2 x 3/2, 5/2 and 5/3 Valves, Series 590 On-Line

Transcription

Electric Drives
and Controls
Hydralics
Linear Motion and
Assembly Technologies
Pneumatics
3/2, 5/2 and 5/3 Valves, Series 590
On-Line
Technical data
Service
Complete modular valve systems, size ISO 1
Technical Data
Valve type
Standard
Working pressure
Flow at 6 bar (87 psi) andQn
∆p (pressure drop) 1 bar (15 psi)
Ambient temperature range
Pressure medium
Weight
Spool valve
ISO 5599/1 size 1
See table
1000 l/min (1 Cv).
Continuous operation permitted
100 % ED
-10 °C to +50 °C (+14 °F to +122 °F)
Air, lubricated or non-lubricated
0,500 kg (1.102 lbs) + no. Of valves
x 0,350 kg (0.772 lbs)
Materials
Valve housing, subbase,
and bracket
Polyamide, black
Seals
Buna N
Screws
Stainless steel
Throttles
Brass
Push-in fittings
Brass
Corrosion resistant version: metal components in stainless steel (BS 303 S 31/AISI 303)
(BS 303 S 31/DIN X 10 CrNiS 18 9)
Technical information:
Valves with built-in throttles in ports 3 and 5, e.g. for speed control of cylinders. The advantages
being that in line flow control must not be fitted in cylinder lines. Speed control can be
carried out from one position on the manifold.
The pilot valves have LED display in the 32-36 versions.
Corrision resistant soft start valves does not exist.
Corrision resistant version possible with electrical version 32 only.
Technical
information
Symbol
internally fed
Symbol
externally fed
Function
Flow
[l/min] C-value
(Cv)
Switching time tF/tE Working pressure Working pressure
[bar] (psi),
[bar] (psi),
[ms]
internally fed
externally fed
5/2 single
solenoid
spring return
1000/2,8
(1.1/2.8)
15/30
3,0-10
(44-145)
–1–10
(–15–145)
5/2 double solenoid
1000/2,8
(1.1/2.8)
15/15
1,5-10
(22-145)
–1–10
(–15–145)
5/3 closed center
1000/2,8
(1.0/2.8)
15/22
3,0-10
(44-145)
–1–10
(–15–145)
5/3 exhausted
center
1000/2,8
(1.0/2.8)
15/22
3,0-10
(44-145)
–1–10
(–15–145)
5/3 supplied center
1000/2,8
(1.0/2.8)
15/22
3,0-10
(44-145)
–1–10
(–15–145)
2 x 3/2 normally
closed
950/3,9
(0.95/3,9)
15/30
–
3,5–6
(51–67)
How to order complete valve manifolds
You can configure your manifold on our home page on Internet, www.boschrexroth.com/pneumatics.
There you will receive unique ordering number.
If you do not have access to Internet, you can also follow the steps below.
Ordering number will then be given by nearest Bosch Rexroth office.
1
STEPS:
STEP 1: Size
10 = ISO 1
STEP 2: Choose electrical version
Version 32
15 mm pilot valve 24 V DC ±10%, 2.2 W,
IP67 (NEMA 6).
Integrated electrical coupling to electrical
module and multicore cable (10 m).
Version 36
15 mm pilot valve 24 V AC, 2.2 W, IP 67
(NEMA 6).
Version 33
IP 65 (NEMA 4). As above.
The multicore cable is terminated by a 25-pin
Han D-25 connector.
Version 40
15 mm pilot valve 24 V DC, 1 W, IP 65. Flat
pin version.
Version 41
15 mm pilot valve 110 V AC, 1 W, IP 65. Flat
pin version.
Version 42
pin version.
Version for field bus communication
IP65 (NEMA 4).
Integrated electrical coupling to VDS I/O
module with fieldbus communication.
Max 16 valves.
Code example: Integrated electrical connector to electrical module and mulicore cable = 32
STEP 3: Choose sub-base
Code
0 = G 1/4 bottom ported
1 = 8 mm dia. push-in connectors
Code example: G 1/4 bottom ported = 0
STEP 4: Material
0 = Standard
1 = Corrosion resistant (only possible with el. version 32 and threaded connection ports)
Code example: Standard = 0
2
STEP 5: Valve options
To be filled in starting from the left with the valve options given below.
