184-017_Autofold Pro (CB) Parts Manual Issue 6

184-017_Autofold Pro (CB) Parts Manual Issue 6

184-017 Issue 6 APRIL 2013
Serial No. 180239 Onwards.
AutoFold Pro
(CB/UL)
PARTS MANUAL
Document Folding Machine
Morgana Systems Limited
United Kingdom
www.morgana.co.uk
Telephone: ( 01908 ) 608888
Facsimile: ( 01908 ) 692399
INTRODUCTION
AutoFold Pro
ILLUSTRATED PARTS MANUAL
The Illustrated Parts Manual has been designed to assist when selecting a part or
assembly which may be required to service or repair your machine.
The index on page four lists all of the major assemblies in the order in which the
machine is constructed.
The following page demonstrates how to recognise a part from a sub-assembly and
shows the quantity contained within the major assembly.
The major assembly number and description is listed at the top of the page and
should always be quoted when ordering parts or when seeking technical advice.
Before ordering parts confirm that the model number of the machine (listed at the top
of page four) is identical to the number stamped on the specification plate.
Whilst checking this, make a note of the serial number also stamped on the plate.
Some components will not be made available individually as they form part of a
sub-assembly which may require specialist tools and knowledge to dismantle. The
machine may not perform correctly if attempts are made to repair sub-assemblies of
this type.
NOTE....
ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY
ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER
SUPPLY BEFORE REMOVING ANY COVERS.
Page 2
FOLDING
AutoFold Pro
SYSTEM
Page 3
1808202S
INDEX
SECTION
ASSEMBLY
1
181-01-02
MAIN FRAME ASSEMBLY
2
185-01-02
MECHANISM
10
3
188-01-01
DELIVERY SYSTEM
26
4
1808202S
FINAL ASSEMBLY
34
Page 4
DESCRIPTION
PAGE
6
FOLDING
AutoFold Pro
BLANK
PAGE
SYSTEM
Page 5
181-01-02
MAIN FRAME ASSEMBLY
2 off
3
8
7
7
8
3
11 45
4 off
2 off
2 off
10 45
31 62 57
24 44
4 off
4 off
5 48 58
4 off
3 off
4 off
6 48 47 58
2 off
61 57 54
15
in 2 Posns.
51
17
59
21
12
7
2 off
59
59
2 44
51
12
in 10 Posns.
59
40 44
59
51
25
12
59
34
23
33
36
34
26
39
44
19
28
55
44
44
59
30
38
2 off
18
29
2 off
33
7
43 44 57
2 off
7
1 46
2 off
35 32
25
in 4 Posns.
41
42
7
18
44
60
59 50
59 50
16 50 59
49 59
55
Page 6
59 28 29 60 38
60
30
FOLDING
AutoFold Pro
ITEM No.
1
2
3
5
6
7
8
10
11
12
15
16
17
18
19
21
23
24
25
26
28
29
30
31
32
33
34
35
36
38
39
40
41
42
43
44
45
46
47
48
49
50
51
54
55
57
58
59
60
61
62
SYSTEM
MAIN FRAME ASSEMBLY
PART No.
75-512
75-530-01
76-105
76-300
76-301
141-003-01
141-003-07
175-053-06
175-054-01
175-134-01
178-052-02
181-001-01
181-001-02
181-003-01
181-004-01
181-010-01
183-015-01
183-020-01
183-022-01
186-001-03
186-001-05
186-002-02
186-004-01
186-006-01
02-019
601-015
601-076
62-006
602-156
602-192
604-108
613-339
651-101
652-046
680-009
401-02-040-008
401-02-040-016
401-02-050-008
403-01-050-012
403-01-050-016
403-01-080-012
403-01-080-020
403-01-080-025
461-01-040
462-01-080
481-040
481-050
481-080
481-100
485-040
403-01-040-008
QTY.
1
1
2
1
1
6
2
2
2
3
1
1
1
2
1
1
1
2
2
1
2
2
2
2
4
2
5
4
2
2
2
10
1
1
1
37
8
2
1
7
4
5
6
4
2
12
8
21
4
2
8
181-01-02
DESCRIPTION
POWER UNIT - Anti-Static Bar (Fraser)
TOROIDAL TRANSFORMER ASSY.
BUFFER - Exit Guard.
STEPPER DRIVE MOTOR & LEAD ASSY.
STEPPER DRIVE MOTOR & LEAD ASSY.
Tie Bar - MK5 Female
Tie Bar - Entry Guard
BLADE GUIDE - Top - DigiFold 5000P.
