Adena Corporation - MKC Associates, Inc

Transcription

TRANSMITTAL
Adena Corporation
No. 00155
1310 West Fourth Street
Mansfield, OH 44906
Phone: 419-529-4456
Fax: 419-529-4288
PROJECT: Shelby High School
TO:
Barton Malow
8720 Orion Place
Suite 110
Columbus, OH 43240
ATTN:
Erich Hiedemann, AIA
WE ARE SENDING:

DATE: 5/4/2012
REF:
SUBMITTED FOR:

Shop Drawings
ACTION TAKEN:
Approval
Approved as Submitted
Letter
Your Use
Approved as Noted
Prints
As Requested
Returned After Loan
Change Order
Review and Comment
Resubmit

Plans
SENT VIA:
Samples
Other: Made from Distributions
ITEM NO. COPIES DATE
Submit
Returned
 Attached
Specifications

alum entrance & storefro
shelby Hs
shelby ohio
Returned for Corrections
Separate Cover Via:
ITEM
NUMBER
Due Date:
email
REV. NO. DESCRIPTION
STATUS
3
5/4/2012
SUB
084113-003
001
Title: 1.5D samples for initial selection
NEW
1
5/4/2012
SUB
084113-004
001
Title: 1.5H maintenance data
NEW
1
5/4/2012
SUB
084113-002
001
Title: 1.5C Shop Drawings
NEW
1
5/4/2012
SUB
084113-005
001
Title: 1.5I sample warranty
NEW
1
5/4/2012
SUB
084113-001
001
Title: 1.5A product data
NEW
Remarks: sample to be delivered to MKC YKK AP paint colors are for both spec section 084113 and 084413 curtain wall
SUBMITTAL REVIEW
REVIEWED
FURNISH AS CORRECTED
REVISE AND RESUBMIT
REJECTED
SUBMIT SPECIFIED ITEM
x
This review is only for general conformance with (1) the design concept and (2) the information
given in the construction documents. Corrections or comments made on a shop drawing during
this review do not relieve the contractor from compliance with the requirements of the plans and
specifications. Approval of a specific item does not include approval of an assembly of which
the item is a component. The contractor remains responsible for: dimensions to be confirmed and
correlated at the job site; information that pertains solely to the fabrication process or to the
means, methods, techniques, sequences and procedures of construction; coordination of the
Work with that of all other trades; and performing all Work in a safe and satisfactory manner.
By:
CC: file
Date:
5/9/2012
NO EXCEPTIONS TAKEN
MAKE CORRECTIONS NOTED
AMEND & RESUBMIT
REJECTED - SEE REMARKS
REVIEWED FOR COORDINATION
APPROVAL IS SUBJECT TO ALL CONTRACT DOCUMENTS AND DOES NOT AUTHORIZE ANY CHANGE
IN COST UNLESS STATED IN SEPARATE LETTER
OR CHANGE ORDER.
ADENA CORPORATION
ENGINEERS & CONSTRUCTION
5/4/12
31205
DATE ______________ JOB NO. _______________
BY:
Signed:
J.J. Trumpower
Expedition ®
Swing Door Installation Manual
20D/35D/50D | 20DH/35DH | 40M/50M | 25FD | 35XT | 50XT
01-4000-03 | ©2010 YKK AP America Inc. is a subsidiary of
YKK Corporation of America.
Swing Door Installation
TABLE OF CONTENTS
Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page ii
Door Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Cut Down Transom Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Fabricate Frame For Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Offset Pivot Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Butt Hinge Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Center Pivot Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Calculate Transom Glass Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Calculate Door Glass Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Install Overhead Concealed Closer . . . . . . . . . . . . . . . . . . . . . . . . Page 8
In Offset Pivot and Butt Hinge Frames
Install Optional Bottom Offset Pivot . . . . . . . . . . . . . . . . . . . . . . . . Page 9
Glaze The Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Install Smart Series Push/Pull Hardware . . . . . . . . . . . . . . . . . . . . Page 10
Install Offset Pivot Door Into Frame . . . . . . . . . . . . . . . . . . . . . . . . Page 11
Install Butt Hinge Door Into Frame . . . . . . . . . . . . . . . . . . . . . . . . . Page 11
Install Center Pivot Door Into Frame . . . . . . . . . . . . . . . . . . . . . . . Page 12
Adjust Weather Astragal For Pair of Doors . . . . . . . . . . . . . . . . . . Page 12
Install Door Sweeps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Effective Date: April 22, 2010 | 01-4003-03
Page-i
Installation Notes
1. Do not drop, roll or drag boxes of aluminum framing. Move and stack boxes with proper support
to prevent distortion. If fork lifts are used be especially careful about striking the boxes when lifting
or moving.
2. Store in a dry, out of the way area. If rain exposure, condensation or any water contact is
likely, then all packaging material should be removed. Wet packaging materials will discolor and
may stain aluminum finishes and paints.
3. All materials should be checked for quantity and quality upon receipt, YKK AP must be notified
immediately of any discrepancies in shipment. Check to make sure that you have the required
shims, sealants, supplies and tools necessary for the installation.
4. Carefully check the openings and surrounding conditions that will receive your material.
Remember, if the construction is not per the construction documents, it is your responsibility to
notify the general contractor in writing. Any discrepancies must be brought to the general
contractor's attention before you proceed with the installation.
5. Gather your shop drawings, materials, packing list and this installation manual. Carefully review
parts location, the sequence it goes therein when you glaze it and how you seal it. Installation
instructions are of a general nature and may not cover every condition you encounter. The shop
drawings and/or installation manuals were prepared specifically for the product.
6. Any material substitutions must be of equal or greater quality.
7. Make certain that material samples have been sent for compatibility testing for all manufacturer's
sealants involved. Make certain that sealants have been installed in strict accordance with the
manufacturer's recommendations and specifications.
8. Remember to isolate, in an approved manner, all aluminum from uncured masonary or other
incompatible materials.
9. System-to-structure fasteners are not supplied by YKK AP. Fasteners called out on shop drawings
are to indicate minimum sizes for design loading.
10. Entrance frames and doors are to be installed plumb, square, level and true.
11. If any questions arise concerning YKK AP products or their installation, contact YKK AP for
clarification before proceeding.
12. YKK AP store front and/or curtain wall framing is typically completed before drywall, flooring and
other products that may still be in process. Take the extra time to wrap and protect work that you
have proudly produced, because no one else will.
13. Cutting tolerances are plus zero, minus one thirty second unless otherwise noted.
14. Check our website, www.ykkap.com, for the latest installation manual update prior to
commencing work.
Page-ii
01-4003-03 | Effective Date: April 22, 2010
This manual applies to the door types listed below.
STANDARD DOOR
20D
35D
50D
MONUMENTAL DOOR
40M
50M
MEGATHERM® XT ENTRANCES
35XT
50XT
FLUSH PANEL DOOR
25FD
Page-1
STEP 1
CUT DOWN TRANSOM FRAME
(For non-transom frames, proceed directly to Step 3)
Measure the height of each masonry opening that is to receive a door frame. If there are several different
frame heights, it will be necessary to label each frame.
-Deduct 3/8" from the height of the masonry opening to determine the frame size.
-Slide the transom glazing pocket up so that it is flush with the end of the frame.
-Mark the frame height on the frame jambs by measuring up from the bottom of the frame.
See Detail 1.
-Cut the frame and the transom glazing pocket.
-Slide the transom glazing pocket back down into position.
See Detail 2.
Mark
Frame Height
DETAIL 1
DETAIL 2
Transom
Glazing Pocket
STANDARD
* MONUMENTAL
STANDARD
* MONUMENTAL
STEP 2
FABRICATE FRAME FOR HEADER
FACE
Member
Dimension A
System
1-3/4" Header
1-9/16"
FS
2" Header
1-13/16"
FI/TU
2-1/4" Header
2-1/16"
T
Page-2
WEB
Ø 0.500”
(Web Only)
A
-Measure down from the top of the frame dimension “A”,
see the table below.
-Mark the spot on each “V-Groove” for the holes
required to attach header.
-Drill a 0.236" diameter hole (#B drill bit) through
both the web and the front of the jamb, at each
location marked.
See Detail 3.
-Drill 1/2" diameter access holes in web only,
centered on the first holes drilled, to permit the
head of the fasteners to pass through the web.
Ø 0.236”
(Web & Face
DETAIL 3
V-Groove
*MegaTherm XT similar
STEP 3
OFFSET PIVOT FRAME INSTALLATION
-Remove from the door carton, through the cut-out provided, the offset pivot frame portion packages.
Top Pivot Package:
Accessories: (1) top pivot frame portion E1-0303.
Screws: (3) FM-1206 finish to match frame.
Bottom Pivot Package: Accessories: (1) bottom pivot frame portion: E1-0300(RH), E1-0301(LH).
(1) Plastic anchor plug.
Screws: (2) FM-1206 finish to match frame.
(2) FM-1206 mill finish.
-Remove from the frame carton the frame accessory package:
Singles and pairs:
Accessories: (3) plastic anchor plugs, (2) setting blocks for transom lite:
E2-0019 for 1/4" glass or E2-0020 for 1" glass.
Screws: (3) FC-1228, (4 or 8) PC-1216 (8 for transom).
Single door frames only: Accessories: (1) threshold clip E1-0307.
Screws: (2) FM-1206 to match frame, (2) FM-1206 mill finish.
-Attach bottom pivot and threshold clips to frame.
-Attach top pivot frame portion to the transom bar.
-Assemble frame as shown.
See Detail 4.
PC-1216
Jamb
Head
DETAIL 4
Transom
Glazing
Pocket
Install the frame into the opening:
-Anchor bottom pivot to the opening.
-Shim if required.
-Attach the threshold to the frame set
in bed of sealant.
-Shim and anchor frame so that it is
plumb,square, level, and true.
-Caulk the perimeter of the frame with a
quality sealant.
Glaze the transom lite:
(See Page 5 to calculate Transom
Glass Sizes)
-Snap into place the interior transom
glass stop.
-Install interior glazing gasket in the
transom.
-Install setting blocks at quarter points.
-Carefully install the transom lite.
-Snap into place the exterior transom
glass stop.
-Install exterior gasket.
Transom
Glass Stop
Transom
Glass Stop
E1-3003
Standard
Transom Bar
Monumetal
Transom Bar
Monumental
Jamb
FM-1206
#12 x 3/8”
FC-1228
#12 x 1-3/4”
E1-0300 (RH)
E1-0301 (LH)
Sealant
E1-0307
Page-3
STEP 3
BUTT HINGE FRAME INSTALLATION
-Remove from the door carton, through the cut-out provided, the accessory package.
Accessories: (2) threshold clips E1-0307, (3) plastic anchor plugs, (2) setting blocks
for transom lites: E2-0019 for 1/4" glass or E2-0020 for 1" glass.
Fasteners: (3) FC-1228 FHSMS, (8) FM-1206 (4 to match frame & 4 mill finish,
and (4) or (8) PC-1216 fasteners (8 for transom frames).
-Attach the threshold clips to the frame.
See Detail 5.
PC-1216
-Attach the threshold to the frame set in bed
of sealant.
-Shim and anchor frame so that it is plumb,
square, level, and true.
-Caulk the perimeter of the frame with a quality
sealant.
(See Page 5 to calculate Transom
Glass Sizes)
-Snap into place the interior
transom glass stop.
-Install interior glazing gasket
in the transom.
-Install setting blocks at
quarter points.
-Snap into place the exterior
transom glass stop.
Integral Hinge
Backup
Jamb
Head
Transom
Glazing
Pocket
Transom
Glass Stop
Standard
Transom Bar
Transom
Glass Stop
Standard
Frame
Backup Plate
(Factory Installed)
Monumental Frame
FM-1206
#12 x 3/8”
Monumental
Transom Bar
DETAIL 5
FC-1228
#12 x 1-3/4”
Sealant
E1-0307
Page-4
STEP 3
CENTER PIVOT FRAME INSTALLATION
-Remove from the frame carton the accessory package:
Accessories: (2) Threshold clips, (3) plastic anchor plugs, (1) transom bar/closer shear block (2 for
pair of doors), (1) transom bar shear block: E1-0317 for 4 1/2" frames or E1-0326
for 4" frames for single doors, (1) closer anchor clip, (1) bottom pivot assembly,
(2) setting blocks for transom lites: E2-0019 for 1/4" glass or E2-0020 for 1" glass.
