Spring Contact Test Probes Bench-top Test Jigs

Transcription

Spring Contact Test Probes
Bench-top Test Jigs
Specialist Test Products
High Current
Test Probes
Kelvin Test Probes
General Purpose
Test Probes
ATE Test Probes
Bench-top
Test Jigs
Micro Test Probes
Kelvin Test Pins
and Fixture Kits
www.coda-systems.co.uk
Coda Systems Ltd
Oak Road, Little Maplestead, Halstead, Essex, CO9 2RT UK
+44 (0)1787 478678 • Fax: +44 (0)1787 274194
[email protected]
Welcome to the largest ever Coda-Pin Test Product Catalogue.
Probe identification guide
For the first time we have combined our extensive range of test probes, bench-top
test jigs and many other specialist test products into one catalogue.
All shown actual size
If you can’t find the test probe or product you require please contact us; we may be
able to source something for you.
[email protected]
+44 (0)1787 478678
y or to place an order
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www.coda-systems.co
What is a Spring Contact Test Probe?
Test probes - test pins - spring probes - pogo pins; these are all generic terms to describe a component whose spring loaded tip will
provide a reliable electrical contact to a target whose distance away may well be indeterminate. The traditional use for them is to
make contact with printed circuit boards (PCBs) or electrical components, in order to test functionality and to measure the value of
the components. They are widely used in vacuum test fixtures associated with automatic test equipment (ATE). They are also used
inside a functional test station as part of a larger production line.
The test probe is comprised of a metal tube, ready assembled with a spring and contact plunger, supplied as a one-piece item.
They are usually gold plated as gold is an excellent electrical conductor and is resistant to corrosion. The electrical cable is
generally connected to a receptacle which the test probe inserts into. The use of a receptacle allows the test probe to be removed
for cleaning or replacement without having to dissconnect the electrical cable (see illustration below).
Receptacle
Termination solder cup
Test Probe
Press ring
Roll crimp
Barrel
Plunger
Page
4
PA2
4
PA3 & HD-PA3
5
PC6
5
PC8
5
PA4
6
PA5
7
PA6
7
PA7
7
ELPA2
8
LPA4
8
ELPA4
8
LPA5
8
LPA7
8
ATE Test Probes
Contents
• i How to use
• Short Reach
• Medium Reach
• Long Reach
ATE Test Probes,
Receptacles
and Tools
• i How to use
• 2.54mm/0.1” centre spacing
• Presence detection and ATE travel indicator probes
• ATE test probes and receptacle tools
• MF Series
• CMF Series
• CGF Series
• i How to fit test probes and receptacles into a
bench-top test jig
• High current test probes
• Ultra-high current test probes
• Kelvin test probes
• Kelvin test pins and fixture kits
• High frequency test probes
• Switching test probes
• Pneumatically controlled probing systems
• Micro test probes
• Presence detection switch probes
• Bladed test probes
• Large headed test probes
• Test jig parts
Page
PA4 & ST-PA4
12
LF-PA4
12
LPA2 & ST-LPA2
13
LF-LPA2
13
LPC1 & ST-LPC1
14
17
18
19
LF-LPC1
14
20
High Current Test Probes
Page
General Purpose
Test Probes,
Receptacles & Tools
Specialist Test
Products
PA1
Contact tip style
The illustration opposite shows a test probe and its
receptacle mounted in a block with the electrical
connection made to the tail of the receptacle. The
receptacle has been inserted using a receptacle
insertion tool. Finally the cable is soldered to the
termination and the probe installed.
Bench-top Test Jigs
and Accessories
General Purpose Test Probes
2, 3
4, 5
6, 7
8
10, 11
12
13
14
14
15
22, 23
24
25
26, 27
28
29
30, 31
32, 33
34
35
35
36, 37
Page
HD-PC8
23
HD-PA4
22
HD-PA5
22
HD-PA6
23
HD-PA7
23
General Purpose
Test Probes
i
Information
Short Reach
Medium Reach
Long Reach
• Product selection
• Fitment and usage
• Aftercare
• Low profile, short travel test probes for restricted
space applications
• Applications where long travel is not required,
such as for testing thin film/hybrid circuits or
bareboard PCBs
• For use in bench-top test jigs
• Replaceable test probe by use of a receptacle
• Other applications such as device programming,
as an interface between two stages or for use as
a compliant contact in your product
• Industry standard height for test jigs, fixtures and
production line test positions
• Wide range of widths available depending on the
test centre spacing (pitch)
• General purpose testing of components,
transformers, connectors and sub-assemblies
•
•
•
•
Page
2, 3
Page
4, 5
Page
6, 7
Recessed test targets
Dual-height test fixtures
Component leads whose height may vary
Replaceable test probe by use of a receptacle
Page
8
For samples, quotations, availability or to place an order:
[email protected]
+44 (0)1787 478678
For technical advice:
[email protected]
+44 (0)1787 478678
1
i
Information
How to use General Purp
Product selection
Once you have decided which series of general purpose test probe best suits your application, you will need to select a suitable tip style. The table below illustrates
which of the tip styles is likely to be most effective in a particular situation.
Most of our series have a choice of spring pressure. A lighter spring is preferred in test applications where the test point is considered clean or uncontaminated.
The heavier spring will help the probe tip to penetrate better through any contamination. A lighter spring may have to be a consideration in test fixtures with
large quantities of probes, or in situations where the density of probes is very high in a small area.
Tip style
Application
Concave
Probe tip selection
Tip style
Tip style
Application
Flat
• Clean component
pins
• Clean leads, pins
• Clean terminal
pins
• Connector
testing
Convex
Tip style
Application
Plain Star
• Flat PCB pads
• PCB plated
through holes
• Contaminated
plated through
holes
• Leaves no witness
marks
• Connector test
applications
• PCB pads and
lands
• Bead probing
applications
• Self-cleaning tip
style
• Connector
applications
• Clean plated
through holes
Pyramid and
Star Head
• PCB lands
Radius
Serrated
• Male connector
pins
• Connector
testing
• High current
applications
• Leaves no
witness marks
• Large headed
types for illdefined targets
• Contaminated PCB
pads and lands
• Self-cleaning tip
style
• For slightly
contaminated
leads, pins and
blades
• PCB gold edge
fingers
• Contaminated via
holes
• Contaminated PCB
leads and pads
• Clean PCB pads
• PCB pads
Steel Super
Sharp Blade
Crowns
• Connector sockets
Spear or Point
Application
• 8-pt crown for
connector pins
Flexi-needle
Sharp Pyramid
• Contaminated or
clean plated
through holes
• Contaminated/
varnished PCBs
• Uneven soldered
surfaces
• Bent or folded
over component
lands
• PCB pads and
lands
The receptacle is a type of socket that fits into the drilled hole in the probe plate or block. The test probe slips inside the receptacle allowing it to become a
replaceable item as the electrical cable is connected to the tail of the receptacle. There are several versions of receptacle (see below) depending on your preferred
choice of cable termination - providing it is available in the specific probe series.
Termination
Application
Crimped
Solder-in
PCB
Connector plug-on
Receptacle termination selection
Termination
Application
• Solderless connection
• Crimp tool required
Solder-pot
• Solder connection for cables
• Suitable for low density arrays
• Multi-strand cable
recommended
• Wireless connection
• Low resistance
Wire-wrap
• For high density arrays
particularly in ATE test fixtures
• Single or double wrap
• Various lengths available
• For solid core cable only
• Solderless connection
• Quick release
Round-pin
• Multi-strand cable
recommended
Solder-in
Round pin connector: RJ1-C
• For connector plug-on
• For use with multiway
connectors
Connector: RJ3-C and RJ4-C
Solder-cup
2
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PCB
• Wireless connection
• Low resistance
• Minimal extra length to the
assembly
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pose Test Probes and Receptacles
Fitment and usage
Example fitment methods are shown for each series in the General Purpose Test
Probe section starting overleaf. The receptacle is usually mounted into a probe
plate. This plate can be made of resin-laminated fibreglass (types such as G10 or
FR4), or plastic materials such as nylon, perspex or polycarbonate. The thickness
should be such that it will support the total spring pressure of all probes without it
bending significantly. For very large arrays of probes it may be necessary to put
some support pillars underneath to minimise this problem. For general purpose
test applications, an 8-10mm thickness of material is recommended.
Carbide drills are best suited for drilling holes for receptacles in the harder
composite or fibre based materials. Commonly available high-speed drills (HSS) are
suitable for plastics, such as peek, nylon or perspex. A few sizes of carbide drills
have an option of longer flute length for thicker probe plate materials.
Receptacle insertion tools
Receptacle Test Mounting
series
centre height
Tungsten carbide drill bits
Part no.
Drill hole size
Part no.
RA1
1.27mm
Flush
TA1
0.90mm
DA1
RA2
1.91mm
Flush
TA2
1.40mm
DA2
LRA2
1.91mm
Flush
TA2
1.35mm 1.40mm
DA2A
DA2
RA3
2.54mm
Flush
TA3
1.70mm 1.75mm
DA3A
DA3
RA4
2.54mm
Flush
TA3
1.70mm 1.75mm
DA3A
DA3
PC6
2.54mm
0.127mm
TA3
1.70mm
PC8
4.0mm
0.2mm
TD2
3.0mm
DS6
RA5
3.18mm
Flush
TA5
2.4mm
DA5
RA6
4.75mm
Flush
TA6
2.75mm
DA6
RA7
4.75mm
Flush
TA7
3.6mm
DA7
DA3A
Note: Where two drilled hole sizes are shown, the larger hole is for harder materials such
as FR4, G10 and Tufnell, and the smaller hole is for plastics.
How to fit a receptacle into a drilled hole in a general purpose test position
TA5
1. Inserting the receptacle
The receptacle may be flush
mounted or set raised slightly
above the probe. In most general
purpose test situations the
receptacle height is set to flush.
2. Using a receptacle insertion tool
Receptacle insertion tools are required for inserting the receptacle’s press-ring into the
hole without damaging it (see table above for tool selection). This is particularily
important if you are using harder materials for the probe plate. Insert the pin of the
tool into the receptacle and tap the insertion tool gently
with a hammer, until the receptacle is set to the desired
height. See box 2a for instructions using epoxy fitment.
The receptacle should slip down
unassisted until the press-ring
rests against the probe plate.
RA5S
Probe plate
8-10mm
thickness
1
3. Inserting the probe
Remove the tool and insert the probe rearwards and
press home. The probe’s body is
normally fully enclosed within
the receptacle.
Raised
fitment 3mm
2
Flush
fitment
3
4. Cable attachment
Attach the cable to the back end
of the receptacle.
4
2a. Using epoxy
It is perfectly acceptable to use the press-ring as
a shoulder to stop the receptacle from pushing
into the hole. However, you will have to bond
the receptacle in place using a suitable epoxy.
We also offer receptacles with stop rings to allow
flush mounting with epoxy.
Using the
press-ring as
a stop
RA5S
2a
Using the
press-ring in
a recess
Epoxy
Using a stop-ring
receptacle
RA5SF
Epoxy
Cable attached
Notes: If you wish to use a probe without a receptacle, then these should be bonded into the probe plate. A correctly sized hole will be required. You may need to experiment with this.
After care
A regular maintenance programme for your probes will help you achieve the
maximum probe performance and lifespan. The necessary frequency and
method of the maintenance/cleaning programme depends on your production
environment, the type of equipment and the probe series used.
Contamination left behind on the probe tip is the primary cause of probe contact
problems. This is often caused by a bi-product of the soldering process of either
soldering flux or a solder residue. Other local contaminants such as dust, fluff,
oil and grime can cause more temporary problems.
BM01
Size
Description
Part no.
108 x 64mm
Brass/Bristle brush - soft
BM01
108 x 64mm
Nylon version - medium
BM01N
83 x 29mm
Brass brush 4 row - harsh
BM02
159mm
Nylon brush - soft
BM03
BM01N
Light brushing of the probe tip with nylon, bristle or soft metal brushes will
dislodge most contaminants.
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BM03
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3
General Purpose Test Probes -
Short
Reach
• Low profile, short travel test probes for restricted space applications
• Applications where long travel is not required, such as thin
film/hybrid circuits or bareboard PCB testing
Example installations
PA1HS
PA1AS
Flush fitting
receptacle
using press-ring
PA2ESP
3.8mm
3.43mm
Flush fitting
receptacle using
press-ring
Flush fitting
receptacle
using stop-ring
Epoxy
RA1S
PA1 Series
RA1SF
A short reach, general purpose test probe for 1.27mm test centres
RA2S
PA2 Series
A short reach, general purpose test probe for 1.91mm test centres
Specification
Full travel
Working travel
initial
Spring force
(S) Light spring 17g
(X) Heavy spring 22g
Current rating DC cont (max)
Minimum test centres
2.54mm
1.70mm
at wkg travel
79g
105g
3 Amps
1.27mm
Specification
Full travel
Working travel
initial
Spring force
16.13
0.66
3.43
Full Travel
2.54
Actual size
2.54mm
1.70mm
at wkg travel
71g
128g
3 Amps
1.91mm
Tip styles
0.89
L. SPRING
H. SPRING
PA1AS
PA1AX
CONCAVE HEAD
L. SPRING
H. SPRING
PA1QS
PA1QX
0.53
PLAIN CONCAVE
L. SPRING
H. SPRING
CROWN HEAD
PA1QS-021
PA1QX-021
L. SPRING
H. SPRING
PA2AS
PA2AX
1.07
1.52
SPEAR POINT
H. SPRING
L. SPRING
H. SPRING
PA1AX-021
PA2BS
PA2BX
PA1AS-012
PA1AX-012
L. SPRING
0.89
PA1TS
H. SPRING
H. SPRING
PA1BS
PA1BX
0.95
L. SPRING
H. SPRING
PA2DS
PA2DX
CRIMP
H. SPRING
Flush fitment with press-ring
PA2EX
CRIMP
FLAT HEAD
17.53
0.94
.86 typical
H. SPRING
PA1DS
PA1DX
0.89
4.57
SERRATED HEAD
RA1S
0.89
.68 typical
1.52
L. SPRING
H. SPRING
PA1HS
PA1HX
0.65
H. SPRING
PA2FS
PA2FX
Ø 0.64
2.67
0.85
13.0
L. SPRING
H. SPRING
PA2HS
PA2HX
4.57
1.52
.89
RA1SF
4.06
Typical
1.47
4.06
Typical
WIRE-WRAP
30.23
4.57
Note: Probe barrel protrudes slightly
0.85 0.2
0.53
L. SPRING
H. SPRING
PA2JS
PA2JX
4
1.47
Press ring
1.32
Typical
RA2S Typical
PLAIN RADIUS
Flush fitment with stop-ring
0.95
PA1JX
Press ring
17.53
12.0
PA1JS
4.06
Typical
SOLDER-CUP
0.96
18.0
H. SPRING
1.47
1.32
Typical
RA2R
SOLDER-CUP - stop-ring
L. SPRING
1.32
Typical
P
RA1R
0.53
Ø 1.0
27.3
4.57
1.52
0.89
PLAIN RADIUS
Press ring
0.64mm ROUND-PIN
1.52
SERRATED
.86 typical
4.06
Typical
P
4.57
RA2R-1.0
L. SPRING
1.47
0.94
18.0
23.4
1.32
Typical
26.45
ROUND-PIN
0.4
Press ring
1mm ROUND-PIN
2.67
SOLDER-CUP - press-ring
17.53
.89
1.12
Typical Typical
1.52
RA1C-W450 pre-wired with 760mm kynar (30 awg)
L. SPRING
17.53
4.57
RA2C
PA2ES
RA1C
Receptacles
1.52
L. SPRING
.56 typical .68 typical
PA2TX
CONVEX HEAD
0.89
0.90mm drill is most commonly used: Drill part no. DA1
RIT tool part no. TA1
4.57
H. SPRING
PA2TS
1.4mm drill is most commonly used:
Drill part no. DA2
1.02
Receptacles
RADIUS HEAD
1.52
Mounting hole size: 1.35/1.40mm
Reduced travel version
1.27mm travel
OAL = 14.99mm
Spring force 3 oz
L. SPRING
1.52
L. SPRING
PA2QX
1.45
PYRAMID HEAD - LOWER
PROFILE
1.02
0.53
PA2QS
RADIUS HEAD
PA1TX
SPA1TS
SPEAR POINT
H. SPRING
PYRAMID HEAD
0.31
H. SPRING
L. SPRING
0.89
PA1AS-021
L. SPRING
1.52
SelfCleaning
L. SPRING
0.38
Actual size
0.53
PYRAMID HEAD
REDUCED CONCAVE
Full Travel
2.54
0.89
PLAIN CROWN
0.53
4.06
1.52
SelfCleaning
0.89
16.64
1.02
Tip styles
0.89
CROWN HEAD
CONCAVE HEAD
4.06mm
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Press ring
0.64
RA2W
1.32
Typical
1.47
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4.06
Typical
Short
Probes - Reach
General Purpose Test
PC6 Series
A short reach,
general purpose
test probe for 2.54mm test centres
PA3FS
6.1mm
6.1mm
PA3FS
2mm
Receptacle raised
Receptacle
flush
RA3S
RA3S
A short reach, general purpose test probe for 2.54mm test
centres. See high current version page 22.
PA3 Series
Specification
Full travel
4.06mm
Working travel
2.69mm
Spring force
initial
(S) Light spring
31g
99g
184g
Full travel
Working travel
Spring force at full travel
H. SPRING
PA3AS
PA3AX
1.37
L. SPRING
H. SPRING
PA3BS
PA3BX
H. SPRING
PA3CS
PA3CX
Full travel
4.06
L. SPRING PC6BS
L. SPRING
H. SPRING
PA3DS
PA3DX
Actual size
H. SPRING
PA3ES
PA3EX
2.03
SOLDER-CUP
1.14
1.37
H. SPRING
2.03
PA3QX
L. SPRING PC6HS-1.1
RA3C Plug-on connector for tail: RJ3-C
SOLDER-IN
1.78
18.67
RA3P
TIP Diam.
L. SPRING
TIP Diam.
H. SPRING
1.9mm
2.5mm
3.5mm
PA3HS
PA3HS-2.5*
PA3HS-3.5*
1.9mm
2.5mm
3.5mm
PA3HX
PA3HX-2.5*
PA3HX-3.5*
*Not suitable for 2.5mm centres
33.53
RA3R
2.10
1.02
H. SPRING
33.0
PA3JS-064 PA3JX-064
STAR HEAD
1.91
PA3MS
PA3MX
0.76
3.3
15.1
Tip styles
1.60
1.68 Typical
We suggest use of 1mm Ø connectors such as RJ1-C (unwired plug).
PC8HS-090
1.47 Typical
RA3S
24.1
1.78 Press ring
PC8HS-138
FLEXI-NEEDLE
0.38
PA3PX
WIRE-WRAP
2.03
0.64
L. SPRING H. SPRING
1.6
PC8FS-090
RA3SF Hole size 1.70mm
2.0
1.68
Mounting hole size: 3.0mm
Drill part no. DS6
FLAT HEAD - 3.5mm
SOLDER-POT - press-fitment
36.83
3.17
RA3W
1.68 Typical
13.6
3.5
23.62
1.6
1.90
3.5
Receptacles
23.5
5.0
H. SPRING
PYRAMID HEAD
2.3
1.22
Typical
2.30
SERRATED HEAD 3.5mm
2.30
FLAT HEAD - 2.3mm
6.09
1.68
L. SPRING 80g
PC8DL
M. SPRING 150g PC8DS
H. SPRING 250g PC8DX
SOLDER-CUP - stop-ring
Self-cleaning
SERRATED HEAD 2.3mm
RADIUS HEAD - 2.3mm
6.09
3.17
3.7mm
Flush fitment
with stop-ring
23.62
RA3R-1.0
1.22
Typical
7.2mm
Actual size
6.09
1.68 Typical
3.17
Other tip diameters available
PC8DL
RC8S
3.5
23.62
3.17
1.04
REDUCED RADIUS - 0.76mm
H. SPRING
RC6S-G
Example installation
7.2
1.0mm ROUND-PIN
PLAIN RADIUS
L. SPRING
1.75
6.09
1.68 Typical
0.64mm ROUND-PIN
PA3JX
1.65
A short reach, robust general purpose test probe for 4mm
test centres. See high current version page 23.
