04 Rinnai MORAN - tech-4

Transcription

04 Rinnai MORAN - tech-4
Commercial Rinnai
•
•
•
•
Forever Hot Water
The water heating system preferred by more
Consumers, Home Builders, Business Owners & Installers. You
don't use hot water 24 hours a day, but, you're paying to heat water
all day long. With a standard water heater, you heat and reheat the
same water…even when you're sleeping. Forever Hot Water
tankless heating technology is a more efficient way to heat water
while saving money and recapturing valuable space in your
mechanical room.
The Benefits
Using the latest in gas technology, it heats water on-demand and
delivers an endless supply of hot water for as long as you need it,
offering personalized control for your convenience, comfort and
safety
safety.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Rinnai Corporation
• Rinnai Corporation is the largest gas appliance
manufacturer
f t
in
i the
th world.
ld E
Established
t bli h d iin 1920 as a
manufacturer of gas and oil appliances, Rinnai has
expanded
p
its business line and today
y offers a wide range
g
of appliances for home including kitchen appliances,
water heating systems, heating and air conditioning units
as well as products designed for similar commercial use
use.
The company built its reputation based upon its
achievements in technological innovation, manufacturing
efficiency,
ffi i
quality
lit and
d safety.
f t
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Established Company
• Rinnai’s US operation, located in Peachtree City, GA, is
responsible
ibl ffor th
the marketing
k ti and
d di
distribution
t ib ti off Ri
Rinnaii
Corporation’s innovative products in North America.
Since its inception
p
in 1975, Rinnai’s US p
product line has
grown from distributing spa heaters to marketing and
distributing today's extensive product line that includes
cooking products
products, direct vent ductless furnaces
furnaces, ventvent
free fan convectors, cooking products, commercial water
heaters, and the Rinnai tankless water heating systems.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Distributors/ Installation
• Rinnai has more than 2000 distributors and more than
60 000 certified
60,000
tifi d iinstallers
t ll
th
throughout
h t th
the U
United
it d St
States.
t
Rinnai is installed by registered Rinnai installers to
assure p
proper
p installation and service. As a responsible
p
supplier to consumers, every prospective installer must
go through an installation training class before they are
approved as a Rinnai certified installer
installer. In addition
addition, every
installer must comply with state requirements for
contractors.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Water Heater Types Available
» Rinnai offers both residential and commercial units in both
propane and/or
d/ natural
t l gas.
» Residential units are used in potable water applications only.
The maximum water temperature setting is 140 °F
F.
» Commercial units are used in potable water applications for
restaurants schools,
restaurants,
schools hotels,
hotels car washes,
washes hair salons,
salons coin
laundries, assisted care facilities, camp grounds, etc. The
maximum water temperature setting is 185 °F.
» Hydronic heating applications are also allowed with the
commercial units.
DO NOT use these units in any applications involving chemically treated water, (i.e. chlorinated pool
water, hot tubs, etc.)
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
5
The LS Series: Overview
Major Improvements:
• Improved heat exchanger design
– LS Series can do both commercial and residential
applications
li ti
• Integrated condensate collector for indoor units
• Female vent tops
• Eliminates need for venting adapters
• EZ Connect
• Allows connection of 2 water heaters without use of MSA
• Higher BTU inputs for internal units
• R85i = 180
180,000
000 Æ R94/R75 = 199
199,000
000
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
LS Series Spec Summary
Model
R75LSe
R94LSe
R75LSi
R94LSi
Market
Position
Launch
Date
Flangeless
Comm'l
Application
Color
Min. Btu
Flagship
g p
Flagship
Flagship
Flagship
Oct-07
Oct-07
Oct-07
Oct-07
○
○
○
○
○
○
○
○
Silver
Silver
Silver
Silver
15,000
,
15,000
15,000
15,000
© 2006 Rinnai Corporation
Max. Btu
199,000
,
199,000
199,000
199,000
Min.
Temp.
Max.
Temp
Residential
Max. Temp
Commercial
Max.
GPM
Standard
Remote
98°
98°
98°
98°
140°
140°
140°
140°
160°
185°
160°
185°
7.5
9.4
7.5
9.4
MC-91
MC-91
MC-91
MC-91
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
V-LS Cross Reference List
V Units
LS Equivalents
2526W
R75LSe
2532W, 2532WD, 2532WC/D
R94LSe
2520FFU, 2520FFUD, 2520FFUC/D
R75LSi
2532FFU, 2532FFUD, 2532FFUC/D
R94LSi
Total Models: 13
4
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
PRODUCT
FEATURES
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Features
•
Whole house continuous hot water system when properly sized.
•
Endless hot water - never run out of hot water.
•
Thermal efficiency
y from 80%
% to 89%
% ((depending
p
g upon
p model).
