Rexroth IndraMotion for Metal Forming Roll Feed

Electric Drives
and Controls
Hydraulics
Linear Motion and
Assembly Technologies
Pneumatics
Rexroth
IndraMotion for Metal Forming
Roll Feed Solutions
Simple, Scalable, and Powerful
Service
2
Metal Forming | Roll Feed Solutions
Rexroth
Indramotion for Metal Forming
Roll Feed Solutions
Rexroth has over 30 years experience in applying
motion controllers (CFS, CCS, CLM and Optifeed)
for Cut to Length systems. With the IndraMotion for
Metal Forming solution suite, Rexroth continues
this tradition of reliability that is even more scalable
and powerful for increased performance.
Optimum Solution
Whether you process sheet metal, plastic, paper or
wood, the single axis Roll Feed choices provide particularly economical and scalable solutions.
Training and Engineering Costs - Reduced
•Rapid setup using HMI guided parameter menus
IndraMotion for Metal Forming
This solution suite offers three levels of Roll Feed solutions using the latest in control products:
• IndraMotion RFS - Roll Feed Standard
• IndraMotion RFE - Roll Feed Extended
• Roll Feed user created
IndraMotion RFS
This solution is a fully-assembled, single-axis solution for standard applications requiring no programming. It consists of the IndraDrive Basic controller
hardware and the complete VCP08 HMI solution.
IndraMotion RFE 1) 2)
This solution is a fully-assembled, single-axis solution for standard applications requiring no programming. It consists of the IndraDrive Advanced controller hardware offering additional features and also
uses the complete VCP08 HMI solution.
Roll Feed User Created
The uniform IEC61131-3 IndraControl L PLC in the
IndraDrive allows the user to integrate custom Roll
Feed solutions.
Press
Shear
Straightner
Coil Handling
Roll Feed
Press
Transfer
Handling
Indracontrol VCP08.2
• Clear, machine operation with just one interface
• Menu-driven options allow for short training
• Pre-configured, less assembly required
• Optimal solution for every performance level
• Solution offers easy connectivity
- Discrete I/O / Profibus / DeviceNet (i.p.)
•Wide range of rotary, torque, linear motors
• All data stored on flash card (MMC)
• Power range from 1kw to 160kW
Maintenance and Operation Costs - Reduced
• Built with uniform IndraControl platform
components reducing the cost of spare parts
• Improved machine life by wear reduction
• Flash data storage, no batteries to replace
• HMI backlight life of 100,000 hours
• Energy reduction with automatic feed angle
optimization IndraControl VCP08.2
Metal Forming | Roll Feed Solutions
Performance and Precision
The IndraDrive uses uniform power and controller
sections (to 160kW) with basic or advanced performance. This allows you to choose the right solution
for your performance and budget. The IndraDrive
can operate induction, permanent magnet rotary
or linear motors using standard position feedback
systems - offering you the precision and power you
need to be competitive. The Roll Feed interpreter is
preinstalled and executes in the IndraDrive at high
speed for maximum productivity and machine safety.
Roll Feed Solution
RFS
RFE1)2)
Operation modes
Parameter / Manual / Automatic / Setup
Feed before Press (intermittent, cont.)
Press before Feed (intermittent, cont.)
Product counter
Plain text diagnostics
Conversational operator interface
I/O status
Product data information:
•Usage of feed angle
•Strokes per minute
•Average speed
Measuring wheel
1
Analog velocity override
Micro adjust
Roll Feed lifting (Manual / Auto)
Data administration for products
•Feed length
•Maximum feed
•Acceleration
•Jerk limit
•Part counter
99
99
2
2
All user data on MMC flash card
Canned HMI screens
Access to all parameters for fast setup
ASCII pass through mode
Discrete I/O interface
Fieldbus - Profibus / DeviceNet 2)
Safe Motion Technology
The IndraDrive can be equipped with SAFETY
ON
EN954-1 Category 3 compliant
BOARD
Safety On Board technology.
Redundant controls provide very-short 2 msec
response times, which are required for today’s machines with high accelerations and speeds. Modes
such as safe drive lockout, - safe operational stop, reduced speed, - safe direction, etc. and direct control
of the safety door lock plus background wire pulse
testing, increase safety and productivity.
�
�
Start / stop / cycle stop
Preset – product / total length
Clear error
Integrated Safety Technology
EN954-1 category 3
�
3
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Press encoder interface
Multiple feed lengths per product
-
Batching (linking of multiple products)
6 feeds per part / up to 99 parts
-
Tool (gag) outputs before and after Feed
-
Automatic feed angle optimization
-
PLS outputs
-
Standard
Option
1)Advanced controller 2)In prep. for Q3/2006
8
8
3)Only starting lockout
3
Bosch Rexroth Corporation
Electric Drives and Controls
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Telephone (847) 645-3600
Facsimile (847) 645-6201
www.boschrexroth-us.com
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©2006 Bosch Rexroth Corporation
Factory Automation
Regional sales offices:
Central
Bosch Rexroth Corporation
Electric Drives and Controls
2150 Point Boulevard, Suite 800
Elgin, IL 60123
Telephone (224) 293-3552
Facsimile (847) 551-9812
Great Lakes
Bosch Rexroth Corporation
Electric Drives and Controls
1701 Harmon Road
Auburn Hills, MI 48326-1549
Telephone (248) 393-3330
Facsimile (248) 393-2893
Northeast
Bosch Rexroth Corporation
Electric Drives and Controls
99 Rainbow Road
East Grandby, CT 06026-0000
Telephone (860) 844-8377
Facsimile (860) 844-8595
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Bosch Rexroth Corporation
Electric Drives and Controls
2810 Premiere Parkway
Duluth, GA 30097
Telephone (678) 583-4338
Facsimile (678) 417-6637
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Bosch Rexroth Corporation
Electric Drives and Controls
7901 Stoneridge Drive
Pleasanton, CA 94588
Telephone (925) 227-1084
Facsimile (925) 227-1081
U.S. business unit offices:
Bosch Rexroth Corporation
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
Telephone (610) 694-8300
Facsimile (610) 694-8467
Bosch Rexroth Corporation
Corporate Headquarters
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Telephone (847) 645-3600
Facsimile (847) 645-6201
Bosch Rexroth Corporation
Linear Motion and
Assembly Technologies
816 E. Third Street
Buchanan, MI 49107
Telephone (269) 695-0151
Facsimile (269) 695-5363
Bosch Rexroth Corporation
Service
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Telephone (847) 645-3600
Facsimile (847) 645-0804
2315 City Line Road
Bethlehem, PA 18017-2131
Telephone (610) 694-8300
Facsimile (610) 694-8467
Bosch Rexroth Corporation
Mobile Hydraulics
1700 Old Mansfield Road
Wooster, OH 44691-0394
Telephone (330) 263-3300
Facsimile (330) 263-3333
14001 South Lakes Drive
Charlotte, NC 28273
Telephone (800) 438-5983
Facsimile (704) 583-0523
Bosch Rexroth Corporation
Pneumatics
1953 Mercer Road
Lexington, KY 40511-1021
Telephone (859) 254-8031
Facsimile (859) 281-3491
Printed in the United States
74280EN 0306