Cladding with fibre cement_2009

Transcription

Cladding with fibre cement
Vorgehängte
g
g hinterlüftete Fassaden ((VHF)) mit Faserzement
+ Tonality
2009
Schule Berlin
Eckert Negwer Suselbeek
Architekten,
Berlin
Technical
University,
Breslau / Poland
Boguslaw Wowrzeczka and Partner Architects
Seite 1
Content
Fibre cement
Material Properties
Applications
Fibre cement facade panels
Facade Panel Natura
Facade Panel Natura PRO
Facade Panel Pictura
Facade Panel Textura
Facade Panel Eter Color
Fixing systems
screws on timber sub construction
rivets on aluminium sub construction
undercut anchor Tergo
adhesive technology
STRABAG Headquarter Pruszkow /
P l d
Poland
Architects: Molzbichler+Ruczka ZT
GmbH+Partner, Vienna / Austria
Seite 2
Content
Installation
Tools
Summary
system advantages of
cladding with fibre cement
Actual architecture
Headquarter, Breslau / Poland
A hit t ASA-Architectonic
Architects:
ASA A hit t i
Studio Strzebala, Cichon
Breslau /Poland
Seite 3
Fibre cement content
Fibre cement consists of:
Portland cement
organic fibres
water
Substance of content / per cent:

40% cement
2% PVA-Fibres ((Polyvinylalkohol
y y
/ Kuralon))
5 % Cellulose fibres
11% chalkstone
12% water
30 % air spaces
Seite 4
Production of fibre cement
H t h k f h
Hatschekverfahren
Named after the
inventor Ludwig
Hatschek
Fibre cocktail
cement
Panel forming
machine
cutting
press
coating
Seite 5
Fibre cement - characteristics
Fibre cement is:

Non combustible, A2-s1, d0 (EN 13501-1)
Weatherproof and frost-resistant
UV-stable
Impermeable
Impact resistant
Rot-proof
Environment:
The p
production of fibre cement is environment friendly
y
All German Plants are certified according to ISO 9001 and ISO
14001
Modern Quality management
Seite 6
Roofing
Expo Pavillon Weltausstell. Brüssel
Architekt: Frei Otto
Seite 7
Product Range
g - Roofing
g
Roofing
g slates
Corrugated
sheets
Concrete tiles
Clay tiles
Seite 8
Interior
Dry constructions
Postoffice
Berlin Wilmersdorf
Seite 9
Product Range
g - Interiors
Building
g boards
Fibre cement
Particle bonded
cement
Duripanel
Eterplan
Rendering panel
Bluclad
Building board for
areas with high
humidity
Hydropanel
Seite 10
Eterboard
Cladding
Eternit-Haus Berlin, 1957
Architekt: Paul Baumgarten
Seite 11
Product Range
g - Facade
Facade panels
and –boards
made of fibre
cement (autoclaved
Natura
Natura PRO
Textura
or natural hardened)
Pictura
Cedral
Facade clay tiles
TONALITY®
Seite 12
Eter Color
Application
pp

Facade cladding
Balcony panels
Weatherboarding
Soffits
Ceilings
g
Interiors
…and many more
Institut for Informatik Dresden
Seite 13
Products
Seite 14
Facade p
panel Natura

Through coloured basic
board, with transparent or
coloured varnish

Unity of material and colour

Structure of fibre cement
shining through

Luko-edge sealing necessary

Weatherproof and UV-stable

Max. size: 3.100 x 1.250 mm

Thicknesses: 8 and 12 mm
Technical University, Breslau / Poland
Boguslaw Wowrzeczka and Partner Architects
Seite 15
Bezirksärztekammer Stuttgart
Park Oltaszyn,
y , Breslau
/ Polen
Aldinger
und Aldinger
Architekt,
ARC-2
Architekten, Stuttgart
Breslau / Polen
Colours of Natura
Colours in red = standard colours, which are in stock
Seite 16
Facade p
panel Natura PRO

Throughcoloured facade
panel

Through coloured basic
board, with transparent or
coloured varnish and
additional PRO-surface
treatment

Smooth surface, UV-stabil

13 colours

Max. size: 3.100 x 1.250 mm
Seite 17
Deutscher Fassadenpreis 2005
Schwabengalerie Stuttgart
Léon Wohlhage Wernik
New exhibition
Architekten,
Berlin hall, Stuttgart
Wulf & Partner, free architects bda Stuttgart
Seite 18
Apartment house, Doktorgässchen, Augsburg
bda Augsburg architects, Regina Schineis
Seite 19
VOR 100 JAHREN
Apartment house Steinstrasse, Berlin Mitte
carpanento.schöningh architects, Berlin
Seite 20
Facade p
panel Pictura

Coloured facade panel

Strong covering colours on
natural grey basic panel

Smooth surface, UV-stabil

15 colours

Max. size: 3.100 x 1.250 mm

Seite 21
Facade p
panel Textura

Coloured facade panel

Strong
g covering
g colours

Filite granules in the surface
produce extremely low dirt
adhesion.

