Axial Piston Variable Pump A10V(S)O (US

Transcription

Axial Piston Variable Pump
A10V(S)O
(US-Version)
RA-A 92701/03.12
Replaces: 12.09
1/52
Position Foto
(oben links):
X = 153
Y = 93,9
Data sheet
Series 31
Size NG18 ((A)A10VSO)
Size NG28 to 140 (A10VO)
Nominal pressure 4000 psi (280 bar)
Maximum pressure 5100 psi (350 bar)
Open circuit
Features
Contents
Type code for standard program
2
Technical data
4
–– Variable pump in axial piston swashplate design for hydrostatic drives in an open circuit
–– The flow is proportional to the drive speed and the displacement.
DG – Two-point control, directly operated
10
DR – Pressure control
11
DRG – Pressure control, remotely operated
12
–– The flow can be steplessly varied by adjustment of the
swashplate angle.
DFR/DFR1 – Pressure and flow control
13
–– 2 case drain ports
DFLR – Pressure, flow and power control
14
–– Excellent suction characteristics
ED – Electro-hydraulic pressure control
15
–– Low noise level
ER – Electro-hydraulic pressure control
16
–– Long service life
Dimensions size 18 to 140
18
–– Favorable power/weight ratio
Dimensions through drive
42
–– Versatile controller range
Summary mounting options
45
–– Short control time
Combination pumps A10VO + A10VO
46
Connector for solenoids
47
–– The through drive is suitable for adding gear pumps and axial
piston pumps up to the same size, i.e., 100% through drive.
Installation instructions
48
General instructions
52
2/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
O
01
01
02
03
/
04
05
31
06
–
07
V
08
Version
Standard version (without symbol)
High-speed version
Axial piston unit
Swashplate design, variable, nominal pressure 4000 psi (280 bar),
02 maximum pressure 5100 psi (350 bar)
09
10
11
12
13
18
28
45
l
l
l
71 100 140
l
l
l
–
–
l
l
l
l
l
–
–
–
–
– A10VS
–
l
l
l
l
l
H
A10V
Operation mode
03 Pump, open circuit
O
Size (NG)
04 Geometric displacement, see table of values on pages 6 and 7
18
28
45
71 100 140
l
l
l
l
l
l
DG
l
l
l
l
l
l
DR
X-T open
l
l
l
l
l
l
DFR
X-T closed
l
l
l
l
l
l
DFR1
m
l
l
l
l
–
EF1)
l
l
l
l
l
l
DRG
ED71
Control device
Two-point control, directly operated
Pressure control
with flow control, hydraulic
with flow and differential pressure control, electrically variable
05
with pressure cut-off, remotely operated
hydraulic
electrical
negative characteristic
positive characteristic
12V
l
l
l
l
l
l
24V
l
l
l
l
l
l
ED72
12V
l
l
l
l
l
l
ER712)
24V
l
l
l
l
l
l
ER722)
–
l
l
l
l
l
DFLR
Pressure, flow and power control
Series
06 Series 3, Index 1
07
31
Direction of rotation
Viewed on drive shaft
clockwise
R
counter clockwise
L
Seals
08 FKM (fluor-caoutchouc)
1)
2)
V
See RE 92709
The following must be taken into account during project planning:
Excessive current levels (I > 1200 mA with 12 V or I > 600 mA with 24 V) to the ER solenoid can result in undesired increase
of pressure which can lead to pump or system damage:
- Use Imax current limiter solenoids.
- A sandwich plate pressure reducing valve can be used to protect the pump in the event of overflow.
An accessory kit with sandwich plate pressure reducing valve can be ordered from Rexroth under part number R902490825.
= available
m = on request
– = not available
RA-A 92701/03.12
Bosch Rexroth Corp.
(A) A10V(S)O Series 31
3/52
O
01
02
03
Drive shaft
Splined shaft
ANSI B92.1a
09
10
Mounting flange
ISO 3019-1 (SAE)
/
04
31
05
–
06
07
11
12
13
28
45
71 100 140
l
l
l
l
similar to shaft "S" however for higher input torque
l
l
l
l
–
–
R
reduced diameter, not for through drive
l
l
l
l
l
m
U
same as "U", higher torque; not for through drive
–
l
l
l
l
m
W
l
l
S
18
28
45
71 100 140
2-hole
l
l
l
l
l
l
C
4-hole
–
–
–
–
–
l
D
18
–
28
45
l
l
71 100 140
–
l l
61
–
–
–
l
–
–
91
l
l
l
–
l
l
62
–
–
–
l
–
–
92
18
l
28
l
45
l
71 100 140
l l l
N00
9T 16/32DP
l
l
l
l
K01
3/4 in
11T 16/32DP
l
l
l
l
l
l
K52
7/8 in
13T 16/32DP
–
l
l
l
l
l
K68
1 in
15T 16/32DP
SAE flange ports on opposite side, UNC fastening thread
Flange ISO 3019-1 (SAE)
coupling for splined shaft1)
Diameter
diameter
82-2 (A)
5/8 in
101-2 (B)
127-2 (C)
152-4 (D)
l
–
–
l
l
l
l
K04
–
–
–
l
l
l
K07
1 1/2 in 17T 12/24DP
–
–
–
–
l
l
K24
1 3/4 in 13T 8/16DP
–
–
–
–
–
l
K17
18
l
28
l
45
l
71 100 140
l l l
Coupling for splined shaft as per ANSI B92.1a
2) Connectors for other electric components can deviate.
1)
m = on request
l
1 1/4 in 14T 12/24DP
Connectors for solenoids2)
13 DEUTSCH - molded connector, 2-pin – without suppressor diode
= available
10
18
Through drive
without through drive
12
09
standard shaft
Service line port
SAE flange ports at rear, UNC fastening thread, not for through drive
11
V
08
– = not available
P
4/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Technical data
Hydraulic fluid
Notes on the choice of hydraulic fluid
Before starting project planning, please refer to our data
sheets RE 90220 (mineral oil), RE 90221 (environmentally
acceptable hydraulic fluids) and RE 90222 (HFD hydraulic
fluids) for detailed information regarding the choice of hydraulic
fluid and application conditions.
In order to select the correct hydraulic fluid, it is necessary to
know the operating temperature in the reservoir (open circuit)
in relation to the ambient temperature.
If environmentally acceptable hydraulic fluids are being used,
the limitations regarding technical data and other seals must
be observed. Please contact us.
Operating viscosity range
For optimum efficiency and service life we recommend that the
operating viscosity (at operating temperature) be selected in
the range
nopt = opt. operating viscosity 80 - 170 SUS (16 ... 36 mm /s)
2
referred to reservoir temperature (open circuit).
Limits of viscosity range
For critical operating conditions the following values apply:
nmin =
60 SUS (10 mm2/s)
short-term (t ≤ 1 min)
at max perm. case drain temperature of 239 °F
(115 °C).
7500 SUS (1600 mm2/s)
short-term (t ≤ 1 min)
on cold start
(p ≤ 435 psi (30 bar), n ≤ 1000 rpm, tmin -13 °F
(-25 °C))
Depending on the installation situation, special measures are
necessary at temperatures between -40 °F (-40°C) and -13 °F
(-25°C). Please contact us.
For detailed information on operation with low temperatures
see data sheet RE 90300-03-B.
Selection diagram
-4°
32°
68°
104° 140° 176° 212° °F
-40°
1600
1000
600
400
-20°
0°
20°
40°
1000
200
500
100
300
60
200
40
100
80
20
60
10
60°
80° 100° °C
1600 7400
0
10
VG 68
VG 46
VG 32
VG 22
VG
Viscosity n [mm2/s]
7400
4600
3000
2000
-40°
SUS mm 2/s
42
5
-40°
-25°
10° 0° 10°
30°
50°
-40°
-13°
14° 32° 50°
86°
122° 158° 194°
t mi n = -40°F (-40°C)
70°
Temperature t in °C
Fluid temperature range
90°
Example: at an ambient temperature of X °F (°C) the operating
temperature is 140 °F (60 °C). In the optimum operating viscosity range (nopt; shaded area) this corresponds to viscosity
grades VG 46 resp. VG 68; VG 68 should be selected.
Important:
The case drain temperature is influenced by pressure and input
speed and is always higher than the reservoir temperature.
However, at no point in the component may the temperature
exceed 239 °F (115 °C). The temperature difference specified
on the left is to be taken into account when determining the
viscosity in the bearing.
If the above conditions cannot be met, due to extreme operating parameters please contact us.
Please also ensure that the max. case drain temperature
of 239 °F (115 °C) is not exceeded in localized areas (for
instance, in the bearing area). The fluid temperature in the
bearing area is
approx. 7 °F (5 K) higher than the average case drain temperature.
nmax = The hydraulic fluid should be selected so that within the operating temperature range, the viscosity lies within the optimum
range (nopt), see shaded section of the selection diagram. We
recommend to select the higher viscosity grade in each case.
36
170
16
80
nopt
mm 2/s SUS
5
42
115° °C
240° °F
t max = 240°F (115°C)
Filtration of the hydraulic fluid
The finer the filtration the better the cleanliness level of the hydraulic fluid and the longer the service life of the axial piston unit.
In order to guarantee the functional reliability of the axial piston
unit it is necessary to carry out a gravimetric evaluation of the
hydraulic fluid to determine the particle contamination and the
cleanliness level according to ISO 4406. A cleanliness level of
at least 20/18/15 must be maintained.
At very high hydraulic fluid temperatures (195 °F (90 °C) to maximum 239 °F (115 °C)), a cleanliness level of at least 19/17/14
according to ISO 4406 is necessary.
If the above cleanliness levels cannot be maintained, please
contact us.
RA-A 92701/03.12
Bosch Rexroth Corp.
5/52
Technical data
Operating pressure range
(when using mineral oil)
Pressure at service line port B
Definition
Nominal pressure pnom _________ 4000 psi (280 bar) absolute
Nominal pressure pnom
The nominal pressure corresponds to the maximum design
pressure.
Maximum pressure pmax _ ______ 5100 psi (350 bar) absolute
Single operating period____________________________ 2.0 ms
Total operating period _____________________________ 300 h
Minimum pressure (high-pressure side) ______________ 145 psi
_________________________________________ (10 bar) absolute1)
Pressure p
Rate of pressure change RA max__ 232060 psi/s (16000 bar/s)
Maximum pressure pmax
The maximum pressure corresponds to the maximum operating
pressure within the single operating period. The total of the
single operating periods must not exceed the total operating
period.
Minimum pressure (high-pressure side)
Minimum pressure in the high-pressure side (port B) that is
required in order to prevent damage to the axial piston unit.
The minimum pressure depends on the speed and displacement of the axial piston unit.
pnom
Dt
Dp
Rate of pressure change RA
Maximum permissible pressure build-up and pressure reduction speed with a pressure change over the entire pressure
range.
