Vacuum Components New Products and Supplements

Transcription

VT_Ergaenzung_Umschlag_EN_EN 16.03.15 18:48 Seite 4
© Schmalz, 04/15 I Article No. 29.01.03.00928 I Subject to technical changes without notice I Schmalz is a registered trademark
Innovative Vacuum for Automation
ion
for Automat
Innovative Vacuum
Supplement
to the
Main
Catalog
s
Vacuum Component
Catalog 2013 / 2014
Vacuum Components
New Products and Supplements 2015
Innovative Vacuum for Automation
Main Catalog
Vacuum Components
The reference book for vacuum technology with more
than 3,500 products and comprehensive vacuum knowledge on 700 pages. Order now or browse through the
digital catalog.
The main catalog and the new products and supplements 2015 can be found on the Internet at:
Vacuum Components
Catalog 2013 / 2014
www.schmalz.com/catalog
!
O
now
rd e r
e
li
on n
Schmalz Online Shop
www.schmalz.com
• Select from a wide product range and order directly
• Inform yourself on prices of all products
• Check the availability of the products in real time
• Download CAD-Data (2D/3D)
*
VT_Ergaenzung_EN_EN 16.03.15 18:43 Seite 3
Contents
4
Page
Vacuum Suction Pads
You can find more vacuum suction pads
in our main catalog starting on page 62.
Suction Pads for Handling Sheet Metal
Bell-Shaped Suction Pads
SAOXM (Oval)
• Dimensions: 60 x 20 to 100 x 40 mm
• Material: ED
• Connection nipple modular
Flat Suction Pads for Hot
Forming SAF HT2
• Diameter: 30 to 60 mm
• Material: HT2
• Connection nipple vulcanized to
elastomer part
Bellows Suction Pads for Hot
Forming SAB HT2 (1.5 Folds)
• Material: HT2
elastomer part
Flat Suction Pads for Hot
Forming SAOF HT2 (Oval)
• Material: HT2
• Connection nipple glued to
elastomer part
Bellows Suction Pads for
Hot Forming SAOB HT2
(Oval, 1.5 Folds)
• Dimensions: 60 x 30 and 80 x 40 mm
• Material: HT2
• Connection nipple glued to elastomer part
14
Oval high speed suction pad with an innovative inner structure
and high suction pad stroke for narrow and long sheet metal such
as sections, pipes or ribbing.
22
Round flat suction pad with low internal volume and very high
horizontal and vertical holding forces for use in high temperature
areas.
25
Round suction pad with 1.5 folds for extremely curved and thinwalled sheet metal in high temperature areas; very high horizontal
and vertical holding forces and high suction pad stroke.
28
Oval suction pad with low inner volume for elongated sheet metal
such as sections, pipes or ribbing in high temperature areas; very
high horizontal and vertical holding forces.
31
Oval suction pad with 1.5 folds for elongated, curved, thin-walled
sheet metal such as pipes or ribbing in high temperature areas;
very high horizontal and vertical holding forces and high suction
pad stroke.
3
Contents
Bellows Suction Pads SAB2 P
(2.5 Folds)
• Diameter: 20 mm
• Material: NBR, HT1
• Push-in function
34
Round bellows suction pad with 2.5 folds for strongly curved or
thin-walled sheet metal parts. Push-in suction pad neck for direct
mounting.
Suction Pads for Packaging
37
Bellows Suction Pads SPB2 P
(2.5 Folds)
• Diameter: 20 and 40 mm
• Material: SI
• Push-in function
Round, push-in bellows suction pad with 2.5 folds and a soft fold
geometry, flexible sealing lip and a large suction pad stroke for
handling curved, non-rigid packaging.
Bellows Suction Pads SPB4f
(4.5 Folds)
• Material: SI
• Modular connection nipple or plug-in
function
40
Round bellows suction pad with 4.5 folds for handling of bags
with extreme wrinkling, low filling level or liquid filled packaging.
Integrated stabilizer ensures additional stabilization of the bag.
Bellows Suction Pads SPB2
(2.5 Folds)
• Material: ED
• Connection nipple modular
44
Round bellows suction pad with 2.5 folds and reinforced basic
body, damping effect as well as large suction pad stroke for use
in carton and tray erectors.
Suction Pads for Handling Glass
Bellows Suction Pads SAB HT1
(1.5 Folds)
• Material: HT1
elastomer part
48
Round bellows suction pad with 1.5 folds made of mark free
material for handling glass. High lateral and vertical holding
forces and big stroke.
Bellows Suction Pads SAOB HT1
(Oval, 1.5 Folds)
• Material: HT1
• Connection nipple glued to elastomer part
4
52
Oval bellows suction pad with 1.5 folds made of mark free
material for handling elongated glass. High lateral and vertical
holding forces and big stroke.
Contents
Suction Pads for Handling Composites
Suction Plates SPL POM-NBR
• Material sealing ring: NBR
• Support plate made of aluminum
55
Round suction plate with adaptable sealing ring for handling
flexible materials such as prepreg or semi-finished products of
fiber composite material.
Accessories Vacuum Suction Pads
Protection Covers PC
• Protection of suction pads and
suction plates
Suction Pad Inserts SPI PEEK
• Material: PEEK
• For suction pad type: FGA, FG
57
Protection cover PC to protect the suction plates from environmental influences and aging during storage or when suction
plates are not in use.
59
Suction pad inserts SPI made of PEEK for bellows suction pads
FGA and FG for gentle and mark free gripping and depositing of
smooth workpieces.
Special Grippers
You can find more special grippers in our
main catalog starting on page 268.
Needle Grippers SNGi-AE
• Needle diameter: 0.8 mm or 1.2 mm
• Number of needles: 10
• Max. needle stroke: 3 mm to 20 mm
(variable)
Needle Grippers SNG-AP
• Needle diameter: 0.8 mm or 1.2 mm
• Max. needle stroke: 3 mm to 20 mm
(variable)
62
Electrical needle gripper in compact, maintenance friendly design
with automatic, continuously adjustable stroke and IO-Link
interface for handling materials that are difficult to grip using
vacuum such as composite textiles, etc.
66
Pneumatic needle gripper in compact, maintenance friendly design
with manual, continuously adjustable stroke for handling materials
that are difficult to grip using vacuum such as composite textiles, etc.
5
Contents
Needle Grippers SNG-V
• Needle diameter: 1.2 mm
• Needle stroke: 0 mm to 7 mm (variable)
Thin Glass Grippers STGG
• Suction area: 100 x 55 mm and
170 x 105 mm
• Integrated vacuum generator or
connection to external vacuum generator
• Material suction area: PEEK
70
Needle gripper with intersecting needles and manual, continuously
adjustable stroke for materials that are difficult to grip like composite textiles and much more.
73
Area gripper for gentle, contamination free and extremely dynamic
handling of sensitive workpieces such as thinnest display glass in
fully-automated or semi-automated processes.
Mounting Elements
You can find more mounting elements in
our main catalog starting on page 308.
Vacuum End Effectors VEE
• Modular system
• Material: high performance thermoplastic (compliant with FDA guidelines)
• Optional: integrated vacuum generation
Spring Plungers FSTIm
• Modular suction pad connection
• Stroke: 5 to 20 mm
• Internal damping spring
• Anti-rotation guard
Vacuum Generators
You can find more vacuum generators in
our main catalog starting on page 382.
6
80
System components for quick and cost-effective designing of
vacuum end effectors for pick-and-place applications with Delta,
SCARA and articulated robots as well as case packers.
82
Spring plunger with internal damping spring and small design for
handling sensitive workpieces, particularly in the electronics industry.
Contents
Compact Ejectors
SCPS / SCPSi
• Suction capacity up to 67 l/min
• Max. vacuum 85%
• Body made of plastic
85
Small compact ejector with efficient eco nozzle technology, air
saving function, user-friendly display and optional IO-Link
technology. For use in dynamic processes in confined spaces.
Compact Ejectors SCPSb
• Suction capacity up to 67 l/min
• Max. vacuum 85%
• Body made of plastic
89
Small compact ejector with efficient eco nozzle technology
for processes in confined spaces.
Ejector Modules ecoPump SEP
• Suction rate of up to 309 l/min
• For airtight or porous workpieces
93
Efficient ejector with eco nozzle technology for space-saving
installation directly on the suction pad or as an insert nozzle.
Switches and System Monitoring
You can find more switches and system
monitoring products in our main catalog
starting on page 556.
Vacuum and Pressure Switches
VSi
• Electronic vacuum and pressure
switch with and without display
• Measuring range: -1 to 10 bar
• Switching function: PNP, NPN
102
Electronic vacuum and pressure switch with IO-Link interface for
measuring and monitoring vacuum and overpressure in automation and handling systems; output and configuration via smartphone using NFC technology.
Vacuum and Pressure Sensors VS
• Vacuum and pressure sensor with
analog output signal
• Measuring range: -1 to 10 bar
108
Electronic sensor for constant and precise measurement of vacuum
and overpressure; output via smart phone using NFC technology.
Manometer VAM-D
• Electronic manometer
• Measuring range: from -1 to 10 bar
111
Electronic manometer with digital display for use in vacuum
and pressure systems for measuring and displaying of vacuum
(-1 to 0 bar) and pressure (0 to 10 bar).
7
Schmalz
World of Vacuum Technology
Consistent customer orientation and groundbreaking innovations, excellent quality and comprehensive consulting
competence make Schmalz the world's leading partner for vacuum technology in automation, handling and
clamping applications.
As a company that acts globally and offers innovative products and services, we provide our customers with efficient
solutions tailored precisely to their particular applications’ requirements. We inspire our customers everywhere
where production processes are designed more efficiently through the use of vacuum technology.
With our certifications, including ISO 9001 for quality management, ISO 14001 for environmental management and
ISO 50001 for energy management, we guarantee our partners standardized and sustainable processes.
Facts and Figures
Founded:
Market position:
Business areas:
Employees:
Innovation figures:
Locations:
Sales partners:
Certifications:
8
1910 by Johannes Schmalz
Leading global supplier of vacuum technology in the areas of automation, handling and
clamping technology
Vacuum
Vacuum
Vacuum
Vacuum
components
gripping systems
handling systems
clamping systems
More than 850 worldwide; 14% trainees in Germany
About 400 industrial rights chartered and granted
8.5% of turnover spent on research and development
17 Schmalz companies worldwide
In more than 50 countries worldwide
DIN ISO 9001 (quality management) since 1994
DIN ISO 14001 (environmental management) since 1997
DIN ISO 50001 (energy management) since 2012
AEO C (authorized economic operator – customs simplifications) since 2012
International Sales Network
On-site Expertise in Over 50 Countries
Schmalz Headquarters
J. Schmalz GmbH
Aacher Strasse 29
72293 Glatten
Tel +49 7443 2403-0
Fax +49 7443 2403-259
[email protected]
Schmalz Subsidiaries
Canada
India
The Netherlands
Spain
Schmalz Vacuum Technology Ltd.
17-3190 Ridgeway Drive
ON L5L 5S8 Mississauga
Ontario
Schmalz India Pvt. Ltd.
EL – 38 ‘J’ Block MIDC
Bhosari
411026 Pune
Schmalz B.V.
Lansinkesweg 4
7553 AE Hengelo
Schmalz S.A.
Avda. Ribera de Axpe. 49
P.A.E. UDONDO-Edificio B-Nave 2
48950 Erandio (Vizcaya)
Tel +1 905 569 9520
Fax +1 905 569 8256
[email protected]
Tel +91 20 4072 5500
Fax +91 20 4072 5588
[email protected]
China
Italy
Schmalz S.r.l. a Socio Unico
Via delle Americhe 1
28100 Novara
Schmalz Sp.z.o.o.
Ul. Kobaltowa 4
Zlotniki
62-002 Suchy Las (Poznan)
Switzerland
Schmalz (Shanghai) Co. Ltd.
No. 1 Chunquan Road
201210 Pudong, Shanghai
Tel +86 21 510999 33
Fax +86 21 503988 82
[email protected]
Tel +39 0321 621 510
Fax +39 0321 621 714
[email protected]
Tel +48 22 460 49 72
Fax +48 22 460 49 79
[email protected]
Tel +41 44 88875 25
Fax +41 44 88875 29
[email protected]
Finland
Japan
Russia
Turkey
Oy Schmalz Ab
Hakkilankaari 2
01380 VANTAA
Schmalz K.K.
3595 Ikonobe-cho
Tsuzuki-ku
224-0053 Yokohama
Schmalz Representation
ul. 26 Bakinskikh Komissarov, 9
Office 109
119571, Moscow
Tel +81 45 308-9940
Fax +81 45 308-9941
[email protected]
Tel +7 495 96712 48
Fax +7 495 96712 49
[email protected]
Schmalz Vakum
San. ve Tic. Ltd. Şti.
Aydı nlı Mah. Patlayı cı
Maddeler Yolu
Dumankaya Botanik A-89
34953 - TUZLA - İSTANBUL
Tel +31 74 25557 57
Fax +31 74 25557 58
[email protected]
Tel +34 94 480 5585
Fax +34 94 480 7264
[email protected]
Poland
Tel +358 9 85746 92
Fax +358 9 85746 94
[email protected]
France
Schmalz S.A.S.
Le Prométhée
65 Avenue du Général de Gaulle
77420 Champs-sur-Marne
Tel +33 1 6473 1730
Fax +33 1 6006 6371
[email protected]
Mexico
Schmalz S.de R.L. de C.V.
Bosque de Arrayan Lote 1
Mza 6 Torre 8 depto 305
Bosque Esmeralda
52930 Atizapan de Zaragoza
Tel +52 1 4422474068
[email protected]
South Korea
Schmalz Co. Ltd.
Room 728
775-1 Janghang 2-dong
IlsandongGu
GoyangCity KyungkiDo
Tel +82 31 816 2403
Fax +82 31 816 2404
[email protected]
Schmalz GmbH
Eigentalstrasse 1
8309 Nürensdorf
Tel +90 216 34001 21
Fax +90 216 34001 24
[email protected]
United States
Schmalz Inc.
5200 Atlantic Avenue
Raleigh, NC 27616
Tel +1 919 71308 80
Fax +1 919 71308 83
[email protected]
Schmalz Sales Partners
You can find the Schmalz sales partner in your country at
www.schmalz.com/salesnetwork
9
Vacuum Technology for Automation
Product Overview
Schmalz is your competent and experienced partner for vacuum solutions in the field of automation technology.
Whether individual components or turn-key system solutions: Technological innovations, high quality and optimal
energy efficiency set Schmalz products apart.
Vacuum Components
Vacuum components from Schmalz do more than just perform a basic function. Suction pads and vacuum generators, for example, are the key to boosting efficiency in terms of both the product and the process.
Vacuum suction pads
Special grippers
Mounting elements
Everything you need to
design an efficient vacuum
system solution
Vacuum generators
Switches and system monitoring
Valve technology
Filters and connections
Training
Vacuum Gripping Systems
Ready-to-connect integrated solutions, custom made for your individual requirements.
Vacuum area gripping systems
10
Vacuum layer gripping systems
Vacuum suction spiders
Schmalz Gives You More
Intelligence and Efficiency with a Systematic Approach
Integrated intelligence
Smart field devices from Schmalz – vacuum components with integrated intelligence
The Internet of Things needs intelligent devices that
communicate with each other in the factory of tomorrow.
Vacuum generators and needle grippers of the Schmalz
“i” series offer this intelligence:
• Recording and storing key process data
• Diagnostics and predictive functions deduce information on
the condition of the system (e.g. wear or contamination)
• IO-Link as an open interface for communication in all
standard field-bus systems
• Early detection of subtle changes and imminent
malfunctions
• Preventing unplanned machine downtime and increasing system availability
• Making production processes more productive, efficient
and flexible
Energy efficiency in the product and the process
Schmalz vacuum components reduce energy consumption and costs in a variety of ways:
• Products that use less energy, e.g. vacuum generators
with eco nozzle technology for minimal compressed air
consumption with a significantly increased suction rate
• Efficient operation thanks to intelligent energy and
process control such as energy monitoring for measurement, monitoring and optimization of the energy consumption throughout the entire vacuum system
• Resource-efficient products with small carbon footprints due to CO2-free production at Schmalz
• Numerous recyclable products
Energy-efficient vacuum generation with eco nozzle technology
Eisbergmodell
Operating costs
Investment costs
Comparison of Total Costs of Ownership
System design
by customer
System design
by Schmalz
Years of operation
Comparison of the total operating costs of a Schmalz system solution with those for
a system designed by the customer: Our system experience helps you to optimize
productivity and operating costs (e.g. for energy consumption, maintenance and spare
parts) throughout the entire duration of operation.
System solutions from Schmalz minimize total
operating costs
Schmalz customers benefit from our comprehensive
expertise in the field of vacuum technology, as well as
decades of experience in international mechanical and
plant engineering:
• Custom-tailored implementation of your requirements
• Schmalz assumes responsibility for the system to ensure
a high degree of integration
• Concurrent engineering generates mutual transfer of
knowledge
• Outsourcing of vacuum expertise combined with
mechatronic system expertise
• Schmalz acts as an extended workbench
• Conservation of your resources and the ability to focus
on your core competencies
• Active support during start of operations and on-site
service
11
Industry Solutions
At Home in Many Industries Worldwide
Sheet Metal / Automotive
Fast cycle times and high availability
• Special suction pads for highly dynamic sheet metal
handling, even with oiled metal sheets
• Vacuum generators with integrated energy and
process control: energy monitoring for optimized
energy consumption, condition monitoring for maximum system availability, predictive maintenance for
enhanced gripping system performance and quality
• Optimized mounting elements for the requirements
of the automotive industry
Wood
Handling of workpieces with a variety of surfaces
under difficult operating conditions
• Suction pads for handling and separating permeable
workpieces
• Filters for protecting vacuum systems from
contamination
• Vacuum gripping systems for moving wooden boards,
furniture parts, pallets or entire layers of boards
Solar
Extremely fast, accurate and gentle handling
• Wafer grippers for careful, fast and accurate handling
of photovoltaic components
• Suction pads in various materials and shapes
• Special grippers for low-contact and gentle handling
Glass
Mark free and secure handling
• Suction pads especially for handling flat, smooth and
thin workpieces
• Suction plates made from special materials for use in
areas with high UV and ozone levels
12
Packaging
Packaging and handling products with minimal cycle times
• Specialized range of suction pads with a large variety
of materials and shapes for a wide range of packaging
and products
• Wide variety of vacuum generators for various process
requirements
• Modular system for quick and cost-effective design of
vacuum end effectors
• Vacuum layer gripping systems for palletizing and
commissioning packaged products
Plastics
Removal of hot plastic parts leaving few marks
• Special suction pad materials for temperature resistance
requirements, workpiece painting requirements and
mark free handling
• Vacuum generators minimized in size for highly dynamic
handling
Composite
Handling of permeable composite materials
• Special grippers with integrated vacuum generation
and a high flow rate for secure gripping of porous
materials such as carbon composites
• Needle grippers for handling non-rigid and unstable
materials, as well materials that are difficult to grip
by vacuum using suction
• Suction pads in various shapes and materials for handling pre-pregs, dry materials and hardened components
Battery
Handling of electrodes, separators and battery cells without causing any damage
• Special grippers for lithium ion batteries
• Ideal marking behavior confirmed in contamination tests of the FRAUNHOFER IPA
• Careful, fast and accurate handling of battery components and cells
13
catalog_EN.book Seite 14 Donnerstag, 19. März 2015 8:39 08
Bell-Shaped Suction Pads SAOXM (Oval)
Suction area (LxW) 60 x 20 mm to 100 x 40 mm
container
Vacuum
Suction Pads
Suitability for Industry Specific Applications
container
Special
Grippers
Applications
• Oval high-speed suction pad for applications with demands for
highest holding forces and shear forces especially for narrow
metal sheets and car body parts
Mounting
Elements
• Handling of long workpieces, workpieces with internal ribbing
and reinforcing plates
• Handling of workpieces with oily surfaces
• Handling of workpieces with convex surfaces
Bell-shaped suction pads SAOXM (oval)
container
Design
• Oval bell-shaped suction pad (2) with flexible sealing lip,
optimum inner structure and special oil groove
undefined
Switches and
System
Vacuum
Generators
• Loading and unloading CNC metal and laser cutting machines
• Wear-resistant material Elastodur of suction pad (ED-85) and
friction disc (ED-65)
undefined
• Insert (3) with friction disc for reinforcing the suction pad
• Two-piece, reusable Schmalz Connector (SC) consisting of an
upper part (1) and a lower part (4)
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• Upper part of the connector with anti-rotation guard
• Lower part of the connector with anti-loosening guard
• Available as assembled suction pad or as individual parts
container
Our Highlights...
Bell-shaped suction pads SAOXM for handling formed sheet metal parts
14
container
Your Benefits...
