Catalog 2015

Transcription

Catalog 2015
PROVIDING CIPP REHABILITATION PRODUCTS SINCE 1999
www.perma-liner.com
PERMA-PATCH SPOT REPAIR
PERMA-LATERAL™ AIR INVERSION
PERMA-LINER™ PULL IN PLACE
CLEANOUT INSTALLATION
SECTIONAL MAIN LINE POINT REPAIR
PERMA-MAIN™ CONTINUOUS LINING TOP GUN
PERMA-LINER™ CIPMH™ MANHOLE REHABILITATION
HEAT CURE EQUIPMENT
DANCUTTER ROBOTICS
PICOTE SOLUTIONS
SCHWALM ROBOTICS
U.S. Corporate Headquarters
13000 Automobile Blvd, Ste 300
Clearwater, FL 33762
1-727-507-9749 Int’l 1-866-336-2568 Toll Free
[email protected]
about us
Perma-Liner™ (PLI) is the leading manufacturer and supplier of trenchless pipeline rehabilitation equipment & materials in
North America. Since 1999 PLI has developed systems to rehabilitate existing sewer systems without excavation.
Our experience in the CIPP (Cured-In-Place-Pipe) industry has allowed Perma-Liner™ to design, patent, and manufacture
state of the art technology. Based on the design of the equipment and materials, PLI has the ability to offer compact “User
Friendly” systems. Perma-Liner™ provides complete “Turn-Key” Trailer or Truck Build-Out Packages, Certification / Training,
Technical Support, Marketing Support and Specification & Design Support.
Your success is our success! Perma-Liner™ does not charge Franchise Fees or Royalties. Perma-Liner™ succeeds when you
succeed! We provide a solid partnership plan that delivers real savings to our clients.
TECHNICAL SUPPORT
Our staff is on call 24 hours a day, 7 days a week to help your
staff with technical questions. Our installer base is world wide
and demands us to be available at all times. Each certified
installer is provided after hours contact numbers for our
support staff. Help is only a telephone call away!
CORPORATE HEADQUARTERS
13000 Automobile Boulevard, Suite 300
Clearwater, Florida 33762
1-727-507-9749 International
1-866-336-2568 Toll Free
1-727-507-9849 Fax
ORDERING
Perma-Liner™ is open Monday - Friday
8:00am - 5:00pm EST.
NO MINIMUM ORDERS
Product orders for all of our liners and cal tubes require no
minimum purchase. Resins are sold in pre-poured amounts
for your convenience.
CALIFORNIA DISTRIBUTION
FACILITY
1424 North Batavia
Orange, California 92867
1-714-744-8446 Office
1-877-949-3441 Fax
PRICING
All Prices are Net and listed in U.S. Dollars. Prices are subject
to change with out notice. Call for updated pricing and/or
updated catalog.
ILLINOIS DISTRIBUTION
FACILITY
TERMS
Net 30 with approved credit. Customers wishing to establish
credit are required to complete the credit application located
in this catalog. Major credit cards and checks are accepted.
Terms are offered for 30 days only.
10220 S. Bode Street, Unit D
Plainfield, Illinois
1-630-210-8663 Office
1-630-857-3476 Fax
Liner material
PERMA-LATERAL™ SCRIM LINER
PERMA-FLEX LINER
DESCRIPTION: 3mm, PVC Coating, with “Patent Pending”
Polyester Scrim Reinforcement.
DESCRIPTION: 2mm Felt, PU Coating or 4.5mm Felt, PU
Coating.
PROPERTIES: Non-woven, Needle punched felt polyester
reinforced scrim, Stitched and taped seamed.
PROPERTIES: Non-woven, Needle punched felt. Loop stitched
and tape seamed. Flexible and stretchy material.
DESIGNED USE: Inversion. 3”, 4”, 5”, 6”, 8”, 9”, 10” and 12”.
Sold in 100’ and 300’ rolls.
DESIGNED USE: Inversion. Multiple back to back hard bends.