Fasteners
For Frame:
(8) FM-1206 and (3) FC-1228 to attach threshold clips and threshold,
(4) PC-1216 to attach headers (transom frames only), (2) PC-1228 to attach the
E1-0326 or E1-0317 and (2) FC-1008 to attach the T-Bar (single door frames only).
Fasteners
(2) 1/4–20 x 1/2" HHMS bolts with lock washers, (3) 1/4–20 x 1/2" PHMS bolts,
For Closer: (2) 1/4–20 x 1-1/4" FHMS, and (6) FM-1006.
Note: Last five items doubled for frames for pairs of doors.
-Assemble the threshold clips to the frame.
-Asemble the bottom pivot(s) to the threshold.
See Detail 6.
DETAIL 6
-Attach the threshold to the frame set in bed
of sealant.
-Shim and anchor frame so that it is plumb,
square, level, and true.
-Caulk the perimeter of the frame with a quality
sealant.
-Install the overhead door closer(s).
See Detail 7 and the instructions in the closer box.
-Attach cover plate(s).
(See Page 5 to calculate Transom Glass Sizes)
-Snap into place the interior transom glass stop.
-Install interior glazing gasket in the transom.
-Install setting blocks at quarter points.
-Snap into place the exterior transom glass stop.
DETAIL 7
Page-5
Calculate Transom Glass Sizes:
Daylight Opening (D.L.O.)
Standard Door
DETAIL 8
1/4" Glazing Shown
1" Glazing Similar
**
*
** 1/4" Glazing Pocket = 1/8"
1" Glazing Pocket = 1/2"
* Single Glazing (Offset Pivot) = 13/16"
Single Glazing (OHCC) = 15/16"
Insulating Glazing = 1"
Monumental Door
*
Transom Glass Size Formula
TYPE
YES 40 FS/FI
YES 45 FS/FI
Width for Single Glass
D.L.O. +(plus) 5/8"
D.L.O. +(plus) 5/8"
Height for Single Glass
D.L.O. +(plus) 5/8"
D.L.O. +(plus) 5/8"
Width for Insulating Glass
D.L.O. +(plus) 7/8"
D.L.O. +(plus) 7/8"
Height for Insulating Glass
D.L.O. +(plus) 7/8"
D.L.O. +(plus) 7/8"
Page-6
Note: Listed transom glass sizes are for
YES 40 and YES 45 frames only;
for other frames refer to shop
drawings or contact YKK AP.
Calculate Door Glass Sizes:
Model 20D/35D/50D Door
Threshold (1/2") Allowance Included
Door Opening Size
Height
4" Bottom Rail
Height
8" Bottom Rail
Height
10" Bottom Rail
Width
Single - Butt Hinge
Width
Single - Cont. Hinge
Width
Pair - Butt Hinge
Width
Pair - Cont. Hinge
20D Narrow Stile
35D Medium Stile
50D Wide Stile
D.O. -(minus) 7-1/2"
—
—
D.O. -(minus) 11-1/2"
D.O. -(minus) 13-1/8"
D.O. -(minus) 14-3/16"
D.O. -(minus) 13-9/16"
D.O. -(minus) 15-3/16"
D.O. -(minus) 16-1/4"
D.O. -(minus) 4-7/8"
D.O. -(minus) 7-5/8"
D.O. -(minus) 10-5/8"
D.O. -(minus) 5-1/8"
D.O. -(minus) 7-7/8"
D.O. -(minus) 10-7/8"
D.O. ÷ 2 -(minus) 4-7/8"
D.O. ÷ 2 -(minus) 7-5/8"
D.O. ÷ 2 -(minus) 10-5/8"
D.O. ÷ 2 -(minus) 5-1/8"
D.O. ÷ 2 -(minus) 7-7/8"
D.O. ÷ 2 -(minus) 10-7/8"
MegaTherm® XT – Model 35XT/50XT Door
Door Opening Size
Height
8" Bottom Rail
Height
10" Bottom Rail
Width - Single
Width - Pair
35XT Medium Stile
50XT Wide Stile
D.O. -(minus) 13-1/8"
D.O. -(minus) 14-3/16"
D.O. -(minus) 15-3/16"
D.O. -(minus) 16-1/4"
D.O. -(minus) 7-5/8"
D.O. -(minus) 10-5/8"
D.O. ÷ 2 -(minus) 7-5/8"
D.O. ÷ 2 -(minus) 10-5/8"
NOTE: MegaTherm XT uses stile BE9-0704
for continuous hinges. Glass sizes formulas
remain the same as for butt hinges.
Model 40M/50M Monumental Door
Door Opening Size
Height
Standard Bottom Rail
Height
10" Bottom Rail
Width
Single - Butt Hinge
Width
Single - Cont. Hinge
Width
Pair - Butt Hinge
Width
Pair - Cont. Hinge
40M 4" Stile
50M 5" Stile
D.O. -(minus) 12-11/16"
D.O. -(minus) 13-11/16"
D.O. -(minus) 15-3/16"
D.O. -(minus) 16-3/16"
D.O. -(minus) 8-5/8"
D.O. -(minus) 10-5/8"
D.O. -(minus) 8-7/8"
D.O. -(minus) 10-7/8"
D.O. ÷ 2 -(minus) 8-5/8" D.O. ÷ 2 -(minus) 10-5/8"
D.O. ÷ 2 -(minus) 8-7/8" D.O. ÷ 2 -(minus) 10-7/8"
Page-7
STEP 4 (OPTIONAL)
INSTALL OVERHEAD CONCEALED CLOSER
IN OFFSET PIVOT & BUTT HINGE FRAMES
Shear Block
For OHCC
-Assemble the frame by first attaching the transom
bar/closer shear block to the pivot jamb of the frame.
-Complete the assembly and installation of the frame
following the standard installation instructions.
-Install the overhead concealed closer into the frame.
-Attach the cover plate and the offset arm.
-The top door rail has been routed out to clear the
offset arm of the closer.
-Locate the arm cover package that is in the frame
box and attach it to the bottom of the transom bar
with #10-32 x 2" fasteners provided (three for
singles and four for pairs).
See Details 9 & 10.
Transom Bar
For OHCC
Arm Cover
E9-0215
#10-32 x 2”
FHMS
DETAIL 9
Standard transom bar shown,
Monumental and MegaTherm XT similar.
1/4”-20 x 1/2”
HHMS
FM-1006
#10 x 3/8”
Cover
Anchor
Center
Pivot
Cover
Plate
1/4”-20 x 1-1/4”
FHMS
DETAIL 10
Page-8
STEP 6 (OPTIONAL)
INSTALL BOTTOM OFFSET PIVOT, E1-0341
Offset pivot door frames that do not have a threhold
will require bottom offset pivot, E1-0341, which may
also be used as a replacement bottom pivot.
-Locate the bottom pivot package taped to the door.
-Anchor the pivot to the substrate using (3) FC-1228
fasteners and plastic plugs.
-Shim as required.
See Detail 11.
Use of pivot shim E1-0387 is required for
MegaTherm XT entrances, Models 35XT and 50XT.
-Align pivot jamb edge and 1-5/16" from jamb face.
-Mark the location of the three (3) attachment
fasteners and drill.
-Place shim beneath pivot E1-0341 and attach pivot
to substrate, using using (3) FC-1228 fasteners and
plastic plugs.
See Detail 12.
FC-1228
#12 x 1-3/4”
E1-0341
Bottom Pivot
DETAIL 11
1-5/16”
DETAIL 12
Page-9
STEP 7
GLAZE THE DOOR
Heel
À
Install interior glass stops.
-Trim glazing gasket leaving 1/8" excess at each end.
-Install the vertical glass stop first by engaging the
heel  first then snapping in the toe .
See Detail 12.
-Center the horizontal glass stops and install.
-Carefully install the door lite onto the factory installed
corner blocks.
-Install the exterior glass stops repeating the instructions
listed above.
Toe
Á
20D shown, others similar.
DETAIL 12
STEP 8
INSTALL SMART SERIES PUSH/PULL HARDWARE
Attach pull handle:
-Remove from the door carton the push/pull hardware and accessory package.
-Fasten the pull handle to the lock stile with the 2-1/2" shoulder bolt at the top and with the 2-3/4” oval
head machine screw at the bottom. Make sure the washer is properly seated under the screw head.
Attach push bar:
-Attach the end cap to the pivot stile with the FM-2512 3/4" machine screw.
-Insert the straight end of the push bar into the end cap and swing the curved end onto the shoulder
bolt head. Tighten the set screws at each end of the push bar using a 1/8" Allen wrench.
See Detail 13.
Note: For center pivot doors, push bars are installed on both sides of the doors; attach shoulder bolts on
both stiles and follow the instructions above to attach push bars. Repeat steps for the other side.
Pull Handle
Lock Stile
1/4”–20 x 2-1/4”
Shoulder Bolt
End Cap
Set Screw
Set Screw
Push Bar
FM-2512
1/4”–20 x 3/4”
Flat Head MS
Pivot Stile
1/4”–20 x 2-3/4”
Oval Phillips MS
with Washer
DETAIL 13
Viewed from Interior
Page-10
STEP 9
INSTALL OFFSET PIVOT DOOR INTO FRAME
-Set the door down onto the bottom pivot of the frame.
-Compress the retractable pivot pin in the top pivot
and set the door up into position so the pivot pin
engages the frame pivot.
-Check the alignment of the door.
-Align the stile opposite the pivot stile by turning the
screw located in the top rail:
Pivot
Stile
Clockwise to raise the corner.
Counter-clockwise to lower the corner.
See Detail 14.
Pivot
Stile
-Align the pivot stile by adjusting the screw in the
bottom pivot.
-Unscrew the cap on top of the pivot and adjust the
screw inside the pivot with a 3/16" Allen wrench:
-Replace the cap on top of the pivot.
See Detail 15.
DETAIL 14
DETAIL 15
STEP 9
INSTALL BUTT HINGE DOOR INTO FRAME
Clockwise = Raise
Conuter Clockwise = Lower
-Remove from the door carton the package of eight
fasteners that will attach the butt hinges to the
backup plates in the frame.
-Carefully align the holes in the butt hinge with the
holes in the back up plates and fasten the door to the
frame. Completely support the door during this step.
-Check the alignment of the door with the frame.
-Adjust the alignment of the door by turning the screw
located in the top rail:
See Detail 14.
Page-11
STEP 9
INSTALL CENTER PIVOT DOOR INTO FRAME
-Remove from the package taped to the door the end
cap and bolts for the top arm assembly.
-Remove from the pivot stile the two endcaps.
-Check the alignment of the top arm:
The arm must be centered in the top rail.
See Detail 16.
-For non-hold open closers; slow the closer speed.
-Carefully rotate the pivot of the closer 90° to the
exterior of the frame to install the door.
-Set the door down onto the bottom pivot and slide
the top arm around the top pivot of the closer.
-Install the end of the top arm and the end caps of the door.
-Check the bottom corner of the door with the frame.
-Adjust the bottom corner of the door by turning the
screw located in the top rail of the door:
See Detail 14.
Arm End Cap
Top Arm
1” Bolt
Stile End Cap
Top Rail
DETAIL 16
-Adjust the closing and latch speed of the closer.
STEP 10
ADJUST WEATHER ASTRAGAL
FOR PAIR OF DOORS
-Adjust the weather astragal by turning
the adjustment screws located along the
meeting stile cover of the active leaf:
Clockwise to increase the
distance between leafs.
Counter clockwise to reduce the
clearance between leafs.
See Detail 17.
E9-0332
Meeting Stile Cover
Adjustment
Screw
E9-0353
Inactive Leaf
E9-0352
Active Leaf
40M shown, others similar.
DETAIL 17
Page-12
STEP 11 (OPTIONAL)
INSTALL DOOR SWEEP
-Door sweeps help the weathering performance of the door and are designed to be attached to the
interior face of the bottom rail.