Full travel
3.5mm
Working travel
2.8mm
Spring force at wkg travel
150g
5 Amps
Minimum centres
4.0mm
Other spring forces available - see under each tip style
6.09
1.68
Shrink sleeve HSS3
1.47 Typical
PC8 Series
Specification
23.62
3.17
1.22
Typical
Tip Diam.
PA3JS
1.92
H. SPRING PC6HX-1.1
2.65
SERRATED
HEADS
H. SPRING
10.75
2.9
3.30
1.52 1.27
Self-cleaning
1.90
L. SPRING
10.1
CRIMP - plug-on
1.90
PA3FX
PA3TX
H. SPRING PC6DX
PLAIN SERRATED - 1mm
0.64
H. SPRING PC6JX
Receptacles
L. SPRING PC6DS
RIT tool part no. TA3, TA4A
2.03
PA3FS
L. SPRING PC6JS
1.37
2.2
1.14
1.37
2.2
1.96
2.03
FLAT HEAD
L. SPRING
PLAIN RADIUS
9.47
9.47
H. SPRING
H. SPRING PC6HX-2.0
Receptacles
CONVEX HEAD
PA3TS
H. SPRING PC6BX
PA3QPS PA3QPX
1.27
L. SPRING
3.04
1.37
L. SPRING PC6HS-2.0
RADIUS HEAD
PA3QS
1.9
1.5
1.14
1.37
CROWN HEAD 1.3mm
RADIUS HEAD
L. SPRING
10.2
L. SPRING H. SPRING
L. SPRING
Actual size
2.5
SMALL CROWN
1.04
RC6S-G
SERRATED HEAD - 2mm
1.04
PLAIN FLAT
Flush fitment
with stop-ring
6.10
L. SPRING
3.04mm
Tip styles
24.64
MULTI-POINT CROWNS
1.90
SPEAR POINT
(S) Light
(X) Heavy
Minimum centre spacing
Tip styles
L. SPRING
1.27mm
0.84mm
110g
200g
3 Amps
2.54mm
9.78
2.54mm
2.03
PC6HS-2.0
SPEAR POINT
3 Amps
Specification
at wkg travel
CONCAVE HEAD
• Low profile, short travel test probes for restricted space applications
• Applications where long travel is not required, such as thin
film/hybrid circuits or bareboard PCB testing
6.09
PC8FS-138
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0.2
Back drilled
RC8S
2.08
3.0
Ø 3.3
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5
standard height for test jigs and production line test positions
Medium ••• Industry
Wide range of widths depending on the test centre spacing (pitch)
General purpose testing of components, transformers, connectors and
Probes - Reach • Replaceable
sub-assemblies
test probe by use of a receptacle
PA4AS
8.5mm
Flush
fitment
8.4mm
Collar
RA4SF
RA4S
11.4mm
16.0mm
3mm Raised
fitment
7.6mm
RA4S
RA4S
Epoxy
Epoxy
Press fitment - epoxy fitment preferable
PA4 Series
Press fitment - using insertion tool
Full travel
6.35mm
4.24mm
Working travel
at wkg travel
Spring force
(S) Light spring
114g
170g
(X) Heavy spring
283g
(U) Ultra heavy spring
Current rating DC cont (max) shown under each tip style
2.54mm
LARGER SERRATED
HEADS
33.02 typical
Max. travel 6.35
1.37
CONCAVE HEAD 1.5 & 2mm
2.03
Actual size
A diam.
L. SPRING
2.0mm
2.5mm
3.0mm
4.0mm
PA4HS-080 PA4HX-080
PA4HS-100* PA4HX-100*
PA4HS-120* PA4HX-120*
PA4HS-160* PA4HX-160*
Current 3 amps max
H. SPRING
Current 3 amps max
Current 8 amps max
SPEAR POINT
Current 3 amps max
2.0mm CROWN HEAD
Self-cleaning
PA4DS
PA4DX
L. SPRING
H. SPRING
PA4JS
PA4JX
PYRAMID HEADS
Diameter
1.5mm
1.5mm
2.0mm
2.0mm
2.5mm
3.5mm
0.9mm PLAIN CROWN
Self-cleaning
Current 3 amps max
L. SPRING PA4QPS-040
H. SPRING PA4QPX-040
U.H. SPRING PA4QPU-040
FLAT HEAD - 1.5mm
2.0
Current 3 amps max
Current 3 amps max
2.0
0.87
L. SPRING
H. SPRING
L. SPRING
H. SPRING
H. SPRING
H. SPRING
Current 3 amps max
Current 8 amps max
PA4TS
PA4TX
PA4TS-2.0
PA4TX-2.0
PA4TX-2.5*
PA4TX-3.5*
SHARP PYRAMID
0.5mm SMALL CROWN
0.87
Self-cleaning
1.50
PA4FS
PA4FX
L. SPRING
H. SPRING
Current 8 amps max
PLAIN FLAT
Current 3 amps max
SERRATED HEAD - 1.5mm
0.86
2.02
L. SPRING
H. SPRING
U.H. SPRING
3.81
1.52
PA4CS
PA4CX
L. SPRING
H. SPRING
U.H. SPRING
Current 8 amps max
PA4HS
PA4HX
PA4HU
Current 8 amps
max
1.3mm CROWN
Current 8 amps max
L. SPRING
H. SPRING
U.H. SPRING
L. SPRING
H. SPRING
U.H. SPRING
0.45
PA4QS-018
PA4QX-018
PA4QU-018
PA4QS-050
PA4QX-050
PA4QU-050
8-POINT CROWN
HEAD - 1.5mm
Current 8 amps max
2.03
Self-cleaning
PA4ZS
PA4ZX
PA4ZU
L. SPRING
H. SPRING
U.H. SPRING
1.27
0.86
PA4TS-041
PA4TX-041
PA4TU-041
Current 8 amps max
2.03
Self-cleaning
L. SPRING
H. SPRING
2.03
L. SPRING PA4QS-080
H. SPRING PA4QX-080
1.3
L. SPRING PA4AS-2.0
H. SPRING PA4AX-2.0
1.52
1.00
L. SPRING
H. SPRING
X
PA4AS
L. SPRING
H. SPRING PA4AX
U.H. SPRING PA4AU
L. SPRING PA4QS-060
H. SPRING PA4QX-060
A Diam
PLAIN RADIUS
90°
X = 2.0mm Ø
2.03
Self-cleaning
DOME HEAD
X = 1.5mm Ø
1.5mm CROWN
2.0
8.38
Tip styles
PA4BS
PA4BX
PA4BU
Tip styles (continued)
A medium reach, general purpose test probe for testing at a
minimum of 2.54mm centres. See high current version page 22.
Specification
L. SPRING
H. SPRING
U.H. SPRING
Using press ring as collar. Epoxy fitment
Current 8 amps max
1.52
Smaller diameter head available
Receptacles
Mounting hole size: 1.7/1.75mm 1.75mm drill is most commonly used: Drill part no. DA3, RIT tool part no. TA3, TA4A
SOLDER-IN
CRIMP - plug-on
18.67
4.57
1.22
typical
1.47 typical
29.21
1.68 typical
1.83
7.62 typical
4.57
Plug-on connector for tail: RJ3-C
RA4S
Press ring
RA4S12
Press ring
1.68 typical
0.64
1.47 typical
1.68 typical
7.62 typical
2.0
29.05
RA4SF Hole size 1.70mm
6
4.57
1.67
1.83
7.62
typical
39.9 typical
12.0
SOLDER-CUP - stop collar
4.5
1.47 typical
1.85
1.67
1.0
30.23
1.22
typical
RA4C
7.62
typical
1.68 typical
RA4P
WIRE-WRAP
30.0
Press ring 1.83
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RA4W
See ATE probe section for alternative versions (page 12)
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• Industry standard height for test jigs and production line test positions
Wide range of widths depending on the test centre spacing (pitch)
Medium •• General
purpose testing of components, transformers, connectors and
sub-assemblies
Probes - Reach • Replaceable
test probe by use of a receptacle
• See high current versions on pages 22 and 23
A medium reach,
general purpose
probe for testing
at a minimum of 3.2mm centres
Tip styles
PA5 Series
CONCAVE HEAD SPEAR POINT
2.03
Specification
6.35mm
4.24mm
at wkg travel
130g
180g
6 Amps
3.2mm
33.02
PA5AS
PA5AX
L. SPRING
H. SPRING
11.33
ST-PA5BXL
PLAIN FLAT
8.38
2.54
PA5ES
PA5EX
L. SPRING
H. SPRING
Full travel = 6.35mm
SERRATED
HEAD 2.5mm
SERRATED
HEAD 1.52
3.9mm
2.03
2.03
2.54
Full travel 6.35
Actual size
1.58
PA5CS
PA5CX
L. SPRING
H. SPRING
PA5DS
PA5DX
L. SPRING
H. SPRING
30.48
2.49
2.36
Typical
7.62
Typical
Shrink sleeve HSS3
Receptacle
24.76
7.62
Typical
A medium reach, general purpose test probe for testing at a
minimum of 4.75mm centres
Specification
30.48
8.89
Self-cleaning
2.54
1.52 dia
L. SPRING H. SPRING
3.96
L. SPRING
H. SPRING
PA6HS
PA6HX
1.47 Typical
2.36 Typical
7.62 Typ.
39.80
We suggest use of 1mm Ø connectors such as RJ1-C
RA5R-040
4.57
1.19
Typical
1.47 Typical
RA5S
30.48
2.49
PA6QPS PA6QPX
2.0
2.6
1.52
H. SPRING
L. SPRING H. SPRING
PA6JS
PA6JX
PA6TS
3.96
L. SPRING
H. SPRING
30.48
PA6AS
PA6AX
L. SPRING
H. SPRING
PA6DS
PA6DX
CONVEX HEAD
SPEAR POINT
2.54
90°
4.57
2.03
3.96
2.69 Typical
Shrink sleeve: HSS6
24.76
RA6P
3.96
L. SPRING
H. SPRING
PA6BS
PA6BX
L. SPRING
H. SPRING
PA6ES
PA6EX
FLAT HEAD
PLAIN FLAT
2.54
2.69 Typical
SOLDER
-CUP
4.57
2.34 Typical
RA6S
30.48
Press ring
2.69 Typical
WIRE-WRAP
1.52
4.57
H. SPRING
PA7AS
PA7JL
PA7JS
SPEAR POINT
PLAIN STAR
- 2.75mm
2.03
60°
2.75
H. SPRING
7.62
Typical
2.82
PA7BS
ST-PA7MS steel
CONVEX
HEAD 2.54
SMALL CROWN
- 1.3mm
7.62
Typical
1.75
3.96
8.89
Full travel 6.35
Actual size
2.36
Typical
2.01
Typical
3.56 Typical
SOLDER-CUP
4.57
2.01 Typical
33.53
2.36 Typical
H. SPRING
L. SPRING
H. SPRING
PA6CX
PA6FS
PA6FX
0.64
RA6W
2.34 Typical
2.69 Typical
30.48
2.82
PA7ES
PA7QS-050 steel
7.62
Typical
SERRATED
HEAD 2.54
CROWN HEAD
- 3mm 2.5
7.62
Typical
3.96
PA7HS
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3.66
7.62
Typical
RA7S
WIRE-WRAP
4.57
0.64
33.53
2.36 Typical
H. SPRING
Press Ring
3.56 Typical
H. SPRING
3.0
PA7QS-120
3.66
3.56 Typical
44.00
PA6CS
7.62
Typical
RA7C connector: RJ6-C
3.96
L. SPRING
3.66
4.57
H. SPRING
H. SPRING
2.82
40.9
36.07
3.18
33.53
L. SPRING
1.3
1.52
7.62
Typical
2.36 Typical
39.88
CRIMP - plug-on
H. SPRING
2.34 Typical
SOLDER-IN
2.49
Receptacles
PLAIN RADIUS
2.82
2.06
Typical
1.47 Typical
RA5W
6.35mm
4.24mm
at wkg travel
454g
213g
8 Amps
4.75mm
CRIMP - plug-on
2.36
0.64
Tip styles
H. SPRING
2.54
30.48
PA6TX
Receptacles
RADIUS HEAD
RA5SF
A medium reach, general purpose test probe with a high spring
force for testing at a minimum of 4.75mm centres
initial
173g
except PA7JL
50g
CONCAVE
HEAD 2.54
L. SPRING
Tip styles
2.79
4.57
7.62 Typ.
Full travel
Working travel
Spring force
2.5
Full travel 6.35
Actual size
0.5
32.8
Drill hole size: Epoxy 2.5mm, Interference 2.45mm
WIRE-WRAP
Press ring
2.36 Typical
PA7 Series
PYRAMID HEAD
PLAIN RADIUS
2.48
2.43
1.78
Specification
PLAIN CROWN
SERRATED
HEAD
1.20
Tip styles
6.35mm
4.24mm
at wkg travel
136g
195g
7 Amps
4.75mm
90°
PA5TS
PA5TX
L. SPRING
H. SPRING
PA5QPS
L. SPRING
SOLDER-POT - stop-ring
4.57
2.49
2.36 Typical
RA5P
2.54
2.5
3.9
SOLDER-IN
CONCAVE HEAD
2.54
1.00
1.47
Typical
2.36
PYRAMID
HEAD
1.27 DIA
1mm ROUND-PIN
4.57
1.19
Typical
33.53
PLAIN
CROWN
Self-cleaning
L. SPRING PA5HS-3.9
H. SPRING PA5HX-3.9
PA5HS
PA5HX
L. SPRING
H. SPRING
CRIMP - plug-on
Probe
Full travel
Working travel
Spring force
initial
L. SPRING PA5QS
H. SPRING PA5QX
Receptacles
Example installation for PA5,6,7
PA6 Series
L. SPRING PA5JS
H. SPRING PA5JX
(not suitable for
3.2mm
centres)
RADIUS HEAD
1.27
2.03
PA5FS
PA5FX
L. SPRING
H. SPRING
1.7
STEEL SPEAR
(LONGER)
H. SPRING
CROWN HEAD
1.27
2.54
2.54
PA5BS
PA5BX
L. SPRING
H. SPRING
PLAIN RADIUS
2.54
90°
30°
1.27
2.54
Full travel
Working travel
Spring force
initial
CONVEX HEAD FLAT HEAD
2.03
7.62
Typical
RA7W
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7
Long
Reach
General Purpose Test Probes Example installations showing heights
ELPA2HS
LPA2AS
ELPA4HS
ELPA4HS
LPA4AS
24.0mm
11.4mm
11.4mm
3mm
17.0mm
LRA2
RA4
3mm
RA4
RA4
3mm
RA4S12
Designed for use in dual-level fixturing where two different
sets of probes with different working travels are required in
the same test fixture. The long reach of this test probe also enables access to contacts
which are otherwise inaccessible with normal length probes. For 1.91mm centres.
RA5S
LPA4 & ELPA4 Series
Designed for use in dual-level fixturing
where two different sets of probes with
different working travels are required in the same test fixture. The long reach solves
other problems of gaining access to contacts which are inaccessible with normal length
probes. Use the standard RA4 series receptacles (shown below). For 2.54mm centres.
Full travel
10.0
LPA4
ELPA4
10.2mm
12.5mm
8.0mm
9.6mm
init/wkg trav init/wkg trav
40g / 225g
26g / 227g
3 Amps
Current rating DC cont (max) 8 Amps
Minimum test centres 2.54mm
2.54mm
Actual size
CROWN HEAD - 1.2mm
ELPA2QS
1.19
1.19
0.64
ELPA2QPS
LPA4NS 0.64mm
ELPA4NS 0.60mm
Steel
1.19
1.5
ELPA4AX
A longer reach version of PA5 and PA7, this
series is ideal for functional test
applications where a point might be recessed or lower than the other points. For 3.2mm
and 4.75mm centres.
36.8
2.0
LPA4QS-040 0.87mm
ELPA4QX-040 0.74mm
LPA4QS-040
1.5
LPA4HS
ELPA4HX
PLAIN RADIUS
12.3
LPA5
LPA5
Full travel
LPA7
10.2mm
10.2mm
Working travel
8.0mm
8.0mm
Spring force
init/wkg trav init/wkg trav
20g / 150g
3.18
Current rating DC cont (max) 4 Amps
4 Amps
4.75mm
1.91
12.6
LPA5AS 2.5mm
LPA7AS 4.0mm
LPA7AS
LPA5BS 1.3mm
LPA7BS 2.0mm
SPEAR POINT
LPA5BS
LPA7BS
LPA4JS
Actual size
LPA4KS 0.87mm
ELPA4KX 0.74mm
LPA5HS
LPA7HS
PLAIN CROWN
LPA5QPS 1.3mm
1.19
Typical
RA5S
ELPA4KX
CRIMP
1.47 Typical
2.49
Press ring
1.47 Typical
RA4C
Hole size: 1.75mm
RA4S12
SOLDER-CUP
33.53
Press Ring
Press Ring
1.22
Typical
2.36 Typical
7.62 Typ.
Hole size: 2.4mm
2.01 Typical
RA7S
2.36 Typical
3.56 Typical
Hole size: 3.6mm
7.62
Typical
RA4S
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5.08
1.68 Typical
Hole size: 1.75mm
29.72
1.83
0.64
1.47 Typical
12.0
Hole size: 1.75mm
WIRE-WRAP
29.72
5.08
3.66
1.85
1.67
7.62 Typical
1.68 Typical
8
30.0
1.22
Typical
4.57
Press ring
ELPA4TX
SOLDER-CUP
29.72
5.08
LPA5QPS
LPA4TS
Receptacles
Self-cleaning
SOLDER-CUP
4.57
ELPA4QX-041
PYRAMID HEAD 1.5
For LPA7
30.48
1.0
LPA5HS 2.5mm
LPA7HS 4.0mm
SERRATED HEAD
Receptacle
SOLDER-CUP
ELPA4QX-060
ELPA4JX
STEEL SUPER SHARP BLADE
Actual size
Receptacle
For LPA5
LPA4QS-060 1.3mm
ELPA4QX-060 1.5mm
1mm CROWN HEAD
LPA4KS
LPA5AS
CROWN HEAD
LPA4QS-060
39.9
Tip styles
CONCAVE HEAD
ELPA4QX-040
LPA7
80g / 400g
Minimum test centres 3.2mm
ELPA4NX
PLAIN CROWN
SERRATED HEAD
LPA5 & LPA7 Series
Specification
LPA4NS
LPA4AS
The ELPA2 series use the receptacles
of the LPA2 series - page 13
0.64 dia
Actual size
NEEDLE POINT
CONCAVE HEAD
Receptacles
PLAIN CROWN
Self-cleaning
Actual size
1.19
ELPA2TS
ELPA2KS
LPA4 12.45
ELPA4 14.0
1.37
Tip styles
0.99
PYRAMID HEAD 1.2mm
SUPER SHARP BLADE
LPA4 37.1
ELPA4 38.6
Full travel
Working travel
Spring force
Self-cleaning
ELPA2HS
RA5S
Specification
Tip styles
SERRATED HEAD
LPA5HS
3mm
PA5HS
3mm
RA7
11.3
10mm
8mm
120g
3 Amps
1.91mm
2.02
RA5
36.8
1.0
Full travel
Working travel
Spring force at working travel
15.6mm
3mm
ELPA2 Series
Specification
10.0mm
Long reach probe
working into a
recessed area showing
compression
Component
under test
15.3mm
3mm
3mm
LRA2
15.45mm
Recessed test targets
Dual-height test fixtures
Component leads whose height may vary
Replaceable test probe by use of a receptacle
LPA7AS
LPA5HS
PA4AS
14.3mm
•
•
•
•
7.62 Typical
1.47 Typical
1.68 Typical
40.26
RA4W
7.62 Typical
Hole size: 1.75mm
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ATE Test Probes
Test probes for use in automatic test equipment with
vacuum, pneumatic or mechanically operated test fixtures
i
• Product selection
• Fitment and usage
• Aftercare
Information
The universal size for use at
2.54mm test centres in the
majority of ATE test fixtures
PA4, ST-PA4 Series
33.02 typical
8.38
Max. travel 6.35
1.37
LF-PA4 Series
33.02 typical
2.54mm/
0.1
centres ”
Page
10, 11
Page
12
8.38
Max. travel 6.35
1.37
LPA2, ST-LPA2 Series
33.02
1.02
8.38
Full travel 6.35
LF-LPA2 Series
33.02
1.02
1.91mm/
0.0
centres 75”
Page
13
6.86
Full travel 6.35
LPC1, ST-LPC1 Series
0.78
8.38
43.18
0.50
1.27mm/
0.0
centres 50”
LF-LPC1 Series
0.78
Page
14
8.38
43.18
0.50
PI Series
Presence detection using an
insulating shroud
TIP Series
ATE travel indicator probes
ATE Test Probe & Receptacle Tools
ATE tools for the removal and
insertion of probes and
receptacles. Pass marking unit
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Page
15
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9
i
How to use ATE Tes
Information
Product selection
ATE probe tip selection
There are three sizes of ATE test probes for the three standard test centre
spacings (pitch) commonly used on printed circuit boards (PCBs). See previous
page. Once you have selected the probe size which will best suit your application
you will need to select suitable tip styles. The table below shows which of the
tip styles is likely to be most effective for each particular test target.