Technical information
Symbol
internally fed
Symbol
externally fed
Valve position
Function
1
5/2 single
solenoid spring return
2
5/2 double solenoid
3
5/3 closed center
4
5/3 exhaust open center
5
5/3 supplied center
6
Blanking plate
7*
Soft start for entire valve manifold
8*
2 x 3/2 normally closed
* Not available in corrosion resistant version.
The soft start valve can be placed in the first and last position only.
The 2 x 3/2 valves must be externally piloted and collected at on end of the manifold.
Code example: 5 single solenoid valves and 1 blanking plate = 111116
Example
Description: 5901032000 Configuration 111116
Explanation: Valve manifold series 590, size ISO 1 with electrical version 32, i.e integrated electrical wiring and multicore cable, 24 V DC.
Subbases with G 1/4 bottom ported and standard material.
The manifolds consists of five single solenoid valves and one blanking plates.
Additional equipment
If the manifolds is to be equipped with fittings, a copy of the port equipment form should be filled in and enclosed with the order.
Please complete the valve configuration with a P. For port equipment form our Internet configurator or contact nearest Bosch Rexroth office.
Example: 5901032000. Configuration 1111116P
3
Electrical connector
Symbol
Description
230 V AC, LED, 2 m cable
24 V DC, LED, 2 m cable
Max. 250 V AC/D
24 V AC/D, LED
Part no.
4407232310
4407232320
4407232330
4401230000
4402030330
Part no. for spare parts or retro-fitting. ISO 1
Symbol
Valve option Versions 32-33
Version 36
Version 40
Version 41
Version 42
Corrosion
resistant
version 32
1
0793116918
0793132107
0793117302
0793135106
0793134509
0793131305
2
0793117000
0793132204
0793117418
0793135203
0793134606
0793131402
3
0793117108
0793132301
0793117507
0793135300
0793134703
0793131518
4
0793117205
0793132409
0793117604
0793135408
0793134800
0793131607
5
0793147006
0793147405
0793147103
0793147618
0793147502
0793131801
6
0793108605
0793108605
0793108605
0793108605
0793108605
0793108605
7
5835900100
5835901200
5835901100
5835901300
5835901400
–
8
0793129408
0793132603
0793129505
0793135604
0793135009
–
4
Valve unit, bottom ported, size ISO 1
*A = Number of valves.
1 = El. connection module 1 for pilot valve 1-10.
Soft start valve
Brackets
5
3/2, 5/2 and 5/3 Valves, Series 590 On-Line
Complete modular valve systems, size VDMA 01
Technical Data
Valve type
Standard
Working pressure
Flow at 6 bar (87 psi) and
∆p (pressure drop) 1 bar (15 psi)
Ambient temperature range
Pressure medium
Weight
Spool valve
VDMA 24 563 size 01
See table
Qn 750 l/min (0.75 Cv).
Continuous operation permitted
100% ED
-10 °C to +40 °C (+14 °F to 104 °F)
Air, lubricated or non-lubricated
0,500 kg (1.102 lbs)+no. of valves x 0,350 kg (0.772)
Material
Valve housing, subbase,
and bracket
Polyamide, black
Seals
Buna N
Screws
Stainless steel
Push-in fittings
Brass
Corrosion resistant version: metal components in stainless steel (BS 303 S 31/AISI 303)
(BS 303 S 31/DIN X 10 CrNiS 18 9)
The pilot valves have LED display in the 32-36 versions.