-Transfer the location of each slot in the door sweep base, E9-0347, to the interior surface of the
bottom rail:
-Center the door sweep base on the bottom rail of the door.
-Align the bottom edge of the door sweep base with the bottom edge of the bottom rail.
-Mark the center of each slot on the bottom rail.
-Drill a 0.141” diameter hole (#28 drill bit) at each location marked.
-Attach the door sweep base to the bottom rail with four PC-0808 fasteners; do not completely tighten the
fasteners. Check the contact of the door sweep gasket, E2-0067, with the threshold. The door sweep
gasket must make full contact with the threshold to obtain the full benefit of the door sweep.
-Tighten all of the door sweep fasteners.
-Use a wood block and mallet to snap the door sweep cover, E9-0348, onto the base.
See Detail 18.
E9-0347
PC-0808
DETAIL 18
Viewed from Interior
E9-0348
Dual sweeps required for
Models 35XT and 50XT.
E9-0347
E2-0067
Page-13
YKK AP America Inc.
7680 The Bluffs
Suite 100
Austell, Georgia 30168
www.ykkap.com
> Model 20D/35D/50D
Standard Entrances
Everyday Performance and Style
Entrance systems by YKK AP offer an abundance
of design options. VersaJamb ®, our unique
reinforced tubular door frame, allows for side-lite
glazing without shear clips while maintaining the
structural integrity of transom frames.
Door corners are mechanically joined and welded
to ensure that they are more than capable of
withstanding today’s most demanding conditions.
Standard hardware options include the Smart
Series Push/Pull and Dor-O-Matic® touch bar
exit devices. Custom entrances are available
with options for one inch glazing, mid rails, high
bottom rails and will accommodate most custom
hardware.
20D/35D/50D Entrance Doors:
YKK AP standard doors are far above standard
quality and performance. These institutional
grade entrances provide complete design
freedom via varied rail and stile widths. All door
corners are mechanically joined and welded —
and carry a lifetime warranty.
Entrances | Storefronts | Curtain Walls | Sun Controls | Windows | Balcony Doors
> Model 20D/35D/50D
Standard Entrances
Smart Series Push/Pull
YKK AP’s Smart Series one inch diameter Push/Pull
provides maximum flexibility and occupant safety. The
pull handle is open to permit access to the lock cylinder
and is slightly angled to provide a uniquely modern
look. The Smart Push starts at the locking stile similar
to a typical one inch diameter push bar, but then has an
ergonomic “S-Bend” toward the locking stile to bring
the bar closer to the door where it is captured by a
patented end cap. This innovative push bar easily
accommodates custom width openings while subtly
informing a pedestrian which side of the door to push
on when exiting a building.
YKK AP Smart Series Pulls
Dor-O-Matic ® Exit Devices
YKK AP Smart Series Push Bar
The modern and economical touch bar exit devices
from Dor-O-Matic® are ideally suited for all
applications that require emergency egress. The
devices are ANSI Grade 1, carry the UL label and are
approved for Life Safety. Both the rim and concealed
vertical rod devices feature single point dogging and
are available with electric actuation.
Dor-O-Matic® 1690 Series
Concealed Vertical Rod Exit Device
Dor-O-Matic® 1790 Series Rim Exit Device
Stock Entrances
 20D Narrow Stile 3'-0" and 3'-6" x 7'-0" Singles
Door Corner
Lifetime Warranty
 20D Narrow Stile 6'-0" x 7'-0" Pairs
 Offset Pivot, Butt Hung and Center Pivot
 MS Lock and CVR Exit Device (Offset Pivot only)
Custom Entrances
Contact YKK AP for a copy of the warranty and its limitations
 20D, 35D, and 50D
 Doors up to 8'-0" Tall
 Standard and Custom Hardware
For additional information on architectural aluminum products offered by YKK AP America Inc. visit our web site at www.ykkap.com.
©2009 YKK AP America Inc. is a subsidiary of
01-5000-01
Limited Lifetime Warranty
for YKK Doors with
Welded Corner Construction
YKK AP America, Inc. warrants to it’s customer and subsequent purchaser that the welded
corner construction of it’s doors shall be free from material defects as well as workmanship for
the normal, useful, life of the door.
This warranty begins from the date of shipment from YKK’s plant. Further, it only applies if the
doors are maintained and installed according to YKK’s recommended practices and installation
instructions, and only if YKK is notified, in writing, within (60) days of a defect appearing.
YKK DOES NOT MAKE ANY OTHER REPRESENTATIONS OR WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
This warranty applies solely to welded corner doors and is in addition to YKK’s standard (1)
year warranty. This warranty does not cover and disclaims all liability for installation, abuse,
alterations, neglect, misuse, abnormal use, accident, war, fire, flood, earthquakes, acts of God, or
damage caused by parts not manufactured by YKK. All decisions regarding alleged defects shall
be made by YKK and shall be final and binding on all parties.
The sole exclusive remedy with respect to this warranty or with respect to any other claim
relating to defects or any other condition or use of the welded corner door by YKK, however
caused, and whether such claim is based upon warranty, contract, negligence, strict liability, or
any other theory is limited to repair or replacement of such doors or repayment by YKK of the
purchase price paid to it.
This warranty does not include the replacement of glass, gaskets, hardware, framing, temporary
enclosures or any labor or installation costs.
In no event shall YKK be liable for special, direct, indirect, or consequential damages, including
but not limited to loss of good will, loss of use, loss of profits, or other commercial loss or injury.
No representative, dealer or any other person is authorized to make any other warranty,
representation or promise with respect to YKK welded doors. No terms or conditions other than
those stated herein, and no agreement or understanding, oral or written, in any way purporting to
modify this agreement shall be binding unless made in writing and signed by an officer of YKK
AP America, Inc.
WARR_CORNER_LIMITED_LIFETIME.doc
YES 45 FS/FI Storefront System
Installation Instructions
when using Sill Flashing
E9-1068
Not for use when using
E9-1030
Installation Manual
TABLE OF CONTENTS
Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page ii
PARTS DESCRIPTION
YES 45 FS Framing Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
YES 45 FI Framing Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
YES 45 FS/FI Alternate Framing Members . . . . . . . . . . . . . . . . . . . .
YES 45 FS/FI Door Framing Members . . . . . . . . . . . . . . . . . . . . . . .
YES 45 FS/FI Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Page
Page
Page
Page
FRAME FABRICATION
Determine Frame Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabricate Two Piece Verticals for Screw Spline Assembly . . . . . . . . .
Fabricate Tubular Verticals for Shear Block Assembly . . . . . . . . . . . .
Fabricate Head, Horizontal & Sill Members . . . . . . . . . . . . . . . . . . . .
Fabricate Glass Stops & Glazing Adaptors . . . . . . . . . . . . . . . . . . . .
Fabricate Sill Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabricate Sill Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 7
Page 8
Page 9
Page 10
Page 10
Page 11
Page 11 & 12
1
2
3
4
5&6
FRAME ASSEMBLY
Assemble Frames For Screw Spline Assembly . . . . . . . . . . . . . . . . . Page 13
Assemble Frames For Shear Block Assembly . . . . . . . . . . . . . . . . . . Page 14
FRAME INSTALLATION
Install Sill Flashing End Dams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Sill Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Sill Flashing Splice Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Apply Perimeter Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Water Deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Apply Internal Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Glazing Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 15
Page 16
Page 16 & 17
Page 18 & 19
Page 19
Page 20
Page 21
Page 21
GLAZING
Install Interior Glazing Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Anti-Walk Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Exterior Glass Stops & Gaskets . . . . . . . . . . . . . . . . . . . . . . . .
Page 22
Page 23
Page 24
Page 24
Effective Date: July 10, 2009 | 02-4001-03
Page-i
Installation Notes
or moving.
2. Store in a dry, out of the way area. If rain exposure, condensation or any water contact is likely,
then all packaging material should be removed. Wet packaging materials will discolor and may stain
aluminum finishes and paints.
3. All materials should be checked for quality and quantity upon receipt, YKK AP must be notified
5. Gather your shop drawings, materials, packing list, and this installation manual. Carefully review
parts location, the sequence it goes therein, when you glaze it and how you seal it. Installation
instructions are of a general nature and may not cover every condition you will encounter. The shop
sealants involved. Make certain sealants have been installed in strict accordance with the
8. Remember to isolate, in an approved manner, all aluminum from uncured masonry or other
9. System-to-structure fasteners are not supplied by YKK AP. Fasteners called out on shop
drawings are to indicate minimum sizes for design loading.
10. Entrances are to be installed plumb, square, level and true.
12. YKK AP storefront and/or curtain wall framing is typically completed before drywall, flooring and
other products which may still be in process. Take the extra time to wrap and protect the work that
you have proudly produced, because no one else will.
13. Cutting tolerances are plus zero (0”), minus one thirty second (-1/32”) unless otherwise noted.
commencing work.
