System Manual E1-II Semi-automatic screen printer

Transcription

E1-II
Semi-automatic screen printer
System Manual
23.10.08
EKRA Automatisierungssysteme GmbH
Zeppelinstrasse 16
D-74357 Bönnigheim
Subject to change without notice No part of this manual may be reproduced,
duplicated or translated.
In this manual, usually no
mention is made of
any existing patents, utility model rights
or trademark rights applicable to any products.
The absence of such mention gives
no grounds to assume that no
proprietary rights are attached to such products.
© EuroDok GmbH
Benzstr. 2a
64646 Heppenheim
Table of contents
1
Introduction .......................................................................................... 1-1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.8.1
1.8.2
1.8.3
1.9
1.9.1
1.9.2
1.9.3
1.9.4
1.10
1.11
1.12
1.12.1
1.12.2
1.12.3
1.12.4
1.12.5
1.12.6
1.12.7
1.12.8
1.12.9
1.12.10
1.12.11
1.12.12
1.12.13
1.12.14
General ................................................................................................. 1-1
Safety and accident prevention ............................................................. 1-1
Structure of the user’s manual .............................................................. 1-2
Symbols ................................................................................................ 1-3
Terminology .......................................................................................... 1-3
Notation ................................................................................................. 1-3
Taking delivery of the machine ............................................................. 1-4
Transport, commissioning, repairs ........................................................ 1-4
Transport................................................................................................ 1-4
Commissioning....................................................................................... 1-4
Repair / modifications............................................................................. 1-5
Basic safety instructions ........................................................................ 1-6
Observing the information in the user’s manual ..................................... 1-6
Obligations of the owner ........................................................................ 1-6
Obligations of the personnel .................................................................. 1-6
Possible hazards when operating the machine...................................... 1-7
Proper use ............................................................................................. 1-7
Warranty and liability ............................................................................. 1-8
Safety devices ....................................................................................... 1-8
Organisational measures ....................................................................... 1-8
Safety devices........................................................................................ 1-8
Using safety devices .............................................................................. 1-9
Bypassing the locks ............................................................................. 1-10
Checking safety devices ...................................................................... 1-10
Informal safety measures..................................................................... 1-10
Training of personnel ........................................................................... 1-11
Machine control .................................................................................... 1-11
Safety measures under normal operating conditions ........................... 1-11
Electrical hazards................................................................................. 1-11
Maintenance and repair, troubleshooting ............................................. 1-12
Structural modifications to the machine ............................................... 1-12
Cleaning the machine and disposal ..................................................... 1-12
First aid ................................................................................................ 1-13
2
Safety / Hazards ................................................................................... 2-1
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
Safety precautions ................................................................................ 2-1
Safety devices ....................................................................................... 2-2
Emergency-stop switch .......................................................................... 2-3
Front cover ............................................................................................. 2-3
Control release....................................................................................... 2-3
Main switch ............................................................................................ 2-3
Safety screen ......................................................................................... 2-3
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E1-II semi-automatic screen printer
System Manual
Table of contents
2.2.6
2.3
2.4
Checking safety devices ........................................................................ 2-3
Hazards ................................................................................................. 2-4
Other hazards ....................................................................................... 2-6
3
System Description.............................................................................. 3-1
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.3
3.3.1
3.3.2
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
Overview ............................................................................................... 3-1
Overview ............................................................................................... 3-1
Printing sequence .................................................................................. 3-1
Overview of the machine components .................................................. 3-2
Front view of machine ............................................................................ 3-2
Electrical equipment............................................................................... 3-3
Pneumatic setting................................................................................... 3-4
PC positioning system MOPS ................................................................ 3-5
Printing area, with cover open................................................................ 3-6
Printing table .......................................................................................... 3-7
Squeegee unit ........................................................................................ 3-8
Input / output devices .......................................................................... 3-10
Keypad ................................................................................................. 3-10
Monitor ................................................................................................. 3-11
Technical data ..................................................................................... 3-12
Printing parameters.............................................................................. 3-12
PCB parameter .................................................................................... 3-13
Manual optical positioning system (MOPS - option) ............................ 3-13
Machine control .................................................................................... 3-13
Performance......................................................................................... 3-13
General data ........................................................................................ 3-13
Machine dimensions ............................................................................ 3-14
4
Switching On and Off........................................................................... 4-1
4.1
4.2
4.3
4.3.1
Switching on the machine ..................................................................... 4-1
Switching off the machine ..................................................................... 4-2
Emergency stop .................................................................................... 4-3
Switching on after an emergency stop ................................................... 4-3
5
Operation .............................................................................................. 5-1
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
General ................................................................................................. 5-1
Setting the pneumatics........................................................................... 5-1
Aligning the PCB .................................................................................... 5-1
Aligning a stencil .................................................................................... 5-2
Setting up the printing program.............................................................. 5-3
Activating/deactivating functions ............................................................ 5-4
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5.1.6
5.1.7
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5.2.10
5.2.11
5.2.12
5.2.13
5.2.14
5.2.15
5.2.16
5.2.17
5.2.18
5.2.19
5.2.20
Login ..................................................................................................... 5-4
Editing parameter values and default settings ....................................... 5-4
Explanation of the functions .................................................................. 5-5
Control.................................................................................................... 5-5
Automatic / Manual ................................................................................ 5-5
Basic Position......................................................................................... 5-5
Transport................................................................................................ 5-5
Table up / down...................................................................................... 5-5
Print........................................................................................................ 5-5
Squeegee up / down .............................................................................. 5-6
Squeegee stop in front ........................................................................... 5-6
Vacuum / clamping................................................................................. 5-6
Permanent vacuum / permanent clamping ............................................ 5-6
Login ...................................................................................................... 5-6
Logout .................................................................................................... 5-6
Parameter .............................................................................................. 5-6
Aligning the squeegees.......................................................................... 5-8
Adjusting the squeegee depth................................................................ 5-9
Adjusting the printing table................................................................... 5-11
Printing modes ..................................................................................... 5-11
MOPS (Option)..................................................................................... 5-13
File ....................................................................................................... 5-14
Service ................................................................................................. 5-16
6
Maintenance ......................................................................................... 6-1
6.1
6.2
6.2.1
6.2.2
6.2.3
Generals ................................................................................................ 6-1
Maintenance schedule .......................................................................... 6-2
Cleaning the machine ............................................................................ 6-2
Every three months or every 500 hours ................................................. 6-5
Annually ................................................................................................. 6-7
7
Electric/Pneumatic ............................................................................... 7-1
7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.1.7
7.2
7.2.1
Electrical Equipment ............................................................................. 7-1
Front view............................................................................................... 7-1
Electrical control .................................................................................... 7-2
PC with MOPS ....................................................................................... 7-3
Table drive motor, rear view................................................................... 7-4
Squeeegee drive motor, left side ........................................................... 7-4
Safety screen ......................................................................................... 7-5
Cover safety switch, table sensor .......................................................... 7-5
Pneumatical equipment ......................................................................... 7-6
Pneumatic control unit............................................................................ 7-6
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7.2.2
7.3
Squeegee pressure................................................................................ 7-7
Electrical diagrams / pneumatic diagrams X4 CAN V1.2 ...................... 7-7
8
Additional Documentation XPRT 1 ..................................................... 8-1
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Table of contents
1
Introduction .......................................................................................... 1-1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.8.1
1.8.2
1.8.3
1.9
1.9.1
1.9.2
1.9.3
1.9.4
1.10
1.11
1.12
1.12.1
1.12.2
1.12.3
1.12.4
1.12.5
1.12.6
1.12.7
1.12.8
1.12.9
1.12.10
1.12.11
1.12.12
1.12.13
1.12.14
General ................................................................................................. 1-1
Safety and accident prevention ............................................................. 1-1
Structure of the user’s manual .............................................................. 1-2
Symbols ................................................................................................ 1-3
Terminology .......................................................................................... 1-3
Notation ................................................................................................. 1-3
Taking delivery of the machine ............................................................. 1-4
Transport, commissioning, repairs ........................................................ 1-4
Transport................................................................................................ 1-4
Commissioning....................................................................................... 1-4
Repair / modifications............................................................................. 1-5
Basic safety instructions ........................................................................ 1-6
Observing the information in the user’s manual ..................................... 1-6
Obligations of the owner ........................................................................ 1-6
Obligations of the personnel .................................................................. 1-6
Possible hazards when operating the machine...................................... 1-7
Proper use ............................................................................................. 1-7
Warranty and liability ............................................................................. 1-8
Safety devices ....................................................................................... 1-8
Organisational measures ....................................................................... 1-8
Safety devices........................................................................................ 1-8
Using safety devices .............................................................................. 1-9
Bypassing the locks ............................................................................. 1-10
Checking safety devices ...................................................................... 1-10
Informal safety measures..................................................................... 1-10
Training of personnel ........................................................................... 1-11
Machine control .................................................................................... 1-11
Safety measures under normal operating conditions ........................... 1-11
Electrical hazards................................................................................. 1-11
Maintenance and repair, troubleshooting ............................................. 1-12
Structural modifications to the machine ............................................... 1-12
Cleaning the machine and disposal ..................................................... 1-12
First aid ................................................................................................ 1-13
I
© EuroDok01E1_II_XPRT_1_enIVZ.fm
Druck 23.10.08
System Manual
Kapitel 1
Introduction
1
Introduction
1.1
General
This user’s manual is supplied with the E1-II semi-automatic screen printer.
i
Note!
Throughout this manual, the term machine is used instead of "E1-II semiautomatic screen printer".
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[email protected]
It explains the function of the printer, provides information concerning
possible hazards during operation, contains detailed information concerning the correct use of the machine and describes the necessary
maintenance and troubleshooting measures.
Before commissioning the machine, you should read the user’s manual
thoroughly even if you have attended a training course explaining how to
operate the machine.
Sign the last page to verify that you have fully read and understood the
user’s manual. The owner of the machine is only permitted to authorise
personnel who satisfy this requirement to operate and maintain the machine.
Safety and accident prevention
EuroDok GmbH
Darmstädter Straße 67
D-64646 Heppenheim
1.2
All machines incorporate the very latest technology and are totally reliable. Nevertheless, a number of rules which will protect the machine and
reduce the risk of injury must be observed.
i
Note!
It is particularly important to observe the >basic safety instructions<:
Chapter 2>Safety, Hazards<!
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System Manual
Kapitel 1
1.3
Introduction
Structure of the user’s manual
This user’s manual has 8 chapters.
Chapter 1 Introduction provides general information concerning the user’s manual and describes the steps to be taken when taking delivery of
the machine. It also contains information concerning transport, commissioning and possible repairs. It deals with the basic safety instructions as
well as general safety measures and the associated regulations
Chapter 2 Safety / Hazards describes general rules with respect to the
machine and possible hazards as well as the appropriate measures to be
taken to prevent injuries
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Chapter 3 System Description describes the main components of the
machine and provides an overview of the options and their function (application).
Chapter 4 Switching On and Off explains how to switch on / switch off
and start the machine.
EuroDok GmbH
D-64646 Heppenheim
Chapter 5 Operation explains the procedures used for operating the machine.
Chapter 6 Maintenance contains maintenance information.
Chapter 7 Electrical and Pneumatic Equipment contains the drawings
and mechanical parts lists for the printer components.
Chapter 8 Additional Documentation contains the list of all suppliers’
documentations.
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1.4
Introduction
Symbols
Symbols are used to present the information contained in the user’s manual in a simple and clearly organized manner.
• indicates a list of points
indicates steps to be taken
⇒ indicates the result of an action
i
Note!
This symbol identifies texts which contain operating notes and useful
information for optimum handling and usage of the device.
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DANGER!
This symbol points to operational risks which may lead to mechanical damages,
malfunctioning or mistakes in the production process.
DANGER!
Danger of crushing fingers!
EuroDok GmbH
D-64646 Heppenheim
This symbol indicates general risks.
Other symbols indicate specific risks for life and limb.
The potential hazards are explained in Chapter 2 >Safety, Hazards<
1.5
Terminology
The following terms and abbreviations are used in the user’s manual:
Print material - Parts that are to be printed.
Coating, flooding - Application of the printing medium to the stencil before the actual printing process
PCB - The abbreviation PCB used in the manual stands for printed circuit
board.
Substrate - Substrates can also be used as print materials instead of
printed circuit boards. You will see this term used in some chapters.
1.6
Notation
CAPITALS indicate commands, instructions/functions and button/key labelling.
Italics are used for the requirements necessary for an action.
1-3
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1.7
Introduction
Taking delivery of the machine
i
Note!
Follow the shipping instructions on the crates!
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If the crates have to be opened for inspection by customs officials, always
try to arrange for this inspection to be carried out at storage facilities on
your company’s premises. The packaging will most likely be destroyed
during the customs inspection and the device will then be exposed to air
humidity from the surrounding environment.
The entire shipment must be stored in a dry and (where possible and
necessary) heated room. The shipment must never be stored outdoors.
Protection against rain or intensive sunlight must also be provided.
When taking delivery of the machine, unload the crates and check that no
components are missing.
1.8
Transport, commissioning, repairs
1.8.1
Transport
i
Note!
The machine weighs approximately 350 kg.
EuroDok GmbH
D-64646 Heppenheim
The device may only be lifted using suitable lifting gear (fork-lift truck /
low-lift platform truck).
Personnel must not stand under suspended loads.
The lifting fork of the fork-lift truck or the platform of the low-lift platform
truck must be positioned centrally under the bearing frame construction
of the printer.
1.8.2
Commissioning
The machine is installed / assembled by trained technicians from EKRA
Automatisierungssysteme GmbH or authorised representatives.
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1.8.3
Introduction
Repair / modifications
If your company has its own service department, repair work can be carried out by your personnel, provided that they have received appropriate,
official training from EKRA.
EKRA must be notified of any repair work carried out by the owner during
the warranty period.
If problems or faults occur which you cannot rectify yourself and which
are not described in this user’s manual, please contact the EKRA Service
Hotline.
Telephone:
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
Telefax:
Telefax:
Email:
Email:
web:
071 43 88 44-0 Switchboard
071 43 88 44-72 Hotline (24 h)
0 71 43 88 44-25 Sales Dept.
0 71 43 88 44-29 Service Dept.
[email protected]
[email protected]
www.ekra.com
EuroDok GmbH
D-64646 Heppenheim
Service Dept.Please make a note of the following details before calling
EKRA:
Type of machine:
Number of machine:
Year of manufacture:
Software Version:
(might be on operation surface)
E-Plan-Version:
1-5
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Introduction
1.9
Basic safety instructions
1.9.1
Observing the information in the user’s manual
Familiarity with the basic safety instructions and safety regulations is essential in ensuring that this machine is used according to the relevant
safety requirements and that no faults are encountered during operation.
This user’s manual contains the most important information to ensure
that the machine is operated in compliance with the relevant safety requirements.
The user’s manual, especially the safety instructions, must be observed
by all persons who use the machine.
Furthermore, the accident prevention rules and regulations applicable for
the installation location must also be observed.
Obligations of the owner
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D-64646 Heppenheim
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1.9.2
The owner must ensure that the machine is operated only by personnel
•
who are familiar with the basic occupational safety and accident prevention regulations and trained to use the machine,
• who have read and understood the chapter on safety and the warnings in this user’s manual and have verified this by signing the last
page (see Appendix).
Inspections must be performed at regular intervals to ensure that the personnel are working in compliance with the relevant safety requirements.
1.9.3
Obligations of the personnel
All personnel who are authorised to operate the machine are obliged
•
•
to observe the basic occupational safety and accident prevention
regulations,
to read the chapter on safety and the warnings in this user’s manual
and to verify that they have understood their content by signing the
last page.
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1.9.4
Introduction
Possible hazards when operating the machine
The machine incorporates the very latest technology and is built to comply with the recognised safety regulations.
Nevertheless, hazards which may cause injury to the user or third parties
and result in damage to the machine or other material assets may still exist when the machine is being used.
The machine should only be used:
1.10
Proper use
The machine automatic printer is intended for printing printable SMT materials (solder paste, SMD adhesive).
The machine can also be used for printing hybrid and solar cell media.
Any other use deviating from the machine’s intended purpose is considered to be incorrect.
EKRA Automatisierungssysteme GmbH shall refuse all liability for any
damage resulting from incorrect use.
Proper use also means that:
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D-64646 Heppenheim
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• for its intended purpose,
• if it is in perfect working order.
Faults, which may have a detrimental effect on safety, must be rectified
immediately.
Until the removal of the fault, the machine is to be marked and to be
saved before usage.
•
•
all information in the user’s manual must be complied with
and the inspection and maintenance intervals must be observed.
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1.11
Introduction
Warranty and liability
On principle, the legal provisions and the provisions of the VDMA (German Engineering Federation) are valid for sale, supply and warranty.
If there are individual agreements made, they are antecedent.
Only EKRA Automatisierungssysteme GmbH is permitted to issue promises of warranty.
If defects or damage are repaired by the customer or by a third party without the prior agreement of EKRA Automatisierungssysteme GmbH, the
latter shall refuse all liability for consequential damage and cannot acknowledge any further warranty claims.
Warranty and liability claims for injury and damage shall be excluded if
they are due to one or more of the following:
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•
•
•
•
EuroDok GmbH
D-64646 Heppenheim
•
•
•
•
•
1.12
Incorrect use of the machine.
Incorrect assembly, commissioning, operation and maintenance of
the machine.
Operation of the machine with faulty safety devices, or incorrectly
attached or non-functional safety and protective devices.
Failure to observe the information in the user’s manual concerning
transport, storage, assembly, commissioning, operation, maintenance and set-up of the machine.
Arbitrary modifications to the construction of the machine.
Arbitrary modification of programs which affect machine control.
Insufficient monitoring of device components which are subject to
wear.
Incorrectly performed repairs.
Severe damage caused by foreign bodies and force majeure.
Safety devices
It is imperative that all operating personnel and, where applicable, service
personnel observe these sections.
1.12.1 Organisational measures
All fitted safety devices must be inspected regularly.
1.12.2 Safety devices
The machine is equipped with the following safety devices:
Emergency-stop switches
Emergency-stop switches interrupt the supply of power to the printer. An
emergency-stop switch is fitted. It is located at the front on the left-hand
side of the printer frame.
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Introduction
Release emergency stop
After the Emergency Off function has been activated, push the green button under the keypad.
Safety switches and locks
The machine uses hardware and software safety switches as well as mechanical and pneumatic locks to prevent injuries caused by printer components during printing.
•
•
•
When actuated, hardware safety switches interrupt the supply of
power to the printer motors.
When triggered, software safety switches stop all moving parts.
Mechanical locks are locked and released manually.
1.12.3 Using safety devices
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The following section describes where safety switches and locks are
used.
•
EuroDok GmbH
D-64646 Heppenheim
•
Cover
A hardware safety switch is fitted at the rear of the cover. The software safety switches are activated when the cover is closed. The
printer can only be used when the cover is closed. Opening the cover
during a printing process triggers an emergency stop.
Enclosures
The front and rear enclosures are protected from unauthorised opening either by a switch gear cabinet lock or by being screwed in place.
DANGER!
Dangerous electric voltage!
The operator must not disable any of the safety devices.
The printer must never be operated without the enclosures.
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Introduction
1.12.4 Bypassing the locks
In certain situations, power must be supplied and the printer must be operated while the side doors or covers are open (e.g. troubleshooting and
maintenance).
i
Note!
Locks may only be bypassed in compliance with all relevant safety regulations by service personnel who have received special training in maintaining the machine.
WARNING!
EuroDok GmbH
D-64646 Heppenheim
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All of the safety devices must be fitted properly and function correctly before the
machine or system is started.
Safety devices may only be removed:
•
•
if the machine is at rest and service work is to be carried out and
if measures have been taken to ensure that the machine cannot be
started inadvertently.
1.12.5 Checking safety devices
• Front cover
Start the machine while the cover is open.
⇒ The machine should not start.
1.12.6 Informal safety measures
•
•
•
The machine should only be operated if all of the safety devices are
fully functional.
In addition to the user’s manual, the generally applicable and local
accident prevention and environmental protection regulations must
also be made available and observed.
All safety instructions and warnings on the machine must be kept in a
legible state.
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Introduction
1.12.7 Training of personnel
•
•
•
Only trained and instructed personnel are permitted to operate the
machine.
Responsibilities for assembly, commissioning, operation, set-up,
maintenance and repair must be divided up and assigned accordingly.
Trainee personnel are only permitted to operate the machine under
supervision of an experienced person.
1.12.8 Machine control
•
Never make program modifications to the software.
EuroDok GmbH
D-64646 Heppenheim
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fax +49 (0) 6252 - 69503
[email protected]
1.12.9 Safety measures under normal operating conditions
•
•
•
The machine should only be operated if all of the safety devices are
fully functional.
Before switching on the machine, ensure that no personnel can be
injured by the machine as it starts.
The machine must be inspected for visible damage and checked to
ensure that its safety devices are functioning correctly at least once
per shift.
