SIMATIC PCS 7

Transcription

SIMATIC PCS 7

S IMATIC PCS 7
s
takes you beyond the limits!
Ing Josè Chavarria
The high-performance Process Control System
from SIEMENS
For internal use only / © 2007 SIEMENS AG
SAVE 2008 - Veronafiere 21-23 ottobre 2008
s
s
SIMATIC PCS 7
Takes you beyond the limits !
SIMATIC PCS 7
Introduzione
s
SIMATIC PCS 7
Soluzione standard Siemens per il Controllo di Processo
Solutione completa da un solo fornitore
Soluzione ottimale basata su una singola
piattaforma
- One Stop Shopping
Sviluppo e produzione in-house di tutti i
componenti
- (Controller, IO, Operator- & Engineering Station,
Batch, MES, Field Devices, ...)
ÎProtezione del vostro investimento
ÎSupporto a lungo termine
ÎRidotto costo complessivo di proprietà
Index
Slide 3
Industry Sector
s
SIMATIC PCS 7
Per tutti i tipi di processo: continui e batch
Farmaceutica: (Antibiotici, Enzimi, Vaccini, …)
Chimica: (Impianti Chimici, Polimeri, Chimica Fine, Vernici, …)
Alimentare e Bevande: (Birra, Pasta, Zucchero, …)
Oil & Gas: (Stoccaggio Gas, Aromatics Hydrogen plant,
Offshore Platform, …)
Carta: (Cartiere, Processo di Produzione Carta, …)
Cemento: (Cementifici, …)
Vetro: (Lastre, Bottiglie, …)
Metalli e Minerali: (Acciaierie, Laminatoi, …)
Energia: (Power Generation, Cogeneration, …)
Acqua: (Impianti Trattamento Acque, Pipe Line e Stazioni di
Pompaggio, …)
Raffineria: (Stoccaggio Serbatoi, Oil Blending, Crude Oil
Refinery, …)
Index
Slide 4
Industry Sector
s
SIMATIC PCS 7
Il sistema di controllo di processo nella Totally Integrated Automation
SIMATIC PCS 7 – Il sistema di controllo di processo nella
Totally
Enterprise Resource Planning (ERP)
Sistema MES (SIMATIC IT Framework)
Integrated
S7 / SIMATIC PCS 7
“. . .SIMATIC
ha anni
di esperienza sia nel
Automation
controllo di processo che di controllo
Integrazione
discreto e la sua abilità di portare
orizzontale
entrambi i mondi in un singolo ambiente
Industrial
Networks (PROFIBUS,
sotto l’ombrello
TIA e Ethernet)
SIMATIC è unica.” *
Integrazione verticale
Attuatori (motori, azionamenti) e sensori
Processi ausiliari: EV, HVAC, automazione d’edificio ...
* Fonte: ARC White Paper - „Siemens Process Industry Strategies“
Index
Livello
di gestione
dell’impresa
Livello di gestione
della produzione
Livello di conduzione aziendale
Livello di controllo di processo
Livello di campo
Slide 5
Industry Sector
s
SIMATIC PCS 7
Ampie possibilità di scalabilità
Impianti
pilota
Impianti di
produzione
Scalabilità
dallo Starter Package (~100 I/O)...
Collegamento degli impianti
in un sito di produzione
... al sistema distribuito nell'architettura
Client/Server (~ 100.000 I/O)
… potente quanto serve!
Index
Slide 6
Industry Sector
s
SIMATIC PCS 7
Architettura di sistema
SIMATIC PCS 7, topologia del sistema: linea
Stazioni
operatore
OS-LAN Ethernet
Engineering
Station ES
SIMATIC
PDM
OS
Server
Server
d’archivio
Industrial Ethernet / Fast Ethernet
ET
200M
ET
200M
ET
200M
ET
200M
Profibus PA
ET
200M
Profibus PA
MCC
MCC
MCC
MCC
MCC
ET 200iSP
ET 200iSP
ET 200iSP
ET 200iSP
ET 200
iSP
Zona 1
Zona 2
Architettura del sistema coerentemente decentrata

