engineered to order

Transcription

engineered to order

EnginEErEd to ordEr
(800) 876-8582 • www.tltbabcock.com
Axial & Centrifugal Fans - Ash Handling Systems
Engineered to Order for Each Specific Application
TLT-Babcock provides complete engineering, design, project management,
field service, testing and delivery to the power, tunnel and mining industries.
We have the knowledge,
expertise and resources
to provide a total and
reliable solution to our
valued customers.
TLT Babcock, Inc. is a member of the New York Blower family. nyb is the leader
of centrifugal, axial fans, ash handling systems and blowers for applications in
the commercial HVAC market as well as the industrial, environmental, chemical,
and manufacturing market
TLT-Babcock is your complete resource.
• New products
• Testing
• Upgrades
• Field service
• Rebuilds
• Retrofits
aft e r m ark e t S o l u t i o n s
A Trusted Resource for Keeping Your Fans in Peak Condition
Capabilities
It’s imperative to partner with a trusted, experienced and knowledgeable resource to
keep heavy equipment fans maintained and operating at the most efficient levels.
TLT-Babcock is uniquely positioned to offer responsive and comprehensive aftermarket
solutions for any installed fan, axial or centrifugal, and regardless of original
manufacturer, including:
• Upgrades
• Retrofits
• Spare Parts
• Rebuilds
• Field Service
• Full Testing
Capabilities
TLT-Babcock Medina Test Facility
Strengths
TLT-Babcock maintains operations in the United States for all phases of work,
from design and engineering to fabrication, assembly and field support. As part
of the New York Blower family of companies, TLT-Babcock has the experience and
expertise to ensure the confidence, trust and resources necessary for a successful,
long-term partnership.
Options
Experts from TLT-Babcock’s aftermarket team are equipped to diagnose the cause of
fan performance issues and recommend an array of potential solutions, regardless of the
fan’s original manufacturer. Through our field testing capabilities we can acquire baseline
fan data, from which we can engineer appropriate solutions, and then consult with
the customer to ensure the optimal solution is implemented. Once complete,
TLT-Babcock can re-test the fan to assure that the desired performance has been
achieved and re-establish a new baseline performance.
260 Springside Dr. Akron, OH 44333
800.876.8582 • www.tltbabcock.com
aft e r m ark e t S o l u t i o n s
A Complete Range of Support Products and Services:
Modify Existing Fan – Includes adding blade tips to achieve greater flow and pressure;
new fan wheels; new motor and wheel; modify housings to improve operation
Retrofit – Includes installing a new fan in the existing foundation; condition assessment
and reusing maximum number of existing components to minimize costs; performance
rating; model testing; risk assessment
Field Services – Includes on-site support for erection, start-up consultation, testing,
inspection, and maintenance training
Spare Parts – TLT-Babcock supplies spare and replacement parts for its own units
as well as those from other manufacturers, and we can replace components on any
existing fan through an extensive spare parts warehouse
Testing – TLT-Babcock provides a full array of on-site testing capabilities to gauge the
efficiency level any operating fan. Field tests can assist a customer with optimizing the
fan system’s performance when installing or upgrading equipment
Our team of highly experienced engineers
and project managers have a reputation for
innovative thinking and design. We also pride
ourselves on our unparalleled customer service.
TLT-Babcock - Engineered to Order
As a pioneer in heavy-duty air handling equipment, TLT-Babcock specializes in offering
custom-engineered designs to provide reliable, low maintenance equipment that
optimizes a plant’s performance.
Our team of highly experienced engineers and project managers have a reputation
for innovative thinking and design and are completely accessible and responsive
to you. Don’t live with fan problems, for 24-7 support call 1.800.876.8582.
a x i a l fa n s
TLT-Babcock Axial Fans Add Efficiency, Flexibility and
Reliability To Plant Design.
Axial Fans
Fans are typically the highest parasitic load in power generation. As such they require
the most efficient and reliable designs available. We draw upon our experience and
proven expertise to deliver custom solutions that maximize plant flexibility while
reducing operation costs.
TLT-Babcock’s variable pitch axial flow fans offer proven design features to meet today’s
most demanding operating conditions. The design and efficiency of TLT-Babcock’s axial
fans provide lower operating costs, minimized capital expenditures and greater flexibility
in layout design.
Design Features
• Blade adjustments during operation provide high efficiency over varying loads
• Blades are custom designed to meet customer-specific operating conditions
• Forged/pressed steel blades for high temperature, dust-laden applications
• Cast or forged aluminum blades available for clean air applications
• Blade counterweights prevent premature wear of blade adjustment
mechanism
• Horizontally split housings provide easy access for maintenance
• Available for both horizontal or vertical mounting, allowing flexibility
in plant design
a x i a l fa n s
Performance Benefits
• Available in single-stage or multi-stage design
• Generally require less power than comparable sized
centrifugal units, lowering power consumption and operating costs
