INTELLIFLO VARIABLE SPEED

Transcription

INTELLIFLO VARIABLE SPEED
INTELLIFLO® VARIABLE SPEED
ULTRA ENERGY EFFICIENT PUMP
INSTALLATION AND
USER’S GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
i
CUSTOMER SERVICE / TECHNICAL SUPPORT
If you have questions about ordering Pentair Water Pool and Spa replacement parts, and pool products, please
contact:
Customer Service and Technical Support, USA
Sanford, North Carolina (8 A.M. to 4:30 P.M. ET)
(8 A.M. to 4:30P.M. — Eastern/Pacific Times)
Phone: (919) 566-8000
Phone: (800) 831-7133
Fax: (919) 566-8920
Fax: (800) 284-4151
Moorpark, California (8 A.M. to 4:30 P.M. PT)
Web site
Phone: (805) 553-5000 (Ext. 5591)
Visit www.pentairpool.com or www.staritepool.com for
information about Pentair products.*
Fax: (805) 553-5515
TABLE OF CONTENTS
Important Pump Warning and
Safety Instructions ..............................................
ii
Pump Overview ....................................................
Pump Overview and Features
Drive Assembly and Control Panel
External Control
Motor Features
1
1
1
1
1
Installation ...........................................................
Location
Piping
Valves and Fittings
Electrical Wiring Installation
2
2
2
2
3
Operating the Pump .............................................
Default Filtration Speed
Priming the Pump
Using the Operator Control Panel
Starting and Stopping the Pump
Operating the Pump at Preset Speeds
Pump Operating Modes
Control Panel Language
Control Panel: Pump Menu Guide
4
4
4
5
6
6
6
6
7
Pump Settings ......................................................
Pump Address
Set Time & Set AM/PM or 24 Clock
Set Temperature Unit
Screen Contrast Level
Language
Set Maximum Speed (RPM)
Set Minimum Speed (RPM)
Password Protection
8
8
8
8
8
9
9
9
9
Setting Speeds 1-8 ..............................................
Pump Operating Modes
Setting Speeds in Manual or Egg Timer Mode
(Speeds 1-4 only)
Setting Speeds 1-8 in Schedule Mode
11
11
11
12
External Control .................................................
12
Features .............................................................. 13
Quick Clean/Only High Speed Override Feature 13
Time Out
13
Priming ................................................................. 13
Setting Priming Features
14
Disabling Priming with an Automation System
15
Anti Freeze .........................................................
16
Connecting to an Automation System ..............
External Control with IntelliComm
Communication Center
Connecting to EasyTouch and
IntelliTouch Systems
Connecting to SunTouch Systems
17
User Maintenance ...............................................
Pump Strainer Basket
Cleaning the Pump Strainer Basket
Winterizing
20
20
20
20
Servicing ..............................................................
Motor Care
Shaft Seal Replacement
Pump Disassembly
Pump Reassembly
Drive Assembly Removal and Installation
Alerts and Warnings
21
21
21
21
22
22
23
Troubleshooting ..................................................
24
Replacement Parts .............................................
Illustrated Parts List
Pump Dimensions
Pump Performance Curves
Electrical Specifications
Operator Control Panel Quick Reference Guide
26
26
27
27
27
28
17
17
19
Compatible with IntelliComm® Communication Center and EasyTouch®, IntelliTouch® and SunTouch® Control Systems.
* Translated versions of this manual are available online at / La versión en español de este manual del producto, se puede encontrar en
línea a / Versiones en francés de este manual está disponible en línea en / Nederlandse versies van deze handleiding zijn online beschikbaar op / Deutsch-Versionen dieses Handbuchs sind online verfügbar unter / Versione italiana di questo manuale sono disponibili online
all’indirizzo / Versões em português deste manual está disponível online em: http://www.pentairpool.com/pool-owner/manuals/.
P/N 354604 Rev. C 12/5/13
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
ii
IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
IMPORTANT NOTICE
This guide provides installation and operation instructions for the IntelliFlo®
Variable Speed Pump. Consult Pentair with any questions regarding this
equipment.
Attention Installer: This guide contains important information about the
installation, operation and safe use of this product. This information should
BEGIVENTOTHEOWNERANDOROPERATOROFTHISEQUIPMENTAFTERINSTALLATION
or left on or near the pump.
Attention User: This manual contains important information that will help
you in operating and maintaining this product. Please retain it for future
reference.
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This is the safety alert symbol. When you see this
symbol on your system or in this manual, look for
one of the following signal words and be alert to
the potential for personal injury.
Warns about hazards that can cause death,
serious personal injury, or major property damage
if ignored.
Warns about hazards that may cause death,
serious personal injury, or major property damage
if ignored.
Warns about hazards that may or can cause
minor personal injury or property damage
if ignored.
General Warnings
s .EVER OPEN THE INSIDE OF THE DRIVE MOTOR ENCLOSURE 4HERE IS A
capacitor bank that holds a 230 VAC charge even when there is no
power to the unit.
s 4HEPUMPISNOTSUBMERSIBLE
s 4HEPUMPISCAPABLEOFHIGHmOWRATESUSECAUTIONWHENINSTALLING
and programming to limit pumps performance potential with old or
questionable equipment.
s #ODEREQUIREMENTSFORTHEELECTRICALCONNECTIONDIFFERFROMSTATETO
STATE )NSTALL EQUIPMENT IN ACCORDANCE WITH THE .ATIONAL %LECTRICAL
Code and all applicable local codes and ordinances.
s "EFORE SERVICING THE PUMP SWITCH /&& POWER TO THE PUMP BY
disconnecting the main circuit to the pump.
s 4HISAPPLIANCEISNOTINTENDEDFORUSEBYPERSONSINCLUDINGCHILDRENOF
reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning the use of the appliance by a person responsible for their
safety.
&!),52%4/&/,,/7!,,).3425#4)/.3!.$
7!2.).'3 #!. 2%35,4 ). 3%2)/53 "/$),9
).*529/2$%!4(THIS PUMP SHOULD BE INSTALLED AND
SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL.
INSTALLERS, POOL OPERATORS AND OWNERS MUST READ THESE
WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL
BEFORE USING THIS PUMP. THESE WARNINGS AND THE OWNER’S
MANUAL MUST BE LEFT WITH THE POOL OWNER.
35#4)/. %.42!0-%.4 (!:!2$ 34!9 /&&
4(%-!).$2!).!.$!7!9&2/-!,,35#4)/.
/54,%43
NOTE indicates special instructions not related to hazards.
When installing and using this electrical equipment, basic safety
precautions should always be followed, include the following:
Do not permit children to use this product.
RISK OF ELECTRICAL SHOCK. Connect only to
a branch circuit protected by a ground-fault circuitinterrupter (GFCI). Contact a qualified electrician if you cannot verify that
the circuit is protected by a GFCI.
This unit must be connected only to a supply circuit
that is protected by a ground-fault circuit-interrupter
(GFCI). Such a GFCI should be provided by the installer and should be
tested on a routine basis. To test the GFCI, push the test button. The
GFCI should interrupt power. Push the reset button. Power should be
restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button
being pushed, a ground current is flowing, indicating the possibility of
an electric shock. Do not use this pump. Disconnect the pump and have
the problem corrected by a qualified service representative before using.
This pump is for use with permanent swimming
pools and may also be used with hot tubs and spas
if so marked. Do not use with storable pools. A permanently-installed
pool is constructed in or on the ground or in a building such that it cannot
be readily disassembled for storage. A storable pool is constructed so
that it is capable of being readily disassembled for storage and
reassembled to its original integrity.
F
Carefully read and follow all safety instructions in this manual and on
EQUIPMENT+EEPSAFETYLABELSINGOODCONDITIONREPLACEIFMISSING
or damaged.
4()305-002/$5#%3()'(,%6%,3/&35#4)/.!.$#2%!4%3
!342/.'6!#55-!44(%-!).$2!).!44(%"/44/-/&4(%
"/$9/&7!4%24()335#4)/.)33/342/.'4(!4)4#!.42!0
!$5,43/2#(),$2%.5.$%27!4%2)&4(%9#/-%).#,/3%
02/8)-)494/!$2!)./2!,//3%/2"2/+%.$2!).#/6%2
/2'2!4%
4(%53%/&5.!002/6%$#/6%23/2!,,/7).'53%/&4(%
0//,/230!7(%.#/6%23!2%-)33).'#2!#+%$/2"2/+%.
#!.2%35,4)."/$9/2,)-"%.42!0-%.4(!)2%.4!.',%-%.4"/$9%.42!0-%.4%6)3#%2!4)/.!.$/2$%!4(
The suction at a drain or outlet can cause:
Limb Entrapment: When a limb is sucked or inserted into an opening
resulting in a mechanical bind or swelling. This hazard is present when
a drain cover is missing, broken, loose, cracked or not properly secured.
Hair Entanglement: When the hair tangles or knots in the drain cover,
trapping the swimmer underwater. This hazard is present when the flow
rating of the cover is too small for the pump or pumps.
Body Entrapment: When a portion of the body is held against the drain
cover trapping the swimmer underwater. This hazard is present when the
drain cover is missing, broken or the cover flow rating is not high enough
for the pump or pumps.
Evisceration/Disembowelment: When a person sits on an open pool
(particularly a child wading pool) or spa outlet and suction is applied directly
to the intestines, causing severe intestinal damage. This hazard is present
when the drain cover is missing, loose, cracked, or not properly secured.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
IMPORTANT SAFETY INSTRUCTIONS
For Installation of Electrical Controls at Equipment Pad
(ON/OFF Switches, Timers and Automation Load Center)
iii
Install all electrical controls at equipment pad, such as on/off
switches, timers, and control systems, etc. to allow the
operation (startup, shut-down, or servicing) of any pump or
filter so the user does not place any portion of his/her body
over or near the pump strainer lid, filter lid or valve closures.
This installation should allow the user enough space to stand
clear of the filter and pump during system start-up, shut down
or servicing of the system filter.
IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
Mechanical Entrapment: When jewelry, swimsuit, hair decorations,
finger, toe or knuckle is caught in an opening of an outlet or drain cover.
This hazard is present when the drain cover is missing, broken, loose,
cracked, or not properly secured.
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN
ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES,
STANDARDS AND GUIDELINES.
4/ -).)-):% 4(% 2)3+ /& ).*529 $5% 4/
35#4)/.%.42!0-%.4(!:!2$
s !PROPERLYINSTALLEDANDSECURED!.3)!3-%!APPROVED
anti-entrapment suction cover must be used for each drain.
s %ACHSUCTIONCOVERMUSTBEINSTALLEDATLEASTTHREEFEETAPART
as measured from the nearest point to nearest point.
s 2EGULARLY INSPECT ALL COVERS FOR CRACKS DAMAGE AND ADVANCED
weathering.
s )FACOVERBECOMESLOOSECRACKEDDAMAGEDBROKENORISMISSING
replace with an appropriate certified cover.
s 2EPLACEDRAINCOVERSASNECESSARY$RAINCOVERSDETERIORATEOVER
time due to exposure to sunlight and weather.
s !VOIDGETTINGHAIRLIMBSORBODYINCLOSEPROXIMITYTOANYSUCTION
cover, pool drain or outlet.
s $ISABLESUCTIONOUTLETSORRECONlGUREINTORETURNINLETS
A clearly labeled emergency shut-off switch for the
pump must be in an easily accessible, obvious place.
-AKESUREUSERSKNOWWHEREITISANDHOWTOUSEITINCASEOFEMERGENCY
The Virginia Graeme Baker (VGB) Pool and Spa Safety Act creates
new requirements for owners and operators of commercial swimming
pools and spas.
Commercial pools or spas constructed on or after December 19, 2008,
shall utilize:
(A) A multiple main drain system without isolation capability with suction
OUTLETCOVERSTHATMEET!3-%!.3)!A3UCTION&ITTINGSFOR
5SEIN3WIMMING0OOLS7ADING0OOLS3PASAND(OT4UBSANDEITHER
I! SAFETY VACUUM RELEASE SYSTEM 3623 MEETING!3-%!.3)
!-ANUFACTURED3AFETY6ACUUM2ELEASESYSTEMS3623
FOR 2ESIDENTIAL AND #OMMERCIAL 3WIMMING 0OOL 3PA (OT 4UB
AND7ADING0OOL3UCTION3YSTEMSANDOR!34-&3TANDARD
3PECIlCATION FOR -ANUFACTURED 3AFETY 6ACUUM 2ELEASE 3YSTEMS
3623FOR3WIMMINGPOOLS3PASAND(OT4UBSOR
(ii) A properly designed and tested suction-limiting vent system or
(iii) An automatic pump shut-off system.
Commercial pools and spas constructed prior to December 19, 2008,
with a single submerged suction outlet shall use a suction outlet cover
THATMEETS!3-%!.3)!AANDEITHER
!!3623MEETING!3-%!.3)!ANDOR!34-&OR
"!PROPERLYDESIGNEDANDTESTEDSUCTIONLIMITINGVENTSYSTEMOR
Pentair Water Pool and Spa
SAFETY INSTRUCTIONS
(C)IMPORTANT
An automatic
pumpatshut-off
or
For Installation
of Electrical Controls
Equipmentsystem,
Pad
(ON/OFF Switches, Timers and Automation Load Center)
(D) Disabled submerged outlets, or
%3UCTIONOUTLETSSHALLBERECONlGUREDINTORETURNINLETS
®
Install all electrical controls at equipment pad, such as on/off
switches,
timers, and control of
systems,
etc. to allow the
For
Installation
Electrical
Controls at Equipment Pad (ON/OFF
operation (startup, shut-down, or servicing) of any pump or
Switches,
Timers
Automation
filter so the user does
not place and
any portion
of his/her body Load Center)
over or near the pump strainer lid, filter lid or valve closures.