I componenti vengono sempre impiegati proprio dove servono
Massima scalabilità

Per impianti da 100 a 100.000 I/Os
Index
Slide 7
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: anelli
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
OS
Server
Server
d’archivio
ET
200M
ET
200M
ET
200M
ET
200M
Profibus PA
ET
200M
MCC
MCC
MCC
MCC
MCC
ET 200iSP
ET 200iSP
ET 200iSP
ET 200iSP
ET 200
iSP
Zona 1
Zona 2
Index
Slide 8
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: server ridondanti
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
ET
200M
ET
200M
ET
200M
Profibus PA
ET
200M
MCC
MCC
MCC
MCC
MCC
ET 200iSP
ET 200iSP
ET 200iSP
ET 200iSP
ET 200
iSP
Zona 1
Zona 2
Index
Slide 9
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: I/O ridondanti
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
Sensore
ET
200M
Sensore
ET
200M
Sensore
ET
200M
Profibus PA
ET
200M
Profibus PA
MCC
MCC
MCC
MCC
MCC
ET 200iSP
ET 200iSP
ET 200iSP
ET 200iSP
ET 200
iSP
Zona 1
Zona 2
Index
Slide 10
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: anello ridondante di I/O
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
ET 200M
ET
200M
ET
200M
Profibus PA
ET
200M
MCC
MCC
MCC
MCC
MCC
ET 200iSP
ET 200iSP
ET 200iSP
ET 200iSP
ET 200
iSP
Zona 1
Zona 2
Disponibile l’anello anche per PROFIBUS PA
Index
Slide 11
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: controllori ridondanti
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
ET
200M
ET
200M
ET
200M
Profibus PA
ET
200M
MCC
MCC
MCC
MCC
MCC
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
Zona 1
Zona 2
Index
Slide 12
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: 2 anelli ridondanti di I/O
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
ET 200M
ET
200M
ET 200M
MCC
MCC
MCC
MCC
MCC
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
Profibus PA
ET
200M
Zona 1
Zona 2
Index
Slide 13
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: 2 anelli rid. System Bus
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
ET
200M
ET
200M
ET
200M
Profibus PA
ET
200M
Profibus PA
MCC
MCC
MCC
MCC
MCC
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
Zona 1
Zona 2
Index
Slide 14
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: 2 interfacce rid. per AS
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
ET
200M
ET
200M
ET
200M
Profibus PA
ET
200M
Profibus PA
MCC
MCC
MCC
MCC
MCC
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
Zona 1
Zona 2
Index
Slide 15
Industry Sector
s
SIMATIC PCS 7
SIMATIC PCS 7, topologia del sistema: 2 anelli rid. Terminal Bus
Stazioni
operatore
Engineering
Station ES
SIMATIC PDM
OS-LAN Ethernet
Server
d'archivio
OS
Server
ET
200M
ET
200M
ET
200M
ET
200M
Profibus PA
ET
200M
Profibus PA
MCC
MCC
MCC
MCC
MCC
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
ET 200
iSP
Zona 1
Zona 2
Index
Slide 16
Industry Sector
s
SIMATIC PCS 7
architettura aperta e modulare…
@
SAP
R/3
WEB
client
Office
LAN
Engineering
OS
Station
Single Station SIMATIC
(multi VGA) PDM
OS Clients
Office
LAN
Ethernet
Ethernet
Plant
Information
Internet/
intranet
Plant
Maintenanc
e
SIMATIC BATCH SIMATIC
IT
Clients
Framework
Components
Engineering
Toolset
SIMATIC
PCS 7
BOX
@
@PCS 7 /
Open PCS 7
/
Fast
OPC Server
Ethernet
Batch/Archive/Route
server (red.)
OS
LAN
OS server
(red.)
DP/EIB
ET
ET
200X 200
S
Index
OS
PROFIBUS PA
DP/PA
Link
PROFIBUS
DP
ET
200iSP
DP/PA link
PROFIBUS
PA
Y link
AS 414
F/FH
AS 417
F/FH
ET 200M
Fail-safe
ET
200M
DP/PA
link
PROFIBUS
PA
COx,
NOx,
...
Zone 1
Zone 2
Slide 17
ET 200M
PROFIBUS DP
Instabus EIB
ET 200M
Ex I/O
HART
AS 414 H
AS 417 H
PROFIBUS DP
DP/ASI
PROFIBUS DP
PROFIBUS DP
OS
AS
417
AS
416
AS
414
Industry Sector
s
SIMATIC PCS 7
PROFIBUS PA - Redundancy prevents potential faults
AS 41x H
PROFIBUS PA
Bus termination
Trunk
PROFIBUS DP
… max 31 devices
Spur
Failure
Effect
PA Coupler
Breakdown of up to 31 devices
Short-circuit / wire break on Trunk Line
Breakdown of up to 31 devices
Short-circuit / wire break on Spur
Breakdown of typ. 1-4 devices
Missing bus termination
Disturbance of communiaction
Index
Slide 18
Estim. of harm
Industry Sector
s
SIMATIC PCS 7
PROFIBUS PA - Redundancy options
PROFIBUS DP
Coupler-Redundancy
M
Coupler-Redundancy
DP/PA-coupler,
redundant (M = master)
Active Field Splitter
IM 153, redundant
PROFIBUS PA
Bus termination
Automatic bus termination
PROFIBUS DP
PA Ring Redundancy
M
M
DP/PA-coupler,
redundand (M = Master)
Coupler-Redundancy
Media redundancy based on a ring topology
Active Field Distributor
IM 153, redundand
PROFIBUS PA
Index
Slide 19
Industry Sector
s
SIMATIC PCS 7
PROFIBUS PA - High availability thanks to ring redundancy
DP/PA-Link
PROFIBUS DP
M
redundant PRFOBUS DP connection
PA coupler redundancy
PA media redundancy

PROFIBUS PA
Short-circuit or
wire break on trunk line
AFD
AFD
AFD
Index
Slide 20
Industry Sector
s
SIMATIC PCS 7
PROFIBUS PA - Safe device installation using Active Field Distributor (AFD)
Active Field Distributor (AFD)

IP66 case, PG connectors
Temp. range: -20° … 70°
Usage within ex zone 2
r
used fo
Can be
Index
r in g
e topo
and lin
Slide 21
Automatic partial segment isolation
Short-circuit-proof spurs (4x60mA)
Diagnosis through LEDs
Devices connected to
spur 2 and 3
(blinks on short-circuit)
Termination
enabled
No device on spur
3 and 4
Termination
disabled
!
l ogy !!
Industry Sector
s
SIMATIC PCS 7
PROFIBUS PA - Changing hardware during runtime
Add new devices
Enhance line
Enhance ring
M
PROFIBUS PA
AFD
AFD
AFD
AFD
AFD
Bus termination
Index
Slide 22
Industry Sector
s
SIMATIC PCS 7
PROFIBUS PA - Enhanced fieldbus diagnostics
Coupler as PROFIBUS diagnosis-slave