Page-ii
02-4001-03 | Effective Date: July 10, 2009
YES 45 FS FRAMING MEMBERS (1-3/4” x 4-1/2”)
Head/Jamb/Vertical
E9-1003
Horizontal
E9-1006
Hinged Mullion
0° to 15° Female
Hinged Mullion
0° to 15° Male
E9-1007
E9-1008
Expansion Mullion
Female
Weathering Gasket
K2-2441 Not Included
E9-1024
Sill/Horizontal
E9-1069
Glass Stop
E9-1005
Sill Flashing
E9-1068
Two Piece
90° Corner Post
E9-1044
Jamb/Vertical
E9-1001
Two Piece
90° Corner Post
E9-1045
Shallow Pocket Filler
E9-1002
Two Piece
90° Corner Post
E9-1046
Deep Pocket Filler
E9-1009
Two Piece
90° Corner Post
E9-1050
Heavy Duty
Two Piece Vertical
E9-1059
Flat Filler
E9-1038
Tubular Vertical
E9-1071
Flush Pocket Filler
E9-1010
Heavy Duty
Tubular Vertical
E9-1078
Expansion Mullion
Male
E9-1025
Page-1
YES 45 FI FRAMING MEMBERS (2” x 4-1/2”)
Head/Jamb/Vertical
E9-1013
8” Horizontal
Use with Self
E9-1056
Expansion Mullion
Female
Weathering Gasket
K2-2441 Not Included
E9-1026
Horizontal
E9-1016
Sill/Horizontal
E9-1089
Glass Stop
E9-1015
Sill Flashing
E9-1068
Jamb/Vertical
E9-1011
Two Piece
90° Corner Post
E9-1047
Two Piece
Heavy Duty Vertical
E9-1041
Two Piece
90° Corner Post
E9-1048
Shallow Pocket Filler
E9-1012
Two Piece
90° Corner Post
E9-1049
Use with E9-1011,
E9-1013 or E9-1041
E9-1043
Two Piece
90° Corner Post
E9-1050
Tubular Vertical
E9-1075
Heavy Duty
Tubular Vertical
E9-1079
4-1/2” Horizontal/Sill
E9-1082
Flush Pocket Filler
E9-1020
Double Vertical Half
Expansion Mullion
Male
Hinged Mullion
0° to 15° Female
Hinged Mullion
0° to 15° Male
E9-1027
E9-1017
E9-1018
Glazing Adaptor
Page-2
For 3/16”, 1/4”, 5/16”,
& 3/8” Glazing
Glazing Adaptor
For 5/8” & 3/4” Glazing
Glazing Adaptor
For 1/4” Glazing
Flat Filler
E9-1040
E9-1039
E9-1057
E9-1038
YES 45 FS/FI Alternate Framing Members
Sidelite Base
Adaptor/Horizontal
Use with E9-1004
or E9-1014
E9-1023
Two Way
90° Corner Post
Use with E9-1009
or E9-1019
Three Way
90° Corner Post
Sidelite Base
E9-1034
Sidelite Base Shoe
E9-1035
Use with E9-1009
or E9-1019
Sidelite Base
Glass Stop
E9-0403
Use with E9-1009
or E9-1019
Use with E9-1009
or E9-1019
E9-1021
E9-1022
135° Corner Post
150° Corner Post
For 1/4” Glazing
Sidelite Base
Glass Stop
E9-0413
For 1” Glazing
Mid-Panel Sidelite
(2-1/8” x 7-1/8”)
Mid-Panel Sidelite
Glass Stop
E9-1051
E9-1052
E9-1053
E9-1032
93° to 133°
Use with E9-1028
or E9-1029
E9-1117
134° to 170°
Use with E9-1028
or E9-1029
E9-1118
Use with E9-1117
or E9-1118
For 1/4” Glazing
E9-1028
Flexible Corner
Mullion
Head Receptor Stop
E9-1019
Flexible Corner
Mullion
Head Receptor
Elastomer Weathering
E2-0051 Not Included
Deep Pocket Filler
For 1” Glazing
E9-1009
Flexible Corner Post
For 1” Glazing
E2-0051 Not Included
Deep Pocket Filler
For 1/4” Glazing
E9-1058
Flexible Corner Post
For 1/4” Glazing
Mid-Panel Sidelite
Glass Stop
E9-1037
E9-1033
Use with E9-1117
or E9-1118
For 1” Glazing
E9-1029
Page-3
Door Framing Members
YES 45 FS (1-3/4” x 4-1/2”)
Single Acting
Transom Bar
E2-0051 Included
Double Acting
Transom Bar
Pile Weathering
E2-0062 Included
Single Acting
Door Jamb
E2-0051 Included
YES 45 FS (2” x 4-1/2”)
AS-0402
AS-0425
AS-0421
E2-0051 Included
Double Acting
Transom Bar
Pile Weathering
E2-0062 Included
Single Acting
Door Jamb
E2-0051 Included
AS-0412
AS-0426
AS-0411
Double Acting
Door Jamb
E9-0422
Double Acting
Door Jamb
E9-0415
Intermediate
Door Jamb
E9-0410
Intermediate
Door Jamb
E9-9312
Transom Glass Stop
For 1/4” Glazing
Transom Glazing
Pocket
E9-0403
E9-0434
AS-0401
E2-0051 Included
AS-0417
E2-0051 Included
Sash Base
Use with E9-0403
Threshold
1/2” x 4”
E9-0435
AS-0401
Door Stop Assembly
Door Stop Assembly
E2-0051 Included
Transom Glazing
Pocket
E9-0413
Door Stop Assembly
Door Stop Assembly
E2-0051 Included
Transom Glass Stop
For 1” Glazing
For 1” Glazing
For 1/4” Glazing
Page-4
Single Acting
Transom Bar
E9-0408
E9-0407
Sash Base
Use with E9-0403
Threshold
1/2” x 4”
AS-0417
E9-0408
E9-0407
YES 45 FS/FI Accessories
Setting Block
Shear Block
E1-1012
For 1” Glazing
(YES 45 FI)
Shear Block
Setting Block
For Head, Horizontal
& Sill (YES 45 FI)
E1-1013
For Transom Bar
1” Glazing (YES 45 FI)
E1-0317
For 1” Glazing
(YES 45 FI)
For Head, Horizontal
& Sill (YES 45 FS)
End Dam
For Sill Flashing E9-1068
Splice Sleeve
For Sill Flashing
E2-0048
E1-1010
For 1/4” Glazing
(YES 45 FS)
E1-1011
For Deep Pocket
(YES 45 FI)
E2-0153
E1-0199
Glazing Gasket
E2-0052
E2-0070
Glazing Gasket
E2-0053
E1-1054
Glazing Gasket
E2-0064
E1-0155
Elastomer
Weathering
E2-0051
E1-0156
Pile Weathering
E2-0062
Anti-Walk Block
Shear Block
For Sidelite Base
(YES 45 FI)
E2-0047
Water Deflector
Shear Block
For Sidelite Base
(YES 45 FS)
E2-0056
Water Deflector
Shear Block
For Transom Bar
AS-0425 & AS-0426
E2-0020
Flat Filler
Use at all Anchor
Locations
Steel Reinforcing
(YES 45 FS)
Steel Reinforcing
(YES 45 FI)
Setting Block
For 1/4” Glazing
(YES 45 FS)
E2-0019
Page-5
YES 45 FS/FI Accessories
#12 x 1/2” FHSMS
Weathering Gasket
K2-2441
#8 x 1/4” FHMS
For Attachment of Steel
Reinforcing to Vertical
(YES 45 FI)
Type AB, For Attachment
of Horizontal & Sill to
Shear Block E1-1013
FM-0806
Type AB, For Screw
Spline Attachment
#10 x 1/2” PHMS-SS
For Attachment of Sill to Sill
Flashing
Page-6
Type AB, For Screw
Spline Attachment
PC-1220
#12 x 1-3/4” PHSMS
PC-1028
#12 x 3/8” PHSMS
Type B, For Attachment
of Horizontal & Sill to
Shear Block E1-1012
PC-1216
#12 x 1-1/4” PHSMS
FC-1008
#10 x 1-3/4” PHSMS
Type AB, For Attachment of
Shear Blocks E1-1012
& E1-1013 to Vertical
PC-1210
#12 x 1” PHSMS
#10 x 1/2” FHSMS
Type AB, For Attachment of
Horizontal to Shear Blocks
E1-0317, E1-1010, E1-1011
FC-1208
#12 x 5/8” PHSMS
FM-0804
#8 x 3/8” FHMS
For Attachment of Steel
Reinforcing to Vertical
(YES 45 FS)
of Head to Shear Blocks
E1-1012 & E1-1013
of Shear Block E1-0317
to Vertical
PC-1228
#12 x 3” PHSMS
PB-1206
of Shear Block E1-1010
& E1-1011 to Vertical
PC-1248
PM-1008SS
FRAME FABRICATION
STEP 1
DETERMINE FRAME SIZE
Determine Frame Width:
Note: Check the opening
for squareness and plumb
at both ends. Units must
be installed in a true
rectangle.
Measure
Measure
Measure
“B”
“A”
A=B
Frame width
3/8”
Detail 1
3/8”
Masonry opening
-Measure the width of the masonry opening at the top, middle and bottom.
-Select the smallest dimension measured and subtract 3/4” to the determine
the frame width to be used.
See Detail 1.
NOTE: Frame widths over 24’-0” require expansion mullions every 12 to 15 feet.
Masonry
Opening
1-3/16”
Frame
Height
Measure
Measure
Measure
Measure
Measure
3/8”
Determine Frame Height:
-Measure the height of the masonry opening in several places along
the entire length of the opening.
-Select the smallest dimension measured and subtract 1-3/16” to determine
the frame height to be used:
3/8” shim/caulk joint at the head.
7/16” for sill flashing.
3/8” shim/caulk joint below the sill flashing.
See Detail 2.
Detail 2
Page-7
FRAME FABRICATION
STEP 2
FABRICATE TWO PIECE VERTICALS
FOR SCREW SPLINE ASSEMBLY
-Cut the two piece vertical and jamb members to the frame height determined in Step 1.
-Fabricate holes in vertical members for screw spline attachment using one of the
methods below:
1. Using a short piece of each horizontal member as a template, center the template
on the face of the vertical and mark the location of each screw spline.
Drill a 0.236” diameter (#B drill bit) hole at each location marked.
2. Layout the hole locations as shown in Detail 3 and drill a 0.236” dia. (#B drill bit)
clearance hole at each location marked.
3. Use the YKK AP drill fixture, H-7201, to drill the holes.
4. Use punch press with appropriate die set.
See Detail 4.
2-1/2”
1-13/16”
1-9/16”
2-1/2”
1-1/4”
1-1/4”
0.236” Dia.
Holes
0.236” Dia.
Holes
CL
“V”-Groove or
Screw Spline
3/16”
3/16”
1-1/8”
1-3/8”
CL
“V”-Groove or
Screw Spline
Top of
Top of
CL
Horizontal
Interior
Exterior
Horizontal
Interior
1-9/16”
1-13/16”
Exterior
CL
CL
Page-8
CL
CL
CL
YES 45 FS
Detail 3
5/8”
5/8”
CL
CL
CL
CL
YES 45 FI
FRAME FABRICATION
STEP 2 (Continued)
FABRICATE TUBULAR VERTICALS FOR SHEAR BLOCK ASSEMBLY
YES 45 FS & YES 45 FI:
-Cut the vertical and jamb members to the frame height determined in Step 1.
-Tubular verticals require shear blocks for the attachment of head, horizontal and sill members:
E1-1012 for YES 45 FS.
E1-1013 for YES 45 FI.
Note: Open back horizontals, E9-1069 (YES 45 FS) and E9-1089 (YES 45 FI),
must be used when using shear blocks.
-Mark the location for each shear block using one of the methods below:
1. Use a short piece of each horizontal member with a shear block
installed as a template. Center the template on the face of the vertical
and mark each hole location.
2. Layout the shear blocks as shown in Detail 4.
-Attach the shear blocks to the verticals using three (3) PC-1028 fasteners.
3 1/4”
3/4”
5/16”
1 1/2”
1 3/8”
1/2”
1 1/4”
3 1/8”
CL
CL
CL
Top of
CL
0.161” Dia.
Holes
1/2”
1/2”
1 1/4”
0.161” Dia.
Holes
1 11/16”
CL
Top of
CL
Horizontal
CL
CL
Interior
Exterior
Interior
1 1/4”
1 1/2”
Exterior
Horizontal
CL
CL
CL
CL
YES 45 FS
CL
Detail 4
5/16”
1/2”
CL
CL
CL
YES 45 FI
Page-9
FRAME FABRICATION
STEP 3
FABRICATE HEAD, HORIZONTAL & SILL MEMBERS
-Cut head, sill and horizontal members to the daylight opening between verticals.
-Members that are to be attached to shear blocks require additional fabrication:
Head Members: Mark a hole location at each end, 1” from the ends
centered along the glazing pocket “V”-groove.
YES 45 FS horizontal and sill members:
Mark a hole location at each end, 1” from the ends
centered along the glazing pocket “V”-groove.
0.236” Dia.
1”
YES 45 FI horizontal and sill members:
Measure up 1/4” from the glazing pocket and
mark a hole location at each end, 1” from the ends.
-Drill a 0.236” diameter hole (# B drill bit) at each
location marked.
“V”-groove
Detail 5
1/4”
YES 45 FI Head Shown
Others Similar
See Detail 5.
1”
0.236” Dia.
0.236” Dia.
1”
“V”-groove
YES 45 FS
Horizontal/Sill
YES 45 FI
Horizontal/Sill
STEP 4
FABRICATE GLASS STOPS & GLAZING ADAPTORS
-Cut glass stops to the same dimensions as their respective horizontals minus(–) 1/32”.
-Cut glazing adaptors to the daylight opening minus(–) 1/32”.
Page-10
FRAME FABRICATION
STEP 5
FABRICATE SILL MEMBERS
-Cut sill members to the daylight opening dimension between verticals.
-For end reactions over 500 lbs., fabricate sill members for anchoring to sill flashing:
-Measure in 6” from each end of the sill member and mark hole locations along the
“V”-groove as shown in Detail 6.
-Mark additional hole locations a maximum of 24” on center (O.C.).
-Drill a 0.213” diameter (#3 drill bit) hole at each location marked.
-If end reaction is under 500 lbs., one (1) .213” dia. weep hole is required.
E9-1069
See Detail 6.
Sill Member
“V”-Groove
6” Max.
24” Max.
0.213” Dia.
Typical
24” Max.
6” Max.
DETAIL 6
STEP 6
FABRICATE SILL FLASHING
For elevations without door framing:
-Cut sill flashing, E9-1068 to the frame width determined in Step 1.
For elevations with door framing:
-Cut the sill flashing from the end of the frame to the door jamb.
(See approved shop drawings for this dimension)
See Detail 7.
-For openings longer than 24’-0” the sill flashing needs to be
spliced every twelve to fifteen feet.
-Allow for a 3/8” joint for expansion between sill flashing members.
-Mark the quarter points between vertical mullions on the sill flashing.
-Drill a 5/16” diameter weep hole in the face of the sill flashing at each quarter point.
See Detail 8.