• Very high suction pad stroke
> Optimum adjustability for different workpiece contours
• Optimized internal structure
> Extremely high absorption of
holding and lateral forces,
especially on oily sheet metal
• Large-surface, structured
inner support
> Avoiding of deep-drawing,
even with thin sheets
• Innovative material
Elastodur ED
> Extremely wear-resistant, resistant to the effects of ozone
and aggressive drawing oils
• Environmentally friendly,
modular design
> Minimum cost, quick replacement of individual components, 100 % recyclable
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container
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System design bell-shaped suction pads SAOXM (oval)
www.schmalz.com/saoxm
container
Vacuum
Suction Pads
Designation Code Bell-Shaped Suction Pads SAOXM (Oval)
Example SAOXM 60x20 ED-85 G1/4-IG:
SAOXM
SAOXM
Suction area LxW
in mm
Material and
Shore hardness
Connection thread
60x20
60x20
80x30
100x40
ED-85
ED-85
G1/4-IG
G1/4-AG (AG = male (M))
G1/4-IG (IG = female (F))
G3/8-AG
G3/8-IG
M10-AG
M14x1.5-AG
RA
rectangular adapter
Mounting
Elements
Abbreviated designation
Special
Grippers
container
Vacuum
Generators
container
Ordering Data Bell-Shaped Suction Pads SAOXM (Oval)
Bell-shaped suction pad SAOXM (elastomer part with insert including friction disc + connection element) is delivered assembled. As an
alternative the individual parts can also be ordered separately. To do this, the following ordering steps are required:
• Bell-shaped suction pad of type SAOXM (step 1) – elastomer part, available in various dimensions
• Insert (step 2) – including moulded on friction disc
• Connector upper part (step 3) – available with various threads
• Connector lower part (step 4)
undefined
Switches and
System
container
container
Bell-Shaped Suction Pads SAOXM (Oval) (Assembled)
container
G1/4"-F
G3/8"-M
G3/8"-F
M10-M
M14x1.5-M
SAOXM 60x20 ED-85
SAOXM 80x30 ED-85
SAOXM 100x40 ED-85
10.01.24.00033
10.01.24.00034
10.01.24.00035
10.01.24.00013
10.01.24.00014
10.01.24.00015
10.01.24.00036
10.01.24.00037
10.01.24.00038
10.01.24.00017
10.01.24.00018
10.01.24.00019
10.01.24.00025
10.01.24.00026
10.01.24.00027
10.01.24.00029
10.01.24.00030
10.01.24.00031
Rectangular
adapter
10.01.24.00021
10.01.24.00022
10.01.24.00023
undefined
G1/4"-M
undefined
Type
container
Step 1: Bell-Shaped Suction Pads SAOXM (Oval) (Single Component)
container
Part Number
10.01.24.00001
10.01.24.00002
10.01.24.00003
undefined
Type
SAOXM 60x20 ED-85 SC045-AR
container
undefined
Step 2: Insert (Single Component)
container
SAOXM 60x20
10.01.24.00009
-
SAOXM 80x30
10.01.24.00010
-
SAOXM 100x40
10.01.24.00011
container
15
undefined
container
undefined
undefined
Type
SC-I 045 AR-FDC
SC-I 055 AR-FDC
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Step 3: Connector Upper Part (Single Component)
container
Type
SC-A 045-AR G1/4-AG L
SC-A 045-AR G1/4-IG L
SC-A 045-AR M10x1.5-AG L
SC-A 045-AR RA L
SC-A 055-AR RA L
SAOXM 60x20
10.01.06.03131
10.01.06.03130
10.01.06.03133
10.01.06.03132
10.01.06.03136
10.01.06.03137
10.01.06.03135
-
SAOXM 80x30
10.01.06.03131
10.01.06.03130
10.01.06.03133
10.01.06.03132
10.01.06.03136
10.01.06.03137
10.01.06.03135
-
SAOXM 100x40
10.01.06.03165
10.01.06.03164
10.01.06.03167
10.01.06.03166
10.01.06.03170
10.01.06.03171
10.01.06.03169
SAOXM 80x30
10.01.06.02740
-
SAOXM 100x40
10.01.06.02746
undefined
Switches and
System
container
Step 4: Connector Lower Part (Single Component)
container
Type
SC-S 045 L
SC-S 055 L
SAOXM 60x20
10.01.06.02740
-
container
Technical Data Bell-Shaped Suction Pads SAOXM (Oval)
Type
SAOXM 60x20 ED-85
SAOXM 80x30 ED-85
SAOXM 100x40 ED-85
Suction force
[N]*
Lateral force
[N]**
56
105
173
44
110
135
Lateral force oily
surface
[N]**
62
134
156
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undefined
undefined
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container
Volume
[cm³]
5
13
24
Minimal curve radius
[mm]
(convex)
10
20
32
Recom. internal
hose diameter d
[mm]***
4
4
6
*The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not include safety factors
**The specified lateral forces are values measured at a vacuum of -0.6 bar with a dry or oily, smooth, flat workpiece surface. Depending on the workpiece surface and its quality,
the actual values may deviate from these values
***The recommended hose diameter refers to a hose length of approx. 2 m
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container
16
container
container
Vacuum
Suction Pads
Design Data Bell-Shaped Suction Pads SAOXM (Oval) (Assembled)
SAOXM...AG (male)
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
SAOXM...IG (female)
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undefined
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Switches and
System
container
container
17
undefined
container
undefined
undefined
undefined
undefined
SAOXM...RA
undefined
Switches and
System
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Generators
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Elements
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Grippers
Vacuum
Suction Pads
container
Design Data Bell-Shaped Suction Pads SAOXM (Oval) (Assembled)
container
Type
Dimensions in mm*
Bmax(S)**
Bs
SAOXM 60x20 ED-85 G1/4-AG
24.0 18.7
SAOXM 60x20 ED-85 G1/4-IG
24.0 18.7
24.0 18.7
24.0 18.7
SAOXM 60x20 ED-85 M10-AG
24.0 18.7
SAOXM 60x20 ED-85 M14x1.5-AG
24.0 18.7
SAOXM 60x20 ED-85 RA
24.0 18.7
41.5 31.9
41.5 31.9
41.5 31.9
41.5 31.9
41.5 31.9
41.5 31.9
41.5 31.9
51.0 41.6
51.0 41.6
51.0 41.6
51.0 41.6
51.0 41.6
51.0 41.6
51.0 41.6
dn
4.1
5.1
4.1
5.1
4.1
4.1
5.1
4.1
5.1
4.1
5.1
4.1
4.1
5.1
5.1
6.1
5.1
6.1
4.1
5.1
6.1
G1
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
M10-M
M14x1.5-M
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
M10-M
M14x1.5-M
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
M10-M
M14x1.5-M
-
H
29.8
38.5
29.8
38.5
31.3
31.3
30.8
30.3
39.1
30.3
39.1
31.8
31.8
31.4
37.7
45.7
37.7
45.7
37.7
39.2
38.2
LG1 Lmax(S)**
8
67
12
67
8
67
12
67
8
67
8
67
67
8
88
12
88
8
88
12
88
8
88
8
88
88
8
109
12
109
8
109
12
109
8
109
8
109
109
Ls
L4 SW1 SW2 SW3 Z (Stroke)
61.8
17
4
5
5
61.8
17
5
5
61.8
19
4
5
5
61.8
22
5
5
61.8
16
4
5
5
61.8
22
4
5
5
61.8 31.8
5
5
82.1
17
4
5
6
82.1
17
5
6
82.1
19
4
5
6
82.1
22
5
6
82.1
16
4
5
6
82.1
22
4
5
6
82.1 31.8
5
6
101.8
17
5
6
7
101.8
17
6
7
101.8
19
5
6
7
101.8
22
6
7
101.8
16
4
6
7
101.8
22
5
6
7
101.8 31.8
6
7
*Acceptable dimensional tolerances for rubber parts concerning to DIN ISO 3302-1 M3
**External dimension of the suction pad when it is pressed against the workpiece by the vacuum
Design Data Bell-Shaped Suction Pads SAOXM (Single Component)
container
undefined
undefined
undefined
undefined
container
container
Type
Dimensions in mm*
Bk Bmax(S)**
20.0
24.0
24.1
41.5
32.3
51.0
Bs
18.7
31.9
41.6
d
12.8
12.8
15.2
undefined
container
undefined
undefined
SAOXM...
18
container
H
21.9
22.4
29.3
H2
3
3
3
Lk Lmax(S)**
60.0
67
74.3
88
89.9
109
Ls Z (Stroke)
61.8
5
82.1
6
101.8
7
container
Vacuum
Suction Pads
Design Data Insert (Single Component)
Vacuum
Generators
Mounting
Elements
Special
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Switches and
System
SC-I...AR-FDC
Type
B3
d4
H2
H4
L3
16.0
19.1
27.3
12.7
12.7
18.6
9
9
12
13.9
13.9
14.5
55.8
69.0
84.3
container
19
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
SC-I 045 AR-FDC
SC-I 045 AR-FDC
SC-I 055 AR-FDC
Dimensions in mm
For suction pad
type
SAOXM 60x20
SAOXM 80x30
SAOXM 100x40
undefined
container
Design Data Connector Upper Part (Single Component)
container
SC-A...AG (male)
SC-A...IG (female)
container
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undefined
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Suction Pads
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SC-A...RA
container
Dimensions in mm
B
SC-A 045-AR M10-AG L
SC-A 045-AR RA L
31.8
SC-A 055-AR M10-AG L
SC-A 055-AR RA L
31.8
dn
4.1
4.1
4.1
4.1
5.1
5.1
4.1
5.1
-
D2
10.5
10.5
10.5
10.5
10.5
10.5
10.5
13.0
13.0
13.0
13.0
13.0
13.0
13.0
G1
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
M10-M
M14x1.5-M
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
M10-M
M14x1.5-M
-
undefined
container
undefined
undefined
undefined
undefined
Type
20
container
L
2.0
17.2
2.0
17.2
3.5
2.0
9.5
2.5
17.0
2.5
17.0
2.5
2.5
9.5
L2
11
11
11
11
11
11
11
15
15
15
15
15
15
15
LG1
14.5
14.8
14.5
12.0
14.5
16.0
14.5
14.8
14.5
12.0
14.5
16.0
-
SW1
17
17
19
22
16
22
17
17
19
22
16
22
-
SW2
4
4
4
4
5
5
4
5
-
container
Vacuum
Suction Pads
Design Data Connector Lower Part (Single Component)
Vacuum
Generators
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Switches and
System
SC-S...L
container
Type
dn
5.1
6.1
D
13
21
L3
2
3
SW3
5
6
container
21
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
SC-S 045 L
SC-S 055 L
Dimensions in mm
Flat Suction Pads For Hot Forming SAF HT2
Suction area (Ø) from 30 mm to 60 mm
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Round, flat suction pads for dynamic handling of hot metal sheets
up to 250 °C (short cycle times)
Mounting
Elements
• Unloading of parts after forming
• Handling of thin aluminum sheets without deformation or deep
drawing
Flat suction pads SAF HT2
container
Design
• Robust and wear-resistant suction pad SAF made of HT2 with
special inner support
undefined
Switches and
System
Vacuum
Generators
• For use e. g. in feeder systems for press lines in the automobile
industry
undefined
undefined
• Suction pad SAF vulcanized to the connection nipple (very high
strength)
container
Our Highlights...
> Absence of PWIS (paint wetting impairment substances),
temperature resistance up to
250 °C longterm
• Large structured inner support
> No deep drawing of the
workpiece; capable of
handling high lateral forces
• Soft and flexible sealing lip
> Good sealing, even on slightly
curved surfaces
Flat suction pad SAF HT2 for handling formed sheet metal parts
22
container
Your Benefits...
• Silicone-free special material
HT2
undefined
container
undefined
undefined
undefined
undefined
System design flat suction pad SAF HT2
www.schmalz.com/saf-ht2
container
Vacuum
Suction Pads
Designation Code Flat Suction Pads For Hot Forming SAF HT2
Example SAF 60 HT2-65 G3/8-IG:
SAF
SAF
Suction area Ø
in mm
Material and
Shore hardness
Connection thread
60
30
to
60
HT2-65
HT2-65
G3/8-IG
G1/4-AG
G1/4-IG
G3/8-IG
(AG = male (M))
(IG = female (F))
Mounting
Elements
Special
Grippers
container
container
Ordering Data Flat Suction Pads For Hot Forming SAF HT2
Suction pad SAF HT2, available in various diameters, is delivered with connection nipple vulcanized to elastomer part.
Vacuum
Generators
container
container
Flat Suction Pads SAF HT2
SAF 30 HT2-65
SAF 40 HT2-65
SAF 50 HT2-65
SAF 60 HT2-65
Connection
G1/4"-M
10.01.01.12349
10.01.01.12353
10.01.01.12357
10.01.01.12361
G1/4"-F
10.01.01.12348
10.01.01.12352
10.01.01.12356
10.01.01.12360
G3/8"-F
10.01.01.12350
10.01.01.12354
10.01.01.12358
10.01.01.12362
undefined
Type
Switches and
System
container
container
Technical Data Flat Suction Pads For Hot Forming SAF HT2
container
Lateral force
[N]**
29
51
78
102
Volume
[cm³]
1.7
3.8
7.0
13.0
Min. curve radius
[mm] (convex)
40
50
65
75
Recom. internal hose
diameter d [mm]***
4
4
4
6
undefined
SAF 30 HT2-65
SAF 40 HT2-65
SAF 50 HT2-65
SAF 60 HT2-65
Suction force
[N]*
38
69
100
150
undefined
Type
container
23
undefined
container
undefined
undefined
undefined
undefined
the actual values may deviate from these values.
Design Data Flat Suction Pads For Hot Forming SAF HT2
container
SAF HT2 30 to 60 IG (female)
SAF HT2 30 to 60 AG (male)
container
Type
SAF 30 HT2-65 G1/4-AG
SAF 30 HT2-65 G1/4-IG
SAF 30 HT2-65 G3/8-IG
SAF 40 HT2-65 G1/4-AG
SAF 40 HT2-65 G1/4-IG
SAF 40 HT2-65 G3/8-IG
SAF 50 HT2-65 G1/4-AG
SAF 50 HT2-65 G1/4-IG
SAF 50 HT2-65 G3/8-IG
SAF 60 HT2-65 G1/4-AG
SAF 60 HT2-65 G1/4-IG
SAF 60 HT2-65 G3/8-IG
Dimensions in mm*
Dmax(S)**
34
34
34
46
46
46
56
56
56
67
67
67
dn
4
4
4
4
4
4
6
6
6
6
6
6
Ds
31
31
31
41
41
41
50
50
50
61
61
61
G1
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
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Vacuum
Suction Pads
container
24
container
H
20
20
36
22
22
38
28
33
28
31
36
31
LG1
10
12
9
10
12
9
10
15
15
10
15
15
SW1
17
17
22
17
17
22
22
22
22
22
22
22
Z (Stroke)
3
3
3
4
4
4
5
5
5
6
6
6
Bellows Suction Pads For Hot Forming SAB HT2 (1.5 Folds)
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Round bellows suction pad with 1.5 folds for dynamic handling of
hot metal sheets up to 250° C
Mounting
Elements
• Handling of pre-shaped metal sheet parts, bellows shape permits
optimum adaptation
• Unloading of parts after forming
Vacuum
Generators
drawing
Switches and
System
industry
Bellows suction pad SAB HT2 (1.5 folds)
container
Design
undefined
• Robust and wear resistant bellows suction pad SAB made of HT2
with 1.5 folds and special inner support
undefined
undefined
• Suction pad SAB vulcanized to the connection nipple (very high
strength)
undefined
System design bellows suction pad SAB HT2 (1.5 folds)
container
• Large structured inner support
> No deep-drawing of the workpiece; capable of handling
high lateral forces
curved surfaces
• 1.5 folds
> Optimum adaptation and
sealing to curved workpieces,
very good damping
• Stiff top fold
> Good resistance to horizontal
forces and lateral acceleration
container
Bellows suction pads SAB HT2 for handling formed sheet metal parts
undefined
250° C longterm
undefined
HT2
undefined
Your Benefits...
container
www.schmalz.com/sab-ht2
25
undefined
Our Highlights...
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Designation Code Bellows Suction Pads For Hot Forming SAB HT2 (1.5 Folds)
container
Example SAB 30 HT2-65 G1/4-AG:
SAB
SAB
Suction area Ø
in mm
Material and
Shore hardness
Connection thread
30
22
to
80
HT2-65
HT2-65
G1/4-AG
G3/8-IG
container
Ordering Data Bellows Suction Pads For Hot Forming SAB HT2 (1.5 Folds)
Suction pad SAB HT2, available in various diameters, is delivered with connection nipple vulcanized to elastomer part.
Vacuum
Generators
container
container
undefined
Switches and
System
container
Type
SAB 22 HT2-65
SAB 30 HT2-65
SAB 40 HT2-65
SAB 50 HT2-65
SAB 60 HT2-65
SAB 80 HT2-65
Connection
G1/4"-M
10.01.06.02420
10.01.06.02424
10.01.06.02428
10.01.06.03452
10.01.06.03450
10.01.06.03357
G1/4"-F
10.01.06.02419
10.01.06.02423
10.01.06.02427
10.01.06.03451
10.01.06.03449
10.01.06.03356
G3/8"-F
10.01.06.02421
10.01.06.02425
10.01.06.02429
10.01.06.03401
10.01.06.03354
10.01.06.03318
container
container
Type
SAB 22 HT2-65
SAB 30 HT2-65
SAB 40 HT2-65
SAB 50 HT2-65
SAB 60 HT2-65
SAB 80 HT2-65
Suction force
[N]*
16
22
38
53
82
135
Pull-off force
[N]
24
33
59
91
136
238
Lateral force
[N]**
17
29
34
102
126
217
undefined
undefined
undefined
container
Volume
[cm³]
1.5
5.6
7.0
18.9
32.0
75.4
[mm] (convex)
20
40
40
25
30
40
diameter d [mm]***
4
4
4
6
6
6
undefined
undefined
undefined
undefined
Technical Data Bellows Suction Pads For Hot Forming SAB HT2 (1.5 Folds)
26
container
container
Vacuum
Suction Pads
Design Data Bellows Suction Pads For Hot Forming SAB HT2 (1.5 Folds)
SAB HT2 22 to 80 AG (male)
Switches and
System
SAB HT2 22 to 80 IG (female)
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
container
H
25.0
25.0
41.0
28.0
28.0
44.0
29.0
29.0
44.0
36.9
41.9
36.9
41.3
46.3
41.3
49.8
54.8
49.8
LG1
10.0
12.0
9.5
10.0
12.0
9.5
10.0
12.0
9.5
10.0
20.0
15.0
10.0
20.0
15.0
15.0
15.0
15.0
SW1 Z (Stroke)
16
5.8
16
5.8
22
5.8
17
9.0
17
9.0
22
9.0
17
10.0
17
10.0
22
10.0
22
11.5
22
11.5
22
11.5
22
14.5
22
14.5
22
14.5
22
22.0
22
22.0
22
22.0
undefined
G1
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
undefined
Ds
21
21
21
31
31
31
40
40
40
50
50
50
61
61
61
81
81
81
undefined
SAB 22 HT2-65 G1/4-AG
SAB 22 HT2-65 G1/4-IG
SAB 22 HT2-65 G3/8-IG
SAB 30 HT2-65 G1/4-AG
SAB 30 HT2-65 G1/4-IG
SAB 30 HT2-65 G3/8-IG
SAB 40 HT2-65 G1/4-AG
SAB 40 HT2-65 G1/4-IG
SAB 40 HT2-65 G3/8-IG
SAB 50 HT2-65 G1/4-AG
SAB 50 HT2-65 G1/4-IG
SAB 50 HT2-65 G3/8-IG
SAB 60 HT2-65 G1/4-AG
SAB 60 HT2-65 G1/4-IG
SAB 60 HT2-65 G3/8-IG
SAB 80 HT2-65 G1/4-AG
SAB 80 HT2-65 G1/4-IG
SAB 80 HT2-65 G3/8-IG
Dimensions in mm*
dn
D1 Dmax(S)**
3.5
22
24
3.5
22
24
3.5
22
24
4.0
32
34
4.0
32
34
4.0
32
34
4.0
32
45
4.0
32
45
4.0
32
45
6.0
42
56
6.0
42
56
6.0
42
56
6.0
50
67
6.0
50
67
6.0
50
67
6.0
65
88
6.0
65
88
6.0
65
88
undefined
Type
container
27
undefined
container
undefined
undefined
undefined
*Acceptable dimensional tolerances for rubber parts according to DIN ISO 3302-1 M3
**External dimension of the suction pad when pressed against the workpiece by the vacuum
Flat Suction Pads For Hot Forming SAOF HT2 (Oval)
Suction area (LxW) from 60 x 23 mm to 100 x 50 mm
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Oval flat suction pad for dynamic handling of hot metal sheets up
to 250° C
Mounting
Elements
• Unloading e. g. of elongated workpieces after forming
drawing
Flat suction pads SAOF HT2 (oval)
container
Design
• Robust, wear-resistant oval flat suction pad SAOF made of HT2
with single sealing lip and inner support
undefined
Switches and
System
Vacuum
Generators
industry
undefined
undefined
• Connection nipple glued to the reinforcing element of the suction
pad (very high strength and temperature resistance)
container
Our Highlights...
250° C longterm
• Large, structured inner
support
high lateral forces
curved surfaces
Flat suction pads SAOF HT2 for handling formed sheet metal parts
28
container
Your Benefits...
HT2
undefined
container
undefined
undefined
undefined
undefined
System design flat suction pads SAOF HT2 (oval)
www.schmalz.com/saof-ht2
container
Vacuum
Suction Pads
Designation Code Flat Suction Pads For Hot Forming SAOF HT2 (Oval)
Example SAOF 80x40 HT2-65 G1/4-IG:
SAOF
SAOF
Suction area LxW
in mm
Material and
Shore hardness
Connection thread
80x40
60x23
to
100x50
HT2-65
HT2-65
G1/4-IG
G1/4-AG
G1/4-IG
G3/8-IG
(AG = male (M))
(IG = female (F))
Mounting
Elements
Special
Grippers
container
container
Ordering Data Flat Suction Pads For Hot Forming SAOF HT2 (Oval)
Suction pad SAOF HT2, available in various dimensions, is delivered with connection nipple glued to elastomer part.
Vacuum
Generators
container
container
SAOF 60x23 HT2-65
SAOF 80x40 HT2-65
SAOF 90x30 HT2-65
SAOF 100x50 HT2-65
Connection
G1/4"-M
10.01.05.00743
10.01.05.00751
10.01.05.00747
10.01.05.00755
G1/4"-F
10.01.05.00742
10.01.05.00750
10.01.05.00746
10.01.05.00754
G3/8"-F
10.01.05.00741
10.01.05.00749
10.01.05.00745
10.01.05.00753
undefined
Type
Switches and
System
container
container
Technical Data Flat Suction Pads For Hot Forming SAOF HT2 (Oval)
container
Lateral force
[N]**
36
108
94
177
Volume
[cm³]
3.0
10.7
7.0
20.0
[mm] (convex)
20
50
40
75
diameter d [mm]***
4
4
4
6
undefined
SAOF 60x23 HT2-65
SAOF 80x40 HT2-65
SAOF 90x30 HT2-65
SAOF 100x50 HT2-65
Suction force
[N]*
57
140
122
217
undefined
Type
container
29
undefined
container
undefined
undefined
undefined
undefined
*The specified suction forces are theoretical values at a vacuum of -0.6 bar and with a smooth, dry workpiece surface - they do not include a safety factor
Design Data Flat Suction Pads For Hot Forming SAOF HT2 (Oval)
container
SAOF HT2 60x23 to 100x50 IG (female)
SAOF HT2 60x23 to 100x50 AG (male)
container
Type
SAOF 100x50 HT2-65 G1/4-AG
SAOF 100x50 HT2-65 G1/4-IG
SAOF 100x50 HT2-65 G3/8-IG
SAOF 60x23 HT2-65 G1/4-AG
SAOF 60x23 HT2-65 G1/4-IG
Dimensions in mm*
Bmax(S)**
Bs
54
48.1
54
48.1
54
48.1
25
21.6
25
21.6
25
21.6
43
38.6
43
38.6
43
38.6
34
30.6
34
30.6
34
30.6
dn
6
8
8
5
6
6
5
6
6
5
6
6
G1
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
30
container
H
22
30
31
18
26
26
20
28
28
19
26
27
LG1
8
8
9
8
8
8
8
8
9
8
8
9
Lmax(S)**
106
106
106
64
64
64
85
85
85
94
94
94
Ls
101.1
101.1
101.1
60.6
60.6
60.6
80.6
80.6
80.6
90.6
90.6
90.6
SW1
17
17
22
17
17
22
17
17
22
17
17
22
Z (Stroke)
5
5
5
3
3
3
4
4
4
3
3
3
Bellows Suction Pads For Hot Forming SAOB HT2 (Oval, 1.5 Folds)
Suction area (LxW) 60 x 30 mm and 80 x 40 mm
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Oval bellows suction pad with 1.5 folds for most dynamic
handling of hot metal sheets up to 250° C
Mounting
Elements
• Unloading e. g. of elongated workpieces after forming, e. g.
reinforced ribs and plates
• Handling of formed sheet metal parts; fold structure allows
optimal adjustment
Vacuum
Generators
drawing
Switches and
System
industry
Bellows suction pads SAOB HT2 (oval, 1.5 folds)
container
Design
undefined
• Robust, wear-resistant oval bellows suction pad SAOB with 1.5
folds made of HT2, single sealing lip and inner support
undefined
undefined
• Connection nipple glued to the reinforcing element of the suction
pad (very high strength and temperature resistance)
undefined
System design bellows suction pad SAOB HT2 (oval, 1.5 folds)
container
high lateral forces
> Good sealing of even slightly
curved surfaces
• 1.5 folds
> Optimum adaptation to
curved workpieces, very good
damping
• Stiff top fold
> Resistance to lateral forces
and high horizontal
accelerations
undefined
support
undefined
up to 250° C temperature
resistance longterm
undefined
HT2
container
Bellows suction pads SAOB HT2 for handling formed sheet metal parts
Your Benefits...
container
www.schmalz.com/saob-ht2
31
undefined
Our Highlights...