Symbol
internally fed
Symbol
externally fed
Function
Flow
[l/min] C-value
(Cv)
Switching time tF/tE Working pressure Working pressure
[bar] (psi),
[bar] (psi),
[ms]
internally fed
externally fed
5/2 single
solenoid
spring return
750/2,8
(0.75/2.8)
15/30
2,7 – 8
(39 – 116)
–1 – 8
(–15 – 116)
5/2 double
solenoid
750/2,8
(0.75/2.8)
15/15
1,5 – 8
(22 – 116)
–1 – 8
(–15 – 116)
5/3 exhaust
closed center
750/2,8
(0.75/2.8)
15/22
2,7 – 8
(39 – 116)
–1 – 8
(–15 – 116)
5/3 exhaust
open center
750/2,8
(0.75/2.8)
15/22
2,7 – 8
(39 – 116)
–1 – 8
(–15 – 116)
5/3 double solenoid
supplied
center
750/2,8
(0.75/2.8)
15/22
2,7 – 8
(39 – 116)
–1 – 8
(–15 – 116)
2 x 3/2 normally
closed
800/3,2
(0.8/3.2)
15/30
–
3,5 – 6
(51 – 87)
How to order complete valve manifolds
You can configure your manifold on our home page on Internet, www.boschrexroth.com/pneumatics.
There you will receive unique ordering number.
If you do not have access to Internet, you can also follow the steps below.
STEPS:
1
STEP 1: Size
01 = VDMA 01
STEP 2: Choose electrical version
Version 32
IP 67.
Version 36
15 mm pilot valve 24 V AC, 2.2 W, IP 67.
Version 33
IP 65. As above.
The multicore cable is terminated by a 25-pin
Han D-25 connector.
Version 40
15 mm pilot valve 24 V DC, 2 W, IP 65. Flat pin
version.
Version 41
pin version.
Version 42
pin version.
Version for field bus communication
IP 65.
Integrated electrical coupling to VDS I/O
module with fieldbus communication.
Max 16 valves.
Code example: Integrated electrical coupling to electrical module and multicore cable = 32
STEP 3: Choose sub-base
Code
0 = G 1/4 bottom ported
1 = 6 mm dia. push-in connectors
Code example: G 1/4 bottom ported = 0
STEP 4: Material
0 = Standard
1 = Corrosion resistant (only possible with el. version 32 and threaded connection ports)
Code example: Standard = 0
STEP 5: Valve options
To be filled in starting from the left with the valve options given below.
2
Internally fed
Externally fed
Valve option
Function
1
5/2 single
solenoid
spring return
2
5/2 double
solenoid
3
5/3 double solenoid, closed center
4
5/3 double solenoid, exhaust open center
5
5/3 double solenoid, supplied center
6
Blanking plate
7*
Soft start for entire valve manifold
8*
2 x 3/2 normally closed
* Not available in corrosion resistant version.
The soft start valve can be placed in the first or last position only.
The 2 x 3/2 valves must be externally piloted and collected at one end of the manifold.
Code example: 5 single solenoid valves and 1 blanking plate = 111116
Example
Description: 5900132000, Configuration 111116
Explanation: Valve manifold series 590, size VDMA 01 with electrical version 32, i.e. integrated electrical wiring and multicore cable, 24 V DC.
Sub-bases with G 1/4 bottom ported and standard material.
The manifold consists of five single solenoid valves and one blanking plate.
Additional equipment
If the manifold is to be equipped with fittings, a copy of the port order form should be filled in and enclosed with the order.
Please complete the valve configuration with a P. For port equipment form our Internet configurator or contact nearest Bosch Rexroth office.
Example: 5900132000. Configuration 111116P.
3
Symbol
Electrical connectors
Description
Max. 250 V AC/DC
24 V AC/DC, LED
Part no.
4407232310
4407232320
4407232330
4401230000
4402030330
Part no. for valves for retro fitting or as a spare. VDMA 01
Symbol
Valve option Versions 32-33
Version 36
Version 40
Version 41
Version 42
Corrosionresistant
Version 32
1
0793109709
0793132700
0793116101
0793133308
0793133901
0793127200
2
0793109806
0793132808
0793116209
0793133405
0793134002
0493127308
3
0793109903
0793132905
0793116306
0793133502
0793134118
0793127405
4
0793110006
0793133006
0793116403
0793133618
0793134207
0793127502
5
0793146704
0793147707
0793146801
0793147804
0793147901
0793131909
6
0793112300
0793112300
0793112300
0793112300
0793112300
0793112300
7
5835900100
5835901200
5835901100
5835901300
5835901400
–
8
0793129203
0793133200
0793129300
0793133804
0793134401
–
4
Valve manifold, bottom ported, size VDMA 01
* A = No. of valves
Soft start valve
5
Brackets
Fig. 1: Transition plate from ISO 1 to VDMA 01/VDMA 02. Fig. 2: Transition plate VDMA 01 - Namur
6
How to order parts for modular valve systems
How to order parts for valve manifolds, self-assembly
You can order the parts for self assembling of valve manifolds.
