Vorträge am Do. 21.06.2012

Hosokawa AlpineExpo 2012
Vorträge am Donnerstag, 21. Juni
(Seite 1 von 4)
Wir bieten Ihnen bei der AlpineExpo 2012 eine Vielzahl an unterschiedlichsten Vorträgen. Die Referenten stammen aus der Wirtschaft,
Forschung und Entwicklung sowie aus der Anwender-Beratung. Die Vorträge werden ausschließlich in Englisch vorgetragen. Bitte
beachten Sie auch das separate Vortragsprogramm für den Freitag, 22. Juni.
Sie haben die freie Auswahl welche und wie viele Vorträge Sie besuchen möchten. Die Ausstellung der Exponate ist über den ganzen Tag
geöffnet, so daß Sie Ihre Tagesplanung beliebig mit Vorträgen, der Besichtigung von Exponaten sowie Fachgesprächen mit unseren
Experten einteilen können.
Für das leibliche Wohl wird ebenfalls den ganzen Tag über gesorgt. Die Möglichkeit für ein Mittagessen besteht zwischen 11:30 Uhr und
13:30 Uhr.
Hinweise zur Systematik der Vortragsliste:
Die Vorträge behandeln teils sehr spezifische Themen einzelner Industrien. Um dies für Sie auf einen Blick erkennbar zu machen
wurden die Vorträge entsprechend markiert:
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è der Vortrag behandelt Themen aus dem Bereich der industriellen Grundstoffe: Mineralien, Metallverbindungen, Keramik
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è der Vortrag behandelt Themen aus der Chemischen Industrie
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è der Vortrag behandelt Themen aus der Pharmazeutischen Industrie
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è der Vortrag behandelt Themen aus der Nahrungsmittel- und Futtermittelindustrie
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è der Vortrag behandelt Themen aus dem Bereich der Recycling-Anwendungen
Donnerstag, 21. Juni: Vorträge im Saal Nr. 1
09:40 Mixing, how difficult can it be?
Dr. Ir Peter van der Wel, Hosokawa Micron BV, Manager R&D
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The powder mixing technologies of Hosokawa are presented with a focus on Vitomix Mid Shear Mixing and the
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latest developments in powder mixing technology.
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Technologies for Particle Shape Design
Dr. Jürgen Stein, Hosokawa Alpine AG, Technical Division
Beside fineness and particle size distribution, the particle shape becomes increasingly important for many
applications. If milling or synthesis do not create a functional particle shape or morphology, it is necessary to apply
further processing steps. Particle shape can be modified by either mechanical or thermal treatment or a
combination of it. The presentation will show different technologies for the production of particles with tailored
shape and some examples of application.
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Process Technology for High Performance Battery materials
Dr. Yoshiyuki Inoue, Hosokawa Micron Corp. (Japan)
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Powder processing is important technology for manufacturing the high performance battery materials (for anode
and cathode). Two major technologies are introduced in this presentation:
1. Fine milling without metal contamination with high throughput
2. Economic surface enhancement for improvement the electric conductivity, cyclic performance, heat stability,
capacity, etc.
Dry grinding of superfine particles
Prof. Dr.-Ing. Arno Kwade, Technische Universität Braunschweig, Institute for Particle Technology
Dry grinding of superfine particles is still a different task, because it is very difficult to ensure a sufficient stress
intensity for particle breakage and/or to reduce high interparticle forces being responsible for particle
agglomeration. Based on principal physical considerations processes to produce superfine particles by grinding
between grinding media and by jet milling will be discussed.
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Ultrafine dry grinding with agitated media mills
Daniel Droop, Hosokawa Alpine AG, Technical Division
Agitated media mills are particularly suitable for ultrafine milling down into the submicron range, because the huge
number of small beads results in a high frequency of stress occurrence for an economic operation. Caused by the
specific media motion and stress mechanism, the newly developed agitated media classifier mill "Pulvis" offers a
very energy-saving milling process compared to other media mills and jet mills.
Cryogen Fine Grinding and Cryogen Separation of Composite Materials
Dipl.-Ing. (FH) Oliver Dietrich, Messer Group GmbH
Cold grinding process with a counter rotating pin mill. Detailed descriptions of
- fine grinding process with rubber and thermoplastic materials,
- the separation of composite materials as garden hoses (fibre reinforced soft PVC) and
- examples of food and spice grinding processes.
