MTAB 52 Pager Part 1 - CNC Production Machine in India

Transcription

MTAB
www.mtabindia.com
Hydraulics
&
Pnuematics
FMS
CIM
CNC
Industrial Trainer
Robotics
CNC Technology
e-learning
Automation
e-Training
Mechatronics
Skill
Development
Software
Simulators
PLC Trainers
Complex Systems, Simplified Training Solutions
2
ABOUT US
MTAB has been in the market for more than 25 years providing solutions in
Technical Training Systems, manufacturing advanced Industrial training
equipments in India, creating a diversified product portfolio in the areas of
CNC, FMS/CIM, robotics, CAD/CAM & virtual reality software, PLC and
automation, robots, mechatronics and electronics range of products. MTAB
Engineers is the winner of the Defence Technology Spin-Off Award for Robot.
MTAB is equipped with modern Manufacturing facilities, Mechanical and
Electronic Assembly and Testing facilities, including CNC Vertical Machining
Centre, High Precision Grinding Machine, Measuring Machine & Quality
Control equipment like Renishaw laser ballbar & testing equipment.
MTAB serves the educational and industrial training sectors, fulfilling
Advanced Manufacturing Technology and Automation requirements with
indigenous and imported systems to leading engineering and technical
training institutions including IITs, NITs and Government & private training
centers and tool room training all over India & overseas.
The manufactured equipment meets international standards for quality and
performance. The company exports to Europe, Malaysia, Singapore,
Thailand, Afghanistan, Zimbabwe, Sudan, Egypt, South Africa, Sri Lanka, UAE
& South American countries.
MTAB is one of the foremost organizations to introduce the concept of Center
of Excellence in CNC , Robotics , Automation & Mechatronics
HONORS AND CREDITS
Ã
ISO 9001:2008 Certified
Ã
Defence Technology Spin-Off award
Ã
MSME National Award - 2007
Ã
C2 Credit rating by Dunn & Bradstreet
3
MTAB PRODUCTS
1.0 CNC EQUIPMENT
1.1
MINI LATHE – Table-top CNC Trainer Lathe
1.2
MINI MILL – Table-top CNC Trainer Mill
1.3
XL TURN – Bench-top CNC Trainer Lathe
1.4
XL MILL – Bench-top CNC Trainer Mill
1.5
EXL TURN – CNC Trainer Lathe
1.6
EXL MILL – CNC Trainer Mill
1.7
COMPACT DRILL – CNC Trainer Drill
1.8
FLEX TURN – CNC Lathe Machine for Intermediate Training
1.9
FLEX MILL – CNC Milling Machine for Intermediate Training
1.10 COMPACT MILL – CNC Milling for Advance Training
1.11 MAX TURN plus – CNC Turning Center for Advance Training
1.12 MAX TURN plus+ – CNC Turning Center for Advance Training
1.13 MAX MILL plus – CNC Machining Center for Advance Training
1.14 SREYAS – CNC Tapping Center for Advance Training
2.0 ROBOTICS
2.1
ARISTO 6XT – 6 axis Articulated Robot
2.2
QUEST – SCARA Robot
2.3
MINI ROBOT – 5 axis Table-top Robot
3.0 MANUFACTURING AUTOMATION
4
3.1
Flexible Manufacturing System (FMS)
3.2
Computer Integrated Manufacturing System (CIM)
3.3
ROVER – Automated Guided Vehicle
3.4
Assembly Station with Vison Inspection System
3.5
Automatic Storage and Retrieval System (ASRS)
3.6
Loading and Unloading Arm for Lathe & Milling Machines
4.0
MECHATRONICS (Industrial Automation)
4.1
PLC Trainer Kit
4.2
Sensor Trainer Kit
4.3
Modular Type Bottling Plant
4.4
Flexible Automation System (FAS)
4.5
Modular Automation Production System (MAPS)
4.6
Mechatronics Training Package
5.0 SOFTWARE
5.1
Mechatronics Simulation Software
5.2
CNC Simulation Software
5.3
Robotic Simulation Software
5.4
CIM / FMS Simulation Software
6.0 TRAINING
6.1
CNC Turning, Milling – Programming & Operation
6.2
Robotics – Programming & Application
6.3
Manufacturing Automation – FMS & CIM System
6.4
Pneumatics and Hydraulics
6.5 Sensor Technology
6.6 Mechatronics
5
TABLE-TOP CNC TRAINER MACHINES
MINI CNC MILL
MINI CNC LATHE
6
TECHNICAL SPECIFICATION
MINI MILL
Travels
X axis
Y axis
Z axis
Distance between table top and spindle nose
Spindle center to column
Table
Table size
Spindle
Maximum spindle speed
Spindle motor power
Feed rate
Rapid traverse X, Y, Z axis
Programmable feed rate
Turret
Tool Collet
Max tool diameter
CNC and Electrical Details
No of Axes
Power supply
Axis motor
Machine Dimensions
L x W x H (approx)
Weight (approx)
mm
mm
mm
mm
mm
130
130
130
40 – 120
72
mm
340 x 100
mm
w
100 – 1400
60
mm/min
mm/min
750
0 – 750
RD16
10
FEATURES:
Ã
Table-top compact design
Ã
Used for Institutional training
Ã
PC-based
Ã
Link to CAM – Self Commissioning
& Installation
Ã
User-friendly
Ã
Tutorial help
Ã
Programming assistance
3
230 V, 1 phase 50Hz
Stepper motor (0.8NM)
mm
kg
800 x 620 x 680
65
mm
mm
mm
mm
mm
80
25
70
84
202
mm
mm
MINI LATHE
Capacity
Chuck
Maximum turning diameter
Maximum turning length
Swing over cross slide
Swing over bed
Tail Stock
Quill size
Quill Stoke
Spindle
Spindle speed range
Spindle motor power
Axes
X Axis
Z Axis
Rapid rate
Feed rate
CNC and Electrical Details
Number of Axes
Axis Motor
Electrical
Machine Dimensions
L x W x H (approx)
Weight (approx)
FEATURES:
Ã
Table-top compact design
20
80
Ã
Used for institutional training
Ã
PC-based
rpm
W
100 – 1400
60
Ã
Used to machine acrylic,
soft wood & wax
mm
mm
mm/min
mm/min
130
130
750
0 – 750
Ã
Direct drive
Ã
Link to CAM – Self Commissioning
& Installation
Ã
User-friendly
Ã
Tutorial help
Ã
Programming assistance
2
Stepper Motor (0.8NM)
230V, 1 phase, 50 hz
mm
kg
800 x 620 x 290
65
7
BENCH-TOP CNC TRAINER MACHINE
XL TURN
FEATURES:
8
Ã
Industrial slant-bed design
Ã
PC-based
Ã
8 station programmable turret
Ã
Programmable spindle
Ã
Fully enclosed working area
Ã
Pneumatic chuck
Ã
Auto door
Ã
FMS / CIM Compatible
XL TURN
Capacity
Chuck Size
Maximun turning Diameter
Maximun turning Length
Bed
No. of axes
Swing over way covers
Swing over crossslide
Accuracy
Positioning Accuracy
Repeatability
Spindle
Spindle nose taper
Bore through spindle
Programmable spindle speed
Spindle motor
CNC Detail
Control system
Turret
Tool cross section
No. of Station
Boring bar size (capacity)
Axes
X- axis travel
Z - axis Tavel
Rapid feed rate
Distnce between centres
Axis motor
Slides
Tailstock
Tailstock base travel
Tailstroke Quill Stroke
Quill Diameter
Tailstroke Taper
Coolant / Lubrication
Capacity
Coolant motor
Lubrication
mm
mm
mm
type
no
mm
mm
100
32
120
45 deg Slant bed
2
150
50
mm
mm
0.015
± 0.008
mm
rpm
hp
mm/min
A2-3/MT3
20
150-3000
1 hp AC Induction
0 - 1000
PC based 2 axis continuos path
no
mm
12 x 12
8
16
mm
mm
mm/min
mm
80
180
5000
210
Stepper
Hardened ground guide ways
mm
mm
mm
150
40
26
MT2
Ltrs
Kw
Not appicable
Not appicable
Centralised system
Power source
Main supply
230V, Single Ph, 50 Hz
Stabilizer
1 phase servo type
Machine dimensions
LxWxH
mm
880 x 575 x 615
Weight (approx)
Kgs
150
Optional Accessories
Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatability / Upgradable
FMS / CIM system
9
BENCH-TOP CNC TRAINER MACHINE
XL MILL
FEATURES:
10
Ã
PC-based
Ã
6 station programmable ATC
Ã
Programmable Spindle
Ã
Ã
Hydro-pneumatic vice
Ã
Auto door
Ã
XL MILL
Travel
X axis
mm
225
y axis
mm
150
Z axis
mm
115
Table
Table size
mm
360 x 132
T- Slot
mm
2 x 10 x 50
Load on table
Kgs
15
Spindle
Spindle nose to table top
mm
70 to 185
Spindle to Column
mm
110
Spindle nose taper
BT 30
Spindle motor capacity
hp
0.5
rpm
150 - 4000
CNC Detail
Control system
PC based 3 axis continuos path
Feed Rate
Progammable feed rate
mm/min
0 - 1200
Rapid feed
mm/min
1200
ATC (Optional)
Tool shank
type
BT 30
No of tool
no
6
Actuation type
Pnuematic
Maximum tool dia
dia
16
Maximum tool length
mm
40
Accuracy
Positioning accuracy
mm
±0.010
Repeatability
mm
0.005
Guide ways/ Ball Scres
Slides
Hardened ground guide ways
Ball screws
type
C5 class
Electric Motors
Axis motor
Stepper
Axis motor capacity
Nm
0.8
Power Source
Main supply
230V, Single Ph, 50 Hz
Stabilizer
1 phase servo type
Machine Dimensions
LxWxH
mm
1000 x 575 x 650
Weight (approx)
Kgs
170
Capacity
Ltrs
Not appicable
Coolant motor
Kw
Not appicable
Lubrication
Centralised system
Auto door, Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
FMS / CIM system
11
CNC TRAINER LATHE
EXL TURN
FEATURES:
12
Ã
8 station programmable Turret
Ã
Ã
Ã
30O Slant bed
Ã
Auto door
Ã
EXL TURN
Capacity
Chuck Size
mm
100
mm
38
mm
135
Bed
type
30 deg Slant bed
No. of axes
no
2
mm
240
mm
80
Accuracy
mm
0.010
Repeatability
mm
± 0.005
Spindle
Spindle nose taper
A2-3/MT3
mm
20
rpm
150-2800
Spindle motor
1.5 hp AC Induction
mm/min
0 - 5000
CNC Detail
Control system
SIEMENS 802C
Turret
Tool cross section
12 x 12
No. of Station
no
8
Boring bar size(capacity)
mm
16
Axes
X- axis travel
mm
90
Z - axis Tavel
mm
180
Rapid feed rate
mm/min
5000
mm
265
Axis motor
AC Servo motor
Slides
Linear motion guide ways
Tailstock
mm
150
mm
30
Quill Diameter
mm
35
Tailstroke Taper
MT2
Capacity
Ltrs
60
Coolant motor
Kw
0.08
Lubrication
Centralised system
Power source
Main supply
415V, 3 Ph, 50 Hz
Stabilizer
3 pahse servo type
Machine dimensions
LxWxH
mm
1100 x 760 x 1300
Weight (approx)
Kgs
450
Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
FMS / CIM system
13
CNC TRAINER MILL
EXL MILL
FEATURES:
14
Ã
8 station programmable ATC
Ã
Ã
Ã
Hydro-pneumatic vice
Ã
Auto door
Ã
EXL MILL
Travel
X axis
mm
230
y axis
mm
150
Z axis
mm
160
Table
Table size
mm
400 x 150
T- Slot
mm
3x 10 x 50
Load on table
Kgs
40
Spindle
mm
70 to 230
Spindle to Column
mm
195
Spindle nose taper
BT 30
Kw
0.82
rpm
150 - 4000
CNC Detail
Control system
SIEMENS 802C
Feed Rate
mm/min
0 - 5000
Rapid feed
mm/min
5000
ATC (Optional)
Tool shank
type
BT 30
No of tool
no
8
Actuation type
Hydraulic
Maximum tool dia
dia
16
Maximum tool length
mm
40
Accuracy
mm
0.010
Repeatability
mm
± 0.005
Guide Ways/ Ball Scres
Slides
Ball screws
type
C3 class
Electric Motors
Axis motor
AC servo
Axis motor capacity
Nm
1.6
Power Source
Main supply
415V, 3 Ph, 50 Hz
Stabilizer
3 phase servo type
Machine Dimensions
LxWxH
mm
1435 x 1210 x 1900
Weight (approx)
Kgs
650
Capacity
Ltrs
60
Coolant motor
Kw
0.08
Lubrication
Centralised system
Auto door,Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
FMS / CIM system
15
CNC TRAINER DRILL
COMPACT DRILL
16
FEATURES:
Ã
Industrial training purpose
Ã
In-built Industrial control
(SIEMENS 802C)
Ã
Canned drilling cycles
Ã
Wood peck cycle
Ã
Graphic verification
Ã
Boring cycle, PCD, Matrix
and Polar co-ordinate
COMPACT DRILL
Bench type CNC Drilling Machine with X,Y &Z axis servo motor driven. X and Y Axes fitted with LM
Guides and Ball Screws. Drilling head quill can travel up and down for drilling by ball screws. Head stock
shall be manually adjusted by rack & pinion and locked to the pillar column to suite height of job. The
column is mounted on a X,Y table. The machine is fitted with suitable machine cover to protect the
operator from chips. Ergonomically designed machine operator panel and monitor shall be fitted
with cover.
