SIDNEY MT SPCC PLAN - VERSION 1 - Page 1... TRANSYSTEMS SPILL, PREVENTION, CONTROL, AND COUNTERMEASURES (SPCC) PLAN

Transcription

SIDNEY MT SPCC PLAN - VERSION 1 - Page 1 of 32
TRANSYSTEMS
SPILL, PREVENTION, CONTROL, AND COUNTERMEASURES (SPCC) PLAN
Great Falls Service Center
1901 Benefis Court
Great Falls, MT 59405-4373
CONTACT: Director of Training
1.0
SPCC Plan Requirements
1.1
General Company Policy
1.2
Purpose
The purpose of this program is to inform interested persons, including
employees that the Transystems facilities are in compliance with EPA
requirements for preparing and maintaining a Spill Prevention Control and
Countermeasure (SPCC) Plan under the Oil Pollution Prevention
regulations, Title 40 Code of Federal Regulations (CFR) Sections 112.1.15, by providing a written plan that describes the equipment, manpower,
procedures, and adequate countermeasures for preventing and controlling
oil discharges.
1.3
Applicability
This program applies to all work operations in our facilities where
employees may be exposed to potential oil discharge situations under
normal working conditions or during an emergency situation.
1.4
Responsibility
Director of Training is responsible for this plan and for making sure that
the plan is available to the EPA Regional Administrator for on-site review
during normal working hours. The written plan is located at each project
office and on the Transystems web site. The Director of Training is
responsible for developing and maintaining the plan.
The facility owner, address, and telephone are as follows: Transystems,
1901 Benefis, Court Great Falls, Montana 59405-4373, Phone 406-7277500.
900-O-P2-8-12
Facility project manager’s names, addresses, and telephone numbers can
be found in the facility information sections of this plan.
1.5
Introduction
Spill Prevention, Control, and Countermeasure plans for facilities are
prepared and implemented as required by U.S. Environmental Protection
Agency (U.S. EPA) regulations contained in Title 40, Code of Federal
Regulations, Part 112 (40 CFR 112). A non-transportation related facility
is subject to SPCC regulations if: 1) due to its location, the facility could
reasonably be expected to discharge oil into or upon the navigable waters
of the United States; 2) the total aboveground storage capacity exceeds
1,320 gallons (calculated total of containers with capacity of 55 gallons or
more); or 3) the completely buried storage capacity exceeds 42,000
gallons.
The SPCC plan is not required to be filed with U.S. EPA, but a copy must
be available for on-site review by the Regional Administrator during
normal working hours if the subject facility is attended at least 4 hours a
day. The SPCC plan must be submitted to the U.S. EPA Region 10,
Regional Administrator and the state agency in charge of oil pollution
control along with the other information specified in 40 CFR if either of the
following occurs:
The facility discharges more than 1,000 gallons of oil into or upon
navigable water of the United States or adjoining shorelines in a single
event; or
The facility discharges more than 42 gallons of oil in each of two discharge
events within any 12 month period.
Discharge information must be reported to U.S. EPA Region 10 and
the state agency within 60 days if either of the above thresholds is
reached. The report is to contain the following information:
Name of facility;
Name(s) of the owner or operator of the facility;
Location of the facility;
Maximum storage or handling capacity of the facility and normal daily
output;
Corrective actions and/or countermeasures taken, including a description
of equipment repairs and/or replacements;
An adequate description of the facility, including maps, flow diagrams,
900-O-P2-8-12
topographical maps as necessary, and diagrams which show the location
of exempted tanks;
The cause of the discharge, including a failure analysis of the system or
subsystem that failed;
Additional preventative measures taken or contemplated to minimize the
possibility of recurrence; and such other information the Regional
Administrator may require pertinent to the plan or discharge. The cause of
the discharge, including a failure analysis of the system or subsystem that
failed;
Additional preventative measures taken or contemplated to minimize the
possibility of recurrence; and such other information the Regional
Administrator may require pertinent to the plan or discharge.
The SPCC plan shall be amended within 6 months there is a change in
facility, design, construction, operation, or maintenance that materially
affects the facility’s discharge potential. The plan must be reviewed once
every 5 years and amended to include more effective prevention and
control technology, if such technology will significantly reduce the
likelihood of a discharge event and has been proven in the field. All
technical amendments must be certified by a registered professional
engineer.
Owners and operators failing or refusing to comply with these federal
regulations are liable to a Class I civil penalty of $10,000 per violation (up to
a maximum assessment of $25,000) or a Class II penalty of up to $10,000
per day of violation (up to a maximum assessment of $125,000) plus a 10%
increase assessed cap for Class I and Class II penalties.
The facility cannot self certify because it stores more than 10,000 gallons
and this is the threshold for self certification. A signed certification is
included in the Appendix, Ref: 40CFR 112 App C.
900-O-P2-8-12
2.0
40 CFR 112, Subpart A - General Requirements for All Facilities and All
Types of Oils
2.1
SPCC PLAN REVIEW - 40 CFR 112.5(b)
The owner or operator must complete a review and evaluation of the SPCC plan
