TENTEC COMPACT 8 SUBSEA BOLT TENSIONERS

Transcription

TENTEC COMPACT 8 SUBSEA BOLT TENSIONERS
TENTEC COMPACT 8
SUBSEA BOLT
TENSIONERS
The worldwide standard for subsea bolt tensioning tools.
8 tensioners capable of bolt tightening over 400
standard flanges.
TENTEC COMPACT 8 SUBSEA
BOLT TENSIONERS
Main Features and Benefits
• High strength Stainless Steel material, minimises maintenance work after usage.
The COMPACT-8 range of subsea bolt tensioning tools brings
a new generation of bolting solutions.
• 30mm ram stroke available.
• Compact size for maximum usability on Vector* SPO
Comprising just 8 bolt tensioning tools, the COMPACT-8 series is capable of tensioning most standard flanges including most of the newer Vector SPO* Compact flanges. The
COMPACT-8 series is made from high strength stainless steel
which greatly reduces maintenance work to a minimum after
subsea use.
Compact flanges.
Tentec subsea bolt tensioning tools have been used in the UK
North sea since 1991 and have a proven reliability and safety
record.
• Quick fitting split reaction nuts available on all models.
• High quality reliable seals. 1000’s of pressure cycles.
• Uses industry standard quick connect couplings.
• Non slip tool surface for easy diver handling.
• Fitted with lifting straps for easy diver handling.
• Twin hydraulic connections for simple hose assembly.
Release Button
For rapid speed of use
Split Reaction Nuts
For rapid speed of fit
Grip Surface
For easy diver handling
Rear Profile
Hydraulic Connections
Rear profile machined
User configurable
Connections.
for versatility
Versatile
Side profile machined flats,
to clear the adjacent nut.
Bonded Seals Free
Increased reliability
Models C8-02 to C8-07
8 Tensioners Capable of Tensioning
over 400 Standard Flanges.
SPO* Vector - Compact Flanges
ANSI B16.5 Flanges
ANSI B16.47 Flanges - Series A
MSS-SP44 Flanges
API-6A Flanges
Heavy Duty Split Reaction Nuts or Solid
Reaction Nuts available.
API-17D Flanges
BOLT TIGHTENING SOLUTIONS
The Compact-8 range of subsea Bolt Tensioning
tools can be supplied with quick acting Split
Reaction Nuts. The rapid speed of fit ensures the
most efficient use of expensive diver time.
*SPO Vector is a trademark of Vector International Limited. All rights reserved
J
ØA
ØD
F
G
B
H
E
B
K
C
Technical Specification
Bolt Dia
Thread
Pitch
D
Inch Threads
Inch
Tool
Dia
Effective
Tool Radial
Side
Height Dim'n
Diameter
A
F
B
C
mm
mm
mm
mm
Max Initial
Bolt Load
Maximum
Working
Pressure = 1500bar : 21750psi
Extra
Stud
Maximum
ramLength
stroke = (Tools
01 to 07): 30mm : 1.181”
Ram
Headroom Across Radial
(Inc
Dim'n
Maximum
ram stroke