Pressure at suction port S (inlet)
Minimum pressure pS min____________ 12 psi (0.8 bar) absolute
Maximum pressure pS max __________ 145 psi (10 bar) absolute1)
Pressure p
Time t
Single operating period
t1
t2
tn
Maximum pressure pmax
Nominal pressure pnom
Note
Please contact us for values for other hydraulic fluids.
Case drain pressure
Maximum permissible case drain pressure (at port L, L1):
Maximum 0.5 bar higher than the inlet pressure at port S,
however not higher than 2 bar absolute.
Minimum pressure (high-pressure side)
Time t
pL max abs __________________________ 30 psi (2 bar) absolute1)
1)
Other values on request
Total operating period = t1 + t2 + ... + tn
6/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Technical data, standard unit
Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size
NG
18
28
45
71
100
140
Geometrical displacement per revolution
Vg max
in3 (cm3)
1.10 (18)
1.71 (28) 2.75 (45) 4.33 (71)
6.1 (100) 8.54 (140)
at Vg max
nnom
rpm
3300
3000
2600
2200
2000
1800
at Vg < Vg max
nmax perm rpm
3900
3600
3100
2600
2400
2100
at nnom and Vg max
qv max
gpm (l/min)
15.7 (59) 22 (84)
31 (117)
41 (156)
53 (200)
67 (252)
at nE = 1800 rpm and Vg max
qvE max
gpm (l/min)
8.5 (32)
13.3 (50)
21.4 (81)
33.8 (128) 47.6 (180) 67 (252)
at nnom, Vg max
Pmax
HP (kW)
40 (30)
51 (39)
74 (55)
96 (73)
124 (93)
156 (118)
at nE = 1800 rpm and Vg max
PE max
HP (kW)
19 (15)
31 (24)
50 (38)
79 (69)
111 (84)
156 (118)
Tmax
lb-ft (Nm)
58 (80)
91 (125)
146 (200) 230 (316) 324 (445) 453 (623)
T
lb-ft (Nm)
14.6 (30) 33 (45)
53 (72)
83 (113)
117 (159)
164 (223)
S
c
lb-ft/rad
(Nm/rad)
8082
(11087)
16400
(22317)
27560
(37500)
53018
(71884)
89348
(121142)
125042
(169537)
R
c
lb-ft/rad
(Nm/rad)
10870
(14850)
19400
(26360)
30241
(41025)
56456
(76545)
–
(–)
–
(–)
U
c
lb-ft/rad
(Nm/rad)
5946
(8090)
12310
(16695)
22107
(30077)
38920
(52779)
67180
(91093)
–
(–)
W
c
lb-ft/rad
(Nm/rad)
–
(–)
14670
(19898)
25330
(34463)
42360
(57460)
74858
(101847)
–
(–)
Moment of inertial rotary group
JTW
lbs-ft2
(kgm2)
0.022
0.0403
(0.00093) (0.0017)
0.0783
(0.0033)
0.1970
(0.0083)
0.3963
(0.0167)
0.5743
(0.0242)
Angular acceleration, maximum2)
a
rad/s2
6800
5500
4000
3300
2700
2700
Filling capacity
V
gal (L)
0.1 (0.4)
0.2 (0.7)
0.26 (1.0)
0.4 (1.6)
0.6 (2.2)
0.8 (3.0)
lbs (kg)
26.5 (12) 33 (15)
46 (21)
73 (33)
99 (45)
132 (60)
Maximum speed 1)
Flow
Power at Dp = 4000 psi (280 bar)
Torque
∆p = 4000 psi
∆p = (280 bar)
∆p = 1450 psi
∆p = (100 bar)
at Vg max and
Rotary stiffness,
drive shaft
Weight (without through drive) approx. m
1) The
values are applicable:
- for an absolute pressure pabs = 15 psi (1 bar) at suction port S
- within the optimum viscosity range from nopt = 80 to 170 SUS (16 to 36 mm2/s)
- for mineral-oil based hydraulic fluid.
2)
The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.
Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend to check the loading through tests or calculation / simulation and comparison with the permissible values.
Calculation of characteristics
Flow
qV =
Torque
T
=
Power
P
=
Vg • n • hV
231 (1000)
Vg • Dp
24 (20) • p • hmh
2p • T • n
33000 (60000)
=
qV • Dp
1714 (600) • ht
[gpm
(l/min)]
Vg
=
Displacement per revolution in cm3
Dp
=
Pressure differential in bar
[lb-ft
(Nm)]
n
=
Speed in rpm
hV
=
Volumetric efficiency
[HP
(kW)]
hmh
=
Mechanical-hydraulic efficiency
ht
=
Total efficiency (ht = hV • hmh)
RA-A 92701/03.12
Bosch Rexroth Corp.
7/52
Technical data, high-speed version
Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size
NG
45
71
100
140
Geometrical displacement per revolution
Vg max
in3 (cm3)
2.75 (45)
4.33 (71)
6.1 (100)
8.54 (140)
at Vg max
nnom
rpm
3000
2550
2300
2050
at Vg < Vg max
nmax perm rpm
3300
2800
2500
2200
Maximum speed 1)
Flow
at nnom and Vg max
qv max
gpm (l/min) 35 (135)
47 (178)
61 (230)
76 (287)
Pmax
HP (kW)
84 (63)
112 (83)
143 (107)
177 (134)
lb-ft (Nm)
146 (200)
230 (316)
324 (445)
453 (623)
lb-ft (Nm)
53 (72)
83 (113)
117 (159)
164 (223)
Power at Dp = 4000 psi (280 bar)
at nnom, Vg max
Torque
at Vg max and
Rotary stiffness,
drive shaft
∆p = 4000 psi
T
∆p = (280 bar) max
∆p = 1450 psi
T
∆p = 100 bar
S
c
lb-ft/rad
(Nm/rad)
27560
(37500)
53ß18
(71884)
89348
(121142)
125042
(169537)
R
c
lb-ft/rad
(Nm/rad)
30240
(41025)
56456
(76545)
–
(–)
–
(–)
U
c
lb-ft/rad
(Nm/rad)
22107
(30077)
–
(–)
67180
(91093)
–
(–)
W
c
lb-ft/rad
(Nm/rad)
25330
(34463)
–
(–)
74858
(101847)
–
(–)
lbs-ft2
(kgm2)
0.0783
(0.0033)
0.1970
(0.0083)
0.3968
(0.0167)
0.5743
(0.0242)
Moment of inertial rotary group
JTW
Angular acceleration, maximum2)
a
rad/s2
4000
3300
2700
2700
Filling capacity
V
gal (L)
0.26 (1.0)
0.4 (1.6)
0.6 (2.2)
0.8 (3.0)
lbs (kg)
46 (21)
73 (33)
99 (45)
132 (60)
Weight (without through drive) approx. m
1) The
values are applicable:
- for an absolute pressure pabs = 15 psi (1 bar) at suction port S
- within the optimum viscosity range from nopt = 80 to 170 SUS (16 to 36 mm2/s)
- for mineral-oil based hydraulic fluid.
2)
The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.
Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend to check the loading through tests or calculation / simulation and comparison with the permissible values.
Sizes 45, 71, 100 and 140 are optionally available in high-speed version.
External dimensions are not affected by this option.
8/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Technical data
Permissible radial and axial loading on the drive shaft
Size
NG
Radial force maximum
at a/2
18
28
45
71
100
140
Fq
a/2 a/2
Fq max
lbf
(N)
80
(350)
270
(1200)
340
(1500)
427
(1900)
517
(2300)
630
(2800)
+ Fax max
lbf
(N)
157
(700)
225
(1000)
340
(1500)
540
(2400)
900
(4000)
1080
(4800)
a
Axial force maximum
±Fax
Permissible input and through-drive torques
Size
NG
Torque
T
at Vg max and Dp = 4000 psi (280 bar1)) max
18
28
45
71
100
140
lb-ft
(Nm)
58
(80)
91
(125)
146
(200)
230
(316)
324
(445)
453
(623)
lb-ft
(Nm)
92
(124)
146
(198)
235
(319)
462
(626)
814
(1104)
1195
(1620)
Input torque for drive shaft, maximum2)
S
TE max
R
U
W
Ø
in
3/4
7/8
1
1 1/4
1 1/2
1 3/4
TE max
lb-ft
(Nm)
118
(160)
184
(250)
295
(400)
475
(644)
–
(–)
–
(–)
Ø
in
3/4
7/8
1
1 1/4
–
–
TE max
lb-ft
(Nm)
44
(59)
77
(105)
139
(188)
221
(300)
439
(595)
–
(–)
Ø
in
5/8
3/4
7/8
1
1 1/4
–
TE max
lb-ft
(Nm)
–
(–)
103
(140)
162
(220)
291
(394)
469
(636)
–
(–)
Ø
in
–
3/4
7/8
1
1 1/4
–
Maximum through-drive torque for drive shaft
1)
2)
S
TD max
lb-ft
(Nm)
80
(108)
118
(160)
235
(319)
363
(492)
574
(778)
934
(1266)
R
TD max
Nm
89
(120)
130
(176)
269
(365)
404
(548)
–
(–)
–
(–)
Without considering efficiency
For drive shafts free of radial force
Distribution of torques
T1
T2
TE
1. Pumpe
1st pump
2.
Pumpe
2nd
pump
TD
Bosch Rexroth Corp.
