Heavy-Duty Clutch

2012
SACHS
Heavy-Duty
Catalog Clutch
About Us
The World’s Largest Heavy-Duty
Clutch Supplier
Since it was founded in 1915, ZF has grown to become the world’s
leading supplier of driveline and chassis technology to the commercial vehicle, passenger car, off-road, rail, marine and aviation
industries.
Worldwide, ZF Sachs is the largest manufacturer of clutch systems
for heavy commercial vehicles. Innovations such as the Dual Mass
Flywheel, Twin XTendTM self-adjust clutch and ConAct Pneumatic
Clutch Actuator are just some of the products ZF Sachs has developed to reduce torsional vibrations, increase clutch life and ease
pedal effort.
Vernon Hills, IL
Self- or manual-adjust, SACHS heavy-duty clutches offer an exceptional combination of benefits for all stakeholders:
Maximum durability and reliability
Ease of installation and maintenance
Enhanced vehicle operator comfort
Lowest possible operating cost-per-mile
In North America
In North America, ZF has maintained a strong network of
research and development, manufacturing and distribution facilities since 1979. At our Northville, Michigan Corporate Headquarters and Technical Center, ZF is on the leading edge of powertrain development for heavy-duty vehicles and strives to engineer
and produce the best products for the region.
ZF Services, the aftermarket business unit of ZF, provides added
value to North American customers with its 289,000 square-foot
remanufacturing and distribution facility in Vernon Hills, Illinois.
2
Northville, MI
Total Commercial Vehicle
Competence
We know trucks.
Transmissions
Manual and automatic transmissions
Hybrid systems
Driveline Components
Gearshift systems Electronic components Steering systems
Clutch systems Torque converters PTOs
Retarder systems
Axle drives Bevel gear sets Differentials Powertrain suspension systems
Axles
Front and rear axle systems
Chassis Components
Damper modules and damping systems 4-point links
V-links Torque rods Tie rods Stabilizers Suspension
joints Cabin suspensions Chassis mounts Precision
plastics parts Electronic components
Steering Systems
Hydraulic steering systems Rear axle steering systems
Steering pumps Steering columns Steering accessories
Index
Overview
ZF, ZF in North America
Truck Competence
Features and Benefits
Features and Benefits
How to Choose the Right Clutch
Clutch Guide
2
3
4-7
8
Clutch Assembly Parts
Additional Parts
8
Clutch Specification Chart
Clutch Chart & Supersessions/Discontinued
9
Interchange
Eaton & Meritor
10-11
The purpose of this catalog is to furnish ZF Services North America, LLC (ZFSNA) and ZF Sachs customers with as complete a listing of their parts requirements
as possible. All listings and interchanges have been compiled as carefully as possible with all available information. ZFSNA and ZF SACHS cannot assume any
responsibility for possible errors in listings, applications or interchanges.
All references by ZFSNA and ZF Sachs to the original manufacturer trade names and part numbers are for identification purposes only.
This catalog supersedes all previous catalogs and listings.
3
SACHS
Optimizing
Every Mile
About the SACHS Product Line
SACHS understands that clutches are a critical link in the commercial vehicle truck driveline.
This critical link goes way beyond getting a truck from A to B. Drivers need a clutch that
is easy to operate, owners need a clutch that supports the bottom line and maintenance
professionals need a clutch that is easy to maintain.
With these aspects in mind, SACHS designed clutches with features that benefit
all of the major stakeholders. These benefits are highlighted with the following
symbols:
Driver
Benefit
Owner
Benefit
Maintenance
Benefit
Disc Features
Soft Rate Spring Dampers provide an optimized level of rate softness over a wide
actuation angle to provide best-in-class vibration control and torque capacity. As
a result, the clutch system and driveline components are protected against damaging vibrations.
Proprietary Friction Facing Material lowers wear rates and smoothes clutch engagement,
extending the life of each clutch disc and easing driver effort.
Fifth Rivet ensures that the clutch facing won’t lift in high stress and heat situations, which reduces damaging drag and extends the life of the discs.