= (Tool 00):
Stroke
Dimension
Flats 20mm
Dim'n: 0.787”
Hydraulic
Area
3xPitches
extra)
190.21
Max Initial
190.21
Bolt
Load
328.87
1268.420
Hydraulic
1268.420
Area
2193.020
20
Ram
20
Stroke
30
E
H
J
K
mm
mm
mm
214.5
Headroom
214.5
Dimension
270.5
50.2
Across
50.2
Flats
65
31.6
Radial
31.6
Dim'n
41.5
97.00
Dim'n
97.00
270.5
65
41.5
127.00
1
66.0
Tool
66.0
Dia
87.0
1.125
8-UN
87.0
87.0
153
25
328.87
2193.020
30
8-UN
C8-02
D
1.25
Inch
1.375
A
104.5
mm
104.5
F
104.5
mm
104.5
B
165
mm
165
C
28
mm
28
514.84
kN
514.84
3433.170
mm2
3433.170
30
mm
30
G
142.8
mm
139.6
E
286.5
mm
286.5
H
82.5
mm
82.5
J
50.15
mm
50.15
K
135.00
mm
135.00
C8-00
C8-03
0.75
1.5
0.875
1.625
66.0
123.1
66.0
123.1
66.0
118.3
66.0
118.3
123
184.5
123
184.5
20
35
20
35
190.21
746.70
190.21
746.70
1268.420
4979.300
1268.420
4979.300
20
30
20
30
113.5
155.9
110.3
152.8
214.5
321.5
214.5
321.5
50.2
90
50.2
90
31.6
59.1
31.6
59.1
97.00
150.50
97.00
150.50
87.0
150.0
87.0
150.0
87.0
143.5
87.0
143.5
153
210.75
153
210.75
25
48
25
48
328.87
1177.31
328.87
1177.31
2193.020
7850.800
2193.020
7850.800
30
30
30
30
137.1
175.8
134.0
172.7
270.5
365.0
270.5
365.0
65
110
65
110
41.5
71.7
41.5
71.7
104.5
150.0
104.5
182.5
104.5
143.5
104.5
174.3
165
210.75
165
235.75
28
48
28
59
514.84
1177.31
514.84
1904.04
50.15
71.7
50.15
87.1
184.5
235.75
184.5
259.75
35
59
35
65
746.70
1904.04
746.70
2542.11
142.8
169.5
139.6
188.1
155.9
181.8
82.5
110
82.5
136
118.3
174.3
118.3
210.0
30
30
30
30
30
30
286.5
365.0
286.5
393.0
123.1
182.5
123.1
210.0
3433.170
7850.800
3433.170
12696.940
4979.300
12696.940
127.00
169.75
127.00
169.75
135.00
169.75
135.00
179.75
150.50
179.75
150.50
199.75
210.75
259.75
210.75
302.8
48
65
48
85
1177.31
2542.11
1177.31
4059.32
152.8
199.4
175.8
193.1
172.7
229.8
59.1
87.1
59.1
105
143.5
210.0
143.5
258.1
30
30
30
30
30
30
90
136
90
163.5
150.0
210.0
150.0
258.1
4979.300
16951.840
7850.800
16951.840
7850.800
27069.190
321.5
393.0
321.5
432.0
365.0
432.0
365.0
492.6
110
163.5
110
204
71.7
105
71.7
129
169.75
199.75
169.75
232.25
30
30
30
30
30
169.5
223.4
188.1
217.1
181.8
365.0
492.6
393.0
492.6
393.0
110
204
136
204
136
71.7
129
87.1
129
87.1
169.75
232.25
179.75
232.25
179.75
199.4
Extra Stud
193.1
Length
229.8
(Including
223.4
3xPitches
extra)
217.1
432.0
163.5
105
199.75
432.0
Headroom
492.6
Dimension
492.6
163.5
Across
204
Flats
204
105
Radial
129
Dim'n
129
199.75
492.6
204
129
232.25
G
E
H
J
K
mm
Extra
Stud
Length
110.5
(Including
108.5
3xPitches
138
extra)
mm
mm
mm
mm
97.00
Dim'n
97.00
127.00
127.00
K
127.00
mm
135.00
97.00
135.00
97.00
150.50
127.00
150.50
127.00
169.75
127.00
169.75
135.00
169.75