BLADE GUIDE - Lower
HEX PILLAR - M8
Action Shaft- Gas Strut
MAIN PLATE - Op Side - DynaFold.
MAIN PLATE - LaySide - DynaFold.
Wheel Shaft
Baffle Plate
BEARING HOUSING ASSY. - Op. DynaFold.
Front panel - Feed End
Mounting Bracket - Entry Guard
TAB - Front Panel - DynaFold.
Gas Strut Eye - Ø8 x M8
Gas Strut Eye - Ø12 x M8
Gas Strut eye Bearing.
Clamp Plate - Monostudded
Location Plate - Feed System
Collar
Snap Bushing Ø33.3 x Ø38
Snap Bushing Ø15.5 x Ø19
NYLON WHEEL.
Flanged Oilite Bush
BEARING - Iglidur W300
GAS STRUT - Feed Bed.
CABLE TIE MOUNTING
Mains Inlet - 20A
FUSE HOLDER - PANEL MTD. (Ø6.3 X 32) 20A
Mains Filter
Screw - Pan Pozi Ta ptite - M4 x 8 Lg.
Screw - Pan Pozi Ta ptite - M4 x 16 Lg.
Screw - Pan Pozi Ta ptite - M5 x 8 Lg.
SCREW - Socket Cap Head - M5 x 12 Lg.
SCREW - Socket Cap Head - M5 x 16 Lg.
SCREW - Socket Cap Head - M8 x 12 Lg.
SCREW - Socket Cap Head - M8 x 20 Lg.
SCREW - Socket Cap Head - M8 x 25 Lg.
Nut - Full - M4
NUT - Half - M8
WASHER - Plain - M4
WASHER - Plain - M5
WASHER - Plain - M8
WASHER - Plain - M10
Washer - Shakeproof - M4
SCREW - Socket Cap Head - M4 x 8 Lg.
Page 7
181-01-02
MAIN FRAME ASSEMBLY
2 off
4 off
2 off
2 off
57 62 31
44 24
45 10
11 45
4 off
22
51 59
51 59
34
34
37
51 59
20 59
36
in 4 Posns.
48
13 59 49
43
2 off
4 53
47
9
2 off
14 53
9
48
in 3 Posns.
44
55 59 30 38 28 29 60
49 59
39
50 59
49 59
27
50 59
2 off
30
Page 8
60
38
60
28
29
59
55
FOLDING
AutoFold Pro
ITEM No.
4
9
10
11
13
14
20
22
24
27
28
29
30
31
34
36
37
38
39
44
45
47
48
49
50
51
53
55
57
59
60
62
SYSTEM
MAIN FRAME ASSEMBLY
PART No.
76-123-05
171-019-03
175-053-06
175-054-01
175-198-01
175-202-01
181-006-01
181-010-02
183-020-01
186-001-04
186-001-05
186-002-02
186-004-01
186-006-01
601-076
602-156
602-190
602-192
604-108
401-02-040-008
401-02-040-016
403-01-050-012
403-01-050-016
403-01-080-012
403-01-080-020
403-01-080-025
409-01-050-006
462-01-080
481-040
481-080
481-100
403-01-040-008
QTY.
1
2
2
2
1
1
1
1
2
1
2
2
2
2
5
2
1
2
2
37
8
1
7
4
5
6
4
2
12
21
4
8
181-01-02
DESCRIPTION
TIMING PULLEY - 16XL - Wide Flanged.
Motor Retension Plate - DynaFold
BLADE GUIDE - Top - DigiFold 5000P.
BLADE GUIDE - Lower
HEX SPACER - Cam Pulley Support Plate.
TIMING PULLEY - 25XL - Wide Flanged.
HEX PILLAR - M8
BEARING HOUSING ASSY.- Lay Side - DynaFold.
Mounting Bracket - Entry Guard
Gas Strut Eye - M8 x M8
Gas Strut Eye - Ø12 x M8
Gas Strut eye Bearing.
Clamp Plate - Monostudded
Location Plate - Feed System
Snap Bushing Ø15.5 x Ø19
Flanged Oilite Bush
Flanged Iglidur Bush - Ø10 x Ø12 x Ø18 x 5
BEARING - Iglidur W300
GAS STRUT - Feed Bed.
Screw - Pan Pozi Ta ptite - M4 x 8 Lg.
Screw - Pan Pozi Ta ptite - M4 x 16 Lg.
SCREW - Socket Cap Head - M5 x 12 Lg.
SCREW - Socket Cap Head - M5 x 16 Lg.
SCREW - Socket Cap Head - M8 x 12 Lg.