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Designation Code Bellows Suction Pads For Hot Forming SAOB HT2 (Oval, 1.5 Folds)
container
Example SAOB 60x30 HT2-65 G3/8-IG:
SAOB
SAOB
Suction area LxW
in mm
Material and
Shore hardness
Connection thread
60x30
60x30
80x40
HT2-65
HT2-65
G3/8-IG
G1/4-AG
G1/4-IG
G3/8-IG
(AG = male (M))
(IG = female (F))
container
Ordering Data Bellows Suction Pads For Hot Forming SAOB HT2 (Oval, 1.5 Folds)
Suction pad SAOB HT2, available in various dimensions, is delivered with connection nipple glued to elastomer part.
Vacuum
Generators
container
container
Switches and
System
container
Type
SAOB 60x30 HT2-65
SAOB 80x40 HT2-65
Connection
G1/4"-M
10.01.06.02443
10.01.06.02447
G1/4"-F
10.01.06.02442
10.01.06.02446
G3/8"-F
10.01.06.02441
10.01.06.02445
Technical Data Bellows Suction Pads For Hot Forming SAOB HT2 (Oval, 1.5 Folds)
container
Type
SAOB 60x30 HT2-65
SAOB 80x40 HT2-65
Suction force
[N]*
38
65
Pull-off force
[N]
55
100
Lateral force
[N]**
56
98
undefined
undefined
undefined
undefined
container
Volume
[cm³]
9.6
20.6
Min. curve radius [mm]
(convex)
30
40
diameter d [mm]***
4
6
undefined
undefined
undefined
undefined
container
32
container
container
Vacuum
Suction Pads
Design Data Bellows Suction Pads For Hot Forming SAOB HT2 (Oval, 1.5 Folds)
SAOB HT2 60x30 to 80x40 AG (male)
Switches and
System
SAOB HT2 60x30 to 80x40 IG (female)
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
container
SAOB 60x30 HT2-65 G1/4-AG
SAOB 60x30 HT2-65 G1/4-IG
Dimensions in mm*
B1 Bmax(S)**
31
33
31
33
31
33
40
43
40
43
40
43
Bs
30.6
30.6
30.6
40.6
40.6
40.6
dn
5
6
6
5
6
6
G1
G1/4"-M
G1/4"-F
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-F
H
27.0
34.4
35.0
29.7
37.2
37.7
L1
56
56
56
73
73
73
LG1 Lmax(S)**
8
63
8
63
9
63
8
83
8
83
9
83
Ls
60.6
60.6
60.6
80.6
80.6
80.6
SW1
17
17
22
17
17
22
Z (Stroke)
7
7
7
9
9
9
undefined
Type
container
33
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
Bellows Suction Pads SAB2 P (2.5 Folds)
Suction area (Ø) 20 mm
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Round bellows suction pads with 2.5 folds for handling sheet
metal parts such as in CNC metal and laser cutting machines
Mounting
Elements
• Applications with requirements for high holding forces and
resistance to lateral forces even on oiled and contaminated
workpiece surfaces
Bellows suction pads SPB2 P (2.5 Folds)
container
Design
• Round bellows suction pads SAB2 P (3) with 2.5 folds and radial
ribs and sealing lip with sealing edge
undefined
Switches and
System
Vacuum
Generators
• Use in area gripping systems and "suction pad carpets"; optional
integration of flow restrictor to reduce leakage occurring at partial occupancy
• Machine side existing hole (1) for tool-free assembly through
push-in function
undefined
• Optional integration of flow restrictors (2) to reduce leakage
occurring at partial occupancy
undefined
• Optional integration of a filter (4) as a prefilter (120 micron
filtration rating)
container
• Tool-free installation by pushin function
> Quick installation and
removal of the suction pads
undefined
• Optimized sealing lip with
radial ribs and sealing edge
> High suction power even
when used in rough
environmental conditions
(e.g. oil, chips or dirt)
undefined
Your Benefits...
• Soft bellows with big stroke at
low restoring force
> Use in area gripping systems
and "suction pad carpets";
compensation of height differences and damping effect
undefined
Our Highlights...
• Two different material NBR
and HT1
> High wear and ozone
resistance (NBR) respectively
no marks (HT1)
Bellows suction pads SAB2 P for handling sheet metal parts
undefined
container
undefined
System design bellows suction pads SPB2 P (2.5 Folds)
34
container
www.schmalz.com/sab2p
container
Vacuum
Suction Pads
Designation Code Bellows Suction Pads SAB2 P (2.5 Folds)
Example SAB2 20 HT1-60 P:
SAB2
SAB2
Suction area Ø
in mm
Material and
Shore hardness
Product addition
20
20
HT1-60
HT1-60
NBR-60
P
P
Special
Grippers
container
push-in function
container
Mounting
Elements
Ordering Data Bellows Suction Pads SAB2 P (2.5 Folds)
Suction pad SAB2 P is delivered as a ready-to-connect component. Available in materials HT1 and NBR.
container
Vacuum
Generators
Available accessories: filter screen, flow restrictor
container
Switches and
System
container
Type
Suction pad material
High temperature material HT1
10.01.06.03235
SAB2 20 P
Nitrile rubber NBR
10.01.06.03263
container
undefined
Ordering Data Accessories Bellows Suction Pads SAB2 P (2.5 Folds)
container
SAB2 20 P
Flow restrictor SW...
0,80 mm
10.05.04.00090
Filter screen
1,00 mm
10.05.04.00091
1,30 mm
10.05.04.00092
1,50 mm
10.05.04.00093
10.01.06.02565
undefined
Type
container
Technical Data Bellows Suction Pads SAB2 P (2.5 Folds)
container
Suction force [N]*
4.7
Pull-off force [N]
13
Min. curve radius [mm] (convex)
20
Volume [cm³]
2.6
undefined
Type
SAB2 20 P
container
35
undefined
container
undefined
undefined
undefined
undefined
*The specified suction forces are theoretical values with a smooth, dry workpiece surface - they do not include safety factors
Design Data Bellows Suction Pads SAB2 P (2.5 Folds)
container
SAB2 P
container
Type
SAB2 20 HT1-60 P
SAB2 20 NBR-60 P
Dimensions in mm*
d
d1
8.5
10.6
8.5
10.6
d2
10
10
d5
7.9
7.9
D1 Dmax(S)**
19.7
20.5
19.7
20.5
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
36
container
dn
4.7
4.7
Ds
19.1
19.1
H
24.5
24.5
H2
2.2
2.2
H3
7.2
7.2
H5 Z (Stroke)
2
9
2
9
Bellows Suction Pads SPB2 P (2.5 Folds)
Suction area (Ø) 20 and 40 mm
container
Vacuum
Suction Pads
container
Applications
Special
Grippers
• Round bellows suction pad with 2.5 folds used for palletizing and
depalletizing processes in the packaging industry
Mounting
Elements
• Handling of packaging materials such as cardboard boxes, rigid
and flexible packaging
• Handling of blister packaging, shrink-wrapped products, plastic
bags or trays
Vacuum
Generators
• Used in area gripping systems and "suction pad carpets";
with optional integrated flow resistances to reduce leakage occurring at partial occupancy
Switches and
System
Bellows suction pads SPB2 P (2.5 folds)
container
Design
undefined
• Round bellows suction pad SPB2 P with 2.5 folds (3) and soft,
flexible sealing lip
• Integrated flow restrictor (2) with diameters of 0.8 to 1.5 mm
undefined
• Tool free assembly directly in an existing drill hole (1) due to
push-in function
undefined
• Optional integration of filter screen (4) as a pre-filter (120 µm
filter pore size)
System design bellows suction pads SPB2 P (2.5 folds)
container
• Soft bellows with a large
stroke and low restoring force
> Used in area gripping systems
and "suction pad carpets";
damping effect and compensation for height differences
• Interlocking of sealing lip and
fold due to locking elements
> Form-locking connection to
avoid sliding of the suction
pad
• Food grade material (FDA
conform) Silicone SI
> Direct use in the food industry
possible
undefined
> Optimal sealing on cardboard
boxes and packaging material
as well as on arching,
non-rigid surfaces
undefined
• Flexible, adaptable sealing lip
undefined
> Quick installation and
removal of the suction pads
undefined
• Tool-free installation due to
push-in function
container
Bellows suction pads SPB2 P being used for handling of cardboard boxes
Your Benefits...
container
www.schmalz.com/spb2p
37
undefined
Our Highlights...
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Designation Code Bellows Suction Pads SPB2 P (2.5 Folds)
container
Example SPB2 20 SI-40 SW80 P:
SPB2
SPB2
Suction area Ø
in mm
Material and
Shore hardness
Flow restrictor
Product addition
20
20
40
SI-40
SI-40
SI-55
SW80
SW80
SW100
SW130
SW150
P
P
= 0.8 mm
= 1.0 mm
= 1.3 mm
= 1.5 mm
push-in function
container
Ordering Data Bellows Suction Pads SPB2 P (2.5 Folds)
Bellows suction pad SPB2 P is delivered as a ready-to-connect component. Available in different diameters as single component or with
integrated flow restrictor.
Switches and
System
Vacuum
Generators
container
Available spare parts: Flow restrictor
Available accessories: Filter screen
container
Bellows Suction Pads SPB2 P (2.5 Folds) (Single Component)
undefined
container
Type
SPB2 20 SI-40 P
SPB2 40 SI-55 P
Part Number
10.01.06.03125
10.01.06.03126
container
undefined
undefined
undefined
Bellows Suction Pads SPB2 P (2.5 Folds) (with Flow Restrictor)
container
Type
SPB2 20 SI-40 SW... P
SPB2 40 SI-55 SW... P
Flow restrictor SW...
0.80 mm
10.01.06.03220
10.01.06.03224
1.00 mm
10.01.06.03221
10.01.06.03225
1.30 mm
10.01.06.03222
10.01.06.03226
1.50 mm
10.01.06.03223
10.01.06.03227
container
Ordering Data Accessories Bellows Suction Pads SPB2 P (2.5 Folds)
container
Type
SPB2 20 SI-40 P
SPB2 40 SI-55 P
Filter screen
10.01.06.02565
10.01.06.02572
undefined
undefined
container
Ordering Data Spare Parts Bellows Suction Pads SPB2 P (2.5 Folds)
container
Type
SW 80
SW 100
SW 130
SW 150
Flow restrictor
10.05.04.00090
10.05.04.00091
10.05.04.00092
10.05.04.00093
undefined
container
undefined
container
Technical Data Bellows Suction Pads SPB2 P (2.5 Folds)
container
Type
SPB2 20 SI-40 P
SPB2 40 SI-55 P
Suction force
[N]*
4.9
14.9
Pull-off force
[N]
8
40
Min. curve radius [mm]
(convex)
25
75
38
container
Volume
[cm³]
2.5
22.0
container
Vacuum
Suction Pads
Design Data Bellows Suction Pads SPB2 P (2.5 Folds)
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
Switches and
System
SPB2 20...40 P
container
Type
Dimensions in mm*
d
d1
SPB2 20 SI-40 P
8.5
11.8
SPB2 40 SI-55 P
12.5
15.7
d2
10.2
17.8
d5
7.9
11.5
D1 Dmax(S)**
20.0
20.5
43.5
44.6
dn
4.6
4.6
Ds
19.6
42.7
H
24.3
47.0
H2
2.2
2.2
H3
7.2
7.2
H5 Z (Stroke)
2
9
2
20
container
39
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Bellows Suction Pads SPB4f (4.5 Folds)
Vacuum
Suction Pads
container
container
Applications
Special
Grippers
• Round, bellows suction pad with 4.5 folds for handling bags and
other very flexible packaging
Mounting
Elements
• Reliable gripping and handling especially of bags and packaging
with low filling degree as well as liquid, solid or powder filled
pouches
Bellows suction pads SPB4f (4.5 folds)
container
Design
• Bellows suction pad SPB4f with 4.5 folds (1) as well as soft,
flexible sealing lip with segmented flow fins and integrated bag
stabilizer
undefined
Switches and
System
Vacuum
Generators
• For use in fast packaging processes, particularly together with
delta robots (case packers and pick-and-place applications)
• Very large shaft diameter for high volume flow rates
undefined
undefined
• Special reinforced bellows for additional stability
• Installation using the Schmalz connection element SC (3);
alternatively by attaching directly onto a 3/8" or 1/2" pipe (4) on
the machine side and fixing with a hose clamp
• All connection elements SC with male thread are equipped with
an integrated sealing ring
System design bellows suction pads SPB4f (4.5 folds)
• Optional filter as pre-filter (2) (250 µm filter pore size)
container
Bellows suction pad SPB4f for handling bags
40
container
Your Benefits...
• Extremely flexible and
adaptable sealing lip with
flow fins
> Optimal sealing on bags, even
with strong wrinkles, low
filling degree or during swivel
motion
• Integrated bag stabilizer
> Bag stabilization; even thin
and soft plastic films (LDPE)
are not drawn in
• Reinforced basic body and
folds
> Secure gripping with high
lateral loads and swinging
workpieces
• Very large nominal diameter
> High volume flow rates and
short cycle times
• Suction pad made from FDA
compliant silicone
> Can be used directly in the
food industry
undefined
container
undefined
undefined
undefined
undefined
Our Highlights...
www.schmalz.com/spb4f
container
Vacuum
Suction Pads
Designation Code Bellows Suction Pads SPB4f (4.5 Folds)
container
Material and
Shore hardness
40
30
40
50
SI-55
SI-55
Special
Grippers
Example SPB4f 40 SI-55:
SPB4f
SPB4f
Suction area Ø
in mm
Mounting
Elements
container
Ordering Data Bellows Suction Pads SPB4f (4.5 Folds)
Suction pad SPB4f (elastomer part) with integrated bag stabilizer is delivered as an individual part. In order to receive a complete suction
pad (elastomer part + connection element + accessories), the following ordering steps are required:
• Suction pad of type SPB4f (step 1) – elastomer part, available in various diameters
• Connection element of type SC (step 2) – available with various threads
Vacuum
Generators
container
Switches and
System
Available accessories: filter screen, hose clamp
container
Step 1: Bellows Suction Pads SPB4f (4.5 Folds)
container
Part Number
10.01.06.03264
10.01.06.03265
10.01.06.03266
undefined
Type
SPB4f 30 SI-55 SC080
undefined
container
Step 2: Connection Elements Bellows Suction Pads SPB4f (4.5 Folds)
container
undefined
SPB4f 50
10.01.06.03269
10.01.06.03272
10.01.06.02793
10.01.06.03273
10.01.06.02791
10.01.06.03274
10.01.06.02595
10.01.06.02596
undefined
SPB4f 40
10.01.06.03142
10.01.06.03270
10.01.06.03268
10.01.06.03271
10.01.06.02593
10.01.06.02594
-
undefined
SPB4f 30
10.01.06.03142
10.01.06.03270
10.01.06.03268
10.01.06.03271
10.01.06.02593
10.01.06.02594
-
undefined
Type
SC 080 G1/8-AG
SC 080 G1/8-IG
SC 080 G1/4-AG
SC 080 G1/4-IG
SC 080 G3/8-AG
SC 080 G3/8-IG
SC 090 G1/8-AG
SC 090 G1/8-IG
SC 090 G1/4-AG
SC 090 G1/4-IG
SC 090 G3/8-AG
SC 090 G3/8-IG
SC 090 G1/2-AG
SC 090 G1/2-IG
container
Ordering Data Accessories Bellows Suction Pads SPB4f (4.5 Folds)
container
undefined
Hose clamp
10.07.10.00002
10.07.10.00002
10.07.10.00003
container
41
undefined
Filter screen
10.07.01.00320
10.07.01.00320
10.07.01.00321
container
Type
Special
Grippers
Vacuum
Suction Pads
container
Technical Data Bellows Suction Pads SPB4f (4.5 Folds)
container
Type
Suction force [N] at
- 200 mbar*
4.3
6.8
13.7
-400 mbar*
8.5
13.6
27.3
-600 mbar*
12.8
20.4
41.0
Volume
[cm³]
6.0
15.1
33.1
Type Connection
element SC...
SC 080
SC 080
SC 090
Design Data Bellows Suction Pads SPB4f (4.5 Folds)
container
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
container
container
Type
Dimensions in mm*
d
d1
16
19.6
16
19.6
20
24.8
d2
12.3
15.3
21.0
D1
22.4
31.6
41.6
Dk Dmax(S)**
24.4
32
24.4
42
31.0
52
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
SPB4f 30...50
42
container
Ds
31
40
50
H
40
52
65
H2
13
13
14
H3
14.4
14.4
16.0
Z (Stroke)
10
20
26
container
Vacuum
Suction Pads
Design Data Connection Elements Bellows Suction Pads SPB4f
SC...IG (female)
Switches and
System
SC...AG (male)
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
container
D2
17
17
21
21
dn
10
11
15
15
G1
G3/8"-M
G3/8"-F
G1/2"-M
G1/2"-F
L
7.5
17.5
7.5
21.5
L1
32.0
32.0
37.5
37.5
L2
13
13
14
14
L3
1.5
1.5
2.0
2.0
LG1
10
12
14
16
SW1
22
22
27
27
container
43
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
SC 080 G3/8-AG
SC 080 G3/8-IG
SC 090 G1/2-AG
SC 090 G1/2-IG
Dimensions in mm
D
19.8
19.8
25.0
25.0
undefined
Type
Bellows Suction Pads SPB2 (2.5 Folds)
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Round bellows suction pads with 2.5 folds for use in carton and
tray erectors with high demands on suction pad stroke, dynamics
and wear resistance
Mounting
Elements
• Handling of non-rigid workpieces such as filled cardboard boxes
for palletizing and depalletizing processes
• Handling of cardboard, inherently stable and flexible packaging
in top-loading and side-loading machines
Bellows suction pads SPB2 (2.5 Folds)
container
Design
• Round bellows suction pad SPB2 with 2.5 folds (2) and flexible
sealing lip
undefined
Switches and
System
Vacuum
Generators
• Applications which require high adaptability and high height
compensation, such as taking cartons from a magazine in rotary
erectors
• Diameter up to 30 mm with a one-piece plug-in connection
element (1)
undefined
• From diameter 40 mm with two-piece connection element: consisting of machine-side component and suction pad-side component
undefined
• Available as mounted suction pad consisting of connection
element and suction pad or as individual parts
container
Our Highlights...
> Good adaptability and height
adjustment on curved surfaces
• Large inner fold diameters
> High volume flow rates and
short cycle times
• Flexible, adaptable sealing lip
> Good sealing on cardboard
and rigid packaging
• Locking elements between
sealing lip and fold
> Gearing prevents shifting of
the suction pad
• Wear and abrasion resistant
material Elastodur ED-65
> Low wear, lifetime of ED-65
about 3 times longer than
NBR
Bellows Suction Pads SPB2 being used in side-loading machines
44
container
Your Benefits...
• High suction pad stroke
undefined
container
undefined
undefined
undefined
undefined
System design bellows suction pads SPB2 (2.5 Folds)
www.schmalz.com/spb2
container
Vacuum
Suction Pads
Designation Code Bellows Suction Pads SPB2 (2.5 Folds)
Example SPB2 30 ED-65 G1/8-AG:
SPB2
SPB2
Suction area Ø
in mm
Material and
Shore hardness
Connection thread
30
20
to
50
ED-65
ED-65
G1/8-AG
G1/8-AG
G1/8-IG
Mounting
Elements
Special
Grippers
container
container
Ordering Data Bellows Suction Pads SPB2 (2.5 Folds)
Suction pad SPB2 (elastomer part + connection element) is delivered assembled. As an alternative the individual parts can also be ordered
separately. To do this, the following ordering steps are required:
• Suction pad of type SPB2 (step 1) - elastomer part, available in various diameters
• Connection element of type SC (step 2) - available with various threads
Switches and
System
Vacuum
Generators
container
container
Bellows Suction Pads SPB2 (2.5 Folds) (Mounted)
container
G1/4"-F
10.01.06.03460
10.01.06.03462
G1/8"-M
10.01.06.03453
10.01.06.03455
10.01.06.03457
-
G1/8"-F
10.01.06.03454
10.01.06.03456
10.01.06.03458
-
undefined
SPB2 20 ED-65
SPB2 25 ED-65
SPB2 30 ED-65
SPB2 40 ED-65
SPB2 50 ED-65
Connection
G1/4"-M
10.01.06.03459
10.01.06.03461
undefined
Type
container
Step 1: Bellows Suction Pads SPB2 (2.5 Folds) (Single Component)
container
undefined
Part Number
10.01.06.03409
10.01.06.03410
10.01.06.03411
10.01.06.03412
10.01.06.03413
undefined
Type
SPB2 20 ED-65 SC040
SPB2 25 ED-65 SC040
SPB2 30 ED-65 SC040
SPB2 40 ED-65 SC050
SPB2 50 ED-65 SC050
container
undefined
Step 2: Connection elements Bellows Suction Pads SPB2 (2.5 Folds)
container
SPB2 25
10.01.06.02490
10.01.06.02482
-
SPB2 30
10.01.06.02490
10.01.06.02482
-
SPB2 40
10.01.06.02487
10.01.06.02488
SPB2 50
10.01.06.02487
10.01.06.02488
undefined
SPB2 20
10.01.06.02490
10.01.06.02482
-
container
45
undefined
container
undefined
Type
SC 040 G1/8-AG
SC 040 G1/8-IG
SC 050 G1/4-AG
SC 050 G1/4-IG
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Technical Data Bellows Suction Pads SPB2 (2.5 Folds) (Single Component)
container
Type
SPB2 20 ED-65 SC040
SPB2 25 ED-65 SC040
SPB2 30 ED-65 SC040
SPB2 40 ED-65 SC050
SPB2 50 ED-65 SC050
Suction
force
[N]*
6.8
9.9
14.4
24.8
34.6
Pull-off
force
[N]
15.7
20.1
28.4
40.5
61.8
Lateral
force
[N]
8.4
9.1
12.8
20.3
28.5
Volume
[cm³]
4.2
7.6
12.4
27.9
51.8
Min. curve radius
[mm]
(convex)
20
20
30
60
75
Recom. internal
hose diameter d
[mm]**
4
4
6
6
6
Type Connection
element
SC...