RA-A 92701/03.12
Technical data
Drive power and flow
Operating material:
Hydraulic fluid ISO VG 46 DIN 51519, t = 122 °F (50 °C)
Size 18
Size 100
_ _ _ _ n = 1800 rpm
_ _ _ _ n = 1800 rpm
______ n = 3300 rpm
______ n = 2000 rpm
(40) 10
Pqv max
(20)
(20)
(10)
Pqv zero
1000 1500 2000 2500 3000 3500 4000psi 0
500
(50)
0
(100)
(150)
(200)
Operating pressure
(250) (280)(bar)
(160)
(140)
(120)
(70)
(50)
(40)
20
(40) 10
Pqv zero
(20)
(10)
Pqv zero
20
500 1000 1500 2000 2500 3000 3500 4000psi 0
(50)
(100)
(150)
(250)(280)(bar)
(200)
Size 45
_ _ _ _ n = 1800 rpm
______ n = 2600 rpm
(250)(280)(bar)
(50)
(40)
20
(60)
Pqv max
(40) 10
Pqv zero
(20)
60
(30) 40
(20)
(10)
20
500 1000 1500 2000 2500 3000 3500 4000 psi 0
(100)
(150)
(250)(280)(bar)
(200)
Size 71
_ _ _ _ n = 1800 rpm
______ n = 2200 rpm
(kW) HP
(80)
100
(70)
qv
(50)
20
Pqv max
(40)
60
(30) 40
(60)
(40) 10
Pqv zero
(20)
(20)
(10)
20
500 1000 1500 2000 2500 3000 3500 4000 psi 0
(100)
(150)
(200)
Operating pressure
(250)(280)(bar)
Drive power P
(60) 80
(120) 30
(100)
(50)
(200)
(120) 160
qv
60
(220)
(110)
(100)
50
(180)
(160)
(140)
140
(90) 120
(80)
40
(70)
Pqv max
100
(60) 80
30
(80)
Operating pressure
(L/min) gpm
(160)
40
(140)
(240)
(kW) HP
(130)
(50)
(100)
Drive power P
qv
(50)
(L/min) gpm
(260)
(120)
(kW) HP
(60) 80
(L/min) gpm
(120)
30
(100)
Flow qV
(200)
______ n = 1800 rpm
Flow qV
Operating pressure
0
(150)
Size 140
(30) 40
Drive power P
Flow qV
Pqv max
(20)
0
(100)
(kW) HP
60
qv
0
(50)
Operating pressure
(40) 10
0
20
500 1000 1500 2000 2500 3000 3500 4000 psi 0
0
(40)
0
(20)
(10)
0
(L/min) gpm
0
60
(30) 40
(60)
(20)
(80) 20
(60)
100
(60) 80
Pqv max
30
______ n = 3000 rpm
Flow qV
(80)
(100)
_ _ _ _ n = 1800 rpm
(80)
(90) 120
qv
40
(80)
Size 28
(80)
(kW) HP
(100)
(40)
20
60
(30) 40
(60)
(40) 10
(20)
Pqv zero
(20)
(10)
500 1000 1500 2000 2500 3000 3500 4000 psi 0
0
0
(50)
(100)
(150)
(200)
(250)(280)(bar)
Operating pressure
20
Drive power P
0
20
Flow qV
(30) 40
qv
Drive power P
(40)
(80) 20
(60)
Flow qV
(L/min) gpm
(200)
50
(180)
(kW) HP
Drive power P
(L/min) gpm
9/52
10/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
DG – Two-point control, directly operated
The variable pump can be set to a minimum swivel angle
by connecting an external control pressure to port X.
Circuit diagram
This will supply control fluid directly to the stroke piston;
a minimum control pressure of pst ≥ 725 psi (50 bar) is required.
X
The variable pump can only be switched between Vg max or Vg min.
L
Please note, that the required control pressure at port X is
directly dependent on the actual operating pressure pB in
port B. (See control pressure characteristic).
Control pressure pst in X = 0 psi (0 bar)
B
Vg max
Control pressure pst in X ≥ 725 psi (50 bar) Vg min
Control pressure characteristic
psi (bar)
1720 (120)
Req. control pressure pst
1455 (100)
L1
725 (50)
Port for
psi 0
(bar)
7251020
(50)(70)
2040
(140)
3060
(210)
Operating pressure pB
4000
(280)
B
Service line
S
Suction line
L, L1
Case drain (L1 plugged)
X
Pilot pressure
S
RA-A 92701/03.12
Bosch Rexroth Corp.
11/52
DR – Pressure control
The pressure control limits the maximum pressure at the pump
output within the pump control range. The variable pump only
supplies as much hydraulic fluid as is required by the consu
mers. If the operating pressure exceeds the pressure setpoint
set at the integrated pressure valve, the pump will adjust
towards a smaller displacement and the control deviation will
be reduced. The pressure can be set steplessly at the control
valve.
Circuit diagram, sizes 18 to 100
L
B
Static characteristic
Hysteresis / pressure rise ∆pmax
(at n1 = 1800 rpm; tfluid = 122 °F (50 °C))
psi (bar)
Setting range1)
4000 (280)
L1
S
Circuit diagram, size 140
365 (25)
Flow qv [gal (l/min)]
1)
In order to prevent damage to the pump and the system,
this setting range is the permissible setting range and must
not be exceeded.
The range of possible settings at the valve are greater.
Port for
B
Service line
S
Suction line
L, L1
Control data
Hysteresis and repeatability ∆p_______ maximum 45 psi (3 bar)
Pressure rise, maximum
NG
∆p
psi
(bar)
18
28
45
71
100
140
60
(4)
60
(4)
90
(6)
115
(8)
145
(10)
175
(12)
Control fluid consumption______ max. approx. 0.8 gpm (3 l/min)
Flow losses at qVmax see page 9.
12/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
DRG – Pressure control, remotely operated
The DR-control valve (see page 11) is overriding this DRGremote setting of max. outlet pressure.
Not included in the delivery contents
A pressure relief valve can be externally piped to port X for
remote setting of pressure below the setting of the DR control
valve spool. This relief valve is not included in the delivery
contents of the DRG control.
X
The differential pressure at the DRG control valve is set as
standard to 290 psi (20 bar). This results in a pilot oil flow to
the relief valve of approx. 0.4 gpm (1.5 l/min) at port X. If another setting is required (range from 145-320 psi (10-22 bar))
please state in clear text.
L
As a separate pressure relief valve we can recommend:
B
DBDH 6 (hydraulic) to RE 25402 or
DBETR-SO 381 with orifice dia 0.03 inch (Ø 0.8 mm) in P
(electric) to RE 29166.
The max. length of piping should not exceed 6.5 ft (2 m).
(at n1 = 1800 rpm; tfluid = 122 °F (50 °C))
Setting range1)
psi (bar)
4000 (280)
290
L1
X
(20)
Flow qv [gpm (l/min)]
1)
S
not be exceeded.
Port for
B
Service line
S
Suction line
L, L1
X
NG 18 to 100
with adapter
Pilot pressure
X
NG 140
without adapter
Pilot pressure
Control data
Hysteresis and repeatability ∆p_______ maximum 45 psi (3 bar)
Pressure rise, maximum
NG
18
28
45
71
100
140
∆p
psi
60
(bar) (4)
60
(4)
90
(6)
115
(8)
145
(10)
175
(12)
Control fluid consumption_____max. approx. 1.2 gpm (4.5 l/min)
Flow losses at qVmax see page 9.
RA-A 92701/03.12
Bosch Rexroth Corp.
13/52
DFR/DFR1 – Pressure and flow control
With DFR1 plugged
X
The pressure control overrides the flow control function.
Note
The DFR1 version has no connection between X and the
reservoir. Unloading the LS-pilot line must be possible in the
valve system.
Because of the flushing function sufficient unloading of the
X-line must also be provided.
L
B
Flow control at n1 = 1800 rpm; tfluid = 122 °F (50 °C))
Setting range1)
psi (bar)
4000 (280)
365
(25)
Hysteresis / pressure rise ∆p max
L1
S
With DFR1 plugged
X
not be exceeded.
Static characteristic at variable speed
Speed n [rpm]
1)
Differential pressure ∆p
Standard setting: 200 to 320 psi (14 to 22 bar).
If another setting is required, please state in clear text.
Relieving the load on port X to the reservoir results in a zero
stroke ("standby") pressure which lies about 15 to 30 psi (1 to
2 bar) higher than the differential pressure ∆p. System influences are not taken into account.
B
In addition to the pressure control function (see page 11), the
pump flow may be varied by means of a differential pressure
over an adjustable orifice (e.g. directional valve) installed in
the service line to the actuator. The pump flow is equal to the
actual required flow by the actuator, regardless of changing
pressure levels.
Port for
B
Service line
S
Suction line
L, L1
X
Pilot pressure
Control data
Data for pressure control DR, see page 11.
Maximum flow deviation measured with drive speed
n = 1500 rpm.
NG
∆qv max
18
gpm
(l/min)
28
0.24 0.26
(0.9) (1.0)
45
71
100
140
0.48
(1.8)
0.75
(2.8)
1.06
(4.0)
1.60
(6.0)
Control fluid consumption DFR___ max. approx. 0.8 to 1.2 gpm
(3 to 4.5 l/min)
Control fluid consumption DFR1____maximum approx. 0.8 gpm
(3 l/min) Volume flow loss at qVmax, see page 9.
14/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
DFLR – Pressure, flow and power control
Execution of the pressure control like DR(G), see page 11 (12).
Execution of the flow control like DFR, DFR1, see page 13.
In order to achieve a constant drive torque with varying operating pressures, the swivel angle and with it the output flow from
the axial piston pump is varied so that the product of flow and
pressure remains constant.
Control data
For pressure control DR data, see page 11.
For flow control FR data, see page 13.
Flow control is possible below the power control curve.
The power characteristic is set in the factory; when ordering,
please state in clear text, e.g. 40 HP (30 kW) at 1800 rpm.
Static curves and torque characteristic
Not included
in the delivery
contents
X
psi (bar)
4350 (300)
4000 (280)
Maximum
power curve
3600 (250)
2900 (200)
L
2200 (150)
1450 (100)
725
0
B
Maximum
(50) power curve
(0)
Torque T [lb-ft (Nm)]
∆qV
(see table
on page 13)
L1
S
X
0
Volume flow qv [%]
Not included
in the delivery
contents
100
L
B
Control data
Beginning of control_ ____________________ 725 psi (50 bar)
Control fluid consumption__ maxi. approx. 1.45 gpm (5.5 l/min)
Flow loss at qv max, see page 9.
Port for
B
Service line
S
Suction line
L, L1
X
Pilot pressure
L1
S
RA-A 92701/03.12
Bosch Rexroth Corp.
15/52
ED – Electro-hydraulic pressure control
Influence of pressure setting on standby level
The ED valve is set to a certain pressure by a specified,
variable solenoid current.
psi (bar)
435 (30)
If there is a change at the consumer (load pressure),
the position of the control piston changes.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.
Standby
405 (28)
360 (26)
350 (24)
320 (22)
290 (20)
260 (18)
230 (16)
When the solenoid current signal drops towards a zero value,
the maximum output pressure is limited to pmax by an adjustable
hydraulic pressure cut-off (secure fail safe function in case of a
loss of power e.g. for use as fan drives).
The response time characteristic of the ED-control was
optimized for the use as a fan drive system.
When ordering, state the type of application in clear text.
200 (14)
(bar) (120) (140) (160) (180) (200) (220) (240) (260) (280)
psi 1750 2000 2350 2700 2900 3200 3500 3700 4000
Maximum pressure setting
Circuit diagram ED..
Operating pressure
Static current-pressure characteristic ED
(measured at pump in zero stroke – negative characteristic)
psi (bar)
4000 (280)
ED De-activation
of control
Max. adjustable
control pressure
2050 (140)
L
B
(0) Min. adjustable control pressure
0
1
I/ I max
Amperage
0
Hysteresis of the static current-pressure characteristic
< 45 psi (3 bar)
S
L1
Hysteresis / pressure rise ∆p
Port for
Setting range
Operating pressure p
Static flow-pressure characteristic
(at n= 1800 rpm; tfluid = 122 °F (50 °C))
psi (bar)
max
4000 (280)
2050 (140)
min
min
max
Control data
Standby standard settings (see diagram at right),
other values on request.
