Transformers Weiz

Transcription

Transformers Weiz

Our Profile Fiscal Year 2014
Transforming Know-How into
Solutions.
EM TR LPT STW
siemens.com/answers
Structure
1. Overview and History
Siemens Transformers
2. Facts and Figures
Siemens AG ÖsterreichTransformers Weiz
3. Product and Service Portfolio
4. References
5. Business excellence
Page 2
EM TR LPT STW
© Siemens AG 2014 All rights reserved.
The Business Units of Energy Management
High Voltage
Products
Transformers
Transmission
Solutions
Medium Voltage & Low Voltage &
Systems
Products
Energy
Automation
Smart Grid
Solutions &
Services
Bild
Circuit Breakers
Disconnectors and
Earthing Switches
Hybrid Switchgear
Instrument
Transform.
Surge Arresters
Coils
Bushings
Power
Transformers
High-Voltage,
Direct-Current
Transmission
(HVDC)
Air & Gas
Insulated
MV Switchgear
Special Purpose
Transformers
Reactive Power
Compensation /
FACTS
LV Switchgear &
busbar trunking
systems
Traction
Transformers
Turnkey Grid
Access Solutions
Generator
Switchgear
Phaseshifter
Transformers
Solutions for Gasand Air-insulated
Switchgear (GIS,
AIS)
Storage, grid
coupling and
sub–sea
solutions,
e-houses
Distribution
Transformers
Gas-Insulated
Switchgear (GISSystems)
TLMTM
#1 market
position
#2 market
position
Transformer
Components
Gas-insulated
lines (GIL)
#2 market
position
#3 market
position
Electrification
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EM TR LPT STW
LV Protection,
switching,
measuring &
monitoring devices
LV distribution
boards /systems
MV vacuum circuit
breakers,
contactors &
interrupters
Grid automation
Grid protection
Communication
devices
Power quality
Sensors
Grid control
center
Grid applications
Meter data
management
Data analytics
Software
solutions
Integration
services
Asset services
#3 market
position
#1 market
position
#2 market
position
Automation
Digitalization
At all Levels of Transmission and Distribution
• Wind, solar and hydro
power integration
• Offshore and onshore
solutions
• Applications for Smart
Unit Auxiliary Transformers
Generator Step-Up Transformers
HVDC Transformers
grid and distributed
power generation
Phase Shifters
Static VAR
FACTS Transformers
System and SystemInterconnecting Transformers
Shunt and
Series Reactors
TLM - Transformer
Lifecycle Management
Renewable
Energy
Solutions
Grid Access Solutions
Special Transformers
for Industrial Applications
Line Feeder Transformers
• Online-Monitoring
• Consulting & Expertise
• Condition Assessment &
Diagnostics
• Maintenance & Lifecycle
Extension
• Spare Parts &
Accessories
Liquid immersed DTs
for Distribution networks
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Liquid DTs and CRTs
for Infrastructure Solutions
Voltage
Regulators
EM TR LPT STW
Traction Transformers
for Mobility Applications
• Repair & Retrofit
• Transport, Installation &
Commissioning
Business Overview
Portfolio
Key figures
Power Transformers (≤ 1.300MVA / ≤ 1.100kV)
•
•
•
•
•
•
•
•
20 manufacturing locations in 14 countries worldwide, including
