PDF - Lightning Precision Engineering

CNC Milling
• Deckel Maho DMU 50 Evolution
5 axis, Heidenhaim TNC 430, capacity 500x420x380mm
• Deckel Maho DMU 70 Evolution (2 machines)
5 axis, Heidenhaim iTNC 530, capacity 750x600x520mm
• Bridgeport VMC 560
4axis, Heidenhain TNC 370, capacity 580x410x480mm
• Bridgeport VMC 1500
3axis, Fanuc 18i, capacity 500x800x500mm
• Hedelius C80
4axis, Heidenhaim iTNC 530, capacity 3000x1000x600mm
• ELBO tool setting machine
2axis, ELBO Controlli E234.
• Haas TMIS
3 axis, MAAS control, 763x305x406mm.
CNC Turning
• Mazak Nexus 250-II
Quick turn bar feed, MAZATROL Nexus, tooling bar feed,
254Diax500mm, high pressure coolant.
• Colchester Multi Turn 4000
830Diax2000mm capacity, Fanuc OiTB/CAP.
• Hardinge T51
Slant bed Turning Centre, 63Dia barfeed, 350Diax581mm.
• Hardinge T42
Slant bed Turning Centre 231Diax255mm capacity.
• Takisawa EX108L
Bar feed, Fanuc control system, 320Dia x 530mm.
CNC Wire and Spark Erosion
• Fanuc Robocut CNC Wire Eroder
4 axis machine, Fanuc 18i-W, 1000x730x300mm.
• Agemspark Eurospark H400P
Traverse movement 400x250x200mm.
CAD / CAM Software
• Edge Cam Suite:
Advanced Surface Milling, Solid Machining for Parasolid,
Advanced Turning, Wire Erosion, Verification and Part
Modeller.
• Multi-DNC:
fully remote DNC linking to all machines to the central
server.
• RADAN Software & DNC:
direct communication with the machines via the network.
Welding
• Orbital Welding:
Orbital Welding System Orbimatic 160C, 3mm to
152.4mm, capability of setting larger heads.
• TiG Welding:
Miller 50A Precision TiG, KEMPPI ACDC 2.5 kW, KEMPPI
Master 2200 TiG, Lincoln Electric V270-T Pulse, Lincoln
Electric 375, Miller 500-3.
• MiG Welding:
ERFI MiG 170 and ESAB LAX.
• Plasma Cutting:
CEBORA Plasma Pocket 25 Plasma
Cutter.
Fabrication
• AMADA LC1212 Alpha III
2kW CNC Laser Cutting, max sheet size 2540x1270mm.
• AMADA HFT8025 Brake Press
4 axis, 80tons(800kN), max bending length 2500mm,
• Press & Sheer Hydroshear, Morgan Rushworth 3 Roll Pitch, Belt Sander L/85 I 2000, PEMSEPTER Pneumatic Press series 4 – Model J, HME Mechanical Presses (4 machines)
Conventional Machining
• Manual Milling:
Max capacity 2800x850x800mm .
• Manual Turning:
Max capacity 470mm Dia x L1600mm.
Electro-Mechanical Clean Assembly
Full environmentally controlled clean room, automated test
equipment, wide range of electronic test equipment.
UHV Chemical Clean
Full Ultrasonic Clean Facility with deionised water plant.
Inspection & Testing (Temperature Controlled Room)
• CMM Hexagon Metrology DEA Global Performance
Capacity 3000x1200x1000mm, 3 axis, up to 0.005mm.
• Leak Detector ADIXON ASM 142 Helium (2 machines)
Sensitivity < 1x10-12 mbar.l/s or 0.1 ppm of helium, less
than 1 s. using a 5 m/16 ft sniffer probe.
• Mitutoyo PJ300 Profile Projector, Mitutoyo SJ-
201 Surface roughness tester, RENISHAW QC10 Ballbar System, Rothen-berger Pressure tester
• Additional Equipment:
Digital Height Gauge, HEINE MSPI Scope, full range of
measuring and calibration equipment, platen testing.
Finishing
• ECONO-COAT Powder Coating Unit
Capacity 3330x2220x2220mm.
• EuroBlast 7 Guyson & Euroblast 6 SF Blast Cabinet
• Other finishing solutions
Polishing, sanding, anodising, alocrom, arc spray, flame
spray, plasma coating, zinc and nikel plating, vacuum brazing, heat treat-ment, diffusion bonding and others.
Laser Cutting
• BYSTRONIC-Byspeed 4.4 kW
Byspeed laser cutting, max sheet size 4m x 2m.
Thickness: - 25mm mild steel
- 15mm Stainless Steel
- 12mm Aluminium
Fabrication
• Amada Brake press
7 axis, 100ton(1000kn),max bending length 3000mm
• Adira Brake Press
2mt, 60ton(600kn),max bending length 2000mm
• Hi-ton 60ton Press
• Kaltenbach Up Saw
• Pedestral drillers, PEM Insert Machines,
• 6’’ Dia x 1.5mt rollers, 1’’ rollers,
• Manual Fly Presses, Asquith Radial Drill.
Welding
• MiG welding: 4 machines
• TiG welding: 4 machines, steel, armour, aluminium armour
• Coded welding, compliance with International Standards.
Harnessing
• Design, Manufacture and Prototyping
• Dedicated Harness Shop
• Full Military Specification capability
• MK Test Automeg D1500
Fully automated harness testing to MVEE 773.
Conventional Machining
• Manual Milling
Bridgeport Universal miller
3axis, Fanuc 18i, capacity 500x800x500mm
• Manual Turning
Herbert no2 Capstan & Ward Capstan
Small components, max Diameter 50mm