P-Traps. 2” - 12”. Sold in 100’ or 300’ rolls.
LOCATE-LINER
NAVI-LINER
DESCRIPTION: 3mm PVC Coating, with “Patent Pending”
Polyester Scrim Reinforcement.
DESCRIPTION: 2mm Felt, PU Coating.
PROPERTIES: Non-woven, Needle punched felt. Stitched and
tape seamed.
PROPERTIES: Non-woven, Needle punched felt. Stitched and
tape seamed.
DESIGNED USE: Inversion. Wire inside liner for tracing liner in
ground. 3” - 12”. Sold in 100’ or 300’ Rolls.
DESIGNED USE: Pull-in-place material, Easy installation access
thru open pipe or cleanout. 3” - 12”.
Covered by US Patent No 8,590,575
“Patent Pending”
PERMA-MAIN™ LINER
DESCRIPTION: 3mm-45mm, PP or PU Coating. The finished
liner is manufactured using multiple layers of felt, with one
layer coated with Polypropylene plastic. The layers are cut/
slit to the desired width, and sewn concentrically to form the
final tube. The coated layer is also sealed at the seam, using
an extrusion process. Felt production is achieved by a nonwoven process (needle punch) using Polyester fiber.
PROPERTIES: Non-woven, Needle punched felt. Stitched and
tape seamed.
DESIGNED USE: Continuous Inversion. 6”-72”.
Calibration Tubes
CAL TUBE “LIGHT DUTY”
CAL TUBE “MEDIUM DUTY”
DESCRIPTION: Blue
DESCRIPTION: Yellow
PROPERTIES: PVC Coating, Polyester
Weaved Scrim. Heat seamed: 2”-6”.
Stitched and heat seamed: 8”-12”
PROPERTIES: PVC Coating, Polyester
Weaved Scrim. Heat seamed: 2”-6”.
Stitched and heat seamed: 8”-12”
DESIGNED USE: Inversion or Pull In Place. Calibrating
ambiently cured liner in multiple bends. No heat assist.
2”-12”.
DESIGNED USE: Inversion or Pull In Place. Calibrating
ambiently cured liner in multiple bends. No heat assist.
2”-12”.
CAL TUBE: STEAM CURE “Patent Pending”
CAL TUBE: HOT WATER CURE
DESCRIPTION: Red
DESCRIPTION: Orange
PROPERTIES: PVC Coating, Polyester
Weaved Scrim, Stitched and Tape
Seamed on both sides.
PROPERTIES: PVC Coating, Polyester
Weaved Scrim. Heat seamed: 2”-6”.
Stitched and heat seamed: 8”-12”
DESIGNED USE: Inversion or Pull In Place.
Great with steam, withstand temps > 220
degrees. 4”-12”.
DESIGNED USE: Inversion using hot water cure. 4”-12”.
CLEAR CALIBRATION TUBE
DESCRIPTION: Clear
PROPERTIES: PVC coating, Polyester
weaved scrim. Provides visual certification
of liner placement and verification of cure.
DESIGNED USE: Inversion. 3”-6”. Great with steam or hot
water.
Pull Tape
PERMA-LINER™ PULL TAPE
PERMA-LINER™ PULL TAPE
DESCRIPTION: Blue
DESCRIPTION: Black
PROPERTIES: Woven polyester strap.
Tensile strength of 6000 lbs.
PROPERTIES: Woven polyester strap.
Tensile strength of 6000 lbs.
DESIGNED USE: Inversion. Ambient or
Heat Cure. 2” of 500’ rolls.
DESIGNED USE: 2-3” Inversion. Ambient or
Heat Cure. 1/2” and 1” of 500’ rolls.