Page-11
FRAME FABRICATION
Without Door Framing
E9-1068
Sill Flashing
INTERMEDIATE
VERTICAL
JAMB
JAMB
Sill Flashing Cut Length =
(Frame Width) + 3/8”
Detail 7
YES 45 FS Shown
YES 45 FI Similar
With Door Framing
E9-1068
Sill Flashing
INTERMEDIATE
VERTICAL
JAMB
DOOR
JAMB
Door Framing
Weep
Holes
DETAIL 8
3/8”
1-3/4”
1-3/4”
E9-1068
1-3/4”
CL
CL
CL
3/8”
E9-1068
Page-12
1/4
1/4
1/4
1/4
Points
Points
Points
Points
FRAME ASSEMBLY
STEP 7
ASSEMBLE FRAMES
Screw Spline Assembly:
-Clean all joint surfaces using cleaner approved by sealant manufacturer.
-Apply (butter) sealant to both ends of head, horizontal and sill members just prior to assembly.
-Attach head, horizontal and sill members to vertical members with two (2) PC-1216 fasteners
at each end.
Note: Fastener PC-1220 must be substituted for PC-1216 when the head member
(with screw splines) is used as a vertical.
-Tool the sealant into the joints and wipe away any excess sealant.
See Detail 9.
PC-1216
(PC-1220)
Snap-In
Pocket Filler
Head
Head
Sealant
Horizontal
Head
Intermediate
Horizontal
Sill
Sill
Apply sealant to
the shaded areas
at each end.
Sill
Detail 9
YES 45 FI Shown
YES 45 FS Similar
CAUTION: Always assemble frames such that each lite of glass will have a minimum
of one deep vertical glazing pocket.
Page-13
FRAME ASSEMBLY
STEP 7 (Continued)
ASSEMBLE FRAMES
Shear Block Assembly:
-Apply (butter) sealant to both ends of head, horizontal and sill members.
-Apply sealant to the shear blocks as shown.
-Attach head members to shear blocks at each end with one (1) FC-1208 fastener.
-Attach horizontal and sill members to shear blocks at each end with:
one (1) PB-1206 fastener for YES 45 FS.
one (1) PC-1210 fastener for YES 45 FI.
Note: Open back horizontals must be used with shear blocks at end bays.
See Detail 10.
Tubular
Vertical
Shear
Block
Head
Head
FC-1208
Horizontal
Apply
Sealant
Intermediate
Horizontal
Sill
PC-1210
Apply sealant to
the shaded areas
at each end.
Pocket Filler
Detail 10
YES 45 FI Shown
YES 45 FS Similar
Sill
Page-14
FRAME INSTALLATION
STEP 8
INSTALL SILL FLASHING END DAMS
-Hold the end dam with one hand and grab the tab with a pair of
pliers.
-Bend the end dam left or right 90 degrees in the proper
direction.
See Detail 11.
Detail 11
Note: The end dam must be bent in the correct position for
the left or right end of the sill flashing.
-Clean all joint surfaces using Isopropyl Alcohol.
-Apply silicone sealant to the end dam as shown in Detail 12.
-Slide the tab into the top portion of the sill flashing.
-Tap the tab into place with a small tool until the end dam is
snug against the end cut of the flashing.
-Fasten the end dam to the sill flashing with two PC-1210
screws, starting at the back, followed by the front as shown in
Detail 13.
-Tool sealant along the joint between the end dam and the sill
flashing.
as shown in Detail 14.
-Seal over any exposed screw threads.
Sealant
Detail 12
Sealant
Detail 13
PC-1210
Detail 14
Page-15
FRAME INSTALLATION
STEP 9
INSTALL SILL FLASHING
-Starting at the smallest opening height, install the sill flashing with a minimum of 3/8” shim
underneath. Sill flashing must be installed level.
-Anchor the sill flashing to the structure a maximum of 4” from each end and then
18” to 24” on center.
-Apply and tool sealant to cover the heads of all fasteners.
STEP 10
INSTALL SILL FLASHING SPLICE SLEEVE
-Remove the nub with a chisel or needle nose pliers a minimum length of 1 1/2"
as shown in Detail 15 .
1-1
-After the sill flashing has been shimmed and installed to
/2”
the building structure, apply a small backer rod under the
sill flashing as shown in Detail 16.
-Position the Silicone Splice Sleeve against the back wall
below the groove.
-Bend the Silicone Splice Sleeve into the front on the
channel as shown. Mark, and cut the sleeve at this
position.
-Clean Sill Flashing and Silicone Splice Sleeve with isopropyl alcohol at the splice location
-Seal the flashing at the splice location as shown in
Detail 16, before positioning the flashing. Set the
Detail 15
Silicone Splice Sleeve into the Silicone Splice Sleeve.
-Tool sealant tight as shown in Detail 17, squeezing the
sheet flat.
When using E2-0070, a compatible
-Thoroughly seal the small joint directly in front of the
Silicone Sealant must be used at the
Silicone Splice Sleeve as shown in Detail 17.
splice. Compatible Silicone Sealants
include Tremco Spectrum 2 and Dow
Corning 795.
E2-0070
Splice Sleeve
(Trim to Fit)
Sealant
Sealant
E2-0070
Splice Sleeve
Backer Rod Length
Detail 16
Page-16
FRAME INSTALLATION
Seal Joint
With Sealant
End Dam
E1-0199
”
Seal The Inside Face
Of Splice Joint After Sill Has
Been Installed Into System
3/8”
3/8
Detail 17
Seal Joint
With Sealant
STEP 11
SILL FABRICATION
At every splice condition, apply bond breaker tape to the back of the sill member before the joint is
sealed between the sill and sill flashing.
See Detail 18.
Bond Breaker
Tape
Detail 18
nt
Page-17
FRAME INSTALLATION
STEP 12
INSTALL FRAMES
E1-1054 (E9-1038)
Flat Filler - Use At
All Anchor Locations
-Snap in flat fillers, E1-1054, or 2-1/2” long
pieces of E9-1038 at head, jamb, anchor
locations.
-Snap assembled frames together if using
screw spline assembly.
-Apply sealant continuously to the front of the
back leg of
the sill flashing and immediately set the frame
into the opening.
See Detail 19.
-Shim jamb and head members with a
minimum of 3/8” shim.
-Anchor the frame to the structure at the sill*,
head, and jamb: 3” from the ends and then
-Always install a shim at all anchor locations.
-Seal all screw heads.
Note: Use only flat head fasteners at head
and jamb conditions.
PM-1008-SS
3/8”
Sealant
Detail 19
Seal All
Screw Heads
-For end load reactions over 500 lbs.,
attach the sill to the sill flashing using
PM-1008-SS screws.*
-Additionally, add one (1) PM-1008-SS
fastener 2” in both directions from the
centerline of the splice.
See Detail 20.
2”
2”
Detail 20
Page-18
Anchoring of Sill Member to Sill Flashing in
the state of Florida is to be done per the
detail on the Florida Product Approval:
YES 45 FS - 8731.1
YES 45 FI - 7019.1
*To determine end load reactions,
consult YKK AP DirecTech or refer
to approved shop drawings
FRAME INSTALLATION
STEP 12 (Continued)
INSTALL FRAMES
Prior to snapping the assembled frames into
the door jamb, the end of the sill flashing needs
to be sealed to the door jamb.
Door
Jamb
-Apply and tool sealant to all sill flashing to
door jamb joints.
-Apply a liberal amount of sealant to completely
fill the door jamb cavity and ramp the sealant
down onto the sill flashing.
See Detail 21.
Refer to the 20D, 35D, & 50D Entrances
Installation Manual for door installation
instructions.
Seal Jamb
To Sill Flashing
E9-1068
Sill Flashing
Ramp Sealant
Down Onto
Sill Flashing
Detail 21
-Install backer rod around the perimeter
of the frame.
-Apply a high grade of perimeter sealant to
the joint between the frame and the structure.
-Do not seal the joint between the sill and the
sill flashing.
-Make sure all screw heads are sealed.
See Detail 22.
3/8”
STEP 13
APPLY PERIMETER SEALANT
E1-1054
(E9-1038)
Flat Head
Fasteners Only
Seal all Screw Heads
Do not Seal
This Area!
3/8”
3/8”
Detail 22
YES 45 FI Shown
YES 45 FS Similar
Page-19
FRAME INSTALLATION
STEP 14
INSTALL WATER DEFLECTORS
YES 45 FS/FI requires the installation of water deflectors,
E2-0047 (for 1” glazing) or E2-0048(for 1/4” glazing), at
each end of the intermediate horizontals. Water deflectors
aid to properly divert water away from the framing system.
-Peel away the protective paper from the bottom of
the water deflector and install the water deflector by
rotating it over each end of the horizontal.
See Detail 23.
-Position the vertical leg of the water deflector against
the end of the horizontal.
Detail 23
Note: For best adhesion, make sure that the
horizontal is clean and dry.
Apply and
Tool Sealant
1” Glazing Shown
1/4” Glazing Similar
Ramp
Detail 24
Detail 25
1” Glazing Shown
1” Glazing Shown
-Apply and tool sealant along the edges of the water deflector and down
onto the horizontal.
See Detail 24.
-Seal the ramp of the water deflector to the sides of the vertical gasket reglets.
See Detail 25.
Page-20
FRAME INSTALLATION
STEP 15
APPLY INTERNAL SEALANT
-Apply a generous amount of sealant to the
vertical intersection of the horizontal and
vertical members.
-Tool all of the sealant to ensure a water
tight joint.
-Make sure all exposed screw heads are sealed.
See Detail 26.
Apply and
Tool Sealant
Detail 26
YES 45 FI Shown
Other Systems Similar
Seal Corners
Of Glazing Adaptors
Glazing Table - YES 45 FS
Horizontal
Vertical
Detail 27
STEP 16 (Optional)
INSTALL GLAZING ADAPTORS
Glazing adaptors, E9-1039 and E9-1040, allow
for glazing infills other than the standard 1/4”
or 1”. Please refer to the glazing tables on the
right for possible adaptor/gasket combinations.
-Snap glazing adaptors into the interior gasket
reglets of the verticals.
reglets of the horizontals.
-Apply and tool sealant to the joint between
vertical and horizontal glazing adaptors.
See Detail 27.
Glass
Thickness
Exterior
Interior
3/16”
1/4”
5/16”
3/8”
E2-0052
E2-0052
E2-0053
E2-0053
E2-0064
E2-0052
E2-0052
E2-0053
Glazing Table - YES 45 FI
Glass
Thickness
Adaptor
Exterior
Interior
3/16”
1/4”
5/16”
3/8”
1/2”
5/8”
3/4”
7/8”
1”
E9-1040
E9-1040
E9-1040
E2-0052
E2-0052
E2-0053
E2-0064
E2-0052
E2-0052
E9-1040
E9-1039
E9-1039
E9-1039
—
—
E2-0053
E2-0064
E2-0052
E2-0053
E2-0064
E2-0052
E2-0053
E2-0064
E2-0052
E2-0053
E2-0064
E2-0052
Page-21
GLAZING
STEP 17
INSTALL INTERIOR GLAZING GASKETS
The interior glazing gaskets must be installed prior to the glazing process.
-Using a small brush clean out any dirt that may have accumulated in the gasket reglets.
Vertical glazing gaskets must be installed first:
-Cut vertical glazing gaskets to Daylight Opening plus(+) 3/16” for each foot of length.
-Insert the gasket into the reglet at each end first, and then insert the gasket at the
midpoint of the opening.
-Push the gasket into the reglet starting at the midpoint and work towards each end.
Apply Sealant
To Horizontal
Gasket Ends
Glazing
Gasket
Glazing
Gasket
Tool Sealant at
Gasket Corners
Detail 28
YES 45 FI
With 1” Glazing Shown
Other Systems Similar
Install horizontal glazing gaskets next:
-Cut horizontal glazing gaskets to Daylight Opening plus(+) 3/16” for each foot of length.
-Apply sealant to each end of the horizontal glazing gasket prior to inserting into the reglet.
-Insert the gasket into the reglet at each end first and push each end tight against the
vertical gasket.
-Then insert the gasket at the midpoint of the opening and push the gasket into the reglet
starting at the midpoint and work towards each end.
-Tool the excess sealant at the gasket corners to ensure a watertight seal.
See Detail 28.