at least once every 5 years. Evidence of these reviews shall be recorded in the
plan.
Signature
Date
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
* Amended to reflect installation of:
** Next review and evaluation of the plan in 5 years unless changes
occur.
900-O-P2-8-12
2.2
PAST DISCHARGE HISTORY - (40 CFR 112.7 (a) -required under previous
rule)
2.2.1 Written Description of Discharge
No discharges as of the current plan.
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
2.2.2 Corrective Actions Taken
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
2.2.3 Plan for Preventing Recurrence
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
900-O-P2-8-12
3.0
GENERAL FACILITY INFORMATION: Address, Contacts, Locations,
Description, Storage Volumes & Diagrams
3.1
Facility Name:
Sidney (Project 144)
Street Address:
1120 East Main, Sidney MT 59270
Mailing Address: Same as street address
Telephone: (406) 433-5522
Owner:
Transystems
Contact:
Project Manager
1120 East Main, Sidney MT 59270
Telephone:
(406) 489-1518
Personnel:
Supervisors, maintenance, line drivers and loader
operators (55 seasonal employees)
Location:
The facility is located in Richland County at 1120 East
Main, Sidney MT 59270. The facility coordinates are
47° 42' 35.84" north latitude and 104° 08' 34.59" west
longitude.
Description:
Transystems, Sidney project is the base terminal for
trucking operations in Richland County, MT. The
operation stores and consumes petroleum products
and diesel fuel. Diagram 1 depicts the property
boundaries and adjacent streets, drainage ditches,
canal, buildings on site and fuel tank location. A
maintenance shop is positioned on the north/west end
of the property where petroleum products are stored
and used to service equipment.
Fixed Storage:
(1) 15,000-gallon horizontal tank (diesel fuel) see
appendices for physical description.
Shop Storage:
(1) 100-gallon tot for new oil storage
(1) 100-gallon tot for used oil (disposed of monthly)
Portable Tanks:
(1) 500-gallon trailer mounted horizontal tank (diesel
fuel) for fueling loaders at outside pile grounds stored
empty during off season months.
900-O-P2-8-12
Diagram 1: Sidney MT Site Map
Location of present office and shop
facility, bldg. is 120’ X 50’
Shop
New employee
temporary
lodging facilities
Flow direction is to the East
Diesel above ground fuel tank and containment
900-O-P2-8-12
3.2
Containment, Clean Up and Disposition of contaminated materials:
Dikes and containments are provided around tank. The fuel tanker
unloading valve is within the containment area to prevent any leakage
from escaping, tanker will be positioned on a concrete pad designed to
capture and leakage.
Shop facility is engineered so that oil discharged on the floor will drain into
a containment pit at the center of the facility.
Absorbent materials are provided in the emergency discharge equipment
lockers located strategically throughout the project property or shop
facilities.
Contaminated materials will be collected, stored and removed from the
site by authorized clean up contractors identified in the “Petroleum
Release Response Checklist, paragraph 9” in Appendices.
900-O-P2-8-12
3.3
POTENTIAL DISCHARGE VOLUMES AND RATES - 40 CFR 112.7(b)
Sidney MT Project, Fuel Tank
Potential Event
Discharge Direction
Volume Released
Complete failure
of full tanks &
containment
East toward grassy
area
15,000 gallons
Partial failure of
full tanks
Retained in
containment
1 to 15,000 gallons
Gradual to
instantaneous
Tank overfill
Retained in tank
containment
1 to many gallons
Up to 5 gallons per
minute
Pipe failure
East toward grassy
area
Up to 15,000 gallons
5 gallons per minute
Discharge Rate
Instantaneous
Leaking pipe or
valve
East toward grassy
area
Several ounces to
several gallons
Up to 1 gallon
per minute
Tank truck leak
or failure
East toward grassy
area
1 to 15,000
Gallons
Gradual to
instantaneous
Pump rupture or
failure
East toward grassy
area
1 to several gallons
Up to 5 gallon
per minute
Over-flow while
fueling
Remain on pad or flow
east toward grassy
area
1 to several gallons
Up to 5 gallon
per minute
900-O-P2-8-12
3.4
CONTAINMENT AND DIVERSIONARY STRUCTURES - 40 CFR
112.7(c)
Dikes and containments are provided around tanks which store oil products.
The loading and unloading area for tanker truck is curbed to provide secondary
containment.
Surface drainage at the facility is engineered so that oil discharged from
containments will be diked or curbed to prevent drainage into water ways.
Weirs, booms, or other barriers are available from the local cleanup contractor.
Absorbent materials are provided in emergency discharge equipment lockers
located throughout the project’s property or shop facilities.
4.0
DEMONSTRATION OF PRACTICABILITY – 40 CFR 112.7(d)
Facility management has determined that use of the containment and
diversionary structures or readily available equipment to prevent discharge oil
from reaching navigable water is practicable and effective at this facility.
5.0
INSPECTIONS, TESTS, AND RECORDS - 40 CFR 112.7(e)
The Project Manager or designated representative is responsible for conducting
facility inspections and tests and maintaining inspection records (signed by the
appropriate supervisor or inspector) with the SPCC Plan for a period of three
years.
Records of inspections and tests should be maintained in accordance with
company records retention directives.
The daily inspection consists of visual inspections of the storage site, a complete
walkthrough of the facility property to check for tank damage or leakage, stained
or discolored soils, excessive accumulation of water in diked areas.