NEW! Bearing Features
Engineered Lubrication System designed into the bearing lubricates the bearing and the wear pads through
point. With only one point of lubrication maintenance
time is reduced and proper lubrication is maintained.
Super Sized Bearing Wear Pad prevents wear out of
this highly stressed contact point in the clutch system.
Strengthening this part of the clutch system is simple,
yet provides another failsafe against breakdown.
Three Zerk Design accommodates all lube routing
setups, including hydraulic systems.
4
SACHS Manual-Adjust
Features
SACHS Manual-Adjust
Our manual-adjust Clutches don’t just offer
easy pedal effort for operators. They also
utilize the same vibration-reducing technology available on our Twin XTend to prevent
damaging vibratory torque from being transmitted through the drivetrain.
Torsional Vibrations
Have Met Their Match
Proprietary Protection
29-Lug Adjustment
Diaphragm Spring
The application of a special sealant
29-lug adjusting ring provides the easi-
Utilization of diaphragm spring pro-
protects the adjusting ring mechanism
est and most precise means of bear-
motes uniform plate pressure to be
from contaminants, dirt intrusion and
ing position adjustment. This feature
applied while easing pedal effort. The
worn facing material. As a result, clutch
ensures proper functionality and longer
life of clutch is enhanced along with
adjustments are easy and accurate.
clutch life.
driver comfort. Further, with fewer
moving parts and wear points, reliability is increased.
5
SACHS Twin XTend
Features: No
Adjustments,
The Value of Twin XTend
When achieving the lowest operating cost-permile is paramount, our Twin XTend self-adjust
clutch is ready to get the job done. With our
simple and robust self-adjust technology, the
Twin XTend automatically adjusts for clutch
wear without labor and downtime.
Miles
Driven
100,000
200,000
300,000
400,000
500,000
600,000
Avoided
Adjustments
3
6
9
12
15
18
Avoided
Downtime
3 Hours
6 Hours
9 Hours
12 Hours
15 Hours
18 Hours
Maintenance
Savings Per Clutch
$225
$450
$675
$900
$1125
$1350
The Ultimate in
Cost per Mile Optimization
Patented Controlled
Center Plate
Heavy Duty Adjustment
Mechanism
The ZF Sachs patented Controlled Cen-
Heavy gauge, robust spring and steel
friction-facing material and ingested
ter Plate allows quick, consistent gear
adjustment ring physically locks all ac-
dirt or contaminants away from the
shifts and guarantees full utilization of
curate movements made by the Twin
adjustment mechanism, eliminating
all four facing surfaces. Pedal effort
XTend. As a result, adjustments are
interference with its functionality. Ad-
is further reduced as a result of this
precise and instances of over-adjust-
ditionally, this setup allows for better
design feature
ment are eliminated.
cooling of internal components, reduc-
Open Architecture
Open architecture design directs worn
ing wear rates.
6
Just Productivity
and Savings
100%
100% Adjustment
Capacity
Diaphragm Spring
Lightweight
Utilization of diaphragm spring promotes
When compared with a similar com-
Some aftermarket clutches lose adjust-
uniform plate pressure to be applied
petitor clutch, the SACHS Twin XTend
ment capacity when being installed on
while easing pedal effort. The life of
is up to eight pounds lighter. It might
a vehicle with a remachined flywheel.
clutch is enhanced along with driver
not sound like much, but in large
In some instances, this loss can be up
comfort. Further, with fewer mov-
fleets, the fuel savings can add up.
to 25%. The Twin XTend was designed
ing parts and wear points, reliability is
to retain 100% Capacity in all applica-
increased.
tions, new or aftermarket.
7
HCV Clutch Catalog
How to Use the Specification Chart
1 Determine clutch diameter
2 Determine critical fit
Heavy-duty clutches
commonly come in two sizes,
15.5” and 14” diameters.
3 Choose additional option
dimensions and performance
specifications
preferences
Number of disc facings
Spline diameter/number of
splines: All SACHS clutches are 2”
diameter with 10 teeth.
Pre-damper or not
Manual or self-adjust
Flywheel bore opening: Must
provide clearance for clutch disc
springs. For SACHS clutches, this
is 10.25” for 7 springs and 7.5” for
6 springs.