Page-22
GLAZING
STEP 18
INSTALL GLASS
Determine the glass size:
-Carefully install the glass into the opening: bring the lite
up and into the deep pocket first and then rotate the other
end in place.
-Carefully lift lite of glass, install setting blocks at quarter
points of horizontal D.L.O. or according to engineering
calculations.
-Make sure the glass is engaged with all setting blocks.
See Detail 29.
*Note: For 1” glazing, glass bite is 7/16”.
Detail 29
1/4” Glazing Shown
1” Glazing Similar
Page-23
GLAZING
STEP 19 (YES 45 FI Only)
INSTALL ANTI-WALK BLOCKS
YES 45 FI frames require the installation of an anti-walk block, E2-0153,
in the vertical deep glazing pocket of each lite centered along the daylight opening.
-Flatten the anti-walk block against the exterior surface of the glass and push it
into the opening between the glass and the mullion until it is released into the
glazing pocket.
See Detail 30.
Detail 30
STEP 20
INSTALL EXTERIOR GLASS STOPS
& GLAZING GASKETS
-Snap the exterior glass stops into place as
shown in Detail 28.
-Install the exterior glazing gaskets using the same
technique described in Step 14 on Page-22.
Always install the vertical glazing gasket first.
Detail 31
Page-24
Repeat Steps 18 through 20 until all lites are installed.
YKK AP America Inc.
7680 The Bluffs
Suite 100
www.ykkap.com
> YES45FS/FI
Center Set Storefront System
SYSTEM DESCRIPTION:
YES 45 FS (1-3/4”x 4-1/2”) is a center set,
flush glazed framing system designed
primarily for 1/4” glass or infill panels 1/4” to
3/8” thick. YES 45 FI (2” x 4-1/2”) is a center
set, flush glazed framing system developed for
1” insulating glass and other types of infill
panels of varying thicknesses. Both systems
will accommodate YKK AP’s patented hinged
mullion (USP 4934115), as well as our flexible
mullion; these mullions allow more creative
freedom where curves and angles become a
functional part of the design.
OPTIONS & FEATURES:
Outside or Inside Glazed
Screw Spline and Shear Block Assembly
Gasket With Stretch-Resistant Cord
Integral Entrance Door Frames
Enhanced Water Infiltration Resistance
Model 20D/35D/50D Single Doors
up to 4’–0” x 8’–0”
Model 20D/35D/50D Pairs
up to 8’-0” x 8’-0”
*Insulating glass option shown, monolithic option similar.
> YES 45 FS/FI
Center Set Storefront System Specifications
1.01 SUMMARY
A. Section Includes: Aluminum Storefront Systems
1. YKK AP Series YES 45 FS/FI Storefront Systems (Monolithic Glazing)
B. Related Sections:
1. Sealants: Refer to Division 7 Joint Treatment Section for sealant requirements.
2. Glass and Glazing: Refer to Division 8 Glass and Glazing Section for glass and glazing requirements.
1.02 SYSTEM DESCRIPTION
A. Performance Requirements: Provide aluminum storefront systems that comply with performance requirements indicated, as
demonstrated by testing manufacturer’s assemblies in accordance with test method indicated.
1. Wind Loads: Completed storefront system shall withstand wind pressure loads normal to wall plane indicated:
a. Exterior Walls:
1) Positive Pressure:
2) Negative Pressure:
b. Interior Walls (Pressure Acting in Either Direction):
2. Deflection: Maximum allowable deflection in any member when tested in accordance with ASTM E 330 with allowable
stress in accordance with AA Specifications for Aluminum Structures L/175 or 3/4” (19.1mm) maximum.
3. Thermal Movement: Provide for thermal movement caused by 180 degrees F. (82.2 degrees C.) surface temperature, without
causing buckling stresses on glass, joint seal failure, undue stress on structural elements, damaging loads on fasteners,
reduction of performance, or detrimental effects.
4. Air Infiltration: When tested in accordance with ASTM E 283 at differential static pressure of 6.24 PSF (299 Pa), completed
storefront systems shall have maximum allowable infiltration of: 0.06 CFM/FT² (1.10 m³/h·m²)
5. Water Infiltration: No uncontrolled water when tested in accordance with ASTM E 331 at test pressure differential of: 10 PSF
(479 Pa), (or when required, field tested in accordance with AAMA 503). Fastener Heads must be seated and sealed against
Sill Flashing on any fasteners that penetrate through the Sill Flashing.
2.01 MANUFACTURERS
A. Acceptable Manufacturers: YKK AP America Inc.
1. Storefront System: YKK AP YES 45 FS/FI Storefront Systems.
B. Storefront Framing System:
1. Description: Center rabbet, exterior flush glazed; jambs and vertical mullions continuous; head, sill, intermediate horizontal
attached by screw spline joinery.
2. Components: Manufacturer’s standard extruded aluminum expansion mullions, 0–15 degree hinged mullions, 90 degree
corner posts, flexible corner posts, three way corner post, 93–170 degree flexible corner posts, entrance door framing,
and indicated shapes.
2.02 MATERIALS
A. Extrusions: ASTM B 221 (ASTM B 221M), 6063-T5 Aluminum Alloy.
2.03 ACCESSORIES
A. Manufacturer’s Standard Accessories:
1. Fasteners: Zinc plated steel concealed fasteners; Hardened aluminum alloys or AISI 300 series stainless steel exposed
fasteners.
2. Glazing: Setting blocks, edge blocks, and spacers in accordance with ASTM C 864, shore durometer hardness as recommended
by manufacturer; Glazing gaskets in accordance with ASTM C 864.
3. 0.050 Aluminum Sill Flashing End Dams must have 3 point attachment.
2.06 FINISHES
A. Anodic Coating: Electrolytic color coating followed by an organic seal applied in accordance with the requirements of AAMA 612.
B. High Performance Organic Coating Finish: Type Factory applied two-coat 70% Kynar resin by Arkema or 70% Hylar resin by
Solay Solexis, fluoropolymer based coating system, Polyvinylidene Fluoride (PVF-2), applied in accordance with YKK AP procedures
and meeting AAMA 2605 specifications.
02-5001-01
> YES45TU
Thermally Broken Storefront System
SYSTEM DESCRIPTION:
YES 45 TU is a thermally broken, center set, flush
glazed storefront system for insulating glass. The
system is thermally broken by means of a poured
and debridged pocket that employs a patented
process, ThermaBond Plus®, to greatly improve
adhesion of the polyurethane to the extruded
aluminum. Combining science and technology,
ThermaBond Plus ® resolves the problem of
adhesion and the resultant dry shrinkage
associated with typical poured and debridged
systems.
OPTIONS & FEATURES:
2” Face by 4-1/2” Overall Depth
Outside or Inside Glazed
Accepts 1” Insulating Glass
Enhanced Water Infiltration Resistance
Screw Spline or Shear Block Assembly
ThermaBond Plus® Thermal Break
Model 20D/35D/50D Single Doors
up to 4’–0” x 8’–0”
Model 20D/35D/50D Pairs
up to 8’-0” x 8’-0”
> YES 45 TU
Thermally Broken Storefront System Specifications
1.01 SUMMARY
A. Section Includes: Aluminum Storefront Systems.
1. YKK AP Series YES 45 TU Aluminum Storefront System.
B. Related Sections:
1. Glass and Glazing: Refer to Division 8 Glass and Glazing Section for glass and glazing requirements.
1.02 SYSTEM DESCRIPTION
A. Performance Requirements: Provide aluminum storefront systems that comply with performance requirements indicated, as
demonstrated by testing manufacturer’s assemblies in accordance with test method indicated.
1. Wind Loads: Completed storefront system shall withstand wind pressure loads normal to wall plane indicated:
a. Exterior Walls:
1) Positive Pressure:
2) Negative Pressure:
b. Interior Walls (Pressure Acting in Either Direction):
2. Deflection: Maximum allowable deflection in any member when tested in accordance with ASTM E 330 with allowable stress
in accordance with AA Specifications for Aluminum Structures L/175 or 3/4” (19.1mm).
3. Thermal Movement: Provide for thermal movement caused by 180 degrees F. (82.2 degrees C.) surface temperature, without
causing buckling stresses on glass, joint seal failure, undue stress on structural elements, damaging loads on fasteners, reduction
of performance, or detrimental effects.
4. Air Infiltration: Completed storefront systems shall have 0.06 CFM/FT² (1.10 m³/h·m²) maximum allowable infiltration when tested
in accordance with ASTM E 283 at differential static pressure of 6.24 PSF (299 Pa).
5. Water Infiltration: No uncontrolled water when tested in accordance with ASTM E 331 at test pressure differential of: 10 PSF
(479 Pa), (or when required, field tested in accordance with AAMA 503). Fastener Heads must be seated and sealed against
Sill Flashing on any fasteners that penetrate through the Sill Flashing.
6. Thermal Performance: When tested in accordance with AAMA 507:
a. Condensation Resistance Factor (CRF): A minimum of 60.
b. Thermal Transmittance U Value: 0.43 BTU/HR/FT²/°F or less.
Note: Thermal Performance for the glazed system as a whole will be affected by the characteristics of the glass specified.
2.01 MANUFACTURERS
A. Acceptable Manufacturers: YKK AP America, Inc.
1. Storefront System: YKK AP YES 45 TU Storefront System.
B. Storefront Framing System:
1. Description: Center set, exterior flush glazed; jambs and vertical mullions continuous; head, sill, intermediate horizontal attached
by screw spline joinery or shear block attachment.
2. Components: Manufacturer’s standard extruded aluminum mullions, 90 degree corner posts, entrance door framing,
and indicated shapes.
3. Thermal Barrier: Provide continuous thermal barrier by means of a poured and debridged pocket consisting of a two-part,
chemically cured high density polyurethane which is bonded to the aluminum by YKK AP ThermaBond Plus®.
Systems employing non structural thermal barriers are not acceptable.
2.02 MATERIALS
A. Extrusions: ASTM B 221 (ASTM B 221M), 6063-T5 Aluminum Alloy.
2.03 ACCESSORIES
A. Manufacturer’s Standard Accessories:
1. Fasteners: Zinc plated steel concealed fasteners: Hardened aluminum alloys or AISI 300 series stainless steel exposed fasteners.
2. Glazing: Setting blocks, edge blocks, and spacers in accordance with ASTM C 864, shore durometer hardness as recommended by
manufacturer; glazing gaskets in accordance with ASTM C 864.
3. 0.050 Aluminum Sill Flashing End Dams must have 3 point attachment.
2.06 FINISHES
A. Anodic Coating: Electrolytic color coating followed by an organic seal applied in accordance with the requirements of AAMA 612.
B. High Performance Organic Coating Finish: Factory applied two-coat 70% Kynar resin by Arkema or 70% Hylar resin by
Solvay Solexis, fluoropolymer based coating system, Polyvinylidene Fluoride (PVF-2), applied in accordance with YKK AP procedures
and meeting AAMA 2605 specifications.
02-5003-04
YES 45 TU Storefront System
Installation Instructions
when using Sill Flashing
BE9-2578
Not for use when using
BE9-2560
Installation Manual
TABLE OF CONTENTS
Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page ii
PARTS DESCRIPTION
YES 45 TU Framing Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
YES 45 TU Door Framing Members . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
YES 45 TU Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
FRAME FABRICATION
Determine Frame Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabricate Two Piece Verticals for Screw Spline Assembly . . . . . . . . .
Fabricate Tubular Verticals for Shear Block Assembly . . . . . . . . . . . .
Fabricate Head, Horizontal & Sill Members . . . . . . . . . . . . . . . . . . . .
Fabricate Glass Stops & Glazing Adaptors . . . . . . . . . . . . . . . . . . . .
Fabricate Sill Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabricate Sill Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 4
Page 5
Page 6
Page 7
Page 7
Page 8
Page 8 & 9
FRAME ASSEMBLY
Assemble Frames For Screw Spline Assembly . . . . . . . . . . . . . . . . . Page 10
Assemble Frames For Shear Block Assembly . . . . . . . . . . . . . . . . . . Page 11
FRAME INSTALLATION
Install Sill Flashing End Dams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Sill Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Sill Flashing Splice Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Apply Perimeter Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Water Deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Apply Internal Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Glazing Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 12
Page 13
Page 13 & 14
Page 15 & 16
Page 16
Page 17
Page 18
Page 18
GLAZING
Install Interior Glazing Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Anti-Walk Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Exterior Glass Stops & Gaskets . . . . . . . . . . . . . . . . . . . . . . . .