Resins
100% SOLIDS EPOXY
VINYLESTER
POLYESTER
SILICATE RESIN
100% Solids Epoxy Resin
Ambient Cured (Hot/
Warm/Cold Mixes
available) or Heat Cured
Pot Life ~ 30 min-12 hrs
Cure Time ~ 20 min-3 hrs
High Temp ~ 180°F
Epoxy based Vinylester
Resin with Styrene
Ambient / Heat Cure
Pot Life ~ 30 min - 12 hrs
Cure Time ~ 30 min
(Heat); 2 hrs (Ambient)
Superior Chemical
Resistance
High Temp ~ 220°F
Polyester Resin with Styrene
Heat Cured
Pot Life ~ 20 days (if kept
refrigerated)
Cure Time ~ 1.5 - 2 Hours
High Temp ~ 165°F
Ambient or Heat Assist Cure
Pot Life ~ 25 min-1 hr
Cure Time ~ 1 to 1.5 hrs
High Temp ~ 120°F
TURN-KEY TRAILERS
PROUDLY MADE IN THE U.S.A.
ZERO DOWN.
NO PAYMENTS
FOR 90-DAYS.
custom build-outs.
custom trailer wraps.
Financial and credit qualifications for zero down financing.
PERMA-PATCH
SPOT REPAIR SYSTEM
SOLD IN COMPLETE KIT - NO MEASURING OR WASTE
Perma-Liner™ Industries has developed a proven method
to rehabilitate a 2-foot or 4-foot pipeline section utilizing a
“local” sectional repair system. The Perma-Patch™ system
uses a fiberglass mat with 100% solids epoxy resins creating a
structural repair with a minimum life span of 50 years!
Perma-Patch™ is designed for 3” to 24” diameter pipelines
with cracks, holes and separation in joints. The Perma-Patch™
repair is inserted into the damaged pipe using an inflatable
bladder, push rod, or pull cable. The Perma-Patch™ repair is
centered over the damaged pipe section and pressed tight
against the host pipe area creating a structural new pipe.
EACH KIT INCLUDES:
• Two-Part Ready To Mix Resin Bag
PRE-MEASURED KITS
• Bladder Protection Sleeve
• Fiberglass Mat
• Trowel
• Ground Protection
• Hand Protection Gloves
• Zip Ties
• Perma-Patch Instructions
• Complete Equipment Packages Also Available Installation
Bladder, Hose Reels, Push Rods & more!
Air Regulator
Hose Reel with Cart
Perma-Patch Bladder
Push Rods: 5’ or 25’ Length
Flex Adaptor
PATENTED TECHNOLOGY
PERMA-LATERAL™
LINING SYSTEM
THE BEST SELLING SMALL DIAMETER PIPE LINING SYSTEM IN
NORTH AMERICA
The Perma-Lateral™ System is designed for 2” – 8” pipe
diameters. The system can be installed through clean-outs or
open end pipes. Only one access point is required. The liner
can be ambient cured in 3 hours or steam cured in as little
as 20 minutes. 2” to 4” diameter pipes can be rehabilitated
up to 120FT+ in length, while 5” to 8” diameter pipes can be
rehabilitated up to 600FT + in length. This is the No. #1 small
diameter pipeline rehabilitation system in North America!
PIVOTING INVERSION
UNIT
Pressure
Gauge
Air Supply
Receiver
Angle Lock
PERMA-LATERAL™ PIVOTING INVERTER
Allows the installer unlimited angles for optimal inversion
head placement.
PERMA-LATERAL™ PATENTED CAMERA
INSPECTION PORT
Allows a lateral push camera to be inserted inside the
clear calibration tube, providing a visual certification of
180Rotation
the liner placement prior to curing.
PERMA-LATERAL™ PATENTED DIRECTIONAL SHOES
Locking
Wheels
Allows the installer to direct the liner and calibration
tube upstream or downstream, while lining through a
cleanout.
DIRECTIONAL SHOES
PATENTED SCRIM
CAMERA
PERMA-LATERAL™ PATENTED SCRIM REINFORCED
REINFORCED LINER
INSPECTION PORT
INVERSION LINER
The Perma-Lateral™ Scrim reinforcement eliminates
stretch in the liner while inverting. There is no chance for
the liner stretching and protruding past the termination
point. This stretch-resistant lining material is for use with
the #1 selling small diameter pipe lining system.