The inspections will ensure the dike or containment drain valves are closed.
The checklist provided in appendices is used during monthly inspections.
These inspections are performed in accordance with written procedures such as
API standards and engineering specifications.
900-O-P2-8-12
Monthly inspections are signed by the inspector and are maintained in the project
office for 3 years, with the SPCC Plain.
Division Safety Manager will audit program compliance and records
maintenance.
6.0
FACILITY INSPECTION CHECKLIST
Printable checklist form located in appendices.
Instructions: This inspection record will be completed every month. Place an X in
the appropriate box for each item. If any response requires elaboration, do so in
the descriptions and comments space provided. Further descriptions or
comments should be attached on a separate sheet of paper if necessary.
7.0
PERSONNEL, TRAINING, AND DISCHARGE PREVENTION PROCEDURES 40 CFR 112.7(f)
Transystems is committed to providing proper and regular instruction for oilhandling personnel in: the operation and maintenance of equipment to prevent
discharges of oil, discharge procedures protocols, general facility operations, and
the contents of the facility SPCC Plan.
All employees receive instruction on how to fuel the trucks and what to do in case
of a spill. This is done when the person is hired and on an ongoing bases.
In addition, we are committed to providing proper and regular instruction of oilhandling personnel in applicable pollution control laws, rules, and regulations.
The Project Manager and Division Safety Manager instruct all employees on
proper fueling procedures prior to fueling the trucks.
The Project Manager is responsible for ensuring that oil-handling employees are
properly instructed in the operation and maintenance of equipment to prevent oil
discharges, discharge procedures protocols, general facility operations, the
contents of the facility SPCC Plan, and applicable pollution control laws, rules,
and regulations.
The Project Manager and Safety Manager are responsible for overseeing
discharge prevention activities.
The Project Manager is responsible for reporting on the progress of discharge
prevention activities to the Division Office and Great Falls Service Center
(GFSC).
During start up and safety orientations the Project Manager and Safety Manager
900-O-P2-8-12
are responsible for conducting discharge prevention briefings for oil-handling
personnel to ensure adequate understanding of the facility SPCC Plan.
8.0
EMERGENCY CONTACTS AND TELEPHONE NUMBERS
Refer to Petroleum Release Response Checklist of emergency contact listing
and telephone numbers.
See Actions paragraph 3, response checklist.
9.0
SECURITY - 40 CFR 112.7(g)
The facilities are not fenced and public access may occur.
During beet/coal hauling operations the facility is manned 24 hours a day by
employees and supervisors and checked frequently.
Managers and supervisors routinely check the facilities during the off season
Monday through Friday.
The master flow and drain valves are locked in the closed position when
beet/coal hauling operations are not in progress.
The electrical starter controls for the pumps are locked at their source when the
pumps are not in use.
The loading and unloading connections the fuel pipelines are capped when not in
service or when in standby service for an extended time.
Area lighting is located in such a position so as to illuminate the office and
storage areas.
-
10.0
Consideration was given to discovering discharges at night.
Lighting may prevent discharges occurring through acts of vandalism.
TANK TRUCK LOADING/UNLOADING - 40 CFR 112.7(h)
Curbing should be installed at the vehicle unloading point to prevent any run off if
a leak should occur.
Absorbent materials are provided in emergency discharge equipment lockers
located strategically throughout the project property and shop facility.
900-O-P2-8-12
Containment, Clean Up and Disposition of contaminated materials instructions
are located in paragraph 9, Petroleum Release Response Checklist in
Appendices.
Warning signs and chock blocks are required at the unloading location to prevent
premature vehicular departure.
The lower most drain and all outlets on tank trucks are inspected and tightened
prior to filling and disconnection of fuel transfer lines, and prior to vehicle
departures.
11.0
BRITTLE FRACTURE EVALUATION - 40 CFR 112.7(i)
If a field-constructed aboveground container undergoes a repair, alterations,
reconstruction, or a change in service that might affect the risk of a discharge or
failure due to brittle fracture failure or other catastrophe, the container will be
evaluated for risk of discharge or failure due to brittle fracture or other
catastrophe, and corrective action will be taken as necessary.
12.0
CONFORMANCE TO APPLICABLE GUIDELINES - 40 CFR 112.7(j)
Communication with the State agency in charge of oil pollution control has
indicated that the requirements of 40 CFR 112 are in conformance with all State
agency requirements and are the most stringent rules, regulations, and
guidelines.
This SPCC plan was written in conformance with the requirements of 40 CFR
112.
900-O-P2-8-12
13.0 REQUIREMENTS FOR PETROLEUM OILS AND NON PETROLEUM OILS
(40CFR 112, SUBPART B)
13.1
FACILITY DRAINAGE - 40 CFR 112.8(b)
Drainage from diked storage areas is restrained by containment walls to
prevent a discharge or other excessive leakage of fuel into the facility’s
drainage system.
Fluid buildup within containment areas will be removed by vacuum
devices and transported in approved tanks/containers and disposed of in
accordance with 40 CFR112.
In the event of a discharge from a tank, the oil should be contained within