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Hosokawa AlpineExpo 2012
Vorträge am Donnerstag, 21. Juni
(Seite 2 von 4)
Donnerstag, 21. Juni: Vorträge im Saal Nr. 1
Continous improvement of energy efficiency
13:40 Tobias Ruta, Endress+Hauser Messtechnik GmbH & Co. KG
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Accurate and reliable metering ensures the analysis of energy flows and assist in the Detectability of savings.
13:55 Independent energy consultancy and realization of projects ensures the achievement of targets.
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Energy efficient, resource preservating processes and renewable materials – a nucleus for innovations in
process engineering
Prof. Dr.-Ing. Wolfgang Rommel, Head of Master Course Environmental and Process Technology of Augsburg
University of Applied Sciences, Managing Director of bifa Environmental Institute, Augsburg
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The world-wide demographic development combined with increasing standards of life caused an exponentially
increase of natural resource consumption. The ecological limits of quantitative growth have been reached! In
general, that means that the resource intensity and efficiency have to be dramatically increased. This is due for
almost all production processes. Mechanical and comminution processes play a very important role in feed stock
and raw material exploitation, material production and processing as well as in recycling processes. On one hand,
these processes are rather energy consuming and on the other hand they are part of the material supply chain and
thus determine the material efficiency significantly. Hence, major task in process engineering is to increase the
degree of efficiency of comminution and material handling operations. Certainly, this is a big challenge, but it also
offers a lot of options and thus will be the nucleus for innovations in process engineering.
This lecture will give some selected samples:
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§ preparation and processing of biomass for bio-degradable plastics, solid and liquid bio fuel
§ separation of material composites
§ crushing of carbon-fiber-composite parts as a pre-step for pyrolysis recycling
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Fine particle processing and Energy saving – a contradiction?
Dr. Jürgen Stein, Hosokawa Alpine AG, Technical Division
Actual discussions about energy saving in all areas of life and industry marks fine particle processes due to the low
efficiency as archaic. To increase the efficiency a new approach is necessary. In principle three areas can be
defined to optimize a fine particle processing system: machine technology, process control and product properties.
A significant energy reduction can be reached by intelligent linking of all these aspects and parameters.
Fine particle processing and Energy saving by intelligent process control
Gerhard Kiederle, Hosokawa Alpine AG, Technical Division
A key to increase the energy efficiency of a fine particle process is an intelligent process control. For intelligent
process controls a lot of theoretical approaches are on the market. Most tend to be complicated. Hosokawa Alpine
developed a practical solution, which allows an intelligent control of a fine particle process with a manageable
effort.
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Fine particle processing and Energy saving by inline particle size measurement
Hans Kaiser, Hosokawa Alpine AG, Technical Division
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Intelligent measurement systems help to increase the understanding of powder production processes. One of
these systems is an inline particle measurement. How this knowledge can be used to optimize a powder process is
shown on different case studies.
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Production of Reproductive Energy by means of Compaction
Robert Rosen, Hosokawa Bepex GmbH
Wood chips are used to generate energy at smaller power stations. Due to high demand, lack of sources and price
increase is already noticed. By means of a new developed process harvested maize from corn is crushed, dried
and compacted. So called slaps have a higher density and a 40 % higher calorific value compared with wood
chips.
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Hosokawa AlpineExpo 2012
Vorträge am Donnerstag, 21. Juni
(Seite 3 von 4)
Donnerstag, 21. Juni: Vorträge im Saal Nr. 2
Modern Methods for particle size and shape determination
09:40 Dr. Mark Wingfield, Malvern Instruments GmbH
Laser diffraction and imaging techniques are widely used for particle size and shape determination in a wide variety
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of applications including emulsions, suspensions and dry powders in both R and D and QC applications in the
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chemical, pharmaceutical, food and mining industries. The talk offers a brief overview of the technology and
application areas.
10:00 Transfer of an Existing Pharma API Milling Process from a Sister Side
Jody A. Ryan, GlaxoSmithKline, Technical and Development Operations Team
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The issues and challenges associated with selecting a mill system and adjustments to a milling process to deliver
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equivalent material to that of our sister site.
When Things Change - Size Still Matters!
John Sherwood is a chemical engineer who worked for 35 years for ICI, Zeneca and AstraZeneca, now consultant in
10:35 particle related processes.