I&M Data

Redundancy state

Current value

Voltage value

Shortcut und wire break

Signal level

Local life list
Diagnosis through LEDs
Shortcut or wire break
Æ Support in determination of failure locations
Index
Slide 23
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
Engineering
s
SIMATIC PCS 7 - Engineering System
Linguaggi di Configurazione IEC1131
CFC
Continuous Control using
Function Blocks
SFC
Sequential Control using
Steps & Transitions
LAD
Ladder Logic
SCL
Structured
Control Language
STL
Statement List
Safety Matrix
Programming
Cause & Effects
Index
Slide 25
Industry Sector
s
Struttura gerarchica orientata all‘impianto
Process Cell
Process
Unit
Equip.
Module
Control Loop etc.
Index
Slide 26
Industry Sector
s
Utenze pronte !!!
SV
PCV
PT1
PT2
Pressure
Process
Unit
Alarm high
Pressure
High Pressure Alarm
Process Control
Normal Pressure
Low level
Index
Slide 27
Industry Sector
s
Control Modules con un click. UNIT:
Index
Slide 28
Industry Sector
s
Continuous Function Chart - Configurazione grafica
Drag and Drop
dei blocchi
Connessione
automatica ad
altre chart e a
segnali hardware
Librerie con blocchi
e funzioni di ricerca
Simple engineering of all measuring points using preconfigured blocks
Index
Slide 29
Industry Sector
s
Control Modules
ttivita
A
a
z
n
e
S
ristica
e
n
g
e
g
in
ale!!
n
o
i
z
i
d
Ad
generate building
block symbols
Plant Hierarchy
Pic: LT_Grain
TIC10
PIC 11
LT_Lauter
V 17
LT_Grain
TIC10
Pic: LT_Inlet
TIC 20 PIC 21
PIC11
V17
V 27
LT_Inlet
online
TIC20
PS
ESD action
SV
PCV
PT1
PT2
Pressure
Trip Point
Alarm high
Pressure
High Pressure Alarm
Process Control
Normal Pressure
Low level
Index
Slide 30
Industry Sector
s
Control Modules
vita
i
t
t
A
a
z
Sen
ristica
e
n
g
e
g
in
nale!!
o
i
z
i
d
d
A
Azione effettuata o
Vecchio / Nuovo valore
con commento opzionale
Nome
dell’operatore
Data/Orario
Index
Origine
Slide 31
Industry Sector
s
Archiviazione Pronta
vita
i
t
t
A
a
z
Sen
ristica
e
n
g
e
g
in
nale!!
o
i
z
i
d
d
A
Batch in
produzione
Spazio per commenti
sul motivo del cambio dell’ Input
Data/Orario
Origine
Nome
dell’operatore
Index
Slide 32
Azione effettuata o
Vecchio / Nuovo valore
con commento opzionale
Industry Sector
s
Archiviazione e recupero dati
Durata del
messaggio
Data/Orario
Origine
messaggio
Motivo del
messaggio
Liste Allarmi preconfigurate
- Lista “New”
(tutti gli allarmi non riconosciuti)
- Lista “Old”
(allarmi già riconosciuti ancora attivi)
- Lista “Went out”
(allarmi non riconosciuti ma già risolti)
Priorità del
messaggio
Stato del
messaggio
vita
i
t
t
A
a
z
Sen
ristica
e
n
g
e
g
in
nale!!
o
i
z
i
d
d
A
Info e commenti
sul messaggio
Priorità degli Allarmi
- Priorità 0 (bassa) ... Priorità 16 (alta)
“Una segnalazione dal reattore principale è più
importante di un allarme da una cisterna ausiliaria“
- Visualizzazione allarmi privilegiando le
segnalazioni a priorità più alta
- Lista “Operator input” (messaggi dell’operatore)
- Lista “Control System” (allarmi del sistema di controllo)
- Lista Globale “Log list” (tutti gli allarmi in ordine cronologico)
Index
Slide 33
Classi di allarme
A - Alarm
S - Control System
W - Warning O - Operator input request
Industry Sector
s
Navigazione Pronta
Lauter_tun
LT_grain
TIC10
PIC11
V17
LT_Inlet
TIC20
PIC21
V27
tivita
t
A
a
z
n
Se
ristica
e
n
g
e
g
n
i
nale!!
o
i
z
i
d
d
A
Lt_outlet
Index
Slide 34
Industry Sector
s
SFC – Sequential Function Chart
Editing process controls according to IEC 1131 (1)
Index
Slide 35
Industry Sector
s
Editing process controls according to IEC 1131 (2)
Extended step
magnifications
Free jumps
Extended transition
logic
Automated process
monitoring
Operating authorization
freely configurable
Index
Slide 36
Industry Sector
s
Index
Slide 37
Industry Sector
s
SFC – Configurazione Grafica
SFC (Sequential Function Chart) engineering tool grafici
Elementi standard (step, transition, jump...)
Generazione automatica della grafica per l’operatore
Gestione di differenti stati operativi
Link alle CFC in modo intuitivo e semplice
Concetto di TIPO e ISTANZA per programmazione SFC centralizzata
Index
Slide 38
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
Operator System
s
SIMATIC PCS 7 - Operator System
Ambiente di sviluppo integrato
Rappresentazioni preconfigurate

Immagini grafiche, rappresentazione di curve,
elenchi di messaggi ecc.
à di
t
i
v
i
t
t
a
Senza
ria
e
n
g
e
g
in
ale
n
o
i
z
i
d
d
a
Funzioni pratiche

Tacitazione dei messaggi direttamente nelle grafiche
Tecnologia multi-screen (1 - 4 monitor)
Memorizzazione/richiamo di configurazioni dello schermo
Selezione dell'immagine di processo e dei punti di misura
per nome
Rappresentazione SFC ottimale

Finestra di navigazione e dei dettagli, caselle per passi e
transizioni, diagramma SFC multichart
Elenchi di messaggi e statistiche
Guida sicura del processo, soprattutto nelle
situazioni critiche
Index
Slide 40
Industry Sector
s
SIMATIC PCS 7 - Operator System
Ambiente di sviluppo integrato
Suddivisione dello schermo
Area generale (aree n), area grafica, tool bar
tà di
i
v
i
t
t
a
a
Senz
ria
ingegne
ale
n
o
i
z
i
d
ad
Gerarchia delle pagine video
Organizzazione gerarchica delle pagine video (secondo
l’area dell’impianto)
Suddivisione
dello schermo
Visualizzazione cumulativa
Raggruppamento dei messaggi nella vista generale
Guida operatore
Salto dalla visualizzazione cumulativa alla relativa pagina
grafica
Loop-in-Alarm (salto diretto dal messaggio al grafico)
Gerarchia
pagine
video
Visualizzazioni
cumulative
Guida sicura del processo,
riduzione al minimo dei tempi di guasto nel processo
Index
Slide 41
Industry Sector
s
SIMATIC PCS 7
s
SIMATIC PCS 7
Alarm Management
s
SIMATIC PCS 7 - Alarm Managemant
gestione allarmi
Operatività sicura e priva di errori rimuovendo gli allarmi non
rilevanti

Supporta la riduzione di incidenti e di interruzioni di impianto durante
condizioni di allarme
Niente allarmi da sezioni inattive

Es. Stati operativi tipo start-up, manutenzione
60%
AR
AL
M
ID
H
40%
IN
G
Rimozione manuale da operatore
T
AR

80%

100%
SM

Rimozione dinamica in certe condizioni
Reactivity

Es. “Disturbi” dovuti a “trasmettitore in fault“
Rimozione da alarm line and overview
20%
1
FATAL
CRITICAL
IDEAL
0%
10
100
1.000
10.000
Alarms per 10 minutes

Timestamp e memorizzazione

Vista separata degli allarmi nascosti
Recommendation of NAMUR/EEMUA:
Adapting requirements on the human capabilities
Un sistema intelligente di alarm management che vi aiuta ad
incidenti
e interruzioni
di impianto
non pianficate
evitare
Riduzione
di visualizzazione
allarmi fino
al 75%
Index
Slide 43
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
WEB PCS 7
s
SIMATIC PCS 7 – Web PCS 7
Operator System con Web-Client
Supervisione tramite Internet / Intranet
SIMATIC PCS 7
Web-Client
Web Client come „Thin Client“
Visione completa dell'impianto
Diagnostica decentrata e Asset Management
Modem
LAN Intranet
Internet
Sicurezza ampliata garantita da
Password personale dell'utente
Tecnologia Firewall
Tecnologia „Individual Application Concepts“
Internet
Explorer
Conversione diretta di immagini
di processo per il Web
SIMATIC PCS 7
Web-Client
LAN Intranet
Bus terminale
Accesso sicuro all'impianto
su vasta scala grazie al
Web!
Index
Slide 45
Web-Server in un
SIMATIC PCS 7 Client
Bus di sistema
Industry Sector
s
SIMATIC PCS 7
s
SIMATIC PCS 7
Central Archive Server
s
SIMATIC PCS 7 - Central Archive Server (CAS)
generale
OS Clients
• OS Reports
External
PC
• Batch-Protocols
• Archive values
...
• Messages
Packages
Web View
(Internet Explorer)
...
OS Server
Batch-Server
Central Archive
Server
Archiviazione di:

Messaggi (Alarm Logging)
Curve (Tag Logging)
SIMATIC Batch XML reports
Reports OS (stampati come *.emf-File nella OS)
Import of Backup-data
Visualizzazione sui client OS delle curve e messaggi archiviati
Max. 11 OS Servers ridondanti e 1 Batch Server ridondante
Index
Slide 47
Industry Sector
PCS 7 V6.0 and PCS 7 V5.x
s
SIMATIC PCS 7 - Central Archive Server (CAS)
Accesso ai dati storici dal CAS
Visualizzazione tramite:
Nella OS (Alarm Logging and Tag Logging Data)
Tramite viste StoragePlus o create temporaneamente (Internet Explorer)
Via Open PCS 7
Index
Slide 48
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
Open PCS 7
s
SIMATIC PCS 7 – Open PCS 7
Interfaccia per livelli MES e ERP
Index
Slide 50
Industry Sector
s
SIMATIC PCS 7 – Open PCS 7
Interfaccia per livelli MES e ERP
La stazione Open PCS 7 è un computer installato come un Server per
fornire dati dal sistema PCS 7

OPC
OLE / DB
Le seguenti interfacce sono disponibili:
Index
Slide 51
Industry Sector
s
SIMATIC PCS 7
s
SIMATIC PCS 7
Asset Management
s
SIMATIC PCS 7 – Asset Management
Plant Asset Management System (PAMS) integrato
Funzioni online in tempo reale del Plant
Asset Management System integrato di SIMATIC PCS 7:
Sorveglianza dei componenti
Segnalazione delle modifiche dello stato di funzionamento
Visualizzazione di informazioni
di diagnostica
Sorveglianza
Generazione della richiesta
di manutenzione
Diagnostica
Richiesta
di manutenzione
Manutenzione
SIMATIC PCS 7
Plant Asset Management
Tracking delle attività manutenzione
Vantaggi dell'implementazione in SIMATIC PCS 7:
Integrazione omogenea in SIMATIC PCS 7
Stazione di manutenzione integrata nella stazione operatore o come
stazione dedicata
Visualizzazione dello stesso tipo (simboli, faceplate) di tutti gli Asset
(“unified assets“)
Generazione automatica di tutte le pagine di diagnostica dell'Asset Management
Index
Slide 53
Industry Sector
s
Servizio e supervisione
OS
OS
MS
OS
MS

...
C1
(pagine, messaggi, faceplate)
Cn

AS 1
AS 2
AS n
S1
...

AS 1
Stazione di
manutenzione
integrata nella
stazione operatore
...
AS 2
...
Pagine di
diagnostica
OS Client con accesso
all'area di diagnostica
Sn
AS n
Stazione di manutenzione
con ulteriori funzionalità:
accesso diretto online
a PDM e Configurazione
HW
AS
C
MS
OS
S
–
–
–
–
–
Sistema di automazione
Client
Stazione di manutenzione
Stazione operatore
Server

Inclusi tutti i componenti SIMATIC PCS 7 con capacità diagnostica

Simboli dello stesso tipo uniformati per rappresentazione stato di tutti gli Asset
OK
Necessità di manutenzione
(bassa)
Ordine di manutenzione
sconosciuto/non attivato
Simulazione
Richiesta di manutenzione
(media)
attivato
Controllo delle
funzioni/locale
Allarme di manutenzione
(alta)
in corso
Index
Slide 54
Industry Sector
s
Plant Asset Management System (PAMS) integrato

Simboli dello stesso tipo uniformati per rappresentazione stato di tutti gli Asset
OK
Necessità di manutenzione
(bassa)
sconosciuto/non attivato
Simulazione
Richiesta di manutenzione
(media)
attivato
Controllo delle
funzioni/locale
Allarme di manutenzione
(alta)
in corso
Index
Slide 55
Industry Sector
s
Monitoraggio e Diagnosi delle condizioni
Interconnessione gerarchica di "ASSETMON" con "MS_MUX"
Stati di diagnostica di interi impianti,
unità, gruppi di devices e unità package
MS Plant
Unit
Device Group
MS
MS
MS
Package Unit1
Package Unitx
MS
MS = Maintenance State
Index
Slide 56
Industry Sector
s
Struttura gerarchica
Guida operatore rapida e semplice attraverso l'intera gerarchia
con simboli uniformati
SIMATIC S7-400
e rete
PROFIBUS
Simbolo di
diagnostica dei
componenti
Struttura gerarchica chiara

Stato e selezione della
gerarchia di livello
inferiore
Asset
PROFIBUS
Visione generale dell'impianto

Stazione
ET 200M
Visione generale di tutte le AS

Controllore (con sub-gerarchia)

Asset PROFIBUS

Stazione PROFIBUS DP

Apparecchiature da campo
intelligenti
Index
Slide 57
Pagine di comando
per apparecchiature
intelligenti
Industry Sector
s
Blocco funzione “CPU_RT“
Analisi del carico controllore

Overview
- Tempi totali e riserve
- Tempo usato per le applicazioni
Per ogni task usato (OB3x, OB8x)
- Porzioni di tempo usate
- Riserve
- Minimo e massimo di un periodo
Allarme al raggiungimento di un limite
configurato
Diagnostica avanzata