Spring pressure
Most series have a wide choice of spring pressure. A lighter spring is preferred
in test applications where the test point is fairly clean or uncontaminated. The
heavier and extra heavy springs will help the probe tip to penetrate better
through any contamination. A lighter spring may have to be a consideration in
test fixtures with large quantities of probes, or in situations where the density
of probes is very high in a small area.
Be careful not to fit a probe spring force, which in total is more than the fixture
Tip style
Application
Concave
• Clean leads, pins
• Clean terminal pins
Spear or Point
• PCB lands
• PCB pads
Serrated Head
Pyramid and
Star Head
Crowns
• PCB plated through holes
• Connector test applications
• Self-cleaning
Part number
prefix
Plunger and tipstyle
specification
Uses
PA4, LPA2, LPC1
Standard material, berylium
copper, gold plated
Low volume production, traditional solder, slight
surface contamination.
ST-PA4, ST-LPA2,
ST-LPC1
Steel tipped plungers, gold
plated
High volume production, for test targets which
cause tipstyle wear, higher surface contamination
from traditional or lead-free solders.
LF-PA4, LF-PA2,
LF-LPC1
Up-rated, pre-loaded spring,
hard wearing plated surface
High volume, surface contamination particular to
many lead-free solders.
Plain Radius
• Gold edge fingers
• Provides positive contact without
leaving any marks or indentations
• Also used for some connector
applications
Super Sharp
3-needle
• For lands, pads and leads
• High penetration of unclean test
surfaces
• Super sharp steel points stay
sharper for longer
• Self cleaning
8-Point Crown
• Contaminated PCB leads and pads
• Self-cleaning
• Also available for lead-free
solders
Plunger material and lead-free solder
Three choices of plunger and tip material are available depending on the
volume of the production run and the level of PCB contamination. See below:
Probe tip selection
Application
Tip style
• For slightly contaminated leads,
pins and blades
• Male connector pins
• Also available for lead-free solders
can handle, or may damage your PCBs top layer. It is better to target the extraheavy spring forces in known problem areas.
Sharp Pyramid
Plain Pyramid
• For leads and connector pins
• Eight radial pins ensure self
cleaning and good capture of
misaligned leads and pins
• Self cleaning
• Plated-through holes and vias,
which may be slightly
contaminated
• Suitable for lead-free solder
Tip style
Application
Steel Super
Sharp Blade
• Contaminated via holes
• Contaminated pads and lands
Steel Super
Sharp Dagger
• Contaminated via holes
• Contaminated pads and lands
Tulip
• Tip for general purpose use
• Six outer points with raised centre
point
• Self-cleaning
Steel 90°
Blades
• Ideal for blind vias
• Robust, hard wearing
Steel Crossed
Blade
• Lands and pads
• Open tracks
• Self cleaning
The receptacle is a type of socket that fits into the drilled hole in the probe plate. Its use allows the probe to be a replaceable item for easy maintenance, without
having to disconnect the electrical cable. There are several versions of receptacle (see below) depending on your preferred choice of cable termination - providing
it is available in the specific probe series.
Receptacle termination selection
Termination
Termination
Application
Solder-cup
Application
Wire-wrap tail
• Single or double wrap
• Multicore cable recommended
• For high density arrays particularly in ATE
test fixtures
• Various tail lengths available
Crimp and Connector plug-on
• Vacuum tight
Crimp area
• Solder-less connection
• Crimp tool required
Crimp connector
• Not vacuum tight
Round-pin tail
10
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Crimp connector
• For plug-on connectors
• For use with multiway connectors
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st Probes and Receptacles
Fitment and usage
The receptacle is usually mounted into a probe plate. This plate can
be made of resin-laminated fibreglass (types such as G10 or FR4),
or plastic materials such as nylon, perspex or polycarbonate. Usually,
the probe plate used is made from fibreglass. Tungsten carbide drill
bits are required to drill holes in this material. The thickness of the
probe plate should be such that it will support the total spring
pressure of all probes without it bending significantly. For very large
arrays of probes it may be necessary to put some support pillars
underneath to minimise this problem. For general purpose test
applications, an 8-10mm thickness of material is recommended.
Receptacle insertion tools
Receptacle Test Mounting
series
centre height
LRC1
1.27mm Flush-5.5mm
LRA2
1.91mm
LRA2
1.91mm Flush-5.5mm
RA4
2.54mm
RA4
2.54mm Flush-5.5mm
Tungsten carbide drill bits
Probe insertion
tool
*adjustable tool
Part no.
Drill hole size
Part no.
Part no.
TC1A*
0.95mm
DRC1
PITC1
Flush
TA2
1.35mm 1.40mm DA2A
DA2
PIT2
TA2A*
1.35mm 1.40mm DA2A
DA2
PIT2
TA3
1.70mm 1.75mm DA3A
DA3
PIT4
TA4A*
1.70mm 1.75mm DA3A
DA3
PIT4
Flush
Notes: Where two drilled hole sizes are shown, the larger hole is for harder materials such as FR4, G10 and
Tufnell, and the smaller hole is for plastics.
How to fit a receptacle into a drilled hole in an ATE test fixture
TA2A
TA3
1. Inserting the receptacle
The receptacle may be flush mounted, or
set raised slightly above the probe plate.
In most ATE situations the receptacle’s
height is set raised. The receptacle should
slip down unassisted until the
press-ring rests against the
Flush
fitment tool
probe plate.
2. Using a receptacle insertion tool
Insert the pin of the tool into the receptacle (you will need to set the height required on the
adjustable tool). Tap the end of the tool with several light taps until the receptacle is set to the
required height. See the table above for tool selection.
3. Inserting the probe
Remove the tool and insert the probe rearwards and press home with a probe insertion
tool (see above). The probe’s body is normally fully enclosed within the receptacle.
Adjustable
height tool
PA4AS
Probe plate
8-10mm
thickness
LPA2AS
11.4mm
RA4W
RA4W
LRA2W
3mm
4. Wire attachement
Attach the cable to the back
end of the receptacle.
1
2
3
RA4W
Flush
fitment
LRA2W
RA4W
4
LRA2W
Raised
fitment
3mm
Notes: To replace an existing receptacle, either broken or wrongly set, you can use our receptacle removal kits. See page 15.
After care
A regular maintenance programme for your probes will help you achieve the
maximum probe performance and lifespan. The necessary frequency and
method of the maintenance/cleaning programme depends on your production
environment, the type of equipment and the probe series used.
Contamination left behind on the probe tip is the primary cause of probe contact
problems. This is often caused by a bi-product of the soldering process of either
soldering flux or a solder residue. Other local contaminants such as dust, fluff,
oil and grime can cause more temporary problems.
BM01
Size
Description
Part no.
108 x 64mm
Brass/Bristle brush - soft
BM01
108 x 64mm
Nylon version - medium
BM01N
159mm
Nylon brush - soft
BM03
BM01N
Light brushing of the probe tip with nylon, bristle or soft metal brushes will
dislodge most contaminants.
For quotations, availability or to place an order:
[email protected]
+44 (0)1787 478678
BM03
[email protected]
+44 (0)1787 478678
11
ATE Test Probes
2.54mm/0.1” centre spacing
PA4, ST-PA4 & LF-PA4 Series
The PA4 series is the universal size for use at 2.54mm test centres in the majority of ATE test fixtures. It has a very wide
range of tip styles for almost all test targets. Additionally, a wide choice of spring forces is available. The ST-PA4 series
adds hardened steel tips which ensure an exceptional resistance to wear in high volume PCB test production runs. The LF-PA4 series has hardened tips, extra-resilient plated surfaces and an
enhanced pre-loaded spring pressure, to enable good penetration of the tough residual contamination often found on the surface of many lead-free solders.
Specification
Full travel
Working travel
Spring force
(L) Extra light spring
(S) Light spring
(X) Heavy spring
(E) Extra heavy
2.54mm
6.35mm
4.24mm
at wkg travel
57g
114g
170g
227g
283g
shown under each tip style
Tip styles
33.02 typical
8.38
STAR HEAD
33.02 typical
8.38
LEAD-FREE
1.37
Max. travel 6.35
0.89 0.81
PA4MS
PA4MX
PA4MU
L. SPRING
H. SPRING
U.H. SPRING
STEEL TIP
Ideal for blind vias
H. SPRING
E.H. SPRING
U.H. SPRING
STEEL TIP
0.87
PA4BS
PA4BX
PA4BE
PA4BU
ST-PA4BS
ST-PA4BX
ST-PA4BE
ST-PA4BU
FLAT HEAD - 1.5mm
0.87
LF-PA4I8X
LF-PA4I8E
LF-PA4I8U
Current 3 amps max
Current 8 amps max
1.50
0.64
6.35
STEEL TIP
ST-PA4QPS-040
ST-PA4QPX-040
ST-PA4QPE-040
ST-PA4QPU-040
1.52
PA4HS
PA4HX
PA4HE
PA4HU
Self-cleaning
STEEL TIP
ST-PA4HS
ST-PA4HX
ST-PA4HE
ST-PA4HU
LARGER
SERRATED
HEADS
1.27
Current 3 amps max
2.0mm
2.5mm
3.0mm
4.0mm
PA4HS-080
PA4HS-100*
PA4HS-120*
PA4HS-160*
PA4HX-080
PA4HX-100*
PA4HX-120*
PA4HX-160*
9 serrations
16 serrations
16 serrations
32 serrations
LF-PA4QX-050
LF-PA4QE-050
LF-PA4QU-050
1.5mm CROWN
Self-cleaning
LF-PA4KX
LF-PA4KE
LF-PA4KU
H. SPRING
E.H. SPRING
U.H. SPRING
1.52
STEEL TIP
L. SPRING
H. SPRING
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
PA4QS-060
PA4QX-060
Current 3 amps max
ST-PA4VS
ST-PA4VX
ST-PA4VE
ST-PA4VU
PA4VS
PA4VX
PA4VE
PA4VU
Current
8 amps max
Current 8 amps max
TULIP HEAD
STEEL CROSSED BLADE
1.19
8-POINT CROWN HEAD
Self-cleaning
0.87
1.40
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
Current 8 amps max
2.03
Selfcleaning
Current 8 amps max
ST-PA4LS
ST-PA4LX
ST-PA4LU
L. SPRING
H. SPRING
U.H. SPRING
Current 8 amps max
*Not suitable for
2.5mm centres
0.64
LF-PA4IX
LF-PA4IE
LF-PA4IU
PA4TS
PA4TX
PA4TS-2.0
PA4TX-2.0
PA4TX-2.5*
PA4TX-3.5*
L. SPRING
H. SPRING
L. SPRING
H. SPRING
H. SPRING
H. SPRING
SUPER SHARP
3-NEEDLE
2.03
1.52
0.57
SHARP 90° BLADE
1.27
Diameter
1.5mm
1.5mm
2.0mm
2.0mm
2.5mm
3.5mm
Current 8 amps max
0.87
A Diam
H. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
PA4QS-050
PA4QX-050
PA4QE-050
PA4QU-050
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
Ideal for lands
and via holes
L. SPRING
LF-PA4TX-041
LF-PA4TE-041
LF-PA4TU-041
LARGE PYRAMID HEADS
2.03
1.00
2.0
A diam.
0.91
2.03
PA4JS
PA4JX
PA4JU
L. SPRING
H. SPRING
U.H. SPRING
PA4TS-041
PA4TX-041
PA4TE-041
PA4TU-041
Current 8 amps max
1.3mm CROWN
SUPER-SHARP BLADE
Current 3 amps max
0.86
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
Current 8 amps max
PA4JL-064
PA4JS-064
PA4JX-064
PA4JU-064
PLAIN RADIUS
Current 8 amps max
ST-PA4TS-036
ST-PA4TX-036
ST-PA4TE-036
ST-PA4TU-036
0.87
PA4QPS-040
PA4QPX-040
PA4QPE-040
PA4QPU-040
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
2.02
1.5mm SERRATED
HEAD
STEEL TIP
PA4TS-036
PA4TX-036
PA4TE-036
PA4TU-036
SHARP PYRAMID
(FOR CONNECTOR APPLICATIONS)
0.87
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
0.9mm PLAIN
CROWN
Current 8 amps max
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
0.87
Current 8 amps max
0.45
LF-PA4QX-018
LF-PA4QU-018
REDUCED RADIUS
E.L. SPRING
L. SPRING
H. SPRING
U.H. SPRING
2.0
PA4FS
PA4FX
L. SPRING
H. SPRING
PLAIN PYRAMID 0.9mm
0.45
PA4QS-018
PA4QX-018
PA4QU-018
L. SPRING
H. SPRING
U.H. SPRING
Current 8 amps max
Current 8 amps max
LF-PA4TX-042
LF-PA4TE-042
LF-PA4TU-042
Current 8 amps max
0.5mm SMALL CROWN
3.81
ST-PA4AS
ST-PA4AX
ST-PA4AU
SPEAR POINT
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
Current 3 amps max
Actual size
ROBUST 90° BLADE
1.52
PA4AL
PA4AS
PA4AX
PA4AU
E.L. SPRING
L. SPRING
H. SPRING
U.H. SPRING
1.70
3.81
2.03
Current 8 amps max
1.70
2.03
Max. travel 6.35
1.37
Tip styles
CONCAVE
HEAD
SHARP DAGGER
Selfcleaning
L. SPRING
H. SPRING
E.H. SPRING
U.H. SPRING
STEEL TIP
ST-PA4RS
ST-PA4RX
ST-PA4RE
ST-PA4RU
PA4RS
PA4RX
PA4RE
PA4RU
PA4ZS
PA4ZX
PA4ZE
PA4ZU
Current 8 amps max
1.52
Smaller diameter head available
Receptacles
Mounting hole size: 1.7/1.75mm - 1.75mm drill is most commonly used: Drill part no. DA3 - RIT tool part no. TA3, TA4A
CRIMP - plug-on
29.21
4.57
1.22
typical
1.83
1.68 typical
Plug-on connector for tail: RJ3-C
RA4R
Shrink sleeve HSS3
1.47 typical
38.5
1.68 typical
7.62 typical
RA4W12
29.21
RA4WL
29.21
7.6
18.6
29.21
RA4WLL
1.83
7.62
typical
RA4R-040
1.68 typical
7.62 typical
We suggest use of 1mm Ø connectors, such as RJ1-C
(unwired plug).
12
30.23
RA4W
4.57
1.47 typical
1.47 typical
10.0
12.7
30.23
Press ring
30.23
7.6
ø 1.00
4.57
10.0
12.0
SOLDER-CUP
1.22
typical
1.68 typical
*Not suitable for
vacuum fixtures
3.0
■ 0.64
29.21
29.5
RA4W3*
7.62 typical
RA4C
RA4S
39.6
4.57
1.47 typical
12.0
WIREWRAP
ROUND-PINS
ø 0.64
[email protected]
+44 (0)1787 478678
7.6
27.6
29.21
RA4WLLL
7.6
[email protected]
+44 (0)1787 478678
ATE Test Probes
LPA2, ST-LPA2 & LF-LPA2 Series
The LPA2 series is the universal size for use at 1.91mm test centres in the majority of ATE test fixtures. It has a
very wide range of tip styles for almost all test targets. Additionally, a wide choice of spring forces is available.
The ST-LPA2 series adds hardened steel tips which ensure an exceptional resistance to wear in high volume PCB test production runs. The LF-LPA2 series has hardened tips, extra-resilient plated
surfaces and an enhanced pre-loaded spring pressure, to enable good penetration of the tough residual contamination often found on the surface of many lead-free solders.