Install
allspace
electrical
This installation should allow the user
enough
to stand controls at equipment pad, such as
clear of the filter and pump during system start-up, shut down
ONOFFSWITCHESTIMERSANDCONTROLSYSTEMSETCTO
or servicing of the system filter.
allow the operation (startup, shut-down, or servicing)
of any pump or filter so the user does not place any
PORTIONOFHISHERBODYOVERORNEARTHEPUMPSTRAINER
lid, filter lid or valve closures. This installation should
allow the user enough space to stand clear of the
filter and pump during system start-up, shut down or
servicing of the system filter.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
HAZARDOUS PRESSURE: STAND CLEAR OF
PUMP AND FILTER DURING START UP
Circulation systems operate under high pressure.
When any part of the circulating system (i.e.
locking ring, pump, filter, valves, etc.) is serviced,
air can enter the system and become pressurized.
Pressurized air can cause the pump housing cover filter lid and valves
to violently separate which can result in severe personal injury or death.
Filter tank lid and strainer cover must be properly secured to prevent
violent separation. Stand clear of all circulation system equipment when
turning on or starting up pump.
"EFORESERVICINGEQUIPMENTMAKENOTEOFTHElLTERPRESSURE"ESURE
that all controls are set to ensure the system cannot inadvertently start
during service. Turn off all power to the pump. IMPORTANT: Place filter
manual air relief valve in the open position and wait for all pressure
in the system to be relieved.
"EFORESTARTINGTHESYSTEMFULLYOPENTHEMANUALAIRRELIEFVALVEANDPLACE
all system valves in the “open” position to allow water to flow freely from the
tank and back to the tank. Stand clear of all equipment and start the pump.
IMPORTANT: Do not close filter manual air relief valve until all
pressure has been discharged from the valve and a steady stream
of water appears. /BSERVElLTERPRESSUREGAUGEANDBESUREITISNOT
higher than the pre-service condition.
General Installation Information
s All work must be performed by a qualified service professional, and
must conform to all national, state, and local codes.
s Install to provide drainage of compartment for electrical components.
s These instructions contain information for a variety of pump models
and therefore some instructions may not apply to a specific model. All
models are intended for use in swimming pool applications. The pump
will function correctly only if it is properly sized to the specific application
and properly installed.
Pumps improperly sized or installed or used in
applications other than for which the pump was
intended can result in severe personal injury or death. These risks may
include but not be limited to electric shock, fire, flooding, suction
entrapment or severe injury or property damage caused by a structural
failure of the pump or other system component.
The pump can produce high levels of suction within
the suction side of the plumbing system. These high
levels of suction can pose a risk if a person comes within the close
proximity of the suction openings. A person can be seriously injured by
this high level of vacuum or may become trapped and drown. It is
absolutely critical that the suction plumbing be installed in accordance
with the latest national and local codes for swimming pools.
Warnings and safety instructions for Pentair Water Pool and Spa, Inc.
pumps and other related products are available at:
http://www.pentairpool.com/pool-owner/safety-warnings/ or call
(800) 831-7133 for additional free copies of these instructions.
Please refer to http://www.pentairpool.com/pool-owner/
safetywarnings/ for warning and safety instructions related to the
this product.
SAVE THESE INSTRUCTIONS
1
PUMP OVERVIEW
The IntelliFlo® Variable Speed Pump can be
programmed to run at specific speeds and time
intervals for maximum operating efficiency and energy
conservation for a variety of inground pools.
s
4HEPUMPCANOPERATEFROM20-TO20-
WITHFOURPRESETSPEEDSOFAND
20-
s 4HEPUMPCANBEADJUSTEDFROMTHECONTROLPANELTO
RUNATANYSPEEDBETWEEN20-TO20-
for different applications
External Control
IntelliTouch®, EasyTouch®, SunTouch® Control Systems
and IntelliComm® Communication Centers can remotely
control the IntelliFlo pump. The pump’s communications
address and other functions are accessible from the
pump’s control panel.
s 23COMMINCATIONCABLEINCLUDED
s )NTELLI4OUCHSYSTEMSCONTROL)NTELLI&LOPUMPSUSING
SPEEDSPERPUMP
s 5PTOPROGRAMMABLESPEEDS
s %ASY4OUCHSYSTEMSCONTROL)NTELLI&LOPUMPSUSING
SPEEDSPERPUMP
s 0UMPCONTROLPANELALARM,%$ANDERRORMESSAGES
warn the user against under and over voltage, high
temperature, over current and freeze protection
s 3UN4OUCHSYSTEMSCONTROLONE)NTELLI&LOPUMPUSING
SPEEDS
s #OMMUNICATESWITH%ASY4OUCH)NTELLI4OUCHOR
SunTouch control systems or an IntelliComm
COMMUNICATIONCENTERVIAATWOWIRE23
cable connection
Motor Features
s 3ELFPRIMINGFOREASYSTARTUP
s #OMPATIBLEWITHMOSTCLEANINGSYSTEMSlLTERSAND
JETACTIONSPAS
s )NTELLI#OMM SYSTEMS CONTROL ONE )NTELLI&LO PUMP
USINGTHE%XTERNAL#ONTROLPROGRAMS
s
s
s 5,#5,.3&
s
s
Drive Assembly and Control Panel
s
The IntelliFlo pump drive assembly consists of an
operator control panel and the system electronics that
drive the motor. The drive microprocessor controls
the motor by changing the frequency of the current it
receives together, with changing the voltage to control
the rotational speed.
/PERATOR#ONTROL0ANEL
"UTTONSAND,%$
s
s
s
s
s
s
0ERMANENT-AGNET3YNCHRONOUS-OTOR0-3-
(IGHEFlCIENCY20-AND20-
3UPERIORSPEEDCONTROL
/PERATESATLOWERTEMPERATURESDUETOHIGH
efficiency
3AMETECHNOLOGYASDEPLOYEDINHYBRIDELECTRIC
vehicles
$ESIGNEDTOWITHSTANDOUTDOORENVIRONMENT
4OTALLYENCLOSEDFANCOOLED
4HREEPHASEMOTOR
3QUARE&LANGE
3IX0OLE
,OWNOISE
Communication port for connection to
EasyTouch, IntelliTouch or SunTouch
system or IntelliComm communication
CENTERVIATWOWIRE23CABLE
NOTSHOWN
!#0OWER#ONNECTION
Compartment
-OTOR3TAND
)NTELLI&LO6ARIABLE3PEED$RIVE!SSEMBLY
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
2
INSTALLATION
/NLYAQUALIlEDPLUMBINGPROFESSIONALSHOULDINSTALLTHE)NTELLI&LO®6ARIABLE3PEED0UMP2EFERTO“Pump
Warning And Safety Instructions” on pages ii - iii for additional installation and safety information.
Location
REAR CLEARANCE
3 IN. (7.6 CM) MINIMUM
Be sure the pump location meets the following
requirements:
Note: $ONOTINSTALLTHISPUMPWITHINANOUTERENCLOSURE
ORBENEATHTHESKIRTOFAHOTTUBORSPAUNLESSMARKED
accordingly.
3 IN.
(7.6 CM)
MINIMUM
Install the pump as close to the pool or spa as possible.
To reduce friction loss and improve efficiency, use
short, direct suction piping returns.
0UMP2EAR#LEARANCE
)NSTALLAMINIMUMOFFEETMETERSFROMTHE
inside wall of the pool and spa. Canadian installations
REQUIREAMINIMUMOFFEETMETERSFROMPOOL
water level.
5 x SUCTION PIPE DIAMETER
)NSTALLTHEPUMPAMINIMUMOFFEETMETERSFROM
the heater outlet.
$ONOTINSTALLTHEPUMPMORETHANFEETMETERS
above the water level.
Install the pump in a well ventilated location protected
FROMEXCESSIVEMOISTUREIERAINGUTTERDOWNSPOUTS
SPRINKLERSETC
)NSTALLTHEPUMPWITHAREARCLEARANCEOFATLEAST
INCHESMMSOTHATTHEMOTORCANBEREMOVED
easily for maintenance and repair.
Piping
For improved pool plumbing, it is recommended to
use a larger pipe size. When installing the inlet and
OUTLETlTTINGSMALEADAPTORSUSETHREADSEALANT
Piping on the suction side of the pump should be the
same or larger than the return line diameter.
Plumbing on the suction side of the pump should be
as short as possible.
It is recommended that a valve, elbow or tee installed
in the suction line should be no closer to the front
OFTHEPUMPTHANlVETIMESTHESUCTIONLINEPIPE
diameter
Example:
!INCHPIPEREQUIRESAINCHMMSTRAIGHT
RUN IN FRONT OF THE SUCTION INLETOF THE PUMP4HIS
will help the pump prime faster and last longer.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
ELBOW
2ECOMMENDED0IPING
Fittings and Valves
$ONOTINSTALL ELBOWSDIRECTLYINTOPUMPINLET
Flooded suction systems should have gate valves
installed on suction and discharge pipes for
maintenance, however, the suction gate valve should
be no closer than five times the suction pipe diameter
as described in this section.
5SEACHECKVALVEINTHEDISCHARGELINEWHENUSING
this pump for any application where there is significant
height to the plumbing after the pump.
"E SURE TO INSTALL CHECK VALVES WHEN PLUMBING IN
parallel with another pump. This helps prevent reverse
rotation of the impeller and motor.
Electrical
)NSTALLALLEQUIPMENTINACCORDANCEWITHTHE.ATIONAL
Electrical Code and all applicable local codes and
ordinances.
!MEANSFORDISCONNECTIONMUSTBEINCORPORATEDIN
the fixed wiring in accordance with the wiring rules.
3
Electrical Wiring Installation
To connect the IntelliFlo®6ARIABLE3PEED0UMPTOAN!#POWERSOURCE
"ESUREALLELECTRICALBREAKERSANDSWITCHESARETURNED
off before wiring motor.
"ESURETHATTHESUPPLYLINEVOLTAGEMATCHESTHEMOTOR
VOLTAGELISTEDONTHEMOTORPLATEEXAMPLE6!#
OR6!#)FTHEYDONOTMATCHPERMANENTMOTOR
damage may occur.
&ORWIRINGSIZESANDGENERALGUIDELINESFORPROPER
electrical installation, please follow the specifications
DElNEDINTHE.ATIONAL%LECTRIC#ODEANDANYLOCAL
codes as required.
5SESTRAINRELIEFANDBESUREALLELECTRICALCONNECTIONS
are clean and tight.
#UTTHEWIRESTOTHEAPPROPRIATELENGTHSOTHEYDO
not overlap or touch when connected.
0ERMANENTLYGROUNDTHEMOTORUSINGTHEGREENGROUND
WIREASSHOWNBELOW5SETHECORRECTWIRESIZEAND
TYPESPECIlEDBY.ATIONAL%LECTRICAL#ODE-AKESURE
the ground wire is connected to an electrical service
ground.
'ROUND7IRE
Connection
7. Bond the motor to the structure in accordance with
THE .ATIONAL %LECTRICAL #ODE 5SE A SOLID COPPER
BONDINGCONDUCTORNOTSMALLERTHAN!7'2UNA
wire from the external bonding screw or lug to the
bonding structure.
#ONNECTTHEWIREFROMTHEACCESSIBLEBONDINGLUGON
the motor to all metal parts of the swimming pool, spa,
or hot tub structure and to all electrical equipment,
METALCONDUITANDMETALPIPINGWITHINFEET
METERS OF THE INSIDE WALLS OF THE SWIMMING POOL
SPAORHOTTUB&OR#ANADAA!7'ORLARGERSOLID
copper bonding conductor is required.
4HEPUMPSHOULDBEPERMANENTLYCONNECTEDTOEITHER
ACIRCUITBREAKERPOLETIMERORPOLERELAY)F!#
POWERISSUPPLIEDBYA'&#)CIRCUITBREAKERUSEA
DEDICATEDCIRCUITBREAKERTHATHASNOOTHERELECTRICAL
load electrical loads.
IMPORTANT: When connecting the pump to an
automation system )NTELLI4OUCH®, EasyTouch®,
SunTouch ® Control Systems and IntelliComm ®
#OMMUNICATION#ENTER, continuous power must be
supplied to the pump by connecting it directly to the
CIRCUITBREAKER7HENUSINGANAUTOMATIONSYSTEM
be sure that no other lights or appliances are on the
same circuit.
Note: When the pump is started and stopped by
removing power with a relay or timer, a two-pole
device should be used to apply and remove power
TOBOTH0/7%2,).%4%2-).!,3
Pentair offers 2-Pole 20 Amp GFCI breakers
(P/N PA220GF) which offer 6 milliamp personnel
protection while meeting 2008 to current NEC
Standards for Pool Pumps.
"ONDING,UG
Field Wiring Compartment
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This pump must be installed by a licensed or certified electrician or
a qualified service professional in accordance with the National Electrical Code and all applicable local codes and ordinances.
Improper installation will create an electrical hazard which could result in death or serious injury to users, installers, or others
due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result in
death or serious injury to service people, users or others due to electric shock.
Read all servicing instructions before working on the pump.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
4
OPERATING THE PUMP
NOTE: Speed 1 is the default filtration speed. When setting up the IntelliFlo® Variable Speed Pump, the user must set the
pump’s internal clock and establish an operation schedule by following the steps in this manual. Please refer to user’s guide
sections: ‘Set Time’ (page 8) and ‘Set Speeds 1-8 in Schedule Mode’ (page 11) to schedule a time to run the pump.