SC 040
SC 040
SC 040
SC 050
SC 050
**The recommended hose diameter refers to a hose length of approx. 2 m
Design Data Bellows Suction Pads SPB2 (2.5 Folds) (Single Component)
container
undefined
undefined
Switches and
System
Vacuum
Generators
container
SPB2 ... ED-65
Type
SPB2 20 ED-65 SC040
SPB2 25 ED-65 SC040
SPB2 30 ED-65 SC040
SPB2 40 ED-65 SC050
SPB2 50 ED-65 SC050
Dimensions in mm*
d
d1
7.5
10.5
7.5
10.5
7.5
10.5
11.0
17.3
11.0
17.3
d2
12.0
14.5
16.9
22.9
27.1
D1
22.2
27.2
32.2
42.2
52.2
Dk Dmax(S)**
15.0
23.5
15.5
28.5
16.8
33.5
22.5
43.5
23.5
54.0
undefined
container
undefined
undefined
undefined
undefined
undefined
container
46
container
Ds
21.4
26.4
31.4
41.3
51.3
H
25
31
36
45
56
H2
4.6
4.6
4.6
7.0
7.0
H3 Z (Stroke)
7.0
13
7.8
17
7.9
20
9.9
25
10.9
28
container
Vacuum
Suction Pads
Design Data Connection Elements Bellows Suction Pads SPB2
SC 040 G1/8-AG (male)
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
SC 040 G1/8-IG (female)
SC 050 G1/4-AG (male)
undefined
undefined
undefined
Switches and
System
container
SC 050 G1/4-IG (female)
container
dn
4
4
6
6
G1
G1/8"-M
G1/8"-F
G1/4"-M
G1/4"-F
L
6.0
14.0
7.2
17.2
L1
20.2
20.7
26.5
26.5
L2
4.8
4.8
6.8
6.8
L3
1.9
1.9
2.5
2.5
LG1
7.5
8.0
10.0
12.0
SW1
14
14
17
17
SW2
4
4
6
-
SW3
6
6
container
47
undefined
container
undefined
undefined
undefined
SC 040 G1/8-AG
SC 040 G1/8-IG
SC 050 G1/4-AG
SC 050 G1/4-IG
Dimensions in mm
D
D2
10.3
8
10.3
8
17.0
12
17.0
12
undefined
Type
Bellows Suction Pads SAB HT1 (1.5 Folds)
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Round bellows suction pad with 1.5 folds for dynamic handling of
glass workpieces
Mounting
Elements
• Handling of flat glass and formed glass pieces
• Use in automated production lines for automotive windscreens or
side windows, even after the bending process at temperatures up
to 170° C
• High lateral forces in use with separation powder on flat glass or
on damp surfaces
Bellows suction pads SAB HT1 (1,5 folds)
container
Design
• Robust and hard-wearing bellows suction pad made of HT1 with
1.5 folds, with special slot and inner support
undefined
Switches and
System
Vacuum
Generators
• Exact positioning in production processes without displacement
• Suction pad is vulcanised to the connection nipple (for very high
strength)
undefined
undefined
• Special structure of the suction surface with high performance
profile
container
Our Highlights...
Bellows suction pads SAB HT1 being used for handling glass
48
container
Your Benefits...
• Non-marking material HT1
> Minimal chemical influence
on the workpiece surface
• High temperature resistance
> Handling of hot workpieces
without modification of the
material properties
support
> Capable of handling high
lateral forces, especially in use
with separating powder and
wet workpieces
• 1.5 folds
very good damping
• Very stiff top fold
> Very good resistance to lateral
undefined
container
undefined
undefined
undefined
undefined
System design bellows suction pad SAB HT1 (1.5 folds)
container
Vacuum
Suction Pads
Designation Code Bellows Suction Pads SAB HT1 (1.5 Folds)
Example SAB 30 HT1-60 G1/4-AG:
SAB
SAB
Suction area Ø
in mm
Material and
Shore hardness
Connection thread
30
22
to
125
HT1-60
HT1-60
G1/4-AG
G3/8-AG
G3/8-IG
RA
rectangular adapter
Mounting
Elements
Special
Grippers
container
container
Vacuum
Generators
Ordering Data Bellows Suction Pads SAB HT1 (1.5 Folds)
Suction pad SAB HT1, available in various diameters, is delivered with connection nipple vulcanized to elastomer part.
container
container
Switches and
System
container
G1/4"-F
10.01.06.02722
10.01.06.02723
10.01.06.02724
10.01.06.02760
10.01.06.02779
10.01.06.02778
10.01.06.02961
10.01.06.03064
G3/8"-M
10.01.06.03015
10.01.06.03049
10.01.06.03052
10.01.06.03058
10.01.06.03060
10.01.06.03062
10.01.06.03063
10.01.06.03066
G3/8"-F
10.01.06.03006
10.01.06.03050
10.01.06.03053
10.01.06.02725
10.01.06.02726
10.01.06.02727
10.01.06.02728
10.01.06.02729
Rectangular adapter
10.01.06.02755
10.01.06.02757
10.01.06.02759
10.01.06.02762
10.01.06.02764
10.01.06.02766
-
undefined
SAB 22 HT1-60
SAB 30 HT1-60
SAB 40 HT1-60
SAB 50 HT1-60
SAB 60 HT1-60
SAB 80 HT1-60
SAB 100 HT1-60
SAB 125 HT1-60
Connection
G1/4"-M
10.01.06.02753
10.01.06.03048
10.01.06.03051
10.01.06.03057
10.01.06.03059
10.01.06.03061
10.01.06.02927
10.01.06.03065
undefined
Type
container
undefined
Technical Data Bellows Suction Pads SAB HT1 (1.5 Folds)
container
Pull-off force
[N]
Lateral force
[N]**
Volume
[cm³]
16
22
38
53
82
135
190
250
24
33
59
87
130
221
357
558
18
30
36
55
82
145
220
352
1.5
5.9
7.0
11.5
24.0
56.5
92.5
191.0
[mm]
(convex)
20
40
40
50
65
75
90
140
diameter d
[mm]***
4
4
4
4
6
6
6
9
undefined
SAB 22 HT1-60
SAB 30 HT1-60
SAB 40 HT1-60
SAB 50 HT1-60
SAB 60 HT1-60
SAB 80 HT1-60
SAB 100 HT1-60
SAB 125 HT1-60
Suction force
[N]*
undefined
Type
container
49
undefined
container
undefined
undefined
**The specified lateral forces are values measured at a vacuum of -0.6 bar with a dry, smooth, flat workpiece surface. Depending on the workpiece surface and its quality, the
actual values may deviate from these values.
Design Data Bellows Suction Pads SAB HT1 (1.5 Folds)
container
SAB HT1 22 to 125 IG (female)
SAB HT1 22 to 125 AG (male)
container
SAB HT1 22 to 125 RA
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
50
container
container
Vacuum
Suction Pads
Design Data Bellows Suction Pads SAB HT1 (1.5 Folds)
container
Special
Grippers
SW1 Z (Stroke)
16
5.8
16
5.8
16
5.8
22
5.8
17
9.0
17
9.0
17
9.0
22
9.0
9.0
17
10.0
17
10.0
17
10.0
22
10.0
10.0
22
11.5
22
11.5
22
11.5
22
11.5
11.5
22
14.5
22
14.5
22
14.5
22
14.5
14.5
22
22.1
22
22.1
22
22.1
22
22.1
22.1
22
25.8
22
25.8
22
25.8
22
25.8
25.8
22
32.0
22
32.0
22
32.0
22
32.0
Mounting
Elements
L4
31.8
31.8
31.8
31.8
31.8
31.8
-
Vacuum
Generators
LG1
10.0
12.0
10.0
9.5
10.0
12.0
10.0
9.5
10.0
12.0
10.0
9.5
10.0
20.0
10.0
15.0
10.0
20.0
10.0
15.0
10.0
20.0
10.0
15.0
10.0
20.0
10.0
15.0
10.0
20.0
10.0
15.0
Switches and
System
H
25.0
25.0
25.0
41.0
28.0
28.0
28.0
44.0
31.2
28.8
28.8
28.8
44.8
31.2
36.9
42.0
36.9
36.9
36.6
41.3
46.3
41.3
41.3
41.0
49.9
54.9
49.9
49.9
49.6
56.6
61.8
56.6
56.6
56.3
67.8
72.8
67.8
67.8
undefined
G1
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
undefined
Ds Dmax(S)**
21
24
21
24
21
24
21
24
31
34
31
34
31
34
31
34
31
34
40
45
40
45
40
45
40
45
40
45
50
56
50
56
50
56
50
56
50
56
61
67
61
67
61
67
61
67
61
67
81
89
81
89
81
89
81
89
81
89
101
110
101
110
101
110
101
110
101
110
126
135
126
135
126
135
126
135
undefined
SAB 22 HT1-60 G1/4-AG
SAB 22 HT1-60 G1/4-IG
SAB 22 HT1-60 G3/8-AG
SAB 22 HT1-60 G3/8-IG
SAB 30 HT1-60 G1/4-AG
SAB 30 HT1-60 G1/4-IG
SAB 30 HT1-60 G3/8-AG
SAB 30 HT1-60 G3/8-IG
SAB 30 HT1-60 RA
SAB 40 HT1-60 G1/4-AG
SAB 40 HT1-60 G1/4-IG
SAB 40 HT1-60 G3/8-AG
SAB 40 HT1-60 G3/8-IG
SAB 40 HT1-60 RA
SAB 50 HT1-60 G1/4-AG
SAB 50 HT1-60 G1/4-IG
SAB 50 HT1-60 G3/8-AG
SAB 50 HT1-60 G3/8-IG
SAB 50 HT1-60 RA
SAB 60 HT1-60 G1/4-AG
SAB 60 HT1-60 G1/4-IG
SAB 60 HT1-60 G3/8-AG
SAB 60 HT1-60 G3/8-IG
SAB 60 HT1-60 RA
SAB 80 HT1-60 G1/4-AG
SAB 80 HT1-60 G1/4-IG
SAB 80 HT1-60 G3/8-AG
SAB 80 HT1-60 G3/8-IG
SAB 80 HT1-60 RA
SAB 100 HT1-60 G1/4-AG
SAB 100 HT1-60 G1/4-IG
SAB 100 HT1-60 G3/8-AG
SAB 100 HT1-60 G3/8-IG
SAB 100 HT1-60 RA
SAB 125 HT1-60 G1/4-AG
SAB 125 HT1-60 G1/4-IG
SAB 125 HT1-60 G3/8-AG
SAB 125 HT1-60 G3/8-IG
Dimensions in mm*
D1
dn
22
3.5
22
3.5
22
3.5
22
3.5
32
4.0
32
4.0
32
4.0
32
4.0
32
4.0
32
4.0
32
4.0
32
4.0
32
4.0
32
4.0
40
6.0
40
6.0
40
6.0
40
6.0
40
6.0
48
6.0
48
6.0
48
6.0
48
6.0
48
6.0
64
6.0
64
6.0
64
6.0
64
6.0
64
6.0
77
6.0
77
6.0
77
6.0
77
6.0
77
6.0
94
6.0
94
6.0
94
6.0
94
9.0
undefined
Type
container
51
undefined
container
undefined
undefined
undefined
Bellows Suction Pads SAOB HT1 (oval, 1.5 Folds)
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Oval bellows suction pad with 1.5 folds for dynamic handling of
elongated glass workpieces
Mounting
Elements
• Handling of flat glass and also formed glass pieces
• Use in automated production lines for automotive glass such as
windscreens and side windows, even after the bending process at
temperatures up to 170° C
• High lateral forces in use with separation powder on flat glass or
on wet glass surfaces
Bellows Suction Pad SAOB HT1 (oval, 1.5 folds)
container
Design
• Robust, wear-resistant oval bellows suction pad SAOB with 1.5
folds made of HT1, with single sealing lip, special slot and inner
support
undefined
Switches and
System
Vacuum
Generators
• Exact positioning in production processes without displacement
undefined
• Connection element glued to the reinforcing element of the
suction pad (very high strength)
undefined
• Special structure of the suction surface for high resistance to
lateral forces
container
Our Highlights...
Bellows Suction Pads SAOB HT1 being used for handling hollow glass
52
container
Your Benefits...
• Non-marking material HT1
> Minimal chemical influence
on the workpiece surface
• High temperature resistance
> Handling of hot workpieces
without modification of the
material properties
support
> Capable of handling high
lateral forces, especially in use
with separating powder and
wet workpieces
• 1.5 folds
very good damping
• Very stiff top fold
> Very good resistance to lateral
undefined
container
undefined
undefined
undefined
undefined
System design bellows suction pads SAOB HT1 (oval, 1.5 folds)
container
Vacuum
Suction Pads
Designation Code Bellows Suction Pads SAOB HT1 (oval, 1.5 Folds)
Example SAOB 110x55 HT1-60 G3/8-AG:
SAOB
SAOB
Suction area Ø
in mm
Material and
Shore hardness
Connection thread
110x55
60x30
80x40
110x55
140x70
HT1-60
HT1-60
G1/4-AG
G3/8-AG
G3/8-IG
Mounting
Elements
Special
Grippers
container
container
Ordering Data Bellows Suction Pads SAOB HT1 (oval, 1.5 Folds)
Suction pad SAOB HT1, available in various diameters, is delivered with connection nipple glued to elastomer part.
Vacuum
Generators
container
container
Switches and
System
container
SAOB 60x30 HT1-60
SAOB 80x40 HT1-60
SAOB 110x55 HT1-60
SAOB 140x70 HT1-60
Connection
G1/4"-M
10.01.06.03156
10.01.06.03203
10.01.06.03206
10.01.06.03209
G1/4"-F
10.01.06.03175
10.01.06.03176
10.01.06.03178
10.01.06.03177
G3/8"-M
10.01.06.03201
10.01.06.03204
10.01.06.03207
10.01.06.03210
G3/8"-F
10.01.06.03202
10.01.06.03205
10.01.06.03208
10.01.06.03211
undefined
Type
container
undefined
Technical Data Bellows Suction Pads SAOB HT1 (oval, 1.5 Folds)
container
SAOB 60x30 HT1-60
SAOB 80x40 HT1-60
SAOB 110x55 HT1-60
SAOB 140x70 HT1-60
Suction force
[N]*
Pull-off force
[N]
Lateral force
[N]**
Volume
[cm³]
38
65
110
165
55
100
185
258
57
100
180
287
10.5
21.8
53.1
106.0
Min. curve radius
[mm]
(convex)
30
40
50
70
diameter d
[mm]***
4
6
6
6
undefined
Type
container
53
undefined
container
undefined
undefined
undefined
undefined
**The specified lateral forces are values measured at a vacuum of -0.6 bar with a dry, smooth, flat workpiece surface. Depending on the workpiece surface and its quality, the actual values may deviate from these values.
Design Data Bellows Suction Pads SAOB HT1 (oval, 1.5 Folds)
container
SAOB HT1 60x30 to 140x70 AG (male)
SAOB HT1 60x30 to 140x70 IG (female)
container
Type
SAOB 110x55 HT1-60 G1/4-AG
SAOB 110x55 HT1-60 G1/4-IG
SAOB 110x55 HT1-60 G3/8-AG
SAOB 110x55 HT1-60 G3/8-IG
SAOB 140x70 HT1-60 G1/4-AG
SAOB 140x70 HT1-60 G1/4-IG
SAOB 140x70 HT1-60 G3/8-AG
SAOB 140x70 HT1-60 G3/8-IG
Dimensions in mm*
B1 Bmax(S)**
31
33
31
33
31
33
31
33
40
43
40
43
40
43
40
43
53
59
53
59
53
59
53
59
67
75
67
75
67
75
67
75
Bs
30.6
30.6
30.6
30.6
40.6
40.6
40.6
40.6
55.1
55.1
55.1
55.1
70.1
70.1
70.1
70.1
dn
5.0
6.0
5.2
6.0
5.0
6.0
5.2
6.0
6.0
8.0
6.1
8.0
6.0
8.0
6.0
8.0
G1
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
G1/4"-M
G1/4"-F
G3/8"-M
G3/8"-F
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
54
container
H
27.0
34.4
27.5
35.0
29.7
37.2
27.7
37.7
35.5
43.0
33.5
43.5
39.5
47.0
37.5
47.5
L1
55.7
55.7
55.7
55.7
73.3
73.3
73.3
73.3
98.8
98.8
98.8
98.8
126.0
126.0
126.0
126.0
LG1 Lmax(S)**
8.0
63.0
8.0
63.0
7.4
63.0
9.0
63.0
8.0
83.0
8.0
83.0
8.0
83.0
9.0
83.0
8.0
114.0
8.0
114.0
8.0
114.0
9.0
114.0
8.0
146.0
8.0
146.0
10.0
146.0
9.0
146.0
Ls
60.6
60.6
60.6
60.6
80.6
80.6
80.6
80.6
110.1
110.1
110.1
110.1
141.1
141.1
141.1
141.1
SW1 Z (Stroke)
17
7.0
17
7.0
22
7.0
22
7.0
17
9.0
17
9.0
22
9.0
22
9.0
17
12.0
17
12.0
22
12.0
22
12.0
17
16.5
17
16.5
19
16.5
22
16.5
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Suction plates for handling flexible materials e.g. prepregs or
semi-finished products made of fiber composite material such as
CFRP, GFRP
Mounting
Elements
• Handling of sensitive workpieces that must not be deformed such
as foils
Vacuum
Generators
• Prevention of fiber displacement by "sucking in" (no influence on
the fiber orientation)
Switches and
System
• Handling free of permanent mechanical marks
Suction plates SPL POM-NBR
container
Design
undefined
• Robust body made of aluminum (3); low construction height with
spanner flat (2) for assembly
• Sealing ring (4) made of NBR
undefined
undefined
• Internal support made of POM with suction openings for evenly
vacuum distribution (1)
undefined
System design suction plate SPL POM-NBR
container
• Evenly vacuum distribution
due to air extraction holes
> Reduced energy consumption
and higher resistance to
lateral forces
• Large air extraction holes for
high flow rates
> Evenly flow and low surface
pressure; no damage of
sensitive workpieces
• Sealing ring for good sealing
and increased friction
> Use with electric or pneumatic
vacuum generators
undefined
> No „sucking in“ of workpieces
into the suction plate (no
permanent deformation)
undefined
• Round suction plate with
inner support for flat handling
of flexible materials
undefined
Your Benefits...
container
Suction plate SPL POM-NBR being used for handling composite textiles
container
www.schmalz.com/spl-pom-nbr
55
undefined
Our Highlights...
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Designation Code Suction Plates SPL POM-NBR
container
Example SPL 40 POM-NBR G1/8-IG:
SPL
SPL
Suction area Ø
in mm
Material
Connection thread
40
40
70
115
POM-NBR
POM-NBR
G1/8-IG
G1/4-IG
container
Ordering Data Suction Plates SPL POM-NBR
Suction plate SPL POM-NBR (sealing ring + support plate) is available with different diameters and is delivered as a ready to connect product.
Vacuum
Generators
container
container
Switches and
System
container
Type
SPL 40 POM-NBR G1/8-IG
Part Number
10.01.01.13104
10.01.01.13107
10.01.01.13110
Technical Data Suction Plates SPL POM-NBR
container
Type
Suction force [N]*
70
217
600
Volume [cm³] Recom. internal hose diameter d [mm]**
5
4
24
6
91
9
**The recommended hose diameter refers to a hose length of approx. 2 m
container
Design Data Suction Plates SPL POM-NBR
container
undefined
undefined
undefined
undefined
undefined
undefined
container
undefined
container
undefined
SPL POM-NBR
container
Type
Dimensions in mm*
Dk
42
73
118
Ds
39
68
113
G1
G1/8"-F
G1/4"-F
G1/4"-F
*Acceptable dimensional tolerances for rubber sealings according to DIN 3302-1 M3
56
container
www.schmalz.com/spl-pom-nbr
H
20.5
24.5
30.5
LG1
9.5
11.5
12.0
SW1
17
22
22
Z (Stroke)
2
3
4
Diameters (Ø) 125 mm to 400 mm
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• High quality protection cover for suction plates during storage or
when not in use
Mounting
Elements
• Protection against pollution (dust or moisture) and aging (by
ozone or UV impact) in outdoor areas
• Use with suction plates and suction pads such as SPU and SGF
Switches and
System
Vacuum
Generators
• Use with manual glass lifting devices indoors and outdoors
during storage and transport
Suction pad protection covers PC
container
Your Benefits...
• Robust and tear-resistant material, resistant to external
environmental influences
• High quality protection cover
for suction plates
• Mounted tool-free to suction pads/suction plates and fastened
with the integrated elastic band
> Reduced risk of contamination and damage of the
sealing lip during storage
• Integrated elastic band
> Fast and easy installation on
suction plates and suction
pads
• Large range of diameters
> Installation on flat suction
pads, bellows suction pads
and suction plates
undefined
• The diameters of the covers are designed to match the corresponding diameter ranges of the suction plates and suction pads
undefined
Our Highlights...
undefined
Design
container
undefined
Designation Code Protection Covers PC
container
undefined
Example PC 125:
PC
PC
Diameter
in mm
125
125
to
400
undefined
container
Ordering Data Protection Covers PC
Protection cover PC is delivered with the desired diameter.
container
www.schmalz.com/pc
57
undefined
container
undefined
container
Diameters (Ø) 125 mm to 400 mm
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
container
Type
PC 125
PC 150
PC 175
PC 200
PC 250
PC 300
PC 350
PC 400
Part Number
10.01.01.13086
10.01.01.13087
10.01.01.13088
10.01.01.13089
10.01.01.13090
10.01.01.13091
10.01.01.13092
10.01.01.13093
container
undefined
Switches and
System
Vacuum
Generators
Technical Data Protection Covers PC
container
Type*
PC 125
PC 150
PC 175
PC 200
PC 250
PC 300
PC 350
PC 400
Clamping range
110 - 135 mm
135 - 165 mm
165 - 190 mm
190 - 220 mm
220 - 275 mm
275 - 325 mm
325 - 375 mm
375 - 425 mm
*Suction pad protection covers PC are designed for the use with suction pads and suction plates that are out of use. They cannot be used during handling.
container
container
undefined
undefined
undefined
undefined
Design Data Protection Covers PC
Protection covers PC
Type
Dimensions in mm
D
125
150
175
200
250
300
350
400
PC 125
PC 150
PC 175
PC 200
PC 250
PC 300
PC 350
PC 400
undefined
container
undefined
undefined
container
58
container
www.schmalz.com/pc
d2
65
75
90
100
125
150
175
200
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Suction pad inserts for gentle and mark-free gripping and
depositing of smooth workpieces
Mounting
Elements
• Application with crystalline solar cells, thin-film modules and
wafers / substrates in the semiconductor area
Vacuum
Generators
• Handling of glass such as display glass, thin glass with thickness
< 0.1 mm or coated glass without leaving a chemical fingerprint
by elastomers
Switches and
System
• Use in combination with bellows suction pads FGA (1.5 folds) and
FG (2.5 folds)
Suction pad inserts SPI PEEK for bellows suction pads
container
• Suction pad inserts made of
PEEK
> Non-marking and gentle
handling of thin, flat workpieces without leaving
chemical fingerprints
• Structure with defined contact
area, flow grooves and
vacuum channels
> Defined and low surface
pressure on the workpiece
surface
• Smart vacuum distribution on
the suction surface
> High leakage compensation for
high effective suction forces
• Clip-in assembly in suction
pads without tools
> Quick and easy installation
and replacement
• Even sealing surface
> Low stress in the workpiece
undefined
undefined
• Inserts are tool-free clipped into the lower suction pad fold of
bellows suction pads
undefined
• Suction pad inserts made of PEEK with support structure and
vacuum channels
Your Benefits...
undefined
Our Highlights...
undefined
Design
container
Designation Code Suction pad inserts SPI PEEK
Example SPI 9 PEEK:
SPI
SPI
Diameter
in mm
Material
9
6
to
32
PEEK
PEEK Polyetheretherketon
undefined
undefined
container
container
Ordering Data Suction pad inserts SPI PEEK
Suction pad insert SPI PEEK is delivered with the desired diameter.
container
www.schmalz.com/spi-peek
59
undefined
container
container
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Suction pad inserts SPI PEEK
container
Type
SPI 6 PEEK
SPI 9 PEEK
SPI 11 PEEK
SPI 14 PEEK
SPI 17 PEEK
SPI 18 PEEK
SPI 21 PEEK
SPI 25 PEEK
SPI 32 PEEK
Part Number
10.01.06.03279
10.01.06.03280
10.01.06.03281
10.01.06.03282
10.01.06.03283
10.01.06.03284
10.01.06.03285
10.01.06.03286
10.01.06.03287
Technical Data Suction pad inserts SPI PEEK
container
Type*
SPI 6 PEEK
SPI 9 PEEK
SPI 11 PEEK
SPI 14 PEEK
SPI 17 PEEK
SPI 18 PEEK
SPI 21 PEEK
SPI 25 PEEK
SPI 32 PEEK
For suction pad type**
FG5/FGA6
FG9
FGA11
FG12/FG14/FGA14
FG18/FGA16
FGA20
FG20/FGA22
FG25/FGA25
FG32/FGA33
*Suction capacity of min. 2 l/min is recommended. An experiment has to be carried out with the original workpiece and suction pads to define the required suction power for the
application. Frictional force is reduced during vertical applications.