15 basic colours

Max. size: 3.100 x 1.500 mm

Möbelhaus Yellow, Münster
B ll und
Bolles
d Wil
Wilson
Architekten, Münster
Seite 22
Deutscher Fassadenpreis 2003
Holzbau Pollmeier,, Creuzburg
g
Seelinger
und
Vogels
Holzbau Pollmeier, Creuzburg
Architekten, Darmstadt
Seelinger Vogels Architekten, Darmstadt | Deutscher Fassadenpreis 2003
Material: Textura
Seite 23
RS + Yellow furniture, Münster
Cladding with
fibre cement_2009
Bolles + Wilson architects Münster
Seitenzahl
Seite 24
Balcony
y board Textura

Coloured balcony board

Single
g coloured
Two coloured, backside white

Two colored, free of choice

Non combustible

15 basic colours
Max size: 3
Max.
3.100
100 x 1
1.250
250 mm
Thickness: 10 mm
Wohnhochhaus Berlin
Architekt: Edwin Busch
Seite 25
Facade p
panel Eter-Color

Throughcoloured
autoclaved fibre cement

May have traces of the
production

Natural hue in the sheet

7 colours

3.050 x 1.220 x 8 mm
Seite 26
Fixing systems
Seite 27
Fixing:
g facade screws
Visible fixing
Facade screw for timber
sub construction
For fixing of the facade panel
Natura PRO you need the facade
screw PRO and the screw bush
PRO.
Seite 28
Fixing:
g screws on timber sub construction
Vertical battens
Horizontal counter battens
3-layer timber
sub construction
Seite 29
Timber sub construction
with supporting brackets
Timber sub construction
fastener
batten
Counter batten
counter batten
batten
insulation
view
Counter batten
fastener
anchor
h
fastener
batten
Vertical section
Horizontal section
Seite 30
Minimum spacing
p
g of fasteners on a timber sub construction
Sealing strip
≥ 80
Joint (10 mm)
≥ 20
Facade screw
View
Facade
panel, 8 mm
≥ 30
Horizontal section
Vertical section
Seite 31
Minimum spacing
p
g of fasteners for Natura PRO und Pictura

Fixing of the facade panel Natura
PRO and Pictura with the facade
screw 5,5 x 45
Borehole diameter Ø 7 mm
≥ 80
≥ 20
View
Horizontal section
Seite 32
Standard Details
Plinth detail
Seite 33
Eaves detail
Standard Details
Standard Detail with
angled window
Seite 34
Standard Detail at
the top of the
window
Standard Detail
attached to the
window
Standard Details
External Corner
External Corner
Seite 35
Internal Corner
Fixing:
g Facade rivet
Visible fixing
Facade rivet for aluminium
sub construction
To fix the rivet on the fibre cement
facade panel Natura PRO and
g
Pictura yyou need the rivet setting
tool „Nietsetzlehre PRO“.
Seite 36
Fixing:
g rivet on aluminium sub construction
Standard construction
With vertical aluminium
profile
Seite 37
Aluminium sub construction
Supporting profile
Facade panel 8mm
Ventilation gap
Sliding point sub
construction
Insulation
Bracket with thermal break
Fixing point sub
construction
Fastener (fixed point)
Insulation fixing
Substrate
Fixing
Fastener (sliding point)
Anchor
Seite 38
Minimum edge
g distances of fixings
g on aluminium sub construction
Facade panel
8 mm
≥ 80
≤160
Joint (10 mm)
≥ 30
≤160
View
Facade rivet
Horizontal section
Vertical section
Seite 39
Rivet fixing
g with sliding
g and fixing
g points
p

Pre-drilled Facade panels
are fixed on an aluminium
sub
b construction
t ti with
ith
fixed and sliding points.

Two fixed points are
formed per facade panel
by means of fixed
sleeves.