The valves are according standard ISO 1 or VDMA 01.
Choose the parts in the following steps:
1) Choose your valves.
2) Choose subbases and connection/end pieces.
3) Choose electrical equipment, e.g. connectors or electrical connection module.
4) Choose fittings.
STEP 1: Choose valves
Choose the complete valves from section "Complete valve manifolds, size ISO 1" or "Complete valve manifolds, size VDMA 01.
Flow ISO 1: 1100 l/min (1.1 Cv).
Flow VDMA 01: 750 l/min (0.75 Cv).
STEP 2: Choose manifold sub-bases
Choose number of subbases.
Normally one connection piece and one end piece is needed. If the manifold is to be sealed off for different pressures, instead two connection
pieces are needed and a blanking kit.
All neccessary parts for assembly are included, e.g. screws, bolts and seals.
1
2
Sub-bases
ISO 1
ISO 1
ISO 1
Subbase with quick connection 8 mm dia., ports 2 and 4.
Subbase with threaded connection G 1/4, ports 2 and 4.
Subbase with corrosion resistant threaded connection
G 1/4, ports 2 and 4.
0793128509
ISO 1
Subbase for individual feed of a valve with all seven ports at the
bottom. Ports 1-5 quick connection
0793108206
ISO 1
ISO 1
VDMA 01 and 02
Connection piece G 3/8, ports 1, 3 and 5.
Connection piece, corrosion resistant, G 3/8, ports 1, 3 and 5.
Connection piece G 3/8, ports 1, 3 and 5.
0793108001
0793128606
0793111800
VDMA 01 and 02
Connection piece, corrosion resistant, G 3/8, ports 1, 3 and 5.
0793128304
ISO 1
ISO 1
VDMA 01 and 02
End piece
End piece, corrosion resistant.
End piece
0793109601
0793128703
0793112009
VDMA 01 and 02
End piece, corrosion resistant
0793128401
ISO 1
Transition plate from ISO 1 to VDMA 01/VDMA 02
(metal components are corrosion-resistant.)
0793132018
3
0793108109
0793110618
Sub-bases
ISO 1
Blanking kit between subbases, channel 1, 3, 5, 12 and 14.
VDMA 01 and 02
Blanking kit between subbases, channel 1, 3, and 5
0493831208
VDMA 01 and 02
Blanking kit between subbases, port 12 and 14
0493838202
ISO 1, VDMA 01/VDMA 02
Subbase for soft start valve 583
5835904000
VDMA 01
Subbase with quick connection, 6 mm dia., ports 2 and 4.
VDMA 01
Subbase with threaded connection, G 1/4, ports 2 and 4.
VDMA 01
Subbase with corrosion resistant threaded connection G 1/4,
ports 2 and 4.
0793128207
VDMA 01
Subbase for individual feed of a valve with all seven ports
bottom. Ports 1-5 quick connection 6 mm diameter
0793112106
VDMA 01
VDMA 01/590-01 transition plate. For assembly of a 590-01
series VDMA 01 valve on a CD01 series subbase.
0793113218
VDMA 01
Transition plate VDMA 01 - Namur for mounting of VDMA 01
valve on the control device of process valve
0793128800
4
STEP 3: Choose electrical equipment
Description
Max 250 V AC/DC
4407232310
4407232320
4407232330
4401230000
24 V AC/DC , LED
4402030330
Terminal module with 10 connectors
3 m long cable
10 m long cable
25 m long cable
0493831909
0493832018
0493837818
50 m long cable
0493837907
Protection cap for not used connectors in terminal
module (10 pcs)
0493833405
1 m long extension cable with connector in both ends
4404280001
5 m long extension cable with connector in both ends
4404285000
3 m long universal cable with connector in one end.