**Suitable suction pads are to find in our main catalog "Vacuum components" in chapter 3.
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
container
60
container
container
Vacuum
Suction Pads
Design Data Suction pad inserts SPI PEEK
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
Switches and
System
SPI PEEK
container
H
3.3
3.5
5.1
6.3
6.7
5.3
6.3
10.1
10.3
undefined
Ds
5.2
7.4
8.8
11.8
14.8
16.0
19.0
22.6
29.0
container
61
undefined
container
undefined
undefined
undefined
undefined
undefined
SPI 6 PEEK
SPI 9 PEEK
SPI 11 PEEK
SPI 14 PEEK
SPI 17 PEEK
SPI 18 PEEK
SPI 21 PEEK
SPI 25 PEEK
SPI 32 PEEK
Dimensions in mm
undefined
Type
Needle Grippers
Needle stroke max. 3 mm to max. 20 mm (variable)
container
Applications
• Needle gripper for handling non-rigid and highly porous materials
(primary textiles)
Special
Grippers
Vacuum
Suction Pads
container
Mounting
Elements
• Handling materials that are difficult to grip using vacuum such as
textiles, fleece, filter materials, insulation and foam materials, and
much more
Needle grippers SNGi-AE
container
Design
• Electrically driven gripper
• High-strength housing with lightweight design (1)
undefined
Switches and
System
Vacuum
Generators
• Flexible handling of materials with changing stacking height due
to free selectable stroke adjustement
• 3 sizes with needle strokes of max. 3 mm, 10 mm or 20 mm
undefined
• 10 needles (4) with diameters of 0.8 mm or 1.2 mm (depending
on the model)
• Insertion angle of 30° or 45° (depending on the model)
• LED status display (2)
undefined
• IO-Link interface with M12 plug connection, 5-pin (3)
• Can also be mounted with the Schmalz holder system HTS
System design needle grippers SNGi-AE
container
Needle grippers SNGi-AE being used for handling composite textiles
undefined
container
undefined
undefined
undefined
undefined
Our Highlights...
62
container
Your Benefits...
• Intersecting needles and small
gripping area
> Safe handling, even of small
and very unstable workpieces
• Needle stroke adjustable using definable process profiles
> Individual adaptation to different workpiece geometries
• Stroke can be adapted for
each cycle; unlimited number
of stroke sequences possible
> Allows handling of single layers and complete stacks with
just one gripper
• Blow off function for fast and
exact release of the workpiece
> High level of process reliability;
short cycle times
• Continuous stroke monitoring
> Comprehensive process
control available
• IO-Link interface
> Optimized start of operations
and set-up times
• Quick and tool free cleaning
of the needles and replacing
the needle modules
> Low maintenance
• Low power consumption
> Easy connection to bus systems
www.schmalz.com/sngi-ae
Needle Grippers
container
Vacuum
Suction Pads
Designation Code Needle Grippers SNGi-AE
container
Product addition
10
10
V
V
0.8
0.8
1.2
Needle stroke
in mm
3
variable
3
needle stroke 10
20
Product addition
IOL
IOL
Special
Grippers
Example SNGi-AE 10 0.8 V 3 IOL:
SNGi-AE
SNGi-AE
Number of needles Needle diameter
in mm
IO-Link
compatible
Mounting
Elements
container
Ordering Data Needle Grippers SNGi-AE
Needle gripper SNGi-AE is delivered assembled. The product consists of:
• Gripper of type SNGi-AE – available with various needle diameters and strokes
Vacuum
Generators
container
Switches and
System
Available spare parts: needle modules, maintenance cover
Available accessories: mounting plate, holder system, connection cable, distributor
container
container
undefined
Part Number
10.01.29.00390
10.01.29.00394
10.01.29.00392
10.01.29.00396
10.01.29.00393
undefined
Type
SNGi-AE 10 0.8 V 3 IOL
container
Ordering Data Accessories Needle Grippers SNGi-AE
container
Part Number
10.01.29.00402
10.01.29.00322
10.01.29.00403
21.04.05.00080
21.04.05.00158
21.04.05.00211
10.02.02.04336
undefined
Type
Holder system
Holder system
Mounting plate
Connection cable
Connection cable
Connection cable
Distributor
undefined
Type
HTS-A2 AP SNG
HTS-A3 AP SNG
BEF-PL 38x15x11.5 G1/4-IG SNG*
ASK B-M12-5 5000 PUR GE**
ASK-S B-M12-5 1000 M12-5 PUR***
ASK-S B-M12-5 2000 M12-5 PUR****
ASV IO-L-A 2xM12-4*****
undefined
*Incl. mounting screws
**Wireable, 5 m
***Class B, 1 m
****Class B, 2 m
*****Class A, 1 m + 0,3 m
container
undefined
Ordering Data Spare Parts Needle Grippers SNGi-AE
container
Maintenance cover**
10.01.29.00419
10.01.29.00419
10.01.29.00420
10.01.29.00420
10.01.29.00421
undefined
Needle modules*
10.01.29.00405
10.01.29.00406
10.01.29.00407
10.01.29.00408
10.01.29.00409
container
*Set of 2 needle modules with needles
**Set of 2 covers
container
63
undefined
Type
Needle Grippers
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Technical Data Needle Grippers SNGi-AE
container
Type
Number of
needles
10
Needle Stroke
diameter [mm]*
[mm]
0.8
3
Operating
temperature [°C]
5...50
10
1.2
3
5...50
10
0.8
10
5...50
10
1.2
10
5...50
10
1.2
20
5...50
Weight
[g]
Electrical Protection
connection
IP
500 Male connect.
M12, 5 pol
500 Male connect.
M12, 5 pol
515 Male connect.
M12, 5 pol
515 Male connect.
M12, 5 pol
600 Male connect.
M12, 5 pol
Voltage
IP 53
Current
consumption [mA]**
24V - DC
900
Insertion
angle
[°]
30
IP 53
24V - DC
900
30
IP 53
24V - DC
900
45
IP 53
24V - DC
900
45
IP 53
24V - DC
900
45
*Needle speed per stroke: ca. 8 mm/s
**Max. current consumption in normal operation 600 mA
Design Data Needle Grippers SNGi-AE
container
undefined
undefined
undefined
Switches and
System
container
container
Type
Dimensions in mm
B
G1
35
M5-F
35
M5-F
35
M5-F
35
M5-F
35
M5-F
G2
M12-M
M12-M
M12-M
M12-M
M12-M
G4
M5-F
M5-F
M5-F
M5-F
M5-F
H
140.0
140.0
151.5
151.5
178.0
H2
40.2
40.2
51.5
51.5
78.2
undefined
container
undefined
undefined
undefined
undefined
SNGi-AE
64
container
H3
83.2
83.2
94.5
94.5
121.0
L
65
65
80
80
120
L1
80.0
80.0
87.5
87.5
107.5
L2
28
28
22
22
22
X1
29
29
29
29
29
Z
3
3
10
10
20
Needle Grippers
container
Vacuum
Suction Pads
Design Data Accessories Needle Grippers SNGi-AE
HTS-A2 AP SNG
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
HTS-A3 AP SNG
undefined
undefined
undefined
Switches and
System
container
BEF-PL
container
Type
G1
G1/4"-F
H
38
38
38
H1
20
L
49.0
48.3
11.5
L1
5.5
5.5
4.0
L2
25.0
26.4
-
X1
29
29
29
undefined
D
19.0
28.5
-
container
65
undefined
container
undefined
undefined
undefined
Dimensions in mm
B
d
HTS-A2 AP SNG
15
5.5
HTS-A3 AP SNG
15
5.5
BEF-PL 38x15x11.5 G1/4-IG SNG
15
5.5
Needle Grippers
Vacuum
Suction Pads
container
container
Applications
Special
Grippers
(primarily textiles)
Switches and
System
Vacuum
Generators
Mounting
Elements
composite textiles, fleece, filter materials, insulation and foam
materials, and much more
Needle grippers SNG-AP
container
Design
• Driven by double-acting pneumatic cylinders
undefined
• High-strength housing with lightweight design (1)
• 3 sizes with needle strokes of max. 3 mm, 10 mm or 20 mm
undefined
undefined
• Adjustment wheel (2) with scale for continuous, simultaneous
stroke adjustment
• 10 needles (3) with dia. of 0.8 mm or 1.2 mm (depending on the model)
• Insertion angle of 30° or 45° (depending on the model)
• Optional sensors for monitoring the needle end positions
• Can also be mounted with the Schmalz holder system HTS
System design needle grippers SNG-AP
container
Needle grippers SNG-AP being used for handling composite textiles
undefined
container
undefined
undefined
undefined
undefined
Our Highlights...
66
container
Your Benefits...
• Intersecting needles and small
gripping area
> Safe handling, even of small
and very unstable workpieces
• Low weight and doubleacting pneumatic cylinders
> High acceleration for
minimized cycle times
• Tool-free simultaneous
needle stroke adjustment up
to a maximum of 20 mm
> Individual adaptation to
different workpiece geometries; fast start of operations
and set-up time
• One central pneumatic drive
> Synchronous extension and
retraction of the needles;
reduces the need for couplings and hoses
• Blow off function for fast and
reliable load release
> High level of process reliability
and exact positioning; short
cycle times
• Quick and tool-free cleaning
of the needles and replacing
the needle modules
> Low maintenance
www.schmalz.com/sng-ap
Needle Grippers
container
Vacuum
Suction Pads
Designation Code Needle Grippers SNG-AP
Number of needles
Needle diameter
in mm
Product addition
Needle stroke
in mm
Example SNG-AP 10 0.8 V 3:
SNG-AP
SNG-AP
10
10
0.8
0.8
1.2
V
V
3
3
10
20
Mounting
Elements
variable needle
stroke
Special
Grippers
container
container
Ordering Data Needle Grippers SNG-AP
Needle gripper SNG-AP is delivered assembled. The product consists of:
• Gripper of type SNG-AP – available with various needle diameters and strokes
Vacuum
Generators
container
Switches and
System
Available spare parts: needle modules, maintenance cover
Available accessories: mounting plate, holder system, add-on kit sensor
container
container
undefined
Part Number
10.01.29.00340
10.01.29.00377
10.01.29.00361
10.01.29.00381
10.01.29.00362
undefined
Type
SNG-AP 10 0.8 V 3
SNG-AP 10 1.2 V 3
SNG-AP 10 0.8 V 10
SNG-AP 10 1.2 V 10
SNG-AP 10 1.2 V 20
container
Ordering Data Accessories Needle Grippers SNG-AP
container
Holder system A2*
10.01.29.00402
10.01.29.00402
10.01.29.00402
10.01.29.00402
10.01.29.00402
Holder system A3*
10.01.29.00322
10.01.29.00322
10.01.29.00322
10.01.29.00322
10.01.29.00322
Add-on kit sensor**
10.01.29.00400
10.01.29.00400
10.01.29.00400
10.01.29.00400
10.01.29.00400
undefined
Mounting plate*
10.01.29.00403
10.01.29.00403
10.01.29.00403
10.01.29.00403
10.01.29.00403
undefined
Type
SNG-AP 10 0.8 V 3
SNG-AP 10 1.2 V 3
SNG-AP 10 0.8 V 10
SNG-AP 10 1.2 V 10
SNG-AP 10 1.2 V 20
*Including mounting screws
**Set of sensor and mounting element
container
undefined
Ordering Data Spare Parts Needle Grippers SNG-AP
container
Needle modules*
10.01.29.00405
10.01.29.00406
10.01.29.00407
10.01.29.00408
10.01.29.00409
Maintenance cover**
10.01.29.00419
10.01.29.00419
10.01.29.00420
10.01.29.00420
10.01.29.00421
undefined
Type
SNG-AP 10 0.8 V 3
SNG-AP 10 1.2 V 3
SNG-AP 10 0.8 V 10
SNG-AP 10 1.2 V 10
SNG-AP 10 1.2 V 20
container
67
undefined
container
undefined
*Set of two needle modules with needles
**Set of two covers
Needle Grippers
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Technical Data Needle Grippers SNG-AP
container
Type
SNG-AP 10 0.8 V 3
SNG-AP 10 1.2 V 3
SNG-AP 10 0.8 V 10
SNG-AP 10 1.2 V 10
SNG-AP 10 1.2 V 20
Number of
needles
10
10
10
10
10
Needle Stroke
diameter [mm]
[mm]
0.8
3
1.2
3
0.8
10
1.2
10
1.2
20
Operating
pressure
[bar]
3...6
3...6
3...6
3...6
3...6
Operating
temperature
[°C]
5...75
5...75
5...75
5...75
5...75
Installation
position
Weight
[g]
Any
Any
Any
Any
Any
190
190
225
225
400
Insertion
angle
[°]
30
30
45
45
45
container
Design Data Needle Grippers SNG-AP
undefined
undefined
Switches and
System
Vacuum
Generators
container
SNG-AP
container
SNG-AP 10 0.8 V 3
SNG-AP 10 1.2 V 3
SNG-AP 10 0.8 V 10
SNG-AP 10 1.2 V 10
SNG-AP 10 1.2 V 20
Dimensions in mm
B
G1
35
M5-F
35
M5-F
35
M5-F
35
M5-F
35
M5-F
G4
M5-F
M5-F
M5-F
M5-F
M5-F
H
80.2
80.2
105.5
105.5
160.0
H2
46.1
46.1
64.4
64.4
104.9
undefined
container
undefined
undefined
undefined
undefined
undefined
Type
68
container
L
65
65
80
80
120
L2
28
28
22
22
22
X1
29
29
29
29
29
Y1
29
29
29
29
29
Z
3
3
10
10
20
Needle Grippers
container
Vacuum
Suction Pads
Design Data Accessories Needle Grippers SNG-AP
HTS-A2 AP SNG
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
HTS-A3 AP SNG
undefined
undefined
undefined
Switches and
System
container
BEF-PL
container
Type
G1
G1/4"-F
H
38
38
38
H1
20
L
49.0
48.3
11.5
L1
5.5
5.5
4.0
L2
25.0
26.4
-
X1
29
29
29
undefined
D
19.0
28.5
-
container
69
undefined
container
undefined
undefined
undefined
Dimensions in mm
B
d
HTS-A2 AP SNG
15
5.5
HTS-A3 AP SNG
15
5.5
BEF-PL 38x15x11.5 G1/4-IG SNG
15
5.5
Needle Grippers
Needle stroke 0 mm to 7 mm (variable)
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
(primarily textiles)
Needle grippers SNG-V
container
Design
• Robust aluminum housing (1)
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
composite textiles, fleece, filter materials, insulation and foam
materials, and much more
• Drive via double-acting pneumatic cylinders (2)
• 10 needles with diameter 1.2 mm (3)
undefined
• Insertion angle 30°
• Continuously variable stroke adjustment (4)
undefined
• Optional mounting with holder system HTS
container
Our Highlights...
Needle grippers SNG-V being used for handling composite textiles
70
container
Your Benefits...
• Intersecting needles
> High holding force, even for
flexible, non-rigid workpieces
• Minimized active contact surface
> Handling of small workpieces
possible
• Double-acting pneumatic
cylinders
> Very short cycle times
• Variable needle stroke
> Individual adjustment for
different workpiece
thicknesses, sizes and shapes
• One pneumatic connection
point for both pneumatic
cylinders
> Saves pneumatic tubes and
connectors; ensures synchronous movement of needles
undefined
container
undefined
undefined
undefined
undefined
System design needle gripper SNG-V
www.schmalz.com/sng-v
Needle Grippers
container
Vacuum
Suction Pads
Designation Code Needle Grippers SNG-V
Number of needles
Needle diameter
in mm
Product addition
Example SNG-V 10 1.2 V:
SNG-V
SNG-V
10
10
1.2
1.2
V
V
Special
Grippers
container
variable needle stroke
container
Mounting
Elements
Ordering Data Needle Grippers SNG-V
Needle gripper SNG-V is delivered assembled.
container
Vacuum
Generators
Available spare parts: needle module
Available accessories: mounting plate
container
Switches and
System
container
Type
SNG-V 10 1.2 V
Part Number
10.01.29.00176
container
undefined
Ordering Data Accessories Needle Grippers SNG-V
container
Type
SNG-V 10 1.2 V
Mounting plate*
10.01.29.00093
undefined
*Including mounting screws
container
Ordering Data Spare Parts Needle Grippers SNG-V
container
Needle module*
10.01.29.00238
undefined
Type
SNG-V 10 1.2 V
*Set of 2 needle modules with needles
container
undefined
Technical Data Needle Grippers SNG-V
container
10
Needle
diameter
[mm]
1.2
Stroke
[mm]
7
Operating
pressure
[bar]
3...10
Operating
temperature
[°C]
5...60
Installation
position
Weight
[g]
Any
265
Insertion
angle
[°]
30
container
71
undefined
container
undefined
undefined
SNG-V 10 1.2 V
Number of
needles
undefined
Type
Needle Grippers
Design Data Needle Grippers SNG-V
container
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
SNG-V 10 1.2 V
container
Type
SNG-V 10 1.2 V
Dimensions in mm
B
G1
32
M5-F
G2
G1/8"-F
G3
M4-F
G4
M4-F
H
56
L
149
X1
20
X2
12
Y1
20
Y2
46
Design Data Accessories Needle Grippers SNG-V
container
undefined
undefined
undefined
undefined
container
undefined
BEF-PL SNG
container
Type
G1
G1/4"-F
H
11.5
undefined
container
undefined
undefined
Mounting plate BEF-PL SNG
Dimensions in mm
B
d
31
4.5
72
container
H2
7.5
H3
4.4
L
34
X1
20
Y1
20
Thin Glass Grippers
Two suction areas 100 x 55 mm and 170 x 105 mm
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Special gripper for gentle handling of thinnest glass
• Use in the manufacturing of 0.1 mm thin display glass
Mounting
Elements
• Extremely fast and gentle handling of sensitive workpieces in
fully or semi-automated production of displays, e.g. TFT screens,
smartphones or tablets
Switches and
System
Vacuum
Generators
• Handling without contamination and thus no negative effect on
subsequent processes such as coating
Thin glass grippers STGG (left QCFA with QCMV, right E100)
container
Design
undefined
• Basic body (5) made of lightweight plastic and aluminium with
integrated vacuum generation and blow off function (type E100)
undefined
• Basic body (3) made of lightweight plastic and aluminium with
integrated vacuum generator (type QCMV) (2); alternatively for
connection to an external vacuum generator (type QCM) (7)
• PEEK suction area in standard sizes 100 x 55 mm and
170 x 105 mm, custom made sizes available on request
undefined
• Optional exhaust unit (6) for controlled discharge of exhaust air
for clean room applications (only type E100)
container
> No contamination of the glass
surface
• High suction capacity and
large effective suction area
> Safe and precise handling in
high dynamic processes
• Active blow off function
> Fast and exact depositing
• Full-surface gripping with a
low vacuum level
> Minimum surface pressure for
a very gentle handling process
• Low compressed air
consumption
> Minimum operating costs
• Optional use of Bernoulli
modules and suction pads
> High engagement distance
undefined
• Suction area made of the
mark-free material PEEK
undefined
Your Benefits...
undefined
Our Highlights...
container
Thin glass gripper STGG being used for handling display glass
container
www.schmalz.com/stgg
73
undefined
System design thin glass gripper STGG
undefined
• Modular design: optional mounting of sensors and modules for
suction and damping (4); different robot flange modules (1)
available
Thin Glass Grippers
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Designation Code Thin Glass Grippers STGG
container
Design
Example
STGG
STGG
S
Dimensions
in mm
Vacuum generation
Blow off function
100x55
100x55
170x105
1xE100
A
1xE100
integrated A
QCMV HV 2 13 integrated
QCM 51
external
STGG 100x55 1xE100 A:
lateral exhaust air
blow off function
container
Ordering Data Thin Glass Grippers STGG
Thin glass gripper STGG is delivered assembled. The product consists of:
• Gripper available in various dimensions with integrated vacuum generation (1xE100 or QCMV) or with connection for external vacuum
generation (QCM)
undefined
undefined
Switches and
System
Vacuum
Generators
container
Available accessories: flange plate, holder, suction/damping module, floating suction pad module, exhaust set
container
container
Type
STGG S 100x55 1xE100 A
STGG S 170x105 1xE100 A
STGG 100x55 QCMV HV 2 13
STGG 100x55 QCM 51
STGG 170x105 QCM 51
Part Number
10.01.30.00469
10.01.30.00473
10.01.30.00517
10.01.30.00518
10.01.30.00519
10.01.30.00520
container
Ordering Data Accessories Thin Glass Grippers STGG
Type
Exhaust set ABL-SET
Holder HTR-UNI
Holder HTR M8x1-IG
Holder HTR M12x1-IG
Suction/damping module SD-MOD
Floating suction pad module SBSm*
Floating suction pad module SBSm**
Flange plate FLAN-PL 55x7.5-AB1
Flange plate FLAN-PL 63x10.5-AD1
Flange plate FLAN-PL 63x11.5-UNI
Flange plate FLAN-PL 80x9-ST1
Flange plate FLAN-PL 55x9.5-JP1
Flange plate FLAN-PL 55x9.5-EL1
STGG S 100x55
1xE100 A
10.01.30.00059
10.01.30.00117
10.01.30.00118
10.01.30.00119
10.01.30.00121
10.01.01.13171
10.01.30.00015
10.01.30.00016
10.01.30.00017
10.01.30.00167
10.01.30.00194
10.01.30.00208
STGG S 170x105
1xE100 A
10.01.30.00059
10.01.30.00117
10.01.30.00118
10.01.30.00119
10.01.30.00121
10.01.01.12912
10.01.30.00015
10.01.30.00016
10.01.30.00017
10.01.30.00167
10.01.30.00194
10.01.30.00208
STGG 100x55
QCMV HV 2 13
10.01.30.00117
10.01.30.00118
10.01.30.00119
10.01.30.00121
10.01.01.13171
10.01.30.00015
10.01.30.00016
10.01.30.00017
10.01.30.00167
10.01.30.00194
10.01.30.00208
*Order max. 4x per STGG
**Order 2x per STGG
undefined
container
undefined
undefined
undefined
undefined
undefined
container
74
container
STGG 170x105
QCMV HV 2 13
10.01.30.00117
10.01.30.00118
10.01.30.00119
10.01.30.00121
10.01.01.12912
10.01.30.00015
10.01.30.00016
10.01.30.00017
10.01.30.00167
10.01.30.00194
10.01.30.00208
STGG 100x55
QCM 51
10.01.30.00117
10.01.30.00118
10.01.30.00119
10.01.30.00121
10.01.01.13171
10.01.30.00015
10.01.30.00016
10.01.30.00017
10.01.30.00167
10.01.30.00194
10.01.30.00208
STGG 170x105
QCM 51
10.01.30.00117
10.01.30.00118
10.01.30.00119
10.01.30.00121
10.01.01.12912
10.01.30.00015
10.01.30.00016
10.01.30.00017
10.01.30.00167
10.01.30.00194
10.01.30.00208
Thin Glass Grippers
container
Vacuum
Suction Pads
Performance Data Thin Glass Grippers STGG
Vacuum STGG...E100...