These ensures that each
panel is attached to the
aluminium sub
construction precisely
Grafik Festpunkt / Gleitpunkt
and free of stain.
Fixed point
Seite 40
Sliding point
Rivet fixation of Natura PRO and Pictura

For setting the rivet in
predrilled Natura PRO
and
d Pi
Pictura
t
panels,
l you
have to use the
„Nietsetzlehre PRO“

Fixation has to be done
by using the Wanit
Fulgurit facade rivet
4x18-K15 or 4x25-K15.
Seite 41
Fastener layouts
y
with vertical support
pp
profiles
p

The fixing distance
depends on…

Heights of the building
Panel adjustment vertical
or horizontal
Normal area or edge area
Panel thickness
Format of the panel

position of the fixing
g
The p
points of adjacent panels
must be the same, i.e.
always central and left.
This ensures that no
coupling can occur from
one panel to another.
Seite 42
Standard Details
Plinth Detail
Plinth Detail
Seite 43
Attic
Standard details
Standard detail with
angled
g
window
Seite 44
Standard detail
at the top of the
window
Standard Details
S ffit att the
Soffit
th window
i d
S ffit att the
Soffit
th window
i d
Seite 45
Standard Details
External corner
External corner
Seite 46
Internal corner
Fixing
g system
y
with undercut anchor
Secret fixing
Tergo
Seite 47
Secret fixing
g - Tergo
g
Seite 48
Tergo
g with undercut anchor

Facade panels are
mounted using
g undercut
anchors, screws and
washers.

Panel thickness: 12 mm

The panel hanger or rail
for mounting the panel
belongs
g to a p
particular sub
construction and is not
included.
Seite 49
Tergo
g on an aluminium sub construction with panel
p
hangers
g
Undercut anchor
Screws M6 x 12
DIN 912
Washer 6.4
DIN 9012
Seite 50
Tergo
g on an aluminium sub construction with panel
p
rails
Seite 51
Non visible fixing
g with adhesive technology
gy
Non visible fixing
Adhesive technology
Seite 52
adhesive technology
gy
Seite 53
Adhesive technology
gy with Sikatack

German general building
regulation approval Z36 4 58 ffor ffacades
36.4-58
d up tto
approx. 22 m

The closed facade
system in its assembled
system,
state, fulfils the
requirement of fire
resistant (B1 according to
DIN 4102)

Assembly temperature
+5°C to +35°C

Relative
R
l ti h
humidity
idit
≤ 75 %

Material temperature
≥ 3°C above temperature
of dew point
Only for 8 mm Facade panels
Seite 54
Basic rules of planning
p
g
Schematic grid planning
Site engineer
Tools
Advantages of a ventilated rain screen
cladding
Seite 55
Tools

Fibre cement panels
boards can be delivered
premanufactured

For cut and drilling on site
we recommend special
tools of well-chosen
manufactures
Festo plunge-saw
Rivet setting tool

Treatment with carbide
saw blades or diamond
saw blade is
recommended

Wanit Fulgurit Special
driller for fiber cement is
available
Vacuum cleaner
Mafell portable panel
saw system
Compass saw
g saw,, with special
p
Jig
saw blade
Seite 56
General advices

Boards have to be stored fully supported on a level base. Pay
attention
tt ti to
t the
th bearing
b
i strength
t
th off the
th underground
d
d

Cover the boards with a foil to protect them against humidity, direct
sunburn and dirt.

Never pull the boards; they have to be lifted up.

Boards must be carried vertically.
vertically

Think of a finish cleaning of the facade (cleaning can be done with
pure water and a sponge)
Seite 57
Conclusion: Advantages
g of a ventilated rain screen cladding
g

Constructive cut of the functions heat protection –
weatherproofing

Weather protection mounting: short construction time

High level of prefabrication: precutting and predrilling are possible

Heat insulation: any thickness of insulation possible

Fire protection: non-combustible, building material class A2-s1,d0
(EN 13501-1)

Condensation protection: humidity is lead out through ventilation
gap

Soundproofing : designed to improve (air sound insulation)
through fibre cement 9 to 11 dB

Ecology: the system is completely demountable and recyclable.
Seite 58
TONALITY® facade clay tile
from
Product range
g
TONALITY® facade clay tiles
7 type of tiles
3 system related sub constructions,
yp of laying
y g
2 additional types
Seite 60
Product range
g – facade clay
y tile
TONALITY® Classic Natur