a dike. If a discharge occurs during transfer or in a manner that cannot be
contained in a dike, the material will be temporarily diked and absorbent
pads will be used to collect the spilled oil and then disposed of the oil
socked pads in accordance with CFR 112 and this plan.
Facility drainage systems are adequately engineered to prevent oil from
leaving the facility. In the event of equipment failure, discharged oil
terminates at secondary dike systems or if within a building at the interior
collection point at the center of the building. Facility drainage systems are
adequately engineered to prevent a discharge in the event of equipment
failure or human error.
No drainage waters are allowed to escape from the facility.
13.2
BULK STORAGE CONTAINERS - 40 CFR 112.8(c)
Each aboveground container is compatible with the oils it contains and
conditions of storage.
All aboveground container tanks have concrete dikes or steel sides for
secondary containment with a volume that can hold the contents of the
largest single container, plus adequate freeboard to contain precipitation.
The containment volume is adequate to hold 110% of the tanks capacity,
plus 4.5 inches of rainwater which could occur in a 24-hour period of a 25year storm event.
Drainage of rainwater from dike area is prohibited. All rainwater will be
removed by authorized contractors with vacuum devices and transported
in authorized containers for disposition in accordance with 40 CFR 112.
Usual and customary business records are kept for recording drainage
and disposal of the containment fluids (maintain copies of service invoices
900-O-P2-8-12
for verification and file with the record of dike drainage for three years).
There are no partially buried tanks at this facility. Buried tanks will be
avoided in the future.
Aboveground containers are periodically tested using a system of visual
inspection combined with non-destructive shell thickness testing, including
inspection of container supports and foundations. Comparison records
are maintained.
Each container is equipped with a direct-reading level gauge. Venting
capacity is suitable for the fill and withdrawal rates.
Oil leaks that result in a loss of oil from container seams, gaskets, rivets,
and bolts are promptly corrected.
13.3
TRANSFER OPERATIONS & PUMPING- 40 CFR 112.8(d)
All pipe supports are properly designed to minimize abrasion and
corrosion and to allow for expansion and contraction.
All aboveground pipelines, valves and appurtenances are examined
monthly to assess their condition. Also on a monthly basis, all flange
joints, expansion joints, valve glands and bodies, catch pans, pipeline
supports, locking of valves, and metal surfaces are inspected. Integrity
and leak testing for piping is conducted as warranted by modification
construction, relocation, or replacement.
Warning signs are posted as needed to prevent vehicles from damaging
aboveground pipelines.
14.0
NON APPLICABLE SECTIONS
SPILL PREVENTION, CONTROL, AND COUNTERMEASURES PLAN
REQUIREMENTS FOR ONSHORE OIL PRODUCTION FACILITIES (40 CFR
112.9)
This section is not applicable to this facility.
REQUIREMENTS FOR ONSHORE OIL DRILLING AND WORKOVER
FACILITIES (40 CFR 112.10)
900-O-P2-8-12
REQUIREMENTS FOR OFFSHORE OIL DRILLING AND WORKOVER
FACILITIES (40 CFR 112.11)
(40 CFR 112, SUBPART C) Requirements for Animal Fats and Oils and
Greases, and Fish and Marine Mammal Oils; and for Vegetable Oils,
Including Oils from Seeds, Nuts, and Fruits and Kernels
(40 CFR 112, SUBPART D) Response Requirements
Appendices
Petroleum Release Response Checklist
Emergency Response for flammable liquids
Potential Hazards
Fueling Operating Instructions
Written Hazard Communication Program “Right to Know”
Record of Dike Drainage Form
Sidney MT: Containment calculations and dimensions
Facility Inspection Check list Form
900-O-P2-8-12
PETROLEUM RELEASE RESPONSE CHECKLIST
Situation:
Petroleum spill (Gasoline/Diesel/Hydraulic Fluid, Oil, see spill classification below)
Definitions:
*Class I or minor releases: Release that involves less than (25) gallons and does not cause a
sheen on nearby surface water shall be reported to the MT Department of Environmental Quality
only if cleanup cannot be accomplished with twenty-four (24) hours. (Ref. MT, PTRCF, ARM
17.56.501)
* Class II or medium releases: Release that exceeds (25) gallons or that causes a sheen on
nearby surface water shall be report to the MT Department of Environmental Quality within
twenty-four (24) hours and owners and operator shall begin corrective actions immediately.
(Ref. MT, PTRCF, ARM 17.56.501)
* Class III or major releases: Release that is over 100 gallons and extends over 100 feet in any
one direction or continues to flow and threaten contamination of ground water systems. Spills of
this magnitude may require additional notification to National Response Center (see Actions,
paragraph 3, emergency notification phone numbers)
Reporting:
Class I (minor) spills (less than 25 gallons): Project Manager/Supervisor immediately
Class II/III spills requires reporting to local, state and federal agencies: (Note: (Spills
exceeding 25 gallons or a spill of any size on or in the presence of groundwater)
Reported to: (Contact numbers located in Actions, paragraph 3)
Montana Division of Environmental Quality
(Within twenty four hours)
National Response Center
Actions:
1. Safety Precautions:
The emergency supervisor on scene will take immediate action to contain and immediately clean up any
above ground spill or overfill of petroleum only after identifying and mitigating any fire, explosion and
vapor hazards.
Take appropriate safety precautions to protect personnel at the scene and any additional personnel located