1.12.10 Electrical hazards
•
•
•
•
Work on the electrical power supply should be carried out by trained
electricians only.
The electrical equipment of the machine must be checked regularly.
Repair any loose connections and damaged cables immediately.
The power supply unit must always remain closed. It may only be
opened by authorised personnel.
An explosive atmosphere must be avoided, as the electrical components are not explosion-proof.
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1.12.11 Maintenance and repair, troubleshooting
•
•
•
•
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fax +49 (0) 6252 - 69503
[email protected]
•
•
The intervals specified for the prescribed maintenance and repair
work must be observed.
The operating personnel must be informed before any maintenance
and repair work is started.
Before commencing maintenance, inspection and repair work, care
must be taken to ensure that the machine is de-energised and that
the main switch cannot be switched on again inadvertently.
A warning sign must be put in place to prevent the machine from
being started by a third party.
When replacing large assemblies, carefully attach and secure them
to the lifting gear.
Check loosened screw connections to ensure that they are secure.
Once the maintenance work has been completed, check to ensure
that the safety devices are fitted and are functioning correctly.
1.12.12 Structural modifications to the machine
•
•
EuroDok GmbH
D-64646 Heppenheim
•
•
No modifications should be made and no additional devices attached
to the machine without the prior consent of the manufacturer.
All modifications require written confirmation from EKRA Automatisierungssysteme GmbH.
Faulty or damaged device components must be changed immediately.
Only genuine spare and wearing parts should be used. The design
and construction of components from other manufacturers may not
be able to satisfy the stress and safety requirements of the machine.
1.12.13 Cleaning the machine and disposal
•
•
•
•
Used materials must be handled and disposed of correctly. This particularly applies to lubricants, adhesives and solder pastes.
Solder pastes and adhesives which can no longer be used must be
returned to the manufacturer. Lubricants and residues of pastes and
creams must be disposed of as hazardous waste.
If pastes or adhesives containing solvents are used, the owner of the
machine must ensure that sufficient ventilation is provided. Furthermore, the concentration of vapours containing solvents must be continually monitored in order to avoid situations which are detrimental to
the health of personnel.
Cloths soaked in detergent are flammable! Observe the manufacturer’s instructions.
The national guidelines must be observed when disposing of waste
materials.
1-12
© EuroDok
01_Einfuehrung.fm
Druck 23.10.08
System Manual
Kapitel 1
Introduction
1.12.14 First aid
•
•
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
•
If solder paste, adhesive or cream is swallowed, contact a doctor
immediately.
If materials come into contact with skin, wash the affected area thoroughly with soap and water.
If materials come into contact with eyes, rinse thoroughly with plenty
of water.
1-13
© EuroDok
01_Einfuehrung.fm
Druck 23.10.08
System Manual
Table of contents
2
Safety / Hazards ................................................................................... 2-1
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.3
Safety precautions ................................................................................ 2-1
Safety devices ....................................................................................... 2-2
Emergency-stop switch .......................................................................... 2-3
Front cover ............................................................................................. 2-3
Control release....................................................................................... 2-3
Main switch ............................................................................................ 2-3
Safety screen ......................................................................................... 2-3
Checking safety devices ........................................................................ 2-3
Hazards ................................................................................................. 2-4
I
Druck 23.10.08
System Manual
Kapitel 2
Safety / Hazards
2
Safety / Hazards
2.1
Safety precautions
i
Note!
EKRA recommends that you check all safety devices before using the
machine.
WARNING!
Always switch off the voltage supply at the main switch of the machine before
starting repair or maintenance work on the machine.
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The printer must not be operated if the safety devices are not functioning correctly.
Do not wear any loose-fitting clothing when using the machine.
Before commissioning the machine, check whether there are any tools or damaged or loose parts which could prevent mechanical movement of the machine
and thus cause damage.
Always wear protective gloves when handling solder paste.
EuroDok GmbH
D-64646 Heppenheim
WARNING!
In an emergency, press the emergency-stop switch immediately to stop the
machine.
2-1
© EuroDok
02_Sicherheit.fm
Druck 23.10.08
System Manual
Kapitel 2
2.2
Safety / Hazards
Safety devices
Familiarise yourself with the machine and the safety devices before beginning work.
2
3
4
5
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
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1
Fig. 2-1 Safety devices
[1] Main switch
[2] Tabel cover
[3] Emergency-stop switch
[4] Release control
[5] Front cover
2-2
© EuroDok
02_Sicherheit.fm
Druck 23.10.08
System Manual
Kapitel 2
2.2.1
Safety / Hazards
Emergency-stop switch
An emergency-stop switch is fitted on the front right-hand side of the machine. Pressing the emergency-stop switch interrupts the supply of power
to the motor control unit. The PC remains switched on.
The emergency-stop switch should only be pressed in emergencies. The
emergency-stop switch must be released before the machine is restarted.
2.2.2
Front cover
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The cover is located at the front of the machine and conceals the print area. The cover can be raised to allow access to the print area. A safety
switch monitors the position of the cover and prevents the machine from
printing while the cover is open. The cover is also locked at both sides by
two bolts. The cover is locked when the machine is switched off.
2.2.3
The cover is located on the side of the machine and conceals the tabel
area. At work at the tabel area move the cover to the side. A safety switch
monitors the position of the cover.
2.2.4
EuroDok GmbH
D-64646 Heppenheim
Tabel cover
Control release
The button releases the control voltage. Push this button after an Emergency-Off or after you have switched on the machine.
2.2.5
Main switch
The main switch is located at the left-hand side of the machine. The main
switch disconnects all terminals of the machine from the power supply.
2.2.6
Checking safety devices
• Front cover
Start the machine while the cover is open.
⇒ The machine should not start.
2-3
© EuroDok
02_Sicherheit.fm
Druck 23.10.08
System Manual
Kapitel 2
2.3
Safety / Hazards
Hazards
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
It is important to observe the >Basic Safety Instructions< in Chapter 1.
There is no risk of injury for operating personnel provided that the machine is operated correctly.
Operating personnel should be aware of the following hazards:
Fig. 2-2 Hazards
2-4
© EuroDok
02_Sicherheit.fm
Druck 23.10.08
System Manual
Kapitel 2
Safety / Hazards
WARNING!
The operator must take special care when loading and unloading printed
circuit boards. Failure to do so could result in hand injuries if the operator
reaches into the PCB transport system.
Preventive measures:
•
The operator should only reach into the PCB loading or PCB unloading side when the machine is switched off.
WARNING!
Risk of hand injury!
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The squeegee blades can be very sharp-edged!
•
When installing the squeegee blades, first insert the squeegee blade
from the back. When replacing the squeegee blade at the rear, first
remove the squeegee blade at the front.
EuroDok GmbH
D-64646 Heppenheim
DANGER!
The retaining bars in the printing nest are made of thin sheet steel. Failure to do
so may result in hand injuries
•
When using the tensioning clamps, pay attention to the sharp edges.
DANGER!
Harmful or irritant material!
Inhaling flux vapour may cause allergic reactions. Lead on the hands can enter
the body when a person is eating, smoking or drinking, or when the hands touch
mucous membranes.
•
Do not store solder paste in open containers and do not leave solder paste
residue in the printer if it is not being used.
•
Always make sure that sufficient vapour extraction is provided. Do not touch
mucous membranes with contaminated hands.
2-5
© EuroDok
02_Sicherheit.fm
Druck 23.10.08
System Manual
Kapitel 2
Safety / Hazards
DANGER!
Danger of life because of electrical tension.
•
Unlock the screen printer by courtesy of the main switch, when there is work
to do inside of the screen printer.
DANGER!
If an axle becomes blocked mechanical,
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•
2.4
Always activate the emergency off switch and/or turn off power and air
Other hazards
DANGER!
EuroDok GmbH
D-64646 Heppenheim
Solder paste is a tin-lead alloy with a rosin-based fluxing agent.
Birth defects are possible if pregnant women who come into contact with solder
containing lead fail to observe the personal hygiene recommendations.
•
Always wash hands before eating, smoking and drinking. Do not allow solder paste to come into contact with skin.
•
Change contaminated clothing.
2-6
© EuroDok
02_Sicherheit.fm
Druck 23.10.08
System Manual
Table of contents
3
System Description.............................................................................. 3-1
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.3
3.3.1
3.3.2
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
Overview ............................................................................................... 3-1
Overview ............................................................................................... 3-1
Printing sequence .................................................................................. 3-1
Overview of the machine components .................................................. 3-2
Front view of machine ............................................................................ 3-2
Electrical equipment............................................................................... 3-3
Pneumatic setting................................................................................... 3-4
PC positioning system MOPS ................................................................ 3-5
Printing area, with cover open................................................................ 3-6
Printing table .......................................................................................... 3-7
Squeegee unit ........................................................................................ 3-8
Input / output devices .......................................................................... 3-10
Keypad ................................................................................................. 3-10
Monitor ................................................................................................. 3-11
Technical data ..................................................................................... 3-12
Printing parameters.............................................................................. 3-12
PCB parameter .................................................................................... 3-13
Manual optical positioning system (MOPS - option) ............................ 3-13
Machine control .................................................................................... 3-13
Performance......................................................................................... 3-13
General data ........................................................................................ 3-13
Machine dimensions ............................................................................ 3-14
I
Druck 23.10.08
System Manual
Kapitel 3
System Description
3
System Description
3.1
Overview
3.1.1
Overview
The system description of the machine:
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
• provides an overview of the printer and its main functions
• contains a detailed description of the most important units
The XPRT 1 screen printer processes solder pastes (precious metal
pastes), resistor pastes, dielectric materials, silicones, conductive adhesives, lacquers and protective coatings to a degree of accuracy and quality that is absolutely essential for the production of sophisticated film
circuitry such as hybrids, multilayers, LCDs, components, chip carriers
and solar cells, and for SMD technology in general.
The frame is a welded steel structure. The printer has compact dimensions: 1500 mm x 1110 mm x 1480 mm.
All machines have two independent, pneumatically-driven squeegee
heads with a continuously regulated pressure accurate to within
±0.004 MPa.
Printing can be performed on flexible or rigid base materials such as
glass, ceramics, plastic or metal, with a material thickness of up to 10
mm.
The semi-automatic screen printer is operated with a keypad and other
operating elements.
A programmable logic controller (PLC) takes care of control of the machine. The supporting frame is made of rugged Itemprofil.
The printing table is finely adjustable in the X, Y and theta directions. In
conjunction with the manual optical positioning system (MOPS), it is perfectly possible to achieve printing results in the fine pitch range.
3.1.2
Printing sequence
The operator sets up the printing stencil in the machine by hand. Two
clamping cylinders fix the stencil in position in the guideway.
The operator adjusts the squeegee pressure with the pressure regulator.
The solder paste is applied to the stencil by hand. The squeegee parameters, such as squeegee speed, front and rear squeegee position, printing mode and separation speed, are entered in the main menu. The front
cover over the print area must remain closed during printing.
3-1
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
System Description
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
The operator places a PCB in the PCB holder on the printing table by
hand. The PCB clamping switch triggers the PCB clamping system, and
the PCB is fixed in place in the holder. The printing process is started with
the foot switch. The printing table moves in the X-direction from the loading position on the left to the printing position in the machine. The squeegee unit moves in the Y-direction from the rear towards the front. The
printing process proceeds according to the printing mode. When printing
is completed, the printing table moves out to the loading position. The operator removes the PCB from the printing table.
3-2
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
System Description
3.2
Overview of the machine components
3.2.1
Front view of machine
2
3
4
5
6
7
8
9
10
EuroDok GmbH
D-64646 Heppenheim
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fax +49 (0) 6252 - 69503
[email protected]
1
11
12
Fig. 3-1 Front view
[1]
[2]
[3]
[4]
[5]
[6]
[7]
Printing table with PCB holder
Main switch
Safety screen
MOPS cameras
Emergency-stop switch
Keypad
Monitor
[8]
[9]
[10]
[11]
Release control
Print area
Protective cover
Cover for the electrical and pneumatic unit
[12] Machine foot
[13] Foot switch
3-3
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
3.2.2
System Description
Electrical equipment
2
3
4
5
6
7
8
9
10
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
1
11
12
Fig. 3-2 Machine control, electrical
[1]
[2]
[3]
[4]
[5]
[6]
2T1, power pack
2F2, Fuse (input)
2F3, Fuse (output)
2F3, Fuse (output)
3K01, Contactor
A01, Emergency control
[7]
[8]
[9]
[10]
[11]
A02, Cover monitoring control
9A3, Squeegee drive unit
A30, interface card
8A1, CPU 224
8A2, EM 222
The electrical equipment including the machine control unit is located lefthand side behind the front panel. The cover can be unhinged at the top.
3.2.3
Pneumatic setting
3-4
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
System Description
1
2
fon +49 (0) 6252 - 69501
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[email protected]
3
EuroDok GmbH
D-64646 Heppenheim
4
Fig. 3-3 Pneumatic control unit
[1] Valve terminal
[2] 3Y30, Main air
[3] Y11, screen clamping
[4] Service unit
The electrical equipment including the machine control unit is located
right-hand side behind the front panel. The cover can be unhinged at the
top.
3-5
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
3.2.4
System Description
PC positioning system MOPS
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
1
Fig. 3-4 PC positioning system / rear of machine
EuroDok GmbH
D-64646 Heppenheim
[1] PC with MOPS image processing MOPS
3-6
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
3.2.5
System Description
Printing area, with cover open
1
2
3
4
4
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fax +49 (0) 6252 - 69503
[email protected]
5
6
Fig. 3-5 Printing area, with cover open
[1] Screen clamping switch
[2] Down stop micrometers
[3] Squeegee head
[4] Clamping module
[5] Stencil guidance
[6] Locking screws, stencil guideway
EuroDok GmbH
D-64646 Heppenheim
The cover can be opened upwards in order to allow the print material to
be placed in the machine and to change the printing squeegee and the
flooding squeegee.
The stencil guideways for the screen frame are adjustable. Release the
locking screws and adjust the position of both guideways. Once the
screen fits perfectly in the guideways, lock all locking screws. To clamp
the behind, actuate the screen clamping switch. The clamping cylinders
are pressurised and clamp the screen in place.
i
Note!
Always align the screen layout centrally.
3-7
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
Printing table
1
2
8
9
3
1
4
5
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
3.2.6
System Description
6
7
10
10
Fig. 3-6 Printing table
[1] Locking handle for locking camera position
[2] MOPS cameras
[3] PCB support
[4] Emergency-stop switch
[5] Keypad
[6]
[7]
[8]
[9]
[10]
Table adjustment in X-direction
Table adjustment in Y-direction
Table adjustment in X-direction
Support test print film
Clamping strips, PCB holder
On the machine the screen is fixed and the print material (substrate etc.)
is aligned with the screen. To do this, place the test print film in the machine and perform a printing cycle. Then align the PCB with the printed
image on the film by adjusting the printing table manually. The PCB is
fixed in the printing nest (optionally with vacuum suction) with the clamping rails
3-8
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
3.2.7
System Description
Squeegee unit
2
3
2
fon +49 (0) 6252 - 69501
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1
4
5
6
7
4
EuroDok GmbH
D-64646 Heppenheim
Fig. 3-7 Squeegee unit
[1]
[2]
[3]
[4]
Traverse
Pivot-stop screws
Down stop micrometer
Guidance
[5] Main stroke pneumatic cylinder
[6] Rear squeegee holder
[7] Front squeegee holder
The squeegee unit is fitted in the upper part of the machine. It consists of
the squeegee head with a printing squeegee and a flooding squeegee,
the squeegee drive and the squeegee guideway with ball-bearing bushes.The squeegee head has two pneumatic cylinders. The pneumatic cylinders are driven via servo-valves. The main stroke pneumatic cylinder
moves the squeegee fully up and down.
The downstop is adjustable by a micrometer-screw from above.
The squeegee lades are stored free running. They can be fixed by the
pivot stop screws.
i
Note!
The programmable squeegee head is parameterised in the main menu.
3-9
© EuroDok
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Druck 23.10.08
System Manual
Kapitel 3
System Description
Squeegee blades
2
1
Fig. 3-8 Squeegee blades
[1] PU squeegee
(for screen printing)
i
[2] Steel squeegee for
stencil printing
Note!
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When installing the squeegee blades, first insert the squeegee blade
from the back. When replacing the squeegee blade at the rear, first
remove the squeegee blade at the front.
EuroDok GmbH
D-64646 Heppenheim
Setting squeegee pressure
1
2
Fig. 3-9 Setting squeegee pressure
[1] Pressure gauge
[2]
Pressure reducers
The squeegee pressure is indicated in the pressure gauge. The pressure
is set using the pneumatic control unit. The pressure range extends from
0 to 6 bar (1 bar=0.1 MPa). 1 bar is equivalent to 80 newtons.
3-10
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
System Description
i
Note!
The required squeegee pressure is indicated: on the monitor, in the main
menu, in the column print pressure.
3.3
Input / output devices
The machine is operated using the numerical keypad. The keypad entries
are displayed on the monitor.
The operating / machine computer - attached to the back of the machine
controls all functions of the machine.
3.3.1
Keypad
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The machine is operated using the numerical keypad.
EuroDok GmbH
D-64646 Heppenheim
5
ESC
Ctrl
Alt
Num
_:
X
7
8
9
1
-
Bild
Pos1
+
6
4
5
6
1
2
3
Ende
Bild
C
,
Einfg
Entf
Enter
2
3
4
Fig. 3-10 Numerical keypad
[1] Backspace
[2] Minus key
[3] Plus key
[4] Enter key
[5] Num key
[6] Arrow keys
Backspace
This key is used to delete numerical entries.
Minus key
The minus key is used to reduce the value of the numerical entry or to select default values.
3-11
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Druck 23.10.08
System Manual
Kapitel 3
System Description
Plus key
The plus key is used to increase the value of the numerical entry or to select default values.
Enter key
Confirm your settings by pushing the ENTER key. The values are then
saved by the system.
Num key
The Num key should always be active (the lamp in the key must be lit).
No numerical data can be entered if the key is inactive.
Arrow keys
3.4
Monitor
The high-resolution monitor displays the graphical user interface. Operating and system errors are displayed in plain text. Detailed information is
provided for all errors that occur. The monitor is switched on and off using
the main switch of the machine.
EuroDok GmbH
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fax +49 (0) 6252 - 69503
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The arrow keys allow you to move the cursor up, down, right or left in the
menu.
Fig. 3-11 Monitor
3-12
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Druck 23.10.08
System Manual
Kapitel 3
System Description
3.5
Technical data
3.5.1
Printing parameters
Print area
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Printing head
min. 75 x 75 mm
max. 350 x 450 mm
Two independent pneumatic printing heads;
closed-loop control circuit; squeegee free-swinging
Squeegee pressure
0 - 260 N
Squeegee depth setting
Via micrometer spindles (only stencil printing)
Manuel table adjustment
± 5 mm
Snap
5 mm
1: printing / flooding
2: printing - flooding - printing - flooting
Printing modes
3a: Print - Print (both squeegees unpressurised in
parking position)
4: Print
EuroDok GmbH
D-64646 Heppenheim
4a: Print (both squeegees unpressurised in parking
position)
Squeegee types
PU squeegee and Steel squeegee
Squeegee suspension
Free-swinging (adjustable only stencil printing)
Print stroke setting
Programmable
Squeegee range setting
Programmable
3-13
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
3.5.2
System Description
PCB parameter
PCB support
PCB clamping
Stencil size
PCB lateral clamping.
Optional: vacuum nest.
min. 300 x 300 mm
max.620 x 450mm
Fiducials
2 fiducials or any required structures in PCB layout
Camera
2 manually adjustable CCD cameras
Fiducial position
Anywhere in area of PCB
Accuracy
15 µm
Machine control
EuroDok GmbH
D-64646 Heppenheim
3.5.4
optionally customer-specific work piece holder
Manual optical positioning system (MOPS - option)
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3.5.3
Magnetic pins and blocks
Hardware
PC; hard disk for storing programs; 3.5" disk drive
(1.44 MB) and CD-RW burner for saving data and
installing updates; alphanumeric keyboard
alphanumeric keyboard RS 232 interface; LPT1
parallel interface as printer interface
3.5.5
Interface
Siemens or SMEMA; others on request
Integration in network
Supported networks (optional): Windows for
Workgroups, Novell; others on request
Operator guidance
Graphical user interface. Operating and system
errors are displayed in plain text. Detailed information is provided for all errors that occur.
Performance
Generation of a new program
approx. 5 min.
Change-over times
approx. 5 min.