SCREW - Socket Cap Head - M8 x 20 Lg.
SCREW - Socket Cap Head - M8 x 25 Lg.
Screw - Skt Set Screw - Flat Pt. - M5 x 6 Lg.
NUT - Half - M8
WASHER - Plain - M4
WASHER - Plain - M8
WASHER - Plain - M10
SCREW - Socket Cap Head - M4 x 8 Lg.
Page 9
AutoFold Pro
ITEM No.
1
3
4
7
8
10
11
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
31
34
35
38
39
40
44
45
49
53
54
56
59
61
64
65
66
67
68
70
71
73
74
75
76
77
PART No.
181-01-02
182-033-01
182-035-01
184-03-01
184-03-02
185-10-01
185-12-01
185-14-01
185-15-01
185-16-01
185-17-01
186-01-01
186-007-01
186-007-02
175-10-04
175-11-04
175-11-05
175-12-01
175-12-02
175-13-02
175-17-02
175-31-05
175-052-01
175-090-01
175-090-04
175-131-01
175-160-01
175-193-01
145-093-02
126-059-02
605-052
615-074
626-008
401-02-040-008
401-02-050-020
403-01-040-008
403-01-080-016
403-01-080-020
409-01-040-006
409-01-050-006
411-01-050-010
461-01-060
481-040
481-060
481-080
175-133-01
175-133-02
402-02-050-010
SYSTEM
MECHANISM
QTY.
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
2
1
38
4
4
6
2
1
1
1
1
12
13
14
2
2
4
185-01-02
DESCRIPTION
MAIN FRAME ASSEMBLY - DynaFold. (UL)
Support Stud
KNOB - Suport Stud.
Jam Detector (Emitter) Assy
Jam Detector (Receiver) Assy
Lower Input Roller Assy - Driven
Drive Idler Assy
FIXED ROLLER ASSY. - DynaFold.
FOLD ROLLER ASSY. - DynaFold - 1st.
FOLD ROLLER ASSY. - DynaFold - 2nd.
FOLD ROLLER ASSY. - DynaFold - 3rd.
Roller Shield Assy - Lower
Latch - Op Side
Latch - Lay Side
Edge Sensor Assembly - DynaFold
SENSOR BAR ASSEMBLY - Autofold.
SENSOR BAR ASSEMBLY - Autofold
2nd Blade Assembly - Digifold Mk2.
1st Blade Assembly - Digifold Mk2.
Paper Guide Assy - Dynamic - Extended - DigiFold 5000P
Crank Shaft Assy - Cam Drive
INPUT ROLLER ASSEMBLY - Upper
ROLLER SHEILD - 2nd - 25°
KNIFE DRIVE HUB ASSY - 2nd Roller - Op. Side
KNIFE DRIVE HUB - 1st Roller - Lay Side
Worm Wheel - Eccentric
COLLAR - Top Roller.
CRANK DISC ASSY. - Op. Side.
EXTENDED KNIFE DRIVE PIN.
Link
SUPPORT WA SHER - Ø12
RETAINING RING - External - Ø25
Anti-Static Spyder Bar - Stud Fixing
Screw - Pan Pozi Ta ptite - M4 x 8 Lg.
Screw - Pan Pozi Ta ptite - M5 x 20 Lg.
Screw - Socket Cap Head - M4 x 8 Lg.
SCREW - Socket Cap Head - M8 x 16 Lg.
SCREW - Socket Cap Head - M8 x 20 Lg.
Screw - Skt Set Screw - Flat Pt. - M4 x 6 Lg.
Screw - Skt Set Screw - Flat Pt. - M5 x 6 Lg.
SCREW - Skt Set Dog Pt. - M5 x 10 Lg.
NUT - Full - M6
WA SHER - Plain - M4
WA SHER - Plain - M6
WA SHER - Plain - M8
KNIFE CARRIER - Op Side.
KNIFE CARRIER - Clutch Side.
Screw - Csk Hd. Ta ptite - M5 x 10 Lg.
Page 11
185-01-02
MECHANISM
2 off
71 69 73 33
2 off
2 off
43 58
62 72
2 off
71 69 73 36
2 off
3 off
74 63 18
3 off
SEE PAGE 22
7 off
57 5
2A 2B
SEE PAGE 20
60 47
4 off
3
Page 12
4
74
74
FOLDING
AutoFold Pro
ITEM No.
2A
2B
3
4
5
18
36
37
43
47
57
58
60
63
69
71
72
73
74
SYSTEM
PART No.
