Piston Compressor Unit Product Selector

Piston Compressor Unit
Product Selector
‘Heavy Duty Industrial’ and ‘Standard Duty Industrial’
Piston Air Compressors
Compressor Accessories
Pumps
Service Parts
DV Systems Inc. – Canada
490 Welham Road
Barrie, ON
L4N 8Z4
Tele: (705) 728-5657
Fax:
(705) 728-4974
Web:
www.dvcompressors.com
Email: [email protected]
DV Systems Inc. – US
128-B Talbert Road
Mooresville, NC
28117
Tele: (704) 799-0046
Fax:
(704) 799-0355
Jul ‘14
Table of Contents.
Page
DV Systems Piston Compressor Product Line
3
‘HDI’ Heavy Duty Industrial Compressor Units
Simplex Tank Mounted Air Compressors - ½ to 30 HP
Duplex Tank Mounted Air Compressors – ½ to 15 HP
Simplex Base Mounted Air Compressors – ½ to 30 HP
Duplex Alternator Control Panels
‘Less Drive’ Air Compressor Units
4
5
6
7
8
Drive Kits for ‘Less Drive’ Air Compressor Units
Magnetic Starters for ‘Less Drive’ Air Compressor Units
Motor Harnesses for ‘Less Drive’ Air Compressor Units
Pressure Switch Harnesses for ‘Less Drive’ Air Compressor Units
Current Compressor Pump Specifications
Current Compressor Pump Model Numbers
8
9
9
9
10
10
Current Compressor Pump Parts – Quick Reference
Obsolete Compressor Pump Specifications
Obsolete Compressor Pump Parts – Quick Reference
10
11
11
‘SDI’ Standard Duty Industrial Compressor Units
1 to 13 HP – Simplex Tank Mounted Compressors
Current Compressor Pump Specifications
Current Compressor Pump Parts – Quick Reference
12
13
13
Current Compressor Pump Maintenance Kits
13
Air Receivers and Accessories
Air Receivers, Safety Valves, Ball Valves, and Pressure Gauges
14
Installation Accessories
Installation Kits
Flex Hose Connectors
Vibration Isolators (Pads and Spring)
Automatic Tank Drains
15
15
15
16
Low Oil Safety Monitor
Constant Run Kits
BeltGuard Aftercoolers
16
16
16
Compressor Components
Belt Guard Assemblies
Compressor Oils
17
17
Pressure Switches
Aftercooler Tubes
In-Tank Check Valves
In-Line Check Valves
17
18
18
18
-2-
Jul ‘14
DV Systems Piston Compressor Product Line.
DV Systems offers (2) types of Piston Compressor Units, namely the ‘Heavy Duty Industrial’ (‘HDI’) line and the
‘Standard Duty Industrial’ (‘SDI’) line. Though there are similarities between the two Units, the most notable
difference is the Pumps used.
DV Systems (and its predecessors) has been manufacturing the ‘HDI’ line of Air Compressors in Barrie, Ontario
for over 50 years. The same quality and dedication goes into the engineering and manufacturing of the product
today as it did for the last 50+ years.
To compliment our ‘HDI’ line, we designed 10+ years ago a more cost affective alternative to the ‘HDI’ Units,
namely the ‘SDI’ line. The differences between the two lines are as indicated below.
Component:
Heavy Duty Industrial (‘HDI’
Standard Duty Industrial (‘SDI’)
HP Range
½ HP to 30 HP
1 HP to 10 HP, 13 HP Gas
Configurations
Simplex, Duplex, Base Mounted
Simplex Only
Custom Available?
Yes
Limited modifications available
Duty cycle (maximum)
75 to 80% (8 hour/day operation)
60% (8 hour/day operation)
Pump rpm
Relatively Slow eg 10 HP @ 590 rpm
Slightly Faster eg 10 HP @ 769 rpm
Unit:
Operation:
Pump
Lubrication
Centrifugal Pressure Lubrication
Splash
Air Intake Filter
Silencer c/w Replaceable Element
Silencer c/w Replaceable Element
Cylinder Head
Cast Iron
Aluminum or Cast Iron (See Note 1)
Valves
Disc Valve Assemblies (See Note 2)
Reed or Disc Valves (See Note 3)
Cylinders
Cast Iron
Aluminum or Cast Iron
Pistons
Aluminum LP, Cast Iron HP
Aluminum LP and HP
Connecting Rods
Carbon Steel c/w Bearing Inserts
Aluminum
Crankcase
Cast Iron
Cast Iron
Intercooler
Cast Finned or Copper Finned
Copper Finned or Cast Finned
Crankcase Breather
Through Cylinder Casting to Intake area
External to atmosphere
Unit warranty
1 year total
2 year total
Pump warranty
1 year / 7 year (See Note 4)
2 year total
Motor warranty
1 year / 5 year (See Note 5)
2 year total
Warranty:
Notes:
1.
2.
3.
4.
5.
The Cylinder Heads on the ‘DEV-20’ to ‘DEV-55’ are aluminum. Cylinders Heads on the ‘DEV-100’ Pump are cast iron.