in close proximity to the release site and probable release route.
If evacuation of the area is required, use available personnel to assist in clearing the area until local law
enforcement or other qualified first responders arrive.
Large Spill
- Consider initial downwind evacuation for at least 300 meters (1000 feet).
Fire
-
900-O-P2-8-12
If tank, rail car or tank truck is involved in a fire, ISOLATE for 800 meters (1/2 mile) in
all directions; also, consider initial evacuation for 800 meters (1/2 mile) in all directions.
2. Gather Critical Information:
Who:
_______________________________________________(Callers Identification)
What:
Petroleum Spill or Large-scale release
Deaths/Injuries: ________________________________________(Describe known deaths/injuries)
Where: _______________________________________________ (Exact location: mile marker, exit, site)
When: _______________________________________________(Time event started)
How Much: ____________________________________________(Classify spill/estimate gallons)
Why:
_______________________________________________ (Cause of spill)
Help Needed: ___________________________________________ (Fire, Police, Ambulance, Etc)
Actions Taken: __________________________________________(To control incident)
Contact #:_______________________________________________( Phone #, radio call sign/channel)
3. Emergency notifications phone numbers:
Primary #
Secondary #
_____ Transystems Project Manager
406-489-1518
406-433-5522
_____ Medical First Responders: (If required)
911
_____ Fire/Police (If required)
911
_____ Div. Manager
406-899-5247
406-454-7642
_____ Safety Manager
800-548-9864
406-899-5248
_____ Transystems Drivers (if needed)
Primary #
Radio
Secondary #
N/A
_____ Transystems Safety Department SVC
800-548-9864
406-899-5248
NOTE: If unable to contact local Project Manager or on duty supervisor, call Transystems
Service Center at (800) 548-9864, ask for the Vice President of Safety.
Customer Notification: (No reporting required facility not on customer property)
_______On Call Safety
N/A
N/A
_______On Call Environmental
N/A
N/A
900-O-P2-8-12
State and Federal Government Offices:
_______Montana Division of Environmental Quality
800-457-0568
_______National Response Center
800-424-8802
4. If no other hazard exists:
______ Take action to stop the source of the release if it is still occurring (Turn off valves or plug holes)
______ Determine cause of release
______ If situation is hazardous, evacuate area to a safe distance (minimum of 500 feet)
______ Control access to prevent unaware persons from being harmed
______ Wait for response from trained first responders (Fire/Police/ HAZMAT team/etc)
5. If the area is safe to enter begin release containment procedures:
_____ Primary concern is to confine releases as close to the source as practical
_____ If possible prevent releases from exiting established containment areas
_____ Emergency Supervisor should refer to the following segments of the SPCC plan:
- Diagram one; building and site layout; page 5
- Containment and clean up instructions; paragraph 3.2
- Potential discharge volume rates; paragraph 3.3
- Locations of absorbent materials and secondary containment materials; paragraph 3.2
6. If another agency is responsible for the spill:
______Is there a threat to employees, equipment, public health & welfare or natural resources
______Determine who is responsible for release?
______Emergency Supervisor will:
-
Contact the responsible party and informed them of the release
-
Monitor their response actions, containment and cleanup process
-
If the release is such that it poses imminent danger to human life or to the environment
(primarily access to natural watershed, waterway, or drinking water source), the Emergency
Supervisor should take all actions within his/her control to mitigate danger to human life or
environmental damage until containment action can be implemented by the responsible party.
900-O-P2-8-12
7. Monitor First Responder Activities:
Actions Taken:
_____ Fire:___________________________________________________________
_____ Police:_________________________________________________________
_____ Ambulance: _____________________________________________________
_____ Local/State Environmental Agency: _________________________________
_____ Other Actions Taken:______________________________________________
_____________________________________________________________________
_____________________________________________________________________
8. Citations/Warnings:
_____ Type of Citation: ___________________________________________________________
_____ Issuing Authority/Individual: __________________________________________________
9. If Transystems is responsible, initiate cleanup actions as soon as possible:
(Ensure personnel wear appropriate PPE and clothing; decontaminate PPE/clothes/tools as required)
____
Petroleum pollutants will be collected to the maximum extent possible and stored as waste oil.
Locate and use containers suitable to the size amount of the spill (55 gallon drums, portable fuel
tank, etc)
____
Absorbent and similar material will be placed in 55-gallon drums (if available) or double plastic
garbage bags, labeled, and placed in a safe location until properly disposed of. (Follow local/state
rules for disposal)
____
If size of spill is beyond local capability to totally control, contact local clean up contractor to
ensure proper cleanup of spill and any contaminated soil.
_____
Restrict access to area by using cones or stakes with yellow safety tape to mark out spill zone
_____
Clean-up Contractor: (Note: contact in order)