This pump is shipped with Priming mode ENABLED. Unless the Priming settings are changed in the menu, be aware
that the pump will speed up to the maximum speed when the pump is powered on for the first time, and the
start/stop button is pressed. To change the maximum speed of the pump, refer to page 9.
Before turning the pump ON, be sure the following conditions are met:
1. Open filter air relief valve.
2. Open valves.
3. Pool return is completely open and clear of any blockages.
4. Water in the pump basket.
5. Stand clear of the filter or other pressurized vessels.
Priming the Pump
,ID
Prime the pump before starting the pump for the first
TIME2EMOVETHELIDANDlLLTHEBASKETWITHWATER4HE
PUMPBASKETMUSTBElLLEDWITHWATERBEFOREINITIAL
start up or after servicing.
Follow the steps below to prime the pump for start up:
Clamp
Volute
0RESSStart/Stop TOSTOPTHEPUMP$ISCONNECTTHE
pump main power supply and communication cable.
#LOSEALLGATEVALVESINSUCTIONANDDISCHARGE PIPES2ELIEVEALLPRESSUREFROMTHESYSTEM
2EMOVETHEPUMPLIDANDLOCKINGRING
Top View
&ILLTHEPUMPSTRAINERPOTWITHWATER
2EASSEMBLETHEPUMPLIDANDLOCKINGRINGONTOTHE
STRAINERBASKET4HEPUMPISNOWREADYTOPRIME
/PENTHElLTERAIRRELIEFVALVEANDSTANDCLEAROF the filter.
7. Connect power to the pump. Be sure green power
light is on.
0RESSStart/Stop to start the pump. The pump will
ENTERINTOPRIMINGMODEIFENABLEDANDSPEEDUP
to the maximum speed set in the pump menu
settings.
7HENWATERCOMESOUTOFTHElLTERAIRRELIEFVALVE
close the valve. The system should now be free of
air and recirculating water to and from the pool
$ONOTALLOWYOURPUMPTORUNLONGERTHAN
MINUTESTIMEWITHOUTDEVELOPINGFULLmOW)FTHE
PUMPDOESNOTPRIMECHECKYOURPRIMINGSETTINGS
on the control panel or see the “Troubleshooting”
SECTIONONPAGES
Priming Features
4HEDEFAULTPRIMINGSETTINGIS%.!",%$
The pump also allows you to set the following from
the operator control panel:
-AXIMUMPRIMINGTIME
-AXIMUMAND-INIMUMSPEED
0RIMINGSENSITIVITY
Priming delay
Set up instructions on page 14.
Do not add chemicals to the system directly in
front of pump suction. Adding undiluted chemicals
may damage the pump and will void the warranty.
This is a variable speed pump. Typically the
lower speeds are used for filtration and heating.
The higher speeds can be used for spa jets,
water features, and priming.
DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump will start leaking.
If this occurs, the damaged seal must be replaced. ALWAYS maintain proper water level in your pool (half way up
skimmer opening). If the water level falls below the skimmer opening, the pump will draw air through the skimmer,
losing the prime and causing the pump to run dry, resulting in a damaged seal. Continued operation in this manner
could cause a loss of pressure, resulting in damage to the pump case, impeller and seal and may cause property and
personal injury.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
5
Using the Operator Control Panel
5SETHEOPERATORCONTROLPANELTOSTARTANDSTOPTHE)NTELLI&LO®
Variable Speed Pump, program, set, and change speeds
20-ANDACCESSPUMPFEATURESANDSETTINGS
Controls and LEDs on Key Pad
1
2
3
4
5
6
7
8
9
10
11
12
13
14
12:15
Speed 1: 0RESSTOSELECT3PEED20-,%$ON
INDICATES3PEEDISACTIVE
Speed 2:0RESSTOSELECT3PEED20-,%$ON
INDICATES3PEEDISACTIVE
Speed 3:0RESSTOSELECT3PEED20-,%$
ONINDICATES3PEEDISACTIVE
Speed 4:0RESSTOSELECT3PEED20-,%$
ONINDICATES3PEEDISACTIVE
Select: Press to select the currently displayed option
on the screen.
Escape: 'OES ONE STEP BACK IN MENU EXITS WITHOUT
saving current setting.
Menu:!CCESSESTHEMENUITEMSWHENANDIFTHEPUMP
is stopped.
Enter: Saves current menu item setting. Press this
BUTTONTOACKNOWLEDGEALARMSANDWARNINGALERTS
Arrow buttons:
s Up arrow: -OVE ONE LEVEL UP IN THE MENU OR
increase a digit when editing a setting.
s Down arrow:-OVEONELEVELDOWNINTHEMENUOR
decrease a digit when editing a setting.
s Left arrow: -OVECURSORLEFTONEDIGITWHENEDITING
a setting.
s Right arrow: -OVE CURSOR RIGHT ONE DIGIT WHEN
editing a setting.
Quick Clean: 0UMP RAMPS UP TO HIGHER 20- FOR
vacuuming, cleaning, adding chemicals, and after a
STORMFOREXTRASKIMMERPOWER,%$LIGHTISONWHEN
active.
Time Out: Pump is not running on preset schedule. This
CANBEUSEDTOALLOWNEWLYGLUEDPIPEJOINTSTIMETODRY
BEFORECIRCULATIONOFWATERSTARTS,%$ISONWHENACTIVE
Start/Stop button: To start or stop the pump. When
,%$ISONTHEPUMPISRUNNINGORINAMODETOSTART
automatically.
Reset button:2ESETALARMORALERT
LEDs:
On:'REENLIGHTWHENPUMPISPOWEREDON
750 RPM
T 0.00 150 WATTS
Running Speed 1
Speed
1
1
Speed
2
Speed
3
Speed
4
4
2
3
5
6
7
8
Quick
Clean
Time
Out
#ONTROL0ANEL
+EY,OCKOUT)CON
12:15
Line 1
750 RPM
Line 2
15
Line 3
Line 4
T 0.00 150 WATTS
Running Speed 1
Speed
1
Speed
2
Speed
3
Current Time
Current Speed
Countdown Time
#URRENT0OWER5SAGE
Current Feature
2UNNING
Speed
4
Warning: /NIFWARNINGCONDITIONISPRESENT
15
Alarm: 2ED,%$ONIFALARMCONDITIONOCCURS
See “Alerts and Warnings” on page 23.
Control Panel LCD Screen:
s Line 1: Key icon indicates password protect mode
ISACTIVE)FPASSWORDPROTECTISNOTENABLEDNOKEY
ICONISDISPLAYED!LSOSHOWSCURRENTTIMEOFDAY
s Line 2:$ISPLAYSCURRENTPUMPSPEED20-
s Line 3: Countdown time and watts
s Line 4: Current pump status and current feature.
14
10
9
Quick
Clean
Time
Out
11
13
12
#ONTROL0ANEL
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
6
Stopping and Starting the Pump
Pump Operating Modes
Starting the Pump
The IntelliFlo® Variable Speed Pump can be
programmed in three different modes:
Manual, Schedule, and Egg Timer.
"E SURE THE PUMP IS POWERED ON AND THE GREEN
POWER,%$ISON
3ELECT ONE OF THE SPEED BUTTONS THEN PRESS THE
Start/StopBUTTON,%$ONTOSTARTTHEPUMP4HE
pump will go into priming mode if priming feature
is enabled.
Stopping the Pump
Speeds 1-4 can be programmed in all three modes.
Speeds 5-8 can only be programmed in Schedule mode
since there are no buttons on the control panel for Speeds
4HEDEFAULTSETTINGFOR3PEEDSISh$ISABLEDv
7HENSERVICINGEQUIPMENTlLTERSHEATERSCHLORINATORS
ETCDISCONNECTTHECOMMUNICATIONCABLEANDSWITCH
/&&CIRCUITBREAKERTOREMOVEPOWERFROMTHEPUMP
Egg Timer
Note: The pump can automatically restart if the
communication cable is connected.
To Adjust and Save a Pump Speed
While the pump is running, press the Up or Down
ARROWTOADJUSTTODESIREDSPEEDSETTING
Press and hold down a SpeedBUTTONFORTHREE
SECONDSTOSAVESPEEDTOTHEBUTTONORPRESS
Enter to save the speed.
Operating the Pump at Preset Speeds
The pump is programmed with four default speeds of
AND20-3PEEDBUTTONSARE
for each of the preset speeds as shown below.
"E SURE THE PUMP IS POWERED ON AND THE GREEN
POWER,%$ISON
0RESS THE Speed BUTTON CORRESPONDING TO
THEDESIREDPRESETSPEEDANDRELEASEQUICKLY4HE
,%$ABOVETHEBUTTONWILLTURNON
0RESSStart/Stop4HEPUMPWILLQUICKLYCHANGETO
the selected preset speed.
,%$LIT
Speed
1
Speed
2
Speed
3
Manual
Schedule
Speed 1 (1-4)
0RESSStart/Stop to stop the pump.
Speed
4
Set Speed - Default: MANUAL
Set Speed
Set Start Time
Set Stop Time
Set Speed
Time
3PEEDS-ENU'UIDE
Disabled
Default: Disabled
Schedule
Set Speed
Set Start Time
Set Stop Time
Speed 5 (5-8)
3PEEDS-ENU'UIDE
1. Manual:!SSIGNSASPEEDTOONEOFTHEFOUR3PEED
buttons on the control panel. This mode can only be
USEDFORSPEEDS
4OOPERATEIN-ANUALMODEPRESSONEOFTHEFOUR
SPEEDBUTTONSANDTHENPRESS3TART3TOP4HEPUMP
will run the assigned speed for that speed button.
2. Egg Timer:3PEEDSCANBEPROGRAMMEDTORUN
for a duration of time once a speed button is pressed.
To operate in Egg Timer mode, press a speed button
AND THEN PRESS 3TART3TOP4HE PUMP WILL RUN THAT
speed for the set amount of time and then turn off.
3. Schedule: 0ROGRAM SPEEDS START AND STOP AT
A SPECIlC TIME DURING A HOUR PERIOD 3PEEDS
programmed in Schedule mode will override any
MANUALLYSELECTEDSPEEDSPEEDSSETBYMANUALLY
pressing any of the speed buttons on the control
PANEL
Control Panel Language
The default language is English.
#HECKTHATTHEGREENPOWER,%$ISON
Press Menu and press Select to select “Settings”.
5SETHEUp or DownARROWSANDSCROLLTOh,ANGUAGEv
Press Select. Press Select again to highlight current
language in use.
Press Enter to select the control panel language. To
cancel any changes, press Escape to exit without
saving.
Press Escape to exit.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
7
Operator Control Panel: Pump Menu Guide
MENU
Press MENU button to access menus
SETTINGS
Pump Address
(1-16) Default: ADDRESS 1
(pages 8-10)
Set Time
(hr:mm) Default: 12:00 AM
Set AM/PM
Temperature Unit
Fahrenheit - Default: F°
C° Celsius
Screen Contrast
(1-5) Default 3
Language
SPEED 1-8
AM/PM
24 hr.
English - Default: English
Français
Español
Nederlands
Italiano
Deutsch
Português
Set Min Speed
(450 RPM - 1700 RPM) - Default: 450 RPM
Set Max Speed
(1900 RPM - 3450 RPM) - Default: 3450 RPM
PASSWORD
Disabled/Enabled - Default: Disabled
Password Time Out (1 min. - 6 hours) Default:10 minutes
Enter Password (xxxx) Default: 1234
Speed 1 (1-4)
Manual
Schedule
(pages 11-12)
Egg Timer
Speed 5 (5-8)
Disabled
Set Speed - Default: MANUAL
Set Speed
Set Start Time
Set Stop Time
Set Speed
Time
Default: Disabled
Schedule
EXT CONTROL
Program 1
Set Speed
Set Start Time
Set Stop Time
Speed - Default: 750 RPM
(page 12)
Program 2
Speed - Default: 1500 RPM
Program 3
Speed - Default: 2350 RPM
Program 4
Speed - Default: 3110 RPM
Time Out
Time Out Duration (1 min. to 10 hrs.) Default: 3 hours
FEATURES
(page 13)
PRIMING
(pages 13-15)
Quick Clean
DISABLED/ENABLED
(page 16)
Default: Enabled
MAX PRIMING TIME
(1 min. to 30 min.) Default: 11 minutes
PRIMED SENSITIVITY
(1 - 100%) Default: 1
PRIMING DELAY
ANTI FREEZE
Set Speed (450 -3450 RPM) Default: 3450 RPM
Time (1 min. to 10 hrs.) Default: 10 minutes
DISABLED/ENABLED
SET SPEED
PUMP TEMPERATURE
(1 second - 10 minutes) Default: 20 seconds
Disabled / Enabled - Default: Enabled
Set Speed (450 RPM - 3450 RPM) Default 1000 RPM
40° F - 50° F (4.4° C - 10° C) Default: 40° F (4.4° C)
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
8
MENU
SETTINGS
Pump
(1-16) Default: ADDRESS
1
Set AM/PM
or 24 Clock
Pump Menu:
Address Settings
Pump Address
Set Time
4OCHANGETHETIMEFROMAHOURCLOCK!-0-TOA
HOURCLOCK
(hr:mm) Default: 12:00 AM
AM/PM
Set AM/PM
4HEDEFAULTPUMPADDRESSISANDONLYNEEDSTOBE
Press Menu.
24 hr.
changed when there is more than one pump
on an
Press Select to select “Settings”.