• Shop assembled, inspected and tested to meet rigid
quality control standards
Applications
• Utility boiler induced draft, forced draft, primary air and booster applications
• Mine ventilation
• Tunnel ventilation
• Wind tunnels
Fan Upgrades
TLT- Babcock can test, design and supply modifications to your existing fans –
regardless of original manufacturer – from simple rebuilds through complex
modifications to enhance or change performance characteristics.
In addition, TLT-Babcock offers dedicated, around-the-clock field service support
through a team of highly qualified service specialists. Ongoing maintenance agreements
are available for continuous assurance of proper fan performance and operation.
for innovative thinking and design and are completely accessible and responsive to you.
Don’t live with fan problems, for 24-7 support call 1.800.876.8582.
Tunnel Fan
Mine Fan
c e n tr i f u g a l fa n s
TLT-Babcock Centrifugal Fans, heavy duty fans built for
utility, mining and industrial applications
Centrifugal Fans
TLT-Babcock’s centrifugal fans feature a combination of cutting-edge technology and
design standards to provide the best available life and efficiency ratings.
Fans are engineered to each application’s specific conditions, using a variety of blade
types to provide optimum efficiency, abrasion and build-up resistance. TLT-Babcock’s
project team considers numerous factors specific to the application, such as durability,
strength, temperature, maintenance, and others, when recommending the most
appropriate fan design.
Design Features
• Integral hub shaft designs for hot gas or high-performance applications
• Control of fan output through inlet vane controls, inlet dampers or speed controls
• Custom center plates to minimize erosion, weight and inertia
• Replaceable wear liners where needed for maintenance and fan longevity
• Sturdy split housings designed for easy access of the rotor assembly
Performance Benefits
• Designed to maximize performance for temperatures, volume and pressure.
• Manufactured to meet rigid quality control standards
• Designed and fabricated in various alloys for durability and lasting performance
c e n tr i f u g a l fa n s
Applications
• Gas recirculation, forced draft, primary air and induced draft fans for boilers and the utility industry
• Induced draft bypass and dust collection fans for the cement industry
• Tunnel ventilation
• Primary ventilation fans for the mining industry
• Fans for coke ovens
• Cooling air, combustion air and exhaust gas fans for the glass industry
• Process steam, recirculation and cooling fans for the chemical industry
Fan Upgrades
Maintaining performance of a heavy-duty centrifugal fan is key to the customer.
TLT-Babcock can repair, rebuild or replace fans, regardless of original manufacturer.
Our full testing capabilities help reduce operating costs, extend the life of fans
and provide a better understanding of a fan’s operating conditions, efficiencies
and limitations.
In addition, TLT-Babcock offers dedicated, around-the-clock field service support with
a team of highly qualified specialists. TLT-Babcock offers maintenance agreements for
lasting, fan performance and efficiency.
for innovative thinking and design and are completely accessible and responsive to
you. Don’t live with fan problems, for 24-7 support call 1.800.876.8582.
Field Service
TLT-Babcock Field Service ensures maximum availability
and reliability
Field Service
Reliable operation not only saves time and money, but also ensures worker safety and
extends the equipment life. TLT-Babcock field service is committed to keeping air and
ash handling equipment operating as it was designed.
From scheduled maintenance to emergency repairs, TLT-Babcock is available 24/7.
Whenever and wherever needed, we are uniquely positioned with knowledgeable, U.S.based staff. TLT-Babcock maintains a complete record of all installations and equipment
supplied, and, through its Aftermarket Support Program, can service any manufacturer’s
equipment.
Field Services Capabilities:
• On-site equipment installation support
• System analysis
• Testing
• Preventative maintenance support
• Start-up assistance
TLT-Babcock also offers on-site field technical training, which provides
customers with the confidence and skills required to maintain and operate equipment
as originally intended.
optimizes performance.
T LT- B abcock Manu fact uring fac ili ties
Medina Assembly
Adjacent to the Leitner facility, TLT-Babcock maintains a 30,000 square foot assembly
plant that performs testing, final assembly and rebuilds for axial fan rotors, main
bearing assemblies and hydraulic units. In support, the facility maintains a large
inventory of spare fan parts.
Testing capabilities include over-speed, performance and scale model testing.
TLT-Babcock assembles and factory tests axial and centrifugal fan components prior to
shipment, reducing field man hour requirements and potential customer field
assembly problems. Each axial rotating subassembly – hub, blades, hydraulic unit
and main bearing assembly – is mounted in its mating fan housing to verify fit,
clearances and balance.
Assembly
Testing
Component Reuilds
Quality Control
t e st i n g
TLT-Babcock’s In-House and Field Testing Capabilities
Confirms Performance and Efficiency of Equipment
Testing
Whether it’s a new or existing axial or centrifugal fan, TLT-Babcock offers a full range
of testing capabilities at our assembly facility, as well as in the field, in order to validate