Stato della ridondanza
- Per terminal bus
- Per plant bus (connessioni AS-OS)
Ridondanza I/O su base canale
“hit list” degli allarmi da assets
Commento dell’asset consistente con
l’asset alla supervisione
Index
Slide 58
Industry Sector
s
Monitoraggio e Diagnosi delle condizioni
Monitoring delle condizioni di componenti “non-intelligenti”
Diagnose through clever & intelligent combination
and Interpretation of measured values, often already
available in the DCS Æ no additional hardware cost!
Power
consumption
Esempio di una pompa
Monitoraggio di
Flow
- consumi
- portata
- pressione nella pompa
Æ Rilevamento di stati inlegali,
deviazione dalla curve caratteristiche,
graduale deterioramento della performance
Æ Predizione del rimanente tempo di vita
Pressure
difference
Alarm
triggering
Detailed
diagnostics
Esempi di valori chiave:
stroke counters
operating hour counters
service intervals
gradient monitoring
quality values
condition monitoring
logic monitoring
efficiency
Facile integrazione di assets “non-intelligenti” nel Plant Asset Management System
Index
Slide 59
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
Process Safety
s
SIMATIC PCS 7 – Process SAFETY
Objective of Safety Engineering
To avoid accidents and damage when a fault
occurs and to ensure maximum safety for
People
Environment/
nature
Process
Index
Slide 61
Industry Sector
s
Cause of Faults in Automation Systems
Operation &
maintenance
Changes after
commissioning
15%
Installation &
commissioning
21%
6%
15%
Planning &
implementation
44%
Specification
* Health and Safety Executive
Index
Slide 62
Industry Sector
s
International Safety Standards
IEC61508
IEC 61508 serves as the basic standard and basis for safety standardization.
It covers all areas where electrical, electronic or PLC systems are used to realize safety-related
protection functions.
IEC61511
There are sector-specific standards based on IEC 61508, such as IEC 61511
for the process industry or IEC 61513 for the nuclear industry
These sector standards are important for planners and operators of
corresponding plants.
Index
Slide 63
Industry Sector
s
Evaluation of Risk to define the SIL Risk Chart
W3
Ca
X1
Fa
Cb
Fb
Cc
Fa
Fb
Cd
Fa
Pa
X2
W2
W1
Effect
Ca Minor injury
Cb Major, irreversible injury
or death of one person
Cc Death of several persons
Cd Death of very many
persons
Frequency and duration
Fa Seldom to often
Fb Frequent to constant
a
1
a
2
1
a
3
2
1
Pb
Pa
Pb
Pa
Pb
Pa
X4
X5
4
3
2
Pb
X6
b
4
3
X3
Fb
Safety Integrity
Levels SIL
a = no special safety requirements
b = individual safety system insufficient
Index
Slide 64
Danger prevention
Pa Possible under
cert. circum.
Pb Nearly impossible
Probability of occurrence
W1 Very low
W2 Low
W3 Relatively high
Industry Sector
s
Target Safety Integrity Levels
Safety Integrity
Level
Probability of failure on
demand (PFD)
per year
Risk Reduction Factor
= 1/PFD
(Demand mode of operation)
SIL 4
>=10-5 to <10-4
100000 to 10000
SIL 3
>=10-4 to <10-3
10000 to 1000
SIL 2
>=10-3 to <10-2
1000 to 100
SIL 1
>=10-2 to <10-1
100 to 10
SIL: A performance criteria of a SIS, among other things, describes the
probability of failure on demand.
Index
Slide 65
Industry Sector
s
Risk Analysis and Minimization
Risk for a technical facility
Changed process
layout
Other measures for risk
minimization
Risk
Safety systems
Acceptable risk
“Zero risk” is not feasible
Index
Slide 66
Industry Sector
s
Safety Concept for a Plant
Disaster
protection
Disaster protection
Collection
basin
Passive protection
Overpressure
valve, rupture
disc
Safety system
(automatic)
Active protection
Safety Instrumented
System (SIS)
Safety
shutdown
Plant
personnel
intervenes
Process alarm
Process control
system
Basic
automation
Process
value
Index
Normal activity
Slide 67
Industry Sector
s
Safety Instrumented System (SIS)
SIS: A combination of sensors, logic units (e.g. controllers) and actuators which
detect abnormal operating conditions and AUTOMATICALLY switch the plant to
a safe state.
Safety Instrumented
System (SIS)
Inputs
PT
1A
Basic Process Control
System (BPCS)
Outputs
Inputs
Outputs
PT
1B
I/P
FT
Reactor
Index
Slide 68
Industry Sector
s
Process Safety Applications
Safety applications in the Process Industry
Emergency and Process Shutdown Systems (ESD/PSD)
- According to IEC 61508, IEC 61511 and ISA S84
Burner Management Systems (BMS)
- According to NFPA 85
Fire & Gas Applications (F & G), Fire Detection and Fire Alarm Systems
- According to EN 54, NFPA 72
Index
Slide 69
Industry Sector
s
Process Safety with Safety Integrated
Index
Slide 70
Industry Sector
s
SIMATIC Safety Integrated
Integrated Control & Safety
- Totally Integration into SIMATIC PCS 7
- One User-Interface for Engineering, Operation, Diagnosis and HMI
- One platform for safety and none-safety applications
Flexible Modular Redundancy
- Provides scalable, cost effective solutions for your application
Integrated Safety-Fieldbus Technology
- Failsafe and fault-tolerant communication between CPUs, distributed IOs and safety
field devices
Safety Lifecycle Engineering
- Easy programming with CFC and Safety Matrix
- Safety Matrix as Lifecycle Management Tool