Specification
Full travel
Working travel
Spring force
(S) Light spring
(X) Heavy Spring
(W) Ultra heavy spring
1.91mm
6.35mm
4.24mm
at wkg travel
113g
170g
227g
283g
6 Amps
Tip styles
33.02
8.38
1.02
Full travel 6.35
33.02
6.86
LEAD-FREE
1.02
0.5mm SMALL CROWN
L. SPRING
H. SPRING
U.H. SPRING
Full travel 6.35
PYRAMID HEAD
LPA2QS-018
LPA2QX-018
LPA2QU-018
1.19
1.19
2.03
0.57
0.46
STEEL TIP
Selfcleaning
Actual size
STEEL TIP
Tip styles
CONCAVE HEAD
L. SPRING
H. SPRING
U.H. SPRING
PLAIN RADIUS
2.03
ST-LPA2QS-018
ST-LPA2QX-018
ST-LPA2QU-018
L. SPRING
H. SPRING
U.H. SPRING
ST-LPA2TS
ST-LPA2TX
ST-LPA2TU
LPA2TS
LPA2TX
LPA2TU
SHARP PYRAMID
4-POINT PLAIN CROWN
Full radius
0.57
L. SPRING
H. SPRING
U.H. SPRING
1.19
LPA2AS
LPA2AX
LPA2AU
SPEAR POINT
STEEL TIP
LPA2JS
LPA2JX
LPA2JU
L. SPRING
H. SPRING
U.H. SPRING
ST-LPA2JS
ST-LPA2JX
ST-LPA2JU
0.57
Self-cleaning
L. SPRING
H. SPRING
U.H. SPRING
L. SPRING
H. SPRING
U.H. SPRING
LPA2QS-030
LPA2QX-030
LPA2QU-030
LPA2TS-030
LPA2TX-030
LPA2TU-030
SUPER SHARP BLADE
0.57
0.57
STEEL TIP
0.57
0.57
L. SPRING
H. SPRING
U.H. SPRING
STEEL TIP
LPA2BS
LPA2BX
LPA2BU
SERRATED HEAD
ST-LPA2BS
ST-LPA2BX
ST-LPA2BU
LPA2HS
LPA2HX
LPA2HU
2.02
ST-LPA2HS
ST-LPA2HX
ST-LPA2HU
1.19
Ideal for lands
and via holes
ST-LPA2QS-030
ST-LPA2QX-030
ST-LPA2QU-030
H. SPRING
U.H. SPRING
LF-LPA2TX-030
LF-LPA2TU-030
SHARP DAGGER
1mm 4-POINT
CROWN HEAD
LF-LPA2KX
H. SPRING
U.H. SPRING(8oz) LF-LPA2KU
U.H. SPRING(10oz) LF-LPA2KW
STEEL TIP
L. SPRING
H. SPRING
U.H. SPRING
L. SPRING
H. SPRING
U.H. SPRING
1.40
Selfcleaning
STEEL CROSSED BLADE
1.19
L. SPRING
H. SPRING
U.H. SPRING
0.57
13°
0.99
LPA2QS-040
LPA2QX-040
LPA2QU-040
0.61 0.56
LF-LPA2TX-025
H. SPRING
U.H. SPRING LF-LPA2TU-025
SHARP 90° BLADE
Selfcleaning
0.57
ST-LPA2LS
ST-LPA2LX
ST-LPA2LU
L. SPRING
H. SPRING
U.H. SPRING
H. SPRING
LF-LPA2IX
U.H. SPRING(8oz) LF-LPA2IU
U.H. SPRING(10oz) LF-LPA2IW
1.19
H. SPRING
U.H. SPRING
1.52
0.99
LF-LPA2QX-040
LF-LPA2QU-040
0.64
L. SPRING
H. SPRING
U.H. SPRING
STAR HEAD
TULIP HEAD
ROBUST 90° BLADE
SUPER SHARP 3-NEEDLE
Selfcleaning
1.37
LPA2VS
LPA2VX
LPA2VU
STEEL TIP
ST-LPA2VS
ST-LPA2VX
ST-LPA2VU
8-POINT CROWN
Self-cleaning
1.19
1.19
0.57
H. SPRING
U.H. SPRING
U.H. SPRING(10oz)
STEEL TIP
LF-LPA2I8X
LF-LPA2I8U
LF-LPA2I8W
LPA2MS
LPA2MX
LPA2MU
L. SPRING
H. SPRING
U.H. SPRING
ST-LPA2MS
ST-LPA2MX
ST-LPA2MU
STEEL TIP
L. SPRING
H. SPRING
U.H. SPRING
LPA2RS
LPA2RX
LPA2RU
ST-LPA2RS
ST-LPA2RX
ST-LPA2RU
1.19
H. SPRING
U.H. SPRING
LF-LPA2ZX
LF-LPA2ZU
Smaller diameter
head available
Receptacles
Mounting hole size: 1.35/1.40mm - 1.4mm drill is most commonly used: Drill part no. DA2 - RIT tool part no. TA2A, TA2
CRIMP
4.57
ø 0.64
30.23
4.57
1.12
Typical
7.62
Typical
1.32
Typical
LRA2C
LRA2R
1.12 Typical
ø 1.00
SOLDER-CUP
Press ring
.889
Typical
1.32
Typical
LRA2W3*
12.7
■ 0.64
LRA2W
7.6
10.0
30.0
10.0
30.23
17.6
LRA2W10
30.0
LRA2WL
1.42
7.62
Typical
*Not suitable for
vacuum fixtures
30.0
38.4
1.12 Typical
1.12
Typical
29.5
3.0
7.62
Typical
1.32 Typical
4.57
30.23
4.57
LRA2S
39.70
1.42
.889
Typical
10.5
WIREWRAP
ROUND-PINS
30.23
LRA2R-040
1.32 Typical
7.62
Typical
We suggest use of 1mm Ø connectors, such as RJ1-C
(unwired plug).
[email protected]
+44 (0)1787 478678
7.6
26.5
30.0
LRA2WLL
7.6
[email protected]
+44 (0)1787 478678
13
ATE Test Probes
LPC1, ST-LPC1 & LF-LPC1 Series
The LPC1 series is the universal size for use at 1.27mm test centres in the majority of ATE test fixtures. It has a
very wide range of tip styles for almost all test targets. Additionally, a wide choice of spring forces is available.
The ST-LPC1 series adds hardened steel tips which ensure an exceptional resistance to wear in high volume PCB test production runs. The LF-LPC1 series has hardened tips, extra-resilient plated
surfaces and an enhanced pre-loaded spring pressure to enable good penetration of the tough residual contamination often found on the surface of many lead-free solders.
Specification
1.27mm
Spring force
at wkg travel
Full travel
6.35mm
(S) Light spring
114g
Working travel
4.24mm
(X) Heavy spring
170g
Pointing accuracy
0.05mm
(U) Extra heavy spring
227g
0.78
0.78
8.38
0.50
43.18
8.38
LEAD-FREE
0.50
43.18
Actual size
Tip styles
SUPER SHARP DAGGER
Ideal for lands
and via holes
L. SPRING
H. SPRING
PLAIN PYRAMID
ROBUST 90° BLADE
SPEAR POINT
90°
0.5
LPC1BS
LPC1BX
SERRATED HEAD
STEEL TIP
LPC1TS-020
L. SPRING
H. SPRING LPC1TX-020
U.H. SPRING LPC1TU-020
LF-LPC1I8X
LF-LPC1I8U
H. SPRING
U.H. SPRING
STEEL ONLY
ST-LPC1TS-020
ST-LPC1TX-020
ST-LPC1TU-020
SMALL 3-POINT CROWN
Self-cleaning
.97
0.5
2.03
STEEL TIP
L. SPRING
H. SPRING
U.H. SPRING
LPC1HS
LPC1HX
LPC1HU
ST-LPC1HS
ST-LPC1HX
ST-LPC1HU
L. SPRING
H. SPRING
U.H. SPRING
LPC1TS-038
L. SPRING
H. SPRING LPC1TX-038
U.H. SPRING LPC1TU-038
LPC1JS
LPC1JX
LPC1JU
LF-LPC1TX-021
LF-LPC1TU-021
H. SPRING
U.H. SPRING
PYRAMID HEAD
PLAIN RADIUS
0.89
0.5
0.5
0.46
0.46
0.5 Typical
STEEL TIP
ST-LPC1TS-038
ST-LPC1TX-038
ST-LPC1TU-038
0.5 Typical
LPC1US
L. SPRING
H. SPRING LPC1UX
U.H. SPRING LPC1UU
LF-LPC1UX
LF-LPC1UU
Receptacles
PLUG-ON
CRIMP
0.56
0.95mm drill is most commonly used: Drill part no. DRC1 RIT tool part no. TC1A and TRC1
39.88
0.97
4.83
PLUG
40.41
8.89
0.76
0.76 I.D.
LRC1P
LRC1C
5.08 Typ.
11.71 Typ.
Ø 0.95
Receptacle
CR30 (blue) for 30 AWG wire
Ø 1.22 0.72 0.58
Insulation Dia.
Presence detection using an insulating shroud
ATE Travel Indicator Probes
PI Series
TIP Series
Insulated head probes are used for circuit board component lead detection
and testing. The insulating shroud is raised slightly higher than the metal
serrated tip. During test, if the component lead or connector pin is set correctly, the electrical
contact will be made. Pins absent or misaligned will cause the shroud to make contact first and
fail the test.
SERRATED HEAD
1.50
LPI2HS
Shroud
Spring force: 113g
0.92
TYP
LPI2HX
Spring force: 170g
Receptacle LRA2 series; see page 13
Test centres 1.91mm
SMALL SERRATED HEAD
PI4HS 114g
PI4HX 170g
PI4HE 227g
Receptacle RA4 series; see page 12
8.89
1.05
39.88
LRC1S
A useful series of devices for measuring the travel at any probe
position in a test fixture. After the PCB is fully down onto the probe
field, the indicator probes remain compressed. The change in length indicates the travel.
Do not insert into the receptacle by pressing on the plunger!
Tip styles
For LPA2 series
RADIUS - 2mm centres
FLAT HEAD - 2mm centres
0.4
2.02
Full radius
2.03
Test centres 2.54mm
1.5
TYP
TIP2F
0.4
For PA4 series
0.61
1.19
TIP2J
RADIUS - 2.54mm centres
FLAT HEAD - 2.54mm centres
3.61
LARGE SERRATED HEAD
SOLDER-CUP
5.08
Used with LRC1P
7.37 Typ.
0.91
1.52
2.76
TYP
PI4HMS 114g
PI4HMX 170g
Test centres 4.0mm
How to use insulated head probes
Component Lead
Detection
It is often a requirement to provide a multi-purpose test onto
a single component or connector lead. The probes will fit into
standard ATE receptacles and require just one wire connection.
The insulated head probe will:
• Presence test the pin to check it’s set to the correct height
• Check whether the pin has passed through the hole
• Instigate an electrical test to ensure that the pin is
soldered properly to its pad, in combination with other
probes in the test fixture
• Fail any leads that have been bent over significantly.
0.4
Component Pin
Detection
TIP4F
LONG TRAVEL FLAT HEAD
OAL = 37.1mm
TIPL4F
Pass
Fail
Reason for failure:
Pin set incorrectly
Pass
TIP4J
For LPA4 series
Fail
Reason for failure:
Pin missing
14
1.52
[email protected]
+44 (0)1787 478678
1.52
1.52
LONG TRAVEL RADIUS
OAL = 37.1mm
0.91
TIPL4J
Receptacles
Fit into existing receptacles in your fixture
[email protected]
+44 (0)1787 478678
ATE Test Probe and Receptacle Tools
Probe Insertion Tools
Receptacle Insertion Tools
These PIT’s allow the installation of certain series of test probes into their receptacles with
less risk of damage by handling.
Receptacle insertion tools are
Part no.
Series Test Centre Mounting Height *adjustable
required for inserting the ATE
TC1A*
LRC1
1.27mm
Flush-7.24mm
receptacle into the hole without
TA2
Flush
damage to the tube, particularly if LRA2 1.91mm
TA2A*
Flush-5.59mm
you are using harder materials for LRA2 1.91mm
TA3
RA4
2.54mm
Flush
the probe plate.
TA4A*
RA4
2.54mm
Flush-5.59mm
With a correctly sized drilled hole,
the receptacle should slide
unassisted down to the pressTA4A
ring. The insertion tool will take
over the insertion from here. In most ATE applications the receptacle’s height is usually
set as raised, so we supply adjustable height receptacle tools for inserting them. See the
‘How to fit’ box for more information - page 11.
PITC1
Test Probe Series
Part no.
LPC1
PITC1
LPA2, PA2, ELPA2
PIT2
PA4, LPA4, ELPA4
PIT4
PIT2
PIT4
Probe Removal Hooks
For the removal of headed probes in
the LPA2, ELPA2, PA4, LPA4 and
ELPA4 series from crowded test
fixtures. Only for head sizes 1.2 to
2.0mm.
Test Centre
Description
Part no.
1.91mm
ATE test probes (headed) PRTA2
2.54mm
ATE test probes (headed) PRTA4
Receptacle Removal Kits
For the removal of ATE. receptacles which are Test Centre Recept. Series Part no.
either worn or broken. Three kits are available 2.54mm
RRTRA4
RA4
to make a once difficult job very easy. A 1.91mm
RRTLRA2
LRA2
separate kit is required for each standard test 1.27mm
RRTLRC1
LRC1
centre spacing. Each kit contains a tool to
initially set the receptacle flush and another tool to
RRTRA4
punch the receptacle all the way through the hole.
Coda-Pin receptacle insertion tools are required to install
the new receptacle (see above).
PRTA2
PRTA4
Pass Marking Unit
The BMP-1 test pass marking unit is intended for installation into test fixtures and
production equipment. Upon receipt of test a pass signal it will rapidly scribe a permanent
circular mark onto the unit under test removing the risk of human error. This compact unit
requires a footprint of less than 15mm2 on the test board. The spring loaded carbide tip
is long lasting and its hardness will mark bare fibreglass (FR4), solder mask over glass
or copper, bare tinned copper, plastics and metal castings.
The unit is supplied with a mounting receptacle with knurled fitment, cables and a
plug/socket kit allowing easy connection to the jig’s internal wiring. The scriber can easily
be unscrewed from its receptacle so it can be transported for use in other positions. Extra
receptacles, an insertion tool and tip replacement parts are available as spares and these
are listed within the specifications.
Example fitment methods
Typically 1.30
1.7 - 2.0
Spacer
Probe
Plate
Minimum
8mm
thickness
Warning: Adequate thickness spacers
MUST be used to limit board travel as
shown. Failure to use proper spacers
will allow the scriber to bottom out,
stalling the motor and permanently
damaging the marker.
Scriber Specification
Mechanical
Full marker tip travel
Recommended working travel
Direction of rotation
Scribed diameter
Mounting hole size
1.57mm
1.27mm
CCW
1.27mm
11.89/11.91mm
Electrical (Operating Conditions)
Current rating
50mA
Voltage required
12 - 15VDC
Recommended duty cycle
1 sec. On (min)
5 sec. Off
Materials and Finishes
Plunger tip
Receptacle
Carbide steel
Stainless steel
Spares/Accessories
Receptacle insertion tool
Receptacle extraction tool
Spare receptacle
Replacement carbide tip
Part No.
RIT-BMP
EXT-BMP
BMR-1
BMT-1
Receptacle BMR-1
(included wih BMP-1)
PASS MARKING UNIT
48.51
11.85
6.35
0.64
Black (-)
60°
Red (+)
BMP-1
3.18
[email protected]
+44 (0)1787 478678
BMP-1
[email protected]
+44 (0)1787 478678
15
Bench-top Test Jigs and Accessories
Robust, easily customised, standalone kits for testing a variety of PCBs, such as those containing conventional and surface mount circuitry.
There are three versions - basic hinged-top, cam-operated pusher plate or advanced cam-operated gate with fully adjustable push-fingers.
Typical examples of their usage are:
• Low to medium volume testing of PCBs - such as power supplies and control boards
• Functional testing and alignment of modules and sub-assemblies
• Repair and calibration stations
• Probing of both sides of the PCB is possible
You can use these jigs as the basis to build your own test station. We can suggest a jig customising specialist who could do the work for you.
MF series
CMF series
CGF series
i
Information
Uncomplicated test jig, using a
hinged lid and push fingers for
compression. Ideal for self
customisation
Robust test jig using a
cam-operated, horizontal, rigid
push plate for compression.
Ideal for self customisation
Advanced test jig, using a
cam-operated gate, with fully
adjustable push fingers for
compression. Ideal for self
customisation
How to fit test probes and
receptacles into a bench-top test jig
16
[email protected]
+44 (0)1787 478678
Page
17
Page
18
Page
19
Page
20
[email protected]
+44 (0)1787 478678
Bench-top Test Jig
MF series
Uncomplicated test jig, using a hinged lid for compression.
Ideal for self customisation.
The MF series is designed to test simpler PCBs, such as
those containing low density, conventional circuitry.
Robust handle and
latch assembly
Clear polycarbonate lid
allows visibility of UUT
(space under lid when
closed - 41mm)
• Testing PCBs such as power supplies and control boards
• Modules and sub-assembly alignment
This series has a hinged polycarbonate top plate which, when
latched closed, and using the supplied push fingers, puts a
downward force onto the PCB and the test probes.
Probe plate locking
screw
Two Carlson springs allow the top plate to remain
open at any position (except MF0SC)
All sides and base
plate can be removed
for drilling. 100mm
deep pan is supplied
as standard
Probe plate will open on hinges, allowing access to the pan
(probe plate thickness - 9.75mm)
Pan latch button and locking screw
MF1SCS
Coda part no.
Base box size W x L x D (mm)
Max U.U.T. (mm)
Max probe count (6oz probes)
MF0SC
MF1SC
MF1SCS
MF2SC
MF2SCS
MF3SC
MF3SCS
100 x 150 x 65
200 x 300 x 100
300 x 200 x 100
300 x 400 x 100
400 x 300 x 100
400 x 500 x 100
500 x 400 x 100
75 x 75
150 x 150
230 x 100
250 x 250
330 x 170
350 x 350
430 x 250
25
150
150
200
200
250
250
Notes
MF1SC and upwards feature side handles and carlson springs
(which allow the top plate to remain open at any position).
MF1SCS, MF2SCS and MF3SCS have the latch on the longest side.
Fixture customisation accessories suitable for MF series
Rigid tooling pins (pegs for locating PCB guide holes)
M4 x 0.7
Ø 6.0
ØD
4.0
52.0
23.0
7.0
Short taper
shown
Guide plates for guiding the edge of the
PCB nearer and to giving some protection to
the tooling pins and probes.
39.0
25.0
Long length tooling pins, with an M4 thread, suitable for loaded board testing.
M4 nut and washer included. Bullet nose tip. Drill hole size: 3.95 - 4.00mm
Coda part no.
RLTP1.95
RLTP2.45
RLTP2.95
RLTP3.15
RLTP3.45
RLTP3.75
RLTP3.85
RLTP3.95
RLTP4.45
Ø D (mm)
1.95
2.45
2.95
3.15
3.45
3.75
3.85
3.95
4.45
Pin tip shape
short taper 3mm
short taper 3mm
short taper 3mm
short taper 3mm
short taper 3mm
short taper 3mm
short taper 3mm
short taper 3mm
long taper 10mm
Example
MF1SCS+SH
MF2SCS+SLOPE
MF3SCS+SLOPE
Example
RBS12
MF1BOXS
MF2BOXS
6.0
2-6 x 3.5
Note: not suitable for MF0SC
GPW1
Push fingers for pressing the PCB on to the probe field
MF series extra options
Coda part no.
16.8
18.0
Description
Hole size: 6.35mm
Maximum
height: 37mm
Shallow pan, 65mm deep instead of 100mm
Sloping pan, so that the probe plate faces you a little more
(available for MF2SCS and MF3SCS)
PF1
Riser block sets - for PCBs with taller components (6 - 25mm)
Recommended Coda-Pin™ probes for the MF series
Pan and probe board only (no hinged lid); for open access to the
unit under test
PF1
Extra push fingers
TK1
Tool kit for disassembling MF series
Series
LPA2
PA4
PA5
PA6
[email protected]
+44 (0)1787 478678
Test centres
1.91mm
2.54mm
3.2mm
4.75mm
Page
13
12
7
7
•
•
HD-PA4 to HD-PA6 series for high current
applications
Switching probes, such as PS3 and PS6, for
presence detection applications
[email protected]
+44 (0)1787 478678
17
Bench-top Test Jig
CMF series
Robust test jig using a cam-operated horizontal probe
plate. Ideal for self customisation.
The CMF series uses fixed position push fingers and is designed
to test low to medium density PCBs, such as those containing
conventional and surface mount circuitry.
Robust handle to operate
the cam system with an
interlock
Cam operation ensures
a true linear motion of
the top plate
• Low to medium volume testing of PCBs - such as power supplies
and control boards
• Single or double-sided PCB probing
This series has a cam-operated G10 fibreglass push plate. When the lid
is latched closed the handle will then push down the upper plate, with
the provided pusher rods, ensuring a true linear downward motion onto
the PCB. Test probes can be fitted into both the base pan’s probe plate
and, to a limited extent, on the top plate allowing some double-sided
probing. The optional stripper plate supports the PCB and protects the
probe field.
Anti slam gas springs
Carry handle
Probe plate locking
screw
Sturdy framework keeps top plate stable
All sides and base plate
will remove for
customisation. 100mm
deep pan supplied as
standard
Robust handle and latch for the lid (space under lid when closed - 41mm)
CMF2
Base probe plate will open on hinges to allow access
inside the pan (probe plate thickness - 9.75mm)
NOTE: The cam system may differ visually from the mechanism shown in the illustration.
Part numbers
Including stripper plate
Without stripper plate
CMF1+SP
CMF1S+SP
CMF2+SP
CMF2S+SP
CMF3+SP
CMF3S+SP
CMF4S+SP
CMF1
CMF1S
CMF2
CMF2S
CMF3
CMF3S
CMF4S
Base box size
W x L x D (mm)
Max U.U.T.
(mm)
Max node count
(6oz probes)
200 x 300 x 100
300 x 200 x 100
300 x 400 x 100
400 x 300 x 100
400 x 500 x 100
500 x 400 x 100
600 x 500 x 100
140 x 220
240 x 110
225 x 300
340 x 220
340 x 400
440 x 310
550 x 420
300
300
600
550
600
600
800
Notes
‘S’ suffix means that the
latch is on the long side of
the pan. Width (W) is the
latch/hinge side. Depth (D)
is the pan’s internal depth.