Brazil, China, Germany, India, Russia and USA
System interconnecting transformers (NET)
•
Global service setup with focus on Europe and USA
Phase shifters
•
Approximately 8.000 employees worldwide
•
Manufacturing capacity approximately 280 GVA (max.)
Generator step-up transformers (GSU)
Special transformers for industrial applications
HVDC converter transformers
Line feeders for rail system power supplies
Market 2013 – 2019
Shunt and series reactors
Distribution Transformers
•
•
•
Liquid-immersed transformers (≤ 30MVA / ≤ 72,5kV)
Cast-resin transformers GEAFOL (≤ 50MVA / ≤ 72,5kV)
Voltage regulators
Traction transformers for rail vehicles (≤ 10MVA / ≤ 50kV)
Transformer Lifecycle Management (TLM)
Power Transformers
Page 5
•
Transformers market is currently growing by ~3% p.a. driven by USA,
China and India
•
Global trends towards Energy efficiency improvement
(e.g. via HVDC) and grid interconnections
•
Siemens Transformers is in no. 2 position worldwide
Traction Transformers
EM TR LPT STW
TLM
Merged strengths – our history
1955
1960
1965
1970
1975
1980
1985
1990
1995
2000
2005
2010
Est. in
Siemens
Schuckert
1903
PTD
Energy
VEB Transformatoren- und Röntgenwerk
1904
Transformers
1921
Csepel Transformers
1960
Transformers
1836
ELIN AG
ELIN-Union AG
Elektrobau AG
1920
1912
EV
Transformatoren
1883
1892
Trafo
Ferranti
Ferranti-Packard Transformers
1894
Packard
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EM TR LPT STW
has a global footprint of 20 locations in 14 countries
EM TR – Overview and history
Trois-Rivieres
Jinan
Canada
China
Jackson
Wuhan
USA
China
Guanajuato
Guangzhou
EM TR
Mexico
China
Tenjo
Karachi
Locations
Colombia
~2,000 km
Pakistan
Jundiai
Kirchheim
Nuremberg
Dresden
Nuremberg
Trento
Weiz
Linz
Zagreb
Budapest
Voronezh
Kalwa
Brazil
Germany
Germany
Germany
Germany
Italy
Austria
Austria
Croatia
Hungary
Russia
India
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EM TR LPT STW
Structure
4. References
Siemens AG Österreich-Transformers
Weiz
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EM TR LPT STW
Siemens AG Österreich-Transformers Weiz
Weiz, Austria
Austria
 Member of the European Union
 Population … 8.507.786
 Area … 83.878 km²
 Federal States… 9
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Plant Weiz
 Since … 1892
 Employees … 1153
 Area … 54.300m²
EM TR LPT STW
Company History
2012
“SIEMENS Aktiengesellschaft Österreich – Transformers Weiz”
2007
“SIEMENS Transformers Austria GmbH & Co. KG”
2005
Integration into SIEMENS
2003
VA TECH ELIN Transformatoren is one of two competence centers of VA TECH Transformers worldwide
2000
“VA TECH ELIN Transformatoren GmbH & Co.”
1990
“ELIN Transformatoren GmbH”
1988
Transformer Division was established
1959
“ELIN Union AG für Elektrische Industrie”
1922
“ELIN Aktiengesellschaft für Elektrische Industrie”
1892
“Franz Pichler Werke” – First Transformer
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EM TR LPT STW
Mission Statement
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EM TR LPT STW