Drilling Capacity
In Steel & Cast iron
mm
8
In Aluminuim
mm
10
Tapping Capacity
In Steel & Cast iron
M6
In Aluminuim
M8
Table
Size
mm
480 X 180
Table maximum loadinig capacity
kgs
15
Travel X - Axis
mm in dia
250
Travel Y - Axis
mm
170
Quill Travel (Vertical)
mm
80
Feed Rate
mm/min
0-2000
Rapid Feed
mm/min
2000
Drilling head column pillar dia
mm
90
Distance Between Table top & Spindle nose
(head stock shall be manually adjustable
mm
120 - 270
by 100mm along the column and locked)
Spindle Speed infinitely variable
rpm
200-1400
Following drilling cycle shall be possible, Peck drilling cycle, PCD drilling cycle, Array (Rows and Column)
drilling cycle, Tapping cycle.
Accuracies
Repeatability X,Y
Positional Accuracy
Permissible tilt of pillar
Spindle Motor
Axes Servo Motor X & Y axes
(Quill) Z axis
Axis guides
CNC Control system
mm
mm
mm
Kw
NM
NM
± 0.010
0.020
± 0.35
0.82 AC servo
1.5
1.5
LM rail & blocks for table. Ball screw for
X, Y, & Z axis
SIEMENS 802C
17
CNC LATHE FOR INTERMEDIATE TRAINING
FLEX TURN
FEATURES:
Ã
Industrial slant-bed design
Ã
8 Station programmable turret
Ã
Cartridge spindle gray cast-iron bed
Ã
Closed loop Servo motors
Ã
Integrated base with coolant tank
Ã
Ã
Automated lubrication system
Ã
FMS/CIM compatible
SPECIAL FEATURES:
18
Ã
C axis with spindle brake
Ã
LIVE TOOL for axial & radial
FLEX TURN
Capacity
Chuck Size
Bed
No. of axes
Accuracy
Repeatability
Spindle
Spindle nose taper
Spindle motor
CNC Detail
Control system
Turret
Tool cross section
No. of Station
Boring bar size(capacity)
Axes
X- axis travel
Z - axis Tavel
Rapid feed rate
Axis motor
Slides
Tailstock
Quill Diameter
Tailstroke Taper
Capacity
Coolant motor
Lubrication
Power source
mm
mm
mm
type
no
mm
mm
100
80
195
45 deg Slant bed
2
275
80
mm
mm
0.010
± 0.005
mm
rpm
Kw
mm/min
A2-3 / MT3
20
150-4000
3.7 AC servo
0 - 5000
8 Tool Turret
SIEMENS / FANUC
no
mm
12 x 12
8
16
mm
mm
mm/min
mm
95
210
5000
300
AC Servo motor
mm
mm
mm
170
30
35
MT2
Ltrs
Kw
60
0.08
Centralised system
Live Tooling (optional)
Main supply
415V, 3 Ph, 50 Hz
Stabilizer
3 phase servo type
Machine dimensions
LxWxH
mm
1700 x 1600 x 1100
Weight (approx)
Kgs
950
Auto door, Pneumatic chuck, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatibility / Up gradable
FMS / CIM system
19
CNC MILLING FOR INTERMEDIATE TRAINING
FLEX MILL
FEATURES:
20
Ã
Industrial 3 axis milling machine
Ã
Offered with industrial control
Ã
Cartridge spindle
Ã
Flood coolant system
Ã
8 tool programmable Hyd. ATC
Ã
Stable gray cast-iron bed
Ã
Ã
Ã
Ã
Automated lubrication system
Ã
FLEX MILL
Travel
X axis
y axis
Z axis
Table
Table size
T- Slot
Load on table
Spindle
Spindle to Column
Spindle nose taper
CNC Detail
Control system
Feed rate
Rapid feed
ATC (Optional)
Tool shank
No of tool
Actuation type
Maximum tool dia
Maximum tool length
Accuracy
Repeatability
Guide Ways/ Ball Scres
Slides
Ball screws
Electric Motors
Axis motor
Axis motor capacity
Power source
Main supply
Stabilizer
Machine Dimensions
LxWxH
Weight (approx)
Capacity
Coolant motor
mm
mm
mm
250
150
200
mm
mm
Kgs
480 x 180
3x 10 x 50
40
mm
mm
100 to 310
200
BT 30
1.1 kw AC Induction
150 - 4000
Kw
rpm
SIEMENS / FANUC
mm/min
mm/min
0 - 5000
5000
type
no
dia
mm
BT 30
8
Hydraulic
16
40
mm
mm
0.010
± 0.005
type
C3 class
Nm
AC servo
3
415V, 3 Ph, 50 Hz
3 phase servo type
mm
Kgs
2030 x 1435 x 1210
950
Ltrs
Kw
60
0.08
Lubrication
Centralised system
Auto door, Hydro pneumatic vice, Loading / Unloading arm, Stabilizer and Tooling package
Features
Compatibility / Up gradable
FMS / CIM system
21
CNC MILLING FOR ADVANCE TRAINING
COMPACT MILL
FEATURES:
22
Ã
Industrial 3 axis milling machine
Ã
Offered with industrial control
Ã
Tool room applications
Ã
Spindle AC Servo motor direct drive
Ã
Cartridge spindle
Ã
Flood coolant system
Ã
8 tool programmable Hyd. ATC
Ã
Stable gray cast-iron bed
Ã
Ã
Ã
Ã
COMPACT MILL
Travels
X axis
Y axis
Z axis
Table
Table size
Maximum loading capacity
Accuracy
Repeatability
Spindle
Spindle motor
Spindle to column
Spindle nose taper
CNC
Control system
Feed rate
Rapid traverse rate X x Y x Z axis
ATC Unit (Optional)
Tool shank
Tool storage capacity
Maximum tool length
Maximum tool diameter
Electric motors
Axis motor
Axis motor torque
Guide ways and ball screws
Guide ways
Ball screws