3-14
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Kapitel 3
3.5.6
General data
Power requirements
230 V / 50 /60Hz (Fuse 10 A Typ C)
AC
230 V ± 10%
Power consumption
1 kW
Pneumatic connection
0.6-1 MPa (6-10 bar)
Max. permissible operating temperature
+15° - +35° C
Relative air humidity
20 - 70% (not condensed)
Machine dimensions
Width
1500 mm
Depth
1100 mm
Height
1480 mm
Maschine weight
approx.350 kg
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
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3.5.7
System Description
3-15
© EuroDok
03_System.fm
Druck 23.10.08
System Manual
Table of contents
4
Switching On and Off........................................................................... 4-1
4.1
4.2
4.3
4.3.1
Switching on the machine ..................................................................... 4-1
Switching off the machine ..................................................................... 4-2
Emergency stop .................................................................................... 4-3
Switching on after an emergency stop ................................................... 4-3
I
Druck 23.10.08
System Manual
Kapitel 4
Switching On and Off
4
4.1
Switching on the machine
Requirements
•
•
•
•
•
i
Screen printer connected to power supply system
Compressed air connected
Emergency-stop switch released
Foot switch connected
Cover closed
Note!
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Before switching on the screen printer, ensure that an operating pressure
of 0.6 MPa is available and the pressure reducer for the screen clamping
system (left-hand pressure reducer) is set to 0.4 MPa (max.).
Rotate the main switch on the front right-hand side of the machine to
the „I“ position (ON).
⇒ The PC starts up. The machine program which was last active is loaded automatically.
⇒ The main menu appears on the screen see Chapter 5 Operation.
EuroDok GmbH
D-64646 Heppenheim
⇒ The transparent front cover is unlocked.
Rotate the main switch on the front right-hand side of the machine to
the „I“ position (ON).
Use the arrow keys to select the CONTROL menu item.
Press the ENTER key.
⇒ The control unit is switched on.
⇒ The status field changes to green.
Use the arrow keys to select the BASIC POSITION menu item.
⇒ The status field changes to green.
⇒ The table motors perform a reference drive.
i
Note!
The screen clamping system remains active even when the machine is
switched off (hand-switch).
4-1
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System Manual
Kapitel 4
4.2
Switching off the machine
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Shut down the printer in the following order:
Fig. 4-1 Main menu
EuroDok GmbH
D-64646 Heppenheim
Press the EXIT button.
⇒ The window „Shut down the computer?“ opens.
Fig. 4-2 „Shutdown the computer“ window
Press Yes.
⇒ The computer shuts-down.
Switch off the machine using the main switch.
i
Note!
All machine components downstream of the main switch are deeneised.
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System Manual
Kapitel 4
4.3
Emergency stop
Press the emergency-stop switch in all situations where:
•
•
people could be injured, or
parts of the printer could be damaged or destroyed.
Strike the red button of the emergency-stop switch with your hand.
⇒ The power supply to the screen printer is interrupted.
⇒ All moving parts are brought to a standstill.
4.3.1
Switching on after an emergency stop
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Release the emergency-stop switch by turning the red button clockwise.
Press the green button Release control.
⇒ The control voltage is switched on.
Use the arrow keys to select the CONTROL MENU item in the mail
menu.
⇒ The screen printer performs to the basic drive.
EuroDok GmbH
D-64646 Heppenheim
i
Note!
If the cover is opened during the printing process, an emergency stop is
triggered.
4-3
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System Manual
Table of contents
5
Operation .............................................................................................. 5-1
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5.2.10
5.2.11
5.2.12
5.2.13
5.2.14
5.2.15
5.2.16
5.2.17
5.2.18
5.2.19
5.2.20
General ................................................................................................. 5-1
Setting the pneumatics........................................................................... 5-1
Aligning the PCB .................................................................................... 5-1
Aligning a stencil .................................................................................... 5-2
Setting up the printing program.............................................................. 5-3
Activating/deactivating functions ............................................................ 5-4
Login ..................................................................................................... 5-4
Editing parameter values and default settings ....................................... 5-4
Explanation of the functions .................................................................. 5-5
Control.................................................................................................... 5-5
Automatic / Manual ................................................................................ 5-5
Basic Position......................................................................................... 5-5
Transport................................................................................................ 5-5
Table up / down...................................................................................... 5-5
Print........................................................................................................ 5-5
Squeegee up / down .............................................................................. 5-6
Squeegee stop in front ........................................................................... 5-6
Vacuum / clamping................................................................................. 5-6
Permanent vacuum / permanent clamping ............................................ 5-6
Login ...................................................................................................... 5-6
Logout .................................................................................................... 5-6
Parameter .............................................................................................. 5-6
Aligning the squeegees.......................................................................... 5-8
Adjusting the squeegee depth................................................................ 5-9
Adjusting the printing table................................................................... 5-11
Printing modes ..................................................................................... 5-11
MOPS (Option)..................................................................................... 5-13
File ....................................................................................................... 5-14
Service ................................................................................................. 5-16
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Druck 23.10.08
System Manual
Kapitel 5
Operation
5
Operation
5.1
General
•
•
5.1.1
Automatic mode can only be started with the foot switch.
If the foot switch is down, the vacuum is switched in. When the foot
foot switch is down again, the printing table moves into the printer
and the printing process begins.
Setting the pneumatics
i
Note!
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It may be the case that different settings produce better results for your
application.
DANGER!
Do not set the screen clamping to a higher figure than 0,4 MPa.
•
Otherwise the clamping cylinders may be severely damaged.
EuroDok GmbH
D-64646 Heppenheim
DANGER!
Do not reach into the printer in the vicinity of the moving printing table.
5.1.2
Aligning the PCB
Requirement
•
•
The machine must be ready
The machine must be in its basic position
5-1
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Operation
i
Note!
Always mount the PCB centrally on the table.
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Release the two fixing screws holding the clamping strips at the front
and rear.
Align the clamping strips with the PCB such that there is still a gap of
2-3 mm between the edge of the PCB and the clamping strip.
Tighten the two fixing screws holding the clamping strips at the front
and rear.
In the printing nest, position the magnetic strips or magnetic pins to
support the PCB.
Place the PCB in the printing nest. Make sure that the PCB is lying flat
and that it can be clamped.
Turn the PCB clamping switch at the side of the control desk to the
"CLAMP" position:
The PCB is clamped.
i
Note!
EuroDok GmbH
D-64646 Heppenheim
If the foot switch is pressed while the printing table is in motion, the table
is immediately stopped and the control voltage is switched off. After this,
press the ON button and press the foot switch again. The printer performs a reference drive.
5-2
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Kapitel 5
5.1.3
Operation
Aligning a stencil
Requirement
•
•
•
•

⇒
The machine must be ready
The squeegees must be installed.
A PCB must be mounted
Start a printing process by pressing the foot switch.
The print table run up and stopped.

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Open the cover.
Turn the screen clamping switch to the "UNCLAMP" (OFF) position.
Release the locking screws on the stencil guideway
Release the locking screws on the stencil guideway
Push the stencil into the stencil guideway towards the rear to the stop
(position the print layout centrally).
Close the locking screws on the stencil guideway.
Turn the screen clamping switch to the "CLAMP" position (ON).
Close the cover.
5-3
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System Manual
Kapitel 5
5.1.4
Operation
Setting up the printing program
Requirement
• The machine must be ready
• The machine must be in its basic position
• The squeegees must be installed
• A PCB must be mounted
The main menu appears on the screen when the machine is started.
2
3
4
5
6
7
8
9
10
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1
Fig. 5-1 Main menu
[1]
[2]
[3]
[4]
[5]
[6]
•
•
•
Function window with status field
Status field
Parameter menu
File menu
Messages and Help texts
Curent file name
[7] MOPS menu
[8] Parameter window with input
fields
[9] Service menu
[10] Exit button
The window in which system messages and help texts are displayed
is above the main menu.
All of the functions, which the operator can activate manually, are
listed on the left-hand side in the main menu. The status field indicates the functional status.
The various parameters for the active PCB program are displayed
and edited in the parameter window.
5-4
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Kapitel 5
5.1.5
Operation
Activating/deactivating functions
Use the arrow keys to select the desired function.
⇒ The status field changes color.
Grey = The function is not active.
Green= The function is active.
Red = The function cannot be or has not been performed.
5.1.6
Login
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Use the arrow keys to select the LOGIN function.
⇒ The PASSWORD dialog box opens:
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Fig. 5-2 Login
Use the keypad to input the password for this function.
⇒ You can now edit all of the parameters.
5.1.7
Editing parameter values and default settings
Use the arrow keys to select the desired parameter value.
⇒ The Parameter field is yellow highlighted.
Use the keys to enter the new value.
⇒ The new value is adopted.
i
Note!
Numerical values and default settings can also be changed using the
plus and minus keys.
5-5
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System Manual
Kapitel 5
5.2
Operation
Explanation of the functions
Select the functions to perform or activate them manually.
5.2.1
Control
Used to switch the control unit on and off. If the status field is green, the
control unit is on. If it is red, the control unit is off. This function is used to
supply the individual assemblies of the printer with power.
i
Note!
The machine functions will only operate if the control unit is switched on.
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5.2.2
Automatic / Manual
Used to start the automatic mode. If the status field is green, the automatic mode is active.
If the status field flashes red, an error has occurred. Remove the unprinted PCB.
5.2.3
Basic Position
EuroDok GmbH
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This function moves the machine to its basic position. The basic position
is the initial position of the machine.
5.2.4
Transport
This function moves the PCB in and out.
5.2.5
Table up / down
This function moves the printing table to the printing position or inspection position. The status field is green when the table is at the printing position.
5.2.6
Print
This function operates in jogging mode. It starts a manual printing cycle
based on the set printing mode. If the printing cycle is active, the status
field flashes green.
The printing cycle can be interrupted as often as required by deactivating
the function. It is possible to abort the printing cycle by activating the BASIC POSITION function.
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Operation
WARNING!
Do not lower the printing table until the printing cycle has been completed.
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5.2.7
Squeegee up / down
This function raises or lowers the squeegee.
For example, you can raise the squeegee in order to remove the stencil
or to change the squeegee blades.
If both squeegees are raised (status field is grey), the front or rear squeegee is lowered depending on the position of the squeegee head. If the
squeegees are in the printing position (status field is green), both squeegees are raised.
If the machine has gone back to its basic position and the squeegees
have been raised, you can change the initial position of the squeegees
(front / back) by activating the SQUEEGEE button.
5.2.8
Squeegee stop in front
Use this field to set whether or not the squeegee stops in front.
EuroDok GmbH
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5.2.9
Vacuum / clamping
Specify here whether the printing nest vacuum or clamping should be
switched on.
5.2.10 Permanent vacuum / permanent clamping
Specify here whether the printing nest vacuum or thr clamping should be
switched on or off permanently.
5.2.11 Login
This function calls up the password level window.
The customer can determine the access authorization and hierarchy. The
passwords are assigned by the EKRA service staff. Put in the desired
password to change to the determined level.
5.2.12 Logout
Use this function to log out.
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Kapitel 5
Operation
5.2.13 Parameter
i
Note!
The entries undergo a plausibility check.
The following printing parameters can be set in the main menu:
Printing speed forward
Speed in mm/s at which the squeegee head moves forward (towards the
operator).
Printing speed backward
Speed in mm/s at which the squeegee head moves backward (away from
the operator).
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Print from
(10 mm greater than the PCB). It is the initial position of the printing
stroke in mm relative to the position of the PCB. The printing stroke can
be set manually if the layout on the PCB is considerably smaller than the
PCB.
Print to
EuroDok GmbH
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This is the end position of the printing stroke in mm.
5-8
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System Manual
Kapitel 5
Operation
Print mode
In this field, you can set the various printing modes.
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i
•
mode 1: printing / flooding
•
mode 2 printing - flooding - printing - flooding
•
mode 3 printing - printing
•
mode 3a printing - printing (both squeegees unpressurised in parking
position))
•
mode 4 printing
•
mode 4a printing (both squeegees unpressurised in parking position)
Note!
Pay attention to the following points:
1. In printing modes 1 and 2 for screen printing, one printing squeegee
(rear) and one flooding squeegee (front) are used.
2. In printing modes 3, 3a, 4 and 4a for printing, two printing squeegees
are used.
EuroDok GmbH
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Printing pressure
Pressure at which the squeegee is applied to the stencil.
PCB thickness
Input the thickness of the PCB.
Snap off
Distance between the bottom edge of the stencil and the top edge of the
PCB in mm. „On contact“ printing, i.e. with zero snap-off, is usual for
stencil printing (the stencil lies directly on the PCB).
With screen printing, the set snap-off distance must allow the screen to
detach from the print material immediately behind the printing squeegee.
If raised, the lifting table responds immediately to changes made to the
snap-off distance.
Separation way
Distance in mm by which the table lowers at separation speed.
Separation speed
Speed in mm/s at which the stencil is separated from the PCB after the
printing process. After the printing process, the table first lowers slowly so
that the paste can fully separate from the screen.
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Operation
Counter
Count the number of PCBs to be printed.
5.2.14 Aligning the squeegees
•
The machine is in basic position.
DANGER!
The squeegee lades can be very sharp-edged
There is a risk of injury when exchanging the squeegee blades
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Select the SQUEEGEE STOP IN FRONT function.
⇒ The squeegee unit moves forward.
Select the function SQUEEGEE UP/DOWN.
⇒ The squeegees move up.
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Insert the rear and front squeegee blades and secure them using the
knurled screws.
Select the BASIC POSITION function and press ENTER to confirm.
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Operation
5.2.15 Adjusting the squeegee depth
i
Note!
The squeegee depth is set at the factory. Under normal circumstances,
the depth setting does not have to be readjusted.
Adjust the squeegee in the following way when printing using a screen:
Requirements:
The printer must be switched on
The squeegees (flooding squeegee and printing squeegee) must be
installed
• The main menu must be displayed
• A PCB must have been inserted
Select the TABLE UP/DOWN function
⇒ The table is raised.
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•
•
•
Select the PRINT function
⇒ The squeegee unit moves towards the middle of the PCB.
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Deactivate the PRINT function by releasing the function button as
soon as the squeegee unit has reached the middle of the stencil.
Select the SQUEEGEE UP/DOWN function.
⇒ The squeegee blade is lowered.
Open the cover.
5-11
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Kapitel 5
Operation
i
Note!
When adjusting the second squeegee, remember that the printing direction determines which squeegee is used.
Use the downstop micrometer screw to adjust the squeegee depth
stop. (With the squeegee blade in position, turn the micrometer screw
app. 2.5 times counterclockwise (screen printing squeegee head), 1.5
times with the Allen screw)
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1
2
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Fig. 5-3 Adjusting the squeegee depth
[1] Down stop micrometer
•
•
[2] Squeegee holder
Rotate clockwise – the squeegee stop is lowered.
Rotate anti-clockwise – the squeegee stop is raised.
5-12
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System Manual
Kapitel 5
Operation
i
Note!
In the case of stencil printing, the squeegee touches the stencil. Both
squeegees function as printing squeegees and both have the same settings.
In the case of screen printing, one squeegee functions as the flooding
squeegee and the other as the printing squeegee. When adjusting the
flooding squeegee, use a piece of paper to ensure that there is just
enough clearance between the edge of the squeegee and the screen.
The printing squeegee must be adjusted according to the requirements of
the respective printing process. If the snap-off distance is changed, the
squeegee depth must also be corrected.
⇒ The squeegee blade is raised.
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Close the cover.
Select the PRINT function to change the printing direction.
Deactivate the PRINT function by releasing the function button as
soon as the squeegee unit has reached the middle of the stencil.
⇒ The second squeegee blade is lowered.
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Use the down stop micrometer to adjust the down stop of the squeegee.
⇒ The squeegee blade is raised.
Activate the function BASIC POSITION.
⇒ The axes move to the basic position.
⇒ The PCB is moved out.
5-13
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Operation
5.2.16 Adjusting the printing table
Requirements:
•
•
•
•
•

The printer must be switched on.
The main menu must be displayed
The squeegees must be set up
A PCB must be mounted
Place the frame of the test print film on the supports of the test print
film locating.
⇒ The test print film is now lying over the PCB.

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Open the cover and apply solder paste to the screen.
Close the cover.
Start a printing process by pressing the foot switch.
After the printing process, use the scale screws on the printing table
to align the PCB with the printed image on the test print film.
If you are working with the manual optical positioning system (MOPS),
you can now teach the fiducials.
Remove the test print film from the printing table and start the printing
process.
5.2.17 Printing modes
You can choose between the following different modes for printing:
•
•
i
Screen printing:
1: Move in – Print – Flood – Move out
2: Move in – Print – Flood – Print – Flood – Move out
For Stencil printing:
3/3a: Move in – Print – Print – Move out
4/4a: Move-in – Print – Move-out (forwards/backwards alternately):
Note!
Pay attention to the fact that depending on which printing mode you
choose either one printing squeegee and one flooding squeegee or two
printing squeegees must be used.
5-14
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System Manual
Kapitel 5
Operation
Screen printing mode 1
After the foot switch is pressed, the table moves into the print area and is
raised. The rear squeegee is lowered and pressure is supplied at the set
level. The squeegee unit moves forwards, during which time printing
takes place on the PCB. After printing is completed, the table moves
down and out. The rear squeegee is raised and the front squeegee is
lowered. The squeegee unit moves to the rear, during which time flooding
of the stencil takes place.
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level. The squeegee unit moves forwards, during which time printing
takes place on the PCB. After the first printing process the table remains
in position. The rear squeegee is raised and the front squeegee is lowered. The squeegee unit moves to the rear. During this time the stencil is
flooded. After flooding is completed the flooding squeegee is raised, and
the rear squeegee is lowered and pressure is supplied at the set level.
The same printing procedure takes place again. After the second printing
process, the table is moved down and out. The rear squeegee is raised
and the front squeegee is lowered. The squeegee unit moves to the rear,
during which time flooding of the stencil takes place.
EuroDok GmbH
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Stencil printing is carried out with a steel squeegee. After the foot switch
is pressed, the table moves into the print area and is raised. The rear
squeegee is lowered and pressure is supplied at the set level. The forward printing process is carried out. After this, the rear squeegee is
raised and the front squeegee is lowered. The squeegee unit moves to
the rear and a rearward printing process is carried out. After the printing
process, the separation process takes place according to the set parameter. The separation motor slowly lowers the table. The table is then fully
lowered by the pneumatic system and is moved out. The front squeegee
is raised and the rear squeegee is lowered.
Stencil printing mode 3a
Printing mode 3a is identical to mode 3, except that at the end of the
complete printing cycle the rear squeegee is lowered and the front
squeegee remains lowered. This prevents gaps forming in the solder
paste as it heats up.
5-15
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System Manual
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Operation
Printing mode 4
level. The forward printing process is carried out. After the printing process, the separation process takes place according to the set parameter.
The separation motor slowly lowers the table. The table is then fully lowered by the pneumatic system and is moved out. The rear squeegee is
raised and the front squeegee is lowered.
Printing 4a
Printing mode 4a is identical to mode 4, except that at the end of the
complete printing cycle the front squeegee is lowered and the rear
squeegee remains lowered. This prevents gaps forming in the solder
paste.
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5.2.18 MOPS (Option)
Selecting the MOPS function button displays the following menu on the
screen:
2
3
4
5
6
7
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1
Fig. 5-4 Menu MOPS
[1]
[2]
[3]
[4]
Camera picture 1
Window camera 1
Button Parameter
Function TEACH
[5] Function MESSURE
[6] Camera picture 2
[7] Window camera 2
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System Manual
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Operation
The manual optical positioning system (MOPS) assists the position adjustments of parts during the production process with the objective of correctly adjusting all parts. The position adjustments are accomplished
using the scale screws of the printing table.
Teach
Use this button to start the fiducial teaching function.
Measure
Use the MEASURE button to start the measurement function.
The machine is equipped with a measurement function allowing you to
measure the distance between the PCB and the stencil in both the X- and
Y-direction.
Push the key MEASURE to initiate the measuring function.
⇒ The control field will appear.
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Enter the newly established values.
⇒ The corrections will be automatically integrated.
Fig. 5-5 Menu MOPS, measure
5-17
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System Manual
Kapitel 5
Operation
5.2.19 File
Requirements:
• The printer must be switched on.
• The machine must be in its basic position
• The main menu must be displayed
Activate this function to load, save, delete or saved a file.
The FILE menu is used for program management. Programs can be selected, loaded, deleted or saved under a different name.
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1
2
Fig. 5-6 Menu File
[1] File window
[2] Information window
[3] Name field
Load
Use the arrow keys to select a file and then press the ENTER key to load
it.
Save
Select this function if you want to save a file.
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Operation
i
Note!
After you have entered and checked all the parameters for your printing
process, you can save the data under a particular program name.
Delete
Use the arrow keys to select a file and then press the ENTER key to
delete it.
Save as
Select this function if you want to save a file under a different name.
5.2.20 Service
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This function opens the service menu.
This menu is needed by service personnel only. The service menu is
password-protected.
Fig. 5-7 Menu Service
i
Note!
Only full authorised EKRA service technicians have access to the service
pages!
