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Neueste Spinnpraeparationen von
Kundennutzen der neuesten Spinnpräparationen für Vliesstoffe in Hygieneartikeln 18. Hofer Vliesstofftage 2003. Dr. Oliver Kaltenecker Product Group Manager Lubricants 2 Inhalt ¾ ¾ ¾ Einleitung ¾ Boehme in der Chemiefaserindustrie ¾ Vliesstoffe für Hygieneprodukte – wo werden Spinnpräparationen benötigt? ¾ Anforderungen an Spinnpräparationen Ergebnisse und Vorteile von SYNTHESIN Spin Finishes Kundennutzen von permanent hydrophilen SYNTHESIN Spin SYNTHESIN Spin Finishes Finishes - Dedicated to nonwovens 18. Hofer Vliesstofftage 2003 3 Positionierung in der Textilindustrie FILAPAN ISAFIL SYNTHESIN Production of Man-Made Fibres SPIRAFIL Spinning CERAT DEVEK MADOL ATEBAN ATEBLANC ATEFIX CERAFIL DELINOL Fabric PreManuTreatment facturing EFFEKTOL INFEROL LAVATEX LAVISTA-ZYM PERENIN PETALIN SOLPON ATEFIX COLORFIX DISPERTEX OLIGOMEX REDUTEX Dyeing ATEBIN, ATEPOL, ATESYNTH, BETHAMIN, FIREX, MIRAPLAST, PLUVIOPERL, RAYOLAN, SILAPRET, TEBESTAT, TALFUROL, VISCOSIL Finishing Garment Manufacturing Retail Consumer SYNTHAPAL TABANOL TEBAN TEBEFOM TEBEROL TEBOLAN 18. Hofer Vliesstofftage 2003 4 Aktivitäten der Lubricant-Gruppe Spin finishes for: ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ Nonwovens ¾ Spunbonded ¾ Carded Staple Fibers Filaments PP PES PA PAN CV 18. Hofer Vliesstofftage 2003 5 Produktpalette für hydrophile Hygienevliese Boehme Spin Finishes for Nonwovens SYNTHESIN Spunbonded Nonwovens Staple Fibers Standard Hydrophilic SYNTHESIN 7290 SYNTHESIN 7465 Standard Hydrophilic SYNTHESIN 7292 SYNTHESIN SP 7483 Permanent Hydrophilic SYNTHESIN SB 65 Permanent Hydrophilic SYNTHESIN SB 65 18. Hofer Vliesstofftage 2003 6 Wertschöpfungskette für Hygieneprodukte Driver Driving and supporting innovation Boehme Spin Finishes Chemistry Manufacturer of Nonwovens Hygienic Product Manufacturer End-user Understanding requirements and needs 18. Hofer Vliesstofftage 2003 7 Warum benötigen wir Spinnpräparationen? without spin-finish no wetting with Boehme Spin Finishes prompt wetting Nonwoven fabric t = ∞ (evaporation) t << 1 sec Boehme SYNTHESIN Spin Finishes provide superior wetting 18. Hofer Vliesstofftage 2003 8 Wo benötigen wir SYNTHESIN Spinnpräparationen? newest generation of diaper nonwovens hydrophobic hydrophilic (with SAP) nonwovens barrier leg cuff (hydrophobic) 18. Hofer Vliesstofftage 2003 9 Einsatz der hydrophilen SYNTHESIN Spinnpräparationen! barrier leg cuff top sheet distribution layer fluff with SAP back sheet 18. Hofer Vliesstofftage 2003 10 SYNTHESIN Chemie in Hygieneprodukten Basic processes Criteria Source of liquid type, composition, surface tension Liquid delivery volume rate, kinetics Transport through … velocity, retardation Distribution in nonwovens vertical, lateral flow, fluid dynamics Absorption of liquid capacity, wetting, break-through Retention of liquid re-wetting, equilibrium, conditions 18. Hofer Vliesstofftage 2003 11 Hydrophilie von SYNTHESIN Spinnpräparationen Strike Through Times 2 Strike Through Time [sec.] 1,8 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 0 SYNTHESIN 7290 According to EDANA SYNTHESIN 7465 Standard 18. Hofer Vliesstofftage 2003 12 Boehme SYNTHESIN in Deckvliesen high volume rate nonwoven top sheet standard spin finish slow wetting penetration hinderance push back applied with SYNTHESIN easy wetting fast transport optimal guidance for liquid Boehme SYNTHESIN for superior transport through sheet 18. Hofer Vliesstofftage 2003 13 Boehme SYNTHESIN in der Verteilerschicht high volume rate nonwoven, distribution layer standard spin finish slow dissolving kinetics fast break-through applied with SYNTHESIN fast dissolving kinetics retarded break through Boehme hydrophilic SYNTHESIN for better lateral liquid in distribution layer! 