Coolant tank
mm
mm
mm
mm
250
150
250
120 – 370
mm
kg
600 x 180
50
mm
mm
0.010
± 0.005
kw
mm
rpm
1.1 kw AC induction / 3.3 kw AC servo*
200
BT 30
150-4000
-
SIEMENS / FANUC
m/min
15, 15, 10
pcs
mm
mm
BT30
8
40
16
Nm
AC servo
3
dia & pitch
16mm & 5mm, C3 class
Rotary Table for 4th Axis
Capacity
L
60 (approx)
Coolant motor power
kW
0.08
Power source
Power supply
415V ± 2% 50Hz 3 Phase
Machine dimensions
Height x Length x Depth
mm
2200 x 1570 x 1210
Machine weight
kg
1000 (approx)
Optional accessories
Hydro-pneumatic vice, Air compressor, Servo stabilizer, Rotary table for 4th axis
Features
Up gradable / Compatibility
FMS & CIM System
Cartridge Spindle
23
CNC TURNING CENTER FOR ADVANCE TRAINING
MAX TURN
24
FEATURES:
Ã Industrial 2 axis slant-bed lathe
Ã Cartridge spindle
Ã Flood coolant system
Ã 8 tool programmable turret
Ã Hydraulic chuck with Tailstock
Ã Gray cast-iron body
Ã Integrated base with coolant tank
Ã Linear motion guide ways
Ã C3 class ball screws
Ã FMS / CIM Compatible
SPECIFICATIONS
Capacity
Chuck size (hydraulic)
Maximum turning diameter
Maximum turning length
Bed
Number of axes
Swing over bed
Swing over cross slide
Distance between centers
Accuracy
Positioning of axes
Repeatability of axes
Spindle
Spindle nose taper
Hole through spindle
Spindle speed range
Spindle motor
(cont. / 15 min rate)
CNC Details
Control
Turret & Tooling
Number of stations
Tool cross-section
Boring bar size
Axes
X axis travel
Z axis travel
Ball screw (X & Z axis)
Rapid feed rate X & Z
Feed rate
Axis motor (X and Z axis)
Axis motor torque
Slides/Guide ways
Tailstock
Tailstock base stroke
Tailstroke quill stroke
Quill diameter
Tailstock taper
Machine Dimensions
LxWxH
Lubrication
Weight
Power Source
Main supply
Features
Compatible / Up gradable
UNITS
MAX TURN +
MAX TURN Plus+
mm
mm
mm
mm
mm
mm
135
200
200
Slant bed 45deg
2
350
126
350
165
235
360
Slant bed 45deg
2
410
160
380
mm
mm
0.010
±0.005
0.010
±0.005
mm
rpm
-
A2-4
40
150 – 6000
AC Servo
A2-5
52
150 – 6000
AC Servo
kw
3.7 / 5.5
5.5 / 7.5
SIEMENS / FANUC
SIEMENS / FANUC
mm
mm
8 tool (BTP 63)
20 x 20
Dia 32
8 tool (BTP 80)
25 x 25
Dia 40
mm
mm
dia & pitch
mm/min
mm/min
Nm
-
120
200
25mm & 10mm
30000
0 – 10000
AC Servo motors
4
140
380
32mm & 10mm
30000
0 – 10000
AC Servo motors
7
mm
mm
mm
-
190
75
50
MT4
190
75
50
MT4
mm
kg
1700 x 1600 x 2100
Automatic lubrication system
2000 (approx)
2300 x 1600 x 2100
3000 (approx)
-
415V ± 2% 50Hz, 3 Phase
415V ± 2% 50Hz, 3 Phase
Auto door, Servo stabilizer
Auto door, Servo stabilizer
FMS & CIM System
FMS & CIM System
25
CNC MACHINING CENTER FOR ADVANCE TRAINING
MAX MILL plus
FEATURES:
Ã Industrial 3 axis VMC
Ã Offered with industrial control
Ã 20 tool Arm type ATC
Ã Closed loop Servo motors
Ã Automated lubrication system
Ã Rotary table for 4th axis
26
SPECIFICATIONS
Travels
X axis
Y axis
Z axis
Table
UNITS
MAX MILL PLUS
mm
mm
mm
mm
480
360
500
120 – 620
Table size
Maximum load on table
T-Slot
Spindle
Spindle nose taper
Accuracy
Positioning accuracy (as per VDI 3441/ISO)
Repeatability
Feed rate
mm
kg
mm
600 x 350
250
3x14x100
kw
rpm
-
3.7 (FANUC), 5.5 (SIEMENS)
10 – 10000
BT 40
mm
mm
0.010
±0.005
m/min
mm/min
30
0 – 6000
pcs
mm
AC
Direction
mm
16/20 tool Arm type
250
415V, 3 Phase, 50 Hz
Bi-directional
80
Rapid traverse X x Y x Z axis
Programmable feed rate X x Y x Z axis
ATC Unit (Optional)
Tool storage capacity
Maximum tool length
ATC motor
ATC
Power source
Transformer for drives
Mains supply
Machine dimensions
Machine weight
CNC
Control system
Slides
Slides
Ball screws X , Y and Z axis
Lubrication
Lubrication
Chip tray & Coolant tank
Features
Compatible / Up gradable
15 kva 3 Phase
415V±2% 50 Hz and
15A, 3 Phase
mm
kg
2100 x 1750 x 2150
3000 (approx)
SIEMENS / FANUC
dia & pitch
32mm & 10mm, C3 Class
Ltr
100
FMS/CIM Systems
27
CNC TAPPING CENTER FOR ADVANCE TRAINING
SREYAS DTC
FEATURES:
Ã Industrial type DTC
Ã Offered with industrial control
Ã 14 tool ATC
Ã Closed loop Servo motors
Ã Automated lubrication system
Ã Rotary table for 4th axis
28
SREYAS
Travels
X axis
Y axis
Z axis
Table
Table size
T-slot
Maximum load on table
Spindle
Spindle type
Spindle nose taper
CNC
Control system
Slides
Slides
Ball screws X, Y and Z axis
Accuracy
Repeatability
Feed rate
Rapid traverse X, Y, Z axis