Temperature
Unit
automation system. Change
the address
to Fahrenheit
allow the - Default: F°
5SETHEUp or DownARROWSTOSCROLLTOh!-0-v
C° correct
Celsius
automation system to send a command to the
pump.
(1-5) Default 3 Press Select to change the setting.
Screen Contrast
Press Up or Down ARROWS TO CHOOSE BETWEEN 5SETHISSETTINGIFYOURPUMPISCONNECTEDVIATHE23
English - Default: English
Language
HRAND!-0-
#/-PORTTOAN)NTELLI4OUCH®, EasyTouch®, SunTouch®
®
Control System or IntelliComm
Communication
Center.
Set Min Speed
(450 RPM - 1700
- Default:
RPMTo cancel any changes, press
RPM)
Press
Enter 450
to save.
For EasyTouch, SunTouch or IntelliComm systems, the
Escape to exit without saving.
(1900
RPM - 3450 RPM) - Default: 3450 RPM
SetWITH
MaxADDRESS
Speed 4HE
PUMP ONLY COMMUNICATES
PUMP
7. Press Escape to exit.
ADDRESSCANBESETFROM4HE)NTELLI4OUCH system
CANCOMMUNICATETOONLYFOURPUMPS
PASSWORD
Disabled/Enabled - Default: Disabled
Unit minutes
Password TimeSet
Out Temperature
(1 min. - 6 hours) Default:10
Note: IntelliFlo® Variable Speed Pumps cannot
be
Enter Password
(xxxx) Default: 1234
The
default setting is &AHRENHEIT & The pump can be
connected in series with other pumps.
SET TO EITHER #ELSIUS # OR &AHRENHEIT &4HE !NTI
&REEZEPROTECTIONFEATURESEEPAGECANBESETTO
"ESURETHEGREENPOWER,%$ISONANDTHEPUMP
is stopped.
either Fahrenheit or Celsius.
Press Menu.
#HECKTHATTHEGREENPOWER,%$ISON
Press Select for “Settings”. Press Select again to
SELECTh0UMP!DDRESSv
To change the pump address, press Select.
Press Up or Down arrows to change the address
NUMBERFROM
Press Enter to save. To cancel any changes, press
Escape to exit without saving.
7. Press Escape to exit.
Press Menu.
Press Select to select “Settings”.
5SETHEUp or Down arrows to scroll to “Temperature
5NITSvMENUITEM0RESSSelect.
5SEUp or DownARROWSTOCHOOSE#ELSIUS #OR
&AHRENHEIT &
Press Enter to save. To cancel any changes, press
Escape to exit without saving.
7. Press Escape to exit.
Set Time
The time controls all scheduled times, functions, and
programmed cycles and stores the correct time for up
TOHOURSAFTERPOWERISTURNEDOFF2ESETIFTHEPOWER
ISOFFLONGERTHANHOURS
Set Screen Contrast
4HEDEFAULTSETTINGFORTHE,#$SCREENIS3CREEN
CONTRASTLEVELSCANBEADJUSTEDFROMTOUNITSFORLOW
or high lighting conditions.
#HECKTHATTHEGREENPOWER,%$ISON
#HECKTHATTHEGREENPOWER,%$ISON
Press Menu.
Press Menu.
Press Select to select “Settings”.
Press Select to select “Settings”.
5SETHEUp or Down arrows to scroll to “Set Time”
and press Select.
5SETHEUp or Down arrow to scroll to “Contrast
,EVELv
Press Select again and use Up or Down arrows to
set the time.
Press Select. Screen will show current contrast
setting number.
Note: 4OCHANGE!-0-INCREASEORDECREASE
numbers until the desired time is displayed.
Press Select to change the setting and use Up or
Down to change number.
Press Enter to save. To cancel any changes, press
Escape to exit without saving.
7. Press Enter to save. To cancel any changes, press
Escape to exit without saving.
7. Press Escape to exit.
Press the Escape button to exit.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
9
MENU
Pump
Menu: Settings
(1-16) Default: ADDRESS 1
Pump Address
SETTINGS
Set Time
Language
Set AM/PM
To access the language menu:
(hr:mm) Default:
12:00
AM Select to change the setting. The cursor will
Press
AM/PM
24 hr.
appear in the first number column.
Press the Up or Down arrows to change the minimum
Temperature Unit
Fahrenheit - Default:SPEEDSETTINGFROMTO20-
F°
Press the Menu button. “Settings” is displayed.
C° Celsius
7. Press Enter to save. To cancel, press Escape to
Press the SelectBUTTONh0UMP!DDRESSvISDISPLAYED
exit edit mode without saving.
(1-5) Default 3
Screen Contrast
5SE THE Up or Down arrow button to scroll to
Press Escape to exit.
English - Default: English
Language
h,ANGUAGEv
#HECKTHATTHEGREENPOWER,%$ISON
Password Protection
Press the Select button
toMin
access
the language
Set
Speed
(450menu.
RPM - 1700 RPM) - Default: 450 RPM
The default setting for password protection is disabled.
Press SelectTOHIGHLIGHTCURRENT,ANGUAGEINUSE
(1900 RPM - 3450
RPM)
- Default:
RPM
Set Max Speed
When
this
feature3450
is enabled,
the pump display will
7. Press the Enter button to select the desired language
prompt for the password before allowing access to the
for the control panel. PASSWORD
To cancel any changes,
press
control
panel
and buttons.
Disabled/Enabled
- Default:
Disabled
the Escape button to exit edit mode withoutPassword
saving. Time Out (1 min. - 6 hours) Default:10 minutes
ENTERED
IS ANY COMBINATION OF FOUR Enter Password4HE
(xxxx)
Default:PASSWORD
1234
Press the Escape button to exit.
digits.
Set Maximum Speed (RPM)
4HE MAXIMUM SPEED CAN BE SET FROM 20- TO
20- DEFAULT IS 5SE THIS SETTING IS TO SET
the maximum running speed of the IntelliFlo® Variable
Speed Pump.
When the pump is set to Priming “Enabled”, the pump
WILLSPEEDUPTOANDRUNATTHISSPEEDTOPRIME!SERVICE
PROFESSIONALMUSTSETTHE-AXIMUM3PEEDOFTHEPUMP
TONOTEXCEEDTHEMAXIMUMmOWRATEOFTHESYSTEMON
which it will operate.
The Maximum Flow rate setting should be set so the
system never operates at or above 25” of Hg vacuum.
#HECKTHATTHEGREENPOWER,%$ISON
Press Menu.
Password protection can always be turned off by
pressing Start/Stop.
0ASSWORDPROTECTIONCANNOTBETURNEDBACKONWITH
Start/Stop while running in manual mode.
Pressing Start/Stop when the pump is off will
RETURNITBACKTOTHE2UNNING#YCLES-ODEANDRUN
at the next scheduled run time. If the present time
is within the scheduled run time, the pump will run
the scheduled speed.
!LLFUNCTIONSINCLUDINGPROGRAMMINGAREDISABLEDIN
0ASSWORD0ROTECTION-ODE
Screen will read “Enter Password” if any button other
than the Start/Stop button is pressed
Key icon displayed in the upper left side of the
screen when Password Protection is on.
Press Select to select “Settings”.
5SETHEUp or DownARROWSTOSCROLLTOh3ET-AX
Speed”.
Press Select to change. The cursor will appear in
THElRSTNUMBERCOLUMNONES
Press Up or Down arrows to change the maximum
SPEEDSETTINGFROMTO20-
7. Press Enter. Press Escape to exit. To cancel, press
the Escape to exit without saving.
12:15
Password
Protection
Enabled
750 RPM
Actual Speed
Running Speed 1
Set Minimum Speed (RPM)
4HEMINIMUMPUMPSPEEDCANBESETFROM20-
TO20-4HEDEFAULTSETTINGIS20-
#HECKTHATTHEGREENPOWER,%$ISON
Press Menu.
Press Select to select “Settings”.
5SE THE Up or Down ARROWS TO SCROLL TOh3ET -IN
Speed”.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
10
MENU
SETTINGS
Pump
(1-16) Default: ADDRESS 1
Pump Menu:
Address Settings
Setting Password
Set Time
Set AM/PM
#HECKTHATTHEGREENPOWER,%$ISON
(hr:mm) Default: 12:00 AM
AM/PM
24 hr.
Press Menu. Press Select to select “Settings”.
Temperature Unit
Fahrenheit - Default: F°
5SETHEUp or Down arrow to scroll to “Password”.
C° Celsius
Press Select. 4HEDEFAULTSETTINGISh$ISABLEDv
(1-5) Default 3
Screen Contrast
Press Up or Down arrow
to change the English
setting -toDefault: English
Language
“Enabled” and press Enter to save.
Set Min“Password
Speed
(450 RPM
Press the Down arrow.
Timeout”
is - 1700 RPM) - Default: 450 RPM
displayed.
Set Max Speed
(1900 RPM - 3450 RPM) - Default: 3450 RPM
7. 4HEFACTORYDEFAULTTIMEISMINUTES4HISMEANS
the IntelliFlo® Variable
Speed Pump willDisabled/Enabled
go into
PASSWORD
- Default: Disabled
0ASSWORD0ROTECTIONMODEMINUTESAFTERTHELAST
Password Time Out (1 min. - 6 hours) Default:10 minutes
Enter Password (xxxx) Default: 1234
CONTROLPANELKEYISPRESSED
Press SelectTOCHANGETIMESETTINGFROMMINUTE
TOHOURSANDPRESSEnter to save.
Press Down arrow and then press Select on “Enter
Password” to change the setting.
Press the Left or Right arrows to move cursor and
press Up or Down arrow to change password number
to desired setting.
Press Enter to save. To cancel any changes, press
Escape to exit without saving.
Entering Password
0RESS ANY BUTTON BESIDES THE SPEED BUTTON TO
prompt the screen for a password.
To enter password, use the Left and Right arrows to
move the cursor and the Up and Down arrow button
to scroll through the digit then press Enter to confirm.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
11
MENU
Manual
Speed Menu:
1 (1-4) Speeds
Pump
1-8
SPEED 1-8
Schedule
Pump Operating Modes
The IntelliFlo® Variable Speed Pump can be
programmed in three different modes:
Egg Timer
Speed 5 (5-8)
Disabled
Manual, Schedule, and Egg Timer3PEEDSCAN
Schedule
BEPROGRAMMEDINALLTHREEMODES3PEEDSCAN
only be programmed in Schedule mode since there are
NOBUTTONSONTHECONTROLPANELFOR3PEEDS4HE
DEFAULTSETTINGFOR3PEEDSISh$ISABLEDv
Speed 1 (1-4)
Manual
Schedule
Egg Timer
Speed 5 (5-8)
Set Speed - Default: MANUAL
Set Speed
Set Start Time
Set
Speeds in Manual
Set Stop Time
(Speeds
Set Speed 1-4 Only)
Time
Press
Menu.
Default:
Disabled
or Egg Timer Mode
5SE Up or Down ARROWS TO SCROLL TOh3PEED v
Set Speed
thenTime
press Select.
Set Start
Set
Stop
Time
5SEUp or DownARROWSTOlNDTHESPEEDYOU
wish to program.
Press Select. 3PEEDSDEFAULTSETTINGIS
-ANUAL4OSETASPEEDIN-ANUALMODEPRESSTHE
Set Speed - Default: MANUAL
DownARROWh3ET3PEEDvWILLDISPLAYANDPRESS
Set Speed
Select TOCHANGE5SETHEUp or Down arrow to
Set Start Time
Set Stop Time
ADJUSTSPEED
Set Speed
Time
Disabled
Default: Disabled
Schedule
Set Speed
Set Start Time
Set Stop Time
3PEED-ENU4REE/PTIONS
Manual
!SSIGNSASPEEDTOONEOFTHEFOUR3PEEDBUTTONS
on the control panel. This mode can only be used for
SPEEDS
4OOPERATEIN-ANUALMODEPRESSONEOFTHEFOUR
SPEEDBUTTONSANDTHENPRESSTHE3TART3TOPBUTTON
The pump will run the assigned speed for that speed
button.
Press Enter to save the new speed setting.
Continue below to Step 6 to set a speed in Egg
Timer mode.
Press Select and scroll to “Egg Timer”.
Press Enter.
7. Press the Down arrow to display “Time”.
Press Select ANDUSEARROWKEYSTOADJUSTTIME
Press Enter to save the new time setting.
Press Escape to exit.
12:15p
Manual
Set Speed
Egg Timer
3PEEDSCANBEPROGRAMMEDTORUNFORADURATION
of time once a speed button is pressed.
To operate in Egg Timer mode, press a speed
BUTTONANDTHENPRESS3TART3TOP4HEPUMPWILLRUN
that speed for the set amount of time and then turn off.
Schedule
0ROGRAMSPEEDSSTARTANDSTOPATASPECIlCTIME
DURINGAHOURPERIOD3PEEDSPROGRAMMEDIN
Schedule mode will override any manually selected
SPEEDSPEEDSSETBYMANUALLYPRESSINGANYOFTHE
SPEEDBUTTONSONTHECONTROLPANEL
-ANUAL-ODE-ENU3CREEN
12:15p
Egg Timer
Time
%GG4IMER-ENU3CREEN
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
12
MENU
SPEED 1-8
Manual
Speed Menu:
1 (1-4) Speeds
Pump
1-8
Schedule
Set Speeds 1-8 in Schedule Mode
Egg Timer
)N 3CHEDULE MODE 3PEEDS CAN BE PROGRAMMED
to run a certain speed at a certain time of day. To run
Disabled
Speed
5 (5-8) The screen
a scheduled speed, press
Start/Stop.
will
Schedule
DISPLAY h2UNNING 3CHEDULESv WHEN IT IS READY
TO RUN
A SCHEDULED SPEED )F 3TART3TOP IS PRESSED WHILE A
SCHEDULEDSPEEDISRUNNINGh2UNNING3PEED?vWILLBE
DISPLAYEDSEEFARLEFTIMAGE
Set Speed - Default: MANUAL
Set Speed
Set Start Time
Set Stop Time
12:15p
Set Speed
Time
Default: Disabled
Schedule
Speed
Set Set
Speed
12:15p
750 RPM
T 1:05 150 WATTS
Running Speed 1
Set Start Time
Set Stop Time
Press Menu.