Hysteresis and pressure increase_________∆p < 60 psi (4 bar)
Control fluid consumption______ 0.8 to 1.2 gpm (3 to 4.5 l/min)
B
Service line
S
Suction line
L, L1
Technical data, solenoid
ED71
ED72
Voltage
12 V (±20 %) 24 V (±20 %)
Control current
Start of control at Vg min
100 mA
50 mA
End of control at Vg max
1200 mA
600 mA
1.54 A
0.77 A
Limiting current
Nominal resistance (at 20 °C) 5.5 Ω
22.7 Ω
Dither frequency
100 to
100 to
200 Hz
200 Hz
Actuated time
100 %
100 %
For type of protection, see plug design on page 47
For details on the control electronics, see page 16
Operating temperature range at valve -4 °F to 239 °F (-20 °C
to +115 °C)
16/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
ER – Electro-hydraulic pressure control
The ER valve is set to a specific pressure by a specified,
variable solenoid current.
Circuit diagram ER..
If there is a change at the consumer (load pressure),
the position of the control piston changes.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.
L
If the solenoid current drops to zero, the pressure is limited
to pmin (stand-by).
B
Observe the project planning note on page 2.
Static current-pressure characteristic ER
(measured at pump in zero stroke – positive characteristic)
Operating pressure
psi (bar)
5100 (350)
4000 (280)
3600 (250)
2200 (150)
725
0
Port for
Min.
adjustable
control pressure
(50)
(0)
S
L1
Max. adjustable
control pressure
0
Amperage
1
I/Imax
Hysteresis of the static current-pressure characteristic < 45
psi (3 bar)
B
Service line
S
Suction line
L, L1
ER71
Voltage
12 V (±20 %) 24 V (±20 %)
Static flow-pressure characteristic
(at n= 1800 rpm; tfluid = 122 °F (50 °C))
Control current
Hysteresis / pressure rise ∆p
psi (bar) max
4000 (280)
Setting range
Operating pressure p
Technical data, solenoid
Influence of pressure setting on stand-by ±30 psi (±2 bar)
2050 (140)
min
min
Flow qv
max
Control data
Standby standard setting 290 psi (20 bar), other values on
request.
Hysteresis and pressure increase_________∆p < 60 psi (4 bar)
Control fluid consumption______ 0.8 to 1.2 gpm (3 to 4.5 l/min)
ER72
Start of control at Vg min
100 mA
50 mA
End of control at Vg max
1200 mA
600 mA
1.54 A
0.77 A
Limiting current
Nominal resistance (at 20 °C) 5.5 Ω
Dither frequency
100 to
200 Hz
Actuated time
100 %
22.7 Ω
100 to
200 Hz
100 %
For type of protection, see plug design on page 47
Operating temperature range at valve -4 °F to 239 °F (-20 °C
to +115 °C)
The following electric controllers and amplifiers are available for
controlling the proportional solenoids:
Analog amplifier RA
Digital controller RC2-2/211)
Analog amplifier VT20002)
Analog amplifier VT 11029/110302)
1)
2)
RE 95230
RE 95201
RE 29904
RE 29741
Power outlets for 2 valves, can be actuated separately
Only 24V nominal voltage
RA-A 92701/03.12
Notes
Bosch Rexroth Corp.
17/52
18/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 18
Before finalizing your design request a certified
installation drawing.
Dimensions in inches and (mm).
DFR, DFR1 – Pressure and flow control, hydraulic
Clockwise rotation
V
(11
)
B
45°
0.45
(11.5) 1.69 (43)
L1
5.71 (145)
7.68 (195)
2.
2.52 (64)
2.72 (69)
60
(6
6)
45°
X
L
2.48 (63)
DIA 3.2500
3.2479
0
(Ø82.55 -0.054 )
2.48 (63)
Flange
ISO 3019-1
5.08 (129)
3.27 (83)
L
X
0.
43
0.25 (6.3)
1.57 (40)
max. 4.33 (110)
Valve mounting for
counter-clockwise
rotation
4.19 (106.4)
5.98 (152)
S
4.29 (109)
4.96 (126)
W
View W
View V
S
2.06 (52.4)
DIA 0.98
(Ø25)
B
DIA 0.79
(Ø20) 1.87 (47.6)
0.87 (22.2)
1.03
(26.2)
Ports
Designation Port for
Standard
Size1)
Max. press.
[psi /(bar)]2)
State
B
Service line,
fastening thread
SAE J518
ASME B1.1
3/4 in
3/8-16 UNC-2B; 0.79 (20) deep
5100 (350)
O
S
Suction line,
fastening thread
SAE J518
ASME B1.1
1 in
3/8-16 UNC-2B; 0.79 (20) deep
145 psi (10)
O
L
Case drain fluid
ISO 119263)
9/16-18UNF-2B; 0.47 (12) deep
30 (2)
O4)
L1
Case drain fluid
ISO
119263)
9/16-18UNF-2B; 0.47 (12) deep
30 (2)
X4)
X
Pilot pressure
ISO 119263)
7/16-20UNF-2B; 0.45 (11.5) deep
5100 (350)
O
G 1/4 in; 0.47 (12) deep
5100 (350)
O
X
Pilot pressure with DG-control
DIN ISO
2283)
For the maximum tightening torques the general instructions on page 52 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute
3) The spot face can be deeper than as specified in the standard
4) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 48, 49)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)
2)
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 18
Drive shaft
1.18 (30)
0.55 (14)
0.20 (5)
0.83 (21)
1.50 (38)
R
Splined shaft 3/4 in
11T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
11T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)
S
Usable shaft
length
U
0.55 (14)
0.83 (21)
1.50 (38)
2)
9T 16/32DP1)2) (SAE J744)
0.94 (23.8)
0.20 (5)
Centering5)
R 0.12 x 0.26 0.62
(R 3.15 x 6.7) (15.8)
DIN 332
ANSI B92.1a, 30° pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 52 must be observed
5) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw
1)
19/52
1.25 (31.8)
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 18
DG
DR
Two-point control, directly operated
Valve mounting for
ccw rotation
Valve mounting for
ccw rotation
X
to flange surface
5.83 (148)
Pressure control
3.50 (89)
3.82 (97)
0.12 (3)
1.00 (25 +0.4 )
0.98
X
DRG
max. 4.33 (110)
20/52
4.96 (126)
ED7., ER7.
Pressure control, remotely operated
Electro-hydraulic pressure control
X
X
4.29 (109)
4.96 (126)
1)
ER7.: 6.34 in (161 mm) if using a sandwich plate pressure reducing valve.
Valve mounting for
ccw rotation
4.96 (126)1)
5.51 (140)
Valve mounting for
ccw rotation
X
to flange surface
5.08 (129)
1.57 (40)
max. 4.33 (110)
to flange surface
7.24 (184)
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 28
21/52
DFR/DFR1 – Pressure and flow control, hydraulic
Clockwise rotation
Port plate 62
L
45°
6.8
L1
Ø1
74
)
5.75 (146)
6.46 (164)
3.29 (83.5)
4.68 (119)
5.35 (136)
S
6.46 (164)
7.64 (194)
2.91 (74)
5(
3.15 (80)
0.55 (14)
1.57 (40)
45°
X
3.15 (80)
0
-0.054
(Ø101.6
DIA 4.0000
3.9979
D
IA
X
W
Detail V
Detail W
0.87 (22.2)
1.19 (30.2)
L
0.55 (14)
1.57 (40)
2.87 (73)
1.87 (47.6)
0.79
B
(Ø20)
X
Z
3.11 (79)
1.69 (43)
max. 4.45 (113)
3.54 (90)
DIA 4.0000
3.9979
0
(Ø101.6 -0.054 )
0.37 (9.5)
0.25 (6.3)
Valve mounting for
ccw rotation
L1
6.69 (170)
8.23 (209)
8.90 (226)
Details on connection options and shaft ends can be found on page 22
S
DIA 1.25 (Ø32)
2.31 (58.7)
1.19 (30.2)
0.87 (22.2)
1.77 (45)1.77 (45)
View Z
Port plate 61
Flange
ISO 3019-1
S
2.31 (58.7)
1.26 (Ø32)
DIA 0.79
(Ø20)
1.87 (47.6)
B
1.57 (40)
max. 4.33 (110)
05
5
B
)
Flange
ISO 3019-1
0.37 (9.5)
0.25 (6.3)
Valve mounting for
4)
ccw rotation
(7
91
2.
(14
)
V
5.47 (139)
3.54 (90)
L
22/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 28
Drive shaft
R
13T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
1.30 (33.1)
0.63 (16)
0.20
(5)
0.99
(25.1)
Usable shaft
length
U
11T 16/32DP1) (SAE J744)
0.63 (16)
0.20 (5)
1/4-20UNC-2B3) 4)
13T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)
S
1.18 (30)
0.55 (14)
0.20 (5)
0.98 (25)
0.87
(22)
1.61 (41)
1.61 (41)
11T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
W
1.50 (38)
Usable shaft
length
0.55 (14)
0.20 (5)
0.83 (21)
1.50 (38)
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
4) For the maximum tightening torques the general instructions on page 52 must be observed.
1)
2)
Ports
Designation
Port for
Standard
Size5)
Max. press.
[psi (bar)]6)
State
B
Service line,
fastening thread
SAE J518
ASME B1.1
3/4 in
3/8-16 UNC-2B; 0.79 (20) deep
5100 (350)
O
S
Suction line,
fastening thread
SAE J518
ASME B1.1
1 1/4 in
7/16-14 UNC-2B; 0.94 (24) deep
145 (10)
O
L
Case drain fluid
ISO 119267)
3/4-16 UNF-2B; 0.55 (14) deep
30 (2)
O8)
L1
Case drain fluid
ISO 119267)
3/4-16 UNF-2B; 0.55 (14) deep
30 (2)
X8)
7/16-14UNC-2B; 0.45 (11.5) deep
5100 (350)
O
G 1/4in; 0.47 (12) deep
5100 (350)
O
X
X
Pilot pressure
ISO
119267)
Pilot pressure with DG-control DIN ISO
2287)
6) Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute.
7) The spot face can be deeper than as specified in the standard.
5)
Bosch Rexroth Corp.