)
•
Energy Factor rating of 0.78 to 0.84 (depending upon model)*.
•
Remote control for water temperature control.
•
Space saving, compact size.
*Appliances over 200,000 Btu’s do not have an Energy Factor rating.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
11
Features
•
•
•
Direct electronic ignition (no standing pilot)
pilot).
Very low noise level, 49 decibel
S f llow voltage
Safe,
l
remote controls.
l
•
All parts are replaceable.
•
Life expectancy of 20+ years.
•
•
Residential warranty:
y ten yyears heat exchanger,
g , five years
y
all
other parts, one year labor.
Commercial warranty: five years all parts,
parts one year labor.
labor
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Safety Devices
•
Flame rod indicates flame failure.
•
•
•
Over heat sensor,
sensor (bi
(bi-metal)
metal) activates at 194°F
194°F.
•
Thermal fuses activate at 279°F.
•
Built-in freeze p
protection to -30ºF.
•
Combustion fan rpm check indicates blocked flue or intake vents.
Boiling protection switch activates at 203°F.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Remote Controls
•
•
•
•
•
•
•
•
•
•
Model MC-91 controller;
- Adjustable from 98°F to 140°F in residential applications.
- Adjustable
Adj t bl ffrom 98°F to
t 185°F in
i commercial
i l applications.
li ti
- Up to four controllers allowed per installation.
- Can be installed in a kitchen, laundry, master bath, and/or
a secondary
d
b
bath.
h
- Records unit’s flow rate.
- Records unit’s output water temperature.
- Stores valuable data related to unit’s performance history.
- Displays diagnostic codes
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
MC – 91 Controller
Cont olle
IN USE INDICATOR
DIGITAL MONITOR
Indicates that a hot water tap
p is
open and that control of the
temperature is taken at another
controller.
Indicates the selected
water temperature. Error
messages flash in the event
of a failure.
PRIORITY BUTTON
& INDICATOR
Pressing takes control of the
water temperature by this
controller.
THERMOSTAT
Increases or decreases the
desired water temperature.
ON/OFF BUTTON
MODEL NO
Indicates remote control
model number
© 2006 Rinnai Corporation
Turns water heater on or
off
off.
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Receiver
Wireless Remote Control
Communication
Strength
Indicates strength
of signal.
P i it
Priority
Indicates priority has
been taken by this
remote control.
Battery Life
Digital Monitor
Indicates remaining
charge in battery
Indicates the selected
water temperature. Error
messages flash in the event
of a failure.
failure
Thermostat
Increases or
decreases the
desired water
temperature
On/Off Button
Turns unit on or off
Rinnai Corporation
Priority Button
Pressing takes control
of the water temperature
by this remote control.
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
16
COMPONENTS
& OPERATION
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Temperature / Flow Rate
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Sequence of Operation
1.
-
Water flow begins.
Water Flow Sensor sends pulses to the PCB.
PCB senses flow greater than 0.6 GPM.
Firing Sequence begins.
2. Firing Sequence.
- PCB monitors inlet/outlet water temperature,
temperature
remote control temperature set point and
water flow rate.
- Combustion fan energized.
- Spark igniter begins sparking
sparking.
- Gas control valve opens to minimum fire rate.
- Flame rod proves ignition.
- Spark igniter stops sparking.
3. Normal Operation.
- PCB monitors flame rod, fan motor frequency,
outlet water temperature, remote control
temperature set point and water flow rate.
- Gas control valve modulates gas input to
required firing rate.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
19
S
Sequence
off O
Operation
ti
- Combustion fan speed is adjusted for the
required firing rate.
- Water flow control valve is adjusted, as needed.
4.
4
-
Shut-down Sequence
Sequence.
PCB senses flow rate less than 0.5 gpm.
Gas control valve closes.
Water flow control valve resets to standby
position.
position
- Combustion fan runs for a short period of time
at low speed.
5. Standby Mode.
5
Mode
- PCB monitors water temperature and remote
controls.
- Freeze protection is activated as needed.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
20
Outdoor Unit Schematic Diagram
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Indoor Unit Schematic Diagram
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
WATER & GAS PIPING INSTALLATION
»
The following plumbing drawings are not intended to describe a
complete system. It is up to the engineer/contractor to determine the
necessaryy components
p
needed for the configuration
g
of the p
particular
system being installed.
»
The following
g p
plumbing
g drawings
g do not imply
p y compliance
p
with local
building code requirements. It is the engineer/contractor’s responsibility
to ensure the installation is in accordance with all local and state building
codes. Confer with your local building officials before installation.
»
All water and gas lines MUST be installed by a qualified or licensed
plumber or gas technician.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
23
Piping-Basic Setup
Hot & Cold water supply lines to be
minimum ¾” piping.
Recommended inlet water pressure;
30-80psi.