Programmable feed rate X x Y x Z axis
ATC unit
ATC unit tool storage capacity
Maximum tool length
ATC motor
Power source
Transformer for drives
Input power supply
Lubrication
Lubrication system
Chip tray & coolant tank
Machine Dimensions
Machine weight
mm
mm
mm
mm
480
360
270
170 – 440
mm
mm
kg
600 x 350
3x14
250
kW
rpm
-
Cartridge type
5.5 AC spindle motor
10 – 10000
BT 30
-
SIEMENS / FANUC
dia & pitch
32mm & 10mm, C3 Class
mm
mm
0.010
±0.005
m/min
mm/min
30
0 – 6000
pcs
mm
AC
mm
12/14 tools angular type
200
415V, 3 Phase, 50Hz
60
15 kVA, 3 Phase
415V ± 2% 50Hz, 3 Phase
Ltrs
Automatic lubrication
80
mm
kg
2100 x 1750 x 2150
3000 (approx)
29
ROBOTICS
EXERCISE TABLE
ARISTO 6 XT
QUEST-SCARA
30
MINI ROBOT
Description
Number of axes
Link 1
Link 2
Vertical height
Joint actuators
Payload
Axis 1 (Waist)
Axis 2 (Shoulder)
Axis 3 (Elbow)
Axis 4 (Roll)
Axis 5 (Pitch)
Axis 6 (Roll)
Controller
Control software
Path type
Communication
Input/Output
Power supply
Repeatability
Resolution
Weight
Field of Application
Pick and place
Palletizing
Writing
Machine Loading/Unloading
Assembly
Interfaceability with Machines
Training Material
Manuals
Work book
Simulation software
Units
mm
mm
mm
kg
deg
deg
deg
deg
deg
deg
-
mm
deg (or) mm
kg
Quest - Scara
4
200
200
DC Servo geared motors
1.5
270
270
100
600
PC-based PID control algorithm
User programming
Point to Point,
Continuous path
Mini Robot
Aristo 6XT
5
6
120
300
100
400
250
400
Stepper motors
DC Servo geared motors
0.25
2.5
300
300
90
60
90
60
170
330
200
180
330
PC-based stepper control algorithm PC-based PID control algorithm
User programming
User programming
Point to Point
Point to Point,
Linear & Circular Interpolation Path
PC parallel port
3 digital I/O
230V AC, 50/60Hz, 8A
±0.3
0.1deg
20 (approx)
PC USB port
8 digital I/O
230V AC, 50/60Hz, 5A
±1
1mm
8 (approx)
PC parallel port
3 digital I/O
230V AC, 50/60 Hz, 5A
±0.3
0.1deg
35 (approx)
YES
YES
N/A
N/A
YES
YES
YES
YES
YES
N/A
N/A
N/A
YES
YES
YES
YES
YES
YES
Construction Manual, Programming Manual, Operation Manual, Maintenance Manual
Teachers’ Work book, Students’ Work book
ARISTO SIMULATION, WORK SPACE
Toggle
3 Finger
Parallel
ARISTO Robotic Simulation
Gripper Types for ARISTO
31
AUTOMATION
FMS – SETUP
TOUCH SCREEN
LOADING/
UNLOADING ARM –
LATHE
ASRS
SHUTTLE
CONVEYOR
32
LOADING/
UNLOADING ARM –
MILL
Flexible Manufacturing System (FMS) is an integrated, computer controlled,
automated manufacturing system that covers material handling systems,
CNC machine tools, inspection storage and retrieval systems that can
simultaneously process medium-sized volumes of a variety of parts. The
system can be further expanded to Computer Integrated Manufacturing
(CIM) system by addition of a conveyor system, Co-ordinate Measuring
Machine (CMM), Automated Guided Vehicle (AGV) and assembly
automation system.
Built on the integral principles of any manufacturing system, MTAB-FMS is
designed to be flexible, modular, expandable and affordable. MTAB-FMS is
configured to work with the equipment shown in tabular form below. The FMS
can be controlled using PLC-based HMI (Touch Screen), PLC-based SCADA
or cell controller and software.
CNC Lathe Machines
CNC Milling Machines
Robots
Other Equipment
Equipment offered for FMS
XL Turn/Flex Turn/Max Turn
XL Mill/Flex Mill/Max Mill
ARISTO 6 XT/FANUC LR mate 100ib
Automatic storage & Retrieval system
Linear shuttle conveyor
Pallet conveyor
Loading & Unloading arm: 2 Axes for Lathe/3 Axes for Mill
Control
HMI Touch Screen panel, SCADA-based PLC
Cell control unit
Software
FMS interfacing software
WORK SPACE/ARISTO software for Robots
EDGE CAM/ESPRIT CAM
33
AUTOMATION
CIM – SETUP
34
Computer Integrated Manufacturing (CIM) System is an integrated,
computer-controlled, automated manufacturing system for training that
covers material handling systems like Automated Guided Vehicle, CNC
machine tools, automatic storage and retrieval systema that can
simultaneously process medium-sized volumes of a variety of parts. The
parts being produced can be assembled automatically on the assembly
station, and can be inspected with the help of a built-in VISION system. In
addition to this, a CMM can also be used to check the dimensional accuracy
of the component produced in the CIM System.