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
Suction rate STGG...E100...
Air consumption STGG...E100...
undefined
undefined
undefined
Switches and
System
container
Holding force STGG...100x55...E100/STGG...170x105...E100
undefined
undefined
undefined
container
Suction rate STGG...QCMV...
container
75
undefined
container
undefined
Vacuum STGG...QCMV...
Thin Glass Grippers
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Air consumption STGG...QCMV...
Holding force STGG...100x55...QCMV/STGG...170x105...QCMV
container
Technical Data STGG...1xE100/QCMV (with integrated vacuum generation)
container
Type
STGG S 170x105 1xE100 A
Holding force
[N]
4...15
13...45
30...56
85...160
Suction rate
[l/min]
160...235
160...235
31...38
31...38
Air consumption
Operating
[l/min] pressure [bar]
60...120
1...3
60...120
1...3
18...28
3...5
18...28
3...5
Operating
temperature [°C]
5...60
5...60
5...60
5...60
Weight
[g]
215
360
300
450
container
Technical Data STGG...QCM (with connection to external vacuum generation)
undefined
container
Type
STGG 100x55 QCM 51
STGG 170x105 QCM 51
Max. flow rate [m³/h]
20
20
Operating temperature [°C]
5...60
5...60
Weight [g]
325
475
container
container
undefined
undefined
undefined
undefined
Design Data Thin Glass Grippers STGG
STGG...E100...
STGG...QCM...
undefined
container
undefined
container
Type
Dimensions in mm
B
d d1 d2 D2
55
6 4.1 14
STGG S 170x105 1xE100 A
105
6 4.1 14
55
6
- 14 97
STGG 170x105 QCMV HV 2 13 105
6
- 14 97
STGG 100x55 QCM 51
55 12
- 14 112
STGG 170x105 QCM 51
105 12
- 14 112
76
container
G1
G3/8"-F
G3/8"-F
G1/8"-F
G1/8"-F
G1/8"-F
G1/8"-F
G2
M4-F
M4-F
M4-F
M4-F
M4-F
M4-F
G3
M4-F
M4-F
-
G4
M4-M
M4-M
M4-M
M4-M
H
65
65
65
65
65
65
H2
11
11
11
11
11
11
H3
54
54
54
54
L LG4 W [°]
100
170
100 7.6 20
170 7.6 20
100 7.6 20
170 7.6 20
X1
46
46
46
46
46
46
X2 Y2
55 73
55 120
55 73
55 120
55 73
55 120
Thin Glass Grippers
container
Vacuum
Suction Pads
Design Data Accessories Thin Glass Grippers STGG
ABL-SET 14
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
HTR...
SD-MOD
undefined
undefined
undefined
Switches and
System
container
SBSm 14 90-3 S1...
undefined
undefined
undefined
container
FLAN-PL 63x10.5-AD1
container
77
undefined
container
undefined
FLAN-PL 55x7.5-AB1
Thin Glass Grippers
FLAN-PL 63x11.5-UNI
FLAN-PL 80x9-ST1
container
FLAN-PL 55x9.5-JP1
FLAN-PL 55x9.5-EL1
container
Type
ABL-SET 14 SWG/SCG
HTR-UNI SWGm
HTR M8x1-IG SWGm
HTR M12x1-IG SWGm
SD-MOD 4x 32x15x35 FG 9 SWGm
SBSm 14 90-3 S1
SBSm 14 90-3 S1 90
FLAN-PL 55x7.5-AB1
FLAN-PL 63x10.5-AD1
FLAN-PL 63x11.5-UNI
FLAN-PL 80x9-ST1
FLAN-PL 55x9.5-JP1
FLAN-PL 55x9.5-EL1
Dimensions in mm
B
B2
d
23
14
14
11
14
11
14
11
15
11
11
4
11
4
10
25
25
28
10
d1
4.0
7.0
7.0
5.0
4.0
d2
4.1
6.0
-
d3
7.0
-
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
78
container
d4
5.0
-
D
4
14
14
55
63
63
80
55
55
D mk D mk1 D mk2 D mk3 D mk4
46
20
46
50
46
46
63
46
25
32
40
48
46
28
-
Ds
9
-
Thin Glass Grippers
H
H1
H2
H3
M8x1-F
M12x1-F
M6-F
-
M4-M
M4-M
M4-M
M4-M
M4-M
M4-M
M4-M
-
36.5
8.0
8.0
8.0
35.0
21.6
21.6
7.5
10.5
11.5
9.0
9.5
9.5
3.6
3.6
3.6
-
2.0
3.0
6.5
3.0
2.0
-
L Angle of raZ
diation [°] (Stroke)
25.5
30.9
30.9
30.9
32.0
3
30.9
90
30.9
90
-
Special
Grippers
M4-F
M4-F
M4-F
M4-F
M4-F
M4-F
G4
Mounting
Elements
M8x1-F
M12x1-F
G3/8"-F
-
G3
container
79
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
ABL-SET 14 SWG/SCG
HTR-UNI SWGm
HTR M8x1-IG SWGm
HTR M12x1-IG SWGm
SD-MOD 4x 32x15x35 FG 9 SWGm
SBSm 14 90-3 S1
SBSm 14 90-3 S1 90
FLAN-PL 55x7.5-AB1
FLAN-PL 63x10.5-AD1
FLAN-PL 63x11.5-UNI
FLAN-PL 80x9-ST1
FLAN-PL 55x9.5-JP1
FLAN-PL 55x9.5-EL1
Dimensions in mm
G1
G2
Vacuum
Generators
Type
Vacuum
Suction Pads
container
Configuring Rather than Designing
Suitability for industry-specific applications
Applications
• Fast and cost-effective design of vacuum end effectors for highspeed packaging processes
• Pick-and-place applications with Delta, SCARA and articulated
robots
• Fully automated filling of cardboard boxes and case packers
• Mainly used in primary and secondary packaging processes
• Transporting products into top-loading machines, and cardboard
box and tray erectors
• Use in flexible packaging machines with frequent format changes
The vacuum end effector with bellows suction pads SPB4f handling pouches with strong
wrinkling and low filling degree
Vacuum end effector with flat suction pads SPF handling boxes of tea
Our highlights…
The vacuum end effector with vacuum module and bellows suction pads SPB4f
handling flexible bags
Your benefits...
• Perfectly coordinated individual components
> Flexible gripper configurations with variable suction pad number
and positioning
• Online configurator with generation of CAD data
and parts list
> Minimizes configuration and setup times by more than 80%
• Light weight (ready-to-connect end effectors starting at 150 g)
> Designed for high-speed applications with accelerations of up to
10 g (100 m/s²)
• FDA and BfR-compliant (German Federal Institute for Risk Assessment) high performance thermoplastic
> Excellent resistance to alkaline cleaning agents
• With optional integrated vacuum generation using the Schmalz eco
nozzle technology
> Fast, energy-efficient vacuum generation right at the gripper
• Assembly service
> Delivery of entire assembled, ready-to-connect vacuum end effectors
80
Modular Design
Solenoid valve
Vacuum modules
Flange plates
Flange modules with
integrated vacuum generation
for standard types of robots
for active blow off
Flange modules
- Rigid or rotating by 360°
- Can be extended (optional)
New
Basic modules
Connector node
Plugs
Top connector
G3/8"-F
or closed
Bottom
connector incl.
sealing element
Plugs
for partitioning into
different vacuum zones
G1/8"-F, G1/4"-F,
G3/8"-F or closed
Connecting tubes
Screw cover
(optional)
Stabilization elements
(available as a suction pad
accessory)
Vacuum suction pads
(can be selected from the Schmalz product range)
Vacuum modules VEE-QCMV
Quick-change adapters with spacesaving integrated, energy-efficient
vacuum generation using the
Schmalz ecoPump (max. suction
rate: 10.5 m³/h); with silencer or
holder cap.
www.schmalz.com/vee-qcmv
Solenoid valve EMV for active
blow off
Minimal cycle times with active
blow off through a controlled
compressed air pulse; available
as an accessory for vacuum
module VEE-QCMV.
www.schmalz.com/emv
Tool center point VEE-TCP
For determining the robot tool
position with a center point that
can be flange mounted directly;
suitable for the quick-change
interfaces of the flange modules
or vacuum modules.
www.schmalz.com/vee-tcp
You can find more products from
our VEE range in our main catalog starting on page 316.
www.schmalz.com/vee
81
Spring plungers
Stroke from 5 mm to 20 mm
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Spring plunger in small design with internal damping spring for
handling of workpieces with differing heights and curvatures
Mounting
Elements
• Handling of very sensitive workpieces (e.g. printed circuit boards)
without additional control expenses; ensures gentle placement
Spring plungers FSTIm
container
Design
• Modular spring plunger with axial (1) or lateral (4) vacuum
connection
undefined
Switches and
System
Vacuum
Generators
• Handling tasks in the electronics industry
• Two lock nuts (2) for mounting
undefined
• Connection for suction pads of the nipple families N004 and
N016 (3) or alternatively via internal or external thread
undefined
• Anti-rotation guard due to flat side on the rod and a
correspondingly shaped guide sleeve
container
Our Highlights...
> Gentle handling process with
very sensitive workpieces
• Minimum size; weightoptimized
> Suitable for confined spaces
and high dynamic
• Ability to connect a second
lateral vacuum feed
> Series connection of several
spring plungers feasible
• Non-rotating plunger rod
> Can be used for oval suction
pads
Spring plungers being used for handling conductor boards
82
container
Your Benefits...
• Low spring forces
undefined
container
undefined
undefined
undefined
undefined
System design spring plunger FSTIm
www.schmalz.com/fstim
Spring plungers
container
Vacuum
Suction Pads
Designation Code Spring Plungers FSTIm
Example FSTIm N004 L 10 VG:
FSTIm
FSTIm
Suction pad connection Vacuum connection
Plunger stroke
in mm
Product addition
N004
M3-IG (IG = female (F))
M5-IG
N004
N016
10
5
10
20
VG
VG
L
A
L
axial
lateral
with anti-rotation
guard
Mounting
Elements
Special
Grippers
container
container
Ordering Data Spring Plungers FSTIm
Spring plunger FSTIm is delivered assembled.
Vacuum
Generators
container
container
Switches and
System
container
10
10.01.02.01282
10.01.02.01284
10.01.02.01247
10.01.02.01283
-
20
10.01.02.01293
10.01.02.01296
10.01.02.01285
10.01.02.01287
undefined
FSTIm M3-IG A VG
FSTIm M3-IG L VG
FSTIm N004 A VG
FSTIm N004 L VG
FSTIm M5-IG A VG
FSTIm M5-IG L VG
FSTIm N016 A VG
FSTIm N016 L VG
Plunger stroke in mm**
5
10.01.02.01259
10.01.02.01277
10.01.02.01275
10.01.02.01276
-
undefined
Type*
*VG = Version with anti-rotation guard for repeatably accurate positioning of suction pads
**Recommendation: To raise the lifetime in continuous operation, prevent the maximal slide stroke
container
undefined
Technical Data Spring Plungers FSTIm
container
Vertical
load
[N]**
15
15
15
15
15
15
15
15
15
15
15
15
Horizontal
load
[N]***
2
2
2
2
2
2
2
2
2
2
2
2
Weight
[g]
17
20
16
20
18
22
20
22
26
28
24
28
Operating
temperature
[°C]
0...80
0...80
0...80
0...80
0...80
0...80
0...80
0...80
0...80
0...80
0...80
0...80
undefined
Spring
force
[N]*
0.64
0.64
0.64
0.64
0.75
0.75
0.75
0.75
1.02
1.02
1.02
1.02
undefined
Spring
pretension
[N]
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
undefined
FSTIm M3-IG A 5 VG
FSTIm M3-IG L 5 VG
FSTIm N004 A 5 VG
FSTIm N004 L 5 VG
FSTIm N004 A 10 VG
FSTIm N004 L 10 VG
FSTIm M5-IG A 10 VG
FSTIm M5-IG L 10 VG
FSTIm M5-IG A 20 VG
FSTIm M5-IG L 20 VG
FSTIm N016 A 20 VG
FSTIm N016 L 20 VG
Spring
rate
[N/mm]
0.055
0.055
0.055
0.055
0.050
0.050
0.050
0.050
0.052
0.052
0.052
0.052
container
undefined
*Referred to 50 % of operating stroke
**Maximum static loading
***The specification of the horizontal load refers to the lower edge of the plunger with extended spring. It is a maximum static stress and it impairs the spring compression and extension in horizontal position.
container
83
undefined
Type
Spring plungers
Design Data Spring Plungers FSTIm
container
FSTIm M3/M5-IG A ...
FSTIm N004/N016 A ...
container
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
FSTIm M3/M5 L ...
container
undefined
undefined
Type
FSTIm M3-IG A 5 VG
FSTIm M3-IG L 5 VG
FSTIm N004 A 5 VG
FSTIm N004 L 5 VG
FSTIm N004 A 10 VG
FSTIm N004 L 10 VG
FSTIm M5-IG A 10 VG
FSTIm M5-IG L 10 VG
FSTIm M5-IG A 20 VG
FSTIm M5-IG L 20 VG
FSTIm N016 A 20 VG
FSTIm N016 L 20 VG
Dimensions in mm
B
d
dn
1.3
21.5
1.8
2.0
1.3
21.5
2.0
1.8
2.0
2.0
23.2
2.0
2.5
2.0
23.2
2.5
2.0
23.2
2.5
2.5
2.0
23.2
2.5
2.5
D
2.5
2.5
2.5
2.5
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
D1
6.0
6.0
6.0
6.0
6.5
6.5
G2
M3-F
M3-F
M5-F
M5-F
M5-F
M5-F
-
undefined
container
undefined
undefined
FSTIm N004/N016 L ...
84
container
G3
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
M10x1-M
H
40.7
35.0
45.7
39.0
59.7
51.0
54.7
47.0
79.7
72.0
86.7
78.0
H2
14
14
15
14
20
19
19
19
29
29
30
29
LG2
5
5
5
5
5
5
-
LG3
19
19
19
19
26
26
26
26
41
41
41
41
SW1
14
14
14
14
14
14
14
14
14
14
14
14
SW2 Z (Stroke)
8
5
13
5
8
5
13
5
8
10
13
10
8
10
13
10
8
20
13
20
8
20
13
20
Compact Ejectors
Compact Ejectors SCPS / SCPSi
Suction rate from 32 l/min to 67 l/min
container
Vacuum
Suction Pads
container
Applications
Special
Grippers
• Compact ejector for handling of airtight and slightly porous
workpieces
• Generation and monitoring of vacuum in automated systems
Mounting
Elements
• Use in robotic handling applications and on linear axes
• Pick-and-place applications with extremely short cycle times
Vacuum
Generators
• For systems that require highly dynamic gripping of workpieces
and where space is limited
• Typically for use in fully-automated small parts handling
applications
Switches and
System
Compact ejectors SCPS / SCPSi
container
Design
• Basic module made of high-strength plastic
undefined
• Display screen or LED bar display (1)
• Keyboard (2) makes it easy to set the system parameters
• Electrical connection via standard M12 plug (3)
undefined
• Integrated pneumatic valves for switching functions NO or NC
• Screw (4) to adjust blow off for lightweight pieces
• Pneumatic connections (G1/8") with protective screens (5)
System design compact ejectors SCPS / SCPSi
undefined
• Open silencer (6)
• Can optionally be mounted using DIN rails (7)
container
undefined
> Reduction of compressed air
consumption by up to 80 %
• IO-Link device for communicating with an existing
fieldbus via IO-Link master
> Simple and quick installation,
device and process
parameters can be transferred
• Brightly-lit display screen or
LED bar display
> Highly visible display of
important vacuum parameters
• Large operating elements and
an intuitive user menu
> Easy and time-saving manual
adjustments on the ejector
• Compact size, made of extremely durable plastic
> Compact and durable unit;
can be mounted directly on
the handling system
• Automatic blow off function
> One less signal output is
required per ejector
undefined
• Integrated air saving function
undefined
> Higher suction rate with
minimal compressed air
consumption
undefined
• Efficient eco nozzle technology
container
Centralized vacuum generation by means of compact ejector SCPSi
Your Benefits...
container
www.schmalz.com/scps
85
undefined
Our Highlights...
Compact Ejectors
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Designation Code Compact Ejectors SCPS / SCPSi
container
Example SCPSi 2-07 G2 NO M12-5 PNP:
SCPSi
SCPS
SCPSi
Nozzle size
Connection
Idle position
suction valve
Connection
electrical
Switching
function
2-07
2-07
2-09
2-14
G2
G2
NO
NC
M12-5
M12-5
PNP
PNP switches to
plus
= 0.7 mm
= 0.9 mm
= 1.4 mm
connection
thread 2
NO
normally
closed
normally
open
M12,
5-pole
container
undefined
undefined
Switches and
System
Vacuum
Generators
Ordering Data Compact Ejectors SCPS / SCPSi
Compact ejector SCPS / SCPSi is delivered as a ready to connect product (without connection cable).
container
Available accessories: connection cable, distributor, DIN rail mount, filter
container
container
SCPS...
Type
SCPS 2-07 G2 NO M12-5 PNP
SCPS 2-07 G2 NC M12-5 PNP
SCPSi...
Type
SCPSi 2-07 G2 NO M12-5
SCPSi 2-07 G2 NC M12-5
Part Number
10.02.02.04359
10.02.02.04360
10.02.02.04361
10.02.02.04362
10.02.02.04363
10.02.02.04364
Part Number
10.02.02.04365
10.02.02.04366
10.02.02.04367
10.02.02.04368
10.02.02.04369
10.02.02.04370
container
undefined
undefined
Ordering Data Accessories Compact Ejectors SCPS / SCPSi
container
Type
Connection cable
Distributor 2xM12
DIN rail mount*
Filter 6/4
Filter 8/6
SCPS...
SCPSi...
21.04.05.00080
21.04.05.00080
10.02.02.03490
10.02.02.03490
10.02.02.04149
10.02.02.04149
10.07.01.00241
10.07.01.00241
10.07.01.00245
10.07.01.00245
*With mounting screws
container
undefined
undefined
Technical Data Compact Ejectors SCPS / SCPSi
container
Type
SCPS/SCPSi 2-07...
SCPS/SCPSi 2-09...
SCPS/SCPSi 2-14...
Nozzle
size
2-07
2-09
2-14
Degree of Max. suction rate Max. suction rate Air consumpt. dur- Air consumpt. durevacuation [%]*
[m³/h]*
[l/min]* ing evac. [m³/h]* ing evac. [l/min]*
85
1.93
32.2
1.41
23.5
85
2.73
45.5
2.49
41.5
85
4.03
67.2
5.04
84.0
Air consumption
blow off [m³/h]*
7.80
7.80
7.80
*At optimal operating pressure (4 bar)
**For max. length 2 m
undefined
container
undefined
container
Type
SCPS/SCPSi 2-07...
SCPS/SCPSi 2-09...
SCPS/SCPSi 2-14...
Noise level
free
[dB(A)]*
63
68
74
Noise level
workp. gripped
[dB(A)]*
58
60
65
Operating
pressure
[bar]
2...6
2...6
2...6
Recomm. int. hose
diameter compr. air
[mm]**
4
4
4
*At optimal operating pressure (4 bar)
**For max. length 2 m
86
container
Recomm. int. hose
diameter vacuum
[mm]**
4
4
6
Weight
[kg]
0.195
0.195
0.195
Operating
temperature
[°C]
0...50
0...50
0...50
Compact Ejectors
container
Vacuum
Suction Pads
Performance Data Compact Ejectors SCPS / SCPSi
Achievable vacuum at various operating pressures
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
Evacuation times for various vacuum ranges
undefined
undefined
undefined
Switches and
System
container
Suction capacity at various degrees of evacuation
container
undefined
Suction Capacity in l/min at Various Degrees of Evacuation
container
SCPS/SCPSi 2-07
SCPS/SCPSi 2-09
SCPS/SCPSi 2-14
Degree of evacuation in mbar
0
-50
32.2
30.2
45.5
42.5
67.2
63.6
-100
28.7
39.4
60.6
-200
24.0
34.8
51.6
-300
17.1
27.6
41.3
-400
13.9
20.9
33.8
-500
10.6
15.9
26.2
-600
7.2
12.3
17.6
-700
5.0
7.6
8.5
-800
3.2
4.6
3.6
undefined
Type
container
undefined
Evacuation Time in s/l for Various Vacuum Ranges
container
-300
0.87
0.56
0.39
-400
1.48
0.88
0.56
-500
2.20
1.27
0.76
-600
3.33
1.80
1.08
-700
5.19
2.85
1.91
-800
9.57
6.44
5.33
undefined
-200
0.50
0.37
0.28
container
SCPS/SCPSi 2-07
SCPS/SCPSi 2-09
SCPS/SCPSi 2-14
-50
-100
0.20
0.28
0.19
0.24
0.08
0.20
container
87
undefined
Type
Compact Ejectors
Design Data Compact Ejectors SCPS / SCPSi
container
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
SCPS / SCPSi...
container
Type
SCPS...