5SE Up or Down ARROWS TO SCROLL TOh3PEED v
then press Select.
5SEUp or Down arrows and press Select for the
speed you wish to set and schedule.
Press Select DISPLAYWILLBEHIGHLIGHTEDAND
scroll to “Schedule”.
Press Enter.
Press DownARROWh3ET3PEEDvWILLDISPLAYAND
press Select TOCHANGE5SETHEUp or Down
ARROWTOADJUSTSPEED
7. Press Enter to save the new speed.
Press the Down arrow again, “Set Start Time” will
display. Press Select - the cursor will highlight the
minute column.
5SETHEUp or Down arrow to change the time
and the Left or Right arrow to move cursor from
minutes to hours.
Press Enter to save the new start time setting.
Press Down arrow - “Set Stop Time” will display. Press
Select2EPEAT3TEPSTOSETSTOPTIME
Press Enter to save the new stop time setting.
Press Start/Stop.
Note: The pump will not run the scheduled speeds until the
Start/StopBUTTONISPRESSED,%$ONTOPLACETHEPUMPIN
Schedule mode.
Note: When two speeds are scheduled during the
SAMERUNTIMETHEPUMPWILLRUNTHEHIGHER20-3PEED
regardless of Speed # in use.
Note: 4HEMOSTRECENTCOMMAND-ANUALOR3CHEDULE
TAKESPRIORITYREGARDLESSOFSPEEDNUMBER20-
MENU
EXT CONTROL
External Control
SpeedControl
- Default: 750 RP
Program
1
Pump
Menu:
External
Program 2
Speed - Default: 1500 R
Program 3
Speed - Default: 2350 R
This function is for programming speeds that will run
Speed
- Default: 3110 R
Program 4
when the IntelliComm® Communication
Center
sends
IT A COMMAND &OR EXAMPLE4ERMINAL AND IN THE
IntelliComm system will correspond to External Control
0ROGRAMANDTO%XT#TRL
5SE THE %XTERNAL #ONTROL FEATURE TO PROGRAM THE
IntelliComm system power center.
To access the External Control menu:
#HECKTHATTHEGREENPOWER,%$ISON
0RESSTHEMenu button.
The IntelliFlo® Variable Speed Pump will prime and begin to run the programmed schedule at the specified
start time.
When running in Schedule or Egg Timer mode,the
COUNTDOWNTIME4SHOWINGTHEHOURSAND
minutes remaining is displayed.
5SEUp or Down arrow to scroll to “Ext. Ctrl.”.
Programming Schedule for Constant Run
0RESSEnter to save the setting.
!SPEEDCANNOTBEPROGRAMMEDWITHTHESAMESTART
and stop times. To run a speed without stopping, set
the Start time one minute after the stop time.
Example:!SINGLESPEEDWILLRUNNONSTOPIFPROGRAMMED
WITHA3TART4IMEOF!-ANDA3TOPTIMEOF!-
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
0RESSSelecth0ROGRAMvISDISPLAYED
0RESSSelecth20-ISDISPLAYED
7. Press Select4HEh20-vNUMBERWILLHIGHLIGHT
0RESSUp or Down ARROWTOCHANGETHE20-
setting.
Note: To cancel any changes, press the Escape
button to exit without saving.
0RESSEscape TORETURNTOSET0ROGRAM
5SEUp or Down ARROWTOSCROLLTOh0ROGRAMv
2EPEAT3TEPSTHROUGHTOSET0ROGRAM
AND
13
MENU
FEATURES
Quick Clean
Time Out Duration (1 min. to 10 hrs.) Default: 3 hours
TimeMenu:
Out
Pump
Features
Quick Clean
Set Speed (1100 -3450 RPM) Default: 3450 RPM
4HEN PRESS Select again to choose “Timeout
Time (1 min. to 10 hrs.) Default: 10 minutes
NOTE: Quick Clean is the only high-speed override
feature of the IntelliFlo® Variable Speed Pump.
This feature can be used to ramp the pump up to a
HIGHER20-FORVACUUMINGCLEANINGADDING
CHEMICALSAFTERASTORMFOREXTRASKIMMINGCAPABILITY
Press the Quick CleanBUTTON,%$ONANDTHEN
Start/StopTOSTART7HENTHE1UICK#LEANCYCLEISOVER
the pump will resume regular schedules and be in
h2UNNING3CHEDULEvMODE
To access the Quick Clean menu:
$URATIONv
7. Press Select to change the time. The cursor will
highlight the minutes column.
0RESSTHELeft arrow to move cursor to the hours
column. 4IMEOUTCANBESETFROMMINUTETO
hours.
0RESSEnter to save the setting.
Note: To cancel any changes, press Escape to
exit without saving.
0RESSEscape to exit the menu.
#HECKTHATTHEGREENPOWER,%$ISON
0RESSMenu.
5SEUp or Down arrows to scroll to “Features”,
then press Select.
0RESSTHEDown arrow and press Select for
h1UICK#LEANv
7. Press Select to choose “Set Speed”.
0RESSSelect TOHIGHLIGHTTHEh20-vlRSTONES
column and change the speed.
5SEUp or Down arrows to change the speed.
0RESSEnter to save the speed.
0RESSTHEDown arrow again, and press Select
FORh4IME$URATIONv
0RESSSelect to change the time. The cursor will
highlight the minutes column.
5SEUp or Down arrows to change the time from
MINUTETOHOURS
0RESSEnter to save the time.
0RESSEscape to exit the menu.
Time Out
4HISFEATURECANBEUSEDTOALLOWNEWLYGLUEDPIPEJOINTS
time to dry before circulation of the pool water resumes.
The Time Out feature keeps the pump from running it’s
programmed speeds.
/NCE4IME/UTISlNISHEDTHEPUMPWILLBEIN
h2UNNING 3CHEDULEv MODE THE 3TART3TOP ,%$ WILL BE
lit and ready to turn on at the next scheduled run time.
MENU
PRIMING
Pump
Menu: Priming
Default: Enabled
DISABLED/ENABLED
MAX PRIMING TIME
(1 min. to 30 min. hrs.) D
PRIMING DELAY
(1 second - 10 minutes)
4HE DEFAULT SETTING FOR 0RIMING IS %.!",%$ 4HIS
setting allows the pump
to automatically
it is Default: 1
(1 - if100%)
PRIMED
SENSITIVITY detect
primed for startup.
4HEPRIMINGFEATURERAMPSTHEPUMPTO20-AND
Disabled / Enabled - De
DISABLED/ENABLED
PAUSESFORTHREESECONDS)FTHEREISSUFlCIENTWATER
mOWINTHEPUMPBASKETTHEPUMPWILLGOOUTOFPRIMING
mode and run its commanded speed.
)F THE WATER mOW IS NOT SUFlCIENT THE PUMP WILL RAMP
TOTHEh-AX3PEEDvSETTINGANDREMAINFORTHEPRIMING
DELAYTIMEDEFAULTSECONDS)FTHEREISSUFlCIENTWATERmOWINTHEPUMPBASKETATTHISTIMEITWILLGOOUTOF
priming mode and ramp to the commanded speed.
)FTHEREISSTILLINSUFlCIENTmOWINTHEPUMPBASKETTHE
PUMPWILLTRYTOPRIMEATTHEh-AXIMUM3PEEDvFORTHE
AMOUNTOFTIMESETUPINTHEh-AXIMUM0RIMING4IMEv
menu.
12:15p
1800 RPM
T 00:01 460 WATTS
Priming
To access the Time Out menu:
#HECKTHATTHEGREENPOWER,%$ISON
0RESSMenu.
5SE Up or Down arrows to scroll to “Features”,
then press Select.
0RESSSelect to choose “Timeout”.
$ISPLAYDURINGPRIMING
Continue onto the next page for Priming Features
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
14
MENU
PRIMING
Priming Features
Default: Enabled
DISABLED/ENABLED
Pump
Menu: Priming
MAX PRIMING TIME
(1 min. to 30 min. hrs.) Default: 11 minutes
PRIMED SENSITIVITY
(1 - 100%) Default: 1
Default: ENABLED
DISABLED/ENABLED
®(1 second - 10 minutes) Default: 20 seconds
PRIMING
DELAY
!LLOWS)NTELLI&LO
Variable Speed Pump to automatically detect if pump if is primed for
STARTUP4HEPUMPWILLRAMPUPTO20-ANDPAUSEFORTHREESECONDSIFTHERE
Disabled / Enabled - Default: Enabled
DISABLED/ENABLED
ISENOUGHWATERINTHEBASKETTHEPUMPWILLGOOUTOFPRIMINGMODEANDRUNTHECOMmanded speed.
Default: 11 minutes
4HEMAXIMUMPRIMINGTIMECANBESETFROMMINUTES4HISSETTINGISTHEAMOUNTOF
MAX PRIMING TIME
time the pump will try to prime before it gives a priming error. If this occurs, fill the pump
BASKETWITHWATERANDRESTARTTHEPUMP
PRIMED SENSITIVITY
PRIMING DELAY
Default: 1%
0RIMINGSENSITIVITYCANBESETFROMMEANSTHEPUMPISTHEMOST
SENSITIVETOSENSINGIFPUMPHASATTAINEDPRIME)NCREASINGWILLDECREASEAMOUNTOF
mOWNEEDEDFORPUMPTOSENSEPRIME
)NCREASETHEIFTHEPUMPCLEARLYHASWATERINTHEBASKETBUTISHAVINGTROUBLECOMING
OUTOFPRIMINGMODE3ETTINGTHISNUMBERTOOHIGHCANCAUSETHEPUMPTOTHINKITHAS
attained a prime when it has not.
Default: 20 seconds
0RIMINGDELAYCANBESETFROMSECONDTOMINUTES
If the pump does not have enough water after the automatic priming mode, the pump will
RAMPTOTHE-AXIMUM3PEEDUNDERh0UMP3ETTINGSvONPAGEANDRUNFORSECONDS
ORFORTHETIMESET
You may need to increase the priming delay to allow the system to stabilize before the
pump starts running speeds. If pump continues to show a priming error, increasing the
priming delay time might correct this issue.
Setting Priming Features
0RESSMenu.
5SEDown arrow to scroll to “Priming” and press
Select.
4HEFACTORYDEFAULTISSETTOPRIMINGh%NABLEDh4O
disable, press Select.
0RESSEnter if you have changed the setting - this
will save the selection.
0RESSTHEDownARROWTHESCREENWILLREADh-AX
Priming Time”.
4OCHANGEFROMFACTORYDEFAULTPRESSSelect. The
cursor will highlight.
5SE THE Up or Down arrows to change the time
FROMMINUTETOMINUTES
0RESSEnter to save.
0RESSTHEDown arrow - the screen will read “Primed
3ENSITIVITYv$EFAULTIShv
0RESSSelect to change the priming sensitivity. The
cursor will highlight the number.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
5SETHEUp or DownARROWSTOCHANGEFROMTO
)NCREASINGTHENUMBERMAKESTHE0RIMING
less sensitive.
0RESSEnter to save.
0RESSTHEDown arrow - the screen will read “Priming
$ELAYv$EFAULTISSECONDS
0RESSSelect to change the priming delay time.
5SE THE Up or Down ARROWS TO CHANGE FROM SECONDTOMINUTES
Caution: Increasing the time causes the pump to
stay in the priming mode longer.
0RESSEnter to save the setting.
0RESSEscape to exit.
15
MENU
PRIMING
Default: Enabled
DISABLED/ENABLED
Pump
Menu: Priming
(1 min. to 30 min. hrs.) Default: 11 minutes
MAX PRIMING TIME
Disabling Priming
with an Automation System
(1 - 100%) Default: 1
PRIMED SENSITIVITY
To disable priming with an automation system:
When the IntelliFlo® Variable Speed Pump is connected
®
TO AN AUTOMATION CONTROL
SYSTEM
)NTELLI4OUCH
,
(1
second
10
minutes)
Default:
20PRIMING
seconds FEATURE ON THE AUTOMATION
PRIMING DELAY
$ISABLE
THE
EasyTouch® or SunTouch® #ONTROL 3YSTEMS the
control system at the load center or using an
priming feature on the
pump cannot be disabled
Disabled / Enabled )NTELLI4OUCH
- Default: Enabled
DISABLED/ENABLED
OR %ASY4OUCH SYSTEM REMOTE 2EFER
by the external automation control system only. It
to the automation control system user’s guide for
must also be disabled on the pump itself.
ADDITIONALINFORMATION
If priming is enabled on start up, the pump responds
to its internal settings before responding to commands
from an automation control system.
If the pump is connected to an automation control
system and priming is not desired, disable the
priming feature on both the pump and the
automation control system.
4EMPORARILYDISCONNECTTHE23COMMUNICATION
cable.
/PENTHELIDTOTHECONTROLPANELTODISABLEPRIMING
on the pump. Press Menu, use the arrow buttons to
SCROLLANDSELECTh0RIMINGvTHENSELECTh$ISABLEDv
THE FACTORY DEFAULT IS SET TO h%NABLEDv 0RESS
Escape to exit the menu.