The system is built on the integral principles of modern manufacturing
systems. MTAB-CIM is designed to be flexible, modular, expandable and
affordable. MTAB-CIM is configured to work with the equipment shown in
tabular form below. The CIM can be controlled using a PLC/SCADA based
system or cell controller and software with the help of HMI touch screen.
CNC Lathe Machines
CNC Milling Machines
Robots
CMM
Other Equipment
Equipment offered for CIM
XL Turn/Flex Turn/Max Turn
XL Mill/Flex Mill/Max Mill
ARISTO 6 XT/FANUC LR mate 100ib
HELMEL make or equivalent DCC CMM
18 cell automatic storage & retrieval system
Linear shuttle conveyor
Pallet conveyor
Automated Guided Vehicle
Transfer conveyor
Loading & unloading system
Assembly station
Vision inspection system
CIM Control
SCADA-based PLC
PLC-based HMI Touch Screen
Cell control unit
Software
CIM interfacing software
WORK SPACE/ARISTO Software for Robot
EDGE CAM
35
CIM/FMS ACCESSORIES
AGV
Features
Automated Guided Vehicle
Material handling system with integration to conveyors, manufacturing
assembly stations and ASRS. Built-in guidance and routing for material
flow and obstacle sensing to avoid accidents
Guidance & routing
Guidance and routing for material-flow obstacle sensing and accident
prevention load transfer through power push/pull conveyor
Load carrying capacity
Maximum travel speed
Minimum turning radius
Control
Sensor & guidance
Drive
Dimensions
30 kg (max)
20m/min or 66 ft/min
1000mm (or) 40”
Microcontroller-based
Track cable and magnetic pick-up
DC
30” (L) x 17” (W) x 36” (D)
ASSEMBLY STATION
The station consists of linear conveyor, pick & place units, pneumatic
process control for bearing and shaft assembly with Vision
Inspection System. The station can be controlled through OMRON or
equivalent PLC.
ASRS
Automatic Storage & Retrieval System
ASRS is a training system that can be used for stand-alone or integrated manufacturing automation to
teach the principles of material handling
Platform
36
The platform is traversed in X & Y axes by belt & AC Servo motors and
controlled by PIC controller
Guides
LM guide ways
Number of storage cells 18 (6 rows x 3 columns)
Transfer station will be provided to accept the pallet from the ASRS platform,
Transfer station
conveyor or AGV. The transfer height is adjustable according to the
height of the conveyor or AGV or Linear Slide
Controller
PIC control
Interfacing
Possible to interface with CIM system
Width
1300 mm
Depth
530 mm
Height
1500 mm
Load carrying
2 kg
Travel – X axis
950 mm
Travel – Y axis
840 mm
Travel – Z axis
195 mm
Digital I/O
8
CIM/FMS ACCESSORIES
LOADING/UNLOADING
ARM – LATHE
Number of axes
Type
Axis 1 (Y Movement)
Axis 2 (Arm Movement)
Gripper
Handling capacity
Control
Number of axes
Type
Axis 1 (Shoulder Movement)
Axis 2 (Component insertion)
Handling capacity
Gripper (Rack and
pinion angular gripper)
Control
Mill – Loading/Unloading arm
3
Pneumatic actuated with gripper
Rotary (0-150 deg), combined with 90 deg rotation of the wrist
Vice/Pallet (25mm)
3 Finger gripper
100g
Cell controller, PLC-based HMI or SCADA
CMM
Lathe – Loading/Unloading arm
2
Pneumatic actuator manipulator with gripper
Rotary (0-150 deg), combined with 90 deg rotation of the wrist
Chuck/Pallet (25 mm)
100 g
ø16 mm
Cell controller, PLC-based HMI or SCADA
LOADING/
UNLOADING
ARM – MILL
Make
Model
Travel
Resolution
Repeatability
Linear Accuracy
Joystick
Axis motors
Scales
Design
Surface plate
Clamping inserts
Machine base cabinet
System hardware and software
Co-ordinate Measuring Machine
Helmel or Equivalent
Phoenix DCC 112-102
12” x 12” x 10”
0.00002” (0.0005mm)
0.00012” (0.0003mm)
00018”+000006” per inch (0.0045+ 00015 per 25mm)
3 axis
DC Servo
Optical Non-Contact
Dual steel beam bridge
Granite
3/8” – 16
YES
YES
37
MECHATRONICS
PLC TRAINER KIT
FEATURES:
38
Ã
Compact, bench-mounted
Ã
User-friendly modules for
any type of PLC
Ã
6 static modules
Ã
3 dynamic modules
Ã
Sensor kit with pneumatic
cylinder for testing
Ã
Flexible and mobile
Static Modules
PLC Trainer Kit
Learning Objectives:
Temperature
Control
PLC Programming, Mounting, Wiring and Operation, PLC
application-demonstration of static and dynamic
applications involving process control and automation.
Modules:
Elevator Operation, Temperature/Pressure/Flow/Level
Measurement & Control modules, Sensor & Relay
modules, Conveyor modules, etc.
PLC: OMRON or SIEMENS make
Process Control Module
Traffic
Signal
Control
Elevator
Control
This demonstrates the following principles of operation
using PLC I/O:
Static Modules:
Lift Operation Module
Temperature Control Module
Process Level Control Module
Conveyor Automation
Dynamic Modules:
RELAY & CONTACTORS
Industrial Process
Control
Relay logic, NC, NO operation, relay and contactor
operation, application, selection, control circuit, forward/
reverse circuit, fan & lamp operation control.
Conveyor Automation
Industrial Proces
Control
SENSOR TECHNOLOGY
Sensor properties, technical details, symbols, types of
sensors, modes of operation, electrical circuitry, mounting,
adjustments, applications & selection, limitation of
application, analog signal processing, connection of
sensors to PLC.