5-19
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System Manual
Table of contents
6
Maintenance ......................................................................................... 6-1
6.1
6.2
6.2.1
6.2.2
6.2.3
Generals ................................................................................................ 6-1
Maintenance schedule .......................................................................... 6-2
Cleaning the machine ............................................................................ 6-2
Every three months or every 500 hours ................................................. 6-5
Annually ................................................................................................. 6-7
I
Druck 23.10.08
System Manual
Kapitel 6
Maintenance
6
Maintenance
6.1
Generals
The functions of the individual components of the machine mostly depend on the quality of the cleaning and maintenance. Insufficient maintenance causes unnecessary wear and may result in a decrease in
production time because the machine is not in operation.
Maintenance must be performed in cycles of eight hours. However, shorter maintenance periods are required where room temperatures are high
and where the materials used cause a considerable build up of dust.
i
Note!
Check the pressure on the gas pressure dampers on the cover daily.
Cover must remain in position.
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
Replace the shock-absorbers punctually.
WARNING!
EuroDok GmbH
D-64646 Heppenheim
If pastes containing solvent are used, customers must check to what extent
these solvents do not influence the lubricants.
DANGER!
Before commencing maintenance work, care must be taken to ensure that the
main switch is switched off and secured so that it cannot be switched on again
inadvertently

⇒
i
Switch the printer on at the main switch.
Open the front cover.
Switch off the main switch (“O” position).
The printer is switched off.
Note!
Only expert personnel who have received relevant training are permitted
to carry out maintenance work.
6-1
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Kapitel 6
6.2
Maintenance
Maintenance schedule
If required:
6.2.1
Cleaning the machine
i
Note!
In particular, residues of solder paste must be removed immediately.
WARNING!
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
In order to prevent premature malfunctions due to damaged bearings, the
machine should never be cleaned with compressed air. Cleaning with
compressed air blows dirt particles into the bearings and guideways, resulting in
a higher degree of wear or in the destruction of bearings and guide surfaces.
The screen may be cleaned with compressed air only after it has been removed
from the machine.
WARNING!
EuroDok GmbH
D-64646 Heppenheim
When the machine is out of operation for long periods of time and in rooms with
a high level of air humidity, guideways and shafts must be protected against oxidation. Any film rust which has formed must be removed with a suitable polishing
agent before the machine is started up again. (Ball-type nipples are protected on
the outside against dirt by means of sealing lips. Oxidised shafts cause these
sealing lips to be destroyed).
6-2
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Kapitel 6
Maintenance
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
Printing table
1
2
3
4
EuroDok GmbH
D-64646 Heppenheim
Fig. 6-1 Printing table
[1] Printing table
[2] PCB support
[3] Clamping strips, PCB holder
[4] Clamping strips, PCB holder
Always keep the printing table clean in order to ensure the problemfree transport of PCBs.
Clean the guide jaws of the printing table and the base plate.
Casing
The cover is provided with a durable coated ESD-surface on both sides.
i
Note!
Make sure, that not resistant organic thinners as for example Aceton,
Keton, Methylenchlorid, Benzol or Toluol contain in your cleaning liquid.
Only use antistatic agents for cleaning the covers.
i
Note!
Other cleaning agents may cause damage to the covers (cracking).
6-3
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Kapitel 6
Maintenance
Squeegee unit
DANGER!
•
When installing the squeegee blades, first insert the squeegee blade from
the back. When replacing the squeegee blade at the rear, first remove the
squeegee blade at the front.
Remove the squeegee holder and blades.
Clean the squeegee holder and blades with a lint-free cloth and
cleansing agent.
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
Stencil screen seat
EuroDok GmbH
D-64646 Heppenheim
Check the screen seat for any signs of contamination and damage.
Clean the screen seat.
6-4
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Kapitel 6
6.2.2
Maintenance
Every three months or every 500 hours
Pneumatic service unit
No condensate must be allowed to enter the control elements or power
components, as this may cause malfunctioning.
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
1
2
Fig. 6-2 Service unit
[1] 3Y30, main air
[2] Valve
Empty the water separator by turning up the valve beneath the inspection glass to allow the condensate to drain away.
i
Note!
Valves and cylinders do not require maintenance.
6-5
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Kapitel 6
Maintenance
Pneumatic settings
Check the following settings on the pressure gauges of the pressure
reducers.
Set the pressure reducers to the following levels, if necessary:
Main air: 0,6 MPa
Screen clamping: 0,01-0,6 MPa
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
•
•
1
EuroDok GmbH
D-64646 Heppenheim
2
Fig. 6-3 Pneumatic
[1] 3Y30, main air
6-6
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Kapitel 6
Maintenance
Machine computer
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
1
Fig. 6-4 Machine computer
EuroDok GmbH
D-64646 Heppenheim
[1] PC
i
Note!
Prevent the machine computer from overheating by always providing for
sufficient circulation of air.
Open the rear of the machine.
Use a vacuum cleaner to clean the fan at the rear of the PC.
6.2.3
Annually
Bearings and guideways
i
Note!
Bearings do not require maintenance.
6-7
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Kapitel 6
Maintenance
i
Note!
The machine screen printer contains guideways and bearings which are
lubricated for life. Even if you find a lubrication nipple on a guideway or
bearing, this does not mean that you are expected to lubricate it. They
are included because of the manufacturer’s production process.
Clean the guideways with a dry, clean cloth.
i
Note!
If you intend not to use the E1 printer for a relatively long time, protect the
guideways from rust by applying grease (anti-friction bearing grease conforming to DIN 51825, consistency class NLGI 2 or NLGI 3).
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
Squeegee guide rail
i
Note!
The squeegee crossbeam guide rails need no maintenance!
EuroDok GmbH
D-64646 Heppenheim
Check the guide rail for any signs of contamination and damage.
Clean the guide rail.
Lightly grease the guide rail with roller bearing grease.
6-8
© EuroDok
06_Wartung.fm
Druck 23.10.08
System Manual
Table of contents
7
Electric/Pneumatic ............................................................................... 7-1
7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.1.7
7.2
7.2.1
7.2.2
7.3
Electrical Equipment ............................................................................. 7-1
Front view............................................................................................... 7-1
Electrical control .................................................................................... 7-2
PC with MOPS ....................................................................................... 7-3
Table drive motor, rear view................................................................... 7-4
Squeeegee drive motor, left side ........................................................... 7-4
Safety screen ......................................................................................... 7-5
Cover safety switch, table sensor .......................................................... 7-5
Pneumatical equipment ......................................................................... 7-6
Pneumatic control unit............................................................................ 7-6
Squeegee pressure................................................................................ 7-7
Electrical diagrams / pneumatic diagrams X4 CAN V1.2 ...................... 7-7
I
Druck 23.10.08
System Manual
Kapitel 7
Electric/Pneumatic
7
Electric/Pneumatic
7.1
Electrical Equipment
7.1.1
Front view
2
3
4
5
6
7
8
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
1
9
Fig. 7-1 Front view
[1]
[2]
[3]
[4]
[5]
3Q1 Main switch
MOPS cameras
3S04, Cover safety switch
3S01, Emergency-stop switch
Keypad
[6]
[7]
[8]
[9]
Monitor
3S02, Release control
3S03, Cover safety switch
4S0.2, Foot switch
7-1
© EuroDok
07_Elektrik_Pneum.fm
Druck 23.10.08
System Manual
Kapitel 7
7.1.2
Electric/Pneumatic
Electrical control
2
3
4
5
6
7
8
9
10
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
1
11
12
Fig. 7-2 Electrical equipment
[1]
[2]
[3]
[4]
[5]
[6]
7.1.3
2T1, power suppley
2F2, Fuse (input)
2F3, Fuse (output)
2F3, Fuse (output)
3K01, Contactor
A01, Emergency control
[7]
[8]
[9]
[10]
[11]
[12]
A02, Cover monitoring control
9A3, Squeegee drive unit
A30, interface card
9A4, lifting unit M4
8A1, CPU 224
8A2, EM 222
PC with MOPS
7-2
© EuroDok
Druck 23.10.08
System Manual
Kapitel 7
Electric/Pneumatic
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
1
Fig. 7-3 PC positioning system MOPS
EuroDok GmbH
D-64646 Heppenheim
[1] PC positioning system MOPS
7-3
© EuroDok
Druck 23.10.08
System Manual
Kapitel 7
7.1.4
Electric/Pneumatic
Table drive motor, rear view
1
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
Fig. 7-4 Table drive
EuroDok GmbH
D-64646 Heppenheim
[1] M4, Table drive motor
7-4
© EuroDok
Druck 23.10.08
System Manual
Kapitel 7
7.1.5
Electric/Pneumatic
Squeeegee drive motor, left side
1
Fig. 7-5 Squeegee drive motor
[1] M3, Squeegee drive motor
7.1.6
[2] 4S0.1, sensor table down
Cover safety switch, table sensor
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
2
1
Fig. 7-6 Left Maschine frontsite
[1] 3S03, Cover safety switch
[2] 5S1.1, sensor table drive out
[3] 5S1.0, sensor table drive in
7-5
© EuroDok
Druck 23.10.08
System Manual
Kapitel 7
7.1.7
Electric/Pneumatic
Pneumatical equipment
Pneumatic control unit
1
2
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
3
EuroDok GmbH
D-64646 Heppenheim
4
Fig. 7-7 Machine control, pneumatic
[1] Valve termial
[2] 3Y30, main air
[4] Service unit
7-6
© EuroDok
Druck 23.10.08
System Manual
Kapitel 7
Electric/Pneumatic
Squeegee pressure
1
2
Fig. 7-8 Squeegee pressure
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
[1] Pressure gauge
7.2
[2] Y11, Depressuriser squeegee
pressure
Electrical diagrams / pneumatic diagrams X4 CAN V1.3
EuroDok GmbH
D-64646 Heppenheim
See the following 11 pages.
7-7
© EuroDok
Druck 23.10.08
System Manual
Kapitel 7
Electric/Pneumatic
Electrical Parts List
2499000668
E1-II Europe Version
Date of
design:
15.05.2007 Date of change:
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
#
15.05.2007
Circuit
diagram:
Article description
8A1
CPU SIMATIC S7 224 6ES7214-1AD23-0XBO
8A2
Digital output module SIMATIC 6ES7-222-1BF22-0XA0 8A
2T1
Switching power supply QS10.241 24V/10A
2F2
Automatic cut-out single-wire B2A
2F3
Automatic cut-out single-wire C6A
2X2
Multiple socket-outlet (6 sockets) with earthing contact
3A01
Safety relay for emergency stop circuits PNOZ e1p
3A02
Safety relay for safety circuits PNOZ e3.1p
9A3
Motor control unit M-1Q-5-30
9A4
Controller for stepping motor K480216A-24
3K0.1
Contactor 3NO main contacts, 1NC auxiliary contact
7K1.7
Contactor 24VDC 2NO + 2NC auxiliary contacts
Schnittstell Connection cable PC/PPI cable
enkabel
PLC -PC
A30
Soldering terminal MKS-M8
6R2
Resistor 470 Ohm 5 Watt
6R1
Resistor 10k Ohm 5% 0.25W Baugr. 0207
6R3
Resistor 8,2k Ohm 5% 0.25W Baugr. 0207
6C1
Anti-interference capacitor 10µF 63V +-20%
3S03
4pin coupling socket M8 with cable 5m
3S03
Safety switch, contactless, PSEN2.1p-11/PSEN2.1-10
Series terminal M4/6 gray
Series terminal - Bridge 2pin for M4/6 (Single terminal)
Series terminal - Bridge 10pin for M4/6 (Single terminal)
Series terminal M4/6.P green/yellow
3S0.3
Safety switch, contactless, PSEN2.1p-11/PSEN2.1-10
3S0.3
4pin coupling socket M8 with cable 5m
3S0.4
Safety switch 1NC + 1NO with hold-closed mechanism
3S0.4
Actuator for safety switch AZM 170
M3
Encoder 5-24V / 2
E1-II V1.2
Order no.
5380000144
5380000008
5321000047
5357000003
5357000029
5360000104
5353000127
5399000118
5382000094
5382000093
5351000002
5351000009
5360000112
5360000105
5373000012
5373000039
5373000040
5372000005
5360000253
5355000025
5360000056
5360000179
5360000126
5360000057
5355000025
5360000253
5353000160
5353000214
5310020071
7-9
© EuroDok
Druck 23.10.08
System Manual
EKRA GmbH
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
Fax: +49 (0) 7143 / 88 44 22
email: [email protected]
Kunde / Customer :
Ort / City :
Anlage / System :
Maschinen-Nr. / Serial number :
Auftrags-Nr. / P/O number :
EKR A GmbH
Zeppelins tr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
mit Haube über Tisch
E1-II V1.3
date
07.01.2003
author
Hagmann
date
last change
16.04.2008
name
Hagmann
plant
E1
location
prov ed
page-nr.
norm
page of dis p.1/11
1
1
2
3
4
5
6
7
8
L1
N
PE
-X1
-X1
1
2
PE
-X1
1
2 PE
L
1
2
N
DC-ok
-
2
4
0
-2Q1
1
13
23
14
24
-
1
+
-2F2
-2S18
main switch
PE
-2T1
24V
10A
PE
3
/8.1
+
-2F3
B 2A
C 6A
1
-3K01
/3.6
2
-X1
1
L1 N PE
-X1
2 3
-X2
-X1
18
19
PE
-X1
-X1
4
6 fold socket
-X1
4
5
6
*
L1 PE N L1 PE N L1 PE N L1 PE N L1 PE N L1 PE N
EKRA Automatisierungsysteme GmbH
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
feed in & power supply
date
20.09.1999
author
Heupel
date
last change
22.10.2008
name
Hagmann
2L+
1L+
/3.1
option
vacuum pump
outputs
power supply 230V 50Hz
prefusing max: 10A
/3.1
If the c onnection is separ ate
and the ground is not
connect, it is
insulation control at
VDE 0113 part 2 neces sary
(l. V DE 0100/5.73 60§2)
PE
/3.1
2
monitor
1
PC
-X0
inputs
0V
PE
E1
plant
location
proved
page-nr .
nor m
page of dis p. 2/11
2
1
/2.7
/2.7
2
3
4
5
6
7
8
1L+
2L+
1L+
2L+
/4.1
/7.1
-X1
6
br
bl
1
3
-3S03
cover
13
enable
11
14
31
ws 2 sw 4
-3S02
21
-X1
-X1
-3S01
7
12
emergency stop
21
-7K1.7
-3K01
/7.7
-X1
6
32
8
10
22
11
22
6
5
22
13
32
14
4
3
1
A1
-3S04
cover table
-X1
8
A2
2
-X1
9
-A01
emergency stop
A1
S34
S11
S12
S21
S22
Y4
-A02
covercontrol
Y5
S11
13
PNOZ e1p
A2
A1
Y32
14
24
-7K1.7
S23
S34
S36
Y5
S12
S24
/4.7
Y6
PNOZ e3.1p
A2
/7.7
Y4
E0.7
11
Y32
S35
14
24
14
E0.6
-X1
12
A1
1
/4.6
-3K01
-3Y30
A2
main contactor
2
main air
-X1
-X1
4
/2.7
4
0V
0V
1
21
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
emergency stop control
date
14.11.2002
author
HagmannT
2
22
/2.7
7
date
last change
/4.1
22.10.2008
name
Hagmann
E1
plant
location
proved
page-nr .
nor m
page of dis p. 3/11
3
1
4
5
6
7
8
1L+
0V
1L+
0V
-X1
5
-X1
5
4
1
bk
-X0.3
-
+
-4S0.0
-
+
-4S0.1
+
13
-4S0.2
2
-
43
-4S0.3
-7K1.7
/7.7
14
A
5
A
B
3
4
44
E0.6
-X0.3
A
/3.8
4
-8A1
E0.0
/8.4
s queegee referenc e
-8A1
E0.1
/8.4
-8A1
table down
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
/5.1
E0.2
/8.4
-8A1
foot switch
E1-II V1.3
inputs E0.0-E0.7
E0.3
/8.4
squeegee cloc k A
-8A1
-8A1
E0.4
/8.4
squeegee cloc k B
date
21.09.1999
author
Heupel
E0.5
/8.4
-8A1
c ov er c losed
emergency stop
date
last change
E0.6
/8.4
22.10.2008
name
Hagmann
E0.7
5
/3.2
-X1
4
/5.1
rd
-X1
ye
/3.8
3
gn
/3.8
2
-8A1
E0.7
/8.4
c ov er open
E1
plant
location
proved
page-nr .
nor m
page of dis p. 4/11
4
1
/4.8
/4.8
2
3
4
5
6
7
8
1L+
0V
1L+
0V
-X1
/6.1
-X1
4
5
4
5
-
+
-
+
-5S1.0
-5S1.1
A
-8A1
/8.1
E1.0
/8.4
table in
A
-8A1
E1.1
/8.4
-8A1
table out
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1.2
/8.4
-8A1
r es erv e
E1-II V1.3
inputs E1.0-E1.7
E1.3
/8.4
-8A1
-8A1
E1.4
/8.4
reserve
reserve
date
21.09.1999
author
Heupel
E1.5
/8.4
reserve
date
last change
06.02.2007
name
Hagmann
E1
plant
location
proved
page-nr .
nor m
page of dis p. 5/11
5
1
2
-8A1
-8A1
-8A1
6
-8A1
7
-8A1
8
-8A1
-8A1
squeegee forwards
squeegee bac kwards
v ac uum on
res er ve
reserve
reserve
reserve
/8.4
A0.0
/8.4
A0.1
/8.4
A0.2
/8.4
A0.3
/8.4
A0.4
/8.4
A0.5
/8.4
A0.6
/8.4
A0.7
/8.4
A1.0
/8.4
A1.1
/9.5
/9.6
/9.3
table down
/9.2
table up
A0.1
s queegee v eloc ity
A0.4
-8A1
5
A0.3
-8A1
4
A0.2
-8A1
3
1 4Khz
A0.0
/9.3
2
-A30
-A30
1
-A30
12
option
-6Y0.5
3
1
-6R1
10KOhm
1
-6R2
470 Ohm
2
1
-6R3
2
22KOHM
2
-6C1
10µF
+1
2
-A30
-X1
9
/5.8
4
0V
0V
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
Outputs A0.0 - A0.7
date
21.09.1999
author
Heupel
date
last change
22.10.2008
name
Hagmann
/7.1
E1
plant
location
proved
page-nr .
nor m
page of dis p. 6/11
6
1
/3.8
2
3
4
5
6
7
8
2L+
2L+
-8A2
-8A2
-8A2
-8A2
-8A2
-8A2
-8A2
/8.1
-8A2
fron.squeg.down
bac k squeeg.down
front squeeg. up
bac k squeegee up
PCB- clamping
table pull in
table pull out
c ov er bolt
/8.6
A2.0
/8.6
A2.1
/8.6
A2.2
/8.6
A2.3
/8.6
A2.4
/8.6
A2.5
/8.6
A2.6
/8.6
A2.7
-X1
6
21
-7K1.7
7
22
4
-7Y1.0
2
-7Y1.1
4
-7Y1.2
2
-7Y1.3
4
2
-7Y1.4
4
-7Y1.5
-7Y1.6
A1
A1
-7K1.7
-7K1.8
A2
A2
-X1
4
/6.8
0V
0V
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
Outputs A1.0 - A1.7
date
21.09.1999
author
Heupel
date
last change
16.04.2008
name
Hagmann
13
14
21
22
31
32
43
44
/8.1
/3.4
8
/3.6
/4.6 *E0.5
E1
plant
location
proved
page-nr .
nor m
page of dis p. 7/11
7
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
PLC CPU 222
.1
S7-200 CPU 224
.0
I1
.5
2M
M
date
30.10.2006
author
Hagmann
.4
L+
.1
.5
2M
last change
.2
-8A1
.6
22.10.2008
date
A2.7
Q1
1M
/7.4
back s queegee up
/7.3
fr ont squeeg. up
A2.2
A2.3
/7.2
back s queeg.down
1L+
A2.1
/7.2
fr on.squeg.down
5
/7.7
cover bolt
.4
L+
2L+
A2.6
.3
M
/7.6
table pull out
PE
A2.5
2L+
/7.6
table pull in
A2.0
4
A2.4
/6.8
res er ve
/6.7
res er ve
/6.6
res er ve
4
/7.5
PCB-c lamping
E1.5
E1.4
.2
/5.6
reserve
.1
A1.1
A1.0
A0.7
/6.6
res er ve
/6.5
vacuum on
-X1
/5.5
reserve
.0
E1.3
.7
E1.2
I0
.0
/5.4
reserve
1M
.6
.7
/5.3
reserve
.5
.6
E1.1
Q0
/5.2
table out
.4
.5
A0.6
2M
E1.0
A0.5
/6.4
squeegee back wards
/6.4
squeegee forwards
/6.3
table down
/6.2
table up
3
/5.2
table in
.4
E0.7
.3
E0.6
A0.4
A0.3
A0.2
1L+
/4.7
cover open
.2
.3
/4.6
emergency s top
.1
E0.5
.0
.2
/4.6
cover clos ed
RUN
.1
E0.4
.0
/4.5
s queegee c lock B
SF
E0.3
1M
A0.1
2
/4.4
s queegee c lock A
PC COM
6
E0.2
/6.1
squeegee velocity
5
/4.3
foot s witch
A0.0
/2.8
E0.1
/7.8
E0.0
/7.8
/4.2
table down
/5.8
/4.2
squeegee reference
1
6
7
Hagmann
name
8
1L+
2L+
0V
PE
1L+
2L+
0V
PE
plant
/9.1
/9.1
-X1
PE
Q
EM 222
.3
STOP
-8A2
PPI adapter
Q
.7
location
E1
proved
page-nr .
nor m
page of dis p. 8/11
8
1
4
5
6
7
8
2L+
0V
2L+
0V
-X1
/6.2
A0.0
A0.4
/6.4
6
/6.4
A2
ns
-9A4
K480216A-24
10VR
1
St.
