5
Air Screw
N/A
Pilot Air Jet
.8
Idle RPM +/-200
1200
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
24° @ 3500 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#3
460
#3
440
#2
420
#2
400
#1
390
#1
600-1200
(2000-4000)
450
#3
430
#2
410
#2
400
#1
380
#1
360
#1
1200-1800
(4000-6000)
420
#2
400
#2
390
#1
370
#1
350
#1
330
#1
1800-2400
(6000-8000)
400
#2
380
#1
360
#1
340
#1
330
#1
310
#1
2400-3000
(8000-10000)
370
#1
350
#1
330
#1
320
#1
300
#1
280
#1
3000-3700
(10000-12000)
340
#1
330
#1
310
#1
290
#1
270
#1
260
#1
PN
9919004
RN57YCC
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Shift
Weight
Driven Clutch
Clutch Spring Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-58
Dark Blue /
White
Red / Blue
58-42-36
23:39 74P
HYVO
900-1800
(3000-6000)
10-56
Dark Blue /
White
Red / Blue
58-42-36
23:39 74P
HYVO
1800-2700
(6000-9000)
10-54
Dark Blue /
White
Red / Blue
58-40-36
22:39 74P
HYVO
2700-3700
(900012000)
10
Dark Blue /
White
Red / Blue
58-40-36
22:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 700 PRO-X2
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
4.5
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Alum IFP CA
w/Res
Dry Weight (Est.)
Fuel Tank capacity (Gallons)
493.1
11.8
Rear Type
Pro-X
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Height (in.)
46
Walker/Evans
Alum IFP w/Res CA
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Walker/Evans
Alum IFP w/Res CA
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2464-7070-PR7C
280 w
11.5"
Bore x Stroke (mm)
81 x 68
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
701
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
440
Pilot Jet
45
Jet Needle / Clip Position
9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
N/A
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.25
Air Screw
1.25
Pilot Air Jet
N/A
Idle RPM +/-200
1400
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
18° @ 2750 w tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
480
#4
460
#3
440
#3
420
#3
400
#2
390
#2
600-1200
(2000-4000)
450
#3
430
#3
410
#3
400
#2
380
#2
360
#2
1200-1800
(4000-6000)
420
#3
400
#3
390
#2
370
#2
350
#2
330
#2
1800-2400
(6000-8000)
400
#3
380
#2
360
#2
340
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#2
350
#2
330
#2
320
#2
300
#2
280
#1
3000-3700
(10000-12000)
340
#2
330
#2
310
#2
290
#2
270
#1
270
#1
PN
9919005
RN57YCC
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Shift
Weight
Driven Clutch
Clutch Spring Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
900-1800
(3000-6000)
10-60
Black / Green
Black / Red
62-42-46
25-41 76P
HYVO
1800-2700
(6000-9000)
10-58
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
2700-3700
(900012000)
10-56
Black / Green
Black / Red
62-40-46
23-39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 800 PRO-X2
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
4.5
IFS Shock Type
Chaincase Oil Capacity (oz.)
9
Alum IFP CA
w/Res
Dry Weight (Est.)
Fuel Tank capacity (Gallons)
494.1
11.8
Rear Type
Pro-X
Gearcase Oil Capacity (oz.)
n/a
Front Track Shock
Height (in.)
46
Walker/Evans
Alum IFP w/Res CA
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Walker/Evans
Alum IFP w/Res CA
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
S2461-8070-PR8C
280 w
11.5"
Bore x Stroke (mm)
85 x 70
Drive Belt P/N
Clutch Type
3211080
P-85
Displacement (cc)
Carburetor/Throttle Body
794
1 rack Mikuni
Track Length (inches)
121
Carburetor Model
TM40
15
Electronic Reverse
Main Jet
450
Pilot Jet
55
Jet Needle / Clip Position
9DGN5-57 / 3
Needle Jet
P-8
Cutaway
Throttle Gap Under CA (mm)
1.5
2.0
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Accessory
N/A
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Coolers
Fuel Screw
2.0
Air Screw
1.0
Pilot Air Jet
N/A
Idle RPM +/-200
1500
Cooling
Cylinders
Liquid
2
Ignition Timing °BTDC @ RPM
29° @ 3500 w/tps disconnected
Ignition Type
digital
Oil Injection
ves
Champion
Spark Plug
Carburetor Jetting
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
490
#4
470
#4
450
#3
430
#3
410
#3
400
#2
600-1200
(2000-4000)
460
#4
440
#3
420
#3
410
#3
390
#2
370
#2
1200-1800
(4000-6000)
430
#3
410
#3
400
#3
380
#2
360
#2
340
#2
1800-2400
(6000-8000)
410
#3
390
#3
370
#2
350
#2
330
#2
320
#2
2400-3000
(8000-10000)
380
#3
360
#2
340
#2
320
#2
310
#2
290
#2
3000-3700
(10000-12000)
350
#2
330
#2
320
#2
300
#2
280
#2
260
#1
PN
9919006
RN57YCC
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Shift
Weight
Driven Clutch
Clutch Spring Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-64
Black / Green
Black / Red
62-46-46
25:40 76P
HYVO
900-1800
(3000-6000)
10-62
Black / Green
Black / Red
62-42-46
25:41 76P
HYVO
1800-2700
(6000-9000)
10-60
Black / Green
Black / Red
62-40-46
23:39 74P
HYVO
2700-3700
(900012000)
10-58
Black / Green
Black / Red
62-40-46
23:39 74P
HYVO
Printed in the U.S.A.