Engine torque rating: Clutch rating
must equal or exceed engine peak
torque rating.
HCV Clutch Catalog
Clutch Assembly Parts
1
1. Bearing and Roller Fork Kit: For use
with ZF-AS Tronic/FreedomLine Clutch:
00 3189 600 001
2. Drive Pins: For use with SACHS 14”
Clutches: 00 3496 000 005
3. Clutch Brake, 2” Torque Limiting:
00 3474 002 500
2
4. Clutch Brake Spacer: For use with
manual-adjust Clutches being installed
with a heavily remachined flywheel:
00 3131 000 091
4
8
3
Clutch Specification Chart
Spline Dia.
& No. of
Splines
Minimum Clutch Torque
Flywheel (must meet or No. of
Bore
exceed engine Springs
Opening peak torque)
No. of
Facings
Bearing Type
PreDamper
13" Sachs Single Plate Push Type
1-1/2" - 10
400
8
3
(Not Included)
no
1-3/8" - 10
450
8
3
(Not Included)
no
14" Cast Cover Two-Plate, Heavy-Duty Clutch with Cerametallic Facing
2" - 10
7.1"
1400 lb-ft
8
4
Greaseable-Three Zerk
no
15.5" Cast Cover Two-Plate, Heavy-Duty Clutch with Cerametallic Facing
2" - 10
7.5"
1450 lb-ft
6
4
Greaseable-Three Zerk
no
2" - 10
10.25"
1450 lb-ft
7
4
Greaseable-Three Zerk
no
2" - 10
10.25"
1450 lb-ft
7
6
Greaseable-Three Zerk
no
2" - 10
10.25"
1450 lb-ft
7
4
Greaseable-Three Zerk
yes
2" - 10
7.5"
1650 lb-ft
6
4
Greaseable-Three Zerk
no
2" - 10
10.25"
1700 lb-ft
7
4
Greaseable-Three Zerk
no
2" - 10
10.25"
1700 lb-ft
7
6
Greaseable-Three Zerk
no
2" - 10
10.25"
1700 lb-ft
7
4
Greaseable-Three Zerk
yes
2" - 10
10.25"
1860 lb-ft
7
6
Greaseable-Three Zerk
no
2" - 10
10.25"
1860 lb-ft
7
6
Greaseable-Three Zerk
yes
2" - 10
10.25"
2050 lb-ft
7
6
Greaseable-Three Zerk
no
2" - 10
10.25"
2050 lb-ft
7
6
Greaseable-Three Zerk
yes
Clutch for use with all ZF-AS Tronic and FreedomLine Transmissions
--------------------------------------- ---------- --------------------------------------
Manual-Adjust
Twin XTend
Self-Adjust
SK1919-7
SK1919-8
-------------------------------
16 3488 200 197
----------------
20
20
20
20
20
20
20
20
20
20
20
20
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
200
200
200
200
200
200
200
200
200
200
200
200
196
062
248
104
194
063
249
105
193
253
195
251
----------------
---------------20 3400 200 199
---------------20 3400 200 219
20 3400 200 508
20 3400 200 200
20 3400 200 228
20 3400 200 220
20 3400 200 305
20 3400 200 764
20 3400 200 306
20 3400 200 767
32 3400 000 358
Supersessions and Discontinued
Part Number
00 3106 000 004
00 3196 000 007
00 3196 000 008
16 3488 000 197
16 3488 000 255
20 3400 000 196
20 3400 000 197
20 3400 000 199
20 3400 000 200
20 3400 000 201
20 3400 000 211
20 3400 000 212
20 3400 000 219
20 3400 000 220
20 3400 000 221
20 3400 000 228
20 3400 000 229
20 3400 000 230
20 3400 000 231
20 3400 000 303
20 3400 000 304
Use
Discontinued
Discontinued
Discontinued
16 3488 200 197
16 3488 200 197
20 3400 200 200
20 3400 200 305
20 3400 200 199
20 3400 200 200
20 3400 200 305
Discontinued
Discontinued
20 3400 200 219
20 3400 200 220
20 3400 200 764
20 3400 200 228
20 3400 200 228
20 3400 200 305
20 3400 200 306
Discontinued
Discontinued
Part Number
20 3400 000 508
20 3400 000 764
20 3400 000 766
20 3400 000 767
20 3400 000 768
20 3400 000 769
20 3400 000 775
20 3400 126 608
20 3400 126 609
20 3400 126 612
20 3488 000 015
20 3488 000 016