182-01-01
182-01-02
182-033-01
182-035-01
184-01-02
186-03-01
175-125-01
175-125-02
141-007-01
76-310
401-02-040-012
401-02-040-020
401-04-006-312
403-01-080-012
419-01-040-008
481-040
481-050
481-060
481-080
MECHANISM
QTY.
1
1
1
1
1
1
2
2
1
1
14
8
4
3
8
1
1
9
14
185-01-02
DESCRIPTION
Feed Bed Assembly - Long
Feed Bed Assembly - Short
Support Stud
KNOB - Suport Stud.
Control System (UL) - Op Side
Gap-Set Assy - DynaFold
Connecting Link Assy
Knife Connecting Link Assy
Door Ramp
PSU- SWITCHED MODE- ATX12V - 300W
Screw - Pan Pozi Taptite - M4 x 12 Lg.
Screw - Pan Pozi Taptite - M4 x 20 Lg.
SCREW-PA N POZI-UNC TAPTITE #6-32 x 5/16"
SCREW - Socket Cap Head - M8 x 12 Lg.
SCREW - Socket Low Head Cap - M4 x 8 Lg.
WASHER - Plain - M4
WASHER - Plain - M5
WASHER - Plain - M6
WASHER - Plain - M8
Page 13
185-01-02
MECHANISM
2 off
52
33
9 56
2 off
34 73 69 71
2 off
2 off
36 73 69 71
2 off
2 off
41
29
42 55 46
48
51
3 off
12 64 74
3 off
30
50
32
7 off
6 57
SEE PAGE 21
74
Page 14
FOLDING
AutoFold Pro
ITEM No.
6
9
12
29
30
32
33
34
36
41
42
46
48
49
50
51
52
55
56
57
64
69
71
73
74
SYSTEM
PART No.
184-02-01
184-004-01
185-13-01
175-32-01
175-37-01
175-058-02
175-065-01
175-125-02
175-125-01
175-193-02
175-195-01
76-304
601-175
605-052
607-182
607-185
615-055
401-02-030-006
401-02-040-008
401-02-040-012
403-01-080-016
419-01-040-008
481-040
481-060
481-080
MECHANISM
QTY.
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
3
38
14
6
8
8
13
14
185-01-02
DESCRIPTION
Control System - Layside
Cable Strap
Cam Pulley Support Plate Assy
Cam Follower Assy
Cam Pulley Assy
SHIELD SUPPORT - Top - Op. - DigiFold Mk2.
SPACER.
Connecting Link Assy
Knife Connecting Link Assy
CRANK DISC ASSY. - Lay Side
Cam Sensor Bracket
BLADE POSITION SENSOR
Nylon Pillar - M4M - M4F x 40Lg
SUPPORT WASHER - Ø12
180 XL Timing Belt
160 XL Timing Belt
CIRCLIP - External - Ø20
Screw - Pan Pozi Taptite - M3 x 6 Lg.
Screw - Pan Pozi Taptite - M4 x 8 Lg.
Screw - Pan Pozi Taptite - M4 x 12 Lg.
SCREW - Socket Cap Head - M8 x 16 Lg.
SCREW - Socket Low Head Cap - M4 x 8 Lg.
WASHER - Plain - M4
WASHER - Plain - M6
WASHER - Plain - M8
Page 15
185-01-02
MECHANISM
182-01-01 (Feed System Assy. - Long)
Page 16
FOLDING
AutoFold Pro
ITEM No.
PART No.
MECHANISM
QTY.
DESCRIPTION
1
2
3
4
5
6
7
8
9
182-001-01
182-002-01
182-004-01
182-005-01
182-006-01
182-008-02
182-009-01
182-010-01
182-011-01
1
1
1
1
1
1
2
1
1
Feed Bed Frame - Long
Side Lay Frame - Long
Feed Bed - Short
Paper Guide - Long Lower
Paper Guide - Long Upper
Rear Input Panel - Anti-Static
Tie Bar - Feed Frame
Input Guide
Belt Roller Shaft - Idler
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
46
47
48
49
182-011-02
182-014-01
2
4
Belt Roller Shaft - Drive
Belt - Paper Transport - Long
182-014-02
182-014-03
1
1
Belt - Paper Transport - Medium
Belt - Paper Transport - Short
182-016-01
182-017-01
182-018-01
182-019-01
1
1
1
4
Cord Drive Spacer
Input Table Conduit
Spacer - Input Guide
Vac Relief Flap
182-022-01
182-023-01
182-025-01
182-026-01
182-031-01
182-032-01
182-02-01
182-03-01
182-04-01
182-04-02
182-07-01
76-309
601-122
605-004
605-049
606-045
613-138
613-388
626-009
401-02-040-006
401-02-040-010
402-02-030-008
403-01-060-010
403-01-080-012
404-01-080-020
405-01-050-010
405-01-080-012
418-01-040-008
481-040
481-050
481-060
481-080
2
2
1
1
1
2
1
1
2
1
1
1
1
8
7
1
1
1
1
36
2
11
2
4
2
2
2
1
2
2
2
4
Support Disk
Bracket - Symetric - Rear Panel
Alignment Plate
Cable Entry Plate
Support Tube
Support Bush - Flanged
Fan and Support Assembly - Long
Cord Drive Assembly
Cord Idler Assembly - Standard
Cord Idler Assembly - Short
Belt Support Roller Assembly
LEAD - Autofold / Autocreaser Link
Grommet
Thrust Washer - Ø8 x Ø15.88 x 0.79
Nylon Washer - Ø15 x Ø21 x 1
Delivery Grab Handle
Strain Relief Bush
Tie Wrap - Long
Anti - Static Spyder Bar - Female
Screw - Pan Pozi Taptite - M4 x 6 Lg.