Strategic partner for our
customers

Utmost performance by
motivated & qualified
employees

Customer oriented,
ecological & economical
solutions

Technology leader
through innovation
Milestones in Development
1996 : 1300 MVA Transformer (USA)
1993 : 650 MVA / 525 kV /
±24°Phase Shifter (USA)
1892: “Franz Pichler” First
Transformer
2007 : 1200 MVA / 400 kV / ±24°±32
Taps Phase Shifter (Germany)
2005 : 420 MVA / 345 kV - 57 dB(A)
Transformer (USA)
1986 : 975 MVA Transformer (USA)
1892
1965
1986
1996
1989 : 765 kV – BIL 2050 Transformer (USA)
1951 : 230 kV Transformer
(Austria)
2014 : 1200 MVA / 410 / 410 ±
20°(No Load) ± 32 steps
Phase Shifter(Poland)
2005
2009
2012
2014
2008 : 133 MVAr / 765 kV Single Phase
Shunt Reactor (South Africa)
2012 : 100 MVA / 735 kV Single
Phase SVC Transformer
(Canada)
(USA)
(Sweden)
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EM TR LPT STW
Figures (app.) – FY 2014
FY 2014
FY 2013
Order Intake
€ 330 Mio
€ 313 Mio
Turn Over
€ 331 Mio
€ 353 Mio
Production Area
54.300 m²
54.300 m²
47.300
47.200
7.300
7.200
40.000
40.000
969*
974*
Employees (Office)
359
361
Employees (Workshop)
547
544
Apprentices
63
69
Production Capacity in MVA
Power Transformers and Shunt Reactors
Employees (September 2014)
*) incl. temp. Staff 1153 *) incl. temp. Staff 1177
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EM TR LPT STW
Annual Production in MVA overall
60000
50000
TARGET
40000
30000
20000
10000
0
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07
08
09
10
11
EM TR LPT STW
12
13
14
15
Markets FY 2014
Order Intake (€ 330 Mio)
Turn Over (€ 331 Mio)
2%
9%
19%
39%
26%
5%
54%
20%
Europe
Austria
12%
14%
N/M East Africa
Americas
Asia/Australia
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EM TR LPT STW
Markets FY 2014 – LPT only
Order Intake (€ 204,4 Mio)
Turn Over (€ 203,5 Mio)
1%
2%
2%
4%
25%
28%
48%
39%
12%
4%
18%
Europe
Austria
18%
N/M East Africa
USA
Canada
Asia/Australia
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EM TR LPT STW
Structure
Siemens AG ÖsterreichTransformers Weiz, Austria
4. References
Page 17
EM TR LPT STW
Products
Power Transformers
Phase Shifting
Transformers
Generator Step Up
Transformers
Substation
Transformers
(Multiwinding- &
Autotransformers)
Single- & Dualtank
Symmetric &
asymmetric Phase
Angle
1ph and 3ph
up to
1,300 MVA / 765 kV
1ph and 3ph
up to
1,200 MVA / 765 kV
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Distribution
Transformers
Reactors
Standard
Distribution
Transformers
Special
Applications
(Renewables,
Industry, etc.)
1ph up to 150 MVAr / 1ph and 3ph
765 kV
up to
3ph up to 250 MVAr / 20 MVA / 72,5 kV
765 kV
(Adjustable) Shunt
Reactors
Seriesreactors
EM TR LPT STW
Service
Transformer Lifecycle Management (TLM)
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EM TR LPT STW
STW total delivered MVA and number of units
worldwide
MVA
Number of Units
4.035
642.000
561.161
3.005
Total delivered
MVA from
1937 to date
Currently
installed capacity
suitable for
commercial
service
Total number of
units delivered
from 1937 to date
Total number of
currently installed
units suitable for
commercial service
In the period from 1937 to date, STW has supplied to 72 different countries and