20 3488 000 026
20 3488 000 051
20 3488 000 052
20 3488 000 062
20 3488 000 063
20 3488 000 064
20 3488 000 104
20 3488 000 105
20 3488 000 106
Use
20 3400 200 508
20 3400 200 764
Discontinued
20 3400 200 767
Discontinued
20 3400 200 767
Discontinued
Discontinued
Discontinued
Discontinued
20 3488 200 249
Discontinued
20 3488 200 195
Discontinued
Discontinued
20 3488 200 062
20 3488 200 063
20 3488 200 193
20 3488 200 104
20 3488 200 105
20 3488 200 253
20 3400 000 305
20 3400 000 306
20 3400 200 305
20 3400 200 306
20 3488 000 161
20 3488 000 193
Discontinued
20 3488 200 193
Part Number
20 3488 000 106
20 3488 000 161
20 3488 000 193
20 3488 000 194
20 3488 000 195
20 3488 000 196
20 3488 000 240
20 3488 000 247
20 3488 000 248
20 3488 000 249
20 3488 000 250
20 3488 000 251
20 3488 000 253
20 3488 000 254
20 3488 000 256
20 3488 000 261
20 3488 024 115
20 3488 024 117
20 3488 024 122
20 3488 024 123
20 3488 024 205
Use
20 3488 200 253
Discontinued
20 3488 200 193
20 3488 200 194
20 3488 200 195
20 3488 200 196
20 3488 200 193
Discontinued
20 3488 200 248
20 3488 200 249
Discontinued
20 3488 200 251
20 3488 200 253
20 3488 200 251
20 3488 200 194
Discontinued
Discontinued
Discontinued
20 3488 200 063
20 3488 200 193
Discontinued
9
HCV Clutch Catalog
Eaton Interchange
Eaton Part No.
107606-1
107616-4
107943-1
107943-3
108001-56A
108050-1
108050-1A
108050-1B
108050-52
108050-52A
108050-52B
108050-58
108050-58B
108050-59
108050-59A
108050-59B
108059-59
108391-21
108391-3
108391-3A
108391-3B
108391-72
108391-74
108391-74A
108391-74B
108675-80
108675-80B
108675-82
108675-82B
108925-10
108925-14
108925-15
108925-20
108925-24
108925-25
108925-29
108925-30
108925-34
108925-35
108925-50
108925-51
108925-52
108925-70
108925-71
108925-80
108925-81
108925-82
108925-82A
108925-82B
108925-84
10
Sachs Part Number
20
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
SK1919-7
SK1919-7
SK1919-7
SK1919-8
3488 200 194
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 197
3488 200 194
3488 200 194
3488 200 194
3488 200 194
3488 200 196
3488 200 194
3488 200 194
3488 200 194
3488 200 063
3488 200 063
3488 200 063
3488 200 063
3488 200 193
3488 200 105
3488 200 195
3488 200 193
3488 200 193
3488 200 195
3488 200 253
3488 200 253
3488 200 253
3488 200 251
3488 200 063
3488 200 063
3488 200 063
3488 200 249
3488 200 248
3488 200 062
3488 200 062
3488 200 063
3488 200 063
3488 200 063
3488 200 062
Eaton Part No.
108925-85
108925-86
108925-92
108925-95
108926-14
108926-20
108926-25
108926-30
108926-35
108926-72
108926-80
108926-82
108926-85
108935-15
108935-19
108935-21
108935-26
108935-36
108935-5
108935-51
108935-61
108935-71
108935-74
108935-80
108935-82
108935-84
108935-85
108935-91
108935-92
108950-59
108950-59B
109700-19
109700-21
109700-25
109700-36
109700-51
109700-61
109700-82
109700-85
109700-91
109700-92
109700-93
109700-95
109701-10
109701-14
109701-15
109701-19
109701-20
109701-24
109701-25
Sachs Part Number
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
249
249
063
193
105
193
195
253
251
196
062
063
249
195
193
193
195
251
193
063
193
249
194
062
063
062
249
249
193
197
197
305
305
306
767
200
305
200
228
228
305
228
305
305
220
306
305
305
305
306
Eaton Part No.