Dimensions size 28
DG
Two-point control, directly operated, port plate 62
View Z
to flange surface
6.22 (158)
+0.4
Valve mounting for
ccw rotation
Valve mounting for
ccw rotation
0.12 (3)
DIA1.00
0.98
3.11 (79)
Ø25
L
Ø25 +0.4
0.12 (3)
DG
X
23/52
X
DIA 1.00
0.98
RA-A 92701/03.12
Z
3.92 (99.5)
4.07 (103.5)
2.16 (55)
7.46 (189.5)
7.75 (197)
to flange surface
DR
DR
Pressure control, port plate 61
View Z
X
max. 4.33 (110)
1.57 (40)
max. 4.33 (110)
max. 4.45 (113)
X
Valve mounting for
ccw rotation
Valve mounting for
ccw rotation
Z
8.90 (226)
5.35 (136)
to flange surface
DRG
Pressure control, remotely operated, port plate 61
View Z
1.69 (43)
max. 4.45 (113)
Valve mounting for
ccw rotation
2.91 (74)
DRG
to flange surface
5.08
(129)
Valve mounting for
ccw rotation
X
X
Z
8.23 (209)
8.90 (226)
to flange surface
For details of connection options and drive shafts, see also pages 21 and 22
4.69 (119)
5.35 (136)
24/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 28
DFLR
DFLR
Pressure, flow and power control, port plate 61
View Z
Valve mounting for
ccw rotation
see page 21
1.93 (49)
X
7.79 (198)
3.39 (86)
4.69 (119)
ED7. / ER7.
Electro-hydraulic pressure control, port plate 61
View Z
ED7. / ER7.
6.21 (157.8)
1.40 (35.6)
Valve mounting for
ccw rotation
5.63 (143)
Valve mounting for
ccw rotation
4.69 (119)
5.35 (136)
Z
5.35 (136)2)
8.86 (225)1)
ER7.: 10.24 in (260 mm) when using a sandwich plate pressure reducing valve.
ER7.: 6.83 in (170.9 mm) when using a sandwich plate pressure reducing valve.
1)
2)
max.4.33 (110)
8.90 (226)
1.57 (40)
max. 4.45 (113)
X
5.51 (140)
1.89 (48)
Valve mounting for
ccw rotation
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 45
Clockwise rotation
Valve mounting
for ccw rotation
Port plate 62
27
L
45°
3.54 (90)
3.17 (80.5)
45°
X
3.
X
DIA
0.56 (14.3)
1.77 (45)
55
0.
A
I
D 14)
(Ø
1.57 (40)
max. 4.33 (110)
(8
3)
V
4.0000
3.9979
0
(Ø101.6 -0.054
)
Flange
ISO 3019-1
6.06 (154)
3.78 (96)
L
3.54 (90)
0.37 (9.5)
0.25 (6.3)
L1
5.75 (146)
7.24 (184)
3.68 (93.5)
5.08 (129)
5.75 (146)
7.24 (184)
8.62 (219)
W
Detail V
View W
DIA 0.98
2.06
(Ø25)
(52.4)
1.03
(26.2)
1.40 (35.7)
Port plate 61
View Z
1.03 (26.2)
Z
Flange
ISO 3019-1
0.56 (14.3)
1.77 (45)
S
L1
7.44 (189)
9.65 (245)
1.57 (Ø40)
2.75
(69.9)
1.40 (35.7)
88
DIA
40
max. 110
X
X
Valve mounting for
ccw rotation
3.23 (82)
2.06 (52.4)
DIA 0.98 (Ø25)
B
1.97 (50)1.97 (50)
8.98 (228)
3.78 (96)
L
4.0000
3.9979
0
(Ø101.6 -0.054
)
S
2.75 (69.9)
DIA 1.57 (Ø40)
B
0.37 (9.5)
0.25 (6.3)
25/52
26/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 45
Drive shaft
R
Splined shaft 1 in
15T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
1.50 (38)
0.63 (16)
0.20 (5)
1.18 (30)
Usable shaft
length
U
13T 16/32DP1) (SAE J744)
0.63 (16)
0.20 (5)
1/4-20UNC-2B3) 4)
Splined shaft 1 in
15T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)
S
1.30 (33.1)
1.16 (29.5)
0.98
(25.1)
1.81 (45.9)
1.81 (45.9)
1.61 (41)
13T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
W
0.63 (16)
0.20 (5)
Usable shaft
length
0.63 (16)
0.20 (5)
0.98 (25)
1.61 (41)
1)
2)
Ports
Designation
Port for
Standard
Size5)
Max. press.
[psi (bar)]6)
State
B
Service line,
fastening thread
SAE J518
ASME B1.1
1 in
3/8-16 UNC-2B; 0.71 (17) deep
5100 (350)
O
S
Suction line,
fastening thread
SAE J518
ASME B1.1
1 1/2 in
1/2-13 UNC-2B; 0.87 (20) deep
145 (10)
O
L
Case drain fluid
ISO 119267)
7/8-14 UNF-2B; 0.63 (16) deep
30 (2)
O8)
L1
Case drain fluid
ISO 119267)
7/8-14 UNF-2B; 0.63 (16) deep
30 (2)
X8)
X
X
Pilot pressure
ISO
119267)
DIN ISO
2287)
7/16-20UNF-2B; 0.45 (11.5) deep 5100 (350)
O
G 1/4 in; 0.47 (12) deep
O
5100 (350)
5)
Bosch Rexroth Corp.
RA-A 92701/03.12
Dimensions size 45
27/52
DG
DG
View Z
Valve mounting for
ccw rotation
to flange surface
6.81 (173)
Valve mounting for
ccw rotation
X
X
2.50
(63.5)
DR
4.33 (110)
4.61 (117)
0.12 (3)
+0.4)
DIA 1.00
(Ø25
0.98
8.21 (208.5)
8.50 (216)
to flange surface
0.12 (3)
1.00
DIA 0.98
(Ø25+0.4)
Z
DR
View Z
X
X
max. 4.33 (110)
Z
9.65 (245)
to flange surface
max. 4.33 (110)
Valve mounting for
ccw rotation
Valve mounting for
ccw rotation
5.75 (146)
DRG
DRG
View Z
X
6.06 (154)
X
Valve mounting for
ccw rotation
B
X
1.57 (40)
max. 4.33 (110)
X
3.23 (82)
to flange surface
Z
5.08 (129)
5.75 (146)
For details of connection options and drive shafts, see pages 25 and 26
1.57 (40)
max. 4.33 (110)
Valve mounting for
ccw rotation
to flange surface
9.65 (245)
8.98 (228)
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 45
DFLR
DFLR
Valve mounting for
ccw rotation
see page 25
8.39 (213)
5.04 (128)
9.65 (245)
1.57 (40)
X
max. 4.33 (110)
3.58 (91)
X
4.41 (112)
X 1.93 (49)
2.13 (54)
Valve mounting for
ccw rotation
ED7. / ER7.
4.41 (112)
5.08 (129)
5.75 (146)
ED7. / ER7.
View Z
to flange surface
9.60 (244)1)
Valve mounting for ccw
rotation
1.40 (35.6)
Valve mounting for
ccw rotation
X
5.51 (140)
1.42 (36)
Z
2.50
(63.5)
ER7.: 10.98 in (279 mm) when using a sandwich plate pressure reducing valve
ER7.: 7.11 in (180.5 mm) when using a sandwich plate pressure reducing valve.
1)
2)
5.73 (145.5)2)
5.51 (140)
28/52
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 71
29/52
Clockwise rotation
Valve mounting for
ccw rotation
7.20 (183)
4.53 (115)
L
3.
8
07 6 (
1 98
(Ø )
18
)
X
45°
3.62 (92)
45°
4.09 (104)
DIA 5.0000
4.9975
0
(Ø127-0.063 )
L
X
4.09 (104)
DI
Flange
ISO 3019-1
V
A
0.50 (12.7)
0.24 (6)
0.71 (18)
2.09 (53)
1.57 (40)
max. 4.33 (110)
Port plate 92
L1
7.13 (181)
8.27 (210)
4.23 (107.5)
5.63 (143)
6.30 (160)
8.54 (217)
10.12 (257)
1.03 (26.2)
W
Detail W
3.06 (77.8)
DIA 1.97 (Ø50)
B
1.69 (42.9)
Port plate 91
DIA 5.0000
4.9975
0
(Ø127-0.063 )
X
L
X
B
2.28 (58)2.28 (58)
Flange
ISO 3019-1
3.62 (92)
1.03 (26.2)
B DIA 098 (Ø25)
10.31(262)
4.53 (115)
L
1.57 (40)
max. 4.33 (110)
0.50 (12.7)
0.24 (6)
Z
S
0.71 (18)
2.09 (53)
L1
8.78 (223)
10.98 (279)
S
DIA 1.97 (Ø50)
Valve mounting for
ccw rotation
2.06 (52.4)
DIA 0.98 (Ø25)
2.06 (52.4)
S
3.06
(77.8)
(1.69 (42.9)
Detail V
30/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 71
Drive shaft
R
Splined shaft 1 1/4 in
14T 12/24DP1)2) (SAE J744)
5/16-18UNC-2B3) 4)
5/16-18UNC-2B3) 4)
1.87 (47.5)
0.75 (19)
0.20 (5)
1.56
(39.5)
Usable shaft
length
Splined shaft 1 in
15T 16/32DP1) (SAE J744)
0.75 (19)
0.20 (5)
1.50 (38)
1.50 (38)
0.63 (16)
0.20 (5)
1.18
(30)
2.18 (55.4)
2.18
(55.4)
45.9
Splined shaft 1 in
15T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)
W
U
1/4-20UNC-2B3) 4)
14T 12/24DP1) (SAE J744)
S
Usable shaft
length
0.63 (16)
0.20 (5)
1.18 (30)
1.81 (45.9)
1)
2)
Ports
Designation Port for
Standard
Size5)
Max. press.
[psi (bar)]6)
State
B
Service line,
fastening thread
SAE J518
ASME B1.1
1 in
3/8-16 UNC-2B; 0.71 (18) deep
5100 (350)
O
S
Suction line,
fastening thread
SAE J518
ASME B1.1
2 in
1/2-13 UNC-2B; 0.87 (22) deep
145 (10)
O
L
Case drain fluid
ISO 119267)
7/8-14 UNF-2B; 0.63 (16) deep
30 (2)
O8)
L1
Case drain fluid
ISO 119267)
7/8-14 UNF-2B; 0.63 (16) deep
30 (2)
X8)
X
X
Pilot pressure
ISO
119267)
DIN ISO
2287)
7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350)
O
G 1/4 in; 0.47 (12) deep
O
5100 (350)
5)
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 71
31/52
DG
DG
Valve mounting for
ccw rotation
to flange surface
Valve mounting for
ccw rotation
7.91 (201)
L
X
L
X
9.55 (242.5)
9.84 (250)
to flange surface
0.12 (3)
0.12 (3)
1.00
DIA 0.98
(Ø25+0.4)
Z
+0.4
DIA1.00
0.98(Ø25 )
View Z
2.89
(73.5)
DR
4.86 (123.5)
5.02 (127.5)
DR
View Z
B
L
Z
max 4.33 (110)
L
Valve mounting for
ccw rotation
X
max. 4.33 (110)
Valve mounting for
ccw rotation
S
6.30 (160)
10.98 (279)
to flange surface
DRG
View Z
Valve mounting for
ccw rotation
3.62 (92)
X
B
to flange surface
7.20
(183)
X
Valve mounting for
ccw rotation
L
S
5.63 (143)
6.30 (160)
Details on connection options can be found on pages 29 and 30
1.57 (40)
max 4.33 (110)
X
max. 4.33 (110)
1.57 (40)
L
X
to flange surface
10.31 (262)
10.98 (279)
DRG
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 71
DFLR
DFLR
Valve mounting for
ccw rotation
see page 29
5.43 (138)
10.98 (279)
ED7. / ER7.
