Winery equipment

Winery equipment
Red Wine Fermentor
White Wine Fermentor
nWine-producers
oriented at slow and well-managed fermentation use the modern and high-quality Biomashin fermentors.
The major benefit of our white wine fermenters is controlling
of the fermentation temperature. They are also easy to maintenance and fit with additional equipment. They help winemaker
to retain the grapes’ natural characteristics.
nThe
main difference between red and white wine production is
that for the red wines, membranes, flesh, and seeds are not removed at the very beginning. This is the so called “maceration”.
The duration of this process depends on the technologist as
well as on the level of colouring and aromatic substances that
are required.
White Wine Fermentor, basic design
n
Upper manhole
n
Double action valve
n
Heating/Cooling Jacket
n
Inlet/Outlet with decanting elbow
n Sample valve
nWine
is produced through fermentation of crushed grapes by
using different types of yeast. The yeast is fed by the sugar in
the grapes and turns them into alcohol. Different sorts of grapes
and yeast are used to produce a wide variety of exclusive wines.
nFermentation
is a chemical process in which grapes sugars
under the impact of the wine yeast transforms into alcohol. A
considerable amount of carbon dioxide and heat are released
due to this process. Fermentation proceeds with different speed
depending on the environmental temperature. At high-temperature (over 20°С) fermentation is fast and vigorous, while
at low-temperature (12-15°С) the same process is much slower.
It is worth to mention that at very rapid fermentation the end
product does not possess special qualities, while the slower and
well-controlled fermentation creates prerequisites for producing high-quality and exclusive wines.
nMaceration
is a very important and at the same time very delicate process of wine-making. It requires vast experience and
continuous monitoring. Only if this process is managed correctly, does the wine have the exact taste, colour and aroma.
nFermentation usually runs in tanks made of either stainless steel
or oak barrels. After the yeast is added, fermentation occurs.
A considerable amount of carbon dioxide is released during fermentation which raises and pushes all solids to the top where
they form the so called “hat”
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n
Elliptical manhole
n
Level meter
n
Total discharge
n
Valve for inert gas
n
Thermometer
Universal Fermentor, basic design
n
Upper manhole
n
Double action valve
n
Irrigation system
nPump
n
Rotation irrigation device
n
System for temperature control
n
Heating/Cooling Jacket
nThermometer
nInlet/Outlet
n
Filtering grid
n
Sample valve
n
Marc discharge system – agitator, screw
n
Elliptical manhole
n
Control Panel
n
Cycle/ Discharging/ Temperature
n Guardrails on top
n
Cleaning System
3
Rotofermentor
Wine storage tank
nRotofermenter
is a piece of winemaking equipment that automatically macerates the grape skins and pulp during fermentation and maceration or drain the grapes juice during white
wines production. The main performance of Biomashin rotofermenters is:
nEasy
to exploit due to automatic control of the temperature
regime
nAccelerates fermentation processes
nGuarantees
the high quality of the end product by the possibi­
lity to effectively influence the fermentation process
Rotofermentor, basic design
n
System for reverse rotation
n
Spiral screw for mixing and discharging the marc
n Manhole on top
n
Fermentation gas exhaust valve
n
Heating/Cooling Jacket
n
Thermometer
n
Marc discharge manhole
n
Support frame
n
Sample valve
n Inlet/Outlet
n
Control Panel
n
Storage tanks are used for fermentation of grapes must and for
storage of wine without pressure. The advantage of Biomashin’s
tanks is their irreproachable quality. All welding seams are done
automatically and their surface is irreproachably treated which
ensures easy and quick maintenance of the equipment as well
as good appearance.
nBiomashin
works on actual projects and orders. We always
con­form to the requirements and technology of our customers, and we consult them with one of the best Bulgarian wine
technologists. We offer a wide range of auxiliary equipment
such as regu­lation of temperature, cranes, mixing mechanisms,
cleaning systems, etc. We could also help with elaboration and
positio­ning of the tanks in the winery including platforms, ladders, etc.
Storage tank, basic design
n
Upper manhole
n Double action valve
n
Valve for inert gas
n
Level meter
n
Elliptical manhole
n
Sample valve
nInlet/Outlet
n
4
Total Discharge
5
S&T heat-exchangers
nS&T
heat-exchangers are widely spread. Their simplified design
makes them a perfect solution when it comes to heating or
cooling processes for wide application.
nBiomashinostroene
AD is equipped with up-to-date machines
suitable for the production of S&T heat-exchangers made of
stainless steel. We have highly efficient equipment for the production of plates. To fix the tubes to the plates, we use speciali­
zed instruments as well as automatic orbital welding heads.
nBiomashin’s equipment and technologies, as well as experience,
allow us to cover all hygiene standards for heat-exchangers
used in food industries.
Akratofor
nThese
tanks are used to produce sparkling wines through various methods. The Sharmant method, called after the French
wine producer Sharmant who is the first one to try it, secondary fermentation runs in large closed tanks under pressure. This
method is much easier and quicker compared to the classic one
in which the secondary fermentation runs in the bottles themselves.
nSparkle
Wine – Fermentation tanks (Acratofors) are equipped
with valve for reaching isobaric conditions and decanting valve
which helps with the sediments removal.
Sparkle Wine – Fermentation tank
(Acratofor), basic design
n
Manhole on top
n
Manometer
n
Thermometer
n
Safety valve
n
Heating/Cooling Jacket
n
Insulation
n
Fully welded stainless steel cladding
n
Mineral wool or Polyurethane
n
Spray ball
n TUV / GOST certification
Small winery equipment
Vacuum-Evaporating Installations
n
Fermenter
n
Tank with floating cap
n
Storage tank
Options
nIn
its varieties, vacuum-evaporating installations are used to
concentrate clear and dreggy liquid products. They find their
wide application in the food processing industry, as well as in
the production of bioethanol and spirit.
n
Material: stainless steel AISI 304/ ЕN 1.4301
or AISI 316L/1.4404
n
Heating/Cooling Jacket
n
Insulation with mineral wool and fully welded cladding
n
Accessories
nVacuum-evaporating
installations are characterized with high
efficiency of the processes, economy resources necessary for
their operation and very high quality of the end product.
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Quality and Environment
The management of Biomashin builds a corporate cultu­
re aimed at creating quality products and mentality towards meeting customers’ needs and bringing satisfaction.
Consequently, the following certificates are implemented
in the company:
nSystem for Quality Control ISO 9001:2008 which is per-
manently and precisely controlled and upgraded
nProduct certification in accordance to the Pressure
Equipment Directive EC 97/23/EG – PED
nA system
for Occupational Health & Safety Advisory
Services: BS OHSAS 18001:2007
nGOST-R – a quality certificate in accordance to the
requirements of the Russian Federation
nRTN (Russian Technonadzor) for producing vessels un-
der pressure in accordance to the requirements of the
Russian Federation
These certificates allow Biomashin to export and legitima­
te its products on the territory of the European Union,
Switzerland, Russia and the countries from the former So­viet
Union, as well as many others.
Excellent performance.
Biomashinostroene AD
Bulgaria - 4003 Plovdiv
160 Vassil Aprilov Blvd.
tel. +359 (32) 951 603
tel. +359 (32) 961 634
[email protected]
www.biomashin.com