Screw - Pan Pozi Taptite - M4 x 10 Lg.
Screw - Csk Hd. Taptite - M3 x 8 Lg.
Screw - Socket Cap Hd. - M6 x 10 Lg.
Screw - Socket Cap Hd. - M8 x 12 Lg.
Screw - Skt Csk Hd. - Flat Pt. - M8 x 20 Lg.
Screw - Skt Button Hd. - M5 x 10 Lg.
Screw - Skt Button Hd. - M8 x 12 Lg.
Earth Screw - Pan Pozi Taptite - M4 x 8 Lg.
WASHER - Plain M4
WASHER - Plain M5
WASHER - Plain M6
WASHER - Plain M8
50
SYSTEM
185-01-02
Page 17
185-01-02
MECHANISM
182-01-02 (Feed System Assy. - Short)
Page 18
FOLDING
AutoFold Pro
ITEM No.
PART No.
MECHANISM
QTY.
DESCRIPTION
1
2
3
4
5
6
7
8
9
182-001-02
182-002-02
182-004-03
182-005-02
182-006-02
182-008-02
182-009-01
182-010-01
182-011-01
1
1
1
1
1
1
2
1
1
Feed Bed Frame -Short
Side Lay Frame - Short
Feed Bed - Short
Paper Guide - Short Lower
Paper Guide - Upper
Rear Input Panel - Anti-Static
Tie Bar - Feed Frame
Input Guide
Belt Roller Shaft - Idler
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
46
47
48
49
182-011-02
182-014-02
182-014-03
2
4
1
Belt Roller Shaft - Drive
Belt - Paper Transport - Medium
Belt - Paper Transport - Short
182-016-01
182-017-01
182-018-01
182-019-01
1
1
1
3
Cord Drive Spacer
Input Table Conduit
Spacer - Input Guide
Vac Relief Flap
182-022-01
182-023-01
182-025-01
182-026-01
182-031-01
182-032-01
182-02-02
182-03-01
182-04-01
182-04-02
182-07-01
76-309
601-122
605-004
605-049
606-045
613-138
613-388
626-009
401-02-040-006
402-02-030-008
401-02-040-010
402-02-030-008
403-01-060-010
403-01-080-012
404-01-080-020
405-01-050-010
405-01-080-012
418-01-040-008
481-040
481-050
481-060
481-080
2
2
1
1
1
2
1
1
1
1
1
1
1
6
6
1
1
1
1
31
1
2
6
2
2
2
2
2
1
2
2
2
2
Support Disk
Bracket - Symetric - Rear Panel
Alignment Plate
Cable Entry Plate
Support Tube
Support Bush - Flanged
Fan and Support Assembly - Short
Cord Drive Assembly
Cord Idler Assembly - Standard
Cord Idler Assembly - Short
Belt Support Roller Assembly
LEAD - Autofold / Autocreaser Link
Grommet
Thrust Washer - Ø8 x Ø15.88 x 0.79
Nylon Washer - Ø15 x Ø21 x 1
Delivery Grab Handle
Strain Relief Bush
Tie Wrap - Long
Anti - Static Spyder Bar - Female
Screw - Pan Pozi Taptite - M4 x 6 Lg.
Screw - Csk Hd. Taptite - M3 x 8 Lg.
Screw - Pan Pozi Taptite - M4 x 10 Lg.
Screw - Csk Hd. Taptite - M3 x 8 Lg.
Screw - Socket Cap Hd. - M6 x 10 Lg.