/NCE PRIMING IS DISABLED REINSTALL THE 23
communication cable.
P
$ISABLEPRIMINGONAUTOMATIONCONTROLSYSTEM
$ISCONNECTTHE23COMMUNICATIONCABLE
$ISABLEPRIMINGONPUMP
2EINSTALLTHE23COMMUNICATIONCABLE
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
16
MENU
ANTI
FREEZE
PRIMING
Disabled
/ Enabled - Default: Enabled
DISABLED/ENABLED
Pump
Menu: Anti Default:
Freeze
Enabled
DISABLED/ENABLED
Set Speed (750 RPM - 3450 RPM) Default 1000 RPM
SPEED
(1 min. to 30 min.
Default:
11 minutes
MAXSET
PRIMING
TIME
To hrs.)
Set Anti
Freeze
Speed and Pump Temperature:
4HESENSORFOR!NTI&REEZEISINTHEDRIVEONTOPOFTHE
MOTOR4HISFEATUREALLOWSYOUTOSETASPEED20-
40°
F - 50°Default:
F (4.4° C
PUMP TEMPERATURE
(1
- 100%)
1 - 10° C) Default: 40° F (4.4° C)
PRIMED SENSITIVITY
7ITH!NTI&REEZEDISPLAYEDONTHESCREENPRESS
20- THAT RUNS WHEN THE )NTELLI&LO® Variable
the Down arrow - “Set Speed” is displayed. The
Speed Pump goes into anti
freezeDELAY
mode. The tempera(1 second - 10 minutes) Default: 20 seconds
PRIMING
ture level that you wish anti freeze mode to start can
FACTORYDEFAULTIS20-
Disabled / Enabled - Default: Enabled
DISABLED/ENABLED
also be set.
0RESSSelect to change the speed. The cursor
IMPORTANT NOTE: This feature is for protection of
THEPUMP$ONOTDEPENDONTHEANTIFREEZEFEATUREFOR
freeze protection of the pool. Certain situations could
cause the pump to sense a different temperature than
actual air temperature.
WILLHIGHLIGHTTHElRSTCOLUMNONES
5SETHEUp or DownARROWSTOSETSPEED
20-
0RESSEnter to save the speed.
0RESSTHEDown arrow to Pump Temperature
the temperature the pump will activate
!NTI&REEZEDEFAULTIS & #
Your automation systems air temperature sensor should
be used to sense actual temperature. For example, if
the pump is located indoors, the temperature of the
room does not indicate the outdoor temperature. The
pump does not sense the water temperature.
To access the Anti Freeze menu:
0RESSSelect to change the setting. The cursor
will highlight the first column. Can be set &
TO & # #
#HECKTHATTHEGREENPOWER,%$ISON
7. Press Enter to save the temperature setting.
Note: To cancel any changes, press Escape to
exit without saving.
0RESSMenu.
5SETHEDownARROWTOSCROLLTOh!NTI&REEZEv
and press Select.
0RESSEscape to exit.
4HEFACTORYDEFAULTFOR!NTI&REEZEISh%NABLEDh
4ODISABLE!NTI&REEZEPRESSSelect to highlight
“Enabled”.
0RESSTHEUpARROWh$ISABLEDvISDISPLAYED
0RESSEnter to save.
12:15p
12:15p
1000 RPM
40 °F
Set Speed
Pump Temperature
3ETTINGTHE!NTI&REEZE0UMP3PEED
ANTI FREEZE
3ETTINGTHE!NTI&REEZE0UMP4EMPERATURE
DISABLED/ENABLED
SET SPEED
PUMP TEMPERATURE
Disabled / Enabled - Default: Enabled
Set Speed (750 RPM - 3450 RPM) Default 1000 RPM
40° F - 50° F (4.4° C - 10° C) Default: 40° F (4.4° C)
!NTI&REEZE-ENU/PTIONS
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
17
CONNECTING TO AN AUTOMATION SYSTEM
External Control with IntelliComm®
Communication Center
5SE THE 23 COMMUNICATIONS CABLE TO REMOTELY
control the IntelliFlo® Variable Speed Pump from an
IntelliComm communication center. The IntelliComm
SYSTEMPROVIDESFOURPAIRSOFINPUTTERMINALCONNECTIONS4HESEINPUTSAREACTUATEDBYEITHER6!#
OR6$#5SETHEDEVICEINPUTSTOCONTROLTHE
programmed pump speeds.
Note: For the pump to accept commands from the
)NTELLI#OMMSYSTEMTHEPUMPMUSTBEINTHEh2UNNING
3CHEDULESvMODE,%$ABOVE3TART3TOPBUTTONISON
If more than one input is active, the highest number will
be communicated to the pump. The IntelliComm system
WILLALWAYSCOMMUNICATETOPUMPUSING!$$2%33
Wiring Terminal Descriptions for IntelliComm
Communication Center
Terminal
Number
Terminal
Name
Voltage
Max.
Current
Phase
Type
Frequency
Power
Supply
6!#
M!
)NPUT
(Z
Program
6!#
or
6$#
M!
)NPUT
Program
6!#
or
6$#
M!
)NPUT
(Z
Program
6!#
or
6$#
M!
)NPUT
(Z
Program
6!#
or
6$#
Program Number Priority
)F PROGRAMS AND ARE ACTIVATED PROGRAM WILL
RUNREGARDLESSOFTHEASSIGNEDSPEED20-4HE
HIGHERPROGRAMNUMBERWILLALWAYSTAKEPRIORITY
Refer back to page 12 for instructions for setting up
Programs in the External Control menu.
External Control is for programming speeds that will
run when the IntelliComm communication center
controller sends it a command.
&OREXAMPLE4ERMINALANDIN)NTELLI#OMMSYSTEM
WILLCORRESPONDTO%XTERNAL#ONTROL0ROGRAM
ANDTO%XT#TRL5SETHE%XTERNAL#ONTROLFEATURE
to program the IntelliComm communication center.
M!
)NPUT
M!
/UTPUT
(Z
(Z
23
$ATA
Yellow
$ATA
'REEN
TO
6$#
.!
'ROUND
Connecting to EasyTouch® and
IntelliTouch® Systems
The pump can be controlled by an EasyTouch or
)NTELLI4OUCHSYSTEMVIATHE23COMMUNICATION
CABLE4HE%ASY4OUCHANDOR)NTELLI4OUCHCONTROL
system starts, stops and controls the speed of the pump.
%ASY4OUCH ANDOR )NTELLI4OUCH SYSTEMS REWRITE THE
PUMPMEMORYWHENACOMMANDISGIVEN4HISCANTAKE
several seconds and can cause a delay until the pump
physically responds.
The pump control panel is disabled when
COMMUNICATING WITH AN %ASY4OUCH ANDOR )NTELLI4OUCH
system. The EasyTouch and/or IntelliTouch system
will not start communicating with the pump until
the pump is assigned to a circuit. The default pump
ADDRESSIShvONLYADDRESSFOR%ASY4OUCHSYSTEM
IntelliComm Communication Center
See page 8 for details about how to check and or set
the pump address. For more information, refer to the
IntelliTouch (P/N 520100) or EasyTouch automation
system User’s Guide (P/N 520584).
Installation and User’s Guides are available at:
www.pentairpool.com/pool-owner/manuals.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
18
To connect the IntelliFlo® Variable Speed Pump
communication cable to EasyTouch® or IntelliTouch®
Control System load center:
3WITCHTHEMAINPOWEROFFTOTHELOADCENTER
2EMOVE THE TWO RETAINING SCREWS SECURING THE
high voltage cover panel, and remove it from the
enclosure.
IntelliTouch COM port (J7/8): #ONNECTTHE'2%%.
AND9%,,/7WIRESTOTHE#/-PORT*
SCREWTERMINALSAND"ESURETOMATCHTHE
COLORCODINGOFTHEWIRES9%,,/7TO9%,,/7AND
'2%%.TO'2%%.4HE2EDWIREISNOTCONNECTED
Secure the wires with the screws.
,OOSENTHETWOACCESSSCREWSSECURINGTHECONTROL
panel.
Note: -ULTIPLEWIRESMAYBEINSERTEDINTOASINGLE
screw terminal.
,OWERDOWNTHEHINGEDCONTROLPANELTOACCESSTHE
EasyTouch or IntelliTouch control system circuit
board.
#LOSE THE CONTROL PANEL INTO ITS ORIGINAL POSITION
and secure it with the two screws.
5NLATCHTHETWOENCLOSUREDOORSPRINGLATCHAND
open the door.
2OUTE THE COMMUNICATION CABLE INTO THE PLASTIC
GROMMETLOCATEDONTHELOWERLEFTSIDEOFTHELOAD
CENTERUPTHROUGHTHELOWVOLTAGERACEWAYTOTHE
EasyTouch or IntelliTouch system circuit board.
3TRIPBACKTHECABLECONDUCTORSMMv)NSERT
THETWOWIRESINTOTHE#/-PORTSCREWTERMINALS
ONTHE%ASY4OUCHANDOR)NTELLI4OUCHSYSTEMCIRCUIT
board. Secure the wires with the screws.
)NSTALLTHEHIGHVOLTAGECOVERPANELANDSECUREIT
with the two retaining screws.
#LOSETHELOADCENTERFRONTDOOR&ASTENTHESPRING
latch.
3WITCHTHEPOWERONTOTHELOADCENTER
EasyTouch COM port (J20): #ONNECTTHE'2%%.
AND9%,,/7WIRESTOTHE#/-PORTSCREW
TERMINALSAND"ESURETOMATCHTHECOLOR
CODING OF THE WIRES9%,,/7 TO9%,,/7 AND
'2%%.TO'2%%.4HE2EDWIREISNOTCONNECTED
Secure the wires with the screws.
Control Panel
!CCESS3CREW
Control Panel
!CCESS3CREW
EasyTouch
#/-0/24
*
Indoor Control Panel
IntelliChlor
IntelliFlo
RF Transceiver
2ETAINING3CREWS
FOR(IGH6OLTAGE
#OVER0ANEL
EasyTouch Control System Circuit Board
&RONT$OOR
(IGH6OLTAGE
Cover Panel
'ROMMETTO,OW
6OLTAGE2ACEWAY
%ASY4OUCHANDOR)NTELLI4OUCH#ONTROL3YSTEM
,OAD#ENTER
BLK
GRN
YEL
RED
IntelliTouch Personality
"OARD#/-0/24
**
IntelliTouch Control System Circuit Board
INTELLIFLO Variable Speed Pump Installation and User’s Guide
®
19
Connecting the Pump to a SunTouch® Control System
The IntelliFlo® Variable Speed Pump can be controlled
by a SunTouch SYSTEMVIATHE23COMMUNICATION
cable.
Switch OFF main system power to the SunTouch
system power center before making any
connections.
5NLATCHTHEFRONTDOOROFTHE3UN4OUCHSYSTEM
power center and open the door.
3TRIPBACKTHECABLECONDUCTORSMMv
Insert the wires into the screw terminals
PROVIDED3ECURETHEWIRESWITHTHESCREWS"E
SURETOMATCHTHECOLORCODINGOFTHEWIRES
9%,,/7TO9%,,/7AND'2%%.TO'2%%.
,OOSENTHERETAININGSCREWONFRONTPANEL/PEN
the hinged front panel to access the electronics
compartment.
)NSERTTHECONNECTORONTHE#/-0/24*
screw terminal on the SunTouch system circuit
board.
2OUTETHETWOCONDUCTORCABLEUPTHROUGHTHE
power center grommet opening located on the
left side, and up through the low voltage raceway
to the motherboard.
#LOSETHECONTROLPANELANDSECUREITWITHTHE
retaining screw.
To connect the pump RS-485 communication cable
to the SunTouch control system circuit board:
7. Close the front door. Fasten the spring latch.
VALVE ACTUATORS
RESET
SOLAR
ONLY
INTAKE RETURN SOLAR PUMP AUX 1 AUX 2 AUX 3
VLV A VLV B VLV C
GAS
HEATER
CLNR
J11
COM PORT
RS-485 Communication
Cable (P/N 350122)
Pump
Drive
230 VAC Power to Pump
SunTouch Control System Circuit Board
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
20
MAINTENANCE
DO NOT open the strainer pot if IntelliFlo® Variable Speed Pump fails to prime or if pump has been operating without water in the
strainer pot. Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot
water. Opening the pump may cause serious personal injury. In order to avoid the possibility of personal injury, make sure the suction
and discharge valves are open and strainer pot temperature is cool to touch, then open with extreme caution.
To prevent damage to the pump and for proper operation of the system, clean pump strainer and skimmer baskets regularly.
Pump Strainer Basket
Winterizing
4HESTRAINERBASKETOR@STRAINERPOTISLOCATEDINFRONTOF
THEPUMPHOUSING4HESTRAINERBASKETMUSTBEKEPTCLEAN
ANDFREEOFDEBRIS)NSPECTBASKETTHROUGHTHELIDONTHE
top of the housing. Be sure to visually inspect the strainer
BASKETATLEASTONCEAWEEK$IRTYSTRAINERBASKETSREDUCE
filter and heater efficiency and put abnormal stress on
the pump motor.
To protect the pump electronics from freeze damage,
the pump will switch on to generate internal heat as the
temperature drops below freezing. The Anti Freeze
feature on the pump is not intended to protect the
system plumbing from freezing.
In mild climate areas, when temporary freezing
conditions may occur, run your filtering equipment
all night to prevent freezing.