2
A1
+DIR
-DIR
3
+ CLK
4
-CLK
5
Ready(C)
6
Ready(E)
7
0V (GND)
8
+20.. .48V
9
Phase A
10 Phase A11 Phase B
12 Phase B-
adjustment F
-9A3
Rev.
M-1-Q-5-30
GND
1
2
wh
bn
gr
gn
U+
-XM3 1 -XM3 2
A0.1
A0.2
rd
bk
1 2
3
4
/6.2
-XM4
/6.3
/8.8
3
A0.3
/8.8
2
ge rt ws bn bl gn or sw
M
M
-M3
-M4
table lift
steppermotor
squeegee motor
DC-Motor
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
motors squeegee & table lift
date
28.09.1999
author
Heupel
date
last change
22.10.2008
name
Hagmann
E1
plant
location
proved
page-nr .
nor m
page of dis p. 9/11
9
1
2
3
4
5
6
7
8
squeegee
down - up / front - back
-7Y1.0
front down
-7Y1.2
front up
4
-7Y1.3
rear up
4
-7Y1.1
rear down
2
2
0.01-0.6MPa
-Y11
squeegee pressure
-3Y30_
maintainance unit
0.6 MPa
P
1
2
3
/11.1
3
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
pneumatic feed in & squeegee
date
18.09.2000
author
Thomas Illing
date
last change
22.10.2008
name
Hagmann
E1
plant
location
proved
page-nr .
nor m
page of dis p. 10/11
10
1
2
PCB-clamping
4
-7Y1.4
-7Y1.5
3
4
5
table move in/move out
2
-7Y1.6
4
6
screen clambing off
7
screen tension frame
8
vacuum table
-Y9
-6Y0.5
option
0.01-0.6MPa
0.01-0.6MPa
-Y12
-Y13
screen clamping
/10.8
screen tension frame
P
Zeppelinstr.16
D-74357 Bönnigheim
Tel.: +49 (0) 7143 / 88 44-0
E1-II V1.3
pneumatik table & clamping
date
18.09.2000
author
Thomas Illing
date
last change
22.10.2008
name
Hagmann
E1
plant
location
proved
page-nr .
nor m
page of dis p. 11/11
11
Table of contents
8
Additional Documentation XPRT 1 ..................................................... 8-1
I
Druck 23.10.08
System Manual
Kapitel 8
Additional Documentation E1-II
Designation
Manufacturer
Operating instructions Safety Relay PNOZ
e1p (9 pages)
Pilz GmbH & Co.
Operating instructions Safety Relay PNOZ
e3.1p (3 pages)
Pilz GmbH & Co.
EuroDok GmbH
D-64646 Heppenheim
fon +49 (0) 6252 - 69501
fax +49 (0) 6252 - 69503
[email protected]
8
Additional Documentation E1-II
8-1
© EuroDok
08_Zulieferer.fm
Druck 23.10.08
System Manual
20 405-01
4D
Betriebsanleitung
4GB Operating instructions
Manuel d’utilisation
4F
Das Sicherheitsschaltgerät
PNOZ e1p
PNOZ e1p
Safety Relay PNOZ e1p
Bloc logique de sécurité PNOZ e1p
The safety relay PNOZ e1p is used for the
safety-related interruption of a safety circuit.
The unit is intended for use in:
• Emergency stop circuits
• Safety circuits to VDE 0113 part 1, 11/98
and EN 60204-1, 12/97
(e.g. with moveable guards)
Le bloc logique de sécurité PNOZ e1p
assure de façon sûre l'ouverture d'un circuit
de sécurité.
L'appareil est spécialement conçu pour :
• les circuits d'arrêt d'urgence
• les circuits de sécurité selon VDE 0113
partie 1, 11/98 et EN 60204-1, 12/97
( par ex., protecteurs mobiles)
Zu Ihrer Sicherheit
For your safety
Pour votre sécurité
Das Sicherheitsschaltgerät PNOZ e1p erfüllt
alle notwendigen Bedingungen für einen
sicheren Betrieb.
Beachten Sie jedoch nachfolgend aufgeführte Sicherheitsbestimmungen:
• Installieren und nehmen Sie das Gerät nur
dann in Betrieb, wenn Sie mit dieser
Betriebsanleitung und den geltenden
Vorschriften über Arbeitssicherheit und
Unfallverhütung vertraut sind.
• Verwenden Sie das Gerät nur gemäß
seiner Bestimmung. Beachten Sie dazu
auch die Werte im Abschnitt “Technische
Daten”.
• Halten Sie beim Transport, bei der
Lagerung und im Betrieb die Bedingungen
nach EN 60068-2-6, 04/95 ein (siehe
"Technische Daten").
• Sorgen Sie bei allen kapazitiven und
induktiven Verbrauchern für eine ausreichende Schutzbeschaltung.
• Öffnen Sie nicht das Gehäuse und
nehmen Sie auch keine eigenmächtigen
Umbauten vor.
• Schalten Sie bei Wartungsarbeiten (z. B.
beim Austausch von Schützen) unbedingt
die Versorgungsspannung ab oder öffnen
Sie den Eingangskreis (z. B. NOT-AUSTaster betätigen), sonst kann das Gerät
bei Verdrahtungsfehlern unerwartet
einschalten.
Beachten Sie unbedingt die Warnhinweise in
den anderen Abschnitten dieser Anleitung.
Diese Hinweise sind optisch durch Symbole
hervorgehoben.
The safety relay PNOZ e1p meets all the
necessary conditions for safe operation.
However, please note the following safety
regulations:
• Only install and commission the unit if you
are familiar with both these instructions
and the current regulations for health and
safety at work and accident prevention.
• Only use the unit in accordance with its
intended purpose. Please also take note
of the values in the “Technical details”
section.
• Transport, storage and operating
conditions should all conform to EN
60068-2-6, 04/95 (see “Technical details”).
• Adequate protection must be provided for
all capacitive and inductive consumers.
• Do not open the housing or undertake any
unauthorised modifications.
• Please make sure you shut down the
supply voltage, or open the input circuit
(e.g. operate the E-STOP button) when
performing maintenance work (e.g. when
replacing contactors). In case of a wiring
error, the device might switch on
unexpectedly.
You must take note of the warnings given in
other sections of these operating
instructions. These are highlighted visually
through the use of symbols.
Le bloc logique de sécurité PNOZ e1p
satisfait à toutes les conditions nécessaires
pour un fonctionnement sécuritaire.
Toutefois, vous êtes tenu de respecter les
prescriptions de sécurité suivantes :
• Vous n’installerez l’appareil et ne le
mettrez en service qu’après vous être
familiarisé avec le présent manuel
d’utilisation et les prescriptions en vigueur
sur la sécurité du travail et la prévention
des accidents.
• N'utilisez l'appareil que conformément à
sa définiton. A ce sujet, respectez les
valeurs indiquées dans les
"Caractéristiques techniques".
• Pour le transport, le stockage et
l'utilisation, respectez les exigences de la
norme EN 60068-2-6, 04/95 (voir
„Caractéristiques techniques“).
• Veillez à ce que les consommateurs
capacitifs et inductifs aient une protection
suffisante.
• N’ouvrez pas le boîtier et n'effectuez pas
de modifications non autorisées.
• En cas de travaux de maintenance (par
ex. remplacement des contacteurs)
coupez impérativement la tension
d’alimentation ou ouvrez le circuit d’entrée
(action sur le BP d’arrêt d’urgence), sinon
un réarmement inopiné du relais est
possible en cas d’erreur de câblage.
Respectez impérativement les
avertissementsdans les autres paragraphes
du présent manuel d’utilisation. Ces
avertissements sont signalés par des
symboles visuels.
Das Sicherheitsschaltgerät PNOZ e1p dient
dem sicherheitsgerichteten Unterbrechen
eines Sicherheitsstromkreises.
Das Gerät ist bestimmt für den Einsatz in:
• NOT-AUS-Einrichtungen
• Sicherheitsstromkreisen nach VDE 0113
Teil 1, 11/98 und EN 60204-1, 12/97
(z. B. bei beweglichen Verdeckungen)
Notice: Failure to keep to these safety
regulations will render all warranty
invalid.
Wichtig: Beachten Sie die Sicherheitsbestimmungen, sonst erlischt
jegliche Gewährleistung.
Important : Respectez les consignes
de sécurité, sinon la garantie devient
caduque.
Gerätebeschreibung
Description
Description de l’appareil
Sicherheitseigenschaften:
Das Sicherheitsschaltgerät erfüllt folgende
Sicherheitsanforderungen:
• Die Schaltung ist redundant mit Selbstüberwachung aufgebaut.
• Die Sicherheitseinrichtung bleibt auch bei
Ausfall eines Bauteils wirksam.
• Die Sicherheitsausgänge werden durch
einen Abschalttest periodisch geprüft.
Safety features:
The safety relay fulfils the following safety
requirements:
• The circuit is redundant with built-in selfmonitoring.
• The safety function remains effective in
the case of a component failure.
• The safety outputs are tested periodically
using a disconnection test.
Propriétés de sécurité :
Le bloc logique de sécurité satisfait aux
exigences de sécurité suivantes :
• Conception redondante avec autosurveillance.
• Fonction de sécurité garantie même en
cas de défaillance d'un composant
interne
• Les sortie de sécurité sont testées
périodiquement à l'aide d'un test de
coupure.
• Das Gerät besitzt eine elektronische
Sicherung.
Gerätemerkmale:
• Ausgänge in Halbleitertechnik:
2 Sicherheitsausgänge, 1 Hilfsausgang
und 2 Taktausgänge
• Anschlußmöglichkeit für NOT-AUS-Taster,
Schutztürgrenztaster, Starttaster,
Schaltmatten und Schaltleisten der Fa.
Haake, Auswertegeräte von Näherungsschaltern
• zur Verarbeitung von Signalen aus
Ausgangsschalteinrichtungen von
Schaltmatten oder aus Ausgangsschaltelementen von Lichtschranken
• Hilfsausgang umschaltbar als Diagnoseausgang
• Querschlußüberwachung durch Taktausgänge
• Statusanzeige
• Rückführkreis zur Überwachung externer
Schütze
• The unit has an electronic fuse.
Unit features:
• Outputs use semiconductor technology:
2 safety outputs, 1 auxiliary output and
2 test pulse outputs
• Connection for E-STOP button, safety
gate limit switch, reset button, safety mats
and connecting blocks made by Haake,
evaluation devices for proximity switches
• Processes signals from output switching
elements on safety mats or light barriers
• Auxiliary output can be used as a
diagnostic output
• Test pulse outputs monitor shorts across
the input contacts
• Status display
• Feedback loop for monitoring external
contactors
• L'appareil est équipé d'un fusible
électronique.
Caractéristiques de l’appareil :
• Sorties statiques :
2 sorties de sécurité, 1 sortie d'information
et 2 sorties impulsionnelles
• Possibilités de raccordement de poussoirs
d'arrêt d'urgence, d'interrupteurs de
position, de poussoir de validation, de
tapis et bords sensibles de la Sté Haake,
d' unités de contrôle de détecteurs
inductifs
• Traitement des signaux de sortie d'unités
de contrôle de tapis sensibles et de
barrières lumineuses
• Sortie d'information commutable en sortie
de diagnostic
• Surveillance des courts-circuits par sorties
impulsionnelles
• Affichage de l’état
• Boucle de retour pour le contrôle des
contacteurs externes
Funktionsbeschreibung
Function
Descriptif du fonctionnement
Arbeitsweise:
Zwei Mikro-Controller werten die Eingangskreise aus und schalten abhängig davon die
Ausgänge. Die Mikro-Controller überwachen
sich gegenseitig.
Zustand der Ausgänge
• Eingangskreis geschlossen (z. B. NOTAUS-Taster nicht betätigt).
Die Sicherheitsausgänge 14 und 24 und
der Hilfsausgang Y32 leiten.
• Eingangskreis wird geöffnet (z. B. NOTAUS-Taster betätigt).
der Hilfsausgang Y32 sind gesperrt.
Operation:
Two microcontrollers evaluate the input
circuits and switch the outputs accordingly.
The microcontrollers monitor each other.
Output status
• Input circuit closed (e.g. E-STOP button is
not operated)
Safety outputs 14 and 24 and auxiliary
output Y32 are energised.
• Input circuit is open (e.g. E-STOP button
is operated).
output Y32 are de-energised.
Fonctionnement :
Deux micro-processeurs analysent les
circuits d'entrée et pilotent en conséquence
les sorties. Les micro-processseurs se
contrôlent mutuellement.
Etat des sorties
• Circuit d’entrée fermé (par exemple le
poussoir d’AU n’a pas été activé)
Mise sous tension des sorties de sécurité
14 et 24 (temporisée) et de la sortie
d'information Y32.
• Circuit d’entrée ouvert (par exemple le
poussoir d’AU a été activé).
Blocage des sorties de sécurité 14 et 24
(temporisée) et de la sortie d'information
Y32.
Funktionen:
• Wird an den Eingang Y5 für mindestens
250 ms ein High-Signal (+24 V DC)
gelegt, wechselt der Ausgang Y32 in die
Diagnosefunktion. Die Ansteuerung
erfolgt über einen Treiber, der als Zubehör
zur Verfügung steht oder selbst erstellt
werden kann. Ist der Eingang Y5 offen
oder Low, funktioniert Y32 wie ein
Hilfsausgang.
Betriebsarten:
• Einkanaliger Betrieb: Eingangsbeschaltung nach EN 60204, keine Redundanz im Eingangskreis; Erdschlüsse im
Tasterkreis werden erkannt.
• Zweikanaliger Betrieb: Redundanter
Eingangskreis; Erdschlüsse im Tasterkreis werden erkannt, mit oder ohne
Querschlußerkennung zwischen den
Tasterkontakten.
• Automatischer Start: Gerät ist aktiv,
sobald Eingangskreis geschlossen.
• Überwachter Start: Gerät ist erst aktiv,
wenn der Starttaster betätigt und wieder
losgelassen wurde. Dadurch ist eine
automatische Aktivierung und Überbrükkung des Starttasters ausgeschlossen.
• Querschlußerkennung wird durch
Taktung der Eingangskreise ermöglicht.
Diese Betriebsart wird beim Start automatisch erkannt.
• Anlauftest verhindert einen automatischen Wiederanlauf nach Spannungsausfall und -wiederkehr. Das Gerät prüft,
ob nach Anlegen der Versorgungsspannung geschlossene Schutztüren geöffnet
und wieder geschlossen werden.
Functions:
• If there is a high signal (+24 VDC) at input
Y5 for at least 250 ms, output Y32
switches to diagnostic mode. It is
controlled via a driver that is available as
an accessory or that you can create
yourself. If input Y5 is open or low, Y32
will operate as an auxiliary output.
Operating modes:
• Single-channel operation: input wiring to
EN 60204, no redundancy in the input
circuit; earth faults in the pushbutton
circuit are detected.
• Dual-channel operation: redundant input
circuit; earth faults in the pushbutton
circuit are detected, with or without
detection of shorts between the
pushbutton contacts.
• Automatic reset: unit becomes active as
soon as the input circuit is closed.
• Monitored reset: unit is active when the
reset button is pressed and then released.
This prevents an automatic reset and
linking of the reset button.
• Shorts between contacts can be
detected by pulsing the input circuits. This
operating mode is detected automatically
on start-up.
• Start-up test prevents an automatic
restart when power is restored following a
voltage loss. The unit checks whether
closed safety gates are opened and
closed again when operating voltage is
applied.
• The number of safety contacts can be
increased by connecting a contact block
(e.g. PZE 9P) or external contactors.
Fonctions :
• Si un signal Haut (+24 V CC) est appliqué
sur l’entrée Y5 pendant au moins 250 ms,
la sortie Y32 commute en sortie
diagnostic. Son exploitation est réalisée
via un protocole disponible en tant
qu'accessoire ou développé par
l'utilisateur. Si l’entrée Y5 est ouverte ou
Bas, Y32 fonctionne comme une sortie
d'information.
Modes de fonctionnement :
• Commande par 1 canal : Câblage des
entrées selon EN 60204, pas de
redondance sur le circuit d’entrée ; la
mise à la terre du circuit d’entrée est
détectée.
• Commande par 2 canaux : Circuit
d’entrée redondant ; la mise à la terre du
circuit d’entrée est détectée, avec ou sans
détection des court-circuits entre les
contacts de l'élément de commande.
• Réarmement automatique :L’appareil est
actif dès que le circuit d’entrée est fermé.
• Réarmement auto-contrôlé : L’appareil
n’est activé qu’après avoir appuyé sur le
poussoir de réarmement et après avoir
relâché le bouton. De ce fait un
réarmement automatique ou un pontage
du poussoir de réarmement est
impossible.
• La détection des court-circuits est
rendue possible par test impulsionnel des
circuits d’entrée. Ce mode de
fonctionnement est identifié
automatiquement lors du réarmement.
• Le test des conditions initiales prévient
le redémarrage automatique après
coupure/rétablissement de la tension
• Kontaktvervielfachung und -verstärkung durch Anschluß eines Kontaktblockes (z. B. PZE 9P) oder von externen
Schützen.
UB
A1
d'alimentation. L’appareil vérifie si les
protecteurs mobiles qui étaient fermées
après application de la tension
d’alimentation ont été ouverts puis
refermés.
• Augmentation du nombre de contacts
ou de leur pouvoir de coupure par le
raccordement d’un bloc de contacts
d'extension (par exemple PZE 9P) ou de
contacteurs externes.
A2
Netzteil/
Power unit/
Alimentation
&
S12 S22 S34 Y4 Y5
Y32
Eingangsschaltung/
Input circuit/
Circuit d'entrée
S21
S11
Taktausgänge/
test pulse outputs/
Sorties impulsionnelles
µController 1
14
&
24
Innenschaltbild
Sicherheitsschaltgerät montieren
Achtung! Montieren Sie das
Sicherheitsschaltgerät in einen
Schaltschrank mit einer Schutzart
von mindestens IP54.
• Befestigen Sie das Gerät mit Hilfe des
Rastelements auf der Rückseite auf einer
Normschiene.
• Sichern Sie das Gerät auf einer senkrechten Normschiene (35 mm) durch ein
Halteelement (z. B. Endhalter oder
Endwinkel).
Sicherheitsschaltgerät
inbetriebnehmen
Inbetriebnahme vorbereiten:
Beachten Sie bei der Vorbereitung der
Inbetriebnahme:
• Das Gerät und die Eingangskreise
müssen immer aus einem Netzteil
versorgt werden. Das Netzteil muß den
Vorschriften für Funktionskleinspannungen mit sicherer Trennung (PELV)
entsprechen.
• Verwenden Sie Leitungsmaterial aus
Kupferdraht mit einer Temperaturbeständigkeit von 60/75°C.
• Anzugsdrehmoment der Schrauben
(Schlitzschrauben M3) auf den Anschlußklemmen: 0,5...0,6 Nm.
• Berechnung der max. Leitungslänge Imax
am Eingangs-, Start und Rückführkreis:
Imax =
Rlmax
Rl / km
Rlmax = max. Gesamtleitungswiderstand (s. technische Daten)
Rl /km = Leitungswiderstand/km
• Ausgang 14, 24: bei Leerlauf eine
Kapazität bis max. 2 nF ansteuerbar
• Euchner Näherungsschalter, zulässige
Typen: CES-9-C5E-01 und ENG-071990.
Bei Betrieb mit Querschlußerkennung
µController 2
&
Internal wiring diagram
Schéma interne
Installing the safety relay
Installer le bloc logique de sécurité
Caution! The safety relay must be
installed in a control cabinet with a
minimum protection type of IP54.
• Use the notch on the rear of the unit to
attach it to a DIN-rail.
• Attach the unit securely to a vertical DIN
rail (35 mm) using a fixture such as a
retaining bracket or end angle.
Commissioning the safety relay
Preparing for commissioning:
Please note the following when preparing for
commissioning:
• Voltage for the unit and the input circuits
must always be provided from a single
power supply. The power supply must
conform to the protective extra low voltage
regulations (PELV) with safe isolation.
