Manufacturing Energy Management Solution (MEMS)

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Summer Garden
Food Manufacturing
An Energy Management Success Story
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Production Brands
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Gia Russa
Mario Batali
Guy Fieri
Williams & Sonoma
Sprouts
Hannaford
The Fresh Markets
Haddon House
Cost Plus World Markets
Costco
Numerous smaller chains
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Environmental Challenges
• Production processes utilize significant utilities to heat & cool product
• Sanitation and cleaning requirements consume a lot of utilities
• Resources and efforts to track & evaluate consumption by area per unit
production are infeasible
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Steam Management
• Heat to Cook in 3
kettles
• Heat water for jar
washer
• Sanitation Barrier in
Capping Process
• Retort Processes
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• Used in first zone of
Pasteurizing/Cooling
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Responsibilities of Our Environmental Management System
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EMS Project Objectives
• Gain & Prove an 18.4% reduction of energy
• Install an Energy Management System
– Metering & Tracking
– Gain visibility into utility consumption, &
– Energy spending per unit produced
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Install a VFD air compressor
Install two Boiler Economizers
New Lighting fixtures
Install a Reverse Osmosis Water Conditioner
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Energy Usage
Reduce Energy
Consumed
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Project Economics (ROI)
• Payback in ½ the time with Rebates covering:
• Metering Infrastructure
• New capital equipment & upgrades
• Software and installation services
• Without Consideration of:
• Further opportunity identification and CI
related to saving energy waste
• Positive impact on Green aspects &
Sustainability
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Project Results & Next Steps
 All Project objectives achieved successfully
 Including more than 18% in Energy Savings
 Continue to develop general team awareness for
energy and drive continuous improvement
activities
 Formalize business processes for incorporating
energy reporting & performance management in
the day-to-day operations
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