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The “Aerial Map” of the 3D Printing / Additive
Manufacturing Eco-system
2nd Additive Disruption
Investment – Business Models – Strategic Impact
Tuesday, March 31st – Pre-Summit Executive Briefing
Ivan J Madera
Chief Engagement Officer
1 (312) 860.7708
[email protected]
Morf3D.com
The 3D Wave is Building Steadily
We believe Additive Manufacturing is going to change the landscape
of how we design, what we make, how we make it, and where it is produced.
All of these changes are going to disrupt our current businesses
and create new opportunities for those ready to move ahead.
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Additive Manufacturing – “Aerial Map”
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Market Data: 3D Printing
Industry Growth Projection
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Market Application
Markets Leveraging Additive Manufacturing
Aerospace &
Defense
Medical
Devices
High-Tech
Oil & Gas
Automotive
Consumer
Industrial Mfg.
Application Across Industries
•! High-design parts
•! Lightweight options
•! Short lead-time
•! Replacement parts
•! Rapid prototyping
•! Mass customization
•! Tooling
•! Complex geometries
•! Fixtures
•! Reduced material cost
•! On demand production •! Micro scale modeling
•! Part consolidation
•! Molds
•! Reduce labor cost
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•! Small lot sizes
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The Impact of 3D Printing
Technology
Metals & Other
Implementation of 3D
printing technology into
our everyday lives, both
personal and business
Moldable Polymers,
Human Cells and Tissues
Synthetic Tissues
Biotechnology
Applications
Integration of 3D printing
technology with
traditional manufacturing
processes, materials and
software
Invention of technology
and development of first
hardware prototype
Technology Capabilities
Metals & Other
Titanium, Stainless Steel, Nickel
and Cobalt Chrome Alloys,
Aluminum, Gold, Inconel, Epoxy
Resins, Ceramics, Sand, Carbon
Fiber (new)
Rapid Prototyping &
Industrial
Manufacturing
Plastics
ABS, Nylon, PLA, HIPS
Polycarbonates, Glassfilled Polyamide,
Photopolymers and Wax
Wide Adoption by
Consumers &
Businesses
Time
1987
~2000
2010
2020
2025
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Technology / Metal
Powder Bed Fusion: Selective Laser Sintering (SLS), Direct Metal Laser Sintering (DMLS),
Selective Heat Sintering (SHS), Electron Beam Melting (EBM), and Electron Beam Welding*
(EBAM, uses wire fed material)
Sample - Metal Additive Equipment Manufacturers
Metals: Titanium, Stainless Steel, Aluminum, Nickel Alloy, Precious Metals,
Inconel, Cobalt Chrome and many others in development
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Technology / Polymers
Vat Photopolymerization: Stereolithography (SLA), Digital Light Processing (DLP) Liquid
photopolymers, Selective Laser Sintering (SLS) a photo-reactive resin are selectively cured
with a UV laser or similar power source
Sample – Polymer Additive Equipment Manufacturers
Polymers: ABS Plastic, Nylon, Polypropylene-like, Resin, Carbon Fiber, Acetal,
Polycarbonate-like, and many others in development
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Software / Design Tools
A wide variety of tools are used when designing for Additive. Some aide in the design, others
analyze for structural conformity, while others optimize the topology of the object to be
printed. Together they work to produce an STL file that is ready to print.
Design
Analysis
Optimization
(CAD Interpretation)
(Finite Element Analysis)
(Topology / Layer Optimization)
•! AutoCAD
••! Altair - OptiStruct
••! Netfabb
•! SOLIDWORKS
•! MSC Nastran
••! Materialise
•! CATIA
•! ANSYS
••! TOSCA
•! Siemens PLM
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Service Providers
Service providers play a key role in the advancement of additive manufacturing and can be a
great way to bridge the additive gap to help reduce risk, increase adoption, and provide
collaborative R&D.
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R&D and Academia
Industry is taking steps to facilitate the development and accelerate additive manufacturing
technologies by establishing a collaborative network for sharing information and research. The
collaboration extends between major academic institutes and corporations, who’ve also
partnered on investment and joint collaborative efforts.
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R&D Government Investment
Is it government’s role to invest in the advancement of new technology? Or should private
enterprises lead the way to gain a competitive advantage?
"If we want to attract more good manufacturing jobs to America, we've got to make sure we're on the
cutting edge of new manufacturing techniques and technologies,” quote by President Obama
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•! The EU has funded dozens of
projects across multiple
countries; no dollars reported
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•! 26.4% of all industrial AM
machines installed worldwide
are in the Asia/Pacific Region
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Report from the EC Workshop on Additive Manufacturing
held on 18 June 2014
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Current Niche Markets
An endless array of applications exist that can be 3D printed or additively manufactured. As
R&D efforts advance, expect to see new applications and uses for additive manufacturing.
Current Niche Markets
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Precious Metals/Jewelry
Fashion/Design
Cellular materials
Solar Cells
Ceramics
Food
Orthopedics and Prosthetics
New 3D Printed materials
(materials being created
USING 3D printing)
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Future Niche(?) Markets
How will Additive Manufacturing alter and disrupt the current business landscape?
What new business models will be created by the advent of Additive technology?
How will you innovate, what market segments interest you?
Future Niche(?) Markets
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“Amazon Files Patent for Mobile 3D
Printing Delivery Trucks”
“Boeing has filed a patent application
for the 3D printing of replacement
parts for its aircraft.”
“Complex Separation of Conjoined Twins
Successfully Planned
With 3D Printing”
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What’s Next?
Companies now need to decide how they are going to build their Additive
Manufacturing eco-system
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Thank You!
Additive Smarts.
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