through the deployment of supervisors STW has been physically present in almost
all of these countries.
*) based on a 40 year lifetime
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EM TR LPT STW
Service
Repair & Retrofit
Spare Parts & Accessories
Transport
On site repair
Consulting
Commissioning
 Engineering service
 Advice & recommendations for
preventive, curative and corrective
actions
 Diagnostic training
 Custom-tailored workshop
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EM TR LPT STW
Structure
Siemens AG ÖsterreichTransformers Weiz, Austria
4. References
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EM TR LPT STW
Reference for Generator Step Up Transformer
Generator Step Up Transformer
Customer
 EDF, France
Destination
 Nuclear Power Plant Cattenom and Creil
 Delivery 2010-2012 (4 units)
Rating
 570 MVA, single-phase GSU
 405/20 kV
Key Features
 Short circuit test on model transformer
 Replacement of old transformer under very limited
space and timely conditions
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EM TR LPT STW
Customer
 Exelon, USA
Destination
 Quad Cities/Dresden Power Station
Rating
 1100 MVA, three-phase GSU
 362/18 kV
Key Features
 Two LV high current bushings per phase (current
17.6 kA)
 Special cooling design for temperature-control on
LV turret
Page 24
EM TR LPT STW
Reference for Autotransformer
Autotransformer
Customer
 ESKOM, South Africa
Destination
 Big Horn Substation and others
Rating
 800 MVA, three-phase AUT
 400/275/22 kV
Key Features
 232 tons per heavy part with dry air
 Total weight fully assembled 390 tons per unit.
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EM TR LPT STW
Reference for Phase Shifting Transformer
Phase Shifting Transformer
Customer
 ELES, Slovenia
Destination
 Divača Substation
 Delivery 2010
Rating
 1200 MVA, three-phase PST
 400/400 kV
Key Features
 Phase Angle ±40°
 4 tanks max. 306t transportation weight each
(excl. oil)
 Used for Power Flow Control between Slovenia
and Italy.
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EM TR LPT STW
Reference for Phase Shifting Transformer
Phase Shifting Transformer
Customer
 ALPIQ, Switzerland
Destination
 Lavorgo Station
 Delivery 2011
Rating
 800 MVA PST
 420/√3 // 247/√3 // 33 kV, ±9.6°
Key Features
 ONAN / ODAF
 Single Phase PST Bank incl. Spare
 Biggest unit ever to cross below the Alps by
using the 9-mile Gotthard railroad tunnel
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EM TR LPT STW
Reference for Shunt Reactor
Single Phase Shunt Reactor
Customer
 AEP, USA
Destination
 Rockport and others
 Delivery 2005 through 2013 (36 units)
Rating
 100 MVAr SHR
 765/√3 kV
Key Features
 ONAN
 Low Loss Design
 Full Type Tests
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EM TR LPT STW
Reference for Series Reactor
Series Reactor
Customer
 Singapore Power, Singapore
Destination
 Tembusu Substation
 Delivery 2013 (3 units)
Rating
 500 MVA three-phase CLR
 230 kV
Key Features
 First Series-Reactor in Singapore
Page 29
EM TR LPT STW
Reference for Renewable Energy – Transformer for
Wind Turbines
Transformer for Wind Turbines
Customer
 Siemens Wind Power / Dong Energy
Destination
 Windfarm Anhold, Denmark
Rating
 4 MVA
 Ratio 33000 / 690 V
Key Features