Index
Slide 71
Industry Sector
s
The “Right” Level of Integration
ENG
ENG
HMI
INTERFACED
DCS
Gateway
ENG
SIS
HMI
INTEGRATED
DCS
SIS
ENG
HMI
COMMON
DCS
Index
Slide 72
SIS
Industry Sector
s
The “Right” Level of Integration
ENG
HMI
INTERFACED
DCS
SIMATIC S7-400FH
Gateway
Gateway
SIMATIC PCS 7
ENGES & OS
ENG
SIS
HMI
SIMATIC S7-400FH
INTEGRATED
DCS
SIS
SIMATIC PCS ENG
7
ES & OS
HMI
SIMATIC
S7-400FH
COMMON
DCS
Index
Slide 73
SIS
Industry Sector
Std. I/O
s
Integrated Control and Safety
Common controller platform for process control and process safety
- One hardware for all
One engineering system for process control and process safety application
- Reduces training and uses the available knowledge
User-friendly display of process safety information in PCS 7
Automatic integration of process safety diagnostics into the operator interface
Direct communication between DCS and SIS
- Less engineering work
Index
Slide 74
Industry Sector
s
Scalable, Distributed Architecture
S7-417-4H
30MB
Redundant Systems
S7-414-4H
2.8MB
S7-412-3H
768kB
All certified to SIL 3
Index
Slide 75
Industry Sector
s
Safety Mechanisms: CPU-Software Architecture
F-User Program
StandardUser
Program
F-User Blocks
F-Standardblocks
F-Systemblocks
Program
execution
Communications
StandardOperating System
Index
F-Control
Blocks
Program
execution
Self tests
Safety-relevant sections of the operating system
F-Access protection
Slide 76
Safety-relevant
System Func. Calls
Industry Sector
Safety-relevant
Self tests
s
Safety Mechanisms: Coded Processing
Time redundancy and multiple channels instead of structural redundancy
Operators
A, B
C
Operation
Output
AND
Coding
Multi-channel
operators
/A, /B
Comparison
OR
Multi-channel
operation
D = /C
Time redundancy
Index
Slide 77
Stop
by D ≠ /C
Multichannel
output
Time
Industry Sector
s
The IEC 61511 (ISA S84) Safety Lifecycle
Risk Analysis and Protection Layer Design
Sub-clause 8
Allocation of Safety Functions to Safety Instrumented Systems
or other means of risk reduction
Sub-clause 9
Management of
Functional Safety
and Functional
Safety Assessment
Safety Lifecycle
Structure and
Planning
Verification
Safety Requirements Specification for the Safety
Instrumented System
Sub-clause 10
Design and Development of Safety
Instrumented System
Sub-clause 11
Design and Development of other means of Risk
Reduction
Sub-clause 9
Installation, Commissioning and Validation
Sub-clause 14
Sub-clause 5
Operation and Maintenance
Sub-clause 15
Sub-clause 6.2
Sub-clause 7,
12.7
Modification
Sub-clause 15.4
Decommissioning
Sub-clause 16
Index
Slide 78
Industry Sector
s
The IEC 61511 (ISA S84) Safety Lifecycle
The different phases of the safety lifecycle
Analysis Phase
- Identification of Hazards and Risks
- Development of the Safety Requirement Specification for the Safety Instrumented System
- Allocation of Safety Function to Protective Layers
Realization Phase
- Design and Engineering of Safety Instrumented System
- Design and Development of other Means of Risk Reduction
- Installation, Commissioning & Validation
Operation Phase
- Operation & Maintenance
- Modification
- Decommissioning
Index
Slide 79
Industry Sector
s
The Realization Phase with Safety Matrix
Index
Slide 80
Industry Sector
s
The Realization Phase with Safety Matrix
The Realization Phase
The SIMATIC Safety Matrix as Engineering Tool
Configuration of the Safety Functions with the Cause & Effects Method
Automatic TÜV-certified Creation of the Safety Logic from the Cause & Effect matrix
Easy Configuration without special Programming Knowledge
Index
Slide 81
Industry Sector
s
The Operation Phase with Safety Matrix
Index
Slide 82
Industry Sector
s
The Safety Matrix
Engineering and Design
- Easy Use due Cause & Effect matrix
- Automatic generation of the safety CFC program for the controller
Operation and Maintenance
- Online View, integrated into PCS 7
- Support Operation functions like Bypass, Reset and Override
- Sequence of Event Recording
- First Alarm Display
Safety Lifecycle Management Tool
- Integrated Version Tracking
- Integrated Documentation of Operator Manipulations
- Integrated Documentation of Changes
Index
Slide 83
Industry Sector
s
Process Safety and Totally Integrated Automation
Integrated Control & Safety
- Best Integration into the distributed control system PCS 7
- Less training and easy handling due using same tools
- Less hardware due using same CPU for standard and safety
Flexible Modular Redundancy
- Save money by mix and match to meet the goals of the application
- Highest availability due the multiple fault tolerance
Integrated Safety Fieldbus
- Less wiring due PROFIsafe on PROFIBUS, one cable for the communication safe and
non-safe
- Prepared for safety fieldbus instruments
Safety Lifecycle Engineering
- Safety Matrix supports the phases of the Safety Lifecyle
Index
Slide 84
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
Simatic BATCH
s
SIMATIC PCS 7 – SIMATIC BATCH
Basic Functionality
Create Recipes
Engineer Process
Model
Plan Batches
Start / Monitor /
Control Batches
Document
Report
Batches
Index
Slide 86
Industry Sector
s
S88.01 Model in PCS 7