Olympus Technical Services

Franz Construction
(Note: Small Spills)
SeCor International Inc.

900-O-P2-8-12
Boise, ID
Helena, MT
Billings, MT
Sidney, MT
208-562-5500
406-443-3087
406-245-3554
406-482-4760
Carson City, NV
775-884-4561
800-471-4419

_____
Safety Kleen
Regional Office
303-322-2947
Boise, ID
208-342-8882
(Note: Contact only if other agents are not available)
Clean-up Resources: (supplies and equipment)




Norco
Big Sky Fire & Equipment
Praxair
J.J. Keller
Local
Livingston, MT
Twin Falls, ID
Neenah, WS
800-657-6672
800-662-9087
208-733-6270
800-727-7516
10. Providing initial and follow up reports:
_____
If spill is not already part of a Vehicular loss investigation, open a loss file and investigate cause
and preventability of the incident.
______ Document the incident using a Transystems Loss Reporting Form
______ Take personnel actions and document as required
______ Keep Division Manager, Safety Manager informed of all milestones for clean up/repairs
______ Document costs and provide a final report (include copies of all other reports created because of
local/state/federal regulations)
______ Send final report to Division Manager, Safety Manager and Transystems VP of Safety.
(NOTE: Advise any cleanup contractors to conduct all State/Federal reporting
actions)
_____
Spill less than 25 gallons and ground water is not affected:
(Only accomplish internal and customer required notifications and reports)
_____
Spill of any size is on or in the presence of groundwater or is 25 gallons or larger:
(Provide initial spill report as soon as possible but no later than the end of the first working
day of the release, to required local, state and federal agencies, through the Division office)
_____
Final Close Out Report:
Once the spill has been cleaned up, coordinate a final report through the Division office and SVC
office prior to submitting to the customer, local, state or federal agencies.
900-O-P2-8-12
EMERGENCY RESPONSE
FIRE
(Source: Emergency Response Guidebook, Guide 128 “Flammable Liquids” page 204)
CAUTION: All these products have a very low flash point: Use of water spray when fighting fire may be
inefficient.
CAUTION: For mixtures containing high percentage of an alcohol or polar solvent, alcohol-resistant foam
may be more effective.
Note: Material Safety Data Sheets (MSDS) binders are located at each active project location and active
maintenance facility for reference.
Small Fires
• Dry chemical, CO2, water spray or regular foam.
Large Fires
• Carbon Dioxide, Dry Chemical, Water spray, fog or regular foam.
• Use water spray or fog; do not use straight streams.
• Move containers from fire area if you can do it without risk.
Fire involving Tanks or Car/Trailer Loads
• Fight fire from maximum distance or use unmanned hose holders or monitor nozzles.
• Cool containers with flooding quantities of water until well after fire is out.
• Withdraw immediately in case of rising sound from venting safety devices or
discoloration of tank.
• ALWAYS stay away from tanks engulfed in fire.
• For massive fire, used unmanned hose holders or monitor nozzles; if this is
impossible, withdraw from area and let fire burn.
SPILL OR LEAK
• ELIMINATE all ignition sources (no smoking, flares, sparks or flames in immediate area).
• All equipment used when handling the product must be grounded.
• Do not touch or walk through spilled material.
• Stop leak if you can do it without risk.
• Prevent entry into waterways, sewers, basements or confined areas.
• A vapor suppressing foam may be used to reduce vapors.
• Absorb or cover with dry earth, sand or other non-combustible material and transfer to
containers.
• Use clean non-sparking tools to collect absorbed material.
Large Spills
• Dike far ahead of liquid spill for later disposal.
• Water spray may reduce vapor; but may not prevent ignition in closed spaces.
FIRST AID
• Move victim to fresh air.
• Call 911 or emergency medical service.
• Apply artificial respiration if victim is not breathing.
• Administer oxygen if breathing is difficult.
• Remove and isolate contaminated clothing and shoes.
• In case of contact with substance, immediately flush skin or eyes with running water for
at least 20 minutes.
• Wash skin with soap and water.
• Keep victim warm and quiet.
• Ensure that medical personnel are aware of the material(s) involved, and take
precautions to protect themselves.
900-O-P2-8-12
POTENTIAL HAZARDS
Ref: Emergency Response Guide Book: Guide # 128 “Flammable Liquid” Page 204.
FIRE OR EXPLOSION
• HIGHLY FLAMMABLE: Will be easily ignited by heat, sparks or flames.
• Vapors may form explosive mixtures with air.
• Vapors may travel to source of ignition and flash back.
• Most vapors are heavier than air. They will spread along ground and collect in low or
confined areas (sewers, basements, tanks).
• Vapor explosion hazard indoors, outdoors or in sewers.
• Those substances designated with a “P” may polymerize explosively when heated or
involved in a fire.
• Runoff to sewer may create fire or explosion hazard.
• Containers may create fire or explosion hazard.
• Containers may explode when heated.
• Many liquids, for example, petroleum products are lighter than water.
• Substance may be transported hot.
HEALTH
• Inhalation or contact with material may irritate or burn skin and eyes.
• Fire may produce irritating, corrosive and/or toxic gases.
• Vapors may cause dizziness or suffocation.
• Runoff from fire control or dilution water may cause pollution.
PUBLIC SAFETY
• CALL Emergency Response Telephone Number on Shipping Paper first. If
Shipping Paper not available or no answer, refer to appropriate telephone number
listed on inside back cover.
• Isolate spill or leak area immediately for at least 25 to 59 meters (80 to 160 feet) in all
directions.
• Keep unauthorized personnel away.
• Stay upwind.
• Keep out of low areas.