SCPSi...
Dimensions in mm
B
B1
18
18.6
18
18.6
d
4.4
4.4
d3
2.6
2.6
G1
G1/8"-F
G1/8"-F
G2
G1/8"-F
G1/8"-F
H
99
99
L4
29.5
29.5
X1
36.9
36.9
H2
40.8
40.8
H3
47.5
47.5
H4
16.5
16.5
H5
5.5
5.5
container
Type
Dimensions in mm
L
94
94
L1
107.5
107.5
L2
91.5
91.5
L3
22
22
undefined
undefined
undefined
undefined
undefined
undefined
undefined
SCPS...
SCPSi...
container
G3
M12x1-M
M12x1-M
88
container
X2
16
16
Y1
12
12
Y2
12
12
Compact Ejectors
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Handling of airtight and slightly porous workpieces
• Generation of vacuum in automated systems
Mounting
Elements
• Use in robotic handling applications and on linear axes
Switches and
System
Vacuum
Generators
• For systems that require highly dynamic gripping of workpieces
and where space is limited
Compact ejectors SCPSb
container
Design
undefined
• Basic module made of high-strength plastic
• Integrated pneumatic valves (1) for switching functions NO or NC
• Pneumatic connections (2) via push-in quick-connect couplings
undefined
• Screw (3) to adjust blow off for lightweight pieces
• Open silencer (4)
undefined
• Can optionally be mounted using DIN rails (5)
undefined
System design compact ejectors SCPSb
container
> Compact and durable unit;
can be mounted directly on
the handling system
• Optimized fluidic design for
efficient vacuum generation
> Enables extremely short cycle
times and high cycle
frequencies
• Push-in connections
> Saving in additional screw
unions
• Attachment point for DIN rails
> Simple installation; can also
be installed in the switch
cabinet
undefined
• Compact size, made of
extremely durable plastic
undefined
> Higher suction rate with minimal compressed air
consumption
undefined
• Efficient eco nozzle technology
container
Centralized vacuum generation through compact ejector SCPSb
Your Benefits...
container
www.schmalz.com/scpsb
89
undefined
Our Highlights...
Compact Ejectors
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Designation Code Compact Ejectors SCPSb
container
Example SCPSb 2-07 S4 NO:
SCPSb
SCPSb
Nozzle size
Connection
Idle position suction valve
2-07
2-07
2-09
2-14
S4
S2
NO
NC
NO
= 0.7 mm
= 0.9 mm
= 1.4 mm
S4
quick-connect push-in
coupling 2
quick-connect push-in
coupling 4
normally closed
normally open
container
Ordering Data Compact Ejectors SCPSb
Compact ejector SCPSb is delivered as a ready to connect product (without connection cable).
Vacuum
Generators
container
Available accessories: connection cable, DIN rail mount, filter
undefined
undefined
Switches and
System
container
container
Type
SCPSb 2-07 S4 NO
SCPSb 2-07 S4 NC
SCPSb 2-09 S4 NO
SCPSb 2-09 S4 NC
SCPSb 2-14 S2 NO
SCPSb 2-14 S2 NC
Part Number
10.02.02.04371
10.02.02.04372
10.02.02.04373
10.02.02.04374
10.02.02.04375
10.02.02.04376
container
Ordering Data Accessories Compact Ejectors SCPSb
undefined
container
Type
SCPSb...
Connection cable*
21.04.06.00086
DIN rail mount**
10.02.02.04149
Filter S4
10.07.01.00241
Filter S2
10.07.01.00245
*Will be required twice
**With mounting screws
undefined
undefined
container
Technical Data Compact Ejectors SCPSb
container
Type
SCPSb 2-07...
SCPSb 2-09...
SCPSb 2-14...
Nozzle size
2-07
2-09
2-14
Degree of evacuation [%]*
85
85
85
Max. suction
rate [m³/h]*
1.93
2.73
4.03
Max. suction Air consumpt. dur- Air consumpt. durAir consumpt.
rate [l/min]* ing evac. [m³/h]* ing evac. [l/min]* blow off [m³/h]*
32.2
1.41
23.5
7.80
45.5
2.49
41.5
7.80
67.2
5.04
84.0
7.80
Type
SCPSb 2-07...
SCPSb 2-09...
SCPSb 2-14...
Noise level
Noise level
free workp. gripped
[dB(A)]*
[dB(A)]*
63
58
68
60
74
65
Operating
pressure
[bar]
2...6
2...6
2...6
Recomm. int. hose
diameter compr. air
[mm]**
4
4
4
undefined
container
undefined
undefined
container
90
container
Recomm. int. hose
diameter vacuum
[mm]**
4
4
6
Weight
[kg]
0.205
0.205
0.205
Operating
temperature
[°C]
0...50
0...50
0...50
Compact Ejectors
container
Vacuum
Suction Pads
Performance Data Compact Ejectors SCPSb
Achievable vacuum at various operating pressures
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
Evacuation time for various vacuum ranges
undefined
undefined
undefined
Switches and
System
container
Suction capacity at various degrees of evacuation
container
undefined
Suction Capacity in l/min at Various Degrees of Evacuation
container
SCPSb 2-07
SCPSb 2-09
SCPSb 2-14
0
-50
32.2
30.2
45.5
42.5
67.2
63.6
-100
28.7
39.4
60.6
-200
24.0
34.8
51.6
-300
17.1
27.6
41.3
-400
13.9
20.9
33.8
-500
10.6
15.9
26.2
-600
7.2
12.3
17.6
-700
5.0
7.6
8.5
-800
3.2
4.6
3.6
undefined
Type
container
undefined
Evacuation Time in s/l for Various Vacuum Ranges
container
-300
0.87
0.56
0.39
-400
1.48
0.88
0.56
-500
2.20
1.27
0.76
-600
3.33
1.80
1.08
-700
5.19
2.85
1.91
-800
9.57
6.44
5.33
undefined
-200
0.50
0.37
0.28
container
SCPSb 2-07
SCPSb 2-09
SCPSb 2-14
-50
-100
0.20
0.28
0.19
0.24
0.08
0.20
container
91
undefined
Type
Compact Ejectors
Design Data Compact Ejectors SCPSb
container
SCPSb...
container
Type
SCPSb 2-07 S4 NO
SCPSb 2-07 S4 NC
SCPSb 2-09 S4 NO
SCPSb 2-09 S4 NC
SCPSb 2-14 S2 NO
SCPSb 2-14 S2 NC
Dimensions in mm
B B1
d d1
18 18.6 4.4
6
18 18.6 4.4
6
18 18.6 4.4
6
18 18.6 4.4
6
18 18.6 4.4
6
18 18.6 4.4
6
d2
6
6
6
6
6
6
d3
2.6
2.6
2.6
2.6
2.6
2.6
H
77.5
77.5
77.5
77.5
77.5
77.5
H1
97
97
97
97
97
97
H2
40.8
40.8
40.8
40.8
40.8
40.8
H3
47.5
47.5
47.5
47.5
47.5
47.5
H4
16.5
16.5
16.5
16.5
16.5
16.5
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
92
container
H5
5.5
5.5
5.5
5.5
5.5
5.5
L
94
94
94
94
94
94
L1
109.5
109.5
109.5
109.5
109.5
109.5
L2
81.4
81.4
81.4
81.4
81.4
81.4
L3
22
22
22
22
22
22
L4
29.5
29.5
29.5
29.5
29.5
29.5
X1
36.9
36.9
36.9
36.9
36.9
36.9
X2
16
16
16
16
16
16
Y1
12
12
12
12
12
12
Y2
12
12
12
12
12
12
Ejector Modules
Suction rate up to 309 l/min
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Ejector module for energy-efficient vacuum generation with
Schmalz eco nozzle technology
Mounting
Elements
• Direct installation in gripping tools without separate housing
• Integration of the vacuum generation as close as possible to the
suction pad
Switches and
System
Vacuum
Generators
• For use in the packaging industry, e.g. in carton erectors or
multi-circuit systems
Ejector modules ecoPump SEP
container
Design
undefined
• Compact, lightweight plastic ejector nozzle (1)
• Available in three performance classes and two versions with
optimized air consumption for airtight (HV) or porous (HF)
materials
undefined
undefined
• Available with optional holder cap SHC (2) for fixation of the
ejector nozzle, alternatively with silencer or with ecoPump housing SFE (3)
undefined
System design ejector modules ecoPump SEP
container
• Can be used for both airtight
(HV) and porous (HF) workpieces
> Fast and reliable product
selection for each application
• Fast, with powerful vacuum
> Quickly reaches working
vacuum; reliable
compensation for leakages
• Resistant to dirt
> Long service intervals, as well
as simple, tool-free cleaning
• Lightweight and takes up
little space
> Can be mounted directly on
the suction pad
• One-piece nozzle fitting
> Fast and easy cleaning
undefined
> Energy-efficient vacuum
generation
undefined
undefined
• High suction capacity with
low air consumption
container
Vacuum generation by ejector modules SEP for handling ampoules
Your Benefits...
container
www.schmalz.com/sep
93
undefined
Our Highlights...
Ejector Modules
Selection Aid
Step 1
Define the area of
application
Step 2
Define the distance
from the suction point
Porous workpieces
E.g. cardboard, non-rigid bags,
particle boards


High-flow version (HF)
with high suction flow rate
Close to the suction pad
Short hose lines with
low air volume


Two-stage nozzle
Airtight workpieces
E.g. ampules, syringes and
vials, plastic injection-molded
parts, sheet metal parts


High-vacuum version (HV)
with high vacuum level
Step 3
Select the performance class
Max. suction
Max. vacuum
capacity [l/min] [mbar]
15
550
Step 4
Air saving
function can be
implemented*
no
42
700
no
175
610
no
Far away from the suction pad
Long hose lines with
high air volume


Three-stage nozzle
67
700
no
298
610
no
Close to the suction pad
Short hose lines with
low air volume


Two-stage nozzle
13
790
no
42
850
no
yes
153
900
no
yes
Far away from the suction pad
Long hose lines with
high air volume


Three-stage nozzle
77
850
no
yes
309
900
no
yes
Product Recommendation
Type
Part no. / Illustration
SEP-HF-2-03-7
10.02.01.01341
SEP-HF-2-06-13
10.02.01.01343
SEP-HF-2-13-22
10.02.01.01347
SEP-HF-3-06-13
10.02.01.01344
SEP-HF-3-13-22
10.02.01.01348
SEP-HV-2-04-7
10.02.01.01393
SEP-HV-2-07-13
10.02.01.01394
SEP-HV-2-07-13-S
10.02.01.01407
SEP-HV-2-16-22
10.02.01.01396
SEP-HV-2-16-22-S
10.02.01.01410
SEP-HV-3-07-13
10.02.01.01395
SEP-HV-3-07-13-S
10.02.01.01407
SEP-HV-3-16-22
10.02.01.01397
SEP-HV-3-16-22-S
10.02.01.01411
11
22
33
44
55
66
77
88
99
10
10
11
11
12
12
13
13
14
14
*Maintenance of the vacuum for airtight workpieces using additional safety non-return valve. An active blow-off pulse is required to release the workpiece.
1
SEP-HF-2-03-07
6
SEP-HV-2-04-07
2
SEP-HF-2-06-13
7
SEP-HV-2-07-13
8
SEP-HV-2-07-13-S
4
SEP-HF-3-06-13
11 SEP-HV-3-07-13
12 SEP-HV-3-07-13-S
3
SEP-HF-2-13-22
9
SEP-HV-2-16-22
10 SEP-HV-2-16-22-S
5
SEP-HF-3-13-22
13 SEP-HV-3-16-22
14 SEP-HV-3-16-22-S
Illustrations in original size
94
Ejector Modules
container
Vacuum
Suction Pads
Designation Code Ejector Modules ecoPump SEP
container
Example SEP HF 2 03 7:
SEP
SEP
HF
HF
HV
Nozzle technology Nozzle size
2
High Flow
2
High Vacuum 3
2-stage
3-stage
03
03
04
06
07
13
16
= 0.3 mm
= 0.4 mm
= 0.6 mm
= 0.7 mm
= 1.3 mm
= 1.6 mm
Hole diameter
in mm
7
7
13
22
Additional
function
S
Special
Grippers
Version
air saving
function
can be
implemented
Mounting
Elements
container
Vacuum
Generators
Ordering Data Ejector Modules ecoPump SEP
Ejector modules ecoPump SEP are delivered as a ready to connect product.
container
Switches and
System
Available accessories: holder cap SHC, holder cap with silencer SHC SD, ecoPump housing SFE
container
Ordering Data Ejector Modules ecoPump SEP
container
SEP HF 2 03 7
SEP HF 2 06 13
SEP HF 3 06 13
SEP HF 2 13 22
SEP HF 3 13 22
undefined
SEP HF for porous workpieces
Part Number
10.02.01.01341
10.02.01.01343
10.02.01.01344
10.02.01.01347
10.02.01.01348
undefined
Type
container
SEP HV for airtight workpieces
Without safety non-return valve
10.02.01.01393
10.02.01.01394
10.02.01.01395
10.02.01.01396
10.02.01.01397
SEP HV 2 04 7
SEP HV 2 07 13
SEP HV 3 07 13
SEP HV 2 16 22
SEP HV 3 16 22
With safety non-return valve (S)
10.02.01.01406
10.02.01.01407
10.02.01.01410
10.02.01.01411
undefined
Type
container
undefined
Ordering Data Accessories Ejector Modules ecoPump SEP
container
Holder cap SHC
10.02.01.01359
10.02.01.01428
10.02.01.01429
10.02.01.01430
10.02.01.01431
Holder cap with silencer SHC SD
10.02.01.01426
10.02.01.01427
10.02.01.01418
10.02.01.01416
ecoPump housing SFE
10.02.01.01464
10.02.01.01419
10.02.01.01419
10.02.01.01421
10.02.01.01421
undefined
Type
SEP...2...7
SEP...2...13
SEP...3...13
SEP...2...22
SEP...3...22
container
undefined
Technical Data Ejector Modules ecoPump SEP
container
0.8
3.6
4.6
15.8
22.8
Operating Recomm. int. hose Recomm. int. hose
temperature
diameter compr. diameter vacuum
[°C]
air [mm]
[mm]
0...60
2
4
0...60
4
6
0...60
4
6
0...60
6
12
0...60
6
12
Operating
pressure
[bar]
2...6
2...6
2...6
2...6
2...6
Noise level Noise level workp.
free
gripped
[dB(A)]*
[dB(A)]*
63
54
70
58
68
57
84
75
81
73
undefined
SEP...2...7
SEP...2...13
SEP...3...13
SEP...2...22
SEP...3...22
Weight
[g]
container
*Reduction of noise level by 6-12 dB(A) due to holder cap with silencer SHC SD
container
www.schmalz.com/sep
95
undefined
Type
Ejector Modules
Performance Data Ejector Modules ecoPump SEP
container
Achievable vacuum at various operating pressures (SEP HF)
Achievable vacuum at various operating pressures (SEP HV)
container
Suction capacity at various degrees of evacuation (SEP HF)
Suction capacity at various degrees of evacuation (SEP HV)
container
undefined
undefined
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Evacuation times for various vacuum ranges (SEP HV)
undefined
container
undefined
Evacuation times for various vacuum ranges (SEP HF)
96
container
www.schmalz.com/sep
Ejector Modules
container
Vacuum
Suction Pads
Suction Capacity in l/min at Various Degrees of Evacuation SEP HF
SEP HF 3 06 13
SEP HF 2 13 22
SEP HF 3 13 22
Air con- Degree of evacuation [mbar]
sumption
0
-100
-200
[l/min]
4.0
12.6
5.1
3.8
5.0
15.3
8.4
5.1
6.0
16.5
10.8
6.1
14.7
36.9
29.4
15.5
18.7
42.4
34.4
24.7
22.8
45.9
38.4
30.6
14.7
57.4
30.4
17.0
18.7
67.3
36.2
27.0
22.8
74.6
45.3
32.7
58.6
158.6
122.8
76.1
74.0
175.3
143.8
106.1
89.5
180.7
158.6
129.0
58.6
253.7
128.2
76.1
74.0
297.6
178.3
106.1
89.5
325.6
187.3
129.0
-300
-400
-500
-600
-700
2.6
3.9
4.8
9.2
12.1
21.6
9.2
12.1
21.6
48.3
66.3
89.1
48.3
66.3
89.1
0.6
2.6
3.8
5.2
9.1
10.6
5.2
9.1
10.6
21.0
44.7
49.4
21.0
44.7
49.4
1.5
2.6
1.2
5.5
7.7
1.2
5.5
7.7
24.7
34.9
24.7
34.9
1.5
1.8
4.4
1.8
4.4
2.9
19.3
2.9
19.3
1.7
0.7
1.7
4.9
4.9
-300
-400
-500
-600
-700
2.8
3.4
3.3
7.9
13.8
23.1
9.3
16.6
26.6
53.3
81.2
93.2
57.6
88.9
97.9
2.3
2.9
2.8
5.4
8.8
14.0
7.2
9.3
17.0
31.0
43.0
65.9
34.7
50.5
70.0
1.8
2.3
2.1
2.7
7.3
7.6
4.3
7.6
7.3
19.6
25.6
37.1
21.8
27.5
43.9
1.3
1.7
1.5
1.1
4.6
4.9
1.2
5.1
4.6
5.7
17.7
17.6
10.4
18.2
22.0
1.2
1.1
2.7
3.1
3.1
2.7
11.1
10.9
2.3
11.1
9.7
Mounting
Elements
SEP HF 2 06 13
Max.
vacuum
[mbar]
410
550
670
530
700
750
530
700
750
460
610
720
460
610
720
Vacuum
Generators
SEP HF 2 03 7
Operating
pressure
[bar]
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
Switches and
System
Type
Special
Grippers
container
container
Suction Capacity in l/min at Various Degrees of Evacuation SEP HV
SEP HV 3 07 13
SEP HV 2 16 22
container
www.schmalz.com/sep
97
undefined
container
undefined
undefined
undefined
SEP HV 3 16 22
sumption
0
-100
-200
[l/min]
5.2
10.8
6.2
3.5
6.5
13.2
9.5
4.4
7.8
14.8
11.3
6.9
18.6
37.8
27.5
14.5
23.5
42.5
33.7
25.0
28.5
45.5
37.6
31.2
18.6
64.6
31.3
16.6
23.5
76.8
37.2
27.0
28.5
86.8
50.6
33.6
82.0
144.8
119.7
87.7
103.0
152.6
137.4
112.7
124.7
151.1
133.8
116.2
82.0
270.0
122.0
95.5
103.0
308.8
155.1
115.5
124.7
330.9
201.3
112.7
undefined
SEP HV 2 07 13
Max.
vacuum
[mbar]
640
790
860
630
850
900
630
850
900
720
900
910
720
900
910
undefined
SEP HV 2 04 7
Operating
pressure
[bar]
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
undefined
Type
undefined
container
Ejector Modules
Vacuum
Suction Pads
container
Evacuation Time in s/l for Various Vacuum Ranges SEP HF
container
Type
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
SEP HF 2 03 7
SEP HF 2 06 13
SEP HF 3 06 13
SEP HF 2 13 22
SEP HF 3 13 22
undefined
undefined
Max.
vacuum
[mbar]
410
550
670
530
700
750
530
700
750
460
610
720
460
610
720
sumption
-100
-200
-300
[l/min]
4.0
0.62
1.70
3.42
5.0
0.48
1.27
2.51
6.0
0.42
1.06
2.03
14.7
0.14
0.36
0.88
18.7
0.10
0.27
0.55
22.8
0.09
0.23
0.43
14.7
0.14
0.36
0.88
18.7
0.10
0.27
0.55
22.8
0.09
0.23
0.43
58.6
0.05
0.10
0.18
74.0
0.04
0.08
0.14
89.5
0.05
0.09
0.13
58.6
0.05
0.10
0.19
74.0
0.04
0.08
0.14
89.5
0.03
0.07
0.11
-500
-600
-700
-800
11.13
4.59
3.42
1.74
1.18
0.82
1.74
1.18
0.82
0.38
0.23
0.22
0.41
0.24
0.19
9.26
5.64
3.96
2.01
1.63
3.96
2.01
1.63
0.42
0.35
0.46
0.34
10.43
3.47
2.65
3.47
2.65
1.84
0.57
0.59
4.23
4.23
1.26
-
-
-400
-500
-600
-700
-800
6.47
4.71
4.42
1.98
1.22
0.69
1.99
1.11
0.61
0.31
0.23
0.18
0.29
0.21
0.17
10.37
7.16
7.28
3.58
2.08
1.38
3.36
1.94
1.32
0.50
0.40
0.27
0.48
0.36
0.27
18.45
10.68
11.30
8.59
3.21
2.51
6.04
3.01
2.50
0.89
0.61
0.49
0.83
0.58
0.48
17.73
17.79
5.09
4.21
4.71
4.11
0.94
0.83
0.90
0.81
29.10
9.71
7.69
8.47
7.52
1.49
1.54
1.46
1.51
Evacuation Time in s/l for Various Vacuum Ranges SEP HV
container
Type
SEP HV 2 07 13
SEP HV 3 07 13
SEP HV 2 16 22
Max.
vacuum
[mbar]
640
790
860
630
850
900
630
850
900
720
900
910
720
900
910
sumption
-100
-200
-300
[l/min]
5.2
0.73
1.96
3.79
6.5
0.53
1.34
2.79
7.8
0.54
1.10
2.34
18.6
0.13
0.39
1.01
23.5
0.09
0.26
0.56
28.5
0.06
0.18
0.37
18.6
0.15
0.41
1.05
23.5
0.11
0.28
0.53
28.5
0.07
0.19
0.36
82.0
0.06
0.10
0.17
103.0
0.06
0.09
0.14
124.7
0.05
0.08
0.12
82.0
0.04
0.09
0.16
103.0
0.04
0.08
0.12
124.7
0.04
0.07
0.11
undefined
undefined
undefined
SEP HV 3 16 22
Operating
pressure
[bar]
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
undefined
container
-400
container
SEP HV 2 04 7
undefined
Operating
pressure
[bar]
3
4
5
3
4
5
3
4
5
3
4
5
3
4
5
98
container
www.schmalz.com/sep
Ejector Modules
container
Vacuum
Suction Pads
Design Data Ejector Modules ecoPump SEP
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
Switches and
System
ecoPump SEP
container
D1
4.4
5.4
5.4
10.8
10.8
D2
6.8
12.8
12.8
21.8
21.8
L1
3.5
5.0
5.0
8.0
8.0
L2
20.1
41.5
63.5
67.5
103.0
L3
33.0
55.5
81.5
92.0
146.0
container
www.schmalz.com/sep
99
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
SEP...2...7
SEP...2...13
SEP...3...13
SEP...2...22
SEP...3...22
Dimensions in mm
undefined
Type
Ejector Modules
Design Data Holder Cap SHC
container
Holder cap SHC 2 7
Holder cap SHC 2 13/22
container
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
Holder cap SHC 3 13/22
container
undefined
Type
SHC 2 7
SHC 2 13
SHC 2 13 SD
SHC 3 13
SHC 3 13 SD
SHC 2 22
SHC 2 22 SD
SHC 3 22
SHC 3 22 SD
Dimensions in mm
D
9
19
21
19
21
31
34
31
34
D1
6
11
11
21
21
-
G1
M8x0.5-M
M16x1-M
M16x1-M
M16x1-M
M16x1-M
M27x1.5-M
M27x1.5-M
M27x1.5-M
M27x1.5-M
undefined
container
undefined
undefined
undefined
Holder cap with silencer SHC 2 13/22 SD, SHC 3 13/22 SD
100
container
www.schmalz.com/sep
L
6
18
70
38
88
32
103
61
145
L1
15
38
79
58
97
66
118
100
160
LG1
4
9
9
9
9
15
15
15
15
Ejector Modules
container
Vacuum
Suction Pads
Design Data ecePump Housing SFE
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
Switches and
System
ecoPump housing SFE
container
Type
D1
15
25
35
G1
G1/8"-F
G1/8"-F
G1/4"-F
G2
G1/8"-F
G1/4"-F
G3/8"-F
G3
G1/8"-F
G1/8"-F
G1/4"-F
G4
M8x0.5-F
M16x1-F
M27x1.5-F
G5
M4-F
M4-F
M6-F
H
22
33
44
H2
9
10
L
37
52
88
L2
16
25
35
X1
12
14
22
Y1
12
14
22
undefined
d2
4.2
6.4
container
www.schmalz.com/sep
101
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
Dimensions in mm
B
B2
d1
SFE 7
19
SFE 13
23
4.4
8
SFE 22
35
6.4
11
Vacuum and Pressure Switches VS / VSi
Available from fall 2015
“I can ROXÄVHSGÄLXÄKHSSKDÄDXD!”