In the development or manufacture of any compound changes will occur. This may be because of scale-up, out–
sourcing or for many other reasons. Frequently the routine analytical testing does not always give a full picture of the
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change. This talk is about the problems caused by process change specifically with respect to milling. Note this is
not an argument against change, for without it how would one for example improve a process, but more against
blinkered analytical thinking.
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The Alpine Long-Gap-Mill LGM: Applications from the Chemical, Food, Mineral & Recycling industry
11:10 Christof Barth, Hosokawa Alpine AG, Minerals & Metals division
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The ALPINE Long-Gap-Mill LGM is a universal mill, which is used in a very wide field of applications for grinding,
11:25 drying, de-agglomeration, simultaneous grinding & drying or coating in all kind of industries. This paper is presenting
selected applications from the chemical, food, mineral & recycling industry by use of the LGM mill.
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11:30 Oilfree compressor-systems today
Bernd Röhmig, KAESER Kompressoren AG
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Historical development of oilfree compressor systems. Pros and cons of technical aspects. New possibilities for
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effective energy recovery. New solutions from Kaeser.
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Toll Processing – the alternative to investment in own production technology
Dr.-Ing. Christoph Wadenpohl, Hosokawa Micron Powders GmbH
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The outsourcing of business support functions such as information technology and human resources is common in
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industry. However, there are cases when it makes sense to outsource even core activities. Outsourcing of powder
12:05 production can be an attractive alternative to inhouse production, provided that you chose a company that
understands powder to be your production partner. Risks, benefits of outsourcing and some typical examples will be
presented.
Protective Systems for Explosion Protection - When do we really need them
13:25 Dr. Bernd Broeckmann, INBUREX Consulting GmbH
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Protective Systems for explosion protection are sometimes seen as investment cost and intensive additional means.
13:55 The presentation will line out under which conditions these protective systems are either legally required, required
by physics due to specific effects or required by risk management considerations.
Dry-Milling R&D of Highly Active Pharmaceutical Ingredients
14:00 Dr. Michael Juhnke, Novartis Pharma AG
A systematic example for the safe handling and processing of highly active pharmaceutical ingredients (HAPIs) is
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presented, enabling current needs in dry-milling operation within the pharmaceutical industry. The fully contained
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equipment chain includes the operation of all key milling technologies with in-depth control, online particle sizing and
reliable cleaning to ensure R&D needs in combination with state-of-the-art operational safety.
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Decoupling to increase efficiency and flexibility
Hans Pettersson, Matcon Ltd., Lean Solutions Director
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How decoupling of process steps using an IBC system can help to increase the OEE level from each single
process as well as the overall process chain. Particular examples of blending and packing will be highlighted.
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Hosokawa AlpineExpo 2012
Vorträge am Donnerstag, 21. Juni
(Seite 4 von 4)
Donnerstag, 21. Juni: Vorträge im Saal Nr. 2
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Lean and efficient state of the art production plant for micro-nutrients relies on IBC technology
Dr. Raimund C. Hoenes, CEO Customized Premix Solutions, Glanbia Nurtitionals, Glanbia plc, Ireland
Glanbia Nutritionals is a leading supplier of custom micro-nutrient solutions to the food, beverage and supplement
industries. To ensure continued growth, good customer service and highest hygiene standards a new plant is being
constructed in the South of Germany with innovative production concepts using IBC technology.
Efficiency in flue gas cleaning with NaHCO3 by activation by grinding
Dr. Bernd Morun, DrySoTec GmbH
Long term experience with: -dependency of activity from the grade of grinding; - particle uniformity after grinding; maintenance and problems gained in practice.
Explosion protection vs. Hygienic application
B.Eng. Klaus Meichle, REMBE® GMBH SAFETY + CONTROL, Sales Engineer Explosion Protection Department
The Hygienic EHEDG-standard enters nearly all production side in the Food / Pharmacy and chemical industry. A
short description about the demands of the special design and the solution with a bursting Panel at a spray dryer
for Milk powder will show the issues for the safety equipment.
Agglomeration in food processing
Ing. Bert Dekens, Hosokawa Micron BV, Application Manager in the Food & Pharma industry
Continuous Agglomeration technology with the Flexomix in the Food industry. Total powder process
equipment/plant solutions and food application cases.
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