emcoturn 332

[
That’s
E[M]CONOMY:
]
Different jobs at the same time.
EMCOTURN 332
Modular turning centers
for economic complete machining
EMCOTURN 332
[ Parts catcher ]
- Universally applicable
- No changeover necessary
- Free access to work area and spindles
[ Main spindle ]
- High drive power
- Compact, thermostable
construction
- Wide speed range
- Spindle nose A2-5
- Bar diameter 45 mm
[ Work area ]
-
Free chip fall
Best ergonomics
100 % covering of guide ways
Optimum illumination
[ Counter spindle ]
- C axis
- Spindle brake
- Spindle nose A2-4
Machine fitted with optional equipment
The EMCOTURN 332. High-tech and compact. Double spindle and twin tool systems with driven tools are standard features. The
state-of-the-art control technology with digital drives comes with it. And to make things even quicker and even easier, we have a full
range of automation options for the EMCOTURN 332.
[ Workpieces ]
[ Tool turret ]
-
VDI quick change system
2 x 12 (24) driven tool stations
No alignment of the tool holders
Can be used for both spindles
Wide speed range
[ Control ]
- State-of-the-art digital
control technology
- LCD color screen
- Siemens 840D
- RS232 interface
Connector shaft
(Brass)
Camshaft
(Brass)
[ Machine cover ]
-
All-round protection against flying chips
100 % coolant containment
Large toughened-glass window in door
Optimal view of the work area
Control buttons set in casing for easy
operation
Stop tube
(Stainless steel)
Positioning sleeve
(Steel)
[Engineering ]
Highlights
■ Compact machine design
■ Very small foot print
■ Up to 24 driven tools (5 kW)
■ Synchronized thread-cutting and polygonal
■
■
■
■
■
turning as standard
Outstanding repeat accuracy
Quick changeover times
Enormous versatility
Many automation possibilities
Made in the Heart of Europe
Tool change with directional logic in just 0.2 seconds. Total control of the
swivel speed with the feed switch.
Hinged keyboard. Ergonomics all the way a major benefit, especially when
most programming is done at the machine.
Parts transfer from main spindle to counter spindle in only 4 seconds.
Counter spindle and parts catcher. The counter spindle includes a stroke
controlled parts pusher that is flushed with coolant device. The parts are
pushed automatically into the parts catcher. The parts are transported out of
the machine and placed in a bin or on accumulating conveyer.
Performance
Performance and torque diagram EMCOTURN 332 main and counter spindle
P=13 kW
M=53 Nm
[Winner of series ]
The EMCOTURN 332 is end-to-end modular, so it adapts perfectly to the requirements of industrial large-series production.
Customers order the ideal platform for their operations: either the universal 3-axes machine with one tool turret or the highly productive 4-axes configuration. With its twin tool turrets each with 12 VDI 25 quick-change tool holders, the 4-axes machine achieves
astonishingly short cycle times even when producing highly complex parts.
The EMCOTURN 332 without panels. Top quality engineering,
right down to the last screw.
Work area
Indications in millimeters/inches
Floor plan
Individual
automation with
the EMCO
swing loader
Tailor-made solutions. For preformed blanks and parts with a
diameter larger than the spindle capacity, we offer an integrated
swing loader for fully automatic loading and part removal. This
has been designed to form a harmonious single entity with the
machine. The machine control system takes care of positioning.
A short bar loader and a 3-meter bar loader are available from
EMCO for workpieces from bar stock.
Blank feeding systems
Feed systems specific to particular blanks allow preformed workpieces to be loaded in the working spindle correctly oriented,
which enables economical unmanned operation.
Large storage capacity chain feeding system for loading preformed blanks with the correct orientation.
Multiple infeed chutes for loading rotationally-symmetrical blanks. The length of the blanks determines
the number of infeed chutes.
Chain feeding system with V-supports for preformed
shaft parts of various shapes.
Customization:
A wide range of gripper and handling systems are available.