135.00
179.75
150.50
179.75
150.50
179.75
169.75
199.75
169.75
199.75
169.75
199.75
179.75
232.25
179.75
232.25
179.75
232.25
199.75
232.25
199.75
199.75
232.25
232.25
Effective
66.0
123
20
Tool Radial
Side
66.0
123
20
Height
Dim'n
Diameter
87.0
153
25
mm
mm
UNC
Thread
UNC
Pitch
8-UN
0.75
Bolt
Dia
0.875
mm2
G
mm
Extra
Stud
Length
113.5
(Inc
110.3
3xPitches
137.1
extra)
134.0
C8-00
kN
C8-01
C8-01
C8-04
1
1.75
1.125
1.875
1.25
2
8-UN
UNC
8-UN
UNC
8-UN
8-UN
8-UN
8-UN
8-UN
8-UN
8-UN
C8-02
C8-05
C8-03
C8-06
C8-04
C8-07
C8-05
1.375
2.25
1.5
2.5
8-UN
8-UN
8-UN
8-UN
1.625
2.75
1.75
3
1.875
3.25
8-UN
8-UN
8-UN
8-UN
8-UN
8-UN
2
3.5
2.25
3.75
2.5
8-UN
8-UN
8-UN
8-UN
150.0
258.1
182.5
258.1
143.5
258.1
174.3
258.1
210.75
302.8
235.75
302.8
48
85
59
85
1177.31
4059.32
1904.04
4059.32
8-UN
182.5
174.3
235.75
59
1904.04
7850.800
27069.190
12696.940
27069.190
12696.940
2.75
8-UN
210.0
210.0
259.75
65
2542.11
16951.840
30
3
3.25
Bolt
Dia
3.5
8-UN
Thread
8-UN
Pitch
8-UN
210.0
Tool
258.1
Dia
258.1
2542.11
Max
Initial
4059.32
Bolt
Load
4059.32
16951.840
Hydraulic
27069.190
Area
27069.190
30
Ram
30
Stroke
30
3.75
8-UN
4059.32
27069.190
30
C8-06
C8-07
210.0
259.75
65
Effective
Tool Radial
258.1
302.8
85
Side
Height
258.1
302.8 Dim'n
85
Diameter
258.1
258.1
302.8
85
MetricMetric
Threads mm
D
A
F
B
C
mm
mm
mm
kN
mm2
mm
66.0 Effective
66.0
123
20
190.21
1268.420
20
212.5
Tool
Tool Radial Max Initial
Hydraulic
Ram
Headroom
Side
66.0
66.0
123 Dim'n
20
190.21
1268.420
20
212.5
Dia
Height
Bolt
Load
Area
Stroke
Dimension
3
87.0 Diameter
87.0
153
25
328.87
2193.020
30
270
24
3
87.0
87.0
153
25
328.87
2193.020
30
135
270
C8-01
27
D
A
F
B
C
G
E
3.5
87.0
87.0
153
25
328.87
2193.020
30
133.5
271.5
30
Metric
mm
mm
mm
mm
kN
mm2
mm
mm
mm
3.5
104.5
104.5
165
28
514.84
3433.170
30
142.5
287.5
33
C8-02
2.5
66.0
66.0
123
20
190.21
1268.420
20
110.5
212.5
20
4
104.5
104.5
165
28
514.84
3433.170
30
141
289
36
C8-00
2.5
66.0
66.0
123
20
190.21
1268.420
20
108.5
212.5
22
4
123.1
118.3
184.5
35
746.70
4979.300
30
157.5
324
39
C8-03
3
87.0
87.0
153
25
328.87
2193.020
138
270
24
4.5
123.1
118.3
184.5
35
746.70
4979.300
30
156
325.5
42
3
87.0
87.0
153
25
328.87
2193.020
30
135
270
C8-01
27
4.5
150.0
143.5
210.8
48
1177.31
7850.800
30
179.25
369
45
3.5
87.0
87.0
153
25
328.87
2193.020
30
133.5
271.5
30
5
150.0
143.5
210.8
48
1177.31
7850.800
177.75
370.5
C8-04
48
3.5
104.5 143.5
104.5 210.8
165
28
514.84
3433.170
30
142.5
287.5
33
5
150.0
48
1177.31
7850.800
173.75
370.5
52
C8-02
4
104.5 174.3
104.5 235.8
165
28
514.84
3433.170
141
289
36
5.5
182.5
59
1904.04
12696.940
30
196.25
400
56
4
123.1 174.3
118.3 235.8
184.5 59