Fixture customisation accessories suitable for CMF series
Ø 6.0
M4 x 0.7
7.0
Floating pins for keeping the PCB raised away from the test probes until the
ØD
Short taper
shown
25.0
4.0
23.0
52.0
Note: You may need to drill the push plate to allow the tooling pin to pass through.
top plate is lowered. Also useful for leveling pressure in unpopulated areas.
ØD
FP1-35 300g spring force, tip diameter 3.5mm
Drill hole size: 2.95 - 3.00mm
Ø D (mm)
Pin tip shape
Push fingers for pressing the PCB
1.95
short taper 3mm
RLTP2.45
2.45
short taper 3mm
RLTP2.95
2.95
short taper 3mm
on to the probe field. Hole size: 6.35mm
Maximum height 37mm
PF1
RLTP3.15
3.15
short taper 3mm
RLTP3.45
3.45
short taper 3mm
RLTP3.75
3.75
short taper 3mm
Coda part no.
CMF series extra options
RLTP3.85
3.85
short taper 3mm
Example CMF2S+SH
RLTP3.95
3.95
short taper 3mm
RLTP4.45
4.45
long taper 10mm
Example
CMF2S+SLOPE
CMF3S+SP+SLOPE
Example RBS12
Recommended Coda-Pin™ probes for the CMF series
Page
13
12
7
7
•
•
HD-PA4 to HD-PA6 series for high
current applications.
Switching probes, such as PS3 and
PS6, for prescence detection
applications.
Description
Shallow pan 65mm deep instead of 100mm
Sloping pan so that the probe plate faces you a little more
(available for jigs with (S) suffix only)
Riser block sets - for PCBs with taller components
PF1
PCB push fingers
TK1
Tool kit for disassembling CMF series 1 x 5⁄32”, 1 x 1⁄8”, 1 x PH2
Contact us for details
Upper head unit only, no pan or probe plate
Transparent polycarbonate top plate - for PCB visibility
Full range of spare parts available
18
14.0
21.0
RLTP1.95
Test centres
1.91mm
2.54mm
3.2mm
4.75mm
5.0
Tail
moves
Coda part no.
Series
LPA2
PA4
PA5
PA6
3.3
3.05
2.9
[email protected]
+44 (0)1787 478678
[email protected]
+44 (0)1787 478678
Bench-top Test Jig
CGF series
The CGF series uses adjustable position push fingers and is designed to test low
to medium density PCBs, such as those containing conventional and surface mount
circuitry. Typical examples of their usage are:
Advanced test jig, using a cam-operated gate, with fully
adjustable push fingers. Ideal for self customisation.
Part numbers
Without
Including
stripper
stripper plate
plate
Base box size
W x L x D (mm)
Max U.U.T. Max node count
(mm)
(6oz probes)
Notes
• Low to medium volume testing of PCBs such as power supplies and control boards
• Single or double side PCB probing
This series has a cam-operated gate fitted onto the hinged lid. When the lid is latched closed,
the handle will then push down the gate, pressing the PCB into position upon the probe field.
This will ensure a true linear downward motion onto the PCB. The cam-operated gate allows
limited access to the upper side of the PCB. The optional stripper plate supports the PCB and
protects the probe field.
CGF1+SP
CGF1
220 x 300 x 100
120 x 185
300
CGF2S+SP
CGF2S
400 x 300 x 100
250 x 200
550
CGF3S+SP
CGF3S
500 x 400 x 100
350 x 275
600
‘S’ suffix means
that the latch is
on the long side
of the pan.
Robust handle
and latch
assembly with
interlock
Anti-slam
gas springs
Optional
stripper plate
(floating
plate)
100mm deep
pan
Several gate
bars, with fully
adjustable
press fingers
fitted
Hinged probe
plate allowing
access to the
inside pan
All sides and
base plate can
be removed for
customisation
CGF2S+SP
(open)
CGF2S+SP
(closed)
Fixture customisation accessories suitable for CGF series
Ø 6.0
M4 x 0.7
7.0
Floating pins for keeping the PCB raised away from the test probes until the top plate is lowered.
ØD
Short taper
shown
Also useful for leveling pressure in unpopulated areas. Not suitable for use with a stripper plate.
3.05
2.9
25.0
4.0
23.0
52.0
Note: You may need to drill the stripper plate to allow the tooling pin to pass through.
Ø D (mm)
Pin tip shape
RLTP1.95
1.95
short taper 3mm
RLTP2.45
2.45
short taper 3mm
RLTP2.95
2.95
short taper 3mm
RLTP3.15
3.15
short taper 3mm
RLTP3.45
3.45
short taper 3mm
RLTP3.75
3.75
short taper 3mm
RLTP3.85
3.85
short taper 3mm
RLTP3.95
3.95
short taper 3mm
RLTP4.45
4.45
long taper 10mm
Recommended Coda-Pin™ probes for the CGF series
Series
LPA2
PA4
PA5
PA6
Test centres
1.91mm
2.54mm
3.2mm
4.75mm
Page
13
12
7
7
•
•
HD-PA4 to HD-PA6 series for high
current applications.
Switching probes, such as PS3 and
PS6, for prescence detection
applications.
5.0
Tail
moves
ØD
14.0
21.0
Drill hole size: 2.95 - 3.0mm
Coda part no.
3.3
CGF series extra options
Coda part no.
Example
CGF2S+SLOPE
CGF3S+SP+SLOPE
Description
Sloping pan so that the probe plate faces you a little more
(available for S series only)
TK1
Tool kit for disassembling CGF series 1 x 5⁄32”, 1 x 1⁄8”, 1 x PH2
PF2
Extra gate push fingers
Polycarbonate or G10 top plate instead of the adjustable gate
Upper head unit only, no pan or probe plate
Full range of spare parts available
[email protected]
+44 (0)1787 478678
[email protected]
+44 (0)1787 478678
19
i Information
How to fit test probes and receptacles into a bench-top test jig
Jigs without stripper/floating plates
• Drill holes according to PCB data. Hole sizes are given in each receptacle series. Tungsten carbide drills are required to drill the G10 material
• To set the height of the receptacle, use an adjustable receptacle insertion tool
• The floating pin keeps the PCB away from the probe field until the push fingers press it down
RLTP tooling pin
• You may need
to drill the push plate to allow the tooling pin to pass through
RLTP tooling pin
27.0
27.0
13.4
LPA2BX
4.0
PA4QX-050
5.0
13.4
FP1-35
Floating pin
3.8
LPA2BX
4.0
14.0
12.2
PA4QX-050
5.0
14.0
12.2
FP1-35
9.75
Floating pin
3.8
LRA2S set for
pads, lands
RA4S set for leaded
components
Probe plate (G10)
LRA2S set for
pads, lands
RA4S set for leaded
components
Probe plate (G10)
9.75
Jigs with stripper/floating plates
• Drill holes according to PCB data. Hole sizes are given in each receptacle series. Tungsten carbide drills are required to drill the G10 material
• Drill holes for each probe and tooling pin in the stripper plate (if option is fitted)
• The stripper plate keeps the PCB away from the probe field until the push fingers press it down
• You may need to drill the push plate to allow the tooling pin to pass through
RLTP tooling pin
27.0
Optional sprung-loaded
stripper plate (G10)
RLTP tooling pin
27.0
Optional sprung-loaded
stripper plate (G10)
13.4
4.0
5.0
13.4
4.0
LPA2BX
LPA2BX
5.0
12.2
10.0
12.2
10.0
14.0
3.8
PA4QX-050
14.0
9.75
3.8
LRA2S set for
pads, lands
RA4S set for leaded
components
Probe plate (G10)
LRA2S set for
pads, lands
RA4S set for leaded
components
Probe plate (G10)
20
PA4QX-050
[email protected]
+44 (0)1787 478678
9.75
[email protected]
+44 (0)1787 478678
Specialist Test Products
High Current Test
Probes
• Large sized probes for high-power testing
• Current flows of up to 35 amps can be
passed
Ultra High Current
Test Probes
• Even higher current handling capacity than
the standard high current test probes (above)
• Current flows of up to 400 amps can be
passed
Kelvin Test Probes
• Test probes with a concentric design intended
specifically for making 4-pole kelvin
measurements
Kelvin Test Pins and
Fixture Kits
• For the testing of transformers, chokes,
relays, solenoids and cable harnesses
High Frequency Test
Probes
• Test probes with a broad bandwidth for
making high frequency tests of RF
connectors and PCBs
Page
28
Switching Test
Probes
• Test probes with an integral microswitch used
for electrically testing and signalling the
presence of a lead or pin
Page
29
Pneumatically
Controlled Probing
Systems
• A system where the tip of the test probe is
moved by compressed air negating the need
to move the probe plate or the unit towards
the probe field
Micro Test Probes
• For testing of PCBs, components and
substrates down to 0.46mm test centres
Presence Detection
Switch Probes
• Test probes with integral micro switch used
for signalling the presence and correct
position of a component or pin
Page
34
Bladed Test Probes
• Two series of test probes which allow access
to a connector in a slotted connector
housing. Pinned plunger stops tip rotation
Page
35
Large Headed Test
Probes
• Test probes with unusually large tip
diameters for use in applications where the
contact area is ill defined
Page
35
Jig Parts
• Essential components for jig builders such
as guide plates, latches, tooling pins and
pass marking units
• You can also build your own test station
with our test boxes
Page
36, 37
Page
22, 23
Page
24
Page
25
Page
26, 27
Page
30, 31
Page
32, 33
21
For load and functional testing of power components
This range of test probes can be used for load and functional testing of power components such as semi-conductors, solenoids, loaded PCBs, bus-bars, wound components and batteries. They
share identical dimensions and will readily intermix with the PA3, PA4 and PA5 series general purpose test probes. In particular, the HD-PA4 series is physically interchangeable with the PA4
series used in standard ATE test fixtures.
6.1mm
6.1mm
HD-PA3AS
8.4mm
6.1mm
HD-PA3AS
8.4mm
HD-PA4AS
HD-PA3AS
8.4mm8.4mm
HD-PA4AS
8.4mm
HD-PA4AS
HD-PA5AS
8.4mm
HD-PA5AS
HD-PA5AS
RA3S
RA3S
RA3SRA4S
RA4S
RA4S RA5S
RA5S
RA5S
HD-PA3 Series Specification
Full travel
Working travel
Spring force
initial
Operating temp. range
4.2mm
2.9mm
at wkg travel
79g
196g
–55°C to +105°C
8 Amps
2.54mm
Full travel
Working travel
Spring force
initial
24g
Full travel 6.35
HD-PA5AS
BULLET NOSE
H. SPRING
HD-PA5BS
1.52
SPEAR POINT
H. SPRING
0.91
2.0
1.02
HD-PA4BS
Receptacles
H. SPRING
HD-PA5HPS
HD-PA5HPX
1.70
1.52
2.0
1.68
1.78
1.68
3.9
H. SPRING
HD-PA5TS
HD-PA5TX
2.50
Receptacle
1.75mm drill is most commonly used: Drill part no. DA3/DA3A
SOLDER-CUP
SOLDER-CUP
6.09
SOLDER-CUP - with press-ring
24.1
L. SPRING
Receptacle
Hole size: 1.70mm
3.17
1.52
H. SPRING HD-PA5HX-3.9
HD-PA4HS
1.68 Typical
2.54
PYRAMID HEAD - 2.5mm
1.22
Typical
RA3P
(2.4mm)
Not suitable for 3.18mm test centres
23.5
18.67
HD-PA5HX
L. SPRING HD-PA5HS-3.9
SOLDER-CUP - with collar
SOLDER-IN
H. SPRING
HD-PA5HS
2.03
RIT tool part no. TA3, TA4A
5.0
L. SPRING
LARGE SERRATED HEAD 3.9mm
SERRATED HEAD
6.09
30.48
29.21
1.78 Press ring
Press ring
4.57
1.22
Typical
1.47 Typical
1.68 Typical
RA4S
1.83
7.62
Typical
22
L. SPRING
PLAIN RADIUS
1.47 Typical
Radius = 0.25
PLAIN SERRATED
1.8
HD-PA3HS HD-PA3HX
RA3S
1.3
HD-PA4AS
SERRATED HEAD
1.22
Typical
2.54
1.02
HD-PA3BS HD-PA3BX
RA3SF
2.03
CONCAVE HEAD
1.80
SPEAR POINT
HD-PA3JX
Tip styles
2.03
H. SPRING
HD-PA3AS HD-PA3AX
HD-PA3JS
Actual size
CONCAVE HEAD
2.03
H. SPRING
Full travel 6.35
Tip styles
CONCAVE HEAD
L. SPRING
8.38
Actual size
Tip styles
L. SPRING
33.02
2.03
8.38
Actual size
L. SPRING
Full travel
6.35mm
4.24mm
Working travel
Spring force
initial
at wkg travel
(S) Light
44g
126g
164g
(X) Heavy (where shown) 71g
–55°C to +150°C
15 Amps
3.18mm
33.02
1.37
6.3
Full travel 4.2
L. SPRING
6.35mm
4.24mm
at wkg travel
114g
–55°C to +150°C
10 Amps
2.54mm
24.64
1.37
[email protected]
+44 (0)1787 478678
4.57
1.19
Typical
1.47
Typical
Press ring
2.36
Typical
RA5S
2.49
7.62
Typical
[email protected]
+44 (0)1787 478678
For load and functional testing of power components
This range of test probes can be used for load and functional testing of power components such as semi-conductors, solenoids,
loaded PCBs, bus-bars, wound components and batteries. They share identical dimensions and will readily intermix with the
PA6 and PA7 series general purpose test probes.
HD-PA6HS
HD-PA6HS
HD-PA6HS
8.89
8.89
8.89
HD-PA7AS
HD-PA7AS
HD-PA7AS
8.89
8.89
8.89
RA6S
RA6S
RA6S
Full travel
Working travel
Spring force
Full travel
Working travel
Spring force
initial
107g
RC8S
RC8S
RC8S
HD-PC8 Series Specification
Full travel
Working travel
Spring force at wkg travel
36.07
3.18
8.89
2.65
Actual size
Tip styles
1.6
3.5
15.1
Actual size
Actual size
Tip styles
Tip styles
CONCAVE HEAD
2.54
2.54
3.96
7.2
2.10
Full travel 6.35
CONCAVE HEAD
3.5mm
2.8mm
150g
–100°C to +200°C
24 Amps
4.0mm
8.89
Full travel 6.35
HD-PA6AS
7.4mm
7.4mm
7.4mm
2.3mm
2.3mm
2.3mm
6.35mm
4.24mm
at wkg travel
454g
–55°C to +150°C
35 Amps
4.75mm
33.53
2.36
RA7S
RA7S
RA7S
6.35mm
4.24mm
at wkg travel
136g
–55°C to +150°C
25 Amps
4.75mm
initial
24g
This range of lower profile test probes can be used for load
and functional testing of power components, wound
components and batteries. The short overall length is useful
in positions where available space is minimal.
3.96
HD-PA7AS
2.30
BULLET NOSE
BULLET NOSE
2.03
1.5
HD-PC8HS-090
Radius = 0.25
Radius = 0.25
HD-PA6BS
HD-PA7BS
SERRATED HEAD - 4mm
SERRATED HEAD - 4mm
2.54
2.54
3.5
70°
3.96
HD-PA6HS
3.96
HD-PA7HS
Receptacle
HD-PC8HS-138
Receptacle
Receptacle
Drill part no. DS6
SOLDER-CUP
SOLDER-CUP
SOLDER-POT - press-fit
4.57
30.48
Press ring
2.82
4.57
33.53
Press Ring
13.6
3.66
2.06
Typical
2.34 Typical
RA6S
0.2
Back drilled
2.69 Typical
7.62
Typical
2.01 Typical
2.36 Typical
3.56 Typical
RA7S
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+44 (0)1787 478678
7.62
Typical
2.08
3.0
Ø 3.3
RC8S
[email protected]
+44 (0)1787 478678
23
For load and functional testing of power
components such as bus-bars and batteries
Ultra High Current Test Probes
These series have an even higher current handling capacity than the other heavy duty (HD) ranges. By use of through-pin construction and a silver alloy contacting area, current flows of up to
400 amps can be passed. The probe bolts into the probe plate and will easily disassemble for cleaning. Uses for this range include load and functional testing of bus-bars and batteries.
Example
installations
Also available: High current kelvin probe
Example installation of Kelvin/4-pole version
18.0
8.0
23.5
HD-PA8HS-8
23.5
HD-PA11HS
Outer pin current
connection
Centre pin sense
M8 thread
Hole Ø 8.0
Hole Ø 18.0
M18 thread
Solder tag/crimp terminal
between locking nuts for
braided cable connection
M5 thread
M14 thread
Bolted into probe plate which has a minimum thickness of 10mm
Full travel
9mm Light Spring
6mm Heavy Spring
4mm
Working travel
initial
at wkg travel
Spring forces
(S) Light spring
300g
520g
(X) Heavy spring
1000g
2000g
50 Amps
short-term max 80 Amps
48.5
10.0
23.5
15.0
15.0
7.0
Tail
Moves
M5 Thread
HD-PA11
7mm
5mm
initial
at wkg travel
950g
500g
70 Amps
15.0
6.5mm
4.3mm
initial
at wkg travel
3000g
4950g
220 Amps
23.5
M11
Thread
15.0
7.0
Tail
Moves
58.5
7.0
Temperature range to 100°C
11.0
15.0
8.0
20.0
23.5
18.0
M18XP1X11
7.0
15.0
Tip styles
Tip styles
FLAT - 8mm
SERRATED HEAD 10mm
8.0
Tail
Moves
18.0
7.0
M14XP1
L. SPRING
H. SPRING
HD-PA8FS-8
HD-PA8FX-8
10.0
HD-PA9HS-10
FLAT - 10mm
10.0
L. SPRING
H. SPRING
HD-PA8FS-10
HD-PA8FX-10
HD-PA11HS
SERRATED HEAD 12mm
Drawing shown actual size
7.0
12.0
HD-PA9HS-12
SERRATED - 8mm
8.0
L. SPRING
H. SPRING
HD-PA8HS-8
HD-PA8HX-8
Notes: • Bolt in fitting • Supplied with fixings • Drill hole size 18mm • M14 solder-tag included for tail connection to your braided cable
• Kelvin/4-pole versions also available
HD-PA12
6.9mm
4.6mm
initial
at wkg travel
3000g
5300g
300 Amps
HD-PA10 Specification
H. SPRING
Full travel
Working travel
Spring force
For Pan-head Screws
8.8
M4
L. SPRING
H. SPRING
HD-PA8M4S
HD-PA8M4X
Specification
Full travel
Working travel
Spring force
10.0
HD-PA8HS-10 HD-PA8HX-10
Other tips available - please ask
Notes: • Bolt in fitting • Supplied with fixings
• Drill hole size 11mm • M8 solder-tag included for
tail connection to your braided cable
SERRATED - 10mm
L. SPRING
Specification
Full travel
Working travel
Spring force
51.5
28.0
13.0
PK9HH-10
Also: PK10HH-16
PK11HH-18
PK12HH-20
Full travel
Working travel
Spring force
M8
Thread
M8 Thread
Busbar or
chassis
Connection
pin moves
6.5mm
4.2mm
initial
at wkg travel
1500g
4500g
200 Amps
58.5
15.0
20.0
23.5
20.0
M20
15.0
7.0
51.5
13.0
15.0
M5
L. SPRING
H. SPRING
HD-PA8M5S
HD-PA8M5X
23.5
15.0
11.5
7.0
Tail
Moves
20.0
Tail
Moves
M16XP1
13.0
M6
M12
Thread
M16
Thread
HD-PA10HS
L. SPRING
H. SPRING
HD-PA8M6S
HD-PA8M6X
• Drill hole size 8mm • M5 solder-tag
included for tail connection to your braided cable
16.0
12.0
16.0
• Drill hole size 16mm • M12 solder-tag included for
tail connection to your braided cable
HD-PA12HS
Drawing shown actual size
Notes: • Bolt in fitting • Supplied with fixings • Drill hole size 20mm • M16 solder-tag included for tail connection to your braided cable
24
[email protected]
+44 (0)1787 478678
[email protected]
+44 (0)1787 478678
A range of concentric test probes intended specifically for making 4 to 6 pole (Kelvin)
measurements on PCBs, bus-bars, equipment chassis and screw heads
Kelvin Test Probes
A wide range of tip styles is available including sharp inner and outer probes for contact problem areas and concaved outer designed for contacting pan-head screws. This range makes low
resistance measurements very easy. Contact us regarding our high current/heavy duty range.