Screw - Socket Cap Hd. - M8 x 12 Lg.
Screw - Skt Csk Hd. - Flat Pt. - M8 x 20 Lg.
Screw - Skt Button Hd. - M5 x 10 Lg.
Screw - Skt Button Hd. - M8 x 12 Lg.
Earth Screw - Pan Pozi Taptite - M4 x 8 Lg.
WASHER - Plain M4
WASHER - Plain M5
WASHER - Plain M6
WASHER - Plain M8
50
SYSTEM
185-01-02
Page 19
185-01-02
MECHANISM
184-01-02 (Control System - Op Side)
Page 20
FOLDING
AutoFold Pro
MECHANISM
185-01-02
184-02-01 (Control System - Lay Side)
SYSTEM
Page 21
185-01-02
MECHANISM
18
6
16
5
8
11
9
7
1
17 19 12 10
13
14
15
ITEM No.
1
2
3
4
5
6
7
8
9
2
3
4
10
11
12
13
14
15
16
17
18
19
PART No.
QTY.
186-016-01
76-305
76-306
1
1
1
76-307
175-36-02
175-126-01
175-007-01
175-007-02
175-007-03
126-072
15-028
605-004
1
1
3
1
1
1
3
1
3
12
3
6
1
3
3
3
604-031
607-045
407-01-030-004
407-01-040-004
407-01-040-005
407-01-040-006
411-01-040-006
DESCRIPTION
Mounting Plate
Pot & Lead
Pot & Lead Assy. - Gap 1
Pot & Lead
Pot & Lead Assy. - Gap 2
Pot & Lead
Pot & Lead Assy. - Gap 3
Friction Plate Assy. - Short
Knob - Gap Set
Shaft - Gap Set - 1st Roller
Shaft - Gap Set - 2nd Roller
Shaft - Gap Set - 3rd Roller
Worm - Gap Set
Collar
Thrust Washer - Ø8 x Ø15.88 x 0.79
DISC SPRING
MULTI-BEAM COUPLER - Size 13
Screw - Socket Set Knurled - M3 x 4 Lg.
Screw - Socket Set Knurled - M4 x 4 Lg.
Screw - Socket Set Knurled - M4 x 5 Lg.
Screw - Socket Set Knurled - M4 x 6 Lg.
Screw - Skt Set Dog Pt. - M4 x 6 Lg.
186-03-01 (Gap Set Assembly)
Page 22
FOLDING
AutoFold Pro
SYSTEM
MECHANISM
185-01-02
Page 23
185-01-02
Page 24
MECHANISM
FOLDING
AutoFold Pro
SYSTEM
MECHANISM
185-01-02
Page 25
188-01-01
Page 26
DELIVERY SYSTEM
FOLDING
AutoFold Pro
ITEMNo.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
SYSTEM
PARTNo.
173-018
174-06-01
178-022-01
178-028-01
178-029-01
178-032-01
178-033-01
178-04-01
178-05-02
178-057-01
178-078-01
178-079-01
178-081-01
178-082-01
178-09-01
178-11-02
178-16-01
178-17-01
178-17-02
188-02-01
188-002-01
188-003-01
188-004-01
401-02-040-006
401-02-040-008
401-02-050-016
403-01-040-008
403-01-050-035
405-01-040-010
405-01-040-016
405-01-060-012
409-01-040-006
409-01-050-006
462-01-120
464-01-040
481-040
481-060
481-120
601-018
603-041
605-021
605-022
613-219
481-050
178-076-02
DELIVERY SYSTEM
188-01-01
QTY.
DESCRIPTION
2
3
2
2
2
1
2
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
12
17
4
4
2
2
2
2
2
2
1
3
8
2
1
2
2
2
2
1
2
1
DO NOT TOUCH_LABEL
Small Stepper Driver PCB Assy.
Roller Guide Bar
Belt Clamp plate - Delivery
D - Spacer - Belt Clamp
Roller Pivot Shaft - Delivery
COLLAR - Wheel Spacer.
Positioning Pot Assy
Idler Pulley Assy - Size 20
SPACER.
Stacker Pivot Plate
Stacker Lock Plate
Delivery Roller Tie Bar
Stacker Plate Clip
Delivery Idler Roller Assy
Delivery Drive Assy
Driven Roller 3”
Roller Guide Assy - Lay Side
Roller Guide Assy - Op Side
Delivery Main Frame Assy.
Delivery Stepper Cover
Inner Catch Tray
Delivery - Undercover
Screw - Pan Pozi Taptite - M4 x 6 Lg.