• Ventilate closed spaces before entering.
PROTECTIVE CLOTHING
• Wear positive pressure self-contained breathing apparatus (SCBA).
• Structural firefighters’ protective clothing will only provide limited protection.
EVACUATION
Large Spill
• Consider initial downwind evacuation for at least 300 meters (1000 feet).
Fire
•
If tank, rail car or tank truck is involved in a fire, ISOLATE for 800 meters (1/2 mile) in all
directions; also, consider initial evacuation for 800 meters (1/2 mile) in all directions.
900-O-P2-8-12
FUELING OPERATIONS
 Smoking is prohibited during the refueling of any equipment. Clean
the fuel cap area before opening. This will prevent dirt or moisture from
entering your fuel system.
 After you remove the fuel cap, place it on the fuel trailer or the meter box
to prevent losing the cap. (After fueling is completed replace the cap
back on the equipment’s fuel receptacle.)
 Never put a rag, paper towels or any other material in the fuel receptacle
in place of a missing fuel cap. If dirt, rags other materials enter the fuel
system it will cause major problems. The only way to clean the system
is to drain the tank and remove it and steam clean the tank.
 Next remove the fuel nozzle from the fuel tank hanger. Wipe the nozzle
to ensure no dirt gets into your truck fuel tank. Then place the nozzle
into the equipment’s fuel receptacle.
 Remain with the nozzle to prevent any fuel spillage. If you do spill fuel,
dam the area immediately to prevent run off. Report the spill to your
supervisor immediately. Fuel Spill will be cleaned up immediately and
all contaminated soil will be removed and disposed of properly.
 A Safety Tip: Ensure that the fuel nozzle remains grounded to the
equipment fuel receptacle to prevent any static sparks from occurring
while fueling. If a fire occurs leave the nozzle in the tank. Removing the
nozzle will spread the fire. A fire extinguisher should be accessible
during all fueling operations in case of an emergency.
900-O-P2-8-12
IT IS YOUR
RIGHT TO KNOW
ABOUT
HAZARDOUS AND TOXIC
SUBSTANCES
WHERE YOU WORK
FOR YOUR SAFETY
CONTACT:
Project Manager or
Division Safety Manager
(See Phone Listing)
Transystems Service Center
800-548-9864
FOR FURTHER INFORMATION ON
THE HAZARD COMMUNICATION
PROGRAM
900-O-P2-8-12
TRANSYSTEMS
WRITTEN HAZARD COMMUNICATION PROGRAM
AS REQUIRED BY OCCUPATIONAL SAFETY
AND HEALTH ADMINISTRATION
To all employees:
All employers, including this company, must provide information to their employees about
potential hazards of chemicals which they may be exposed to on the job.
In our company there are some employees who are covered by this requirement because their
work involves exposure to hazardous chemicals, and others who are not covered because their
work does not involve such exposure.
The Occupational Safety and Health Administration (OSHA) defines a covered employee as any
worker who is exposed to hazardous chemicals under normal operating conditions or in
foreseeable emergencies.
OSHA explains that workers such as office workers or bank tellers who encounter hazardous
chemicals only in non-routine, isolated instances are not covered.
OSHA required that employers establish a written hazard communication program at each
facility so that employees can access information about hazardous chemicals in the workplace
as needed.
We have surveyed work sites in this company to determine which work processes use
hazardous chemicals. The names of these chemicals are the same as names shown on
material safety data sheets for each chemical and on labels on containers of each chemical.
The following is a listing of such chemicals.
Parts Cleaning Solvent
Acetylene
Gasoline (leaded and unleaded)
Oxygen
Methyl Alcohol
25% Carbon Dioxide/75% Argon
Anti-Freeze
Sulfuric Acid
Motor Oil. Used
Windshield Washer Solvent
Motor Oil SAE 50
Steel coated Paint
Motor Oil SAE 15W-90
Steel coated Solvent
Diesel Fuel
Penetrating Oil
Gear Lubricant SAE 80W-90
RTX Silicone Gasket Maker
Polyuria EP Grease
Anti-seize Lubricant
Thread Cutting Oil
Welding Gases
Argon
Hydraulic Oil
Diesel Fuel Additive
Automatic Transmission Fluid
ARCAIR Air Carbon Electrodes
900-O-P2-8-12
Labels are placed on containers by manufacturers and distributors to serve as an immediate
visual warning of the chemical hazards in the workplace. It is not the responsibility of our
company to label containers but periodically company managers will inspect containers to
assure that labels are intact and legible.
Our company will also assure that there are material safety data sheets available to employees
at the workplace for each hazardous chemical used. The material safety data sheets are
provided to us by manufacturers and distributors of chemicals when we purchase them. These
safety data sheets will be maintained in the workplace and readily accessible to any employee
by asking the immediate manager. The material safety data sheet contains the following
information:
•
•
•
•
Identity of the material;
Physical and chemical characteristics;
Physical hazards including potential for fire, explosion and reactivity;
Health hazards including signs and symptoms of exposure, and any medical
conditions which are generally recognized as being aggravated by exposure to the
chemical;
• Primary routes of entry into the body; skin absorption, smell, etc.
• Exposure limits;
• Whether the chemical is listed in the National Toxicology Program Annual Report on
Carcinogens or has been found to be a potential carcinogen in the International
Agency for Research on Cancer Monographs, or by OSHA;
• Any generally applicable precautions for safe handling and use including appropriate
hygienic practices, protective measures during repair and maintenance of
contaminated equipment, and procedures for cleaning up spills and leaks;
• Any generally applicable control measures such as engineering controls, work
practices, or personal protective equipment;