View Z
to flange surface
10.98 (279)1)
5.53 (140.5)
1.42 (36)
Valve mounting
for ccw rotation
1.57 (40)
X
5.63 (143)
6.28 (159.5)
ED7. / ER7.
to flange surface
7.91 (201)
1.42 (36)
Valve mounting for
ccw rotation
L
X
L
L
4.88 (124)
9.53 (242)
4.88 (124)
X
L
1.93 (49)
4.06 (103)
X
max. 4.33 (110)
2.72 (69)
Valve mounting for
ccw rotation
Z
S
2.89
(73.5)
1)
2)
6.30 (160)2)
5.55 (141)
32/52
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 100
33/52
9.84 (250)
6.89 (175)
Valve mounting for
ccw rotation
V
X
0.79 (20)
3.74 (95)
X
45°
5.98 (152)
0.69 (17.5)
DIA 5.0000
4.9975
0
(Ø127-0.063
)
3.94 (100) 3.94 (100)
4.1
7
Flange
ISO 3019-1
1.57 (40)
3.74 (95) max. 4.33 (110)
0.50 (12.7)
0.24 (6)
(1
06
Port plate 62
)
Clockwise rotation
7.13 (181)
8.27 (210)
4.65 (118)
5.84 (148.4)
6.50 (165)
L1
10.83 (275)
12.48 (317)
W
Detail W
3.50 (88.9)
DIA 2.36 (Ø60)
B
2.63
(66.7)
DIA 1.26 (Ø32)
Detail V
1.25 (31.8)
S
2.00
(50.8)
L
0.79 (20)
3.74 (95)
L1
11.34 (288)
12.87 (327)
13.54 (344)
X
2.00 (50.8)
2.16 2.16
(55) (55)
DIA 5.0000
4.9975
0
(Ø127-0.063
)
X
Flange
ISO 3019-1
6.89 (175)
0.24 (6)
40
max. 110
0.50 (12.7)
3.90 (99)
2.63 (66.7)
DIA 1.26 (Ø32)B
1.25 (31.8)
Port plate 61
Z
S
DIA 2.36
(Ø60)
3.50
(88.9)
Valve mounting for
ccw rotation
34/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 100
Drive shaft
14T 12/24DP1) (SAE J744)
2.13 (54)
1.10 (28)
0.20 (5)
W
14T 12/24DP1)2) (SAE J744)
1.87 (47.5)
1.71
(43.5)
5/16-18UNC-2B3) 4)
U
5/16-18UNC-2B3) 4)
17T 12/24DP1) (SAE J744)
7/16-14UNC-2B3) 4)
S
0.75 (19)
0.20 (5)
1.38
(35)
Usable shaft
length
0.75 (19)
0.20 (5)
1.38 (35)
2.18 (55.4)
2.18
(55.4)
2.44 (61.9)
1)
2)
Ports
Designation
Port for
Standard
Size5)
Max. press.
[psi (bar)]6)
State
B
Service line,
fastening thread
SAE J518
ASME B1.1
1 1/4 in
1/2-13 UNC-2B; 0.75 (19) deep
5100 (350)
O
S
Suction line,
fastening thread
SAE J518
ASME B1.1
2 1/2 in
1/2-13 UNC-2B; 0.87 (22) deep
145 (10)
O
L
Case drain fluid
ISO 119267)
1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)
O8)
L1
Case drain fluid
ISO 119267)
1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)
X8)
119267)
X
Pilot pressure
ISO
X
DIN ISO 2287)
7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350)
O
G 1/4 in; 0.47 (12) deep
O
5100 (350)
5)
6)
Bosch Rexroth Corp.
RA-A 92701/03.12
Dimensions size 100
DG
DG
View Z
Valve mounting for
ccw rotation
to flange surface
10.55 (268)
Valve mounting for
ccw rotation
to flange surface
X
Z
5.06 (128.5)
5.22 (132.5)
3.19 (81)
DR
0.12 (3)
DIA1.00
0.98 (Ø25 +0.4)
0.12 (3)
DIA1.00 (Ø25+0.4)
0.98
X
12.13 (308)
12.40 (315)
35/52
DR
View Z
to flange surface
Valve mounting for
ccw rotation
Valve mounting for
ccw rotation
Z
max. 4.33 (110)
max. 4.33 (110)
X
13.54 (344)
6.50 (165)
DRG
DRG
View Z
Valve mounting for
ccw rotation
3.90 (99)
to flange surface
12.87 (327)
13.54 (344)
9.84 (250)
Valve mounting for
ccw rotation
X
Details on connection options and shaft ends can be found on pages 33 and 34
5.83 (148)
6.50 (165)
max. 4.33 (110)
Z
1.57 (40)
1.57 (40)
max. 4.33 (110)
X
X
X
to flange surface
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 100
DFLR
DFLR
Valve mounting for
ccw rotation
see page 33
12.12 (308)
max. 4.33 (110)
4.27 (108.5)
X
5.08 (129)
X 1.89 (49)
13.54 (344)
5.72
(145.3)
ED7./ER7.
X
1.57 (40)
4.37 (111)
Valve mounting for
ccw rotation
5.83 (148)
5.08 (129)
36/52
6.48 (164.5)
ED7./ER7.
View Z
10.55 (268)
Valve mounting for
ccw rotation
1.40 (35.6)
X
5.51 (140)
X
4.60 (117)
to flange surface
Z
13.54 (344)1)
to flange surface
Details on connection options and shaft ends can be found on pages 33 and 34
1)
2)
6.50 (165)2)
5.51 (140)
Valve mounting for
ccw rotation
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 140
37/52
Clockwise rotation, mounting flange D
Valve mounting for
ccw rotation
0.81 (20.6)
0.83 (21)
3.07 (78)
L1
5)
(11
8.
66
DIA 6.0000
5.9975
0
(Ø152.4 -0.063)
L
L
45°
4.
Flange
3019-1
V
7.87 (200)
6.36 (161.6)
8.74 (222)
6.81 (173)
X
L
4.33 (110) 4.33 (110)
0.50 (12.7)
0.25 (6.4)
4.25 (108)
1.02 (26)
4.41 (112) 4.96 126)
Port plate 62
6.36 (161.6)
7.87 (200)
5.16 (131)
7.20 (183)
8.23 (209)
10.83 (275)
12.48 (317)
W
Detail V
3.50 (88.9)
DIA 2.48 (Ø63)
1.25
(31.8)
DIA 1.26
(Ø32) 2.63
(66.7)
B
Detail W
S
2.00
(50.8)
Port plate 61
X
B
S
1.02 (26)
Z
0.83 (21)
3.07
(78)
L1
11.53 (293)
13.90 (353)
14.92 (379)
2.36 2.36
(60) (60)
L
DIA 2.48 (Ø63)
88.9
S
2.00
(50.8)
6.81 (173)
4.92 (125)
0.25 (6.4)
DIA 6.0000
5.9975
0
(Ø152.4 -0.063)
Flange
3019-1
1.25
(31.8)
5.51 (140)
2.63 (66.7)
DIA 1.26 (Ø32)
B
0.50 (12.7)
Valve mounting for
ccw rotation
38/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 140
Clockwise rotation, mounting flange C
Port plate 62
V
Valve mounting for
ccw rotation
B
0.79 (20)
4.09 (104)
L1
45°
5.98 (152)
0.69 (17.5)
DIA 5.0000
4.9975
0
(Ø127 -0.063
)
4.33 (110) 4.33 (110)
Flange
3019-1
9.78 (248.5)
7.83 (199)
L X
8.
(11
7.12 (181)
8.27 (210)
5.16 (131)
7.20 (183)
8.23 (209)
S
11.85 (301)
13.50 (343)
5)
67
4.
1.02 (26)
4.25 (108)
4.41 (112) 4.96 (126)
0.50 (12.7)
0.24 (6)
3.50 (88.9)
DIA 2.48
(Ø63)
W
Port plate 61
0.50 (12.7)
0.24 (6)
Flange
3019-1
S
2.00 (50.8)
5.51 (140)
2.62 (66.7)
DIA 1.26 (Ø32)
14.92 (379)
7.83 (199)
L
B
DIA 5.0000
4.9975
0
(Ø127 -0.063
)
4.92
(125)
X
1.02 (26)
Z
0.79 (20)
4.09 (104)
L1
12.56 (319)
15.94 (405)
B
S
X
S
DIA 2.48 (Ø63)
3.50 (88.9)
1.25 (31.8)
1.25 (31.8)
2.00 (50.8)
2.36 2.36
(60) (60)
B
Detail W
DIA 1.26
(Ø32)
66.7
Detail V
Valve mounting for
ccw rotation
RA-A 92701/03.12
Bosch Rexroth Corp.
Dimensions size 140
39/52
Drive shaft
13T 8/16DP1) (SAE J744)
1/2-13UNC-2B2) 3)
S
2.64 (67)
1.26 (32)
0.20 (5)
2.09 (53)
2.95 (75)
Thread according to ASME B1.1
1)
2)
Ports
Designation
Port for
Standard
Size4)
Max. press.
[psi (bar)]5)
State
B
Service line,
fastening thread
SAE J518
ASME B1.1
1 1/4 in
1/2-13 UNC-2B; 0.94 (24) deep
5100 (350)
O
S
Suction line,
fastening thread
SAE J518
ASME B1.1
2 1/2 in
1/2-13 UNC-2B; 0.94 (24) deep
145 (10)
O
L
Case drain fluid
ISO 119266)
1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)
O7)
L1
Case drain fluid
ISO 119266)
1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)
X7)
9/16-18UNF-2B; 0.51 (13) deep
O
X
Pilot pressure
ISO
119266)
2286)
X
DIN ISO
MH
Gauge port, high pressure
DIN 3852
5100 (350)
M14 x 1.5; 12 deep
5100 (350)
O
M14 x 1.5, 12 deep
5100 (350)
X
4)
5)
40/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Dimensions size 140
DG
DG
View Z
X
Valve mounting for
ccw rotation
to flange surface
10.55 (268)
B
X
L
0.10 (2.6)
L
0.10 (2.6)
Valve mounting for
ccw rotation
1.10 (28)
12.68 (322)
12.87 (327)
to flange surface
1.10 (28)
Z
S
3.70 (94)
MH
6.02 (153)
6.22 (158)
DR
MH
DR
View Z
Valve mounting for
ccw rotation
B
1.02 (26)
4.96 (126)
L
4.96 (126)
Valve mounting for
ccw rotation
L
Z
S
6.70 (170)
13.35 (339)
to flange surface
DRG
DRG
View Z
X
B
to flange surface
12.36 (314)
X
Valve mounting for
ccw rotation
2.20 (56)
4.96 (126)
L
1.02 (26)
4.96 (126)
Valve mounting for
ccw rotation
5.51 (140)
L
Z
S
12.32 (313)
13.35 (339)
to flange surface
Details on connection options can be found on pages 37, 38 and 39
5.67 (144)
6.69 (170)
Bosch Rexroth Corp.