Seals for pilot valve connector 15 and 22 mm are
supplied.
4407280001
STEP 4: Choose fittings
Fittings can be found in chapter 11.
5
Part no.
Ordering example
In this case a valve manifold according to ISO 1 is needed with three single solenoid valves, one double solenoid valves and one 5/3 valve with
closed central position.
The subbases should have connection ports 2 and 4 G 1/4 bottom ported.
The valves should have integrated electrical coupling to el. module with 10 m cable. DC 24 V.
Silencers are needed in port 3 and 5. For air supply 12 mm dia. tube and for working lines 8 mm dia. Tubes.
STEP 1: Choose valves
From section "Complete valve manifolds, size ISO 1", the following valves are chosen:
3 pcs 0793116918
1 pcs 0793117000
1 pce 0793117108
STEP 2: Choose manifold subbases
From the table with subbases the following parts are selected:
5 pcs 0793108109
1 pce 0793108001
1 pce 0793109601
STEP 3: Choose electrical equipment
From the table el. equipment is chosen:
1 pce 0493832018
1 pce 0493833405
STEP 4: Choose fittings
From chapter 11 the following fittings are chosen:
2 pcs 4381250000
1 pce 2121012380
14 pcs 2121006180
6
Electrical connectors for valve series 590
VoltageFig. Distance between CableLED¹)Form
pins
230 V²
AC)
AC 110
V ²)
DC 24
V ³)
max.
250 V
AC/DC
24 V
AC/DC
1
9,4
2m
•
C
Power
consumption
W
0,25
Weight
[kg] (lbs)
Part no.
1
9,4
2m
•
C
0,25
0,110 (0.245) 4407232320
1
9,4
2m
•
C
0,25
0,110 (0.245) 4407232330
2
9,4
PG 7
–
C
–
0,010 (0.245)4401230000
3
9,4
PG 7
•
C
0,25
0,012 (0.026)4402030330
0,110 (0.245) 4407232310
• = included. – = not included.
Protection class IP 65
The connector can be turned 4 x 90°.
Ambient temperature range –20 °C to +80 °C (–4° F to +176 °F)
¹) Green with built-in safety circuit.
²) No. of conductors: 3x0,75 mm² (standard colour marked).
³) No. of conductors: 2x0,75 mm² (both conductors black, marked 1 and 2).
Figure 1
Figure 2
1
Figure 3
2
Electrical accessories and spare parts
Electrical accessories for valve manifolds and spare parts.
1
2
Part no. ISO 1 and VDMA 01
Description
Pilot valves with encapsulated cable (IP 67)
24 V DC 0,50 m cable (version 32-33).
Part no.
0493833103
24 V AC 0,50 m and 8 mm cable (version 36).
24 V DC 5,0 m (version 32-33). Male connector.
0493838601
Pilot valve with flat pins (pin distance 9,4 mm)
24 V DC, version 40
110 V AC, version 41
0493830104
0493838105
230 V AC, version 42
Ex-protection, 24 V DC (EEx ia llC T6)
0493832905
Electrical connection module with 10 connectors (female).
3 m cable
10 m cable
0493831909
0493832018
25 m cable
50 m cable
0493837907
HAN connector, inlet PG 21 with holes 2 x 8 mm dia. cable. (IP
65)
Fixing bracket with screws included.
Same as above + 1 ready connected electrical connection
module (10 pilot valves).
Same as above + 2 ready connected electrical connection
modules (20 pilot valves).
0493834118
Cable housing with D-sub and screw terminals.
0493834304
0493834207
0493833901
Extension cable with connector (male and female) in both ends.
1 m long cable for versions 32, 33 and 36.
5 m long cable for versions 32, 33 and 36.
3
4404285000
3 m universal cable with connector (male) in one end for
versions 32, 33 and 36. Gaskets for cable.