STAR-DELTA MODULE
Learning Objectives
Starting of 3 phase induction motor using Star-Delta
function, PLC programming of Star-Delta operation.
Washing Machine
Control
Door Open / Close
Control
39
SENSOR TRAINERS
DISTANCE &
DISPLACEMENT SENSOR
ANALOG SENSOR
DIGITAL SENSOR
40
Sensor Modules
Digital Sensor Package (Model MSP)
Magnetic proximity switch, inductive proximity switch,
capacitive proximity switch, ultrasonic proximity switch,
one-way light barrier, reflex light barrier, diffuse reflective
optical sensor, retro-reflective optical sensor, limit switches,
micro-switches.
Accessories
Distribution unit, output unit, digital multimeter, digital
vernier, steel ruler, positioning slide, counter.
Analog Sensor (MSFP) and Distance &
Displacement Sensor (MSDD)
Analog optical distance sensor, analog ultrasonic distance
sensor, analog inductive distance sensor, proximity
sensors, displacement sensors, pressure sensors.
Accessories
vernier, steel ruler, positioning slide, counter, amplifier,
analog connection unit.
Process Sensor Package
Process sensors, pressure sensors, force sensors, strain
gauge.
Accessories
vernier, steel ruler, positioning slide, counter, amplifier,
analog connection unit.
Standard Control Unit
Input signal voltage/Power
consumption
:
± 15 V/1.5 W
Accuracy
Pulse output 100 pulse/sec :
Pulse output 1000 pulse/sec :
Internal clock
:
± 6%
± 5%
± 3%
Rotary Unit
Current consumption
Speed range
100 mA
100 – 4000 rpm
:
:
Test Objects
50 test pieces combining different materials like copper,
brass, aluminum, mild steel, stainless steel, plastic, film,
cardboard.
Application
Ã Drive units
Ã Single axis slide using ball screw,
geared motor and encoder
Coursewear:
Instruction manual and sensor reference manual.
41
INDUSTRIAL AUTOMATION TRAINING SYSTEM
MAPS
BOTTLING PLANT
FLEXIBLE AUTOMATION SYSTEM
42
INDUSTRIAL AUTOMATION TRAINING SYSTEM
Industrial Automation Training System
The system is intended to train industrial users and
mechatronics students in the area of system design of
industrial automation system using components from fields
including mechanical, pneumatic, hydraulic, electrical,
electronic & PLC. The system is provided with multiple
modules.
Once a project is conceived, the user/trainee can design
the automation system manually or using automation
studio software. The circuitry generates the bill of material
of the modules, simulates, verifies and validates the
automation design system using modules offered by
MTAB. To facilitate the system design, MTAB offers Modular
Automation Production Systems (MAPS) like Bottling plant,
Flexible Automation System, etc.
Each of the above MAPS has several self-contained
functional block modules that can be assembled to form
logical Automation Stations, & from stations a System.
Dispensing
Module
Rotary Pick &
Place Module
Rotary Indexing
Module
Screw Fixing
Module
Linear Indexing
Module
New Features
Ã
Modular approach – different projects,
common modules
Ã
Easy to assemble
Ã
Easy to design
Ã
Easy to connect
Ã
Realistic design & execution of automation
Ã
Approach to the equipment from a designer’s
and user’s role
Ã
Integrated circuit (Pneumatic, Hydraulic, Electrical,
Electronics & PLC) design, operation and
simulation verification
Profile Plate
Sensor Module
Printing Module
Belt Conveyor Module
Valve Module
43
AUTOMATION MODULES
Linear Slide
Linear Slide base has the capability to control linear
movement along an axis. Students can make use of this kit
to control the linear movement of the slide with respect to
the homing position and to and fro movement possible, for
increased flexibility in controlling various applications.
Belt Conveyor
Belt conveyor is an equipment to move materials/objects
from one end to other between its extreme ends. This is a
miniature model of a real time industrial conveyor system.
The operation of the conveyor is limited to single direction
according to the usage.The conveyor belt rolls over two
pulleys fixed on either end. The pulleys roll freely and
maintain a free movement for the belt.
Pneumatic Kit
Mechatronics Pneumatic Kit has the capability to control
solenoid valves, different cylinders, different control valves,
sensors, etc. Students can make use of this kit to control
and actuate the various movements of the Linear
single/Double acting cylinders, adding feasibility to the
sense of the position of the cylinder with the help of
different types of sensors; one for Inductive and other for
Non-inductive applications, controlling various types of
solenoid valves, regulators, etc. for pneumatic automation
applications.
Rotary Table
Rotary Table can control the rotary movement of the
conveyor about an axis. This kit is used to control the rotary
movements of the conveyor as required based on the
application; it can track the count of indexed intervals etc.,
aware of Geneva mechanism applications, and has bidirectional control.
X-Y Table
X-Y Table positioning control controls the positioning of X &
Y within the Table.
The software aims at controlling the table movement with
ease of control and flexibility in handling. Engineering
students can learn and use these automation systems,
giving them a good practical knowledge of operation and
control of motors prior to entering the Automation
industries.
44
SOFTWARE
MECHATRONICS SIMULATION
MEC SIM
MTAB
MEC SIM is a user-friendly simulation software that allows
you to design a Mechatronics system virtually, to build the
circuits & controls and simulate the system in an offline and
online environment. MecSim imitates the real system in a 3D
environment thus allowing you, the user, to observe an
operation through simulation. This ensures that the design
of the equipment and its process will be as close to design
specifications as possible without incurring any accidents
in a system. This simulation software allows you to also
generate faults and causal relationships in the system, thus
enabling you to analyze many scenarios.
AUTOMATION STUDIO
AUTOMATION STUDIO offers a wide array of intuitive tools
to help you teach programs related to hydraulic, pneumatic,
PLC, and electrical technologies. Complete and flexible, it
allows you to create rich and flexible course material, to
illustrate the concepts studied in class through simulation
and animation. Students can learn faster by creating,
testing and troubleshooting projects for maintenance,
operation, or design purposes, in a safe and virtual
environment.