You are responsible for determining when freezing
conditions may occur. If freezing conditions are
EXPECTEDTAKETHEFOLLOWINGSTEPSTOREDUCETHERISK
of freeze damage. Freeze damage is not covered
under warranty.
To prevent freeze damage, follow the procedures below:
3HUTOFFELECTRICALPOWERFORTHEPUMPATTHECIRCUIT
BREAKER
$RAINTHEWATEROUTOFTHEPUMPHOUSINGBYREMOVING
the two thumb-twist drain plugs from the housing.
3TORETHEPLUGSINTHEPUMPBASKET
#OVERTHEMOTORTOPROTECTITFROMSEVERERAINSNOW
and ice.
Cleaning the Pump Strainer Basket
0RESS Start/Stop button on the pump and turn
OFF THE PUMP AT THE CIRCUIT BREAKER $ISCONNECT
communication cable from pump.
2ELIEVEPRESSUREINTHESYSTEM
4URNTHELIDANDCLAMPCOUNTERCLOCKWISEANDREMOVE
from the pump.
2EMOVE DEBRIS AND RINSE OUT THE BASKET 2EPLACE
THEBASKETIFITISCRACKED
0UTTHEBASKETBACKINTOTHEHOUSING Be sure to align
THENOTCHINTHEBOTTOMOFTHEBASKETWITHTHERIBIN
the bottom of the volute.
&ILLTHEPUMPPOTANDVOLUTEUPTOTHEINLETPORTWITH
water.
#LEANTHELIDANDCLAMP/RINGANDSEALINGSURFACE
of the pump pot.
Note: )TISIMPORTANTTOKEEPTHELID/RINGCLEANAND
well lubricated.
2EINSTALLTHELIDBYPLACINGTHECLAMPANDLIDONTHE
POT"ESURETHELID/RINGISPROPERLYPLACED
3EATTHECLAMPANDLIDONTHEPUMPTHENTURNCLOCKWISE
UNTILTHELOCKINGRINGHANDLESAREHORIZONTAL
4URNTHEPOWERh/.vATTHECIRCUITBREAKER2ECONNECT
communication cable from pump.
/PENTHEMANUALAIRRELIEFVALVEONTHETOPOFTHE
filter. Stand clear of the filter.
7AITUNTILALLPRESSUREISRELIEVED3TARTTHEPUMP
"LEEDAIRFROMTHElLTERUNTILASTEADYSTREAMOF
water comes out of the filter air relief valve. Close
the manual air relief valve.
THIS SYSTEM OPERATES UNDER HIGH PRESSURE.
When any part of the circulating system (e.g., Lock Ring,
Pump, Filter, Valves, etc.) is serviced, air can enter the
system and become pressurized. Pressurized air can
cause the lid to separate which can result in serious
injury, death, or property damage.
To avoid this potential hazard, follow above instructions.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
Note: $ONOTWRAPMOTORWITHPLASTICOROTHERAIRTIGHT
materials during winter storage. The motor may be
covered during a storm, winter storage, etc., but never
when operating or expecting operation.
Clamp, pot
,ID
/2ING
Strainer
"ASKET
Volute
Pot
$RAIN
Plugs
3TRAINER0OT!SSEMBLY
21
SERVICING
Always disconnect power to the IntelliFlo® Variable Speed Pump at the circuit breaker and disconnect the communication cable
before servicing the pump. Failure to do so could result in death or serious injury to service people, users or others due to electric
shock. Read all servicing instructions before working on the pump.
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot. Pumps operated
in these circumstances may experience a build up of vapor pressure and may contain scalding hot water. Opening the pump may
cause serious personal injury. In order to avoid the possibility of personal injury, make sure the suction and discharge valves are
open and strainer pot temperature is cool to touch, then open with extreme caution.
Be sure not to scratch or mar the polished shaft seal faces; seal will leak if faces are damaged. The polished and lapped faces of
the seal could be damaged if not handled with care.
Motor Care
Pump illustrated parts view on the next page
Protect from heat
3HADETHEMOTORFROMTHESUN
!NY ENCLOSURE MUST BE WELL VENTILATED TO PREVENT
overheating.
0ROVIDEAMPLECROSSVENTILATION
Protect against dirt
0ROTECTFROMANYFOREIGNMATTER
$ONOTSTOREORSPILLCHEMICALSONORNEARTHEMOTOR
!VOIDSWEEPINGORSTIRRINGUPDUSTNEARTHEMOTOR
while it is operating.
)FAMOTORHASBEENDAMAGEDBYDIRTITMAYVOIDTHE
motor warranty.
#LEANTHELIDANDCLAMP/RINGANDSEALINGSURFACE
of the pump pot.
Protect against moisture
0ROTECT FROM CONTINUOUS SPLASHING OR CONTINUOUS
sprayed water.
0ROTECTFROMEXTREMEWEATHERSUCHASmOODING
If motor internals have become wet - let it dry before
OPERATING$ONOTALLOWTHEPUMPTOOPERATEIFITHAS
BEENmOODED
)FAMOTORHASBEENDAMAGEDBYWATERITMAYVOID
the motor warranty.
Shaft Seal Replacement
The Shaft Seal consists primarily of two parts, a rotating
ceramic seal housed in the impeller and a stationary
spring seal in the sealplate. The pump requires little or
no service other than reasonable care, however, a shaft
seal may occasionally become damaged and must
be replaced.
Note: The polished and lapped faces of the seal could
be damaged if not handled with care.
Pump Disassembly
Tools required:
s
INCH!LLENHEADWRENCH
4WOINCHOPENENDWRENCHES
INCHmATBLADESCREWDRIVER
.O0HILLIPSHEADSCREWDRIVER
!DJUSTABLEWRENCH
To remove and repair the motor subassembly, follow the
steps below:
4URNOFFTHEPUMPCIRCUITBREAKERATTHEMAINPANEL
$ISCONNECTTHE23COMMUNICATIONCABLEFROM
THEPUMPIFCONNECTEDTOPUMP
$RAINTHEPUMPBYREMOVINGTHEDRAINPLUGS.OTOOLS
are required.
2EMOVE0HILLIPSHEADSCREWSFROMTHETOPOFTHE
DEVICELOCATEDUNDERTHEKEYPADCOVER
2EMOVE THE DRIVE BY LIFTING UPWARD TO PULL OFF THE
motor.
5SETHEINCHWRENCHESTOREMOVETHESIXBOLTS
THATHOLDTHEHOUSINGSTRAINERPOTVOLUTETOTHEREAR
subassembly.
'ENTLYPULLTHETWOPUMPHALVESAPARTREMOVINGTHE
rear subassembly.
5SEAINCH!LLENHEADWRENCHTOLOOSENTHETWO
holding screws located on the diffuser.
(OLD THE IMPELLER SECURELY IN PLACE AND REMOVE
THE IMPELLER LOCK SCREW BY USING A 0HILLIPS HEAD
screwdriver. The screw is a left-handed thread and
LOOSENSINACLOCKWISEDIRECTION
5SEAINCHmATBLADESCREWDRIVERTOHOLDTHEMOTOR
shaft. The motor shaft has a slot on the end which is
accessible through the center of the fan cover.
Note: If the torque is too high to hold the screwdriver
BYHANDTHENANADJUSTABLEWRENCHMAYBEUSEDTO
HOLDTHESCREWDRIVERSHAFTINPLACE5SELOCKINGPLIERS
instead if your screwdriver has a round shaft.
4OUNSCREWTHEIMPELLERFROMTHESHAFTTWISTTHE
IMPELLERCOUNTERCLOCKWISE
2EMOVE THE FOUR BOLTS FROM THE SEAL PLATE TO THE
MOTORUSINGAINCHWRENCH
0LACE THE SEAL PLATE FACE DOWN ON A mAT SURFACE
and tap out the carbon spring seat.
#LEANTHESEALPLATESEALBOREANDTHEMOTORSHAFT
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
22
Pump Reassembly
7HEN INSTALLING THE REPLACEMENT SHAFT SEAL USE
silicone sealant on the metal portion before pressing
into the seal plate as shown. Note: 5SEEXTREME
care when applying sealant. Be sure no sealant
contacts the seal plate surface or the ceramic seal.
!LLOWSEALANTTOCUREOVERNIGHTBEFOREREASSEMBLING
2EINSTALL THE PUMP LID AND PLASTIC CLAMP 3EE
h#LEANINGTHE0UMP3TRAINER"ASKETvONPAGE
for details
2ECONNECT THE 23 COMMUNICATION CABLE TO
the pump.
0RIME THE PUMP REFER TOh0RIMING THE 0UMPv ON
PAGE
"EFOREINSTALLINGTHEROTATINGPORTIONOFTHESEALINTO
THEIMPELLERBESURETHEIMPELLERISCLEAN5SEA
light density soap and water to lubricate the inside
of the seal. Press the seal into the impeller with
your thumbs and wipe off the ceramic and carbon
faces with a clean cloth.
Drive Assembly Removal and Installation
To avoid dangerous or fatal electrical shock
hazard, switch OFF power to motor before working
on pump or motor.
To avoid electrical hazard, do not remove the four
tamper proof screws from the motor assembly.
2EMOUNTTHESEALPLATETOTHEMOTOR
'REASETHEMOTORSHAFTTHREADANDSCREWIMPELLER
onto the motor shaft.
3CREWINTHEIMPELLERLOCKSCREWCOUNTERCLOCKWISE
TOTIGHTEN
To remove the drive and control panel from the motor
assembly:
2EMOUNTTHEDIFFUSERONTOTHESEALPLATE"ESURE
the plastic pins and holding screw inserts are
aligned.
"E SURE ALL ELECTRICAL BREAKERS AND SWITCHES ARE
turned off before removing the drive.
$ISCONNECTTHE23COMMUNICATIONCABLE
from the pump.
'REASE THE DIFFUSER ORING AND SEAL PLATE GASKET
prior to reassembly.
/PENTHECONTROLPANELCOVER
!SSEMBLE THE MOTOR SUBASSEMBLY TO THE PUMP
HOUSINGBYUSINGTHETWOTHROUGHBOLTSFORPROPER
ALIGNMENT$ONOTTIGHTENTHETHROUGHBOLTSUNTILALL
SIXBOLTSAREINPLACEANDlNGERTIGHTENED
2EMOVETHETHREE0HILLIPSHEADSCREWSSECURINGTHE
drive to the motor assembly as shown.
,IFTUPTHEDRIVEASSEMBLYANDREMOVEITFROMTHE
motor adapter located on top of the motor assembly.
Note: %NSURETHATTHESEALPLATEGASKETISPROPERLY
seated inside of the pump assembly. The seal
GASKET CAN BE PINCHED BETWEEN THE SEAL PLATE
and the pump housing while tightening these six
screws, preventing a proper seal and producing a
SLOWLEAKWHENTHEPUMPISRESTARTED
2EINSTALLTHEDRIVEONTOTHETOPOFTHEMOTOR
.OTE"ECAREFULNOTTOREMOVETHEGASKETBETWEEN
THEDRIVEANDMOTORITISCRITICALINKEEPINGMOISTURE
OUT OF THE DRIVE AND MOTOR 2EPLACE THE GASKET IF
DAMAGED $O NOT REASSEMBLE WITH A DAMAGED OR
MISSINGGASKET
Continue onto next page
&ILLTHE)NTELLI&LO® Variable Speed Pump with water.
Drive
Mechanical Seal
Impeller
Impeller Lock
Screw and Gasket
Diffuser
Motor
Motor Bolts (4X)
Motor Shaft
Seal Plate to
Housing Bolts (6X)
Diffuser
Screws (2X)
Seal Plate
Seal Plate
Gasket
Diffuser O-Ring
Foot Insert
Foot
Drain Plugs
Foot Attachment Bolts
Illustrated Parts View
INTELLIFLO Variable Speed Pump Installation and User’s Guide
®
Lid
Clamp
23
Drive Assembly Removal and Installation
Before installing this product, read and follow all
warning notices and instructions on page ii - iii.
To install the drive assembly onto the motor
assembly:
"E SURE ALL ELECTRICAL BREAKERS AND SWITCHES ARE
turned off before installing the drive.
"ESURETHATTHEGASKETBETWEENTHEDRIVEANDMOTOR
ISINPLACE)TISCRITICALINKEEPINGMOISTUREOUTOFTHE
DRIVEANDMOTOR2EPLACETHEGASKETIFDAMAGED$O
NOTREASSEMBLEWITHADAMAGEDORMISSINGGASKET
6ERIFYTHATTHETHREEORANGEMOTORPOSTCAPSARE
in position before placing the drive on the motor
assembly.
!LIGNTHEDRIVEASSEMBLYWITHTHEMOTORADAPTERAND
seat the drive on the motor assembly.
3ECUREANDTIGHTENTHEDRIVEASSEMBLYWITHTHETHREE
Phillips head screws.
0HILLIPS(EAD
Screw
0HILLIPS(EAD
Screws
Do not remove
these screws
Alerts and Warnings
The IntelliFlo® Variable Speed Pump displays all alarms
and warnings on the control panel display. When an alarm
or warning condition exists, the corresponding light will
be lit on the display.
!LLCONTROLPANELBUTTONSAREDISABLEDUNTILTHEALARMOR
WARNINGISACKNOWLEDGEDWITHTHE%NTERBUTTON0RESSTHE
2ESETBUTTONTOCLEARTHEALARMONCETHEFAULTCONDITION
has been resolved.
Note: The pump will not start if the impeller is rotating.