Gas piping must be sized for maximum
input firing rate of water heater
heater. Gas
system MUST be sized to handle total
Btu load of building.
Required inlet gas pressures:
6”-10” w.c., Natural gas
10”-13.5” w.c. L.P. gas
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
24
Piping-Storage/Recirculation
Refer to pressure drop curve for model number heater being
used and Hot Water System Design manual in order to size
circulator pump properly. Drawing is using a R85 unit.
Commercial units MUST be used if the application is not a
single family dwelling.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
25
Piping-6 Units & Backup/Recirc.
MSA C
Controls
t l nott required
i d
Pump sized for 42 gpm
@ 35 foot of head.
Refer to pressure drop curve for model number heater being used and Hot Water System
Design
g manual in order to size circulator ppump
p pproperly.
p y Above drawing
g is using
g R85 units.
Commercial units MUST be used if the application is not a single family dwelling.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
26
Piping-5 Unit Manifold
MSA controls would
be required.
Refer to pressure drop curve for model number heater being used and Hot Water Design manual
in order to size circulator pump properly. Above drawing is using a R85 unit.
Commercial units MUST be used if the application is not a single family dwelling.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
27
Sizing Guidelines
• Each installation is unique and can vary depending on the application, demand, and
input/output characteristics (i.e. incoming water temperature, pipe sizing, etc).
F th
Furthermore,
ground
d water
t temperature
t
t
can impact
i
t the
th maximum
i
flow
fl
rate
t achieved
hi
d by
b
the product. It is important to contact Rinnai’s Engineering / Applications department for
assistance in sizing all residential and commercial jobs. Please call 1-800-621-9419 for
support or utilize Rinnai’s sizing calculators available at www.rinnaisolutions.com.
• Commercial dishwashers;
•
•
•
•
1. Typically, in applications involving commercial dishwashers, two or more
tankless water heaters are needed. Contact Rinnai Engineering / Applications
department at 1-800-621-9419 for proper sizing in all commercial dishwasher
applications. (Have the dishwasher model number available).
2. A circulating system is required in all commercial dishwasher applications to
ensure you have hot water available at the dishwasher when it calls for hot water.
Circulating systems are also required in tank water heater applications.
3. DO NOT use a tankless water heater as a booster heater for commercial
dishwashers. When using a tankless water heater in conjunction with a hot water
sanitizing type dishwasher a booster heater recommended by the dishwasher
manufacturer must be used.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
28
Commercial Applications
Rinnai Replacement Equipment
Existing/Specified
Equipment
199,000 Btu/
100 gallon
Water Heater
⇒
250,000 Btu/
100 gallon
Water Heater
⇒
270,000 Btu/
100 gallon
Water Heater
⇒
399,000 Btu/
100 gallon
ll
Water Heater
⇒
© 2006 Rinnai Corporation
or
+ 120 gal
storage
or
+ 80 gal
storage
or
+ 120 gal
storage
or
103 International Drive • Peachtree City, GA 30269
+ 120 g
gal
storage
www.rinnai.us
MANIFOLD
INSTALLATIONS
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Multiple Unit
MSA Controls Installation
Use MSA controls when banking multiple units on the same manifold system in
residential or commercial applications. The MSA controls will sequence or rotate
between units to p
prevent one unit from being
g a “work horse”. In addition,,
these controls ensure each unit is firing at the same rate during operation, and
it electronically balances the flow rate through each unit, eliminating the need
for balancing valves.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
31
Manifold Controls
MSA - 2M Master Board and wiring
g harness ((MSA-2S)) Connections
When manifolding two
R98/C98 Models, an MSA
b d is
board
i nott necessary. An
A
EZConnect cable can be used
connecting to a special harness
on the primary unit (picture
below) and the PCB on the
secondary unit (picture to
right). Three or more R98/C98
Models will require the MSA
components.
In an MSA configuration, a special harness connects to the MSA
controller board (left arrow), a single red wire (middle arrow),
and each unit’s PCB (right arrow).
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
32
MSA Manifold Controls for the REU-25 Series
MSA-2M Pack
© 2006 Rinnai Corporation
MSA-2M Pack
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
External Unit Recess Box
The rough in dimensions for the R85e, C85e, R70e
recess box are;
Length 40 ½”
Width 14 ¾”
Depth 9 ½”
The rough in dimensions for the R42e, C42e, R53e
and C53e recess box are;
Length 40 ½”
Width 14 ¾”
Depth 7 ½”
The rough in dimensions for the R98e and C98e
recess box are;;
Length 40 ½”
Width 19 ¼”
Depth 9 ½”
NOTE: Designer Plus Series will not fit in the recess box. Moisture
Seal Recess Boxes are available.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
34
Commercial
Applications
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
McDonald’s Restaurant
((1)) REU-2424-W Water Heater
•
One unit handles all hot water
needs for this restaurant.