PERMA-LATERAL™ STEAM CURE SYSTEM
F-6 CONTINUOUS INVERSION
Allows the installer increased productivity with cure times
The F-6 allows continuous inversion
on 4” to 8” diameter pipes.
less than one hour. Compact, user-friendly and allows
the installer maximum working time while still using
100% solids epoxy.
COVERED BY US PATENT NOS. 8,590,575; 7,343,937; 7,448,413; 7,588,055; AND 7,753,081
PULL IN PLACE
LATERAL LINING SYSTEM
100% TRENCHLESS - NO DIGGING UP FLOORS,
LANDSCAPING OR TEARING UP WALLS.
The Perma-Liner™ Pull-In-Place Pipelining System is 100%
trenchless. No digging up floors, landscaping, or tearing
up walls. The versatility of this system allows lining 22’s,
45’s, sweeping 90’s and vertical stacks with ease, while
stopping and starting anywhere in the line. Now you can
service pipelines from 2” - 8” in diameter in less than a day
and in most cases less than 5 hours with the new PermaLiner™ Pull-In-Place Pipelining System. The Navi-Liner can
also be supplied in 4” - 6” transitions without changing the
ABILITY TO LINE AROUND MULTIPLE BENDS
structural properties of the liner.
AND VERTICAL STACKS WHILE STOPPING
AND STARTING ANYWHERE IN THE LINE.
NAVI-LINER
DESCRIPTION: 2mm felt, PU coating.
PROPERTIES: Non-woven, needle
punched felt. Stitched and tape
seamed.
RUBBER BLADDER AND
CALIBRATION TUBE
“Patent Pending”
CLEANOUT INSTALLATION
CLEANOUT INSTALLATION FROM ABOVE
GROUND IN MINUTES
VAC-A-TEE establishes easy access to the lateral pipe for
CCTV inspection, cleaning, root removal and CIPP lining. By
simply excavating down to the existing lateral, the VAC-A-TEE
is a safe, effective and very efficient method of establishing
access at any point along the lateral pipe. The VAC-A-TEE is
compatible with all pipe types (clay, cast iron, concrete, PVC
and CIPP) and can also be used to establish a new service
connection at the main. Each VAC-A-TEE kit includes the
patented PVC saddle and proprietary hybrid adhesive and are
available in diameters from 4 – 24 inches.
COMPLETE UP TO 15 INSTALLS PER DAY!
HOMEOWNER FRIENDLY
ENVIRONMENTALLY FRIENDLY
UTILITY FRIENDLY
INSTALLER FRIENDLY
The lateral pipe is located using a sewer camera and sonde and mark the area for excavation. After a small diameter hole has
been excavated (18” in diameter) to expose the buried pipe, the exterior of the exposed pipe is cleaned/pressure washed. A
depth measurement is then taken and the riser pipe is cut to length and solvent welded to the VAC-A-TEE saddle. The adhesive
is applied thoroughly to the underside of the saddle and the saddle is secured to the lateral from above the surface. The hole is
then backfilled and water is poured down the riser to water test to ensure a water-tight connection with the lateral pipe. After
the adhesive is cured, a diamond core saw is inserted down the water filled riser and used to cut open the crown of the pipe. The
coupon is removed and the water flushes down the lateral. The new cleanout is now complete, allowing access to the upstream
or downstream lateral pipe, without ever having to step into a pit.
Distributed under license from LMK Technologies, LLC.
SECTIONAL POINT REPAIR
SYSTEM
EXCEEDS ASTM F-1216 TESTING REQUIREMENTS FOR
D790 AND D638 SPECIFICATIONS
Perma-Liner™ Sectional Point Repair Cured-In-Place-Pipe
(CIPP) Rehabilitation System. The Perma-Liner™ Sectional
Lining System is designed for 6” – 60” Diameter Pipelines. The
materials are pulled into place through existing manholes and
are ambient cured in 3 hours or heat cured in as little as 1 ½ hours.