Dimensions size 140
DFLR
DFLR
Valve mounting for
ccw rotation
see page 38
6.42 (163)
14.92 (379)
12.36 (314)
4.96 (126)
5.51 (140)
ED7. / ER7.
View Z
4.88 (124)
X
7.20 (183)
8.23 (209)
ED7. / ER7.
Valve mounting for
ccw rotation
1.20 (130.6)
1.40 (35.6)
Valve mounting for
ccw rotation
L
X
X
L
2.20 (56)
4.68 (119)
L
1.93 (49)
X
Valve mounting for
ccw rotation
Z
13.74 (349)1)
to flange surface
Details on connection options can be found on pages 37, 38 and 39
1)
2)
4.25 (108) 5.51 (140)
3.90 (99)
41/52
7.05 (179)2)
5.07 (128.9)
RA-A 92701/03.12
42/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
K01flange ISO 3019-2 (SAE J744 - 82-2 (A))
Coupling for splined shaft according to ANSI B92.1a-1996
A
Cut A - B
A3
45°
A2
DIA 3.2520
3.2508
(Ø82.55+0.050
–0.020)
9
4.1 )
DIA 06.5
1
(Ø
5/8 in 9T 16/32 DP1) (SAE J744 - 16-4 (A))
A4
B
to mounting flange
A1
0.39
(10)
A3
45°
0.39
(10)
DIA 3.2520
3.2508
(Ø82.55 +0.05
–0.02 )
9
4.1 )
DIA 06.5
1
(Ø
A4
B
to mounting flange
A1
K68flange ISO 3019-2 (SAE J744 - 101-2 (B))
A2
1)
5.75
DIA 6)
4
(Ø1
B
1)
2)
0.39
(10)
omitted
for NG28
A4
to mounting flange
7.16
(182)
0.39
(10)
1.70
M10 x 1.5,
(43.3) 0.57 (14.5) deep
28
8.03 0.39
(204) (10)
1.33
M10 x 1.5,
(33.7) 0.63 (16) deep
45
9.02 0.42
(229) (10.7)
2.10
M10 x 1.5,
(53.4) 0.63 (16) deep
71
10.51 0.46
(267) (11.8)
2.41
(61.3)
100
13.31 0.41 2.56
(338) (10.5) (65)
M10 x 1.5,
0.79 (20) deep
M10 x 1.5,
0.63 (16) deep
M10 x 1.5,
0.63 (16) deep
D-flange only
A3
A42)
NG
A1
A2
18
7.16
(182)
0.74
1.52
(18.8) (38.7)
28
8.03 0.74
1.52
(204) (18.8) (38.7)
M10 x 1.5,
0.63 (16) deep
45
9.02 0.744 1.52
(229) (18.9) (38.7)
M10 x 1.5,
0.63 (16) deep
71
10.51 0.84 1.63
(267) (21.3) (41.4)
M10 x 1.5,
0.79 (20) deep
100
13.31 0.75
(338) (19)
M10 x 1.5,
0.57 (14.5) deep
1.53
M10 x 1.5,
(38.9) 0.63 (16) deep
D-flange only
A2
A3
A42)
NG
A1
28
8.03 0.70
(204) (17.8)
1.64 M12 x 1.75,
(41.7) continuous
45
9.02 0.704
(229) (17.9)
1.64 M12 x 1.75,
(41.7) 0.71 (18) deep
71
10.51 0.80
(267) (20.3)
1.74
M12 x 1.75,
(44.1) 0.79 (20) deep
100
13.31 0.71
(338) (18)
1.65 M12 x 1.75,
(41.9) 0.79 (20) deep
1401) 13.78 0.70
(350) (17.8)
1)
A1
18
7/8 in 13T 16/32 DP1) (SAE J744 - 22-4 (B))
DIA 4.0020
4.0008
(Ø101.6 +0.05
–0.02 )
omitted
for NG28
A3
45°
A3
1401) 13.78 0.744 1.52
M10 x 1.5,
(350) (18.9) (38.6) 0.63 (16) deep
Cut A - B
A
A2
3/4 in 11T 16/32 DP1) (SAE J744 - 19-4 (A-B))
Cut A - B
A
A1
1401) 13.78 0.43 3.04
(350) (10.8) (77.3)
1)
A42)
NG
1.64 M12 x 1.75,
(41.6) 0.79 (20) deep
D-flange only
A2
30° pressure angle, flat root, side fit, tolerance class 5
Thread according to DIN 13, observe the general instructions on page 52 for the maximum tightening torques.
Bosch Rexroth Corp.
RA-A 92701/03.12
K04flange ISO 3019-2 (SAE J744 - 101-2 (B))
Cut A - B
A3
45°
1 in 15T 16/32 DP1) (SAE J744 - 25-4 (B-B))
0.39
(10)
(Ø101.6 +0.05
–0.02 )
A
43/52
4.0020
DIA 4.0008
5.75 )
46
(Ø1
1)
A42)
NG
A1
A2
A3
45
9.02
(229)
0.724
(18.4)
1.84
M12 x 1.75,
(46.7) 0.71 (18) deep
71
10.51
(267)
0.82 1.93
(20.8) (49.1)
100
13.31
(338)
0.716
(18.2)
1.83
M12 x 1.75,
(46.6) 0.79 (20) deep
1401)
13.78
(350)
0.72
(18.3)
1.81
M12 x 1.75,
(45.9) 0.79 (20) deep
M12 x 1.75,
0.79 (20) deep
D-flange only
A4
B
to mounting flange
A1
K07flange ISO 3019-2 (SAE J744 - 127-2 (C))
A2
1 1/4 in 14T 12/24 DP1) (SAE J744 - 32-4 (C))
Cut A - B
A
A3
omitted
for NG71
7.12
DIA 1)
8
(Ø1
A4
B
to mounting flange
A1
K24flange ISO 3019-2 (SAE J744 - 127-2 (C))
45°
Cut A - B
A3
7.12
DIA 1)
8
1
(Ø
1)
B
A3a
to mounting flange
1)
2)
A1
A2
71
10.51
(267)
0.86 2.31
M16 x 2,
(21.8) (58.6) continuous
100
13.31
(338)
0.77 2.22
M16 x 2,
(19.5) (56.4) continuous
0.76 2.21
(19.3) (56.1)
M16 x 2,
0.94 (24) deep
D-flange only
A2
1 1/2 in 17T 12/24 DP1) (SAE J744 - 38-4 (C-C))
0.51
(13)
A33)
A3a4)
A42)
13.31 0.41
(338) (10.5)
2.56
(65)
–
(–)
M16 x 2,
continuous
1401) 13.78 0.42
(350) (10.8)
2.95
(75)
–
(–)
M16 x 2,
0.94 (24)
deep
–
(–)
2.72 M16 x 2,
(69.1) 0.94 (24)
deep
NG
A1
100
A2
13.78 0.40
(350) (10.3)
1)
A4
A1
1401) 13.78
(350)
DIA 5.0020
5.0008
Ø127 +0.05
–0.02
A
0.51
(13)
DIA 5.0020
5.0008
(Ø127 +0.05
–0.02 )
omitted
for NG71
45°
A3
A42)
NG
D-flange only
A2
44/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
1 3/4 in 13T 8/16 DP1) (SAE J744 - 44-4 (D))
Cut A - B
A3
A
0.51
(13)
A4
1)
2)
B
6.36 (161.6)
to mounting flange A1
A1
A2
A3
A42)
1401)
13.78
(350)
0.43
(11)
3.04
(77.3)
M16 x 2,
continuous
D-flange only
6.0027
DIA 6.0008
(Ø152.4 +0.07
–0.02 )
6.36 (161.6)
1)
NG
A2
RA-A 92701/03.12
Bosch Rexroth Corp.
45/52
Summary mounting options
SAE – mounting flange
Through-drive1)
Mounting option – 2nd pump
Coupling
Flange
Short A10VO/31
A10V(S)O/5x
ISO 3019-1 for splined
des. NG (shaft)
NG (shaft)
shaft
82-2 (A)
5/8 in
10 (U)
K01 18 (U)
101-2 (B)
127-2 (C)
152-4
(4-hole D)
3/4 in
K52
18 (S, R)
7/8 in
K68
1 in
K04
1 1/4 in
K07
1 1/2 in
K24
28 (S, R)
45 (U, W)1)
45 (S, R)
–
71 (S, R)
100 (U)3)
100 (S)
1 3/4 in
K17
140 (S)
Not for main pump NG28 with K68
Not for main pump NG45 with K04
3) Not for main pump NG71 with K07
1)
2)
10 (S)
18 (U)
18 (S, R)
28 (S, R)
45 (U, W)1)
45 (S, R)
60, 63 (U, W) 2)
85 (U, W)3)
100 (U, W)
85 (S)
100 (S)
–
External gear pump
design (NG)
Through drive
available for NG
F (5 to 22)
18 to 140
–
18 to 140
N/G (26 to 49)
28 to 140
–
45 to 140
–
71 to 140
–
100 to 140
–
140
46/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
Combination pumps A10VO + A10VO
When using combination pumps it is possible to have multiple, mutually independent circuits without the need for a splitter
gearbox.
When ordering combination pumps the model codes for the first and the second pump must be joined by a "+".
Order example:
A10VSO100DFR1/31R-VSB12K04+
A10VSO45DFR/31R-VSA12N00
If no further pumps are to be factory-mounted, the simple type code is sufficient.
It is permissible to use a combination of two single pumps of the same size (tandem pump), considering a dynamic mass acceleration force of maximum 10 g (= 98.1 m/s2) without an additional support bracket.
Each through drive is plugged with a non-pressure-resistant cover. Before commissioning the units, they must therefore be
equipped with a pressure-resistant cover.
Through drives can also be ordered with pressure-resistant covers. Please specify in clear text.
For combination pumps comprising more than two pumps, the mounting flange must be calculated for the permissible moment of
inertia.