The switch that makes everything visible.
Keep everything in your sights with the new vacuum and pressure switches VS and VSi from Schmalz: The electronic switches are modular in design, simple to integrate in the automation environment and visible throughout
the entire process thanks to the use of innovative communication technology.
Everything is Visible: on the Display,
in the Controller and on Your Smartphone
Process
External Control and Indicator Display
• Installed separately from the sensor unit, in the user’s
direct field of view
• Settings such as switching points can be copied on the
display and transferred to other switches
Visualization in the Controller via IO-Link
• The condition data recorded can be viewed and used
up to master level
• Diagnostics and configuration via remote access
Indication and
parametrization
Analysis
Control and indicator display
Sensor unit
Output and Configuration via Smartphone
• NFC technology allows data to be exchanged with an
NFC-enabled smartphone
• Simple access to service and maintenance information
(e.g. type, serial number, operating instructions)
• Rapid mobile troubleshooting by displaying detailed
error messages
Controller
NFC-enabled smartphone
IO-Link and NFC technology provide innovative communication methods
102
Modular Design
Simple Integration
Precise Measurement Directly in the Process
• Switch in three versions without display,
with integrated or external display
• Compact sensor unit for installation
directly on the suction pad, ensuring
measurement with no line losses
• External control and indicator display for
integration in the user interface
IO-Link Communicates in all Common
Field-bus Systems
• Minimum effort required for installation
• Quick and simple start of operations by
copying device and process parameters
www.schmalz.com/
www.schmalz.com/vsi
Vacuum and Pressure Switches VS / VSi
Available from fall 2015
Selection Aid
Step 1
Select type
Step 2
Decide
on measurement point
Step 3
Select
display options
Analog vacuum and
pressure sensors VS
Output
1x analog
Measurement directly in the
process
Compact sensor unit for installation
directly on the suction pad
No display
PLC (analog)
Smartphone (via NFC)
Digital vacuum and pressure switches with IO-Link VSi
Outputs
2x standard IO (SIO)
1x IO-Link (IO)
Measurement directly in the
process
Compact sensor unit for installation
directly on the suction pad. Version
with external control and indicator
display for installation in the user
interface available as an option
No display
PLC (via SIO/IO)
M8-4
M12-4
With external display
PLC (via SIO/IO)
External display
Measurement on the user
interface
Sensor unit with integrated control
and indicator display for integration
in the user interface
Step 1
Select
electrical
connection
M8-4
With integrated display
PLC (via SIO/IO)
Integrated display
M12-4
M8-4
M12-4
Article no. / Figure
V = vacuum
P = pression
VP = vacuum / pression
VS-V-SA-M8-4
10.06.02.00560
VS-P-SA-M8-4
10.06.02.00561
VS-VP-SA-M8-4
10.06.02.00562
VSi-V-M8-4
10.06.02.00567
VSi-P-M8-4
10.06.02.00568
VSi-VP-M8-4
10.06.02.00569
VSi-V-M12-4
10.06.02.00570
VSi-P-M12-4
10.06.02.00571
VSi-VP-M12-4
10.06.02.00572
VSi-V-M12-4-SDI
10.06.02.00587
VSi-P-M12-4-SDI
10.06.02.00588
VSi-VP-M12-4-SDI
10.06.02.00589
VSi-V-D-M8-4
10.06.02.00577
VSi-P-D-M8-4
10.06.02.00578
VSi-VP-D-M8-4
10.06.02.00579
VSi-V-D-M8-4
10.06.02.00580
VSi-P-D-M12-4
10.06.02.00581
VSi-VP-D-M12-4
10.06.02.00582
1
VS-V-SA-M8-4
4
VSi-V-M8-4
7
VSi-V-M12-4
2
VS-P-SA-M8-4
5
VSi-P-M8-4
8
VSi-P-M12-4
3
VS-VP-SA-M8-4
6
VSi-VP-M8-4
9
VSi-VP-M12-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
VS… / VSi… without display
10 VSi-V-M12-4-SDI
11 VSi-P-M12-4-SDI
12 VSi-VP-M12-4-SDI
VSi…SDI with external display
13 VSi-V-D-M8-4
16 VSi-V-D-M8-4
14 VSi-P-D-M8-4
17 VSi-P-D-M12-4
15 VSi-VP-D-M8-4
18 VSi-VP-D-M12-4
Illustrations in original size
VSi…D mit with integrated display
www.schmalz.com/vsi
www.schmalz.com/
103
Vacuum and Pressure Switches VSi
Measuring range from -1 bar to 10 bar
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Electronic vacuum and pressure switch with IO-Link interface for
measuring and monitoring vacuum and overpressure in
automation and handling systems
Mounting
Elements
• Input and output of parameters via the controller
• Sensor unit can be positioned independently of the control and
indicator display in the system
Switches and
System
Vacuum
Generators
• Compact sensor unit for installation directly on the suction pad,
particularly in decentralized vacuum systems
• Setting and programming of the vacuum and pressure switch even
at points in the process that are difficult to work on manually
Vacuum and pressure switches VSi
• Output of device data such as type or operating instructions via
smartphone, even with variants without display
Design
Our Highlights...
• Switch with compact sensor unit in three designs: without
display, with integrated or external control and indicator display
• Robust fiberglass reinforced plastic housing
• Installation via stainless steel vacuum/compressed air connection
and with optional additional mounting bracket
• M8-4 pin or M12-4 pin connection plug
> Precise measurement and
output of digital signals;
visualization of vacuum and
pressure values
• Version with external control
and indicator display with
copy function
> Precise measurement directly
in the process; installation of
the display in the user’s field
of view; settings such as
switching points can be
transferred to other switches
• Communication in all standard field bus systems via IOLink interface
> Input and output of all relevant process data via the
controller; minimum installation and set-up required
• Output and configuration via
smartphone using NFC
technology
> Simple access to service and
maintenance information;
mobile display of detailed
error messages
• Switch can be rotated once
installed
> Display is easy to read in any
installation position
undefined
undefined
undefined
container
undefined
104
container
Your Benefits...
• Electronic vacuum and pressure switch, available with
and without display
• Mode and switching point display using LEDs that are visible from
all sides
undefined
undefined
undefined
undefined
container
www.schmalz.com/vsi
container
Vacuum
Suction Pads
Designation Code Vacuum and Pressure Switches VSi
container
Display
Electronical connection Additional function
V
V
VP
P
D
D
M8-4
M8-4
-1 to 0
-1 to 8
0 to 10
with integrated
display
M12-4
male connect.
M8, 4 pole
male connect.
M12, 4 pole
SDI
Special
Grippers
Example VSi-V-D-M8-4:
VSi
VSi
Measuring range
in bar
with external
display
Mounting
Elements
container
Ordering Data Vacuum and Pressure Switches VSi
Vacuum and pressure switch VSi is delivered as a ready to connect product (without connection cable). The product consists of:
• Vacuum and pressure switch of type VSi - available as vacuum version, pressure version or combined version without display, with integrated display or with external display
Vacuum
Generators
container
Switches and
System
Available accessories: external display (Smart Device Interface), connection cable, mounting bracket
container
container
VSi...VP
10.06.02.00569
10.06.02.00572
10.06.02.00579
10.06.02.00582
10.06.02.00589
VSi...V
10.06.02.00567
10.06.02.00570
10.06.02.00577
10.06.02.00580
10.06.02.00587
undefined
VSi..P
10.06.02.00568
10.06.02.00571
10.06.02.00578
10.06.02.00581
10.06.02.00588
undefined
Type
VSi...M8-4
VSi...M12-4
VSi...D...M8-4
VSi...D...M12-4
VSi...M12-4...SDI
container
Ordering Data Accessories Vacuum and Pressure Switches VSi
container
Designation
SDI-D M12-5
BEF-WIN 21x34.5x59 1.5
ASK B-M8-4 5000 PUR GE
Part Number
10.06.02.00425
10.06.02.00427
10.06.02.00031
Description
M8-4 socket, open cable end
Connection cable VSi...
21.04.05.00263
Connection cable VSi...SDI
ASK-S B-M8-4 5000 M12-4 PUR
21.04.05.00264
M8-4 socket to M12-4 connector
Connection cable VSi...SDI
ASK-S B-M12-4 5000 M12-4 PUR
21.04.05.00265
Connection cable SDI-D
21.04.05.00080
Connection cable SDI-D
ASK-S B-M12-5 2000 M12-5 PUR
21.04.05.00211
container
www.schmalz.com/vsi
105
undefined
container
undefined
undefined
undefined
undefined
undefined
Type
Smart Device Interface
Mounting bracket
Connection cable VSi...
Technical Data Vacuum and Pressure Switches VSi
container
Type
Measured medium
VSi...V
Non-aggressive gases; dry,
oil-free air
Measuring range [bar]
-1...0
Max. overpressure resistance [bar] 8
Repeatability
± 3% of full-scale value
Hysteresis
Adjustable
Output signal
2 digital
Switching capacity [mA]
200
Indication
LED
Electrical connection
Male connect. M8/M12, 4 pole
Measured medium connection
G1/8" male + M5 fem.
Voltage
10-30V DC
Current consumption [mA]
20
Protection IP
IP 65
Temperature influence
0...60
Weight [g]
16
VSi...P
oil-free air
0...10
15
Adjustable
2 digital
200
LED
10-30V DC
20
IP 65
0...60
16
container
Design Data Vacuum and Pressure Switches VSi
container
undefined
undefined
undefined
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
VSi...
VSi...D
undefined
container
undefined
undefined
undefined
container
VSi...SDI
106
container
www.schmalz.com/vsi
VSi...VP
oil-free air
-1...8
12
Adjustable
2 digital
200
LED
10-30V DC
20
IP 65
0...60
16
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
G2
G3
L
LG1
L1*
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
G1/8"-M
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M5-F
M8x1-M
M8x1-M
M8x1-M
M12x1-M
M12x1-M
M12x1-M
M8x1-M
M8x1-M
M8x1-M
M12x1-M
M12x1-M
M12x1-M
M12x1-M
M12x1-M
M12x1-M
38.0
38.0
38.0
38.0
38.0
38.0
60.5
60.5
60.5
60.5
60.5
60.5
-
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
56.0
56.0
56.0
56.0
56.0
56.0
78.5
78.5
78.5
78.5
78.5
78.5
5200.0
5200.0
5200.0
Length of
cable [m]
5
5
5
Special
Grippers
VSi V M8-4
VSi P M8-4
VSi VP M8-4
VSi V M12-4
VSi P M12-4
VSi VP M12-4
VSi V D M8-4
VSi P D M8-4
VSi VP D M8-4
VSi V D M12-4
VSi VP D M12-4
VSi P D M12-4
VSi V M12-5 SDI
VSi P M12-5 SDI
VSi VP M12-5 SDI
G1
Mounting
Elements
Dimensions in mm
D
Vacuum
Generators
Type
Vacuum
Suction Pads
container
Switches and
System
*At type VSi...SDI: Total length with connection cable
container
Design Data Accessories Vacuum and Pressure Switches VSi
undefined
undefined
undefined
container
Mounting bracket
undefined
Smart Device Interface SDI-D
Type
Smart Device Interface
21
4
3,2
D
G2
G3
19 M12x1 M12x1
-IG
-AG
-
H
-
H2
-
L
59,5
LG3
10
L1
78,5
L2
-
L3
-
X1
-
X2
-
34,5
5,5
59,0
-
-
3
10
52
39
container
www.schmalz.com/vsi
107
undefined
container
undefined
undefined
Mounting bracket
Dimensions in mm
B
B2
d1
-
undefined
container
Vacuum and Pressure Sensors
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Electronic sensor for constant and precise measurement of
vacuum and pressure values
Mounting
Elements
• Conversion of vacuum and pressure values into an analog output
signal for the controller
• Compact sensor unit for installation directly on the suction pad,
particularly in decentralized vacuum systems
undefined
Switches and
System
Vacuum
Generators
• Output of device data such as type or operating instructions via
smartphone
Vacuum and pressure sensors VS
container
Design
Our Highlights...
• Compact sensor unit with robust fiberglass reinforced plastic
housing
• Operating mode display using LED that is visible from all sides
• Electronic vacuum and pressure sensor with analog
output
> Constant and precise monitoring of vacuum and overpressure in automated processes
• Compact size and low weight
> Use in decentralized systems
directly in the process; use in
handling systems with
maximum dynamics
• Output on smartphone using
NFC technology
> Simple access to service and
maintenance information;
mobile display of detailed
error messages
• LED operation indicator
visible from all sides
> Fast detection of operating
state
• Installation via stainless steel vacuum/compressed air connection
undefined
undefined
undefined
• M8-4 pin connection plug
Your Benefits...
Designation Code Vacuum and Pressure Sensors VS
container
Example VS-V-SA-M8-4:
VS
VS
Measuring range
in bar
Principle of function
V
V
VP
P
SA
SA
M8-4
M8-4 male connect. M8, 4 pole
-1 to 0
-1 to 8
0 to 10
undefined
container
undefined
undefined
undefined
container
108
container
www.schmalz.com/vs
sensor analog
container
Vacuum
Suction Pads
Ordering Data Vacuum and Pressure Sensors VS
Vacuum and pressure sensor VS is delivered as a ready to connect product (without connection cable). The product consists of:
• Vacuum and pressure sensor of type VS - available as vacuum version, pressure version or combined version
container
Special
Grippers
Available accessories: connection cable, mounting bracket
container
container
Mounting
Elements
Part Number
10.06.02.00560
10.06.02.00561
10.06.02.00562
Vacuum
Generators
Type
VS V SA M8-4
VS P SA M8-4
VS VP SA M8-4
container
Ordering Data Accessories Vacuum and Pressure Sensors VS
container
Description
BEF-WIN 21x34.5x59 1.5
Part Number
10.06.02.00061
10.06.02.00472
Switches and
System
Type
Mounting bracket
Cable VS...*
*M8-4 socket, open cable end, screened
container
undefined
Technical Data Vacuum and Pressure Sensors VS
container
undefined
Vacuum/Pressure sensor VS...VP
oil-free air
-1...8
12
1 analog
Male connect. M8, 4 pole
15-30V DC
10
IP 65
0...60
16
undefined
Pressure sensor VS...P
oil-free air
0...10
15
1 analog
15-30V DC
10
IP 65
0...60
16
container
www.schmalz.com/vs
109
undefined
container
undefined
undefined
undefined
Max. overpressure resistance
Repeatability
Output signal
Measured medium connection
Voltage
Current consumption [mA]
Protection IP
Temperature influence
Weight [g]
Vacuum sensor VS...V
oil-free air
-1...0
8
1 analog
15-30V DC
10
IP 65
0...60
16
undefined
Type
Measured medium
Design Data Vacuum and Pressure Sensors VS
container
undefined
Switches and
System
Vacuum
Generators
Mounting
Elements
Special
Grippers
Vacuum
Suction Pads
container
VS...
container
Type
VS V SA M8-4
VS P SA M8-4
VS VP SA M8-4
Dimensions in mm
D
G1
19
G1/8"-M
19
G1/8"-M
19
G1/8"-M
G2
M5-F
M5-F
M5-F
G3
M8x1-M
M8x1-M
M8x1-M
L
38
38
38
LG1
8
8
8
L1
56
56
56
container
Design Data Accessories Vacuum and Pressure Sensors VS
undefined
undefined
undefined
undefined
container
Mounting bracket
container
Mounting bracket
Dimensions in mm
B
B2
21
4
d1
3.2
H
34.5
undefined
container
undefined
undefined
Type
110
container
www.schmalz.com/vs
H2
5.5
L
59
L2
3
L3
10
X1
52
X2
39
Measuring and Control Devices
Manometer VAM-D
container
Vacuum
Suction Pads
container
Special
Grippers
Applications
• Electronic manometer with digital display for use in vacuum and
pressure systems for recording and displaying of vacuum (-1 to 0
bar) and pressure (0-10 bar)
Mounting
Elements
• Installation into panels due to cubic design
• Installation in handling systems directly at the site thanks to
minimal size and low weight
Vacuum
Generators
• Ideal for mobile use (battery operated)
Switches and
System
• Quick and easy troubleshooting in vacuum and pressure systems
(optionally available in set)
Manometers VAM-D
container
• Battery powered digital manometer in a robust polycarbonate
housing
• Electronic manometer with
digital display
> Clear, visual monitoring of the
system and the process
• Connection of the measuring medium (vacuum and pressure)
with male thread G1/8" or female thread M5
• Compact design, very light
weight (only 40 g) and
battery-operated
> Ideal for mobile use; no
external power source
required
• Recording and display of
vacuum or pressure values
> For universal use in vacuum
and pressure systems
• Manometer optionally
available in the set for
troubleshooting
> Quick and easy troubleshooting directly on site by all
necessary components ("Plug
& Play")
• Mounting bracket and mounting frame available as accessory for
switch panel mounting
• Integrated battery indicator on the display (changeable battery)
undefined
• LCD display showing 3 ½ digits and seven segments
undefined
Your Benefits...
undefined
Our Highlights...
undefined
Design
container
undefined
Designation Code Manometer VAM-D
container
Example VAM-D 30x30 P G1/8-AG:
VAM-D
VAM-D
Dimensions
in mm
Measuring range
in bar
Connection thread
30x30
30x30
P
P
G1/8-AG
G1/8-AG (AG = male (M)) SET
-1 to 10
Product addition
set for
troubleshooting
undefined
container
Electronic manometer VAM-D is delivered as a ready to connect product.
container
container
Available accessories: mounting bracket, mounting frame
container
www.schmalz.com/vam-d
111
undefined
undefined
Ordering Data Manometer VAM-D
Manometer VAM-D
Vacuum
Suction Pads
container
Manometer VAM-D
container
Type
VAM-D 30x30 P G1/8-AG
VAM-D 30x30 P G1/8-AG SET*
Part Number
10.07.02.00055
10.07.02.00057
Special
Grippers
*Set consists of manometer VAM-D, suitable screw in push fittings, plugs and needle probe
container
Ordering Data Accessories Manometer VAM-D
Mounting
Elements
container
Type
Mounting bracket
Mounting frame
Part Number
10.06.02.00425
10.06.02.00427
undefined
Switches and
System
Vacuum
Generators
container
Technical Data Manometer VAM-D
container
Type
Measured medium
Max. overpressure resistance [bar]
Measured-value display
Protection IP
Repeatability
Weight [g]
Non-aggressive gases; dry, oil-free air
-1...10
0...50
3
3-digit 7-segment LED
IP 40/65 (with hose)
40
Design Data Manometer VAM-D
container
VAM-D 30 x 30 P
container
Type
Dimensions in mm
B
G1
G2
30
G1/8"-M
M5-F
G4
M3-F
H
22
H1
37
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
container
112
container
L
30
LG1
6
LG2
9
LG4
4
SW1
12
X1
20
Y1
20
Manometer VAM-D
container
Vacuum
Suction Pads
Design Data Accessories Manometer VAM-D
Mounting frame
Switches and
System
Mounting bracket
Vacuum
Generators
Mounting
Elements
Special
Grippers
container
container
Type
d2
4.2
-
H
46
30
H1
50.0
34.5
H2
6
-
H3
6.1
-
H4
9.1
-
L
40
-
L1
31
-
X1
20
-
X2
25
-
Y1
20
-
container
113
undefined
container
undefined
undefined
undefined
undefined
undefined
undefined
undefined
Mounting bracket
Mounting frame
Dimensions in mm
B
B1
d1
20.3
13
4.3
8.5
-
Imprint
Vacuum Components
New Products and Supplements 2015
Printed on: 04/2015
All contents and technical data were correct when the catalog
went into print. Great care has been taken in the compilation of
the catalog and all technical and other information was thoroughly
checked. However, Schmalz accepts no liability for faulty or
incomplete information, mistakes or printing errors.
Schmalz reserves the right to make changes for the sake of the
further product development.
Schmalz shall not be held liable for size variation resulting from
production and the materials used.
All contents, images, drawings and data included in this catalog
are property of J. Schmalz GmbH and are protected by copyright.
Any reproduction, modification, translation, microfilming or manipulation of the contents without permission from J. Schmalz GmbH
is forbidden.
All contractual relationships, orders and purchase agreements are
subject to our general terms of sale and delivery. A current version
of our sales and delivery agreement is available at
www.schmalz.com/terms.
Publisher:
J. Schmalz GmbH
Aacher Strasse 29
72293 Glatten
Germany
Tel. +49 7443 2403-0
Fax +49 7443 2403-259
[email protected]
www.schmalz.com
114
Vacuum Components
Vacuum Gripping Systems
Vacuum Handling Systems
Vacuum Clamping Systems
Tel. +49 7443 2403-102
Tel. +49 7443 2403-107
Tel. +49 7443 2403-108
Tel. +49 7443 2403-109
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© Schmalz, 04/15 I Article No. 29.01.03.00928 I Subject to technical changes without notice I Schmalz is a registered trademark
World of Vacuum Technology