Smart Print Shop Packaging (Rainer Wolf)

Smart Print Shop Packaging (Rainer Wolf)

Smart Print Shop – Packaging
drupa Press Conference
Rainer Wolf | Düsseldorf, May 30, 2016
Operational excellence.
The industry average OEE today is at about 25%.
OEE
100%
Reduced average production speed
Maintenance and technical availability
90%
Minimum 2 min. makeready per job
85%
60%
50%
40%
25%
15%
500
1.000
2.000
4.000
8.000
16.000
0%
32.000
Average run length
© Heidelberger Druckmaschinen AG | drupa press conference
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Operational excellence.
The industry average OEE will double within the next 10 years.
OEE
100%
Reduced average production speed
Maintenance and technical availability
90%
Minimum 2 min. makeready per job
85%
60%
50%
40%
25%
15%
500
1.000
2.000
4.000
Average run length
© Heidelberger Druckmaschinen AG | drupa press conference
8.000
16.000
0%
32.000
The industry average OEE will double within the next 10 years.
Integration is key.
© Heidelberger Druckmaschinen AG | drupa press conference
4
Operational excellence.
New Speedmaster XL 106 – Peak Performance redefined.
Focus Commercial: Autonomous printing on Speedmaster XL 106-8-P
Focus Packaging: Navigated printing on Speedmaster XL 106-6-LYYL
© Heidelberger Druckmaschinen AG | drupa press conference
5
New Hycolor Multidrive.
Boosts productivity in short run packaging.
© Heidelberger Druckmaschinen AG | drupa press conference
6
New AutoPlate Coating Pro.
Fully automatic exchange of coating plates.
© Heidelberger Druckmaschinen AG | drupa press conference
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New Speedmaster XL 106.
Industrial packaging production at revolutionary performance level.
Makeready process with standard automation
Minutes
1
2
Operator
Pile Ch Ink change
Operator
Pile Change
Press
B+I/wash
3
4
5
6
7
8
Plates in
Roller wash
9
10
11
12
13
14
15
14
15
Coating Plate Change
Plates out
Pre-ink
Makeready process on Speedmaster XL 106 with AutoPlate XL and Hycolor Multidrive
Minutes
1
2
Operator
Pile Ch Ink change
Operator
Pile Change
Press
B+I/wash
3
4
5
Coating Plate Change
6
7
8
9
10
11
12
13
Over 60% time saving
Plate Change
Roller wash
Pre-ink
Job change 6 color Primer-UV to 5 color Primer-UV
© Heidelberger Druckmaschinen AG | drupa press conference
8
Operational Excellence.
New Speedmaster XL 106 – Peak Performance redefined.
How can we ensure that the potential
of this technology is utilized day by day?
© Heidelberger Druckmaschinen AG | drupa press conference
9
Operational excellence in Packaging.
Unique navigation functionality – Intellistart 2 makes the difference.
New Intellistart 2 with Intelliguide
 Calculates the fastest make ready strategy
 Guides the operator through the individual steps on the
press
© Heidelberger Druckmaschinen AG | drupa press conference
10
Intellistart 2 makes the difference.
Intelligent navigation through complex make ready processes.
Job Queue
Process View
Intelliguide
© Heidelberger Druckmaschinen AG | drupa press conference
11
Operational excellence.
Smart Print Shop.
The industry average OEE will double
within the next 10 years.
Heidelberg is the only supplier with a
holistic approach to make this happen.
© Heidelberger Druckmaschinen AG | drupa press conference
50% OEE
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