2-finger gripper with 180° rotary module
for loading blanks fed in vertically
2-finger toggle lever gripper for loading
shaft parts
Parallel grippers with 180° rotary module
for loading shaft parts
(1st and 2nd chucking)
[ EMCO TOP LOAD 8-45 ]
Short and to the point
In view of the ever-increasing pressure on floorspace for machines, EMCO has developed the
most compact short loader on the market: the EMCO LM800.
Finished part conveyor
The finished-part pick-up device puts the parts on an accumulating conveyor. A discontinuous
belt ensures that the often very complex parts do not fall onto each other.
Unloading through the counter spindle
Long, slender workpieces can be removed from the machine through the counter spindle.
Long parts can be stowed in different ways. The finished parts can either simply roll down an
inclined surface, or be stored in a lateral magazine using a discontinuous belt.
EMCO tool break monitoring
The tool status is monitored by evaluating the load on the various axis drive motors. Excessive
loads point to wear or broken tools. Too low a load indicates a tool is missing.
Band filter with high-pressure coolant pumps
A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.
[ Technical Data ]
EMCOTURN 332
430 mm (16.9”)
290 mm (11.4”)
720 mm (28.3”)
220 mm (8.7”)
480 mm (18.9”)
45 mm (1.8”)
160/140 mm (6.3/5.5”)
510/510 mm (20.1/20.1”)
0 – 6 300 rpm
78 Nm (57.5 ft/lbs)
A2-5
80 mm (3.15”)
53 mm (2.1”)
0 – 7 000 rpm
45 Nm (33 ft/lbs)
A2-4
70 mm (2.8”)
0.001°
1000 rpm
0.01°
13 kW (17.4 hp)
10 kW (13 hp)
12 (2 x 12)
Tool turret
Adapter shank to VDI (DIN 69880)
Tool cross-section for square tools
Shank diameter for boring bars
Turret indexing time
Driven tools
Speed range
Torque
Drive power
Number of driven stations
Feed drives
Rapid motion speed X/Z; X2/Z2
Feed force in X
Feed force in Z
Acceleration time from 0 to rapid traverse
Repeatability Ps X;Z
Coolant system
Tank capacity
Pump power
Power ratings
Connected load
Compressed air
Consumption
Dimensions
Spindle center height
Height of machine
Machine footprint (W x D)
Total weight
Electrical and safety compliance
VDI 25
16 x 16 mm (0.6 x 0.6”)
25 mm (1”)
0.2 sec
0 – 6000 rpm
12 Nm (9 ft/lbs)
5 kW (7 hp)
12 (2 x 12)
20/24 m/min (787/945 ipm)
4000 N (900 lbs)
5000 N (1124lbs)
0.2 sec
0.003; 0.005 mm
(0.00012/0.0002)
250 liters (66 gal)
2 x 0.57(2.2) kW (2 x 0.76 (3) hp)
25 kVA
6 bar (87 PSI)
approx. 300 I/h (79 gph)
1160 mm (45.7”)
1940 mm (76.4”)
2630 x 1980 mm (103.5” x 77.9”)
4000kg (8800lb)
CE-certified
www.emco-world.com
EMCO MAIER Ges.m.b.H.
Salzburger Str. 80 . 5400 Hallein-Taxach . Austria
Phone +43 6245 891-0 . Fax +43 6245 869 65 . [email protected]
EN6035 . 07/09 . Subject to change due to technical progress. Errors and omissions excepted.
Work area
Swing over bed
Swing over cross slide
Spindle-nose distance
Max. turning diameter
Max. part length
Max. bar stock diameter
Travel
Travel in X/X2
Travel in Z/Z2
Main spindle
Speed range
Torque nose
Spindle nose, DIN 55026
Spindle bearing (inside diameter)
Spindle bore
Counter spindle
Speed range
Torque nose
Spindle nose, DIN 55026
Spindle bearing (inside diameter)
C axis
Resolution
Rapid motion speed
Spindle positioning
Drive power
Main spindle
Counter spindle
Tool turret
Number of tool stations