Hermetically sealed with rubber bag
Filling with ester Midel 7131® (biodegradable)
Nomex® high temperature insulation
Fully aluminium windings
Zincflake coating system acc. C5M (marine
standard) with 240 µm layer thickness
 KFAF cooling (forced liquid / forced air)
 Installation inside the wind turbine
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EM TR LPT STW
Customer
 KWD GmbH
Destination
 Hydro Power Plant Dientenbach, Austria
 Delivery 2011 (1 unit)
Rating
 6300 kVA
 Ratio 30200 / 6300 V
Key Features




Expansion tank design
Low loss design
Sound pressure level 45 dB(A) only @ 0,3 m
Zincflake coating system with 210 µm layer
thickness
 Fully type tested (Noise level, Heat run test,
Lightning impulse test, partial discharge test)
Page 31
EM TR LPT STW
Reference for Transformer for 24-pulse Drive
Application
Transformer for 24-pulse Drive Application
Customer
 Mutanda Mining Group
Destination
 Congo
Rating
 5500 kVA
 Ratio 22000 / 4 x 2200 V
Key Features




Vector group D+7,5°y11d0 and D-7,5°y11d0
Conservator hermetically sealed (rubber bag)
Cable boxes IP54
Zincflake coating system acc. C5M marine
standard with 240 µm layer thickness
 Fully equipped with CT’s for differential
protection (3 pcs. CT’s HV side, 12 pcs. CT’s LV side)
 Special protection devices
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EM TR LPT STW
Structure
4. References
Page 33
EM TR LPT STW
For us, excellence is leadership in quality,
environmental care, health and safety
Therefore, we continuously work to live excellent business processes …
… because excellence in processes
leads to operational excellence
… because good processes are prerequisite to achieve
customer satisfaction
Our Management Policy and Business Charter
build the basic framework
Source: E T TR BE
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EM TR LPT STW
Excellence in processes is standardization,
harmonization and continuous process improvement
Business Process Management (BPM)
 Comprises process management of all
processes within the defined company
structure
Our objectives:
 Targeted control of Business,
Management and Support
Processes
 Focuses on clearly structured process
presentation
 Created value for customers,
employees, and business partners
through efficient and effective
processes
 Standardization of processes for us
is an important success factor
Source: E T TR BE
Page 35
EM TR LPT STW
The holistic and integrated process house approach
is our way to realize process excellence
Transformer Process House (TPH)
 TPH provides the standardized processes
to all departments and factories.
 TPH is the basis for a common language
and terminology in all units of E T TR.
Source: E T TR BE
Page 36
EM TR LPT STW
Our manufacturing processes in operation
1) Transformer design
 A strong global network of highly
experienced engineers (>500)
 Proven standard design or
Individual mechanical and electrical
design to customers requirements
 State of the art design processes
using CAE* methods, pre-testing
algorithms and latest results of our
R&D departments and materials
and high voltage laboratories
2) Core building
 Fully automated core cutting
 Stacked cores with GOES steel
 Manual core stacking up to 350
tons according to customer
requirements and product type
CAE : Computer Aided Engineering e.g. finite elements analysis
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EM TR LPT STW
3) Winding shop
 Manual laying of windings for
optimal materials handling with
perfect results according to product
type
 Layer or disc windings with copper
or aluminum conductors
 Winding processing including
pressing and pre-drying
 Inhouse insulation workshops
4) Active part
 Inhouse lead preparation
 Arranging winding, core, lead and
other components (e.g. tap
changers) to active parts
up to 400 tons
 Complex active part assembly in
desert climate chambers for highest
manufacturing quality
Page 38
5) Final assembly
 Assembly area with equipment up
to 400 tons of total weight capacity
to unify tank and active part
 Sophisticated vacuum and oil filling
processes with final filtration
EM TR LPT STW
6) Testing
 High tech test field suitable to test
units up to 800 kV
 Full compliance with any existing
international standard
 Guaranteed functionality of all
devices
7) Transport
8) Commissioning
 We check and handle the complete
transport procedure from our
manufacturing facility to the
customer on site
 Long experience with first class
transportation partners for rail,
water and road all over the world
 Deep knowledge and experience in
installing and commissioning our
products worldwide (incl. nuclear
power plant certification)
 Customer trainings in the factory
and on site
 Highest level of EHS-regulations
(zero harm culture)
*TLM : Transformer Lifecycle Management
Page 39
EM TR LPT STW
9) Service & Repairs
 Strong global network of experts
from14 countries for unparalleled
expertise and every-time and
every-place support
 TLM* with condition assessment,
diagnostics, online monitoring,
repair and retrofit
 Facilities and experience with
Siemens and competitor products
Excellence in operation – this is our quality
We believe in quality to be the primary lever
for products and solutions with exceptionally successful innovations.
 Experienced Workforce
Periodic and standardized training
Competence management
 Modern and reliable equipment
Highest quality
Fast and flexible
 Standardized Production Processes
World wide production standards
Clear commitment to EHS (zero harm culture)
 Environmental Friendly Production
Avoid energy wasting processes
Energy recycling
 Siemens Production System
Lean production
Continuous improvement
Source: E T TR BE
Page 40
EM TR LPT STW
All our locations are ISO 9001, ISO 14001
and OHSAS 1801 certified
Page 41
EM TR LPT STW
Environmental Portfolio audited
and approved by Ernst&Young since 2011
Source: E T TR BE
Page 42
EM TR LPT STW
Clean electrification
for societies
Thank you!
Restricted © Siemens AG 2014 All rights reserved.
Page 43
EM TR LPT STW
siemens.com/answers

Transformers Weiz

Transcription

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