Process Automation - SmartPort

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Francisco Bahnson, [email protected]
CONNECT.
COLLABORATE.
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Process Automation - SmartPort
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Process Automation TECPLATA
TECPLATA Overview
• ICTSI investment of USD 415 million initial investment for 30 year concession
• Located on Rio de la Plata, near Buenos Aires
• Initial capacity of 450,000 TEU (900,000 TEU once fully developed) 600 mts quay (final design 820 mts.) • Water depth: 36 feet alongside
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Process Automation TECPLATA
TECPLATA Overview
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Berth 600 mts + 2 dolphins at 30 mts each one
4 STS SuperPostPanamax ZPMC
9 RTG ZPMC
2 ReachStacker – Kalmar
3 EmptyHandler – Kalmar
18 TerminalTruck – Kalmar
Ground slots: 2348
Capacity/year: 450.000 TEU
Reefers plugs: 1000
TOS: Sparcs N4 v 2.5.8
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Process Automation TECPLATA
SmartStack
SmartLift
SmartMap
SmartPath
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Process Automation TECPLATA
Hardware installation
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TECPLATA hired Cargotec Argentina for the installation
KALMAR created installation guides of every sensor installed
RTLS and DGPS infraestructure installed
Sensors and CrossCores were installed on RTGs, RS, EH & TT
Kalmar consultant on-site assisting in the process
Software installation
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Kalmar consultant on-site made initial server installation, completed
them remotely
First SW installation on CHEs was made by Kalmar consultant onsite, rest of CHEs was made by TECPLATA resource
Fine SW tuning on CHEs was made remotely by Kalmar Finland
Terminal Map installed
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Process Automation TECPLATA
Hardware Commissioning
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Hardware installation/configuration verified
Integretion of CHEs & MTS
Tested all CHEs
Result analysed and adjusted
TECPLATA acceptance
System Integration
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Integration SmartPort – TOS N4
Kalmar consultant worked closely with Navis consultant
TECPLATA moved real containers on production enviroment
Variation detected and repaired
Integration final test
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Process Automation TECPLATA
Go Live
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Kalmar provided on-site support for the Go-Live
The complete solution was tested to ensure that the
system operated properly and accurately
Trained TECPLATA personnel and shadow assistance
as the users begun to use the systems
Broken into one week of preparation and one week of
production support.
After the Go Live was completed, Kalmar support
team started to assist the Terminal
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Process Automation TECPLATA
Lessons learned
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Is not a plug-and-play solution, particular configuration
has to be done
Same consultant ( KALMAR – NAVIS) from the
beginning, playing as an experts of that particular project,
is an advantage
The integration between KALMAR-NAVIS was the key
factor of the decision of TECPLATA
The solution has been customized to fulfill TECPLATA
expectations
Worked with Cargotec-Argentina for completion of
installation on all CHE was beneficial for both side.
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Process Automation TECPLATA
Operational Benefits
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Automatic confirmation of the container position
Automatic identification of the Lift – Set
Auto Job Promotion of the WI
Auto Job Selection
Real time actualization of Prime Route
Real time position of all the Terminal equipment
and external trucks
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Process Automation TECPLATA
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Process Automation TECPLATA
Return Benefits
• Achieve a safe and seamless of Terminal
operations
• Increase operational efficiency by reducing time in
every single automated process
• Provide a secure integrated solution which will
practically eliminate risk of pilferage or fraud
• Have a very positive impact in our service delivery