• Use copper wire that will withstand
temperatures of 60/75°C.
• Torque setting of screws (M3 slotted
screws) on the connection terminals:
0.5...0.6 Nm.
• Calculating the max. cable length Imax at
the input circuit, reset circuit and feedback
loop:
Rlmax
Imax =
Rl / km
Rlmax = max. overall cable resistance
(see Technical details)
Rl /km = cable resistance/km
• Output 14, 24: when idling, a capacity of a
max. 2 nF can be controlled
• Euchner proximity switches, approved
types: CES-9-C5E-01 and ENG-071990.
When operating with detection of shorts
across input contacts, the max. distance
PNOZe1p - Euchner proximity switch is
1 km.
Attention! Installez le bloc logique
de sécurité dans une armoire
d’indice de protection au moins
IP54.
• Montez l'appareil sur un rail DIN à l'aide
du système de fixation situé au dos du
relais.
• Fixer l’appareil sur un rail DIN vertical
(35 mm) avec un élément de maintien
comme par ex. un support ou une équerre
terminale.
Mettre en service le bloc logique de
sécurité
Préparer la mise en service :
Pour préparer la mise en service, respectez
les consignes suivantes :
• L’appareil et les circuits d’entrée doivent
toujours être reliés à la même source
d'alimentation. Cette alimentation doit être
conforme aux prescriptions relatives aux
basses tensions de commande à
séparation galvanique (PELV).
• Utilisez des fils de câblage en cuivre
supportant des températures 60/75°C.
• Couple de serrage des vis (vis à fente M3)
sur les bornes de raccordement : 0,5 à 0,6
Nm.
• Calcul de la longueur de conducteur Imax
sur le circuit d’entrée, le circuit de
réarmement et boucle de retour :
Rlmax
Imax =
Rl / km
Rlmax = Résistivité de câblage totale
max. (voir les caractéristiques
techniques)
Rl /km = résistance du câble/km
• Sortie 14, 24 : en cas de coupure à vide,
capacité max. de 2 nF pilotable.
• Détecteur de proximité Euchner, modèles
autorisés : CES-9-C5E-01 et ENG071990. Pour fonctionnement avec
détection des court-circuits, l’éloignement
•
•
•
•
beträgt die max. Entfernung PNOZe1p Euchner Näherungsschalter 1 km.
Setzen Sie die Sicherheitsausgänge 14
und 24 ausschließlich für sichere
Anwendungen ein. Die Sicherheitsausgänge dürfen nicht mit SPS-Eingängen verbunden werden.
Der Ausgang Y32 ist ein Hilfsausgang
z. B. für die Kommunikation mit einer SPS
oder einer Anzeige. Verwenden Sie bei
der Ansteuerung von Schützen oder
Relais durch den Hilfsausgang Y32
Freilaufdioden.
Das Verkoppeln mehrerer Geräte ist erst
ab PNOZ e1p, Version 3.0 zulässig.
Sicherheitsausgänge, an denen Lasten
angeschlossen sind, dürfen zusätzlich mit
den Sicherheitseingängen von max. 4
PNOZelog-Geräten verbunden werden.
Betriebsbereitschaft herstellen:
• Legen Sie die Versorgungspannung an:
Klemme A1(+) : + 24 V DC
Klemme A2(-) : 0 V
• Legen Sie die Betriebsart mit/ohne
Querschlußerkennung durch Verdrahten
des Eingangskreises fest.
Eingangskreis
Input circuit
Circuit d’entrée
ohne Querschlußerkennung
without detection of shorts across contacts
sans détection des court-circuits
• Safety outputs 14 and 24 should
exclusively be used for safe applications.
The safety outputs must not be connected
to PLC inputs.
• Output Y32 is an auxiliary output, e.g. for
communication with a PLC or display. Use
recovery diodes if contactors or relays are
being controlled by auxiliary output Y32.
• Several units can only be interconnected
from Version 3.0 of the PNOZ e1p.
• Safety outputs which have loads
connected may also be linked to the
safety inputs of a max. of 4 PNOZelog
units.
•
•
•
•
max. du détecteur de proximité PNOZe1p
- Euchner est de 1 km.
Utilisez les sorties de sécurité 14 et 24
uniquement pour des fonctions de
sécurité. Les sorties de sécurité ne
doivent pas être raccordées sur des
entrées API.
La sortie Y32 est une sortie d‘information
pour la communication par ex. avec un
API ou un afficheur. En cas de pilotage de
relais ou contacteur par la sortie
d'information Y32, utilisez des diodes de
roue libre.
Le couplage de plusieurs appareils n’est
possible qu’à partir de PNOZ e1p,
version 3.0.
Les sorties utilisées pour piloter des
charges, peuvent être raccordées en plus
au max. à 4 entrées de sécurité de relais
de la gamme PNOZelog.
Preparing the unit for operation:
• Connect the supply voltage:
Terminal A1(+) : +24 V DC
Terminal A2(-) : 0 V
• Establish the operating mode with/without
detection of shorts across input contacts
through the wiring of the input circuit.
Mettre en œuvre le système :
• Appliquez la tension d’alimentation :
borne A1(+) : + 24 V CC
borne A2(-) : 0 V
• Choisissez le mode avec/sans détection
des court-circuits par câblage du circuit
d’entrée.
Einkanalig
Single-channel
Commande par 1 canal
Zweikanalig
Dual-channel
Commande par 2 canaux
Y4
A1
S1
S1 ➀
➀
S12
S22
Y4
A1
S12
S22
S1
S11
S21
mit Querschlußerkennung
with detection of shorts across contacts
avec détection des court-circuits
➀
S22
S12
➀ "NOT-AUS" symbolisiert Öffnerkontakt
des Auslöseelements
➀ “E-STOP” symbolises N/C contact
on the trigger element
➀ „Arrêt d’urgence“ symbolise le contact à
de l'élément de commande
• Stellen Sie die Starteigenschaften durch
Verdrahten des Startkreises ein.
• Schließen Sie den Rückführkreis (Brücke
oder externe Schütze) in Reihe zum
Startkreis an.
• Set the reset features through the wiring
of the reset circuit.
• Connect the feedback loop (jumpers or
external contactors) in series to the reset
circuit.
• Déterminez le type de réarmement par
câblage du circuit de réarmement.
• Insérer la boucle de retour (pont ou
contacts externe) en série avec le circuit
de réarmement.
Automatischer Start ohne Rückführkreis
Automatic reset without feedback loop
Réarmement automatique sans boucle de
retour
Automatischer Start mit Rückführkreis
Automatic reset with feedback loop
Réarmement automatique avec boucle de
retour
Eingangskreis
Input circuit
Circuit d’entrée
NOT-AUS-Beschaltung
E-STOP circuit
Couplage d’arrêt d’urgence
Schutztür ohne Anlauftest
Safety gate without start-up test
Protecteur mobile sans test des conditions
initiales
Schutztür mit Anlauftest
Safety gate with start-up test
Protecteur mobile avec test des conditions
initiales
➀
S11
S11
S34
S34
S21
S21
S34
S34
K1
K2
➀
K1
K2
Eingangskreis
Input circuit
Circuit d’entrée
Überwachter Start ohne Rückführkreis
Automatic reset without feedback loop
Réarmement automatique sans boucle de
retour
NOT-AUS-Beschaltung
E-STOP circuit
Couplage d’arrêt d’urgence
Überwachter Start mit Rückführkreis
Monitored reset with feedback loop
Réarmement auto-contrôlé avec boucle de
retour
S3
initiales
S3
A1
A1
S34
S34
➀
K1
K2
initiales
➀ K1 und K2 symbolisieren die Kontakte
externer Schütze
➀ K1 and K2 symbolise the contacts of
external contactors.
➀ K1 et K2 symbolisent les contacts de
Der Rückführkreis wird überwacht. Spätestens 150 ms nach dem Ausschalten des
Ausgangs muß der Rückführkreis wieder
geschlossen sein. Freilaufdioden an den
Schützen können diese Zeit unter Umständen überschreiten. Ersetzen Sie in diesem
Fall die Freilaufdioden durch ein Diodennetzwerk oder entfernen Sie sie.
The feedback loop is monitored. The
feedback loop must be closed a maximum
of 150 ms after the output has switched off.
In some circumstances, recovery diodes on
the contactors may exceed this time. If this
is the case, replace the recovery diodes with
a diode network or remove them altogether.
La boucle de retour est contrôlée. Au plus
tard 150 ms après le déclenchement de la
sortie, la bouche de retour doit être
refermée. Dans certains cas, les diodes de
roue libre des contacteurs peuvent faire
dépasser ce temps. Remplacez alors les
diodes de roue libre par des diodes de
réseau ou enlevez les.
Betrieb
Operation
Fonctionnement
Beim Start erkennt das Gerät die eingestellte Betriebsart. In der dafür benötigten
Zeit blinkt die LED "POWER".
Das Gerät ist betriebsbereit, wenn die LED
"POWER" dauerhaft leuchtet.
Statusanzeigen:
• "CH.1" und "CH.2" leuchten: Eingangskreis ist geschlossen.
• "CH.1" und "CH.2" erlöschen: Eingangskreis wird geöffnet
Fehleranzeige:
• LED "CH.1" oder LED "CH.2" blinkt:
Interner Fehler
The unit detects the set operating mode on
start-up. During this time the “POWER”
LED will flash.
The unit is ready for operation when the
“POWER” LED is lit continuously.
Status indicators:
• “CH.1” and “CH.2” are lit: input circuit is
closed.
• “CH.1” and “CH.2” go out: input circuit is
open
Error indicator:
• LED “CH.1” or LED “CH.2” flashes:
Internal error
Au réarmement, l’appareil identifie le mode
de fonctionnement prédéfini. Pendant la
durée nécessaire au réarmement la LED
„POWER“ clignote.
L’appareil est prêt à fonctionner lorsque la
LED „POWER“ reste allumée.
Affichage d'état :
• „CH.1“ et „CH.2“ sont allumées : le circuit
d’entrée est fermé.
• „CH.1“ et „CH.2“ sont éteintes : le circuit
d’entrée est ouvert.
Affichage d'état :
• La LED „CH.1“ ou LED „CH.2“ clignote :
Défaut interne
Auf den beiden letzten Seite finden Sie
Anschlußbeispiele, die Klemmenbelegung
und die Abmessungen des Geräts.
On the last two pages you will find example
circuits, the terminal configuration and the
dimensions of the unit.
Aux deux dernières pages de ce document,
vous trouverez des exemples de
branchement, l’affectation des bornes et les
dimensions de l’appareil.
Technische Daten
Technical details
Caractéristiques techniques
Versorgungsspannung
Spannungstoleranz
Leistungsaufnahme bei UB
ohne Last
Restwelligkeit UB
Ausgänge:
Sicherheitsausgänge (S)
Hilfsausgang (S)
Schaltvermögen
2 Ausgänge belastet
Supply voltage
Voltage tolerance
Power consumption at UB
without load
Residual ripple UB
Outputs:
Safety outputs (N/O)
Auxiliary output(N/O)
Switching capability
2 outputs under load
Tension d’alimentation
Page de la tension d’alimentation
Consommation pour UB
sans charge
Ondulation résiduelle UB
Sorties :
Sorties de sécurité (F)
Sortie d'information (F)
Caractéristiques de commutation
2 sorties chargées
1 Ausgang belastet
1 output under load
1 sortie chargée
Spannung und Strom an
Eingangskreis, Startkreis,
Rückführkreis
Hilfsausgang, Taktausgänge
Überbrückung bei
Spannungseinbrüchen
Anzugsverzögerung
Überwachter Start
Automatischer Start
Rückfallverzögerung
Gleichzeitigkeit S11-S12, S21-S22
Einschaltverzögerung (bei erstem
Start nach Anlegen von UB)
Luft- und Kriechstrecken
Klimabeanspruchung
EMV
Voltage and current at
Tension et courant sur
Input circuit, reset circuit,
Circuit d’entrée, circuit de
feedback loop
réarmement, boucle de retour
Auxiliary output, test pulse outputs Sortie d'information, impulsionnelles
Max. supply interruption
Tenue aux micro-coupures
before de-energisation
Delay-on energisation
Temps de montée
Monitored reset
Réarmement auto-contrôlé
Automatic reset
Réarmement automatique
Delay-on de-energisation
Temporisation à la retombée
Simultaneity S11-S12, S21-S22
Désynchronisme S11-S12, S21-S22
Switch-on delay (at the first
Temps de réarmement (au premier
reset after applying UB)
réarmement après application de UB)
Airgap creepage
Cheminement et claquage
Climatic suitability
Sollicitations climatiques
EMC
CEM
Schwingungen nach
Frequenz
Amplitude
Umgebungstemperatur
Lagertemperatur
Schutzart
Einbauraum (z. B. Schaltschrank)
Gehäuse
Klemmenbereich
Max. Gesamtleitungswiderstand
Rlmax (Eingangs-, Start- und Rückführkreis)
einkanalig
zweikanalig mit
Querschlußerkennung
Querschnitt des Außenleiters
1 Leiter
flexibel
2 Leiter gleichen Querschnitts
flexibel mit Aderendhülse ohne
Kunststoffhülse
flexibel ohne Aderendhülse oder
mit TWIN-Aderendhülse
Anzugsdrehmoment für
Anschlußklemmen (Schrauben)
Gehäusematerial
Front
Gehäuse
Abmessungen H x B x T
Vibration to
Oscillations selon
Frequency
fréquence
Amplitude
amplitude
Ambient temperature
Température d’utilisation
Storage temperature
Température de stockage
Protection type
Indice de protection
Mounting (e.g. control cabinet)
Lieu d’implantation (ex. armoire)
Housing
Boîtier
Terminals
Borniers
Max. overall cable resistance
Résistivité de câblage totale max.
Rlmax (input circuit, reset circuit and Rlmax (circuit d’entrée, de réarmement
feedback loop)
et boucle de retour)
Single-channel
Commande par 1 canal
Dual-channel with
Commande par 2 canaux avec
detection of shorts across contacts détection des court-circuits
Cable cross section
Capacité de raccordement
1 core
1 conducteur
flexible
souple
2 core, same cross section
2 câbles de même diamètre
flexible with crimp connectors,
souple avec embout sans
without insulating sleeve
chapeau plastique
flexible without crimp connectors or souple sans embout ou avec
with TWIN crimp connectors
embout TWIN
Torque setting for
Couple de serrage de
connection terminals (screws)
bornes de raccord (vis)
Housing material
Matériau du boîtier
front panel
face avant
housing
boîtier
Dimensions H x W x D
Dimensions H x L x P
Gewicht
Weight
Poids
24 V DC
80...125%
2W
DC: 20%
2
1
UB
UB
UB
UB
£ 26,5 V: 2,0 A/50W
> 26,5 V: 1,5 A/40W
£ 26,5 V: 2,7 A/70W
> 26,5 V: 2,2 A/50W
24 V DC/5 mA
24 V DC/0,5 A
max. 20 ms
max. 260 ms, typ.180 ms
max. 180 ms, typ.100 ms
35 ms
¥
3s
DIN VDE 0110-1, 04/97
DIN IEC 60068-2-3, 12/86
EN 50081-1, 01/92
EN 61000-6-2, 04/99
EN 60068-2-6, 04/95
10 ... 55 Hz
0,35 mm
-10 ... + 55 °C
-25 ... + 70 °C
IP54
IP40
IP20
1 kOhm
2 kOhm
0,25 ... 2,5 mm2
0,25 ... 1 mm2
0,25 ... 1,5 mm2
0,5 ... 0,6 Nm
ABS UL 94 V0
PPO UL 94 V0
87 x 22,5 x 121 mm
(3.42" x 0.87" x 4.76")
170 g
21 240-01
PNOZ e3.1p
4
4
4
D
Betriebsanleitung
GB Operating instructions
F
Manuel d`utilisation
Sicherheitsschaltgerät PNOZ e3.1p
Safety Relay PNOZ e3.1p
Bloc logique de sécurité PNOZ e3.1p
Das Schaltgerät PNOZ e3.1p dient dem
sicherheitsgerichteten Unterbrechen eines
Sicherheitsstromkreises. Gerät erfüllt
Forderungen der EN 954-1 bis Kategorie 4.
Es darf eingesetzt werden
• mit den Sicherheitsensoren
PSEN 2.1p-10 und PSEN 2.1p-11 in
Sicherheitsstromkreise nach EN 60947-53, PDF-M
• als Auswertegerät für Positionsschalter mit
Öffner-/Schließer-Kombination
Wichtige Daten für Projektierung und
Anwendung finden Sie auch im technischen
Katalog PNOZelog.
The safety relay PNOZ e3.1p is used for the
safety-related interruption of a safety circuit.
The unit meets requirements of EN 954-1 up
to category 4.
The unit is used as
• With the safety switches
PSEN 2.1p-10 and PSEN 2.1p-11 in safety
circuits in accordance with EN 60947-5-3,
PDF-M
• As an evaluation device for position
switches with combination of N/C and N/O
Important data for project planning and
application can also be found in the
PNOZelog technical catalogue.
Le bloc logique de sécurité PNOZ e3.1p
assure de façon sûre l'ouverture d'un circuit
de sécurité. L’appareil satisfait aux exigences
de l’EN 954-1 jusqu’en catégorie 4.
L'appareil peut être utilisé
• avec les capteurs de sécurité
PSEN 2.1p-10 et PSEN 2.1p-11 dans les
circuits de sécurité d‘après EN 60947-5-3,
PDF-M
• comme relais de contrôle pour
interrupteurs de position avec un contact à
ouverture et un contact à fermeture
Vous trouverez également des données
importantes pour la configuration projet et
l’utilisation dans le Catalogue technique
PNOZelog.
Zu Ihrer Sicherheit
For your safety
Pour votre sécurité
Das Sicherheitsschaltgerät PNOZ e3.1p
erfüllt alle notwendigen Bedingungen für
einen sicheren Betrieb.
Beachten Sie jedoch nachfolgend aufgeführte Sicherheitsbestimmungen:
• Installieren und nehmen Sie das Gerät nur
dann in Betrieb, wenn Sie diese Betriebsanleitung gelesen und verstanden haben
und Sie mit den geltenden Vorschriften
über Arbeitssicherheit und Unfallverhütung
vertraut sind.
• Verwenden Sie das Gerät nur gemäß
seiner Bestimmung. Beachten Sie dazu
auch die Werte im Abschnitt “Technische
Daten”.
• Halten Sie beim Transport, bei der
Lagerung und im Betrieb die Bedingungen
ein, wie sie unter "Technische Daten"
angegeben sind.
• Sorgen Sie bei allen kapazitiven und
induktiven Verbrauchern für eine ausreichende Schutzbeschaltung.
• Öffnen Sie nicht das Gehäuse und
nehmen Sie auch keine eigenmächtigen
Umbauten vor.
• Schalten Sie bei Wartungsarbeiten (z. B.
beim Austausch von Schützen) unbedingt
die Versorgungsspannung ab oder öffnen
Sie den Eingangskreis.
Beachten Sie unbedingt die Warnhinweise in
den anderen Abschnitten dieser Anleitung.
Diese Hinweise sind optisch durch Symbole
hervorgehoben.
The safety relay PNOZ e3.1p meets all the
necessary conditions for safe operation.
However, please note the following safety
regulations:
• Only install and commission the unit if you
have read and understood these
instructions and are familiar with both
these instructions and the current
regulations for health and safety at work
and accident prevention.
• Only use the unit in accordance with its
intended purpose. Please also take note of
the values in the “Technical details”
section.
• Transport, storage and operating
conditions should all conform to the
standards as stated under “Technical
details”.
• Adequate protection must be provided for
all capacitive and inductive consumers.
• Do not open the housing or undertake any
unauthorised modifications.
• Please make sure you shut down the
supply voltage, or open the input circuit
(e.g. operate the E-STOP button) when
performing maintenance work (e.g. when
replacing contactors). In case of a wiring
error, the device might switch on
unexpectedly.
You must take note of the warnings given in
other sections of these operating instructions.
These are highlighted visually through the
use of symbols.
Le bloc logique de sécurité PNOZ e3.1p
satisfait à toutes les conditions nécessaires
pour un fonctionnement sécuritaire.
Toutefois, vous êtes tenu de respecter les
prescriptions de sécurité suivantes :
• Vous n’installerez l’appareil et ne le
mettrez en service qu’après avoir lu et
compris le présent manuel d’utilisation et
que si vous êtes familier avec les prescriptions en vigueur sur la sécurité du travail et
la prévention d’accidents.
• N'utilisez l'appareil que conformément à sa
définiton. A ce sujet, respectez les valeurs
indiquées dans les "Caractéristiques
techniques".
• Pour le transport, le stockage et
l'utilisation, respectez les exigences des
normes specifiées (voir „Caractéristiques
techniques“).
• Veillez à ce que les consommateurs
capacitifs et inductifs aient une protection
suffisante.
• N’ouvrez pas le boîtier et n'effectuez pas
de modifications non autorisées.