and evaluate fan performance. Testing services help reduce operating costs, extend
the life of fans and provide a better understanding of as-built operating conditions,
efficiencies and limitations. TLT-Babcock’s fan testing ensures that performance
meets design specifications, regardless of the original manufacturer.
All TLT-Babcock-made fan rotating components are completely assembled and
tested at our facility prior to delivery. Here, we can perform full-size or scale-model
performance testing, over-speed testing and balancing.
Capabilities
In an effort to help customers resolve flow, vibration or mechanical problems,
TLT-Babcock offers full AMCA 803, ISO 1940 and ASME PTC-11 fan testing
capabilities, as well as other comprehensive performance tests to keep equipment
working efficiently. As-installed performance results can be used as the basis for
modifications or adjustments to the fan. Our testing capabilities include:
• Testing per AMCA, ISO 1940, BSI and ASME specifications
• Full-size fan performance testing to provide complete flow, pressure
and efficiency data
• Fan overspeed testing
t e st i n g
Capabilities (cont’d)
• Field simulation testing
• Fan static resonance “Bong” testing
• In-house variable speed capabilities to 2,500 HP
• Foundation sensitivity on-site testing
• Critical speed analysis
• Gas flow and vibration analyses
• Strain gage testing
• Noise testing to ANSI Standards
• Use of NYB’s three AMCA certified labs for performance and noise testing
Applied Technology
TLT-Babcock’s testing, engineering, repair and manufacturing abilities can provide
solutions to improve a fan’s performance problems, regardless of the original
manufacturer. Once baseline performance has been established, TLT-Babcock can
engineer a solution on a fan-by-fan basis. Further, TLT-Babcock service engineers can
then consult with customers to ensure the engineered solution is properly implemented.
When the fan is ready for operation, TLT-Babcock can re-test to make sure the desired
performance has been achieved.
A sh ha n d l i n g s y s t e m s
Customized, Efficient and Reliable Ash Handling Solutions
TLT-Babcock’s mechanical conveyor systems bring simplicity, reliability and
significant cost savings to utility and industrial furnace ash removal operations.
Regardless of the solid fuel being burned, TLT-Babcock can design and build the
most cost-effective and reliable ash handling systems available.
Submerged Chain Conveyors
TLT-Babcock’s Submerged Chain Conveyors can be applied to pulverized coal fired
boilers, cyclone fired boilers, Integrated Gasification Combined Cycle (IGCC) units, and
stoker fired boilers.
Features and Benefits
• Various capacities to handle a wide range of generation rates, unit availability over 99%
• Collects, quenches, and dewaters furnace ash for direct disposal
• Eliminates the need for ash dewatering bins or ash settling ponds
• Continuous operation, low power consumption and low water consumption
• Custom design, optimized for furnace configuration, minimal field
assembly required
• May be supported on travel wheels to permit quick, unobstructed access
into furnace throat
• Long life, abrasion resistant components , few spare parts necessary
• Maintenance friendly, simple operation
• Can receive economizer ash and pyrites eliminating storage and unloading equipment for same
• Retrofit existing water-impounded ash hopper and sluice system to improve personnel safety, eliminate high maintenance, lower parasitic power
consumption and avoid higher capital expenditures with in-kind replacement of crushers, piping & dewatering bins
A sh ha n d l i n g s y s t e m s
Dry Ash Chain Conveyors
TLT-Babcock’s dry ash chain conveyors collect and transfer hot dry ash from circulating fluid bed
boilers, PC fired boiler back-pass, economizer, air heater, and precipitator/baghouse hoppers.
Features and Benefits
• Various capacities to handle a wide range of generation rates
• Single and twin chain strands, designs available for steep incline conveying
• Gas-tight/low leakage construction
• Designs available for handling large particles
• Self-feeding designs available to eliminate material flooding at inlets
• Continuous operation, low power consumption
• Long life, abrasion resistant components , few spare parts necessary
• Minimal field assembly required, maintenance friendly and simple operation
• Retrofit existing high maintenance pneumatic systems
Complete Ash Handling Systems
TLT-Babcock understands the advantage of single sourcing and offers complete systems, including:
• Pyrites collection and sluice systems
• Closed loop cooling and water recirculation systems
• Furnace transition chutes
• Downstream ash conveyors, clinker grinders and interconnecting chutes
• Control Systems
• Structural steel supports and platforms
• Hopper isolation gates, expansion joints and airlock valves
• Economizer ash sluice systems
• Storage silos, tanks, and associated wet or dry unloading systems
TLT-Babcock also offers dedicated, around-the-clock field service support with a team
of highly qualified service engineers for erection consultation, start-up support and
emergency troubleshooting.
TLT-Babcock • New York Blower • Alphair
Akron, OH USA • Willowbrook, IL USA • Winipeg, Manitoba, Canada
Effingham, IL USA • Birmingham, AL USA • LaPorte, IN USA
260 Springside Dr. Akron, OH. 44333 USA ph 330-867-8540
(800) 876-8582 • www.tltbabcock.com

engineered to order

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