45
SOFTWARE
CNC SIMULATION
CNC TRAIN
CNC TRAIN is a complete CNC training system covering all
aspects of CNC set-up & MDI programming and offers 2D
and 3D simulation for 2- and 3- axis machining codes. CNC
TRAIN has powerful graphics, multifunctional
programming capabilities which include Dual View
Graphics, Toolpath Graphics and 3D Graphics. Further, it is
empowered with a strong kernel which supports multiple
controls and output modes to CNC. The SINUTRAIN key
board simulates a machine control panel, thus enabling
students to practice authentic operation and programming
on a PC. This makes it easier to learn and also saves time
when switching to the actual machine.
46
SOFTWARE
MTS
MTS CNC system provides programming of
comprehensive 2-axis turning with standard turning cycles,
3-axis milling processes in any desired machining planes
on machining centers with up to 5 axes (milling with axes X,
Y, Z and 2 of A, B, C; turning with axes Z, X and C, Y, B
including counter-spindle having FANUC, SINUMERIK,
HAAS and all other major industrial Control Systems.)It
allows for virtual machining, virtual measurement & surface
finish testing, emulating the actual CNC system and
47
SOFTWARE
ROBOTICS SIMULATION
ARISTO SIM
MTAB - ARISTO
ARISTO SIM is a user-friendly software for robot
programming and simulation. Ready-made applications
are available to train the user in the operations of the robot
such as movement, programming and code generation.
This software gives you the flexibility to design your
applications and import them into the software for
simulation. ARISTO SIM has graphics which enable you to
visualize the robot from various angles as the robot moves
in the simulated application. It allows you to watch your
code at work thus finalizing your program for operation and
protecting the robot from accidents. An offline and online
software, once your programs are ready and verified, the
students can use it in the online mode to work the robot.
WORKSPACE LT
WORKSPACE LT brings Industrial Grade Robot and
Automation Simulation to Educational Institutions. An
industrial solution tuned for education, Workspace LT
provides an affordable solution for teaching the concepts
and programming of Robots and other manufacturing
automation equipment. While targeted at the educational
market, it offers full offline programming, and the ability to
simulate complex work cells with multiple robots and
automation devices. Workspace LT allows you to make
maximum use of limited Robot lab resources.
48
SOFTWARE
MANUFACTURING SIMULATION
FMS/CIM SIM
MTAB - CIM SIM
Computer-Integrated Manufacturing (CIM) in engineering is
a method of manufacturing in which the entire production
process is controlled by computer. CIM incorporates a
number of other technologies that are industries unto
themselves, such as CAD/CAM, machine tools, controllers,
material handling equipment and robotics. CIM support
software allows the movement of information between parts
of the manufacturing process, and is thus the key to making
the system work.
The software teaches shop floor design, factory planning,
production planning & execution.
49
TRAINING CENTER
Infrastructure
MTAB Training Center, is equipped with the state of art
systems and equipments in 3000 sq.ft with capacity of 60
trainees to provide training to industry and education
participants alike. Our training programs are skill oriented
and hands-on training targeted to improve your
employability in the industry. The course are designed &
MTAB is a leading training solution provider for over
25 years particularly in the field of Advanced Manufacturing
Technology.
MTAB provides solution in Technical Training Systems
through its equipments and training programs conducted
by experts in the fields with extensive industry experience.
Benefits
Ã
Pioneer in Advanced Manufacturing
Technology Training
Teachware
Ã
Instruction & Operation Manuals
Ã
Installation & Maintenance Manuals
Ã
Programming Manual
Ã
Software Manual
Ã
e-Learning
Reference manuals – Some are listed below
Ã
Sensor manual
Ã
Robot manual
Ã
FANUC Control Manual
Ã
SIEMENS Control Manual
Ã
PLC Programming Manual
Ã
Web Trainers for Hydraulic/Pneumatic/Automation/
PLC/Sensors
Ã
Highly Qualified and Experienced Faculty
Ã
Industry Standard Curriculum
Ã
CBT for Hydraulics
Ã
Contemporary and Latest Skills Offered
Ã
Ã
Range of Training Equipment
Books, manuals, CDs and videos on Fluid Technology,
drive and sensor technology and mechatronics
Ã
Training on Industrial Control
Ã
Ã
Training from Manufacturer
Training charts, transparencies and magnetic symbols
for Fluid Technology, drive and sensor technology and
Ã
Internationally Accredited Courses
mechatronics
Ã
State-of-the-art Infrastructure
50
SOME OF OUR ESTEEMED CUSTOMERS,
USING MTAB TRAINING EQUIPMENT FOR YEARS WITH SUCCESS:
NITs
Universiti Tunku Abdul Rahman (UTAR), Malaysia
IITs
Multimedia University, Malaysia
BITS
Universiti Kebangsaan Malyasia (UKM), Malyasia
ISRO
Ministry of Education, Afghanistan
HMTI
Electronica Veneta, Italy
VTU
Helwan Training Center (Defence), Egypt
FAG Bearing
Zimbabwe Training Institute, Zimbabwe
Anna University
Rajamangla University, Thailand
DVET, DET & SPIUs
UAE University & Manipal University, Dubai
Deemed Universities
Delorenzo, Brazil
IGTR, IDTR, GTTC, CTTC
Ministry of Higher Education & Research, Sudan
DRDO, DMRL.RCI, ARDE
Hanoi University, Vietnam
JNTU Andhra Pradesh
ADNOC, UAE
Osmania University
College of Tech., Kandy, Sri Lanka
Andhra University
VTC, Batticaloa, Sri Lanka
DS&D, Hariyana
Cape Peninsula Univ. of Tech, Cape Town, SA
51
OUR PRESENCE IN THE GLOBAL ARENA
MTAB Engineers Pvt.Ltd
133 Developed Plots, Electrical & Electronics Industrial Estate, Perungudi, Chennai - 96
Tel: +91-44-24960188, 65251589, 24345867 Fax: +91-44-24337655
Email: [email protected], [email protected], Website: www.mtabindia.com
MTAB reserves the rights to alter machine design and specifications without prior notice
02/12

MTAB 52 Pager Part 1 - CNC Production Machine in India

Transcription

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