Hierarchical Recipes according to ISA S88.01
Index
Process Cell
Process Cell
Recipe
Recipe
Procedure
Procedure
Unit
Unit
Partial Recipe
Partial
Recipe
Procedure
Procedure
Equipment
Equipment
Module
Module
Recipe
Recipe
Operation
Operation
Control
Control
Module
Module
Recipe
Recipe
Function
Function
Slide 87
Industry Sector
s
ISA 88 Standard for batch control
Index
Slide 88
Industry Sector
s
SIMATIC BATCH Reports
Standard Batch reports are available
Analyze Batches and Recipe Element parameters
Trend analysis within Batch context
Index
Slide 89
Industry Sector
s
Fulfills 21 CFR Part 11

Audit Trail (offline and online)
System supported Versioning

Access protection with SIMATIC
Logon
Electronic signature with possible
comment or forced comment

Index
Slide 90
Industry Sector
s
SIMATIC PCS 7
s
SIMATIC PCS 7
Simatic Route Control
s
SIMATIC PCS 7 – SIMATIC Route Control
Trasporto materiale
SIMATIC Route Control supports the configuration, control,
visualization and diagnostics of material transportation in pipe
networks
From simple to complex transportation
paths
Designed for plants with numerous
branched paths and large storage tanks
Seamlessly integrated in SIMATIC PCS 7
Highlights
Æ Flexible, modular architecture with scaleable hardware & software components
Æ Fast response to plant changes during configuration, commissioning & runtime
Æ Reduced engineering effort and shorter commissioning time (encapsulation of
functions)
Æ Consideration of material compatibility (prevention of undesirable material mixes)
Æ Detailed diagnostics
Cost effective solution for material transportation –
homogeneously integrated in SIMATIC PCS 7
Index
Slide 92
Industry Sector
s
SIMATIC PCS 7 – SIMATIC Route Control
BRAUMAT - Functionality covered by RCS
Fermentation cellar
Fermentor group 1
Fermentor group 2
Activate
valves
Wasser
Yeast
Yeast
CO2
CO2
CIP
CIP
Check valves
Storage
Wasser
Execute
more than
one route
Check valves
for exclusive
usage
Index
Wort 1
Fermentor group 3/4
Wort 2
Fermentor group 3/4
CIP
Allow common
usage of valves
Slide 93
Calculate push
out amounts
Industry Sector
s
SIMATIC PCS 7
s
SIMATIC PCS 7
Advanced Process
Control
s
SIMATIC PCS 7 - Advanced Process Control
Why APC? Analysis of Loop Performance in a typical plant
open
loop
excellent
only 1/3 of the plant
loops are running in
good performance !
16%
36%
acceptable
16%
10%
2/3 of the plant loops
have room for
improvements or have
urgent need for action !
22%
fair
poor
Source: Control Engineering May 2008
Index
Slide 95
Industry Sector
s
Typical benefits of APC projects
Increased throughput
Æ Typically : 1% ... 5%
Increased yield
Æ Typically : 2% ... 10%
Decreased energy consumption
Æ Typically: 3% ... 10%
Decreased standard deviation
Æ Typically: 200 %
Index
Slide 96
Industry Sector
s
APC in the life cycle of the plant
Design and
Engineering
Installation and
Commissioning
Interface to CAx
Multi-User
Engineering
Redundant
PROFIBUS PA
Operation
Alarm Management
Advanced
Advanced
Process
Control
Process
Maintenance
Modernization
Predictive Asset
Management for
mechanical
assets as well
Stepwise
Migration
Control
For minimal
engineering costs
For maximum
availability and
easy expandability
For secure
process control
For e.g. pumps,
heat exchanger
Investment
protection and
modernization
during production
A P C - functions are typically implemented in a plant,
if the plant is running stable for a period of time after commissioning.
The implementation of A P C – functions is
separated project for the customer.
Index
Slide 97
Industry Sector
s
APC Tools
APC Method
Embedded
in PCS 7
MPC
lean
large
Soft Sensor
Smith
Predictor
Lead-Lag
Control
Feed-Forward
Performance
Control
Monitoring
Override
Control
PID
Tuning
Gain
Scheduling
low
Fuzzy
Control
Operator
Training
Simulator
Integrated / interfaced
3rd party tools
high
APC Complexity
Index
Slide 98
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
TeleControl
s
SIMATIC PCS 7 TeleControl
What is SIMATIC PCS 7 TeleControl and What’s the use of it?
OS
OS
OS
+
LAN
AS
AS
OS
OS
WAN
AS
Process Control System
SIMATIC PCS 7 Standard
RTU RTU RTU RTU RTU
OS = Operator Station, AS = Automation System, LAN = Local Area Network,
RTU = Remote Terminal Unit, WAN = Wide Area Network
Plant Automation and TeleControl integrated in one system !
Index
Slide 100
Industry Sector
s
Was ist SIMATIC PCS 7 TeleControl and What’s the use of it?
Supported protocols:
- SINAUT ST7, Modbus (seriall / TCP/IP)
- Protocol standards IEC 870, DNP V3 (in preparation)
Correct event time-stamp for all alarms stc. by the RTU (Remote Terminal Unit)
Ability to handle time-delayed transmission
Time-synchronization of RTUs
Automatic monitoring of all outstations
(alarming in case of failure of the station or the connection)
Programming / Parameterization of the SIMATIC S7-RTUs
(independent of used transmitting medium of the telecontrol connection)
Library with TeleControl function blocks incl. Symbols and Faceplates for
Operator Station with SIMATIC PCS 7 „Look&Feel“
Index
Slide 101
Industry Sector
s
Components - Overview
Operator Stations exactly adapted acc. to
quantity structure of the plant
SIMATIC PCS 7 OS Clients
Eng. Station/
Single user OS
Powerful Engineering System
TeleControl
OS-Server
Optimal Remote Terminal Units (RTUs) acc. to
the particular application and the specific
environment conditions
Flexible connection of RTUs to the existing
communication infrastructure
(redundant)
Converter
TCP/IP ÅÆ serial
or central
SINAUT TIM
TCP/IP
WAN Router
WAN
Modem
TeleControl RTUs with
TCP/IP communication
TeleControl RTUs with
serial communication
WAN
RTUs
Optimized components, tailored to the particular Application
Index
Slide 102
Industry Sector
s
Components for Remote Terminal Units (RTUs)
Small size RTU: typically up to ca. 30 I/O
integrated interface for Modbus, IEC*)
extended temperature range of -40°C to +70°C
lower power consumption (< 5W)
optimized for outdoor applications
Medium size RTU: typically up to ca. 100 I/O
S7-300 with SINAUT TIM, IEC *) lib. or Modbus CP
Safety as an option with S7-300F
ultimate flexible configurations
Big size RTU:
typically up to ca. 500 I/O
S7-400 with SINAUT TIM, IEC *) lib. or Modbus CP
safety as an option with S7-400 F
*) in preparation
Optimized RTU components exactly tailored
according to the specific application
Index
Slide 103
Industry Sector
s
Operator Stations (OS)
Single user system
for smaller quantity structure
Single user
Operator Station
in case of less operators
TeleControl
OS-Server
Client-Server-Configuration
(redundant)
for larger quantity structure
in case of many operators
TeleControl RTUs
„Dual leg“ Operator Station
Connection to PCS 7-Controller and
PCS 7 TeleControl-RTUs in parallel
Single user
Operator Station
for single user station
for server
by separated servers f. PCS 7 + TeleControl combination
at the clients (PCS 7 Client)
Operator Station flexible adaptable acc. to
quantity structure of the particular plant !
Index
Slide 104
Industry Sector
PCS 7 +
TeleControl
(double channel)
PCS 7
Controller
OSServer
TeleControl
RTUs
s
Engineering Station
PCS 7 TeleControl OS Engineering
PCS 7 Engineering Software