Page 19
Page 20
Page 21
Page 21
Effective Date: December 1, 2011 | 02-4009-07
Page-i
Installation Notes
or moving.
2. Store in a dry, out of the way area. If rain exposure, condensation or any water contact is likely,
then all packaging material should be removed. Wet packaging materials will discolor and may stain
aluminum finishes and paints.
3. All materials should be checked for quality and quantity upon receipt, YKK AP must be notified
5. Gather your shop drawings, materials, packing list, and this installation manual. Carefully review
parts location, the sequence it goes therein, when you glaze it and how you seal it. Installation
instructions are of a general nature and may not cover every condition you will encounter. The shop
sealants involved. Make certain sealants have been installed in strict accordance with the
8. Remember to isolate, in an approved manner, all aluminum from uncured masonry or other
9. System-to-structure fasteners are not supplied by YKK AP. Fasteners called out on shop
drawings are to indicate minimum sizes for design loading.
10. Entrances are to be installed plumb, square, level and true.
12. YKK AP storefront and/or curtain wall framing is typically completed before drywall, flooring and
other products which may still be in process. Take the extra time to wrap and protect the work that
you have proudly produced, because no one else will.
13. Cutting tolerances are plus zero (0”), minus one thirty second (-1/32”) unless otherwise noted.
commencing work.
Page-ii
02-4009-07 | Effective Date: December 1, 2011
YES 45 TU FRAMING MEMBERS (2” x 4-1/2”)
Vertical / Jamb
BE9-2551
Expansion Mullion
(Female)
BE9-2564
Head / Vertical / Jamb
BE9-2553
Expansion Mullion
(Male)
BE9-2565
Horizontal
BE9-2556
Hinged Mullion
(Male)
BE9-2557
Sill
BE9-2579
Hinged Mullion
(Female)
BE9-2558
E9-1015
90° Corner Mullion
BE9-2566
Sill Flashing
BE9-2578
90° Corner Mullion
BE9-2567
One Piece Vertical
BE9-2555
3-Way Corner Mullion
BE9-2568
Heavy Duty
Vertical Mullion
BE9-2561
135° Corner Mullion
BE9-2569
Pocket Filler (Slotted)
BE9-2552
4-1/2” Horizontal/Sill
BE9-1513
Head Receptor
BE9-2562
Flat Filler
E9-1038
Glazing Adaptor
For 5/8” & 3/4” glazing
E9-1039
Glazing Adaptor
For 3/16”, 1/4”, 5/16”
& 3/8” glazing
E9-1040
Glass Stop
Head Receptor Stop
Deep Pocket Filler
Use with BE9-2569
E9-1033
BE9-2559
Page-1
YES 45 TU DOOR FRAMING MEMBERS
Single Acting
Door Jamb
Elastomer weathering
E2-0051 included
Single Acting
Door Head/Transom Bar
E2-0051 included
Double Acting
Door Jamb
Double Acting
Door Head/Transom Bar
Pile weathering
E2-0062 included
Intermediate
Door Jamb
2” x 4-1/2” Tube
Use with AS-0401
Deep Pocket Filler
Use with door jambs
AS-0411
AS-0412
E9-0415
AS-0426
Transom Glass Stop
For 1/4” glazing
Transom Glass Stop
For 1” glazing
Transom Glazing Pocket
For 1/4” glazing
Transom Glazing Pocket
For 1” glazing
E9-0403
E9-0413
E9-0434
E9-0435
Sash Base
E9-9312
E9-1019
Use with E9-0403 or
E9-0413 glass stops
Threshold
1/2” x 4”
E9-0408
E9-0407
Door Stop Assembly
E9-0409 (mill) & E9-1113
E2-0051 included
Page-2
AS-0401
YES 45 TU ACCESSORIES
Shear Block
For Sill/Horizontal
E1-1058
Glazing Gasket
E2-0053
Shear Block
For Head
E1-1059
Glazing Gasket
E2-0064
Shear Block
For Transom Bar
AS-0426
E1-0317
For Head Receptor
E2-0051
End Dam
For Sill Flashing
BE9-2578
E1-0199
Weathering Gasket
For Expansion Mullion
K2-2441
Splice Sleeve
For Sill Flashing
BE9-2578
E2-0070
#10 x 3/4” FHSMS Type AB
For Attachment of Horizontal
to Shear Block E1-0317
FC-1012
Flat Filler
Use at all anchor
locations
E1-1054
#10-24 x 1/2" PHMS SS
For Attachment of Sill to
Sill Flashing
PM-1008SS
Setting Block
For outside glazed
Horizontal & sill
E2-0020
#10 x 1-3/4” PHSMS Type AB
For Attachment of Shear Blocks
E1-1058 & E1-1059 to Vertical
PC-1028
Setting Block
For inside glazed
Intermediate horizontal
E2-0611
#12 x 5/8” PHSMS Type AB
For Attachment of Horizontal
& Sill to Shear Block E1-1058
PC-1210
Setting Block
For 4-1/2” Horizontal
E2-0628
#12 x 3/4” FHSMS Type AB
For Attachment of Head to
Shear Block E1-1059
FC-1212
Water Deflector
E2-0047
#12 x 1” PHSMS Type AB
For Screw Spline Attachment
PC-1216
“W” Side Block
For Deep Pocket
E2-0153
For Screw Spline Attachment
When Using BE9-2553 as Vertical
PC-1220
Pile Weathering Seal
E2-0062
For Attachment of Shear Block
E1-0317 to Vertical
PC-1228
Glazing Gasket
E2-0052
Page-3
FRAME FABRICATION
STEP 1
DETERMINE FRAME SIZE
Determine Frame Width:
Note: Check the opening
for squareness and plumb
at both ends. Units must
be installed in a true
rectangle.
Detail 1
-Measure the width of the masonry opening at the top, middle and bottom.
-Select the smallest dimension measured and subtract 3/4” to the determine
the frame width to be used.
See Detail 1.
NOTE: Frame widths over 24’-0” require expansion mullions every 12 to 15 feet.
1-3/16”
Determine Frame Height:
-Measure the height of the masonry opening in several places along
the entire length of the opening.
-Select the smallest dimension measured and subtract 1-3/16” to determine
the frame height to be used:
3/8” shim/caulk joint at the head.
7/16” for sill flashing.
3/8” shim/caulk joint below the sill flashing.
See Detail 2.
Page-4
Detail 2
FRAME FABRICATION
STEP 2
FABRICATE TWO PIECE VERTICALS
FOR SCREW SPLINE ASSEMBLY
-Cut the two piece vertical and jamb members to the frame height determined in Step 1.
-Fabricate holes in vertical members for screw spline attachment using one of the
methods below:
1. Using a short piece of each horizontal member as a template, center the template
on the face of the vertical and mark the location of each screw spline.
Drill a 0.236” diameter (#B drill bit) hole at each location marked.
2. Layout the hole locations as shown in Detail 3 and drill a 0.236” dia. (#B drill bit)
clearance hole at each location marked.
3. Use the YKK AP drill fixture, H-7201, to drill the holes.
4. Use punch press with appropriate die set.
1”
2-1/2”
1”
5/8”
2-1/2”
1-13/16”
1-13/16”
See Detail 3.
0.236” Dia.
Typical
Top of
Interior
5/8”
3/16”
1-3/8”
Exterior
1-3/8”
Interior
Exterior
Top of
Horizontal
Horizontal
V-Grooves or
Screw Splines
V-Grooves or
Screw Splines
5/8”
1-13/16”
1-13/16”
0.236” Dia.
Typical
Outside Glazed
Detail 3
Inside Glazed
Page-5
FRAME FABRICATION
STEP 2 (Continued)
FABRICATE TUBULAR VERTICALS FOR SHEAR BLOCK ASSEMBLY
-Cut the vertical and jamb members to the frame height determined in Step 1.
-Tubular verticals require shear blocks for the attachment of head, horizontal and sill members:
Note: Open back horizontals, BE9-2553, must be used when using shear blocks.
-Mark the location for each shear block using one of the methods below:
1. Use a short piece of each horizontal member with a shear block
installed as a template. Center the template on the face of the vertical
and mark each hole location.
2. Layout the shear blocks as shown in Detail 4.
-Attach the shear blocks to the verticals using three (3) PC-1028 fasteners.
3-1/2”
1-11/16”
3-1/2”
1”
15/16”
Interior
Horizontal
Exterior
Interior
1”
1-11/16”
3/8”
Top of
0.161” Dia.
Typical
1”
0.161” Dia.
Typical
7/16”
1-5/8”
Exterior
1-5/8”
Horizontal
1”
Top of
Page-6
3/8”
1”
5/16”
7/16”
1”
5/16”
1”
Detail 4
FRAME FABRICATION
STEP 3
FABRICATE HEAD, HORIZONTAL & SILL MEMBERS
-Cut head, horizontal, and sill members to the daylight opening (D.L.O.) as indicated on
the shop drawings.
-Horizontal members that will be attached to shear blocks require additional fabrication:
BE9-2553 Head Members:
-Mark hole location at each end, 1” from
the ends and centered along the “V”-groove.
-Drill a 0.236” diameter hole (# B drill bit) at
each location marked and countersink for a
#12 flathead fastener (FC-1212).
See Detail 5.
BE9-2556 Horizontal Members:
-Mark a hole location at each end, 1” from
the ends centered along the “V”-groove.
-Drill a 0.236” diameter hole (# B drill bit) at
each location marked.
See Detail 6.
1”
BE9-2553
Detail 5
“V” Groove
1”
“V” Groove
BE9-2556
Detail 6
STEP 4
FABRICATE GLASS STOPS & GLAZING ADAPTORS
-Cut glass stops to the same dimensions as their respective horizontals minus(–) 1/32”.
-Cut glazing adaptors to the daylight opening minus(–) 1/32”.
Page-7
FRAME FABRICATION
STEP 5
FABRICATE SILL MEMBERS
-Cut sill members to the daylight opening dimension between verticals.
-For end reactions over 500 lbs., fabricate sill members for anchoring to sill flashing:
-Measure in 6” from each end of the sill member and mark hole locations along the
“V”-groove as shown in Detail 6.
-Mark additional hole locations a maximum of 24” on center (O.C.).
-Drill a 0.213” diameter (#3 drill bit) hole at each location marked.
-If end reaction is under 500 lbs., one (1) .213” dia. weep hole is required.
BE9-2579
See Detail 7.
Sill Member
“V”-Groove
6” Max.
24” Max.
0.213” Dia.
Typical
24” Max.
6” Max.
DETAIL 7
STEP 6
FABRICATE SILL FLASHING
For elevations without door framing:
-Cut sill flashing, BE9-2578 to the frame width determined in Step 1.
For elevations with door framing:
-Cut the sill flashing from the end of the frame to the door jamb.
(See approved shop drawings for this dimension)
See Detail 8.
-For openings longer than 24’-0” the sill flashing needs to be
spliced every twelve to fifteen feet.
-Allow for a 3/8” joint for expansion between sill flashing members.
-Mark the quarter points between vertical mullions on the sill flashing.
-Drill a 5/16” diameter weep hole in the face of the sill flashing at each quarter point.
See Detail 9.
Page-8
FRAME FABRICATION
Without Door Framing
BE9 -2578
Sill Flashing
Int.
Vertical
Jamb
Jamb
Detail 8
With Door Framing
BE9 -2578
Sill Flashing
Int.
Vertical
Jamb
Door
Jamb
Door Framing
Detail 9
3/8”
2”
2”
Weep
Holes
BE9-2578
2”
CL
CL
CL
3/8”
BE9-2578
1/4
1/4
1/4
1/4
Points
Points
Points
Points
Page-9
FRAME ASSEMBLY
STEP 7
ASSEMBLE FRAMES
Screw Spline Assembly:
-Apply (butter) sealant to both ends of head, horizontal and sill members just prior to assembly.
-Attach head, horizontal and sill members to vertical members with two (2) PC-1216 fasteners
at each end.