PLI Sectional Point Repair Materials can be installed safely, fast,
and efficient. Installations average 1-5 installations per day. The
Perma-Liner™ Sectional Point Repairs can be installed to repair
2FT –Pre-wet
10FT areas
on average,
but
can
accommodate lengths up
out liner
/ no wet
out
facility
PRE-MEASURED KITS
required
to 30FT.
The Sectional Point Repair materials are sold in kit form
The Perma-Liner™ Sectional Point Repair kits are
to eliminate waste, measuring and bulk storage. Installation
manufactured and delivered in a complete kit form.
equipment is compact and user friendly.
Each kit is sized to suit the diameter, length and
external loads.
MATERIALS
The Perma-Liner™ Sectional Point Repair materials consist of
layered non-woven flexible needled felt tube with an inner PU/PVC
impermeable coating and an additional layer of reinforced chopped
fiberglass and felt. The tubular material is capable of carrying a
thermosetting resin, withstanding installation pressures and curing
temperatures. The material is designed to stretch in order to fit
irregular pipe sections.
FLEXIBLE BLADDERS
Flexible bladders eliminating need for confined space
equipment. Flow-throughs = no bypass pumping needed!
PU coated innertubular material
meets minimum design thickness
per specifications. Designed to
open to a set pipe diameter to also
keep from over expansion.
Fiberglass and felt mat
designed to meet ASTM
requirements
PATENT PENDING
PERMA-MAIN ™
CONTINUOUS LINING TOP GUN
TRENCHLESS LINING, MANHOLE TO MANHOLE
Perma-Main™ Top Gun™ Cured-In-Place-Pipe (CIPP) Manhole to
Manhole Inversion Rehabilitation System. The Perma-Main™ Top
Gun™ lining system is designed for 8” – 24” Diameter Pipelines.
The materials are air inverted through existing manholes and
steam cured in as little as 1 ½ hours. The Perma-Main™ Top Gun
materials can be installed safely, fast, and efficient. Installations
average 300FT to 600 FT in length. Transitions from 6” – 8” can
be accomplished in a single installation. Materials are delivered
PATENTED TECHNOLOGY
pre-wet out, ready for installation. Installation equipment is
The
Perma-Main™
Air
Inversion
F-10
Liner System allows for the liner
Diameter Pipe:
8” - 10”
to continuously invert through the
existing pipeline using low air pressure.
STEAM TO CURE
Our compact 750,000 BTU Dry Steam
F-18
Diameter Pipe:
8” - 18”
F-24
Generators allows the liner to harden
Diameter Pipe:
8” - 24”
#1 PREVENTATIVE
MAINTENANCE TOOL
TO SOLVE INFILTRATION
& INFLOW
without the use of large boiler trucks,
in half the time!
COVERED BY US PATENT NOS. 8,240,341 AND 8,240,340. OTHER PATENTS PENDING.
compact and user friendly.
AIR TO INVERT
ELIMINATE EXPENSIVE GROUTING EQUIPMENT FOR SEALING
YOUR CIPP LINERS
When the Perma-Liner™ End Seal is exposed to water, it swells to create a
positive compression seal preventing any water tracking between the liner
and the host pipe. The Perma-Liner™ End Seal forms a highly effective seal
compatible with all types of mainline liners due to their cylindrical shape.
PERMA-LINER ™ CIPMH ™
MANHOLE REHABILITATION
UNIQUE ONE-PIECE LINER MADE TO
FIT ALL MANHOLES
Effective manhole rehabilitation is necessary to remove
infiltration/inflow, restore structural integrity and address
public safety issues. The Perma-Liner™ CIPMH™ requires no
digging resulting in minimal disruption to the public.
The Perma-Liner™ CIPMH™ is a unique trenchless solution.
It’s a one-size liner having all the benefits as CIPP that is
simple to install and completely renews a manhole in just a
couple of hours.