Screw - Pan Pozi Taptite - M4 x 8 Lg.
Screw - Pan Pozi Taptite - M5 x 16 Lg.
SCREW - Cap Hd. - M4 x 8Lg.
SCREW - Socket Cap Head - M5 x 35Lg.
SCREW - Socket Button Head - M4 x 10Lg.
SCREW - Socket Button Head - M4 x 16Lg.
SCREW - Socket Button Head - M8 x 12Lg.
Screw - Skt Set Screw - Flat Pt. - M4 x 6Lg.
Screw - Skt Set Screw - Flat Pt. - M5 x 6Lg.
NUT - Half - M12
NUT - NYLOC - M4
WASHER - Plain - M4
WASHER - Plain - M6
WASHER - Plain - M12
Square Foot - 12.6mm
SPIROLSPACER - Ø4 x Ø5.65 x 4 Lg.
Thrush Washer - Ø8 x Ø15.88 x 0.79
NYLON WASHER - Ø12.2 X 17.1 X 0.79
STRAIN RELIEF BUSH
WASHER - Plain - M5
Roller Guide Plate - Lay Side
Page 27
188-01-01
Page 28
DELIVERY SYSTEM
FOLDING
AutoFold Pro
ITEM No.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART No.
188-001-01
188-001-02
178-002-01
178-006-02
178-030-01
178-083-01
606-046
401-02-040-016
405-01-040-010
405-01-060-010
461-01-040
481-040
481-060
SYSTEM
DELIVERY SYSTEM
QTY.
1
1
1
2
2
2
1
2
4
2
16
20
2
188-01-01
DESCRIPTION
Delivery - Lay Side
Delivery - Op. Side
Conveyor Bed
Tension Block - Dynafold
HEX PILLAR - M8 x 30 Lg.
STIFFENER - Delivery Conveyor Bed.
Grab Handle
Screw - Pan Pozi Taptite - M4 x 16 Lg.
SCREW - Socket Button Head - M4 x 10 Lg.
SCREW - Socket Button Head - M6 x 10 Lg.
NUT - Full - M4
WASHER - Plain - M4
WASHER - Plain - M6
Page 29
188-01-01
Page 30
DELIVERY SYSTEM
FOLDING
AutoFold Pro
ITEM No.
PART No.
DELIVERY SYSTEM
QTY.
188-01-01
DESCRIPTION
1
2
3
4
5
6
7
8
9
121-013-02
128-026-03
141-003-04
178-005-02
178-026-02
178-025-01
178-03-03
178 03 04
178-051-01
1
1
1
1
1
2
1
1
2
GAS STRUT EYE.
385 Belt - 2 Ply - Paper Transport
Tie Bar - Gas Spring - Digifold Mk2
Delivery End Cover
Sheet Guide
Tie Bar - Drive Assy
Stepper Plate Assy - Op Side
Stepper Plate Assy - Lay Side
Delivery Beam Extension
10
11
178-052-01
178-06-02
401-02-040-008
401-02-050-020
403-01-080-020
404-01-080-020
409-01-060-025
418-01-040-008
1
1
4
2
2
4
1
4
Action Shaft- Beam Extension
Crowned Drive Shaft Assy
Screw - Pan Pozi Taptite - M4 x 8 Lg.
Screw - Pan Pozi Taptite - M5 x 20 Lg.
SCREW - Socket Cap Head - M8 x 20 Lg.
SCREW - Socket Countersunk Head - M8 x 20 Lg.
Screw - Skt Set Screw - Flat Pt. - M6 x 25 Lg.
Earthing Screw - Pan Pozi Taptite - M4 x 8 Lg.
461-01-040
462-01-060
481-080
485-030
602-172
607-005
609-029
2
1
2
2
2
1
2
NUT - Full - M4
NUT - Half - M6
WASHER - Plain - M8
M3 Washer Shakeproof- Ext
Flanged Iglidur Bush - Ø12 x Ø16 x 10
100 XL Timing Belt
'O' Ring Ø8 x Ø3
650-028
3
CABLE TIE MTG. - Push Fit.
76-260
76-258
76-259
1
1
1
Delivery Connector & Lead Assembly
BELT DRIVE MOTOR
ROLLER POSITION MOTOR
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
SYSTEM
Page 31
188-01-01
DELIVERY SYSTEM
2
7
in 4 Posns.
1
6
5
4
3
8
in 2 Posns.
ITEMNo.
1
2
3
4
5
6
7
8
PARTNo.
QTY.