PK4HB
Example
Centre pin sense
Chassis
Kelvin probe with interference or25.4
epoxy fitment
Kelvin probe with
interference fitment for pan head screw test
connection
installations
• Receptacles are the same length
Centre pin PK4HB
sense
PK4HB
asChassis
the fixed barrel of the probe.
Centre pin sense Centre pin sense
Chassis
connection
25.4
connection
25.4
connection
ntre pin sense Centre pin sense
• IfM3a Pan
receptacle is not used,
PK5M3J
Epoxy
epoxy
may be required for
connection
Outer pin current connection
connection
head screw
probe fitment.
M3
Pan
M3 Pan
PK5M3J
Epoxy
PK5M3J head screw
Epoxy
• The tail assembly (both
head screw
connection areas) moves with
plunger travel. To prevent
Kelvin probe fitted into a receptacle
Electrical connection
fractures make sure that there
Connection area for probe outer
24.6
Connector plug
are loops in the 2 cables.
Connection area for probe inner
Centre pin sense
Crimp or solder to
for probe inner
Flexible
cable
•
Electrical connection method - all
connection
24.6
24.6
plugs are included with each PK
ntre pin sense CentreOuter
pin
current
pin sense
probe.
Connector plug
connection
Flexible cable
connection
PK4HB
connection
RK4 press-fitment
for probe outer
Outer pin current Outer pin current
connection
PK4HB
connection
PK4HB
RK4 press-fitment
RK4 press-fitment
PK2 Series
Specification
Full travel (outer)
4.5mm
Recommended travel (outer)
3.0mm
195g
Maximum current (outer)
3 Amp
Drill hole size for probe
35.0
19.0
9.0
10.9
14.0
3.0
PK2QQ
2
Ø 1.1
Ø 0.8 Ø 1.5
Ø 1.8 Ø 0.6
Ø 1.65 Ø 1.8
1.65mm
Optional receptacle
2.05mm
Specification
Full travel (outer)
4.0mm
3.0mm
210g
5 Amp
Both terminals move with outer plunger.
RK2
Drill hole size for receptacle
6.0
4.0
PK3 Series
PK2QT
Receptacle
2.0
CROWN/CROWN
RK3
PK4 Series
Full travel (outer)
7.0mm
Recommended travel (outer) 4.0mm
460g
- Except PK4QB-3.5, PK4M2J
250g
10 Amp
4.20mm
Optional receptacle
RK4
Drill hole size for receptacle 4.80mm
Actual size
6.0
20.0
44.5
14.0
22.5
PK4HH
2
Ø 3.0
Ø 1.5 Ø 3.0
Ø 5.0 Ø 2.0
Ø 4.2 Ø 5.0
3.2
7.0mm
4.0mm
4.0
5.70mm
RK5
6.30mm
2.0
6.0
2.0
PK4QB-5.0
5.0
4.7
0.2
M2 PAN HEAD SCREWS
5.5
7.0
RK4
PK5HH
PK5M4J
3
8.8
Ø 5.7 Ø 6.5
10.0
PK5M3J
6.0
2.0
2.0
PK5QH
6.0
Receptacle
6.2
7.0
0.2
M4 PAN HEAD
SCREWS
PK5M4J
[email protected]
+44 (0)1787 478678
2.0
PK5QB
6.0
M3 PAN HEAD
SCREWS
Receptacle
2.0
7.0
CROWN/SERRATED
SERRATED/SERRATED
CROWN/SPEAR
5.0
22.5
CROWN/SPEAR
PK5HB
3.5
6.0
PK4HH
14.0
Actual size
2.0
PK4QB-3.5
SERRATED/SERRATED
PK4M2J
Ø 4.5
2.0
PK4QH
45.5
10.0
SERRATED/SPEAR
2.0
CROWN/SERRATED
20.0
Tip styles
CROWN/SPEAR
5.0
6.0
8.2
20 Amp Ø 1.5
Tip styles
PK4HB
9.0
480g
Optional receptacle
Actual size
SERRATED/SPEAR
RK3
Specification
Full travel (outer)
0.1
3.5
2.0
A
PK5 Series
7.0
1.0
A
Receptacle
1.0
3.0
AØ
2.5mm PK3QB-2.5
3.0mm PK3QB-3.0
3.5mm PK3QB-3.5
0.2
9.0
10.0
AØ
2.5mm PK3QH-2.5
3.0mm PK3QH-3.0
3.5mm PK3QH-3.5
2.0
3.0
CROWN/SPEAR
Specification
4.0
PK3QB-3.5
CROWN/SERRATED
PK3HH
2.3
RK2
1.8
2
Ø 3.5 Ø 0.8
Ø 2.9 Ø 3.5
SERRATED/
SERRATED
1.8
PK2QQ
5.0
SERRATED/SPEAR
Ø 1.8
PK2FQ
14.0
Tip styles
CROWN/PYRAMID
1.8
FLAT/CROWN
8.0
Ø 2.0
3.25mm
PK3HB
PK2FT
35.0
9.0
Ø 1.0 Ø 2.0
Tip styles
FLAT/PYRAMID
19.0
2.90mm
Optional receptacle
Actual size
6.0
4.0
7.0
8.8
RK5
10.0
[email protected]
+44 (0)1787 478678
25
Kelvin Test Pins & Fixture Kits
Kelvin test pins, modules and fixture kits for the testing of
transformers, chokes, relays, solenoids and cable harnesses
Kelvin Test Pins
Small socket pin
KWP Series
Large socket pin
A twin-terminal socket pin providing a
two point contact onto a single lead,
pin or terminal. This method allows a high quality and effective
4-pole/kelvin connection, and with suitable equipment
attached, will enable the taking of accurate resistance and
impedance measurements.
Available in two sizes, the open
construction and the simple
Top view
fitment method of this range
allows quick installation into your
test block. The high quality of
materials used in manufacturing
this product range allows
durability and a reliable test
contact for a wide range of
component lead diameters,
typically 0.5mm to 1.3mm.
Fitment instructions are available
on our website www.coda-systems.co.uk
3.4
2.1
26.3
26.0
KWP100
KWP150
Specification
Lead diameter range: 0.5mm - 0.8mm
Minimum test centre spacing: 2.54mm
Material: Gold plated beryllium copper
Overall length: 26.3mm
Specification
Lead diameter range: 0.8mm - 1.3mm
Minimum test centre spacing: 3.75mm
Material: Gold plated beryllium copper
Overall length: 26.0mm
Actual size
Actual size
Transformer Test Fixture Kits
KWF Series
Incorporating KWP kelvin
pins (shown above), this
series is suitable for use with Voltech’s Universal
Fixture and for standalone testing. Each kit is ideal
for users that have the facilities to customise their
own test fixtures. The kit of parts include enough
KWP kelvin pins to test wound components with up
to 10 pins. Full customising instructions are
available on www.coda-systems.co.uk
Kit contains:
• 1 x socket blank plate
• Spacer blocks
• Velcro fixing strips
• 1 x G11 lead guide (increases
life of socket blank plate)
• 10 x KWP kelvin pins
• 1 x drill template, all fixings
and full instructions
Customised KWF100 small transformer test jig
Finished KWF100 jig with small transformer under test. This type of jig can be built to your
requirements, please contact us with your specific enquiry.
Customised KWF150 large transformer test jig
KWF100 Small transformer fixture kit
KWF150 Large transformer fixture kit
Finished KWF150 jig with larger transformer under test. This type of jig can be built to your
requirements, please contact us with your specific enquiry.
SMD Component Test Fixture
KWC Series
A brand new solution to the fast testing of
many configurations of SMD wound
components.
This range of jigs feature:
• Zero insertion force connection which eliminates lead bending.
• Every lead has two separate connections which allows a kelvin test, if
required
• Locking lever system prevents the component under test jumping out.
The simplicity of the jig allows for a reduced handling time when open
• A pneumatically operated version is available as an option, please ask
about this
This type of jig is built to your unique requirements. Please contact us with
your specific enquiry.
Typical KWC jig for testing SMT transformers.
26
[email protected]
+44 (0)1787 478678
KWC jig with transformer clamped in place.
[email protected]
+44 (0)1787 478678
Kelvin Test Pins & Fixture Kits
Kelvin test pins, modules and fixture kits for the testing of
transformers, chokes, relays, solenoids and cable harnesses
Kelvin Socket Modules
Twin terminal socket module providing a two point contact onto a single lead, pin or
terminal. Ideal for testing DC-DC converters and encapsulated power supplies. This
method allows a high quality and effective 4-pole/kelvin connection, and with suitable equipment attached,
will enable the accurate measurement of resistance and impedance.
4.06
20.3
15.2
14.7
1.27
3.81
10.1
Available in two sizes, the modular construction and the very simple
fitment method of this range allows quick self-installation onto a
suitable surface. The high quality of materials used in manufacture
allows durability and a reliable test contact for a wide range of
component lead diameters, typically 0.5mm, up to 2.0mm.
The modules are easily replaceable, allowing a simple jig
refurbishment process.
0.38
Small socket module KWM100
KWM Series
3.81
Ø 2.28
0.50
3.30
Specification
• Lead diameter range 0.5 - 1.0mm
• Minimum lead length 5.1mm
• Minimum pitch 3.8mm
Actual size
0.91
0.38
Large socket module KWM150
•
Resistor or Inductor
KWM100
6.35
KWM100
•
Example showing surface
mounting of KWM100 kelvin
socket module
20.3
20.3
15.2
15.2
1.27
14.7
14.7 1.27
4.06
4.06
3.81
3.81
Inductor impedance
measurement when
incorporated into a 4-pole
circuit
10.1
10.1
2.28
ØØ2.28
3.81
3.81
0.50
0.50
6.35
6.35
3.30
3.30
Specification
• Lead diameter range 1.15 - 2.0mm
• Minimum lead length 5.1mm
• Minimum pitch 3.8mm
Panel
Sense Current
Kelvin Pliers
KPP6 Kelvin Plier
A twin-terminal alligator clip with separate
terminals, which allows 4-pole kelvin
measurements to be taken of leads, terminals and cables.
Ideal for LRC bridges, milliohm meters and transformer testers.
KPP600 Kelvin Plier (ready wired)
A twin-terminal alligator clip ready wired with 600mm long cables and banana plugs
fitted. Available with red or black cables fitted.
Specification
Specification
Maximum current rating
3amps
Maximum temperature
175°C
Jaw depth
9mm (max)
Jaw opening
8mm (max)
Contact material, plating
BeCu, gold plated
Contact pressure
1.2kg
Weight
6.1g
Connection:
2 screws for M3 ring terminals
or direct cable attachment
Dimensions
Length
Width
Height
41mm
8.75mm
23.6mm
Maximum current rating
Maximum temperature
Cable length
Cable type
Plier specification as KPP6
3amps
175°C
600mm
Multistrand
KPP600B - black cables
Actual size
• other cable lengths and
termination available
upon request
KPP6
[email protected]
+44 (0)1787 478678
KPP600R - red cables
KPP600B - black cables
[email protected]
+44 (0)1787 478678
27
Test probes with a broad bandwidth for making high
frequency tests of RF connectors and PCBs
High Frequency Test Probes
PCB
PCB
PCB testing to
4GHz (50Ω)
Gnd
Gnd
Centre
Centre
PCB
Gnd
Centre
Gnd
PE3 Series
PE3G
PE3G
SMB jack
PE3G
for cable SMB jack
assembly for cable
SMB jack
for cable
assembly
PE6KL
PE6KL
PE6KL
Gnd
Equipment
RF connectorEquipment
panel
panel
test to 2GHz
Equipment
panel
(50Ω)
RF coaxial interface
to 2.5GHz (50Ω)
assembly
Gnd
PE3L
SMB jack
PE3L SMB jack
for
SMBcable
jack
for cable
for cable
assembly assembly
PE3L
COAXIAL RF INTERFACING PAIR - The PE3 is a coaxial probe and land
designed to be a spring-loaded high frequency mating pair.
Specification
3 Amps
4.24mm
Maximum frequency (3dB c/o)
2.5GHz
g
Outer shield
57g
Inner contact
113g
VSWR
1.15:1@1GHz
Insertion loss
0.13:dB@1GHz
Required tail connector
SMB plug
PE6 Series
FOR PCB TEST - A series of superior performance RF coaxial test probes
designed to allow an instrumentation-quality interface for broadband RF
measurements up to 4GHz. Accurate small signal and RF power (up to 50w) measurements make
them ideal for cellular telephone testing applications.
ISOSCELES CONFIGURATION: 4mm centres
Specification
4.01
Side view (PE6KH)
Ø 1.18
Compression
6.35
Impedance
50 Ohms
Working travel (except PE6KH/KB)
4.24mm
Each probe (3)
143g
5.08
Ref
Current
3 Amps
Typ.rating DC cont (max)
Maximum frequency
4GHz
VSWR
1.15:1@1GHz, 1.11:1 typical
7.49
Insertion loss
0.12:dB@1GHz
Minimum return loss
23db, 26db typical
SMA plug
4.06 2.54
17.02
Notes:
• Two tipstyles
• Short overall length
20.32
1.52
0.76
Full travel
6.35
6.35
5.84
5.08
Typ.
38.99
Ø 1.18
3.05 Typ.
Description Spare probe
PE6HB
PE6KH 4.06mm
Serrated
PE6HH
Impedance
Working travel
Maximum frequency (3dB c/o)
Ø 3.8
Ø 5.0
4.5
4.5
31.5
Jack for cable/plug assembly
(RP8-W70 or MCX plug
13.0
PE8SMB
SMB PLUG
N-TYPE SOCKET
Ø 5.0
Tip
only
shown
Ø 3.8
8.0
SMA JACK
6.0
29.60
4.0 4.7
Tip
only
shown
PRESS-FITMENT
Allows some sideways movement for mis-aligned targets
22.0
12.5
Tip
only
shown
0.8
8.0
4.0
5.3
PE8MCX
4.7
Receptacles
11.5
1.8
1.0
4.0
5.5
PE8NT
PE8SMA
Tip
only
shown
1.8
• variants available
4.0
14.0
2.5
4.7
1.5
8.5
RE8-SW
8.0
Mounting hole size 7.98mm - 7.99mm
PRESS-FITMENT
22.0
0.4
MMCX JACK
11.5
1.2
29.60
Mounting
hole
Top view
Inner
Holes for
extra
probes
12.7
Typ.
Part number
Spare probe
PE6KL
PE6QS
Inner probe
2.92
Typ.
Mounting
hole
Part number
Spare probe
PE6KQG
PE6QS
1.8
PE8MMCX
extra
probes
4.0
4.7
Ø 5.0
Mounting hole size 4.98mm - 4.99mm
CABLE & PLUG ASSEMBLY
FOR PE8 SERIES
4.0
0.1
12.0
11.5
Tip
only
shown
1.5
PE8SMC
www.coda-systems.co.uk Inner
[email protected]
1.91
+44
(0)1787
478678
Holes for
12.7
Typ.
2.2
Ø 5.3
RE8
SMC PLUG
5.59
Outer
For8.64
quotations, availability
or to place an order:
Typ.
Outer Typ.
Typ.
Tip
only
shown
0.8
Outer
28
50 Ohms
4mm
530g
2GHz
Ask if 4GHz is required
MCX
MCX JACK
Notes:
• Other tipstyles can be fitted
• 4 outer probe positions allow
several configurations
• Probe configuration can be
changed
5.59
Outer Typ.
1.91
Typ.
Specification
Mounting hole size without receptacle: 4.5mm
Mounting hole size with receptacle: see in each receptacle type
3.1 2.4
Side view
3.05 Typ.
7.89
Typ.
8.64
Typ.
For use as a spring loaded test probe for all of the common radio frequency
connectors, this will remove the need to use sacrificial plugs. Contact us if
your connector type is not shown.
7.89
Typ.
QUADRATURE CONFIGURATION: 3mm centres
Mates with standard SMA
R.F. connector
2.92
Inner probe
Typ.
PE8 Series
PE8SMB
2.54
Spear
38.99
6.35
13.33
PE3L
4.5
PE6KB 6.14mm
31.12
29.46
Typ.
Replacement centre probes
CONCAVE PE3-RG SPEAR PE3-RB
4.00
7.49
7.49
Top view
1.30 Typ.
Mounting hole
7.49
Notes:
6.30
CONCAVE CENTRE PROBE PE3G
SPEAR CENTRE PROBE PE3B
Tip styles
14.00 Typ.
10.00
Typ.
Ref
Part number Height
can be fitted
• 3.2mm centre
version available
6.48
2.66
Typ.
Compression
6.35
Mates with standard SMA
R.F. connector• Other tipstyles
6.86
SMB
jack
8.89 6.86
1.02
3.68
Top view (PE6KH)
31.12
Press ring
6.48 DIA
SMB
jack
7.87
LINEAR CONFIGURATION: 5mm centres
Side view
Concave
tip PE3G
Mates with standard SMA R.F. connector
Configurations
29.46
Typ.
10.16
Typ.
26.54
PE8NT
PE8NT
PE8NT
Coaxial land
27.76
Drill Part No: DE3
50 Ohms
RE8-SW
aid alignment
Coaxial probe
1.09
Working travel
RE8-SW
RE8-SW
Tip styles
Mounting hole size: 6.35/6.40mm press fitment
Impedance
N-Type
connector
Receptacle Receptacle
allows some
Receptacle
allows some
some
sideways allowssideways
sideways
movement to movement to
movement to
aid alignment aid alignment
assembly
50½
50½
50½
pair
Interfacing pairInterfacing
Interfacing pair
N-Type
connector
N-Type
connector
5.0
3.8
4.0
4.7
Ø 5.0
RP8-W70
MCX plug with 70cm RG178 cable
attached, the cable end is unterminated
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Test probes with an integral microswitch used for electrically
testing and signalling the presence of a lead or pin
Switching Test Probes
Presence detection
and electrical test
Electrical test and presence
detection using switchprobes
Switch closed if pin is present
and positioned correctly
Testing using switching probes
PS Range
PS6AS
RS6S
A switching probe has its tip
conductively connected to the barrel, spring and
receptacle, while the terminal is insulated, and is
designed to close the switch at and after a predetermined amount of compression.