PCS 7 TeleControl DBA Software
Library with TeleControl Faceplates + Symbols
PCS 7 TeleControl OS Engineering Upgrade
for expansion of an existing PCS 7 ES
Library with TeleControl Faceplates + Symbols
Tools und Driver
PCS 7 TeleControl SINAUT Driver
PCS 7 TeleControl Modbus Driver
TeleControl Function Block-Library
Basis-Library with Standard-Functions
PCS 7 conform operation via Symbols + Faceplates
Basis-Library expandable on project base
Comfortable Engineering with one (!) system !
Index
Slide 105
Industry Sector
s
TeleControl-Communication – Overview
Transmitting media
Public / private communication networks (dedicated lines,
dial-up networks [analog, ISDN] , radio systems [GSM])
TCP/IP-based connections (DSL, GPRS)
SINAUT ST7
For SIMATIC RTUs – SIPLUS RIC, S7-300, S7-400
Hardware- & software components for WAN
Variety & modularity by choosing and combining existing
networks and transmission routes
Modbus
For integration of existing / 3rd party RTUs
Acc. Standard-Modbus
Modem MD2
Other protocols (in preparation)
GSM-Modem
TCP/IP-based connections as well
IEC 870-5-101 (serial) or -104 (TCP(IP)
DNP V3
Flexible choice of the communication to RTU‘s
according infrastructure or specific requirements
Index
Slide 106
Industry Sector
s
TeleControl-Communication – SINAUT ST7
TeleControl protocol SINAUT ST7 – benefits:
Dynamic response for slower transmission lines
Good time resolution for all data processing due to
time-stamping locally in the RTUs
Time synchronization of Remote Terminal Units via
TeleControl-Server (incl. summer-/winter time)
Data buffering in outstations (RTUs) to avoid loss of important data
in case of communication failure
Reduction of transmitted data volume due to
event-triggered transmission of process values
Automatic monitoring of all outstations (RTUs)
(alarming in case of failure of a station / connection)
Programming / parameterization of the SIMATIC S7-RTUs (via
existing TeleControl communication)
Index
Slide 107
Industry Sector
GPRS-Router
Powerful TeleControl communication for costeffective integration of outstations (RTUs)
TIM 4R
SINAUT communication module TIM (TeleControl
Interface Modul) for SIMATIC S7-300 / S7-400
s
TeleControl-Communication – Modbus
Benefits of the Modbus interface
Integration of existing RTU infrastructure into a
PCS 7 TeleControl solution
Cost effective direct integration of 3rd-party RTU‘s
into a PCS 7 TeleControl Server
Widespread standard (also in TCP/IP)
also available for Siemens‘-RTU‘s
Implementation of the Modbus communication
Connecting of RTU’s via 3rd-party interface converter
Import of 3rd-party RTU data into Engineering (DBA)
Function block „Diagnostic Modbus RTU“
Effective integration of an existing RTU infrastructure into a PCS 7 TeleControl solution
Index
Slide 108
Industry Sector
s
„Single“ PCS 7 TeleControl - Configuration
TCP to serial
converter or
SINAUT TIM 4RIE
WAN
TCP/IP
WAN Router
WAN
TCP communication
via div. media
Modem
(if
necessary)
Serial comm. via
different media
Local
RTUs
Index
Slide 109
Industry Sector
s
“Dual leg” Configuration with SIMATIC PCS 7
Ethernet/TCP
TCP to serial
converter or
SINAUT TIM 4RIE
PCS 7 AS
WAN
+
TCP/IP
WAN Router
WAN
TCP communication
via div. media
Modem
(if
necessary)
Profibus I/O
Serial comm. via
different media
Local
RTUs
SIMATIC PCS 7
Index
Slide 110
Industry Sector
s
High available Configuration
Engineering
Station
TeleControl
OS-Server
PCS 7
OS-Server
(dedicated oder
double channel)
(redundant)
Converter
TCP/IP ÅÆ serial
or central
SINAUT TIM
WAN
Modem
WAN
distributed TeleControl
outstations with
TCP/IP communication
distributed TeleControl
outstations ´with
serial communication
PCS 7
Controller
AS 414
AS 416
AS 417
PCS 7
Controller
AS 412FH
AS 414FH
AS 417FH
TCP/IP
WAN Router
ET 200M
ET 200M
ET 200M
ET 200M
Local
RTUs
Automation Stations based on
SINAUT ST7 or SIPLUS RIC
Index
Slide 111
Industry Sector
s
Engineering Workflow - Overview
Create DBA
Project
Create PCS 7
Project
Import RTU
Data
Structure tags
in Plant View
Add processing
information
Create Hardware
Structure
Compile /
Download to
OS Servers
Start PCS 7 Operator Station
Index
Slide 112
Industry Sector
s
SIMATIC PCS 7 TeleControl in Oil & Gas
Typical Applications
Remote Terminal Units in Oil- &
Gas
Metering stations in pipelines
& gas networks
Valve stations in pipelines
Wellhead monitoring and automation
incl. Emergency Shut Down (ESD)
- Gas Well
- Oil Well
- Gas injection wells
- Water injection wells
These applications require integration of both local automation and
distributed automation stations
Index
Slide 113
Industry Sector
s
Example: Gas-Pipeline with Block Valve- and Metering-Stations
Å Pipeline Æ
PCS 7 Clients
Metering
Stations
PCS 7 Client
S7-400 Controller
Eng.
Station
ca.
100 I/O
PCS 7
Server
(redundant)
PCS 7
Server
(redundant)
SINAUT TIM
local
station
PCS 7
H/F Controller
TeleControl
Server
(redundant)
ca. 800 I/O
Profibus I/O
RTU
S7-300 incl.
SINAUT TIM
ca. 30 I/O
Safety
ESD
ca. 300 I/O
Profibus I/O
Safety
ESD
Block Valve
Stations
Compressor
Station
Index
PCS 7
H/F Controller
Å Pipeline Æ
Slide 114
Industry Sector
Pressure Reducing
Station
s
Example: Gas-Pipeline with Block Valve- and Metering-Stations
Uniform automation of all
stations of the gas network
SIMATIC PCS 7 for Compressor- &
Pressure Reducing-Station and
PCS 7 TeleControl for Block Valve& Measuring-Station
Consolidation in one (!) Operator
Station (PCS 7 Client)
Uniform process control: same
Faceplates, Alarming, Trends ...
High availability due to
redundant configuration
PCS 7 OS-Server
TeleControl OS-Server
medium-redundant ring topology
Safety Integrated for ESD
Emergency-Shut-Down (ESD) fully
integrated into automation solution
(Compressor-/Pressure Red.-Stat.)
Index
Slide 115
Industry Sector
s
s
SIMATIC PCS 7
SIMATIC PCS 7
Add-On
s
SIMATIC PCS 7 - AddOn
AddOn Types (1)
any applications
branches
special process
migration
system connection
interconnections
libraries
specific periphery
participate
Index
Slide 117
refine
Industry Sector
s
AddOn Types (2)
construction parts
additional analyses
additional hardware for OS
simulation
assistance
Index
Slide 118
increase
Industry Sector
s
up
k
c
Ba
Examples (1)
Video monitoring
Motor starter
Simocode
Frequency converter
Master drives
Big screen
Fingerprint
mouse
Ex operating units
Index
Slide 119
Cabinet engineering
Industry Sector
s
up
k
c
Ba
Examples (2)
CEMAT cement industry package
Industry-specific libraries
Block library fuel
technology
Bus analysis tool BANY
Process simulation with SIMIT
4-quadrant display
Adaptive controller ADCO
Index
Slide 120
Industry Sector
s
PCS 7 Lab
SIMATIC PCS7 BOX- complete system with I/O station:

8 x analog input modules (AI) 0(4)..20 mA
8 x analog input modules (AI) + / - 10 V
4 x PT 100 measurements
8 x analog outputs 0(4)..20 mA
16 x digital inputs
16 x digital outputs
2 x serial interfaces (RS 232)
SIMATIC PCS 7 LAB features:

Fast set-up/configuration changes and commissioning
Reliable control and monitoring of reactions
Easy control system configuration
Efficient data evaluation
High level of reliability thanks to the automated system
Index
Slide 121
Industry Sector