35
746.70
4979.300
30
157.5
324
39
5.5
182.5
1904.04
12696.940
192.25
400
C8-05
60
C8-03
4.5
123.1 174.3
118.3 184.5
746.70
4979.300
30
156
325.5
42
6
182.5
235.8 35
59
1904.04
12696.940
189.75
401.5
64
4.5
150.0 210.0
143.5 210.8
1177.31
7850.800
30
179.25
369
45
6
210.0
259.8 48
65
2542.11 16951.840
209.75
440.5
68
5
150.0 210.0
143.5 259.8
210.8 65
48
1177.31 16951.840
7850.800
177.75
370.5
C8-04
48
6
210.0
2542.11
30
205.75
440.5
C8-06
72
5
150.0 210.0
143.5 259.8
210.8 65
48
1177.31 16951.840
7850.800
30
173.75
370.5
52
6
210.0
2542.11
201.75
440.5
76
5.5
182.5 258.1
174.3 235.8
1904.04
30
196.25
400
56
6
258.1
302.8 59
85
4059.32 12696.940
27069.190
240.8
501.05
80
5.5
182.5 258.1
174.3 235.8
1904.04
30
192.25
400
C8-05
60
6
258.1
302.8 59
85
4059.32 12696.940
27069.190
235.8
501.05
85
C8-07
182.5 258.1
174.3 302.8
235.8 85
59
1904.04 27069.190
12696.940
30
189.75
401.5
64
6
258.1
4059.32
230.8
501.05
90
6
210.0 258.1
210.0 302.8
259.8 85
65
2542.11 27069.190
16951.840
30
209.75
440.5
68
258.1
4059.32
225.8
501.05
95
6 subject
210.0
210.0
259.8or obligation.
65
2542.11
16951.840
30manual 205.75
C8-06and specifications
72
Designs
are
to change
without notice
Read all safety
instructions in the
before usage. 440.5
6
210.0 210.0 259.8 65
2542.11 16951.840
30
201.75
440.5
76
6
258.1 258.1 302.8 85
4059.32 27069.190
30
240.8
501.05
80
6
258.1 258.1 302.8 85
4059.32 27069.190
30
235.8
501.05
85
20
2.5
Bolt
22Dia
Thread
2.5
Pitch
C8-00
50.2
31.6
Across
50.2
Flats
Radial
31.6
Dim'n
65
65
H
65
mm
82.5
50.2
82.5
50.2
90
65
90
65
110
65
110
82.5
110
82.5
136
90
136
90
136
110
163.5
110
163.5
110
163.5
136
204
136
204
136
204
163.5
204
163.5
163.5
204
204
41.5
41.5
J
41.5
mm
50.15
31.6
50.15
31.6
59.1
41.5
59.1
41.5
71.7
41.5
71.7
50.15
71.7
50.15
87.1
59.1
87.1
59.1
87.1
71.7
105
71.7
105
71.7
105
87.1
129
87.1
129
87.1
129
105
129
105
105
129
129
127.00
232.25
Dim'n
232.25
TDR197R1 2015:04 © 2015, Atlas Copco. All rights reserved.
TENTEC BTS-BOLT TIGHTENING SOFTWARE
Tentec software allows users to manage and rapidly
calculate bolt tensioner pressures. Tentec Bolt Load Software has been designed with the philosophy of minimal
input, maximum output.
Documentation for multiple bolted joint projects can
be created very quickly with minimal operator input.
The software package contains data for all standard Vector International compact flanges along
with the correct tensioner pressures to apply.
TENTEC BOLT TIGHTENING SOLUTIONS
ISO 14001 BS OHSAS 18001
ISO 9001
COMMITTED TO SUSTAINABLE PRODUCTIVITY
www.bolttighteningsolutions.com

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