Owner's Manual Supplement
2004 550 ProX Fan
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
EDGE
Front Type
Pro-X
Rider Capacity
Coolant Capacity (qts)
1
N/A
IFS Shock Type
Alum IFP
Chaincase Oil Capacity (oz.)
9 oz
Dry Weight (Est.)
Fuel Tank capacity (Gallons)
478
11.8
Rear Type
Pro-X
Gearcase Oil Capacity (oz.)
N/A
Front Track Shock
Ryde FX
Height (in.)
46
Length (in.)
Oil Capacity (Quarts)
110
3.25
Rear Track Shock
Arvin IFP/Res
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Brake Type
Drive Clutch Center Distance
Engine and Cooling
Hydraulic
Engine Model Number
Alternator Output (watts)
EC55PM080
240 Watt
11.5"
Bore x Stroke (mm)
73.0x65.0
Drive Belt P/N
Clutch Type
3211078
P-85
Displacement (cc)
Carburetor/Throttle Body
544cc
2
Mikuni
Track Length (inches)
121
Carburetor Model
VM34
15
Electronic Reverse
Main Jet
280 Pto/270 Mag
Pilot Jet
40
Jet Needle / Clip Position
6BGY33 / #3
Needle Jet
Q-2 (480)
Cutaway
Throttle Gap Under CA (mm)
3.0
6.35mm/.250"
Track Width (inches)
Reverse Transmission
Features
N/A
N/A
Electric Fuel Gauge
Electric Start
Low Oil Light
Standard
Parking Brake
Standard
Speedometer
Std 5 Inch Wht/Blk
Tachometer
Std 5 Inch Wht/Blk
Wear Strips
Wear strips
Fuel Screw
N/A
Air Screw
1.25 Turns
Pilot Air Jet
2.5
Idle RPM +/-200
1600
Cooling
Cylinders
Air
2
Ignition Timing °BTDC @ RPM
27° @ 3000
Ignition Type
Kokusan
Oil Injection
Polaris Blue
NGK
Spark Plug
Carburetor Jetting
0.70/.028
Minimum Fuel Requirement
87Oct.NonOxy./89 Oct.Oxy.
Altitude
Ambient
Temperature
Meters
(Feet)
0-600
(0-2000)
300/290
#4
290/280
#3
280/270
#3
270/260
#3
260/250
#3
250/240
#2
600-1200
(2000-4000)
290/280
#3
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
1200-1800
(4000-6000)
270/260
#3
260/250
#3
250/240
#3
240/230
#2
230/220
#2
220/210
#2
1800-2400
(6000-8000)
250/240
#3
240/230
#3
230/220
#2
220/210
#2
210/200
#1
200/190
#1
2400-3000
(8000-10000)
240/230
#3
230/220
#2
220/210
#2
200/190
#2
190/180
#1
180/170
#1
3000-3700
(10000-12000)
220/210
#2
210/200
#2
200/190
#2
190/180
#1
180/170
#1
170/160
#1
PN
9918336
BR9ES
Spark Plug Gap (mm / in.)
Below -30°F -30° to -10°F -10° to +10°F +10° to +30°F +30° to +50°F Above +50°F
Below -34°C -34° to -23°C -23° to -12°C -12° to -1°C
-1 to +10°C Above +10°C
Clutching Chart
Drive Clutch
Altitude
Meters
(Feet)
Shift
Weight
Driven Clutch
Clutch Spring Clutch Spring
Driven
Helix
Chaincase
Gearing/
Pitch
0-900
(0-3000)
10-62
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
21-41 BW
74P
900-1800
(3000-6000)
10-60
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
21-41 BW
74P
1800-2700
(6000-9000)
10-58
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
21-41 BW
74P
2700-3700
(900012000)
10-56
Bushed
Dark Blue /
White
Red / Blue
40° Team
Rev Roller
19-39 BW
72P
Printed in the U.S.A.