Note: Fastener PC-1220 must be substituted for PC-1216 when the head member
(with screw splines) is used as a vertical.
-Tool the sealant into the joints and wipe away any excess sealant.
See Detail 10.
HEAD
BE9-2553
PC-1216
(PC-1220)
Snap-In
Pocket Filler
Head
HORIZONTAL
BE9-2556
Sealant
Head
Intermediate
Horizontal
Sill
SILL
BE9-2579
Sill
Apply sealant to
the shaded areas
at each end.
Detail 10
Page-10
FRAME ASSEMBLY
STEP 7 (Continued)
ASSEMBLE FRAMES
Shear Block Assembly:
-Apply (butter) sealant to both ends of head, horizontal and sill members.
-Apply sealant to the shear blocks as shown.
-Attach head members to shear blocks at each end with one (1) FC-1208 fastener.
-Attach horizontal and sill members to shear blocks at each end with one (1) PC-1210 fastener.
Note: Open back horizontals must be used with shear blocks at end bays.
See Detail 11.
Sealant
PC-1028
HEAD
BE9-2553
HORIZONTAL
BE9-2556
FC-1212
PC-1028
Sealant
SILL
BE9-2579
Apply sealant to
the shaded areas
at each end.
PC-1210
PC-1208
Detail 11
Page-11
FRAME INSTALLATION
STEP 8
INSTALL SILL FLASHING END DAMS
-Hold the end dam with one hand and grab the tab with a pair of
pliers.
-Bend the end dam left or right 90 degrees in the proper
direction.
See Detail 12.
Detail 12
Note: The dam must be bent in the correct position for the
left or right end of the sill flashing.
-Clean all joint surfaces using cleaner approved by sealant
manufacturer.
-Apply silicone sealant to the end dam as shown in Detail 13.
-Slide the tab into the top portion of the sill flashing.
-Tap the tab into place with a small tool until the end dam is
snug against the end cut of the flashing.
-Fasten the end dam to the sill flashing with two PC-1210
screws, starting
at the back, followed by the front as shown in Detail 14.
Detail 13
-Tool sealant along the joint between the end dam and the sill flashing as
shown in Detail 15.
-Seal over any exposed screw threads.
Sealant
Sealant
Detail 14
PC-1210
Page-12
Detail 15
FRAME INSTALLATION
STEP 9
INSTALL SILL FLASHING
-Starting at the smallest opening height, install the sill flashing with a minimum of 3/8” shim
underneath. Sill flashing must be installed level.
-Anchor the sill flashing to the structure a maximum of 4” from each end and then
-Apply and tool sealant to cover the heads of all fasteners.
STEP 10
INSTALL SILL FLASHING SPLICE SLEEVE
-Remove the nub with a chisel or needle nose pliers a minimum length of 1 1/2"
as shown in Detail 16 .
-After the sill flashing has been shimmed and installed to
the building structure, apply a small backer rod under the
1-1
/2”
sill flashing as shown in Detail 17.
-Position the Silicone Splice Sleeve against the back wall
below the groove.
-Bend the Silicone Splice Sleeve into the front on the
channel as shown. Mark, and cut the sleeve at this
position.
-Clean Sill Flashing and Silicone Splice Sleeve with isopropyl alcohol at the splice location
Detail 16
-Seal the flashing at the splice location as shown in
Detail 17, before positioning the flashing. Set the
Silicone Splice Sleeve into the Silicone Splice Sleeve.
-Tool sealant tight as shown in Detail 18, squeezing the
sheet flat.
When using E2-0070, a compatible
-Thoroughly seal the small joint directly in front of the
Silicone Sealant must be used at the
Silicone Splice Sleeve as shown in Detail 18.
splice. Compatible Silicone Sealants
include Tremco Spectrum 2 and Dow
Corning 795.
E2-0070
Splice Sleeve
(Trim to Fit)
Sealant
Sealant
E2-0070
Splice Sleeve
Backer Rod Length
Detail 17
Page-13
FRAME INSTALLATION
Seal Joint
With Sealant
End Dam
E1-0199
3/8
”
Seal The Inside Face
Of Splice Joint
Detail 18
Seal Joint
With Sealant
STEP 11
SILL FABRICATION
At every splice condition, apply bond breaker tape to the back of the sill member before the joint is
sealed between the sill and sill flashing.
See Detail 19.
Bond Breaker
Tape
Detail 19
Page-14
FRAME INSTALLATION
STEP 12
INSTALL FRAMES
E1-1054 (E9-1038)
Flat Filler - Use At
All Anchor Locations
-Snap in flat fillers, E1-1054, or 2-1/2” long
pieces of E9-1038 at head, jamb, and sill
anchor locations.
-Snap assembled frames together if using
screw spline assembly.
-Apply sealant continuously to the front of the
back leg of
the sill flashing and immediately set the frame
into the opening.
See Detail 20.
-Shim jamb and head members with a
minimum of 3/8” shim.
-Anchor the frame to the structure at the sill*,
head, and jamb: 3” from the ends and then
-Always install a shim at all anchor locations.
-Seal all screw heads.
Note: Use only flat head fasteners at head
and jamb conditions.
PM-1008-SS
3/8”
Sealant
Detail 20
Seal All
Screw Heads
-For end load reactions over 500 lbs.,
attach the sill to the sill flashing using
PM-1008-SS screws.*
-Additionally, add one (1) PM-1008-SS
fastener 2” in both directions from the
centerline of the splice.
See Detail 21.
2”
2”
Detail 21
Anchoring of Sill Member to Sill Flashing in
the state of Florida is to be done per the
detail on the Florida Product Approval:
YES 45 TU - 7019.2
*To determine end load reactions,
consult YKK AP DirecTech or refer
to approved shop drawings
Page-15
FRAME INSTALLATION
STEP 12 (Continued)
INSTALL FRAMES
Door
Jamb
Prior to snapping the assembled frames into
the door jamb, the end of the sill flashing needs
to be sealed to the door jamb.
-Apply and tool sealant to all sill flashing to
door jamb joints.
-Apply a liberal amount of sealant to completely
fill the door jamb cavity and ramp the sealant
down onto the sill flashing.
See Detail 22.
Refer to the 20D, 35D, & 50D Entrances
Installation Manual for door installation
instructions.
Seal Jamb
To Sill Flashing
E9-1068
Sill Flashing
Ramp Sealant
Down Onto
Sill Flashing
Detail 22
E1-1054
(E9-1038)
Flat Head
Fasteners Only
Seal all Screw Heads
Do not Seal
This Area!
3/8”
3/8”
-Install backer rod around the perimeter
of the frame.
-Apply a high grade of perimeter sealant to
the joint between the frame and the structure.
-Do not seal the joint between the sill and the
sill flashing.
-Make sure all screw heads are sealed.
See Detail 23.
3/8”
STEP 13
APPLY PERIMETER SEALANT
Detail 23
Page-16
FRAME INSTALLATION
STEP 14
INSTALL WATER DEFLECTORS
YES 45 TU requires the installation of a water
deflector, E2-0047, at the ends of every
intermediate horizontal to keep water off of
the insulated units.
-Peel away the protective paper from the bottom of
the water deflector, E2-0047, and install the water
deflector by rotating it over each end of the horizontal.
-Position the vertical leg of the water deflector against
the end of the horizontal.
Note: For best adhesion, make sure that the
horizontal is clean and dry.
Detail 24
See Detail 24.
1” Glazing Shown
Detail 25
Detail 26
1” Glazing Shown
1” Glazing Shown
-Apply and tool sealant along the edges of the water deflector and down
onto the horizontal.
See Detail 25.
-Seal the ramp of the water deflector to the sides of the vertical gasket reglets.
See Detail 26.
Page-17
FRAME INSTALLATION
STEP 15
APPLY INTERNAL SEALANT
-Apply a generous amount of sealant to the
vertical intersection of the horizontal and
vertical members.
-Tool all of the sealant to ensure a water
tight joint.
-Make sure all exposed screw heads are sealed.
See Detail 27.
Glazing Table - YES 45 TU
Glass
Thickness
Adaptor
Exterior
Interior
3/16”
1/4”
5/16”
3/8”
1/2”
5/8”
3/4”
7/8”
1”
E9-1040
E9-1040
E9-1040
E2-0052
E2-0052
E2-0053
E2-0064
E2-0052
E2-0052
E9-1040
E9-1039
E9-1039
E9-1039
—
—
E2-0053
E2-0064
E2-0052
E2-0053
E2-0064
E2-0052
E2-0053
E2-0064
E2-0052
E2-0053
E2-0064
E2-0052
Apply and
Tool Sealant
Detail 27
STEP 16 (Optional)
INSTALL GLAZING ADAPTORS
Seal Corners
Of Glazing Adaptors
Glazing adaptors, E9-1039 and E9-1040, allow
for glazing infills other than the standard 1/4”
or 1”. Please refer to the glazing tables on the
right for possible adaptor/gasket combinations.
reglets of the verticals.
reglets of the horizontals.
-Apply and tool sealant to the joint between
vertical and horizontal glazing adaptors.
See Detail 28.
Page-18
Horizontal
Vertical
Detail 28
GLAZING
STEP 17
INSTALL INTERIOR GLAZING GASKETS
The interior glazing gaskets must be installed prior to the glazing process.
-Using a small brush clean out any dirt that may have accumulated in the gasket reglets.
Vertical glazing gaskets must be installed first:
-Cut vertical glazing gaskets to Daylight Opening plus(+) 3/16” for each foot of length.
-Insert the gasket into the reglet at each end first, and then insert the gasket at the
midpoint of the opening.
-Push the gasket into the reglet starting at the midpoint and work towards each end.
Apply Sealant
To Horizontal
Gasket Ends
Glazing
Gasket
Glazing
Gasket
Tool Sealant at
Gasket Corners
Detail 29
Install horizontal glazing gaskets next:
-Cut horizontal glazing gaskets to Daylight Opening plus(+) 3/16” for each foot of length.
-Apply sealant to each end of the horizontal glazing gasket prior to inserting into the reglet.
-Insert the gasket into the reglet at each end first and push each end tight against the
vertical gasket.
-Then insert the gasket at the midpoint of the opening and push the gasket into the reglet
starting at the midpoint and work towards each end.
-Tool the excess sealant at the gasket corners to ensure a watertight seal.
See Detail 29.
Page-19
GLAZING
Daylight Opening
-Carefully install the glass into the opening: bring the lite
E2-0052
up and into the deep pocket first and then rotate the other
end in place.
-Carefully lift lite of glass, install setting blocks at quarter
E2-0020
points of horizontal D.L.O. or according to engineering
Setting Block
calculations.
-Make sure the glass is engaged with all setting blocks.
3/8”
See Detail 30.
(D.L.O.)
3/8”
Horizontal Glass Size = D.L.O. plus(+) 3/4”
Vertical Glass Size = D.L.O. plus(+) 3/4”
Glass
Bite
Determine the glass size:
Glass
Bite
3/8”
STEP 18
INSTALL GLASS
Detail 30
Outside Glazed Shown
Inside Glazed Similar
3/8”
3/8”
1/4 Points
Setting
Block
Page-20
Glass
Bite
Glass
Bite
1/4 Points
CL
CL
GLAZING
STEP 19
INSTALL ANTI-WALK BLOCKS
YES 45 FI frames require the installation of an anti-walk block, E2-0153,
in the vertical deep glazing pocket of each lite centered along the daylight opening.
-Flatten the anti-walk block against the exterior surface of the glass and push it
into the opening between the glass and the mullion until it is released into the
glazing pocket.
See Detail 31.
Detail 31
STEP 20
INSTALL EXTERIOR GLASS STOPS
& GLAZING GASKETS
-Snap the exterior glass stops into place as
shown in Detail 32.
-Install the exterior glazing gaskets using the same
technique described in Step 17 on Page-19.
Always install the vertical glazing gasket first.
Detail 32
Repeat Steps 18 through 20 until all lites are installed.
Page-21
YKK AP America Inc.
7680 The Bluffs
Suite 100
www.ykkap.com

Adena Corporation - MKC Associates, Inc

Transcription

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