Power Out Failure
4HEINCOMINGSUPPLYVOLTAGEISLESSTHAN6!#
The drive faults to protect itself from over current. The
DRIVECONTAINSCAPACITORSTHATKEEPITPOWEREDUPLONG
enough to save the current run parameters. If power is
RESTOREDDURINGTHISPROCESSAPPROXIMATELY
seconds, the drive will not restart until completed.
Priming Error
)F THE PUMP IS NOT DElNED AS PRIMED WITHIN THE h-AX
Priming Time” it will stop and generate a “Priming
!LARMvFORMINUTESTHENATTEMPTTOPRIMEAGAIN4HE
h-AX 0RIMING4IMEv IS SET BY THE USER ON THE PRIMING
MENU AS DISCUSSED ON PAGE )F THE PUMP CANNOT
prime within five attempts it will generate a permanent
alarm that must be manually reset.
Overheat Alert
'ASKET
)FTHEDRIVETEMPERATUREGETSABOVE # &
the pump will slowly reduce speed until the over
temperature condition clears.
Anti-Freezing
/RANGE-OTOR
Post Caps
149
!DAPTER
Connector
$RIVE!SSEMBLYAND2EMOVAL
7HENACTIVETHEMOTORWILLRUNATTHEPRESET20-UNTIL
the drive temperature increases above the minimum.
The pump’s internal antifreeze protection is disabled
when connected to an automation system. Freeze
PROTECTIONISPROVIDEDBYSELECTING9%3ATTHE/.7)4(
&2%%:% PORTION OF THE CIRCUIT FUNCTION MENU IN THE
IntelliTouch® control system. To re-enable the internal
antifreeze protection, the power to the drive must be
CYCLEDOFFTHENBACKONImportant: See explanation
of Anti-Freeze mode on page 16.
Over Current
FIRE and BURN HAZARD - The pump motor
may run at a high temperatures. To reduce the
risk of fire, do not allow leaves, debris, or foreign matter to collect
around the pump motor. To avoid burns when handling the motor, shut
off the motor and allow it to cool for 20 minutes before servicing. The
pump provides an automatic internal cutoff switch to protect the motor
from heat damage during operation.
Indicated that the drive is overloaded or the motor has
ANELECTRICALPROBLEM4HEDRIVEWILLRESTARTSECONDS
after the over current condition clears.
Over Voltage
Indicates excessive supply voltage or an external
water source is causing the pump and motor to rotate
thereby generating an excessive voltage on the drives
INTERNAL$#BUSS4HEDRIVEWILLRESTARTSECONDS
after the over voltage condition clears.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
24
TROUBLESHOOTING
Problem
Possible Cause
Pump failure.
Pump will not prime - Air leak in suction.
(For alert display messages, PRIME ERROR may be displayed.
refer to Alerts and Warnings
on page 23).
Reduced capacity and/or
head.
Corrective Action
Check suction piping and valve glands on any suction
gate valves. Secure lid on pump strainer pot and be
sure lid gasket is in place. Check
water level to be sure skimmer is not drawing air.
Pump will not prime - Not enough water.
Be sure the suction lines, pump, strainer, and pump
volute are full of water.
Pump does not come out of prime.
Adjust prime sensitivity to a higher setting
(default setting is 1%).
Pump stainer gasket is clogged.
Clean pump strainer pot.
Pump strainer gasket is defective.
Replace gasket.
Air pockets or leaks in suction line.
PRIME ERROR may be displayed.
Check suction piping and valve glands on any
suction gate valves.
(For alert display messages, Clogged impeller.
refer to Alerts and Warnings PRIME ERROR may be displayed.
on page 23).
Turn off electrical power to the pump.
Remove the (6) bolts that holds the housing (strainer
pot/volute) to seal plate. Slide the motor and seal
plate away from the volute.
Clean debris from impeller. If debris cannot be
removed, complete the following steps:
1. Remove diffuser and o-ring.
2. Remove left hand thread anti-spin bolt and o-ring.
3. Remove, clean and reinstall impeller.
4. Reinstall anti-spin bolt and o-ring.
Reinstall diffuser, and o-ring.
Reinstall motor and seal plate into volute.
Reinstall clamp band around seal plate and volute
and tighten securely.
Pump strainer pot clogged.
PRIME ERROR may be displayed.
Pump trips and restarts
constantly.
Clean suction trap
Clean pump strainer pot
Air in system.
Bleed air from filter. Be sure air bubbles are not
visible coming into pump pot.
Suction lift above design limits.
Insert vacuum gauge into pump port connection port.
Confirm vacuum level is 25 in. mercury (hg)
or less.
Blocked suction
Blocked discharge
Stop pump and clear blockage.
System flow too high. System changing flow too
quickly. In floor cleaning system issues.
Reduce system flow. Change speed. Reduce water
flow. In floor cleaning systems must be designed with
balanced hydraulic losses on all legs.
Priming not enabled.
Enable priming from the “PRIMING” menu.
Issues related to other equipment, such as
Heat Pumps and Heaters with internal valves
that vibrate.
Lowering ramp speed below 200 RPM may resolve
the issue or addition of external manual valve controls, may resolve issue.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
25
Troubleshooting, Continued
Problem
Possible Cause
Corrective Action
Inadequate circulation.
Filter or pump basket dirty.
Check trap basket; if plugged, turn pump off and clean
basket.
(For alert display messages,
refer to Alerts and Warnings
on page 23).
Suction/discharge piping is too small.
Speed is set too slow for proper filtration cycle.
Electrical problem.
Could appear as a “Low Voltage” alarm.
(For alert display messages, PRIME ERROR may be displayed.
refer to Alerts and Warnings
on page 23).
Check and clean pool filter.
Increase piping size.
Increase filtration run time
Check voltage at motor terminals and at panel while
pump is running. If low, see wiring instructions or
consult power company.
Check for loose connections.
Check line voltage; if less than 90% or more than
110% of rated voltage consult a licensed electrician.
Could appear as “Over Heat” alert.
PRIME ERROR may be displayed.
Increase ventilation.
Reduce ambient temperature.
Tighten any loose wiring connections.
Motor internal terminal overload protector is open.
Motor runs too hot. Turn power to motor off.
Check for proper voltage.
Check for proper impeller or impeller rubbing.
Mechanical Troubles and
Noise.
The pump motor is running but with loud noise.
If suction and discharge piping are not adequately
supported, pump assembly will be strained. Do not
mount pump on a wooden platform! Securely mount
on concrete platform for quietest performance.
Foreign matter (gravel, metal, etc.) in
pump impeller.
Disassemble pump, clean impeller, follow pump
service instructions for reassembly.
Cavitation.
Improve suction conditions.
Increase pipe size.
Decrease number of fittings.
Increase discharge pressure.
Pump does not respond
to IntelliTouch,
EasyTouch,
SunTouch, IntelliComm
system commands.
Improper automation setup.
1. Be sure that the communication cable is
connected at both ends.
2. Check that the pump local address matches with
the address used in the IntelliTouch control system.
3. Check that the pump has been assigned a circuit
name on the IntelliTouch control system.
4. Ensure that the pump display says
“DISPLAY NOT ACTIVE”.
Communication network inoperative.
A defective device on the network can inhibit the
proper operation of other network device. Devices
should be disconnected sequentially until the
network starts working.
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
26
REPLACEMENT PARTS
24
23
29
23
28
23
22
20
3
13
17
1
10
30
31
21
37
25
19
2
15
4
7
32
27
33
26
16
18
11
6
12
14
5
9
8
IntelliFlo® Variable Speed Pump Replacement Parts!LMOND#OLORED0UMPS
Item No. Part No.
Description
Item No.Part No.
"!3+%4!17&
"/,4(%8($XSS
149
"/,48(%8#!0SS
149
"/,48(%8#!0SS
149
&//47&05-0-/4/23500/24
&//4).3%247&05-0
0,5'$2!).7&%!,-/.$149
.54"2!33.)#+%,0,!4%$
149
.54(%8SS149
/2).'X"UNA.
3#2%78,(0(),,)030!.
-3SS
3#2%78IN(%8#!0SS
149
3#2%73%487&%3#+4
#!0SS149
7!3(%2&,!48'!4()#+
SS149
7!3(%2)$8/$4()#+ SS149
$)&&53%2!33%-",97&%
)-0%,,%27&%3%2
25""%27!3(%27&%05-0
/2).'X
"UNA.149
/2).',)$#(7&
(/53).'7&%!,-/.$
$2)6%#/.42/,#/6%2!339+)4
)TEMS!,-/.$
(!2$7!2%'!3+%4!339+)4#ONTAINS
THREESCREWSSPACERCAPSANDDRIVEGASKET
).4%,,)&,/6!2)!",%30%%$-/4/2
$2)6%+7)TEMS!,-/.$
3 6&$-/4/2+70-3-!,-/.$
3%!,0,!4%+)47&%!,-/.$ ITEM
'!3+%43%!,0,!4%4/(/53).'
,)$3%%4(257&
,)$#(%-)#!,2%3)34!.4
"!15!#),®2%3)34!.4
#,!-0#!-2!-07&!,-/.$
0/47&!339!,-/.$)TEMS1TY
149
*5.#4)/."/8#/6%2W3#2%73
'!3+%4!,-/.$
3 3%!,+)4
3%!,0,!4%!,-/.$
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
Description
Note: .OTSERVICEABLEPARTS
357603 Union Kit: )NCLUDESTWOCOMPLETEUNIONSFORONEPUMPNOTINCLUDED
WITHTHEPUMP
350601 Drive Control Cover Assy. Kit:!LMONDCONTAINSDRIVE6ARIABLE3PEED
DRIVELIDSCREWSORANGESPACERCAPS)TEMS
350612 Hardware/gasket Assy. Kit: #ONTAINSSCREWSSPACERCAPSAND
DRIVEGASKET
350122 -FT#OMMUNICATION#ABLE
357149 Almond Housing/Seal Plate Replacement Kit:)TEMS1TY
1TY
27
Pump Dimensions
10.78 in (273.8 mm)
12.50 in (317.5 mm)
23.41in (594.6 mm)
Pump Performance Curves
3110 rpm
Feet of water
TOTAL HEAD
Meters of water
3450 rpm
2350 rpm
1500 rpm
750 rpm
U.S. Gallons per minute
Cubic Meters per hour
Electrical Specifications
#IRCUIT0ROTECTION4WOPOLE!-0DEVICEATTHE%LECTRICAL0ANEL
)NPUT6!#(Z7ATTSPHASE
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
28
Operator Control Panel: Pump Menu Quick Reference Guide
MENU
Press MENU button to access menus
SETTINGS
Pump Address
(1-16) Default: ADDRESS 1
(pages 8-10)
Set Time
(hr:mm) Default: 12:00 AM
Set AM/PM
Temperature Unit
Fahrenheit - Default: F°
C° Celsius
Screen Contrast
(1-5) Default 3
Language
SPEED 1-8
AM/PM
24 hr.
English - Default: English
Français
Español
Nederlands
Italiano
Deutsch
Português
Set Min Speed
(450 RPM - 1700 RPM) - Default: 450 RPM
Set Max Speed
(1900 RPM - 3450 RPM) - Default: 3450 RPM
PASSWORD
Disabled/Enabled - Default: Disabled
Password Time Out (1 min. - 6 hours) Default:10 minutes
Enter Password (xxxx) Default: 1234
Speed 1 (1-4)
Manual
Schedule
(pages 11-12)
Egg Timer
Speed 5 (5-8)
Disabled
Set Speed - Default: MANUAL
Set Speed
Set Start Time
Set Stop Time
Set Speed
Time
Default: Disabled
Schedule
EXT CONTROL
Program 1
Set Speed
Set Start Time
Set Stop Time
Speed - Default: 750 RPM
(page 12)
Program 2
Speed - Default: 1500 RPM
Program 3
Speed - Default: 2350 RPM
Program 4
Speed - Default: 3110 RPM
Time Out
Time Out Duration (1 min. to 10 hrs.) Default: 3 hours
FEATURES
(page 13)
PRIMING
(pages 13-15)
Quick Clean
DISABLED/ENABLED
(page 16)
Default: Enabled
MAX PRIMING TIME
(1 min. to 30 min.) Default: 11 minutes
PRIMED SENSITIVITY
(1 - 100%) Default: 1
PRIMING DELAY
ANTI FREEZE
Set Speed (450 -3450 RPM) Default: 3450 RPM
Time (1 min. to 10 hrs.) Default: 10 minutes
DISABLED/ENABLED
SET SPEED
PUMP TEMPERATURE
(1 second - 10 minutes) Default: 20 seconds
Disabled / Enabled - Default: Enabled
Set Speed (450 RPM - 3450 RPM) Default 1000 RPM
40° F - 50° F (4.4° C - 10° C) Default: 40° F (4.4° C)
INTELLIFLO® Variable Speed Pump Installation and User’s Guide
NOTES
NOTES
NOTES
*354603*
/,73.*31
+$:.,16$9(6$1)25'1&ɒ
:(67/26$1*(/(6$9(02253$5.&$ɒ
:::3(17$,5322/&20
All Pentair trademarks and logos are owned by Pentair, Inc. Pentair Aquatic Systems™, IntelliFlo®, IntelliComm®, EasyTouch®, IntelliTouch®, SunTouch®
and Eco Select® are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States
and/ or other countries. Unless expressly noted, names and brands of third parties that may be used in this document are not used to indicate an
affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be
the trademarks or registered trademarks of those third parties. Because we are continuously improving our products and services, Pentair reserves
the right to change specifications without prior notice. Pentair is an equal opportunity employer.
© 2013 Pentair Water Pool and Spa, Inc. All rights reserved. This document is subject to change without notice.
*354604*
315(9&