Permissible mass moment of inertia
NG
18
28
45
71
100
140
369
(500)
649
(880)
1010
(1370)
1593
(2160)
2213
(3000)
33191)
(4500)1)
Permissible moment of inertia
static
Tm
lb-ft
(Nm)
22132)
(3000)2)
lb-ft
(Nm)
dynamic at 10 g (98.1 m/s2)
Tm
lb-ft
(Nm)
37
(50)
65
(88)
101
(137)
159
(216)
221
(300)
332 1)
(450)1)
1322)
(300)2)
lb-ft
(Nm)
Mass with through-drive plate
Mass without through drive
(e.g. 2nd pump)
m
lbs
(kg)
30.8
(14)
41.9
(19)
55.1
(25)
86
(39)
119
(54)
150
(68)
m
lbs
(kg)
26.5
(12)
33
(15)
46
(21)
73
(33)
99
(45)
132
(60)
Distance center of gravity
l
in
3.54
(mm) (90)
4.33
(110)
5.12
(130)
5.91
(150)
6.30
(160)
6.30
(160)
1)
2)
4-hole flange (D)
2-hole flange (C)
m2
m1
l1
m3
m1, m2, m3 Mass of pumps
[lbs (kg)]
l1, l2, l3
[in (mm)]
Distance center of gravity
Tm = (m1 • l1 + m2 • l2 + m3 • l3) •
l2
l3
1
12 (102) [lb-ft (Nm)]
RA-A 92701/03.12
Connector for solenoids
DEUTSCH DT04-2P-EP04, 2-pin
Bosch Rexroth Corp.
47/52
Changing connector position
Molded, without bidirectional suppressor diode ____________ P
The following type of protection is provided with installed
mating connector:
If necessary, you can change the position of the connector by
turning the solenoid.
To do this, proceed as follows:
IP67 ____________________________________DIN/EN 60529 _
and IP69K_ _______________________________ DIN 40050-9
1. Loosen the mounting nut (1) of the solenoid. To do this, turn
the mounting nut (1) one revolution counter-clockwise.
Circuit symbol
2. Turn the solenoid body (2) to the desired position.
Without bidirectional suppressor diode
3. Retighten the mounting nut of the solenoid. Tightening
torque: 4 +0.7 lb-ft (5+1 Nm) (size WAF 26, 12-pt
DIN 3124).
On delivery, the position of the connector may differ from that
shown in the brochure or drawing.
Mating connector
DEUTSCH DT06-2S-EP04
Bosch Rexroth Mat. No. R902601804
Consisting of:
DT designation
–– 1 case _ _______________________________DT06-2S-EP04
–– 1 wedge ________________________________________W2S
–– 2 sockets _____________________________ 0462-201-16141
The mating connector is not included in the delivery contents.
This can be supplied by Bosch Rexroth on request.
(2)
(1)
DIA 1.46
(Ø37)
1.44 (36.7)
1.44 (36.7)
1.97 (50)
2.70 (68.5)
48/52
Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
General
Below-reservoir installation (standard)
The axial piston unit must be filled with hydraulic fluid and air
bled during commissioning and operation. This must also be
observed following a longer standstill as the axial piston unit
empty via the hydraulic lines.
Below-reservoir installation means the axial piston unit is installed outside of the reservoir below the minimum fluid level.
1
Particularly with the "drive shaft up/down" installation position,
filling and air bleeding must be carried out completely as there
is, for example, a danger of dry running.
2
a min
The case drain fluid in the motor housing must be directed to
the reservoir via the highest case drain port (L1, L2, L3).
SB
ht min
h min
For combinations of multiple units, make sure that the respective case pressure in each unit is not exceeded. In the event of
pressure differences at the case drain ports of the units, the
shared case drain line must be changed so that the minimum
permissible case pressure of all connected units is not exceeded in any situation. If this is not possible, separate case drain
lines must be laid if necessary.
a min
ht min
h min
L
L
S
L1
To achieve favorable noise values, decouple all connecting
lines using elastic elements and avoid above-reservoir installation.
3
ht min
h min
L1
L1
S
4
a min
a min
In all operating conditions, the suction line and case drain line
must flow into the reservoir below the minimum fluid level .
The permissible suction height hS is a result of the overall
pressure loss, but may not be greater than hS max = 31.50 in
(800 mm). The minimum suction pressure at port S must also
not fall below 12 psi (0.8 bar) absolute during operation.
SB
ht min
h min
S
S
Installation position
L
See the following examples 1 to 12.
Additional installation positions are available upon request.
L1
L
Recommended installation positions: 1 and 3.
Note
–– You can expect certain installation positions to affect the
control device. Because of gravity, unit weight and case
pressure, minor characteristic displacements and response
time changes may occur.
SB
Air bleed
Filling
1
L
S + L1
2
L1
S+L
3
L1
S+L
4
L
S + L1
Key, see page 49.
SB
RA-A 92701/03.12
Bosch Rexroth Corp.
49/52
Above-reservoir installation
Inside-reservoir installation
Above-reservoir installation means the axial piston unit is
installed above the minimum fluid level of the reservoir.
To prevent the axial piston unit from draining, a height
difference hES min of at least 0.98 in (25 mm) at port L 1 is
required in installation position 6.
Inside-reservoir installation is when the axial piston unit is
installed in the reservoir below the minimum fluid level.
The axial piston unit is completely below the hydraulic fluid.
Observe the maximum permissible suction height
hS max = 31.50 in (800 mm).
A check valve in the case drain line is only permissible in
individual cases. Consult us for approval.
5
Axial piston units with electrical components (e.g. electric control, sensors) may not be installed in a reservoir below
the fluid level.
9
6
F
L1
L
L1
S
S
SB
hs max
SB
ht min
h min
a min
a min
SB
11
S
ht min
h min
a min
L1 S
S
SB
S
SB
12
F
S
L1
a min
8
F
L
h min
hs max
ht min
h min
ht min
S
L1
7
a min
F
hES min
L
10
a min
L
L1
If the minimum fluid level is equal to or below the upper edge
of the pump, see chapter "Above-reservoir installation".
L
L
ht min
h min
SB
L
ht min
L1
h min
L1
L
hs max
hs max
SB
SB
ht min
h min
ht min
h min
a min
a min
Air bleed
Filling
5
F
L (F)
6
F
L1 (F)
7
F
S + L 1 (F)
8
F
S + L (F)
Air bleed
Filling
9
L
L, L1
10
L1
L, L1
11
L1
S + L, L1
12
L
S + L, L1
S
Suction port
F
Filling / air bleeding
L, L1
Case drain port
SB
Baffle (baffle plate)
ht min
Minimum necessary immersion depth (7.87 in (200
mm))
hmin
Minimum necessary spacing to reservoir bottom
(3.94 in (100 mm))
hES min
Minimum necessary height needed to protect the axial
piston unit from draining (0.98 in (25 mm)).
hS max
Maximum permissible suction height (31.50 in
(800 mm))
amin
When designing the reservoir, ensure adequate
distance between the suction line and the case drain
line. This prevents the heated, return flow from being
drawn directly back into the suction line.
50/52
Bosch Rexroth Corp.
Notes
(A)A10V(S)O Series 31 RA-A 92701/03.12
RA-A 92701/03.12
Notes
Bosch Rexroth Corp.
51/52
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Bosch Rexroth Corp.
(A)A10V(S)O Series 31 RA-A 92701/03.12
General instructions
–– The A10VO / A10VSO pump is designed to be used in open circuit.
–– Project planning, installation and commissioning of the axial piston unit require the involvement of qualified personnel.
–– Before operating the axial piston unit, please read the appropriate instruction manual thoroughly and completely. If necessary, request these
from Bosch Rexroth.
–– During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids.
Take appropriate safety measures (e.g. by wearing protective clothing).
–– Depending on the operating conditions of the axial piston unit (operating pressure, fluid temperature), the characteristics may shift.
–– Service line ports:
-- The ports and fastening threads are designed for the specified maximum pressure. The machine or system manufacturer must ensure that
the connecting elements and lines correspond to the specified application conditions (pressure, flow, hydraulic fluid, temperature) with the
necessary safety factors.
-- The service line ports and function ports are only designed to accommodate hydraulic lines.
–– Pressure cut-off and pressure control do not provide security against pressure overload. A separate pressure relief valve is to
be provided in the hydraulic system.
–– The data and notes contained herein must be adhered to.
–– The product is not approved as a component for the safety concept of a general machine according to ISO 13849.
–– The following tightening torques apply:
-- Fittings:
Observe the manufacturer‘s instruction regarding the tightening torques of the used fittings.
-- Mounting bolts:
For mounting bolts with metric ISO thread according to DIN 13 or thread according to ASME B1.1, we recommend checking the tightening
torque individually according to VDI 2230.
-- Female threads in axial piston unit:
The maximum permissible tightening torques MG max are maximum values for the female threads and must not be exceeded. For values, see the
following table.
-- Threaded plugs:
For the metal threaded plugs supplied with the axial piston unit, the required tightening torques of the threaded plugs
MV apply. For values, see the following table.
Ports
Maximum permissible
tightening torque for
female threads MG max
Required
tightening torque for
threaded plugs MV
Size of
hexagon socket of
threaded plugs
Standard
Thread size
ISO 11926
7/16-20 UNF-2B
40 Nm
18 Nm
3/16 in
3/4-16 UNF-2B
160 Nm
70 Nm
5/16 in
9/16-18 UNF-2B
80 Nm
35 Nm
1/4 in
7/8-14 UNF-2B
240 Nm
110 Nm
3/8 in
1 1/16-12 UNF-2B
360 Nm
170 Nm
9/16 in
DIN 3852
M14 x 1.5
80 Nm
45 Nm1)
6 mm
DIN ISO 228
G 1/4 in
70 Nm
–
–
1)
The tightening torques of the threaded plugs MV apply for screws in the "dry" state as received on delivery and in the
"lightly oiled" state for installation
Bosch Rexroth Corporation
Mobile Applications
8 Southchase Court
Fountain Inn, SC 29644-9018
USA
Telephone (864) 967-2777
Facsimile (864) 967-8900
www.boschrexroth-us.com
Bosch Rexroth Corporation
Industrial Applications
2315 City Lane Road
Bethlehem, PA 18017-2131
USA
Telephone (610) 694-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com
© Bosch Rexroth Corporation
All rights reserved. Neither this document, nor any part of it, may be reproduced,
duplicated, circulated or disseminated, whether by copy, electronic format or any
other means, without the prior consent and authorization of Bosch Rexroth Corp.
The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or fitness for intended use, is given or intended
by virtue of the information contained in this brochure/data sheet. The information
contained in this brochure/data sheet in no way relieves the user of its obligation
to insure the proper use of the products for a specific use or application. All
products contained in this brochure/data sheet are subject to normal wear and
tear from usage.
Subject to change.

Axial Piston Variable Pump A10V(S)O (US

Transcription

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