Solid-coloured cladding tiles
Natural surface
7 basic colours
Sizes up to 1,600 x 400 mm
Tile lenghts is possible uo to 2,000 (on request)
Manufactured in „Keralis“- procedure
Seite 61
Product range
g – facade clay
y tile
TONALITY® Classic finished surface (Graffiti protection)

solid-coloured cladding tiles
surface matt, with Graffiti protection
17 basic colours
Sizes up to 1
1,600
600 x 400 mm
Tile lenghts is possible uo to 2,000 (on request)
Seite 62
Product range
g – facade clay
y tile
TONALITY® Classic Specialseries

solid-coloured cladding tiles
Natural surface
4 basic colours
Sizes:175 x 400 mm, 175 x 450 m
200 x 400 mm, 200 x 450 mm
Seite 63
Product range
g – facade clay
y tile
TONALITY® Color

Natural red basis tile
Glazed surface
30 basic colours + 1 natural red (FR 3)
sizes: 175 x 400 mm and 200 x 400 mm
Seite 64
Product range
g – facade clay
y tile
TONALITY® Sun and Sight Protection

Solid-coloured cladding tile: Lamella, Baguette and Square
Natural surface
2 Basic colurs
Sizes up to 1
1.800
800 mm consisting of 4 elements
NEW: Sun and Sight Protection - Square
Seite 65
TONALITY® facade clay tile
Max. length 1,800 mm, incl. sub-construction. Single
clay tiles are available with max
max. length of 450 mm and
will be adapted to total length at factory.
System
y
related sub-constructions
TONALITY® Adaptive system ADS
TONALITY® Base clinch system BAS
TONALITY® Classic profil system CLS
ADS
BAS
Seite 67
CLS
Adaptice
p
system
y
ADS
TONALITY® Adaptive system ADS

Open or closed joint possible
Joint width from 2 – 30 mm
Colour-coordinated
Colour
coordinated accentuation of joints are possible
Applicable with horizontal und vertical sub-construction
Optional protection against dismantling
Applicable for all clay tile systems
Seite 68
Base clinch system
y
BAS
TONALITY® Base clinch system BAS

Closed joint
Time-saving workmanship
Applicable with vertical sub-construction
Optional protection against dismantling
Applicable for all clay tile systems
Seite 69
Classic p
profil sytel
y CLS
TONALITY® Classic profil system CLS

Closed joint with neopren joint strip
Application with vertical or horizontal sub construction
Optionale Demontagesicherung
Kann für alle Ziegelsysteme eingesetzt werden
Seite 70
Additional type
yp of laying
y g
TONALITY® SIDING
TONALITY® T-LINE
Seite 71
TONALITY® SIDING
TONALITY® SIDING

Laying as a kind of „weatherboarding“
Seite 72
TONALITY® T-LINE
TONALITY® T-LINE

Laying as „brickwork“
Seite 73
References
Seite 74
References
Heinrich Heine Universität Düsseldorf
PTW Architekten, Köln
Seite 75
References
Hanse Forum, Hamburg
Seite 76
References
/ Schweden
Heinrich Heine Kristanstaad
Universität Düsseldorf
Seite 77
„Hanse Forum, Hamburg: Jan. 5 glasiert
References
Heinrich Heine
Universität
Düsseldorf
Textilfabrik
/ Istanbul,
Türkei
Seite 78
References
Appartmentanlage
„The
Wave“, Dänemark
Heinrich
Heine Universität
Düsseldorf
Seite 79
References
Seite 80
Johann-Sebastian-Bach hall, castle in Köthen,
Cladding
with
fibre cement_2009
Busmann + Haberer architects, Berlin
Seitenzahl
Seite 81
Porsche hall, Stuttgart,
Asp architects Stuttgart
Grafik/ Foto Porsche
Seitenzahl
Seite 82
St. Mechthild school, Madgeburg
Cladding
with fibre cement_2009
Rau, Titze, Steinbach architects Magdeburg
Seite 83
Porsche centre, Bietigheim-Bissingen
Dierig architects, Berg
Seitenzahl
Seite 84
Cladding
Seitenzahl
Seite 85
Julius-Brecht-Allee school, Bremen
with fibre
cement_2009
Schröder
architects, Bremen
Krankenhaus, Dresden
Heinle Wischer Partner Architekten
Seite 86
VOR 100 JAHREN
Verdi-Zentrale, Berlin
Kny und Weber Architekten, Berlin
Seite 87
Küchenwerkstatt, Hamburg
Arch: Herbert Goss
Seite 88
Museum for kids, Berlin
Klaus Block
Seite 89
office Düsseldof
office,
Hpk Architects
Eterplan
Seite 90
Das war das Jahr
Seite 91
Das war das Jahr
Eternit Showroom Heidelberg
Astrid Bornheim, Berlin
Seite 92
Das war das Jahr
Seite 93
Thank you for your attention!
Seite 94

Cladding with fibre cement_2009

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