•
Unit was installed
ll d on rooff in a
recess box.
•
Customer gain twenty square
foot of space for addition
storage.
•
The space taken up by a tank
water heater is wasted space
and is figured to cost a
restaurant $30.00 per month
f thirty
for
hi years, per design
d i
engineers .
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Krystal Restaurant
(1) REU-2532-W Water Heater
•
One unit handles all hot water needs
for this restaurant.
•
Unit was installed on roof.
•
Customer gain twenty square foot of
space for addition storage.
•
The space taken
Th
t k up b
by a tank
t k water
t
heater is wasted space and is figured
to cost a restaurant $30.00 per
month for thirtyy yyears,, per
p design
g
engineers .
•
Manager claims to have noticed a
50% saving in his gas utility bill.
bill
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Arby’s Restaurant
(1) C85i Water Heater
• One unit handles all hot water needs
for this restaurant
• Unit installed in storage space outside
building
• Customer gained twenty square feet
of space for additional storage
• The space taken up by a tank water
heater is wasted space and is figured
to cost a restaurant $30.00
$30 00 per
month, for thirty years, per design
engineers
• Manager claims to have noticed a
50% saving in his gas utility bill
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
38
C
Country
Place
l
Village
ll
• (7) Rinnai REU2424-W Water Heaters in
recess boxes.
b
• This facility has two separate plumbing
systems, one for the rooms, and one for
the
h kitchen.
k h
This
h eliminate
l
using expensive
mixing valves.
• Five of the units handle fifty
fifty-two
two rooms.
These units are set at 110 ºF to meet
Health Department requirements.
• Two additional units handle the commercial
kitchen, set to operate at 140 ºF.
• By placing the units outside the customer
gained a one hundred square foot of space
back in his equipment room.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Capital Hill Assisted Care
• (4) REU2532-FFUC Water Heaters are
being used to handle the laundry for
this 200 bed nursing facility.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
Maytag Laundry
• 2 Rinnai REU-2532-WC Water Heaters
• Customer installed units on roof.
• Space saved by removing old system
from inside building allowed owner to
install two additional dryers.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
Henderson High School
• 6 Rinnai REU2424-W Water Heaters.
• Units were installed on roof.
• The plumbing system was split into three
separate systems to eliminate expensive
mixing valves.
• System #1 is four units handling 24
showers.
• System #2 is one unit handling a 250 gallon
whirlpool tub.
• System #3 is one unit handling two
commercial washing machines.
• The above Rinnai system replaced a one
thousand gallon, three phase electrical
system. It also freed up four hundred square
feet of storage space.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
Sonora High School
• (11) R85e Water Heaters
• Units handle 49 showers,
showers 17 labs
labs, and
one commercial washing machine
• Ten units handle the showers and labs set
at 120 ºF
• One unit handles the commercial washing
machine. By splitting the system it
eliminated the use of an expensive mixing
valve
• This system replaced a one million six
h nd ed thousand
hundred
tho
nd Btu
Bt boiler,
boile with
ith five
fi e
hundred gallons of storage. The Rinnai
system was installed for $5,500.00 less
p
boiler,, and it reduced
than a replacement
the customer’s gas bill by $700.00 a
month, in 2000
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
43
Big Bucket Car Wash
(8) C85i units with 320 gallons of
storage handle this car wash
• Ten standard bays
• Two
o large
a ge truck
t uc bays
• Two automatic car wash bays
• The Rinnai units replaced four
560,000 Btu units, with six
hundred gallons of storage
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
44
Mercer University Dormitory Rooms
8 REU-2532-FFUC units handle all the
domes8 REU
REU-2532-FFUC
2532 FFUC units handle all the
domestic hot water and laundry area
For the students dorm rooms.
tic hot water and laundry area
F the
For
h students
d
dorm
d
rooms.
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Ramada Inn
(15) R85e units handle this one
hundred and ninety room hotel and
convention center
• Units are mounted on roof
• Ci
Circulating
l ti system
t
is
i handled
h dl d
through a large storage tank
water heater
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
46
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
© 2006 Rinnai Corporation
103 International Drive • Peachtree City, GA 30269
www.rinnai.us
Okaloosa County Department of Corrections
• 10 Rinnai REU-2532-W water
heaters.
• Three separate plumbing systems
are being used at this facility.
• System #1 has four units handling
showers for 300 inmates.
• System #2 has four units handling
showers for an additional 300
inmates.
• System #3 has two units handling
th kitchen
the
kit h ffor thi
this 600 iinmate
t
facility.
Rinnai Corporation
103 International Drive Peachtree City, GA 30269
800.621.9419
770.829.1700
www.rinnai.us
End of Presentation