4407280000
Protective plug (10 pcs) for electrical connection module for
versions 32, 33 and 36.
0493833405
4
Assembly accessories
Accessories for valve manifold assembly.
1
2
Description
Part no.
Bracket. Supplied in pairs. For ISO 1 and VDMA 01/02.
0493829505
Double solenoid control for pilot valves (version 32-36). (6
controls per kit). Note! The control is only intended to be used for
setting the machine.
0493835718
Seal moulding for simplified cabinet mounting.
0493828401
Mounting kit ISO 1
0493828118
Mounting kit VDMA 01
0493835300
3
Blanking kit for pilot valve
0493828509
Cable clip (50 pieces) ISO 1
Cable clip (50 pieces) VDMA 01
0493836609
4
Spare parts
Basic valve without pilot valve
Size
For valve function
Valve body
Mounting pins
ISO 1
5/2 Single
solenoid
5/2 Double
solenoid
5/3 Closed center
5/3 Exhaust open
center
5/3 Supplied center
2 x 3/2*
0493845802
5811000000
Mounting pins with
flow control
5811001000
0493845918
5811000000
5811001000
0493846000
0493846108
5811000000
5811000000
5811001000
5811001000
0493858502
0493846302
–
–
ISO 1
ISO 1
ISO 1
ISO 1
ISO 1
The valve housing must be equipped with mounting pins either with or without a flow control. Mounting pins are delivered in sets of two.
* 2x3/2 are delivered with mounting pins without a flow control.
Valve body with cover (without pilot valve)
Size
ISO 1*
ISO 1*
ISO 1*
ISO 1*
ISO 1*
ISO 1*
VDMA 01
VDMA 01
VDMA 01
VDMA 01
VDMA 01
VDMA 01
Valve function
5/2 Single solenoid
5/2 Double solenoid
5/3 Closed center
5/3 Exhaust open center
5/3 Supplied center
2x3/2
5/2 Single solenoid
5/2 Double solenoid
5/3 Closed center
5/3 Exhaust open center
5/3 Supplied center
2x3/2
Part no.
0793106718
0793106807
0793106904
0793107005
0793147308
0793129602
0793125909
0793126018
0793126107
0793126204
0793147200
0793142005
* ISO 1 are delivered with flow controls.
1
2006-03-06
Bosch Rexroth AG
Pneumatics
Ulmer Straße 4
DE-30880 Laatzen
Deutschland
Tel. +49 (0)511-21 36-0
Fax. +49 (0)511-21 36-269
[email protected]
www.boschrexroth.de
Bosch Rexroth Limited
Pneumatics
Broadway Lane, South Cerney,
Cirencester
Gloucestershire GL7 5UH
Great Britain
Phone: +44-12 85-863 000
Fax: +44-12 85-863 003
[email protected]
www.boschrexroth.co.uk
Bosch Rexroth Corporation
Pneumatics
1953 Mercer road
Lexington, KY 40511-1021
USA
Phone: +1-859-254 80 31
Fax: +1-859-254 41 88
[email protected]
www.boschrexroth-us.com
Bosch Rexroth Canada Corp.
Pneumatics
3426 Mainway Drive
Burlington, Ontario L7M 1A8
Canada
Tel: +1 905-335-5511
Fax. +1 905 335-4184
[email protected]
www.boschrexroth.ca
Bosch Rexroth Pty. Ltd.
Pneumatics
23 Iverseb Terrace
Christchurch
New Zealand
Tel. +64 (0011) 643 365 9591
Fax. +64 (0011) 643 358 9703
Bosch Rexroth Pty. Ltd.
Head Office
3 Valediction Road
Kings Park NSW 2148, Sydney
Australia
Tel. +61 (2) 9831-7788
Fax. +61 (2) 9831-5553
[email protected]
www.boschrexroth.com.au
© This document, as well as the data
specifications and other informations
set forth in it, are the exclusive property of Bosch Rexroth AG. Without
their consent it may not be reproduced

2 x 3/2, 5/2 and 5/3 Valves, Series 590 On-Line

Transcription

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