109701-29
109701-30
109701-34
109701-35
109701-59
109701-74
109701-80
109701-81
109701-82
109701-84
109701-85
109701-86
109701-93
109705-14
109705-25
109705-30
109705-35
109705-80
109705-82
109705-85
109707-91
109707-92
208925-14
208925-19
208925-20
208925-25
208925-29
208925-30
208925-35
208925-51
208925-61
208925-74
208925-80
208925-82
208925-85
208925-91
208925-92
209701-14
209701-20
209701-24
209701-25
209701-29
209701-30
209701-35
209701-51
209701-61
209701-74
209701-80
209701-82
209701-85
209701-91
209701-92
Sachs Part Number
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3488
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
3400
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
764
764
764
767
199
508
199
199
200
200
228
199
305
220
306
764
767
199
200
228
228
305
105
193
193
195
253
253
251
063
193
194
062
063
249
249
193
220
305
305
306
764
764
767
200
305
508
199
200
228
228
305
HCV Clutch Catalog
Meritor Interchange
Arvin Meritor Part No.
M151406
M151715
M152715
M152805
M153715
M153805
M154805
M3141431
M3150634
M3151735
M3151736
M3151835
M3152634
M3152735
M3152736
M3152835
M3153736
M3153836
M3154736
M3154836
MX151408
MX151418
MX151708
MX151718
MX151808
MX151818
MX152708
MX152718
MX152728
MX152729
MX152808
MX152818
MX153708
MX153718
MX153728
Sachs Part Number
20 3488 200 194
20 3488 200 062
20 3488 200 063
20 3488 200 105
20 3488 200 193
20 3488 200 253
20 3488 200 251
16 3488 200 197
20 3488 200 196
20 3488 200 062
20 3488 200 248
20 3488 200 104
20 3488 200 194
20 3488 200 063
20 3488 200 249
20 3488 200 105
20 3488 200 193
20 3488 200 253
20 3488 200 195
20 3488 200 251
20 3400 200 508
20 3400 200 508
20 3400 200 199
20 3400 200 199
20 3400 200 219
20 3400 200 219
20 3400 200 200
20 3400 200 200
20 3400 200 200
20 3400 200 228
20 3400 200 220
20 3400 200 220
20 3400 200 305
20 3400 200 305
20 3400 200 305
Arvin Meritor Part No.
MX153729
MX153808
MX153818
MX154708
MX154718
MX154728
MX154729
MX154808
MX154818
MX154828
MX3151738
MX3151838
MX3152638
MX3152738
MX3152739
MX3152838
MX3153739
MX3153839
MX3154739
MX3154839
R140401
R151705
R151706
R152705
R152706
R152725
R153705
R153706
R153725
R153736
R153755
R153756
R160012
R171658
Sachs Part Number
20 3400 200 305
20 3400 200 764
20 3400 200 764
20 3400 200 306
20 3400 200 306
20 3400 200 306
20 3400 200 306
20 3400 200 767
20 400 200 767
20 3400 200 767
20 3400 200 199
20 3400 200 219
20 3400 200 508
20 3400 200 200
20 3400 200 228
20 3400 200 220
20 3400 200 305
20 3400 200 764
20 3400 200 306
20 3400 200 767
16 3488 200 197
20 3488 200 062
20 3488 200 248
20 3488 200 063
20 3488 200 249
20 3488 200 063
20 3488 200 193
20 3488 200 193
20 3488 200 193
20 3488 200 195
20 3488 200 195
20 3488 200 195
00 3474 0025 00
32 3400 000 358
11
SACHS
Heavy-Duty
Catalog
Clutch
ZF North American Operations
+1 734-737-8802, www.SACHSheavyduty.com
Printed in U.S.A.
C-HD12, 08112011