PS6INS
Switch closed if present
Presence detection of component
See page 24
• See page 34 for presence detection switching probes
PCB
PS3 Series Specification
Test centres
Full travel (+/- .25mm)
Recommended travel up to
Switch point (+/- .30mm)
Electrical (Non-Inductive, DC)
Current rating (max)
Average switch resistance
Spring force
At switch point
At recommended travel
2.54mm
5mm
4mm
1.5mm
1 Amp
50mΩ
Heavy
90g
300g
Light
45g
150g
TYPICAL USES
● Connector pin test and in place switch
● UUT ‘in-place’ so start test switch
● Cycle counter/actuation switch in ATE
● Presence detection/test of a fitted part or
component
Test centres
At switch point
Spring force
2.54mm
3.04mm
2.16mm
0.76mm
3 Amps
50mΩ
188g
4.5mm
Test centres
5.2mm
4.15mm
1.7mm
5 Amp
50mΩ
At switch point
70g
Spring force
At recommended travel 230g
Ø 3.0
Insulation sleeve
Ø 1.0
Ø 1.8
3.0
LPS6 Series Specification
Test centres
At switch point
Spring force
At recommended travel
Insulation sleeve
Ø 1.0
Ø 3.0
4.5mm
8mm
6.4mm
2.4mm
5 Amp
50mΩ
90g
250g
3.0
Ø 1.8
44.6
31.1
2
5
3
FLAT (HEADED)
Ø 0.72
Ø 1.65
Push-on connector for probe’s tail CS-3
Ø 2.0
Tip Ø
1.04
0.86
1.37
5.0
6.5
Ø 1.8
0.51
8.38
42.9
Push-on connector for tail CS4
CONCAVE - 1.8mm
2.3
LPS6HS
1.22
typical
H. SPRING PS3AX
RA4C
FLAT HEAD - 1.8mm
29.21
1.47 typical
1.83
7.62 typical
1.68 typical
PS6AS
FLAT HEAD - 3.0mm
SERRATED - 1.8mm
1.8
3.0
L. SPRING PS3HS
H. SPRING PS3HX
INSULATED CAP - 1.8mm
PS6FS-3.0
Test centres
Spring force
PS5CS
At switch point
91g
FLAT HEAD
3 Amps
50m
PS5CX
703g
992g
2.03
7.5
1.8
3.18mm
3.56mm
2.16mm
0.76mm
1.27 Tip 1.52
L. SPRING PS3INSS
L. SPRING PS5CS
H. SPRING PS3INSX
Receptacle: See PS6 Series
4.0
PS6HS-4.0
Test centres
4.19mm
4.70mm
3.35mm
.635mm
5 Amps
20mΩ
Spring force
At switch point
71g
3.0
3.0
1.8
Probe barrel protrudes from the receptacle by 6.5mm.
RADIUS - 1mm
1.0
7.37
L. SPRING PS3JS
PSE5 - 3.5
H. SPRING PS3JX
Ø 2.2
1.40
RS3S
PS6INS-5.0
- SOLDER WIRE TO RECEPTACLE SIDE
RA5C
1.47
Typical
2.36
Typical
- SOLDER OTHER WIRE TO RECEPTACLE SIDE
- CONNECTOR FOR TAIL: CS7
Receptacle
SOLDER - press-fitment
30.48
7.62
Typical
Receptacle insertion tool: TA5
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33.53
23.0
RS6S
SOLDER
Ø 3.2
Ø 3.0
2.49
6.35
L. SPRING PS7CS
3.0mm drill is most commonly used.
Drill Part No: DS6
SOLDER
57.40
Probe barrel protrudes from the receptacle by 9.09mm
Receptacle
Receptacle
1.19
Typical
Tip 1.52
1.52
3.56
4.57
26.0
3.20
8.38
3.56
- SOLDER WIRE TO RECEPTACLE SIDE
SOLDER - press-fitment
PLAIN FLAT
5.0
PSE5 - 5.0 Cap width 5.08mm
PSE5 - 10.0 Cap width 10.03mm
Drill Part No: DS3
Ø 2.0
PS6INS
1.8
30°
Receptacle
5.0
H. SPRING PS5CX
Insulating caps are available for this switching probe
series allowing presence detection of metallic or illdefined objects. Self assembly using thin-nosed pliers.
3.0
LPS6INS-5.0
3.0
PS6HS
8.89
54.5
3.0
INSULATED CAP 5.0mm
1.8
2.3
0.81
4.0
INSULATED CAP - 1.8
3.0mm
LPS6INS
1.8
H. SPRING PS3FX
3.0
PS6HS-4.0
3.0
L. SPRING PS3FS
2.3
SERRATED HEAD 4.0mm
SOLDER
4.57
Ø
13.0
SERRATED HEAD 2.3mm
1.8
L. SPRING PS3AS
Ø 2.65
Tip styles
CONCAVE HEAD - 2.3mm
Receptacle
5.5
52.3
Tip styles
PS4CS
Tip styles
Ø
Ø 2.65
10.2
37.0
Push-on connector for probe’s tail RJ1-C
4.57
0.2
SOLDER OTHER WIRE TO RECEPTACLE SIDE
2.01
Typical
2.36
Typical
RA7C
3.56 Typical
3.66
7.62
Typical
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29
Pneumatically Controlled Probing
Pneumatic test probes provide an alternative to the use of conventional spring contact test
probes to solve some problems in test fixture design. The major features of pneumatic
probing systems are:
• There is no need for a moving probe plate or push plate.
• The probes are held away from the test item until contact is required, which avoids
damage and wear and tear on the probe tips. When the compressed air is switched on
to the probe the tip moves into contact with the test pad.
4
5
6
7
PP4BS
Probes
8
9
11
12
13
Airline for
use elsewhere
PP4BS
4
Probe tips rise to
operating position
ECP4
10
PP5QS
Electrical
connection
to probe
AH-1
1mm Hose
MAN2-3-1
distributes air to
probes 8 and 9 AH-1
1mm Hose
3 x AM5-0
Man
10-0
7 x AM5-1
6
Switch 2 is operated -1
N2-3
releasing air to MA
to
Switch 3 releases air
manifold MAN10-0
T-piece manifold
HR2-1
AH-2
2mm Hose
air
MAN10-0 distributes
7
to
1
es
to prob
AI-G1 - 8-3
AM3-3
P
T
P R
Switch 2
A
AM5-3
R
T
AH-3
3mm Hose
A
T
P R
Man
2-0
2
o
MAN2-0 splits air int
ths
pa
o
tw
AM5-3
At start up,
switch 1
releases air to
manifold 2-0
A
A
T
AM5-3
EV12
CB-2
Coda part
no.
CB-1
Description
Single connector base for a single electric
valve. Uses AM3 series connectors.
CB-2 to Multiple connector base for muliples of electric
CB-10 air valves. Uses AM5 series connectors.
Electric air
valves
Coda part no.
Coda part no.
An M3 to 1mm hose connector
AM3-2
AM3-3
Switch 3
Description
EV24
Electric valve: 24V DC operation
AM5-0
An M5 blanking plug
AM5-1
AM5-2
AM5-3
Description
MAN2-0
A 2-way manifold, supplied with 3 x M5 threaded holes so
that you can fit your choice of AM5 series connectors.
MAN2-3-1
MAN10-0
Hose reducers
Coda part no.
A MAN2-0 supplied fitted with 3 x AM5-1 connectors for use
with AH-1 1mm hose
A MAN2-0 supplied with 3 x AM5-2 connectors for use with
AH-2 2mm hose
A 10-way manifold supplied with 10 x M5 threaded
holes for connectors; AM5-1 for 1mm output or blanking
plug AM5-0. The air input uses either AI-GI-8.3 for 3mm
hose or AI-GI-8-M5 for AM5 connectors.
These allow different sizes of air hose to be connected
together.
Description
Air inlet connector for 3mm hose
HR2-1
A 2mm to 1mm reducer
AI-G1-8-M5
Air inlet connector for M5 connection
HR3-1
Air inlet blanking plug
HR3-2
30
Coda part no.
AI-G1-8-3
AI-G1-8-0
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12VDC
switched
supply
These pressure chambers have a single air inlet and a
separate air outlet for each device that is to be operated.
MAN2-3-2
Description
P
CB-1
AM3-3
AH-3
3mm Hose
Manifolds
Hose connectors These allow hose connections to
for all except CB-1 be made to manifolds.
Coda part no.
Electric valve: 12V DC operation
Description
AM3-1
The EV12 and EV24 are for 12V and 24V
operation respectively, which allow the
switching of the air supply. They must be
used in conjunction with one of the
connector bases as shown above.
EV12
A
Switch 1
Hose connectors These allow hose connections to
for CB-1 manifold be made to connector bases.
Filtered
6 BAR/86psi
air Inlet
AM3-3
AH-3 3mm Hose
Pneumatic system components
Connector Connector base port markings: P = Input,
bases A = Output, R = Exhaust
R
1
AM5-2
AH-3 3mm Hose
AI-G1 - 8-3
AH-3
3mm Hose
AM5-3
Air at CB-2 is held by
switches 2 and 3
10-way manifold
Man
10-0
By program control:
5
3
4 x AM5-1
AH-1 1mm Hose
Man
2-3 - 1
7
AM5-1
6 x AM5-0
8
MAN10-0
distributes air to
probes 10 to 13
ECP4
AI-G1 - 8-0
AH-1 1mm Hose
AI-G1 - 8-M5
T
P R
3
An important consideration is that probes not in use are not in contact with the item under
test and so cannot introduce measurement errors by adding any erroneous circuit paths.
Below is a complete range of probes, together with all the hoses, terminations, manifolds
for air distribution, and electric switches for programming a test routine. Please note, this is
a hypothetical set up to show all the components in use.
A
2
The ability to program sequential tests using a programmer and electric valves to
operate different probes at set times in the test program.
T
1
•
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Systems
A system where the tip of the test probe is moved by compressed air negating
the need to move the probe plate or the unit towards the probe field
Pneumatically Operated Test Probes
Electrical connection
with clip
PP4BS
activated
Without receptacle
PP2 Series
Pneumatically
operated test
probes with a wide range of tip styles
to suit most applications.
PP4 Series
Pneumatically
operated test
probes with a wide range of tip styles
to suit most applications.
Specification
Minimum test centres:
Without receptacle
1.91mm
With receptacle
2.54mm
Full travel
10.0mm
Working travel up to
6.0mm
Contact force at working travel
80g
2 Amps
90°C
Maximum test operating temperature
use AH-1
Hose:
Connection:
Solder
Compressed air specification:
Filtered, oil-free at recommended pressure of 6 bar
Without receptacle
2.54mm
With receptacle
3.50mm
Full travel
10.0mm
6.0mm
Contact force at working travel
80g
2 Amps
90°C
Maximum test operating temperature
use AH-1
Hose:
Connector:
use ECP4
Filtered, oil-free at recommended pressure of 6 bar
ø 1.7
ø 1.5
7.0
Hose fitting area
Connector area
5.5
40.0
PP5 Series
Medium- sized
pneumatic test
probes with a medium spring force and
an extra long stroke for use in difficult
test areas, such as recessed test points.
Actual size Mounting hole size 1.5mm
Tip styles
Tip styles
9.7
1.0
ø 1.50
PP5FS
PP4JS
1.00
27.5
RP2
11.0
2.0
PP6FS
2.50
PP6HS
4 POINT CROWN HEAD
PP5QS
2.00
2.50
SERRATED - 2.5mm
2.50
2.50
4 POINT CROWN HEAD
PP6QS
2.0
2.0
Receptacle & Terminations
RECEPTACLE
RECEPTACLE
Mounting hole size 3.4mm
Mounting hole size 4.5mm
RECEPTACLE
Drill hole size 3.0mm
39.2
ø 1.8
PP6BS
FLAT HEAD - 2.5mm
PP5HS
1.30
RECEPTACLE
Drill hole size 1.8mm
Tip styles
2.0
SERRATED - 2.5mm
Receptacle
5.5
2.50
PYRAMID
HEAD
PP4TS-080
PP2TS-040
9.7
SPEAR POINT
PP5BS
DOME
DAGGER
PP4TS-040
DAGGER
ø 4.2
ø 4.0
54.4
FLAT HEAD - 2.5mm
4 POINT
CROWN
PP4QS
PP2QS-040
Hose fitting area
Connector area
5.5
54.4
SPEAR POINT
PP4HS
4 POINT LARGE CROWN
ø 3.2
ø 3.0
4.5mm
Without receptacle
With receptacle
5.0mm
Full travel
20.0mm
12mm
Contact voice at working travel
420g
except PP6 BS 370g
2 Amps
Maximum test operating temperature 90°C
Hose:
use AH-1
Connector:
use ECP4
Filtered, oil-free at recommended
pressure of 6 bar
2.00
SPEAR
POINT
PP4BS
SERRATED
PP2QS-020
Specification
Tip styles
PP4AS
0.5
Large pneumatic
test probes with
a high spring force and an extra long
stroke for use in difficult test areas,
such as recessed test points.
3.5mm
Without receptacle
With receptacle
4.0mm
Full travel
20.0mm
12mm
Contact voice at working travel
170g
2 Amps
Maximum test operating temperature 90°C
Hose:
use AH-1
Connector: use ECP4
Filtered, oil-free at recommended
pressure of 6 bar
Hose fitting area
Connector area
CONCAVE
4 POINT SMALL CROWN
PP6 Series
Specification
5.5
42.7
Up to
20mm
With receptacle
ø 2.3
ø 2.2
9.7
PP6QS
Direct electrical
connection to receptacle allows
probe to be changed without
disconnecting electrical cable
With receptacle
Specification
Hose fitting area
Up to
10mm
Direct electrical
RP4
connection to receptacle allows
probe to be changed without
disconnecting electrical cable
PP4BS
ECP4
RP6
Air hose
Air hose
Air hose
ø 2.0
0.4
solder cable to receptacle
RP4
27.5
0.4
10.6
solder wire onto
electrical clip
0.4
solder wire to the side or use electrical clip
onto probe
ELECTRICAL
CLIP
ELECTRICAL
CLIP
ECP4
RP5
10.6
0.4
solder wire to the side or use electrical clip
onto probe
3.0
ECP4
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RP6
10.6
ELECTRICAL
CLIP
3.0
8.0
39.2
solder wire onto electrical clip
8.0
3.0
ECP4
solder wire onto electrical clip
8.0
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31
For the very fine pitch testing of semi-conductor devices and PCBs down to
0.46mm centres
Micro Test Probes
PM2 Series
PA0B
PA0 Series
PM4 Series
PM2B
RM4T
PM4J
RM4 Block 2
Block 1
6.35
Locking compound
or epoxy
PM1 Series Specification
Full travel
Working travel
Spring force
0.46mm
1mm
0.67mm
at working travel
15g
1 Amp
0.27 - 0.28mm
Drill hole size
RM4T-W700
PM2 Series Specification
Full travel
Working travel
Spring force
Drill hole size
16.50
19.00
15.50
1.50
1.00
0.20
4.50
0.51mm
2mm
1.33mm
at working travel
48g
2 Amps
0.34 - 0.36mm
fl 0.25
17.00
fl 0.30
fl 0.15
Full travel
Working travel
initial
Spring force
11g
Drill hole size
Probe insertion tool
Specification
0.63mm
1.91mm
1.27mm
at working travel
39g
2 Amps
0.52mm
PITO
2.00
Ø 0.32
0.58
0.45
0.33 I.D.
0.25 Typical
Actual size
The top of the PAO barrel is flared making its design different to many probes. This allows a high density
of probes to be ‘pressed’ directly into the probe plate eliminating the need for a receptacle or gluing. This
‘press-fit’ feature also permits it to be installed in a variety of probe plate thicknesses. It can also be replaced
relatively easily.
PM1 and PM2, non-replaceable micro test probes
The non-replaceable micro test probes feature a collar at the top of the barrel, which is used as a stop in
the fitment process. Due to the minute barrel diameters and thin walls, it is imperative that the drilled hole
diameter and straightness are very accurate. We recommend that the pre-wired option is taken as connecting
a cable to these probes is an extremely delicate operation.
Usually, multi-plate fixtures containing no less than 3 plates, are used to retain large multiples of probes.
Otherwise a block of stable material which will allow reliable drilled holes is to be recommended, with the
microprobe fitted wire/tail first with tweezers, with a small amount of locking compound on the side to
secure it, if required.
The PAO is available with or without 30” of 30 AWG insulated wire attached. It is installed into the probe
plate with a probe insertion tool (part no. PITO) or a pair of tweezers. Shrink tubing can be used on alternate
probes to provide strain relief in the termination and to reduce the possibility of electrical shorting.
To replace the probe, the wire is cut at the termination and the probe is then pushed out of the probe plate.
Tip styles
PLAIN RADIUS
CONCAVE
0.25
0.25
Tip styles
Full Radius
90°
SPEAR POINT
30°
PA0A
PA0A-W30
PA0J
PA0J-W30
Without Wire
With 30" (762mm) Wire Attached
Without Wire
Ø 0.15
PM2B
PM1B
3-POINT CROWN
SPEAR POINT
SPEAR POINT
SPEAR POINT
pre-wired with 600mm of 33 awg cable
pre-wired with 800mm of 33 awg cable
0.25
0.25
0.15
30°
PM2B-W33
PM1B-W33
PM4 Series
1.0mm
Full travel
1.91mm
Working travel
1.27mm
49g
2 Amps
Drill hole size
PA0B
PA0B-W30
PA0U
PA0U-W30
Without Wire
Without Wire
Tip styles
Specification
SPEAR POINT
CRIMP or PLUG SOCKET
0.70
0.53
0.75mm
30°
2.79
13.97
0.76
4.57
0.56 Typical
PM4B
0.53
Tip
PLAIN FLAT
0.53
0.69 Typical
Actual size
Installation
PM4, replaceable micro test probe
The tail of this micro test probe plugs into a socket installed in a second block, located beneath the probe plate.
This allows the probe to be a replaceable item, without the extra width of a receptacle around it. The socket can
either have a cable crimped or soldered into it, or can accept the RM4T terminal plug (see illustration on the top
right of this page).
PLAIN CONCAVE
Press ring
4.45
9.91
RM4C
PM4C
TERMINAL
0.53
3.18
6.35
90°
PM4G
PLAIN RADIUS
PM4J
32
Receptacles
0.53
16.76
3.17
Full Travel
1.91
0.51
PA0, non-replaceable micro test probes
Ø 0.37 Ø 0.21
Installation
SPEAR POINT
19.05 Typical
1.52
Installation
Actual size
Tip styles
10.8
PA0 Series
0.50
2.80
Actual size
9.9
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9.91
RM4T
0.53
Full radius
TERMINAL PRE-WIRED
RM4T-W700 pre-wired with 700mm of kynar wire
[email protected]
+44 (0)1787 478678
Replaceable
with receptacle
Micro Test Probes PM2’R’ Series
Full travel
Working travel
Spring force
PM3’R’ Series
Specification
PA1AS
Specification
0.51mm
2mm
1.33mm
at working travel
48g
2 Amps
Full travel
Working travel
Spring force
15.20
14.60
2.00
Ø 0.30
Ø 0.21
1.91
Ø 0.35
Actual size
PM2BR
2.5
0.64mm
1.91mm
1.33mm
at working travel
30g
2 Amps
16.51
13.20
For the very fine pitch testing of semi-conductor devices
and PCBs down to 0.51mm centres
3.43
PA0BR
1.9
RA0C-W30
Inserted with
TA0 tool
RM2C-W33
Epoxy or
locking
compound
RA1C-W450
Ø 0.235
Actual size
PM2’R’ and PM3’R’, micro test probe receptacles
The receptacles of the replaceable micro test probes feature a collar at the top of the tube, which is used as
a stop in the fitment process. Due to the minute tube diameters and thin walls, it is imperative that the
drilled hole diameter and straightness are very accurate. It is recommended that the pre-wired option is taken
- as connecting a cable to these receptacles is an extremely delicate operation.
Usually, multi-plate fixtures containing no less than 3 plates, are used to retain multiples of receptacles.
Otherwise a block of stable material which will allow reliable drilled holes is recommended, with the receptacle
fitted wire/tail first with tweezers. A small amount of locking compound may be required on the barrel to
secure it. Then the microprobe may be pushed into the receptacle, tail first, using the tweezers, making
sure light pressure is put onto the probe’s collar, not onto the fragile plunger.
Tip style
Tip styles
Full travel
Working travel
Spring force
initial
11g
0.76mm
1.91mm
1.27mm
at working travel
39g
2 Amps
17.53
0.51
0.36
1.91
Actual size
Tip styles
PLAIN
CONCAVE
PLAIN
RADIUS
0.36
0.36
Full Radius
PA0JR
PA0AR
SPEAR
POINT
SPEAR POINT
POINT
Specification
PA0’R’ Series
Installation
3-POINT
CROWN
0.36
0.36
0.30
PAOUR
PA0BR
Receptacles
Ø 0.235
0.70mm drill is most commonly used: Drill part no. DAØR. RIT tool part no. TAØ
PM3BR
CRIMP
PRE-WIRED
4.31
0.66
20.10
PLAIN CROWN
Ø 0.21
0.73
0.48
3.05
RA0C
Receptacles
A 0.40mm drill is recommended Drill part no.
