The MY600 Jet Printer - ISK-SMT

Transcription

The MY600 Jet Printer - ISK-SMT
The MY600 Jet Printer
The fastest way to perfect solder joints
MY600 Jet Printer
the fastest way to perfect solder joints
on-the-fly
full dot range
non-contact
random dot patterns
dot frequency 1,080,000 dph
MY600 Jet Printer
the high-performance platform
acceleration 3g
speed 1,500 mm/s
resolution 0.2 mm
MY600 Jet Printer
printing freedom
adapt to any shape
perfect volume control
mix small and large parts
The new MY600 Jet Printer
the fastest way to perfect solder joints
high-speed
non-contact
1,080,000 dph
software driven
no stencils
MY600 Jet Printer
key features
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MY500
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high-performance motion system
3g acceleration
1,500 mm/s
submicron optical encoders
carbon fiber beam
linear motors
casted granite base
compact MMI
new GUI
SQL databases
share data within factory
MY600
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higher jetting frequency
larger dot capability
faster board handling
faster fiducial search
faster warpage scan
programmable lighting
new ejector drive system
distributed servo platform
advanced DSP motion control
passive integrated cooling
lower air consumption
high-accuracy table calibration
Increased dot volume range
from small to larger
520 mm / 20 nL
470 mm / 15 nL
330 mm / 5 nL
Productivity boost
faster height measurement
higher jet printing frequency
increased dot volume
+50%
faster board transfer
improved fiducial search
*actual throughput is application dependent
1,080,000 dph
MY600 facts
basic specification
MY600 basic specification
Environment
+18 to +32°C
<95% RH (non cond.)
Air consumption
5-10 bar
180 L/min
ISO 8573-1 4 4 4
Power
6.6 kVA
1 200 W
AC three phase
Jet printing
frequency
720,000 dph / 1,080,000 dph*
Reference board
throughput**
33,000 cph / 40,500 cph*
Dot volume
5 to 20 nL
Dot diameter
0.33 to 0.52 mm
Media
solder paste
surface mount adhesive
Board size
50×50 mm (min)
508×508 mm (max)
System options
1.
2.
3.
4.
high-speed
surface mount adhesive
inspect and repair
shared databases
*Requires additional high-speed option
**Demo17 used as reference board
Man machine interface
compact design
A compact, robust yet user friendly
and ergonomic man machine interface
• touch screen monitor
• full sized keyboard with numeric
pad
• trackball
• USB interface
• handheld barcode reader
• ESD wrist-strap connection
System software
JPSys 2.0 - designed for ease of use
The MY600 is equipped with a modern
graphical user interface
• intuitive with graphical icons
• operated via touch screen, trackball and keyboard
• 14 on-screen languages
• three user levels; operator,
engineer and service
• life cycle status; preliminary,
production and discontinued
Offline programming
100% software driven
Jet printing is completely software
driven. Program offline with our
graphical editor and simply send the
job description to the machine.
• Programs are easily fine-tuned offline, verified and ready to run –
before the first board enters the
line.
• Each and every solder joint on a
board can easily be optimized,
using our graphical drag-and-drop
functionality; volume, position,
height, shape, pad coverage
Advanced event log
information rich data collection
Board stretch / warpage
compensation with no limits
• For a perfect print result our software
driven jet printing technology will
automatically compensate for any
board stretch by locating the fiducials
on the PCB.
• Jet printing is a non-contact
technology and uses a laser to
measure and map the entire board.
To ensure proper print quality a
constant distance between ejector
and PCB must be maintained.
Programmable lighting
for positioning vision system
Positioning vision camera with
programmable lighting module. Easy
to optimize contrast for fiducial search
even on the most complex boards.
• LED lighting - red and blue
• adjustable light levels
• ambient and front illumination
Passive cooling
reduced air consumption
A built-in and very robust cooling
device
• passive cooling design with no
moving parts
• runs on compressed air at 5 to 10
bar pressure
• reduced air consumption that
requires as little as 180 L/min
The vortex tube, also known as the Ranque-Hilsch
vortex tube, is a mechanical device with no
moving parts that separates a compressed gas
into hot and cold streams.
Qualified media vendors
for MY600 Jet Printer
Senju
Heraeus
Almit
Alpha
Aim
Option
high-speed
• Includes an ultra-high frequency
mode that makes it possible to jet
print on-the-fly at up to 300 Hz, i.e.
1,080,000 dph.
• The high-speed option gives an
additional throughput boost of up to
+50%* compared to running in
standard mode.
*actual throughput is application dependent
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Option
surface mount adhesive
• With the MY600 Jet Printer, you can
replace both your screen printer and
your old glue dispenser.
• In a few seconds, the MY600 can
switch from jet printing solder paste
to start printing glue instead - at ten
times the speed of the fastest
dispenser.
Are you still keeping your old glue dispenser alive
- just to glue the occasional double sided
through-hole boards? With the MY600 you can
easily switch between solder paste and glue.
Option
inspect and repair
• With the 2D Inspect and Repair
option, you can automatically
verify the most critical solder paste
deposits prior to sending the
board to the pick-and-place
equipment.
• If the paste deposit was not as
expected, you do not have to
clean the board and start all over the system will automatically
repair the board.
The key to achieving perfect solder joints for the
finest components is to get the optimal shape,
position and volume of the paste on the pad.
Option
shared databases
• The shared database option allows
for two or more MY600s to share
production data on a TPSys* PC
Server.
• Sharing data on a TPSys PC Server
also makes it possible to view and
add basic fiducial and panel data
with the offline software tool
MYCenter*.
*for compatibility requirements see product documentation
Option
MY600
shared databases
MYCam JP*
One offline computer can send
jobs to both MY600 and MY500
machines. MYCam JP/JPI
MYCenter*
Edit MY600 layouts, panels and
fiducial data
TPSys Server*
TPSys database and
additional tables for jet
printing data
MY600
TPSys
PP @ TPSys*
Offline
Transfer app
send jobs to MY600 database (incl. in
software package)
MachineSelector app
support multiple MY500
*for compatibility requirements see product documentation
MY500
MY500
MY500
Benchmark tests
board A
362 mount positions
Board A
cph
D
MY500
20,000
0%
MY600
21,400
+7%
MY600+HS*
28,300
+42%
*with high-speed system option
Benchmark tests
board B
954 mount positions
Board B
cph
D
MY500
27,100
0%
MY600
33,000
+22%
MY600+HS*
40,500
+49%
* with high-speed system option
Benchmark tests
board C
934 mount positions
Board C
cph
D
MY500
14,800
0%
MY600
15,700
+6%
MY600+HS*
21,400
+45%
* with high-speed system option
Benchmark tests
board D
803 mount positions
Board D
cph
D
MY500
14,500
0%
MY600
15,500
+7%
MY600+HS*
24,000
+66%
* with high-speed system option