• En cas de travaux de maintenance (par
ex. remplacement des contacteurs) coupez
impérativement la tension d’alimentation ou
ouvrez le circuit d’entrée (action sur le BP
d’arrêt d’urgence), sinon un réarmement
inopiné du relais est possible en cas
d’erreur de câblage.
Respectez impérativement les avertissements
dans les autres paragraphes du présent
manuel d’utilisation. Ces avertissements sont
signalés par des symboles visuels.
Wichtig: Beachten Sie die Sicherheitsbestimmungen, sonst erlischt
jegliche Gewährleistung.
Notice: Failure to keep to these safety
regulations will render all warranty
invalid.
-1-
Important : Respectez les consignes
de sécurité, sinon la garantie devient
caduque.
Gerätebeschreibung
Description
Description de l’appareil
Sicherheitseigenschaften
Das Schaltgerät erfüllt folgende Sicherheitsanforderungen:
• Die Schaltung ist redundant mit Selbstüberwachung aufgebaut.
• Die Sicherheitseinrichtung bleibt auch bei
Ausfall eines Bauteils wirksam.
• Die Sicherheitsausgänge werden durch
einen Abschalttest periodisch geprüft.
• Das Gerät besitzt eine elektronische
Sicherung.
Safety features
The safety relay fulfils the following safety
requirements:
• The circuit is redundant with built-in selfmonitoring.
• The safety function remains effective in the
case of a component failure.
• The safety outputs are tested periodically
using a disconnection test.
• The unit has an electronic fuse.
Propriétés de sécurité
Le bloc logique de sécurité satisfait aux
exigences de sécurité suivantes :
• Conception redondante avec autosurveillance.
• Fonction de sécurité garantie même en
cas de défaillance d'un composant interne
• Les sortie de sécurité sont testées
périodiquement à l'aide d'un test de
coupure.
• L'appareil est équipé d'un fusible
électronique.
Gerätemerkmale
• Ausgänge in Halbleitertechnik:
2 Sicherheitsausgänge, 1 Hilfsausgang
und 2 Taktausgänge
• Anschlussmöglichkeit für
Sicherheitsensoren PSEN 2.1p-10 und
PSEN 2.1p-11 oder Positionsschalter mit
Öffner-/Schließer-Kombination
• Hilfsausgang umschaltbar als Diagnoseausgang
• UND- und ODER-Eingang zur logischen
Verknüpfung mehrerer Geräte
• Querschlussüberwachung durch Taktausgänge
• Statusanzeige
• Rückführkreis zur Überwachung externer
Schütze
Unit features
• Outputs use semiconductor technology:
2 safety outputs, 1 auxiliary output and
2 test pulse outputs
• Connection for safety switches
PSEN 2.1p-10 and PSEN 2.1p-11 or
position switches with combination of N/C
and N/O
• Auxiliary output can be used as a
diagnostic output
• AND/OR input for logic links between
several units
• Test pulse outputs monitor shorts across
the input contacts
• Status display
• Feedback loop for monitoring external
contactors
Caractéristiques de l’appareil
• Sorties statiques :
2 sorties de sécurité, 1 sortie d'information
et 2 sorties impulsionnelles
• Raccordement possible des capteurs de
sécurité PSEN 2.1p-10 et PSEN 2.1p-11
ou d’un interrupteur de position avec un
contact à ouverture et un contact à
fermeture
• Temporisation à la retombée réglable
• Sortie d'information commutable en sortie
de diagnostic
• Entrées ET et OU pour le couplage
logique de plusieurs appareils
• Surveillance des courts-circuits par sorties
impulsionnelles
• Affichage de l’état
• Boucle de retour pour le contrôle des
Funktionsbeschreibung
Function
Descriptif du fonctionnement
Arbeitsweise
Zwei Mikro-Controller werten die Eingangskreise aus und schalten abhängig davon die
Ausgänge. Die Mikro-Controller überwachen
sich gegenseitig.
Zustand der Ausgänge
• Eingangskreis: Öffner geöffnet und
Schließer geschlossen (z. B. Schutztür
geschlossen).
der Hilfsausgang Y32 leiten.
• Eingangskreis: Öffner wird geschlossen
und Schließer geöffnet (z. B. Schutztür
geöffnet).
der Hilfsausgang Y32 sind gesperrt.
Operation
Two microcontrollers evaluate the input
circuits and switch the outputs accordingly.
The microcontrollers monitor each other.
Output status
• Input circuit: N/C open and N/O closed
(e.g. safety gate closed).
output Y32 are energised.
• Input circuit: N/C is closed and N/O is
opened (e.g. safety gate open).
output Y32 are de-energised.
Fonctionnement
Deux micro-processeurs analysent les
circuits d'entrée et pilotent en conséquence
les sorties. Les micro-processseurs se
contrôlent mutuellement.
Etat des sorties
• Circuit d’entrée fermé (par exemple le
poussoir d’AU n’a pas été activé)
Mise sous tension des sorties de sécurité
14 et 24 et de la sortie d'information Y32.
• Circuit d’entrée ouvert (par exemple le
poussoir d’AU a été activé).
Blocage des sorties de sécurité 14 et 24 et
de la sortie d'information Y32.
Functions
• If there is a high signal (+24 VDC) at input
Y5 for at least 250 ms, output Y32
switches to diagnostic mode. It is
controlled via a driver that is available as
an accessory or that you can create
yourself. If input Y5 is open or low, Y32 will
operate as an auxiliary output.
• For logic links between several units, the
PNOZ e3.1p has one AND and one OR
input. The inputs have a time delay,
which is added in the case of an AND
connection.
Fonctions
• Si un signal Haut (+24 V CC) est appliqué
sur l’entrée Y5 pendant au moins 250 ms,
la sortie Y32 commute en sortie
diagnostic. Son exploitation est réalisée
via un protocole disponible en tant
qu'accessoire ou développé par
l'utilisateur. Si l’entrée Y5 est ouverte ou
Bas, Y32 fonctionne comme une sortie
d'information.
• Pour le couplage logique de plusieurs
appareils, le PNOZ e3.1p possède une
entrée ET et une entrée OU. Les entrées
ont une temporisation de couplage qui est
cumulative dans le cas d’une liaison ET.
Funktionen
• Wird an den Eingang Y5 für mindestens
250 ms ein High-Signal (+24 V DC) gelegt,
wechselt der Ausgang Y32 in die
Diagnosefunktion. Die Ansteuerung
erfolgt über einen Treiber, der als Zubehör
zur Verfügung steht oder selbst erstellt
werden kann. Ist der Eingang Y5 offen
oder Low, funktioniert Y32 wie ein
Hilfsausgang.
• Zur logischen Verknüpfung mehrerer
Geräte besitzt das PNOZ e3.1p einen
UND- und einen ODER-Eingang. Die
Eingänge weisen Schaltverzögerungen
auf, die sich im Falle einer UND-Verknüpfung addieren.
Betriebsarten
• Zweikanaliger Betrieb: Erdschlüsse im
Eingangskreis und Querschlüsse zwischen
den Eingangskreiskontakten werden
erkannt.
• Automatischer Start: Gerät ist aktiv,
sobald der Eingangskreis geschlossen ist.
Operating modes
• Dual-channel operation: Earth faults in
the input circuit and shorts between the
input circuit contacts will be detected.
• Automatic reset: unit becomes active as
soon as the input circuit is closed.
• Monitored reset: unit is active when the
reset button is pressed and then released.
This prevents an automatic reset and
linking of the reset button.
• Shorts between contacts can be
detected by pulsing the input circuits. This
operating mode is detected automatically
on start-up.
-2-
Modes de fonctionnement
• Commande par 2 canaux : Les mises à la
terre dans le circuit d’entrée et les courtscircuits entre les canaux d’entrée sont
détectés.
• Réarmement automatique : L’appareil
est actif dès que le circuit d’entrée est
fermé.
• Réarmement auto-contrôlé : L’appareil
n’est activé qu’après avoir appuyé sur le
poussoir de réarmement et après avoir
relâché le bouton. De ce fait un réarmement automatique ou un pontage du
poussoir de réarmement est impossible.
• Überwachter Start: Gerät ist erst aktiv,
wenn der Starttaster betätigt und wieder
losgelassen wurde. Dadurch ist eine
automatische Aktivierung und Überbrükkung des Starttasters ausgeschlossen.
• Querschlusserkennung wird durch
Taktung der Eingangskreise ermöglicht.
Diese Betriebsart wird beim Start automatisch erkannt.
• Anlauftest verhindert einen automatischen Wiederanlauf nach Spannungsausfall und -wiederkehr. Das Gerät prüft,
ob nach Anlegen der Versorgungsspannung geschlossene Schutztüren geöffnet
und wieder geschlossen werden.
• Kontaktvervielfachung und -verstärkung
durch Anschluss eines Kontaktblockes (z.
B. PZE X4.1P) oder von externen
Schützen.
A1
UB
• Start-up test prevents an automatic
restart when power is restored following a
voltage loss. The unit checks whether
closed safety gates are opened and closed
again when operating voltage is applied.
• The number of safety contacts can be
increased by connecting a contact block
(e.g. PZE X4.1P) or external contactors.
S12 S24 S34 Y4 Y5
A2
Netzteil/
Power unit/
Alimentation
Eingangsschaltung/
Input circuit/
Circuit d'entrée
µController 1
S23
• La détection des court-circuits est rendue
possible par test impulsionnel des circuits
d’entrée. Ce mode de fonctionnement est
identifié automatiquement lors du
réarmement.
• Le test des conditions initiales prévient
le redémarrage automatique après
coupure/rétablissement de la tension
d'alimentation. L’appareil vérifie si les
protecteurs mobiles qui étaient fermées
après application de la tension
d’alimentation ont été ouverts puis
refermés.
• Augmentation du nombre de contacts
ou de leur pouvoir de coupure par le
raccordement d’un bloc de contacts
d'extension (par exemple PZE X4.1P) ou
de contacteurs externes.
Y6 S35
S11
Taktausgänge/
test pulse outputs/
Sorties impulsionnelles
S36
>1
&
µController 2
&
Y32
14
Rückführkreis/
Feedback control loop/
Boucle de retour
24
Innenschaltbild
Sicherheitsschaltgerät montieren
Achtung! Durch elektrostatische
Entladung können Bauteile des
Sicherheitssystems beschädigt
werden. Sorgen Sie für Entladung,
bevor Sie das Sicherheitssystem
berühren, z. B. durch Berühren einer
geerdeten, leitfähigen Fläche oder
durch Tragen eines geerdeten
Armbands.
• Montieren Sie das Sicherheitsschaltgerät
in einen Schaltschrank mit einer Schutzart
von mindestens IP54.
• Befestigen Sie das Gerät mit Hilfe des
Rastelements auf der Rückseite auf einer
Normschiene.
• Sichern Sie das Gerät auf einer senkrechten Tragschiene (35 mm) durch ein
Halteelement (z. B. Endhalter oder
Endwinkel)
Internal wiring diagram
Schéma interne
Installing the relay
Installer le bloc logique de sécurité
Caution! Electrostatic discharge can
damage components on the safety
system. Ensure against discharge
before touching the safety system,
e.g. by touching an earthed,
conductive surface or by wearing an
earthed armband.
• Install the safety relay in a control cabinet
with a minimum protection type of IP54.
• Use the notch on the rear of the unit to
attach it to a DIN-rail.
• Attach the unit securely to a vertical DIN
rail (35 mm) using a fixture such as a
retaining bracket or end angle.
Caution! All units linked via the AND/
OR inputs must be installed in the
same control cabinet.
Attention ! Une décharge électrostatique peut endommager les
éléments du système de sécurité.
Veillez à vous décharger avant de
toucher le système de sécurité, par
ex. en touchant une surface
conductrice mise à la terre ou en
portant un bracelet de mise à la terre.
• Installez le bloc logique de sécurité dans
une armoire d’indice de protection au
moins IP54.
• Montez l'appareil sur un rail DIN à l'aide du
système de fixation situé au dos du relais.
• Fixer l’appareil sur un rail DIN vertical (35
mm) avec un élément de maintien comme
par ex. un support ou une équerre
terminale.
Attention! Tous les appareils couplés
entre eux par les entrées ET et OU
doivent être installés dans la même
armoire.
Achtung! Alle über die UND-/ODEREingänge verknüpften Geräte müssen
im gleichen Schaltschrank montiert
sein.
-3-
Sicherheitsschaltgerät
in Betrieb nehmen
Inbetriebnahme vorbereiten
Beachten Sie bei der Vorbereitung der
Inbetriebnahme:
• Das Gerät und die Eingangskreise müssen
immer aus einem Netzteil versorgt werden.
• Verwenden Sie Leitungsmaterial aus
Kupferdraht mit einer Temperaturbeständigkeit von 60/75°C.
• Berechnung der max. Leitungslänge Imax
am Eingangs-, Start- und Rückführkreis:
Imax =
Rlmax
Rl / km
Rlmax = max. Gesamtleitungswiderstand
(s. technische Daten)
Rl /km = Leitungswiderstand/km
• Ausgang 14, 24: bei Leerlauf eine
Kapazität bis max. 2 nF ansteuerbar
• Setzen Sie die Sicherheitsausgänge 14
und 24 ausschließlich für sichere Anwendungen ein. Die Sicherheitsausgänge
dürfen nicht mit SPS-Eingängen verbunden werden.
Um die Ausschaltimpulse an den
Halbleiterausgängen 14 und 24 zu
unterdrücken, setzen Sie die Reihenklemme mit Filter Bestellnummer 774195
oder 774196 ein.
• Der Ausgang Y32 ist ein Hilfsausgang
z. B. für die Kommunikation mit einer SPS
oder einer Anzeige. Verwenden Sie bei
der Ansteuerung von Schützen oder Relais
durch den Hilfsausgang Y32 Freilaufdioden.
Betriebsbereitschaft herstellen
• Legen Sie die Versorgungspannung an:
Klemme A1(+) : + 24 V DC
Klemme A2(-) : 0 V
• Legen Sie die Betriebsart mit/ohne
Querschlusserkennung durch Verdrahten
des Eingangskreises fest.
Eingangskreis
Input circuit
Circuit d’entrée
ohne Querschlusserkennung
Commissioning the safety relay
Mettre en service le bloc logique
Preparing for commissioning
Please note the following when preparing for
commissioning:
• Voltage for the unit and the input circuits
must always be provided from a single
power supply.
• Use copper wire that will withstand
temperatures of 60/75°C.
• Calculating the max. cable length Imax at
the input circuit, reset circuit and feedback
loop:
Préparer la mise en service :
Pour préparer la mise en service, respectez
les consignes suivantes :
• L’appareil et les circuits d’entrée doivent
toujours être reliés à la même source
d'alimentation.
• Utilisez des fils de câblage en cuivre
supportant des températures 60/75°C.
• Calcul de la longueur de conducteur Imax
sur le circuit d’entrée, le circuit de
réarmement et boucle de retour :
Imax =
Rlmax
Rl / km
Rlmax = max. overall cable resistance (see
Technical details)
Rl /km = cable resistance/km
• Output 14, 24: when idling, a capacity of a
max. 2 nF can be controlled
• Safety outputs 14 and 24 should be used
for safe applications. The safety outputs
must not be connected to PLC inputs.
In order to suppress the pulses on switchoff on the semiconductor outputs 14 and
24, the terminal block with filter, order
number 774195 or 774196 should be
used.
• Output Y32 should be used exclusively as
an auxiliary output, e.g. for communication
with a PLC or display. Use recovery diodes
if contactors or relays are being controlled
by auxiliary output Y32.
Preparing the unit for operation
• Connect the supply voltage.
Terminal A1(+) : +24 VDC
Terminal A2(-) : 0 V
• Establish the operating mode with/without
detection of shorts across input contacts
through the wiring of the input circuit.
A1
Y4
S12
S11
S11
Y4
S12
S23
S23
S24
-4-
Rlmax
Rl / km
Rlmax = Résistivité de câblage totale max.
(voir les caractéristiques techniques)
Rl /km = résistance du câble/km
• Sortie 14, 24 : en cas de coupure à vide,
capacité max. de 2 nF pilotable.
• Utilisez les sorties de sécurité 14 et 24
dans les circuits de sécurité. Les sorties de
sécurité ne doivent pas être raccordées à
des entrées d’API.
Pour supprimer l'impulsion de coupure aux
sorties statiques 14 et 24, utilisez les
bornes avec filtre, référence 774195 ou
774196.
• Utilisez la sortie Y32 exclusivement
comme sortie d'information pour la
communication par ex. avec un API ou un
afficheur. En cas de pilotage de relais ou
contacteur par la sortie d'information Y32,
équipez ces derniers de diodes de roue
libre.
Mettre en œuvre le système
• Appliquez la tension d’alimentation.
borne A1(+) : + 24 V CC
borne A2(-) : 0 V
• Choisissez le mode avec/sans détection
des court-circuits par câblage du circuit
d’entrée.
Zweikanalig
Dual-channel
Commande par 2 canaux
S24
mit Querschlusserkennung
Imax =
braun/brown/marron 1
weiß/white/blanc
2
blau/blue/bleu
3
schwarz/black/noir
4
braun/brown/marron 1
weiß/white/blanc
2
blau/blue/bleu
3
schwarz/black/noir
4
• Stellen Sie die Starteigenschaften durch
Verdrahten des Startkreises ein.
Eingangskreis
Input circuit
Circuit d’entrée
initiales
initiales
• Schließen Sie den Rückführkreis, indem
Sie Y6-A1 brücken oder die Kontakte
externer Schütze zwischen Y6 und A1
anschließen.
Achtung! Schließen Sie nicht die
Kontakte der externen Schütze in
Reihe zum Startkreis an.
Beide Rückführkreise werden überwacht.
Spätestens 150 ms nach dem Ausschalten
des jeweiligen Ausgangs muss der
Rückführkreis wieder geschlossen sein.
Freilaufdioden an den Schützen können
diese Zeit unter Umständen überschreiten.
Ersetzen Sie in diesem Fall die Freilaufdioden durch ein Diodennetzwerk oder
entfernen Sie sie.
Sicherheitsschaltgerät einzeln verwenden
Bitte beachten Sie:
Wenn Sie das PNOZ e3.1p allein verwenden, verdrahten Sie wie bei der ODERVerknüpfung (siehe "Sicherheitsschaltgeräte
verknüpfen").
Sicherheitsschaltgeräte verknüpfen
Beachten Sie beim Verknüpfen mehrerer
Geräte:
• Das Verknüpfen von PNOZ e1p ist erst ab
Version 3.0 zulässig.
• Sicherheitsausgänge, an denen Lasten
angeschlossen sind, dürfen zusätzlich mit
den Sicherheitseingängen von max. 4
PNOZelog-Geräten verbunden werden.
• Sie dürfen ausschließlich Sicherheitsausgänge von PNOZelog-Geräten von Pilz
UND/ODER-verknüpfen. Das Gerät mit der
niedrigsten Kategorie bestimmt die
Kategorie nach EN 954-1 der Gesamtschaltung.
• Alle verknüpften Geräte müssen an die
gleiche Versorgungsspannung angeschlossen werden.
• Set the reset features through the wiring of
the reset circuit.
• Déterminez le type de réarmement par
câblage du circuit de réarmement.
Automatischer Start
Automatic reset
Überwachter Start
Monitored reset
S11
S34
S3
A1
S34
S23
S34
• Close the feedback loop by linking Y6-A1
or connecting the external contactors
between Y6 and A1.
Caution! Do not connect the
external contactors in series to the
reset circuit.
Both feedback loops are monitored. The
feedback loop must be closed a maximum
of 150 ms after the respective output has
switched off. In some circumstances,
recovery diodes on the contactors may
exceed this time. If this is the case, replace
the recovery diodes with a diode network
or remove them altogether.
Using the safety relay as a single unit
Please note:
If you are using the PNOZ e3.1p on its own,
make the OR connection (see "Linking the
units").
Linking the units
When linking several units, please note:
• The PNOZ e1p can only be linked from
version 3.0.
• Safety outputs which have loads
connected may also be linked to the safety
inputs of a max. of 4 PNOZelog units.
• Only safety outputs on Pilz PNOZelog
units may be AND/OR connected. The unit
with the lowest category determines the
category of the whole circuit in accordance
with EN 954-1.
• All linked units must be connected to the
same supply voltage.
AND/OR connection
Warning! The output signal from a
PNOZelog device at the OR input will
bridge the unit’s safety function. The
safety outputs will then energise,
irrespective of the status of the input
circuits.
UND-/ODER-Verknüpfung
Warnung! Ein High-Signal am
ODER-Eingang eines PNOZelogGeräts überbrückt dessen
Sicherheitsfunktion. Die
Sicherheitsausgänge leiten dann
unabhängig vom Zustand der
Eingangskreise.
• Raccordez la boucle de retour en courtcircuitant Y6-A1 ou en raccordant les
contacts des contacteurs externes entre
Y6 et A1.