DM2R
A 0.52mm drill is most commonly used: Drill
part no. DA0
CRIMP
CRIMP
16.00
Full travel
Working travel
Spring force
initial
(L) Light spring
17g
(X) Heavy spring
23g
Ø 0.40
Ø 0.46
RM2C
with 800mm of 33 awg cable
Ø 0.51
Ø 0.40
with 800mm of 30 awg cable
PLAIN RADIUS
Actual size
L. SPRING
H. SPRING
Ø 0.51
0.38
Receptacles
0.53
Ø 0.58
Flush fitment with press-ring
PA1JS
PA1JX
CRIMP
4.57
PLAIN CROWN
0.53
RM2C-W33
0.31
0.50
2.80
Ø 0.46
Full Travel
2.54
PA1BS
PA1BX
17.40
0.50
3.43
REDUCED CONCAVE
L. SPRING PA1AS-012
H. SPRING PA1AX-012
0.53
Ø 0.58
L. SPRING
H. SPRING
PRE-WIRED
16.00
16.13
0.66
Tip styles
RM3C
2.80
1.27mm
2.54mm
1.70mm
at wkg travel
71g
105g
3 Amps
0.50
2.80
SPEAR POINT
PRE-WIRED
Specification
17.40
0.50
2.80
3.05
HSS1 - heat shrink tube for alternate receptacles
PA1 Series
Receptacles
0.73
RA0C-W30
Crimp
HSS1 - heat shrink tube for alternate receptacles
PM3QR STEEL
PM2BR
0.66
20.10
0.48
Self-cleaning
0.235 Diameter
with 760mm kynar wire (30 awg)
4.31
RM3C-W30
L. SPRING
H. SPRING
[email protected]
+44 (0)1787 478678
PA1QS-021
PA1QX-021
RA1C
.56 typical .68 typical
17.53
.86 typical
0.94
2.67
RA1C-W450 pre-wired with 760mm kynar (30 awg)
[email protected]
+44 (0)1787 478678
33
For detecting the absence or presence of non-conductive
features, where a normal contact probe cannot be used
Presence Detection Switching Probes
Example installation - presence detection of component
PCB
RS6S
TYPICAL USES
● Test/harness connector contacts ‘in-place’ switch
● UUT ‘in-place’ and ‘start test’ switch
● Cycle counter ‘actuation’ switch in vacuum test fixtures
● Presence detection of a fitted part
component - switch
closed if present
PS6INS
Tip: Prevent damage to the insulator on the tail by using
heat sinking pliers during any soldering.
Position set to pass at correct height
PRESENCE
SMALL PRESENCE
DETECTOR
DETECTOR
MEDIUM
PRESENCE
PRESENCE
DETECTOR
DETECTOR
Test centres
Spring force
PS3INSS
At switch point
45g
2.54mm
5mm
4mm
1.5mm
1 Amp
50mΩ
PS3INSX
90g
300g
Test centres
4.5mm
5.2mm
4.15mm
1.7mm
5 Amps
50mΩ
Spring force
At switch point
70g
Ø 1.0
44.6
31.1
2
Insulation sleeve
Ø 1.65
Ø 2.0
Ø 3.0
5
Ø 2.65
Tip styles
INSULATED CAP 3.0mm
PS6INS
1.8
L. SPRING PS3INSS
INSULATED CAP 5.0mm
H. SPRING PS3INSX
PS6INS-5.0
Receptacle
1.8
Drill Part No: DS6
26.0
RS6S
0.2
PI Series
Insulated head probes are used for circuit board component lead detection and
testing. The insulating shroud is raised slightly higher than the metal serrated
tip. During test, if the component lead or
connector pin is set correctly, the electrical contact
How to use insulated head probes
will be made. Pins absent or misaligned will
It is often a requirement to provide a multi-purpose test
cause the shroud to make contact first and fail
onto a single component or connector lead. The probes
the test.
will fit into standard ATE receptacles and require just one
wire connection. The insulated head probe will:
Shroud
SERRATED HEAD 1.50
• Presence test the pin to check that it is set to the
correct height
0.92
LPI2HS
TYP
• Check whether the pin has passed through the hole
Spring force: 113g
0.4
• Instigate an electrical test to ensure that the pin is
LPI2HE
soldered properly to its pad, in combination with
Spring force: 220g
Centres 1.91mm
other probes in the test fixture
Receptacle LRA2 series; see page 11
• Fail any leads that have been bent over
2.03
significantly.
SMALL
1.5
TYP
PI4HX 180g
PI4HE 220g
Centres 2.54mm
LARGE
SERRATED HEAD
PI4HMS 110g
PI4HMX 180g
3mm Ø INSULATED CAP
5mm Ø INSULATED CAP
Component Lead
Detection
Component Pin
Detection
0.4
19.0
Tail Terminal
8.0
Delrin
Ø 3.0
19.1
81.0
SOLDER WIRE TO TAIL TERMINAL
Receptacle
Receptacle
Solder type press fit
Solder type press fit
Drill hole size 5.49mm; without receptacle 5.00mm
Drill hole size 7.99mm; without receptacle 7.0mm
SOLDER
SOLDER
Ø 5.48
Open
Ø 5.5
Ø 6.0
8.0
48.0
Ø 7.9
Ø 8.0
Ø 8.5
Fail
Reason for failure:
Pin set incorrectly
Pass
Fail
Reason for failure:
Pin missing
0.3
Open
8.0
57.0
0.3
RS8S
RS9S
PRESENCE
PRESENCE
DETECTOR DETECTOR
/ NON-REPLACEABLE
PRESENCE
PRESENCE
DETECTOR DETECTOR
/ NON-REPLACEABLE
PSNO5 Series Specification
PSNO7 Series Specification
Option for normally open (push-to-make)
or normally closed (push-to-break)
Test centres
Push-to-make switch
Test centres
3mm
4mm
2mm
0.7mm
3 Amps
Spring force at switch point
50g
50.0
43.0
Ø 2.05
Ø 1.95
Terminal A
Terminal B
Connectors: Tail: RJ1-C
Body: CS5B
5mm
4mm
1.5mm
0.7mm
3 Amps
50g
13.0
12.0
1.47
1.0
Ø 2.2
Ø 2.0
Ø 3.05
Ø 2.95
Terminal A
Ø 3.40
Terminal B
Hole size: 2.95 - 3.00mm
PSNO7INS
PSNC7INS
Connectors:
Tail: RJ3-C
Body: CS7B
See page 29 for switching test probes
34
Ø 2.0
PS9INS
PSNO5INS
Pass
Ø 8.0
Ø 7.0
Ø 3.0
SOLDER WIRE TO TAIL TERMINAL
3.61
Centres 4.0mm
8.0
Hole size: 1.95 - 2.00mm
0.4
2.76
TYP
Delrin
Ø 5.5
Ø 5.0
74.0
Presence detection using an insulating shroud
SERRATED HEAD
Test centres
10.0mm
16.0mm
13.0mm
Switch point
2.0mm +/- 0.2
Switch current rating (max)
5 Amps
Spring force
At switch point
290g
PS8INS
23.0
Push-on connector for probes tail CS-3
Test centres
7.5mm
14.0mm
11.0mm
Switch point
2.0mm +/- 0.2
Switch current rating (max)
5 Amps
Spring force
At switch point
260g
Ø 3.2
Ø 3.0
A large switching
probe with an extra
long travel for presence detection use; ideal
for more robust applications. Can be used with
or without its receptacle.
Specification
Ø 2.0
1.8
Drill Part No: DS3
PS9 Series
Specification
3.0
Receptacle
Ø 2.2
A large switching
probe for presence
detection use. It has a long travel and is
ideal for more robust applications. Can be
used with or without its receptacle.
Tail Terminal
Solder type, Press fit
PRESENCE
LARGE PRESENCE
DETECTOR
DETECTOR
PS8 Series
5.0
Solder type, Press fit
RS3S
Ø
10.2
37.0
Ø 1.8
Tip styles
Ø 2.0
3
Ø 1.8
3
6.5
Ø 0.72
PRESENCE
LARGE PRESENCE
DETECTOR
DETECTOR
[email protected]
+44 (0)1787 478678
[email protected]
+44 (0)1787 478678
Ø 2.0
Bladed Test Probes
Large Headed Test Probes
This series of test probes has a pinned plunger to stop tip rotation. This allows the
probes to access a connector in a slotted connector housing.
A series of test probes with unusually large tip diameters. For applications where a very
large head is required, for example where the contact target is ill-defined.
PD1BL-039
15.0
RD1S
7.0
18.0
RD1S
0.5
6.0
7.0
PD3HS-6.5
RD3S
1.0
PD1BL-020
3.0
PD2BL-039
RD2S
PD1 Series
12.55
Side view
15.8
2.25
Specification
Full travel
Working travel
5.0mm
4.0mm
150g
PD3 Series
3 Amps
2.54mm
Tip styles
BLADED
Full travel
6.0mm
Working travel
4.8mm
6 Amps
1.30
2.20
7.0
38.1
PD1BL-020
0.5
2.00
5.0
150g
(X) Heavy spring
300g
4.0
29.3
80g
(S) Medium spring
1.8
6.3
2.0
(L) Light spring
1.72
3.5
3.0
for scart connector applications
1.65
BLADED
Specification
Actual size
Tip styles
6.0
DOME HEAD - 4mm
for slotted connector applications
4.0
1.65
1.72
2.20
1.30
1.0
2.00
7.0
5.0
L. SPRING PD3DL-4.0
M. SPRING PD3DS-4.0
H. SPRING PD3DX-4.0
3.0
35.1
PD1BL-039
Receptacle
SOLDER-CUP - press-fit
SERRATED HEAD - 4mm
30.0
RD1S
2.2
2.0
Specification
PD2 Series
Full travel
Working travel
Spring rate at working travel
5.0mm
4.0mm
150g
depending on tip orientation.
5 Amps
5.0mm to
7.0mm
Tip styles
THIN BLADE
3.7
2.65
L. SPRING PD3HL-4.0
M. SPRING PD3HS-4.0
H. SPRING PD3HX-4.0
4.0
Steel
6.50
L. SPRING PD3HL-6.5
M. SPRING PD3HS-6.5
H. SPRING PD3HX-6.5
0.4
18.8
for slotted connector applications
4.0
0.2
Mounting hole size:
2.0mm with receptacle
Drill part number: DS3
4.0
4.0
Steel
2.25
5.0
7.0
7.3
9.0
SERRATED HEAD - 9mm
4.5
33.8
PD2BL-016
THICK BLADE
30.8
L. SPRING PD3HL-9.0
M. SPRING PD3HS-9.0
H. SPRING PD3HX-9.0
1.0
for slotted connector
applications
5.0
7.0
PD2BL-039
5.8
3.0
4.0
Steel
CROWN HEAD - 4mm
15.8
4.0
29.8
SERRATED
RECTANGULAR
3.0
2.0
for recessed blade connector
applications
6.0
7.0
PD2H
L. SPRING PD3QL-4.0
M. SPRING PD3QS-4.0
H. SPRING PD3QX-4.0
4.0
Steel
14.8
Receptacle
23.0
Mounting hole size:
Drill part number: DS6
Receptacle
RD2S
3.0
3.4
3.5
Mounting hole size:
0.2
3.2
Drill part number: DD3
[email protected]
+44 (0)1787 478678
0.25
3.9
RD3S
24.5
[email protected]
+44 (0)1787 478678
35
Essential accessories for jig builders such as guide plates, latches and tooling
pins. You can also build your own test station with our test boxes
Test Jig Parts
Pass Marking Unit
The BMP-1 test pass marking unit is intended for installation into test fixtures and production equipment.
Upon receipt of a test pass signal it will rapidly scribe a permanent circular mark onto the unit under test
removing the risk of human error. This compact unit requires a footprint of less than 15mm square on the test
board. The spring loaded carbide tip is longlasting and its hardness will mark bare fibreglass (FR4), solder
mask over glass or copper, bare tinned copper, plastics and metal castings.
Typically 1.30
1.7 - 2.0
Warning: Adequate
thickness spacers
MUST be used to limit
board travel as shown.
Failure to use proper
spacers will allow
scriber to bottom out,
stalling the motor and
permanently
damaging the marker.
Spacer
Probe
Plate
The unit is supplied with a mounting receptacle with knurled fitment, cables and a plug/socket kit allowing
easy connection to the jig’s internal wiring. The scriber can easily be unscrewed from its receptacle so it can
be transported for use in other positions. Extra receptacles, an insertion tool and tip replacement parts are
available as spares and these are listed within the specifications.
Minimum
8mm
thickness
Scriber Specification
Mechanical
Full marker tip travel
Recommended working travel
Direction of rotation
Scribed diameter
Mounting hole size
1.57mm
1.27mm
CCW
1.27mm
11.89/11.91mm
Materials and Finishes
Plunger tip
Receptacle
Carbide steel
Stainless steel
Electrical (Operating Conditions)
50mA
12 - 15VDC
Voltage required
Recommended duty cycle
1 sec. On (min)
5 sec. Off
Part No.
RIT-BMP
EXT-BMP
BMR-1
BMT-1
Spares/Accessories
Receptacle insertion tool
Receptacle extraction tool
Spare receptacle
Replacement carbide tip
PASS MARKING UNIT
Receptacle BMR-1
(included wih BMP-1)
48.51
11.85
6.35
0.64
Black (-)
60°
Red (+)
BMP-1
BMP-1
3.18
Accessories for jig customisation
Floating pins for keeping the PCB raised away from the test probes until the top
plate is lowered. Also useful for leveling pressure in unpopulated areas.
3.05
2.9
3.3
5.0
Tail
moves
ØD
GPW1
Guide plates to
ensure the alignment of
the PCB and to give
some protection to the
tooling pins and probes.
39.0
16.8
18.0
14.0
21.0
6.0
FP1-35 300gm spring force, tip diameter 3.5mm
FP1-60 300gm spring force, tip diameter 6.0mm
Drill hole size:
2.95 - 3.00mm
GPW1
Ø 6.0
M4 x 0.7
7.0
ØD
2-6 x 3.5
GPW3
12.43
GPW3
12.2
Short taper
shown
R2.5
47.9
47.9
38.0
11.5
25.0
4.0
52.0
23.0
10.5
26.0
Coda part no.
Ø D (mm)
Pin tip shape
RLTP1.95
1.95
short taper 3mm
RLTP2.45
2.45
short taper 3mm
RLTP2.95
2.95
short taper 3mm
RLTP3.15
3.15
short taper 3mm
RLTP3.45
3.45
short taper 3mm
RLTP3.75
3.75
short taper 3mm
RLTP3.85
3.85
short taper 3mm
RLTP3.95
3.95
short taper 3mm
GPW2
4.45
long taper 10mm
R1.7
33.8
16.0
28.0
9.0
GPW2
20.0
Plastic PCB latch
(optional 3mm riser included)
20.0
PCBL3
34.0
26.0
14.0
42.0
3.0
3.0
27.0
4.0
27.0
22.5
9.0
10.0
14.0
36
7.92
10.0
Ø 6.0
RLTP4.45
30.0
[email protected]
+44 (0)1787 478678
Ø 3.4
3mm riser
3.0
[email protected]
+44 (0)1787 478678
Essential accessories for jig builders such as guide plates, latches and tooling
pins. You can also build your own test station with our test boxes
Test Jig Parts
PCB latches: Suitable for open-topped desktop test boxes
Double latches
Guidelines for double latches
2–9x4.5
Top release bar
142.0
132.0
• Adjustable position of both latches
9.0
• Suitable for larger PCB sizes
122.0
• Ideal for use with PA4 to PA6 probe
ranges
49.0
32.0
Nylon latch
51.0
PCBDL1
12.0
20.0
20.0
51.0
15.0
23.0
• Receptacles should be mounted into the
probe plate, raised high enough to that
the probe is suitably compressed when
the PCB is latched in place
142.0
132.0
Back release bar
33.0
28.0
122.0
32.0
PCB guide plate (adjustable)
12.0
Nylon latch
20.0
PCBDL2
51.0
20.0
15.0
23.0
51.0
Single PCB latch: top release
Guidelines for single latches
• Ideal for use with PA4 to PA6 probe ranges
• Suitable for smaller sized PCBs
• Receptacles should be mounted into the probe plate, raised
high enough so that the probe is 48.0
suitably compressed when the
PCB10.5is latched in place
Top release bar
3.5 X 5.5
3.5 X 5.5
48.0
PCB guide plate
7.5
5.5
PCBL1
5.5
5.0
7.5
17.5
25.5
7.5
10.5
15.0
Nylon latch
8.0
15.0
7.5
4.0
12.0
17.5
25.5
21.0
5.0
4.0
8.0
12.0
21.0
Bench top test boxes
Jig base, consisting of a pan and a hinged probe plate,
allows you to construct a simple but effective benchtop test
station. Available in two sizes and having a 65mm deep pan
- allowing some room for any supporting electronics, power
supply and wiring.
Useful side handles
G10 probe plate
Coda part
no.
Base box size Max
WxLxD
U.U.T.
(mm)
(mm)
Max
probe
count
(6oz
probes)
MF1BOXS 300 x 200 x 65 230 x 100
50
MF2BOXS 400 x 300 x 65 300 x 170
60
Pan latch
Notes
All of the side
plates remove
for easy
customisation
Hinged probe plate
Deeper pans
are available
(100mm)
Carlson springs allow
the probe plate to be
held open (probe
plate thickness 9.75mm)
Suitable accessories:
• PCB latches (above)
• Guide plates
• Rigid tooling pins
• Floating pins
[email protected]
+44 (0)1787 478678
MF1BOXS
[email protected]
+44 (0)1787 478678
37
ave you seen our other catalogue? It is the first Coda-Pin catalogue
dedicated entirely to interfacing components, spring contacts and
mating contact lands.
H
This catalogue is the result of us
finding new applications for spring
contact technology including board to
board interconnection and data, power
and battery charging applications.
Examples include:
ng Contacts
ri
Sp
,
ts
n
e
n
o
p
m
o
Interfacing C
ct Lands
and Mating Conta
ion
interconnect
ard to board
bo
r
fo
ts
ac
nt
co
ng applications
Spring loaded
battery chargi
d
an
er
w
po
,
and data
• charging batteries in portable instruments
• power and data transfer pins in a docking
station
• integral compliant contacts, such as for an
antenna contact in a mobile phone
• board to board spring contacts for use in
computerised gaming systems and
telecommunications units
If you would like a printed catalogue
please go to www.coda-systems.co.uk
where you will be able to request one.
You can also browse our entire range of
interfacing components and test products
on the website.
What is an interfacing component?
Plunger
Crimp
Spring
Barrel
stems Ltd
Coda Sy
UK
ex, CO9 2RT
Halstead, Ess
le Maplestead,
Litt
d,
7 274194
Roa
k
Oa
: +44 (0)178
Fax
•
678
7 478
Tel: +44 (0)178
ystems.co.uk
sales@coda-s
www.coda-
k
systems.co.u
The spring loaded contact consists of a gold plated tubular metal barrel,
spring and plunger as a one piece assembly. The tip of the spring
loaded plunger will provide a reliable electrical contact to the mating
surface, whose distance away or position may well be indeterminate.
The tip of the plunger will usually be rounded in shape (radius) which
will prevent damage or significant wear to the contact land.
Several fitment types are available including surface mount and press
fitment. Some series of the press fitment type are available with a
receptacle which allows the spring contact to be replaceable. One of our
series of surface mount spring contacts can be supplied moulded in an
array of up to 20 spring contacts.
Typically a mating contact land is used as the mating surface. These are
available as press fitment or solder-in.
Coda Systems Ltd
Oak Road, Little Maplestead, Halstead, Essex, CO9 2RT UK
+44 (0)1787 478678 • Fax: +44 (0)1787 274194
[email protected]

Spring Contact Test Probes Bench-top Test Jigs

Transcription

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