• Emergency and first aid procedures;
• Date of preparation of the material safety data sheet or the last change to it;
• Name, address and telephone number of the party preparing or distributing the
• MSDS who can provide additional information on the hazardous chemical and
appropriate emergency procedures, if necessary.
If no relevant information is found for any given category on a material safety data sheet, the
MSDS will be marked to indicate that no applicable information was found. In addition, where
complex mixtures have similar hazards and contents, one material safety data sheet may apply
to all of these similar mixtures.
Employees will receive information and training about hazardous materials exposure at the time
of an employee’s initial work assignment in an area where hazardous chemicals are used and
whenever a new hazard is introduced into their work area. Managers will show and explain
labels, material safety data sheets, and other hazard warnings. Managers will also explain the
nature of hazardous chemicals in specific workplaces and the written hazard communication
program.
Training will include instruction to employees on methods and observations to detect the
presence or release of a hazardous chemical (such as monitoring by the company, visual
900-O-P2-8-12
appearance, or odors). Training will also include instruction to employees on physical and health
hazards, protective measures, and details of the hazard communication program. Employees
will be instructed on how to obtain and use hazard information.
For employees who handle sealed containers of chemicals and do not open the containers
under normal conditions, our company will:
•
•
•
•
Maintain and provide access to material safety data sheets that are received for
hazardous chemicals while the chemicals are in the workplace;
Obtain material safety data sheets when they are not received but an employee
requests one;
Insure that labels on incoming containers of hazardous materials are not
removed or defaced;
Provide information and training to the extent needed to protect those employees
in the event of a spill or a leak.
Employees who have questions about this program or who are seeking additional information
should request this information through their manager.
900-O-P2-8-12
Transystems
Hazardous Materials Inventory
NFPA Classifications
Chemical List (MSDS)
Cleaning Solvents
Gasoline (leaded & unleaded)
Methyl Alcohol
Anti-Freeze
Motor Oil (Used)
Motor Oil SAE 50
Motor Oil SAL 15-40 W
#2 Diesel Fuel
Gear Lubricant SAE 80-90 W
Polyuria E.P. Grease
Thread Cutting Oil
Argon
Acetylene
Oxygen
25% Carbon Dioxide/ 75% Argon
Sulphuric Acid
Windshield Washer Solvent
Steel coated paint
Steel coated Solvent
Penetrating Oil
RTX Silicone Gasket Maker
Anti-Seize Lubricant
Welding Gases
Hydraulic Oil
Diesel Fuel Additive
ARCAIR Air Carbon Electrodes
Fire
Reactivity Specific
Health
2
0
*
1
4
0
*
2
4
2
*
2
1
2
*
1
1
0
*
1
1
0
*
1
1
0
*
1
2
0
*
1
1
0
*
0
1
0
*
0
1
0
*
0
0
0
*
1
4
3
*
1
0
0
OXY
3
0
0
0
1
0
3
Acid
3
4
2
*
1
3
0
*
1
3
0
*
1
2
0
*
1
1
0
*
1
4
0
*
1
See MSDS for Information
1
0
*
1
3
0
*
1
1
0
*
1
0
0
*
1
Note: The numbering system above is to be used as a guide when applying the hazard
degree to the warning decals. A lettering device or ink should be used that will not
wash off.
900-O-P2-8-12
RECORD OF DIKE DRAINAGE
Instructions: Project Manager will complete this form when rainwater from dike area is
released into a storm drain or into an open water course, lake, or pond, and bypasses
the in-plant treatment. This form will also be used to record removal of rainwater from
containments and its disposal. Maintain record with the SPCC Plan at the project.
Facility Name:
____________________________________________________________
Dike Area
Date Presence of Oil Time Started Time Finished
Printable Form - Maintain record with the SPCC Plan at the project.
900-O-P2-8-12
Signature
SIDNEY MT CONTAINMENT CALCULATIONS AND DIMENSIONS
Aboveground Storage Tank
900-O-P2-8-12
FACILITY INSPECTION CHECKLIST
Instructions: This inspection record will be completed every month. Place an X in the
appropriate box for each item. If any response requires elaboration, do so in the
descriptions and comments space provided. Further descriptions or comments should
be attached on a separate sheet of paper if necessary.
Transystems
Yes No
Descriptions, Date and
Comments
Facility Inspection Checklist
Tank surfaces show signs of leakage
Tanks are damaged, rusted, or deteriorated
Bolts, rivets, or seams are damaged
Tank supports are deteriorated or bulked
Tank foundations have eroded or settled
Level gauges or alarms are inoperative
Vents are obstructed
Valve seals or gaskets are leaking
Pipelines or supports are damaged or
deteriorated
Loading/unloading area is damaged or
deteriorated
Connections are not capped or blank-flanged
Secondary containment is damaged or stained
Has the containment been repaired within the
past 30 days : Cracks or other damage
Dike drainage valves are open
Fencing, gates, or lighting is non-functional
Has any minor spills or releases occurred within
the past 30 days
Inspectors Name:
Date of Inspection:
Date corrective actions completed:
Signature:
Verified by Inspector:
Printable Form: File completed document with SPCC Plan at the project office.
900-O-P2-8-12

SIDNEY MT SPCC PLAN - VERSION 1 - Page 1... TRANSYSTEMS SPILL, PREVENTION, CONTROL, AND COUNTERMEASURES (SPCC) PLAN

Transcription

Similar documents

Take a Hike Make a Splash $14999 $9999 $13999

AUTHORIZATION NO.6 FOR PROFESSIONAL

Sidney Sheldon`s Angel of the Dark

spill briefly

UW-Madison SPCC Training - University of Wisconsin System

Scarborough News - Scarborough Presbyterian Church

LeGALS CLASSIfIeDS

celebrity icons one-sheet

GeoSolutions WaterSaver for Hydroseeding

Dig Flyer - Terraquest Environmental Consultants, P.C.