18. Hofer Vliesstofftage 2003 14 Boehme SYNTHESIN und die Aufnahmenkapazität von Superabsorbern standard hydrophiles SYNTHESIN spin finish top sheet distribution layer fluff SAP particle limited flow dsitribution limited uptake limited SAP capacity perfekt kinetics and distribution maximum uptake maximum capacity of SAP SYNTHESIN enhance exploitation of SAPs 18. Hofer Vliesstofftage 2003 15 Klassische hydrophile Boehme Spinnpräparationen excellent wetting immediate uptake of liquid prompt dissolution and fast removal of liquid Boehme “Classics” are state-of-the-art technology 18. Hofer Vliesstofftage 2003 16 Permanent hydrophile Boehme SYNTHESIN Präparationen fiber permanent hydrophilic SYNTHESIN coating Coating still present! Gradient driving uptake Guidance of water very low leaching Boehme provides tailored formulations for superior permanent hydrophilic coatings 18. Hofer Vliesstofftage 2003 17 Affinität von hydrophilem SYNTHESIN 40,0 35,0 Contact angle measurement Theta (deg) 30,0 25,0 20,0 15,0 10,0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Seconds PP-film no affinity Standard spinfinish better affinity Boehme SYNTHESIN SB 65 perfect affinity Boehme SYNTHESINs are perfectly adapted to fiber polymers 18. Hofer Vliesstofftage 2003 18 Reifenhaeuser Spinnvliesanlage 18. Hofer Vliesstofftage 2003 19 Permanent hydrophile Performance von SYNTHESIN SB 65 7 Repeated Strike Through Test: 5 filters with change Triple Spundbond (SSS) Nonwoven Strike Through Times [sec.] 6 5 4 SYNTHESIN SB 65 (1,0% opu) SYHTNESIN SB 65 (0,5% opu) Com petitor (0,5% opu) 3 2 1 0 1 2 3 4 5 Number of Insults 18. Hofer Vliesstofftage 2003 20 Messung des Run Off 18. Hofer Vliesstofftage 2003 21 Run off mit hydrophiler Spinnpräparation 18. Hofer Vliesstofftage 2003 22 Run off mit SYNTHESIN SB 65 18. Hofer Vliesstofftage 2003 23 Run off Ergebnisse Standard spin finish ' Conditions: 12 cm 45° angle 1 drop from 1 cm distance 3 cm & SYNTHESIN SB 65 18. Hofer Vliesstofftage 2003 20 drop test – hydrophile Spinnpräparation mit schlechter Performance 24 ' 18. Hofer Vliesstofftage 2003 25 20 drop test - Performance mit SYNTHESIN SB 65 & 18. Hofer Vliesstofftage 2003 26 Permanent Hydrophile Performance von SYNTHESIN SB 65 20 drop test wash in demineralised water for one minute, then dry before test 20 after 1. wash after 2. wash after 3. wash 18 Number of drops absorbed 16 14 12 10 8 6 4 2 0 SYNTHESIN SB 65 permanent hydrophilic 1 permanent hydrphilic 2 18. Hofer Vliesstofftage 2003 Kundennutzen von Boehme permanent hydrophilen SYNTHESIN Spinnpräparationen 27 Tailor made formulations – „safe“ chemistry Excellent hydrophilicity Superior permanency Easy handling – liquid products High yield – 100% active content Stable formulations – free of silicones Applicabel by various systems (kiss roll, spray) High affinity to PP and PES Î SYNTHESIN - chemistry for highest comfort in diapers and other hygienic products 18. Hofer Vliesstofftage 2003 28 Our experience – baby‘s added value! Danke für Ihre Aufmerksamkeit! 18. Hofer Vliesstofftage 2003