DESCRIPTION
178-07-02
178-08-02
178-027-01
615-015
615-010
1
1
1
1
1
Crowned Roller Assy
Crowned Roller Shaft Assy
Roller Drive Pulley - 20XL
CIRCLIP - External - Ø12
CIRCLIP - External - Ø10
602-001
609-031
409-01-040-004
1
4
2
BEARING - Deep Groove Ball - 6000-ZZ
‘O’ Ring
Screw - Skt Set Screw - Flat Pt. - M4 x 4Lg.
178-06-02 (Crowned Drive Shaft Assy)
Page 32
FOLDING
AutoFold Pro
ITEMNo.
1
2
3
4
5
PARTNo.
128-055
128-058-02
178-021-01
602-003
615-039
DELIVERY SYSTEM
QTY.
2
1
1
2
2
188-01-01
DESCRIPTION
Bearing Plug - Idler Drum
Extended Belt Drum - Idler
Delivery Idler Shaft
BEARING - Deep Groove Ball - 6001-ZZ
RETAINING RING - External - Ø12
178-09-01 (Delivery Idler Roller Assy)
SYSTEM
Page 33
1808202S
FINAL ASSEMBLY
18
20
5
10
16
6 off
3 off
2 off
6
17 28
4 26 24
3 35
30
6 off
9 off
24 1
9
25
8
15
25
27
13
32
31
32
30
29
24
23
32
3 off
26 24 7
11
6 off
35 2
19
34
33
19
14
21
6 off
12
24
30
VIEW IN DIRECTION OF ARROW ‘X’
Page 34
FOLDING
AutoFold Pro
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
SYSTEM
PART NUMBER
183-01-02
183-02-01
183-03-01
183-05-01
183-06-01
188-01-01
183-002-01
183-007-01
183-009-01
183-021-01
183-023-01
173-012-01
173-013-01
123-038
181-011-01
123-059
75-06-02
601-134
601-166
604-103
613-351
401-02-030-016
401-02-040-008
401-02-040-010
402-02-040-008
403-01-030-030
405-01-050-010
406-01-040-006
418-01-040-008
464-01-030
481-030
185-01-02
183-024-01
402-02-040-006
FINAL ASSEMBLY
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
19
2
12
1
2
2
3
1
3
1
1
12
1808202S
DESCRIPTION
Rear Panel - With Access Door
Column Assy - Op Side
Column Assy - Lay Side
DOOR ASSEMBLY - La y Side.
Entry Guard Assy
Delivery Assembly
Door - Op Side
Top Cover - Op Side Door
Gap Set Label
TOP COVER - DynaFold.
Label - Fuse Ratings
Shaft-Top Cover
SPACER.
LABEL - Anti-Static/Sharp Blades
LABEL - Autofold
Label - Safety Warnings
TOUCH SCREEN ASSEMBLY - 7 ".
HANDLE - Pocket Pull
Grommet Foot
GAS SPRING - Locking.
MICROSWITCH
Screw - Pan Pozi Ta ptite - M3 x 16 Lg.
Screw - Pan Pozi Ta ptite - M4 x 8 Lg.
Screw - Pan Pozi Ta ptite - M4 x 10 Lg.
Screw - Csk Hd. Ta ptite - M4 x 8 Lg.
SCREW - Socket Cap Head - M3 x 30 Lg.
SCREW - Socket Button Head - M5 x 10 Lg.
SCREW - Tam perproof - M4 x 6 Lg
Earth Screw - Pan Pozi Ta ptite - M4 x 8 Lg.
NUT - NYLOC - M3
WASHER - Plain - M3
Dynafold Mechanism (UL)
Label - Fuse Ratings (UL)
Screw - Csk Hd. Ta ptite - M4 x 6 Lg.
Page 35
REVISION HISTORY
Rev.
3
Mod No.
ECO2774
Mod Description
Page 15 Changes:- ITEM 60 CAM PULLEY ASSEMBLY (175-37-01) was 175-33-01
Date
18/06/12
Mod By
P.M.W
Rev.
4
Mod No.
ECO2790
Mod Description
Date
Update procedure to include new assembly process of Knife Carrier Assemblies onto 12/10/12
the Blade assembly.
Mod By
P.M.W
Rev.
5
Mod No.
ECO2815
Mod Description
Page 1 Changes:- New Format Front Cover Introduced.
Date
15/02/13
Mod By
B.A.L.
Rev.
6
Mod No.
ECO2822
Mod Description
Page 21 Changes:- ITEM 1 was 75-500-01, ITEM 3 was 174-01-03, ITEM 12 Added.
Date
03/04/13
Mod By
B.A.L.
Page 36
CREASING / FOLDING