The Perma-Liner™ CIPMH™ (cured-in-place manhole liner) is a unique one-piece liner made to fit all
manholes including; barrel sections, eccentric and concentric cones constructed of brick and mortar, precast or block. The CIPMH™ for Chimney or Full Depth Manhole Lining eliminates infiltration and inflow
through manhole walls. This universal sized manhole liner is engineered to resist freeze-thaw cycles and
create a water-tight, corrosion resistant structural lining.
Full Depth: Covered by US Patent Nos. 7,670,086; 8,240,340 and 8,240,341. US Pat. App. Ser. No.
12/943,394 and 12/571,707
HEAT ASSIST
EQUIPMENT
BECOME MORE PROFITABLE WITH HEAT CURE
• CURE TIMES LESS THAN ONE HOUR
• WORK YEAR-ROUND
• INFINITE WORKING TIME WHILE STILL USING 100%
SOLIDS EPOXY
• INCREASED PRODUCTIVITY
• NO RUSH, NO DOWNTIME
• COMPACT, EASILY TRANSPORTED
THE MAVERICK II
THE STINGER
HOT WATER CURE SYSTEM
MINI STEAM CURE SYSTEM
“Patent Pending”
THE VIPER
DRY STEAM CURE SYSTEM
BRANCH OUT WITH LATERAL CUTTING & DRAIN CLEANING
CALL 1-866-366-2568 OR VISIT WWW.PERMA-LINER.COM FOR MORE INFORMATION
DC MINI BIKE - CUTTER DC MINI FLEX
DC SUPER FLEX - CUTTER DC SUPER FLEX
DC MICRO - CUTTERS (DC FLEX) DC70
DC TRUCK/TRAILER -
CUTTERS DC70 / DC80 / DC160
?
?
DC
MINI BIKE
DC
SUPER FLEX
DC
MICRO
DC
TRUCK/TRAILER
CUTTER
DC MINI BIKE
CUTTER
DC SUPER FLEX
CUTTERS
(DC FLEX) DC70
CUTTERS
DC70 / DC80 / DC160
INNER
DIAMETER
50-75 MM
2-3 IN
70-125 MM
3-5 IN
(70) 90-150 (250) MM
(3) 4-6 (10) IN
100-700 MM
4-28 IN
DISTANCE
1-9 M
3-29 FT
25 M
82 FT
50 (75) M
164 (246) FT
150 M
492 FT
WEIGHT
5 KG
11 LB
55 KG
120 LB 100 KG
220 LB
425 KG
935 LB
POWER
110/220 V
110/220 V
110/220 V
110/220 V
AIR
8-10 BAR
115-145 PSI
8-10 BAR
115-145 PSI
8-10 BAR
115-145 PSI
8-10 BAR
115-145 PSI
AIR
FLOW
250 L/MIN
9 CFM
600 L/MIN
22 CFM
700 L/MIN
25 CFM
1600 L/MIN
57 CFM
MOBILE
+
+
+
÷
CAMERA
÷
+
+
÷
50 MM/2 IN 45°
75 MM/3 IN 90°
70 MM/3 IN 45°
100 MM/4 IN 90°
100 MM/4 IN (85°) 30° 100 MM/4 IN 30°
150 MM/6 IN 90° 150 MM/6 IN 90°
CHANGING
DIRECTION
www.perma-liner.com
PERMA-PATCH SPOT REPAIR
PERMA-LATERAL™ AIR INVERSION
PERMA-LINER™ PULL IN PLACE
CLEANOUT INSTALLATION
SECTIONAL MAIN LINE POINT REPAIR
PERMA-MAIN™ CONTINUOUS LINING TOP GUN
PERMA-LINER™ CIPMH™ MANHOLE REHABILITATION
HEAT CURE EQUIPMENT
DANCUTTER ROBOTICS
PICOTE SOLUTIONS
SCHWALM ROBOTICS
U.S. Corporate Headquarters
13000 Automobile Blvd, Ste 300
Clearwater, FL 33762
1-727-507-9749 Int’l 1-866-336-2568 Toll Free
[email protected]