Attention ! Ne pas raccorder les
contacts des contacteurs externes
en série avec le circuit de
réarmement.
Les deux boucles de retour sont
contrôlées. Au plus tard 150 ms après le
déclenchement de la sortie
correspondante, la bouche de retour doit
être refermée. Dans certains cas, les
diodes de roue libre des contacteurs
peuvent faire dépasser ce temps.
Remplacez alors les diodes de roue libre
par des diodes de réseau ou enlevez les.
Utilisation séparée du bloc loquique de
sécurité
Veuillez noter s.v.p. :
Si vous souhaitez utiliser le PNOZ e3.1p
séparément, câblez-le comme le couplage
OU (voir "Coupler les blocs logiques de
sécurité").
Coupler les blocs logiques de sécurité
Veuillez noter les points suivants en cas de
couplage de plusieurs relais :
• Le couplage de PNOZ e1p n’est permis
qu’à partir de version 3.0.
• Les sorties utilisées pour piloter des
charges, peuvent être raccordées en plus
au max. à 4 entrées de sécurité de relais
de la gamme PNOZelog.
• Seules les sorties de sécurité des relais
PNOZelog peuvent être utilisées pour le
couplage ET/OU. Le relais de plus petite
catégorie détermine la catégorie de
l'ensemble du circuit.
• Tous les appareils raccordés entre eux
doivent être reliés à la même source
d'alimentation.
Couplage ET/OU
Attention ! Le signal de sortie d'un
appareil PNOZelog sur l’entrée OU
ponte la fonction de sécurité de
l’appareil. Les sorties de sécurité
sont alors sous tension,
indépendamment de l’état des circuits
d’entrée.
-5-
Eingangskreis
Input circuit
Circuit d’entrée
ohne Querschlusserkennung
Y4
14/24
Unit 1
14/24
AND
OR
14/24
Unit 2
➀ Die Beschaltung von Y4 muss wie hier
dargestellt vorgenommen werden
(abweichend von der Darstellung beim
Eingangskreis).
➀
Y4
S36
14/24
OR
AND
Y4
S11
S36
S35
Y4
AND
➀
A1
14/24
PNOZ e3.1p
14/24
Unit 1
ODER
OR
OU
A1
Unit 2
mit Querschlusserkennung
UND
UND
ET
UND und ODER
UND and OR
ET et OU
PNOZ e3.1p
Unit 1
➀
S36
14/24
AND
Y4
S23
S36
14/24
Unit 1
➀ Y4 must be wired as shown here
(deviates from the diagram shown for the
input circuit).
S35
PNOZ e3.1p
Unit 1
Y4 ➀
S35
PNOZ e3.1p
OR
PNOZ e3.1p
Unit 1
OR
S35
PNOZ e3.1p
➀ Le câblage de Y4 doit être exécuté
comme l’indique le schéma (par
dérogation au schéma du circuit d’entrée).
Betrieb
Operation
Fonctionnement
Beim Start erkennt das Gerät die eingestellte
Betriebsart. In der dafür benötigten Zeit blinkt
die LED "POWER".
Das Gerät ist betriebsbereit, wenn die LED
"POWER" dauerhaft leuchtet.
The unit detects the set operating mode on
start-up. During this time the “POWER” LED
will flash.
The unit is ready for operation when the
“POWER” LED is lit continuously.
Au réarmement, l’appareil identifie le mode
de fonctionnement prédéfini. Pendant la
durée nécessaire au réarmement la LED
„POWER“ clignote.
L’appareil est prêt à fonctionner lorsque la
LED „POWER“ reste allumée.
Statusanzeigen
• "CH.1" bzw. "CH.2" leuchtet: Sicherheitsausgang 14 bzw. 24 leitet.
• "CH.1" bzw. "CH.2" erlischt: Sicherheitsausgang 14 bzw. 24 sperrt.
Status indicators
• „CH.1“ and/or „CH.2“ lights: Safety output
14 and/or 24 is enabled.
• „CH.1“ and/or „CH.2“ goes out: Safety
output 14 and/or 24 disabled.
Fehler - Störungen
Faults
Fehleranzeige
• LED "CH.1" oder LED "CH.2" blinkt:
Interner Fehler, Verdrahtungsfehler oder
Querschluss
• LED "CH.1" und LED "CH.2" blinken
abwechselnd:
- Sensor/Positionsschalter ist nach dem
Öffnen der Schutztür teilbetätigt.
Abhilfe: Öffner des Sensors/Positionsschalters schließen und Schließer
öffnen
- Rückführkreis beim Start offen
Abhilfe: Rückführkreis schließen,
Schutztür öffnen und Low-Signal an den
ODER-Eingang anlegen
• LED "Power" blinkt:
- Startkreis offen, Betriebsart nicht
erkannt
Abhilfe: Startkreis schließen
Fault indicator
• LED „CH.1“ or LED „CH.2“ flashes:
Internal error, wiring error or short across
contacts
• „CH.1“ and CH.2" flashing alternately:
- The sensor/position switch is partially
operated after the safety gate has
opened.
Remedy: Close the N/C on the sensor/
position switch and open the N/O.
- Feedback loop open at start
Remedy: Close fedback loop, open the
safety gate and enter low signal at OR
input
• LED “Power” flashes:
- Reset circuit open, operating mode not
detected
Remedy: Close reset circuit
Gerät wieder starten
Wenn Sie den Fehler behoben haben,
starten Sie das Gerät neu, indem Sie die
Spannungsversorgung kurz ausschalten und
wieder einschalten.
To restart the unit
Once you have rectified the fault, restart the
unit by briefly switching off the power supply
and switching it back on.
Zur eingehenden Fehlerbehandlung
benutzen Sie bitte den Technischen Katalog
PNOZelog.
Please consult the PNOZelog technical
catalogue for detailed troubleshooting.
Affichage d'état
• „CH.1“ et/ou“CH.2" sont allumées : sorties
de sécurité 14 et/ou 24 sont passantes.
• „CH.1“ et/ou „CH.2“ sont éteintes : sorties
de sécurité 14 et/ou 24 sont bloquées.
Erreurs - Defaillances
Affichage des erreurs
• LED „CH.1“ ou LED „CH.2“ clignote :
défaut interne, erreur de câblage ou courtcircuit
• „CH.1“ et CH.2" clignote par alternance :
- Commutation partielle du capteur/
interrupteur de position après ouverture
du protecteur
Aide : fermer le contact à ouverture et
ouvrir le contact à fermeture du capteur/
interrupteur de position
- boucle de retour ouverte lors du
réarmement
Aide : fermer la boucle de retour , ouvrir
le protecteur et appliquer un signal Low
sur l’entrée OU
• LED „Power“ clignote :
Circuit de réarmement ouvert, mode de
fonctionnement non reconnu
Aide : fermer le circuit de réarmement
Redémarrer l’appareil
Une fois l’erreur supprimée, redémarrez
l’appareil en coupant brièvement l’alimentation en tension puis en la réactivant.
Pour des informations plus détaillées
concernant le traitement des erreurs, veuillez
vous référer au Catalogue technique
PNOZelog.
-6-
D
GB
Anschlussbeispiel:
F
Connection example:
Logic AND connection of an
emergency stop function and two
safety switch functions with detection
of shorts across contacts, without
start-up test, safety output on Unit 2:
tv = 15 s
UND-Verknüpfung von einer NOTAUS-Funktion und zwei Sicherheitssensor-Funktionen mit Querschlusserkennung, ohne Anlauftest,
Sicherheitsausgang von Unit 2: tv =
15 s
Exemple de raccordement :
Couplage ET entre une fonction
d’arrrêt d’urgence et 2 protecteurs
mobiles équipés de capteurs de
sécurité, détection de court-circuit,
sans test initial du protecteur, sortie
de sécurité Unit 2: tv = 15 s
L+
PSEN 2.1p-10
PSEN 2.1p-10
K2
K3
K1
K4
S1
2
1
3
A1 Y4 S11 S34
D
K8
K5
K7
3
4
1
K10
K9
4
2
S12 S24 Y6 Y7
S12 S24 Y6
A1 Y4 S11 S34
A1 Y4 S11 S34
Unit 1
L-
K6
Unit 2
Unit 1
Unit 3
PNOZ e3vp 300
PNOZ e3.1p
A2 S12 S22 Y32
A2 S35 S36 Y32
A2 S35 S36 Y32
14
14
14
K1 K2 K3 K4
K5 K6
24 S23 Y5
L+
S2
S1
&
S36
14
&
Unit 3
24 S23 Y5
GB
Connection example:
Safety gate application (Unit 3) with
enabling switch for set-up mode (Unit
2) and master E-STOP (Unit 1)
F
Exemple de raccordement :
Application protecteur mobile (Unit 3)
avec poignée Homme-mort pour
réglage (Unit 2) et Arrêt d’urgence
général (Unit 1)
K6
PSEN 2.1p-10
K2
K5
K4
K1
3
1
2
4
K3
S12 S22 Y6
S12 S22 Y6
S12 S24 Y6
A1 Y4 S11 S34
A1 Y4 S11 S34
A1 Y4 S11 S34
Unit 1
Unit 2
Unit 1
Unit 3
S36
24
Unit 2
&
S35
14
Unit 3
>1
&
S36
L-
PNOZ e1.1p
PNOZ e1.1p
PNOZ e3.1p
A2 S35 S36 Y32
A2 S35 S36 Y32
A2 S35 S36 Y32
14
14
14
24 S21 Y5
K1 K2
24
K9 K10
K7 K8
Anschlussbeispiel:
Schutztürapplikation (Unit 3) mit
Zustimmtaster für Einrichtbetrieb
(Unit 2) und übergeordnetem NOTAUS (Unit 1)
S36
Unit 2
PNOZ e1p
24 S21 Y5
24
24 S21 Y5
K3
K4
24 S23 Y5
K5 K6
-7-
24
Steckbare Klemmen abziehen
Remove plug-in terminals
Schraubendreher in Gehäuseaussparung
hinter der Klemme ansetzen und Klemme
heraushebeln.
Klemmen nicht an den Kabeln abziehen!
Insert screwdriver into the cut-out of the
housing behind the terminal and lever the
terminal.
Do not remove the terminals by pulling the
cables!
Abziehen der Klemmen am Beispiel einer
Schraubklemme
How to remove the terminals using a screw
terminal as an example
Démonter les borniers
débrochables
Placer un tournevis derrière les bornes et
sortir le bornier.
Ne pas retirer les borniers en tirant sur les
câbles !
Démontage d’un bornier à vis
Technische Daten
Technical details
Caractéristiques techniques
Versorgungsspannung UB
Spannungstoleranz UB
Leistungsaufnahme bei UB
ohne Last
Restwelligkeit UB
Ausgänge, Halbleiter:
Sicherheitsausgänge (S) nach
EN 954-1, Kategorie 4
Hilfsausgang (S)
Schaltvermögen, Halbleiter
2 Ausgänge belastet
Supply voltage U B
Voltage tolerance UB
Power consumption at UB
without load
Residual ripple UB
Semiconductor outputs
Safety outputs (N/O) acc. to
EN954-1, Kategorie 4
Auxiliary output(N/O)
Switching capability
2 outputs under load
Tension d’alimentation UB
Plage de la tension d'alimentation UB
Consommation pour UB
sans charge
Ondulation résiduelle UB
Sorties statiques
Sorties de sécurité (F) selon
EN954-1, Kategorie 4
Sortie d'information (F)
Caractéristiques de commutation
2 sorties chargées
1 Ausgang belastet
Gesamtleistung ext. Last,
Halbleiter
Spannung und Strom an
Eingangskreis, Startkreis,
Rückführkreis
Hilfsausgang, Taktausgängen
UND/ODER-Eingängen
Überbrückung bei
Spannungseinbrüchen
Anzugsverzögerung
Überwachter Start
Automatischer Start
Rückfallverzögerung
Gleichzeitigkeit S11-S12, S23-S24
Einschaltverzögerung (bei erstem
Start nach Anlegen von UB)
Einschaltverzögerung an S35/S36
Ausschaltverzögerung an S35/S36
1 output under load
1 sortie chargée
Luft- und Kriechstrecken
Klimabeanspruchung
EMV
Total power, ext. load,
semiconductor outputs
Voltage and current at
Input circuit, rreset circuit,
feedback loop
Auxiliary output, test pulse outputs
AND/OR inputs
Max. supply interruption
before de-energisation
Monitored reset
Automatic reset
Simultaneity S11-S12, S21-S22
Switch-on delay (at the first
reset after applying UB)
Delay-on energisation via S35/S36
Delay-on de-energisation via S35/
S36
Airgap creepage
Climatic suitability
EMC
Schwingungen nach
Frequenz
Amplitude
Umgebungstemperatur
Lagertemperatur
Schutzart
Einbauraum (z. B. Schaltschrank)
Gehäuse
Klemmenbereich
Vibration to
Frequency
Amplitude
Ambient temperature
Storage temperature
Protection type
Mounting (e.g. control cabinet)
Housing
Terminals
-8-
24 V DC
80...125%
2W
DC: 20%
2
1
UB ≤ 26,5 V: 2,0 A/50 W
UB > 26,5 V: 1,5 A/45 W
UB ≤ 26,5 V: 2,7 A/70 W
UB > 26,5 V: 2,2 A/65 W
Puissance total, charge ext.,
sorties statiques
130 W
Tension et courant sur
Circuit d’entrée, circuit de
réarmement, boucle de retour
24 V DC/ 5 mA
Sortie d'info, sorties impulsionnelles 24 V DC/ 0,5 A
Entrées ET/OU
24 V DC/ 5 mA
Tenue aux micro-coupures
max. 20 ms
Temps de réarmement
max. 260 ms, typ. 180 ms
max. 180 ms, typ. 100 ms
Temporisation de retombée
35 ms
Désynchronisme S11-S12, S21-S22 ∞
Temps de réarmement (au premier
réarmement après application de UB) 3 s
Temps de réarmement sur S35/S36 max. 200 ms, typ. 120 ms
Temps de retombée sur S35/S36
40 ms
Cheminement et claquage
EN 60947-1
Sollicitations climatiques
EN 60068-2-78
CEM
EN 60947-5-1, EN 610006-2, EN 61000-6-4
Oscillations selon
EN 60068-2-6
fréquence
10...55 Hz
amplitude
0,35 mm
Température d'utilisation
-10...+55 °C
Température de stockage
-25...+70 °C
Indice de protection
Lieu d’implantation (ex. armoire)
IP54
Boîtier
IP40
Borniers
IP20
Max. Gesamtleitungswiderstand
Rlmax (Eingangs-, Start- und
Rückführkreis)
Max. Querschnitt des Außenleiters
(Schraubklemmen)
1 Leiter flexibel
2 Leiter gleichen Querschnitts
flexibel mit Aderendhülse ohne
Kunststoffhülse
flexibel ohne Aderendhülse oder
mit TWIN-Aderendhülse
Max. Querschnitt des Außenleiters
(Käfizugfederklemmen)
flexibel ohne Aderendhülse
Gehäuse mit Käfigzugfederklemmen
Abisolierlänge
Klemmstellen pro Anschluss
Anzugsdrehmoment für
Schraubklemmen
Gehäusematerial
Front
Gehäuse
Abmessungen (Schraubklemmen)
HxBxT
Abmessungen
(Käfigzugfederklemmen) H x B x T
Gewicht
Max. overall cable resistance
Rlmax (input circuit, reset circuit and
feedback loop)
Max. cable cross section (screw
terminals)
1 core, flexible
2 core, same cross section
flexible with crimp connectors,
without insulating sleeve
flexible without crimp connectors or
with TWIN crimp connectors
Max. cable cross section (cage
clamp terminals)
flexible without crimp connectors
Housing with cage clamp terminals
Stripping length
Terminal blocks per connection
Torque setting for
connection terminals (screws)
Housing material
front panel
housing
Dimensions (screw terminals)
HxWxD
Dimensions (cage clamp terminals)
HxWxD
Weight
Es gelten die 2005-08 aktuellen Ausgaben
der Normen.
Résistivité de câblage totale max.
Rlmax (circuit d’entrée, de réarmement
et boucle de retour)
Capacité de raccordement (borniers
à vis)
1 conducteur souple
2 câbles de même diamètre
souple avec embout sans
chapeau plastique
souple sans embout ou avec
embout TWIN
Capacité de raccordement (borniers
à ressort)
souple sans embout
Boîtier avec borniers à ressort
Longueur de dénudage
bornes par raccordement
Max. Capacité de raccordement
(borniers à vis)
Matériau du boîtier
face avant
boîtier
Dimensions (borniers à vis)
HxLxP
Dimensions (borniers à ressort)
H xLxP
Poids
The version of the standards current at
2005-08 apply.
-9-
2 kOhm
0,25 ... 2,5 mm2/24-12 AWG
0,25 ... 1 mm2/24-16 AWG
0,25 ... 1,5 mm2/24-16 AWG
0,2 ... 1,5 mm2/24-16 AWG
8 mm
2
0,5 Nm
ABS UL 94 V0
PPO UL 94 V0
94 x 22,5 x 121 mm
101 x 22,5 x 121 mm
135 g
Se référer à la version des normes en vigeur
au 2005-08.
D
GB
Abmessungen in mm (")
Dimensions in mm (")
F
Gehäuse mit steckbaren Käfigzugfederklemmen/
Housing with plug-in cage clamp terminals/
Boîtier avec borniers débrochables à ressort
121 (4.76")
121 (4.76")
Gehäuse mit steckbaren Schraubklemmen/
Housing with plug-in screw terminals/
Boîtier avec borniers débrochables à vis
75 (2.95")
87 (3.42")
22,5
(0.88")
75 (2.95")
87 (3.42")
94 (3.70")
D
Anschlussbelegung
Dimensions en mm (")
22,5
(0.88")
101 (3.98")
GB
Connector pin assignment
1
2
3
- 10 -
F
Affectation des raccords
Notizen
Notes
Notes
- 11 -
Notes
Notes
A Pilz Ges.m.b.H., ✆ 01 7986263-0, Fax: 01 7986264, E-Mail: [email protected]
AUS Pilz Australia, ✆ 03 95446300, Fax: 03 95446311, E-Mail:
[email protected]
B
L Pilz Belgium, ✆ 09 3217570, Fax: 09 3217571, E-Mail: [email protected]
BR Pilz do Brasil, ✆ 11 4337-1241, Fax: 11 4337-1242,
E-Mail: [email protected]
CH Pilz lndustrieelektronik GmbH, ✆ 062 88979-30, Fax: 062 88979-40, E-Mail: [email protected]
DK Pilz Skandinavien K/S,
✆ 74436332, Fax: 74436342, E-Mail: [email protected]
E Pilz lndustrieelektronik S.L., ✆ 938497433, Fax: 938497544, E-Mail: [email protected]
F Pilz France
Electronic, ✆ 03 88104000, Fax: 03 88108000, E-Mail: [email protected]
FIN Pilz Skandinavien K/S, ✆ 09 27093700, Fax: 09 27093709, E-Mail:
[email protected]
GB Pilz Automation Technology, ✆ 01536 460766, Fax: 01536 460866, E-Mail: [email protected]
I Pilz ltalia Srl, ✆ 031 789511,
Fax: 031 789555, E-Mail: [email protected]
IRL Pilz Ireland Industrial Automation, ✆ 021 4346535, Fax: 021 4804994, E-Mail: [email protected]
J Pilz Japan Co.,
Ltd., ✆ 045 471-2281, Fax: 045 471-2283, E-Mail: [email protected]
MEX Pilz de Mexico, S. de R.L. de C.V., ✆ 55 5572 1300, Fax: 55 5572 4194, E-Mail:
[email protected]
NL Pilz Nederland, ✆ 0347 320477, Fax: 0347 320485, E-Mail: [email protected]
NZ Pilz New Zealand, ✆ 09- 6345-350, Fax: 09-6345352, E-Mail: [email protected]
P Pilz Industrieelektronik S.L., ✆ 229407594, Fax: 229407595, E-Mail: [email protected]
PRC Pilz China Representative
Office, ✆ 021 62494658, Fax: 021 62491300, E-Mail: [email protected]
ROK Pilz Korea, ✆ 031 8159541, Fax: 031 8159542, E-Mail: [email protected]
SE Pilz Skandinavien K/S, ✆ 0300 13990, Fax: 0300 30740, E-Mail: [email protected]
TR Pilz Elektronik Güvenlik Ürünleri ve Hizmetleri Tic. Ltd. Şti.,
✆ 0224 2360180, Fax: 0224 2360184, E-Mail: [email protected]
USA Pilz Automation Safety L.P., ✆ 734 354-0272, Fax: 734 354-3355, E-Mail:
[email protected]
www www.pilz.com
D Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, ✆ +49 711 3409-0, Fax: +49 711 3409-133,
E-Mail: [email protected]
- 12 -
21 240-01, 2005-09 Printed in Germany
Notizen

System Manual E1-II Semi-automatic screen printer

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