All Valves on the ‘HDI’ Pumps include Discs and Springs. Replacement Valves are required on the ‘123’ and ‘223’ Pump.
Valve Repair Kits including Discs, Springs, etc are available for the ‘247’ and ‘447’ Pumps.
The ‘SDI’ Units utilize Reed Valves in the ‘DEV-20’ to ‘DEV-55’ Pumps, and Disc Valves on the ‘DEV-100’ Pump.
The 7 Year (total) HDI Pump Warranty is available only if the Customer registers their Compressor Unit with DV Systems,
uses only DV parts and Kits in the maintenance of the Unit, and maintains the Unit according to the appropriate DV
Maintenance Schedule as indicated in the manual accompanying the Unit
The 5 Year (total) HDI Motor Warranty applies only to 3 phase Motors and is available only if the Customer registers their
Compressor Unit with DV Systems. The first year of the warranty includes parts and labour, the remaining 4 years parts
only.
-3-
Jul ‘14
‘HDI’ - Simplex Tank Mounted Heavy Duty Industrial Air Compressor Units.
Simplex Tank Mounted Units include (1) Pump and (1) Motor on (1) Air Receiver.
½ to 3 HP Simplex Tank Mounted Air Compressor Units.
HP
Model:
½
¾
1
UDJ-5031
UDK-5031
UDL-5031
1
1½
2
UDL-5032
UDM-5032
UDN-5032
3
Note: 1.
2.
Tank
30 Horiz
30 Horiz
Pump
CFM Del @ Max Press.
123
2.0 CFM @ 100 psi
3.0 CFM @ 100 psi
3.9 CFM @ 100 psi
223
3.7 CFM @ 100 psi
5.6 CFM @ 100 psi
7.0 CFM @ 100 psi
STAO-5052
80 Horiz
247
11.4 CFM @ 125 psi
The CFM outputs noted above for the ½ HP to 2 HP Units are based on 3 phase electrics. For
Units with single phase electrics, use a multiplier of 0.8
The 3 HP ‘STAO’ Unit is only available in 230, 460, and 575 3 phase electrics.
5 to 30 HP Simplex Tank Mounted Air Compressor Units.
HP
Model:
5
5
TAP-5052
TAPV-5052
7½
7½
Tank
Pump
CFM Del @ Max Press.
80 Horiz
80 Vert
247
19.1 CFM @ 150 psi
TAS-5052
TASV-5052
80 Horiz
80 Vert
247
25.8 CFM @ 150 psi
10
10
VAT-5063
VATV-5063
120 Horiz
120 Vert
447
36.5 CFM @ 150 psi
15
15
VAV-5062
VAVV-5062
120 Horiz
120 Vert
447
51.8 CFM @ 150 psi
25
30
VAX-5081
VAY-5081
240 Horiz
2 x 447
86.6 CFM @ 150 psi
99.3 CFM @ 150 psi
13 HP Simplex Tank Mounted Gas Engine Air Compressor Units.
HP
Model:
Tank
Pump
CFM Del @ Max Press.
13
TASE-5030
30 Horiz
247
25.8 CFM @ 150 psi
Note: Gas powered Air Compressors are equipped with 13 HP Honda Engine c/w Starter. Battery and power
cables are by others than DV Systems. (Voltage code is not required.)
Voltage Codes for Above Compressor Units.
Code
Voltage & Phase
-01
-03
-21
-41
-43
115-60-1
230-60-1
115/230-60-1
200/208-60-3
230-60-3
-45
460-60-3
Code
Voltage & Phase
-69
-73 *
-77 *
MS
575-60-3
230/460-60-3
230/460-60-3
Includes Starter
Includes Starter,
Oil Monitor and
Autodrain
XL
3, 5, or 7 ½ HP
Horizontal Unit
* Note: -73: Units 15 HP and larger
-77: Units up to and including 10 HP
Examples:
TAP-5052-03: 5 HP Horizontal @ 230-60-1 electrics without Starter.
TAP-5052-03MS: 5 HP Horizontal @ 230-60-1 electrics c/w Starter
mounted and wired.
10 or 15 HP
Vertical Unit
TAP-5052-03XL: 5 HP Horizontal @ 230-60-1 electrics c/w Starter, Oil
Monitor, and Autodrain mounted.
-4-
Jul ‘14
‘HDI’ - Duplex Tank Mounted Heavy Duty Industrial Air Compressor Units.
Duplex Tank Mounted Units include (2) Pumps and (2) Motors on (1) Air Receiver.
When purchased with the ‘MS’ option, the Units are assembled with (2) Magnetic Starters and a simple Alternator
Relay alternating the operation from one Pump/Motor combination to the other.
This alternation option can also be achieved by purchasing a Duplex Alternator Control Panel as described on
Page 7.
½ to 3 HP Duplex Tank Mounted Air Compressor Units.
Note:
HP
Model:
½
¾
1
UDJ-5542
UDK-5542
UDL-5541
1
1½
2
UDL-5542
UDM-5542
UDN-5542
3
1.
2.
Tank
Pump
CFM Del @ Max Press.
60 Horiz
2 x 123
2 x 2.0 CFM @ 100 psi
2 x 3.0 CFM @ 100 psi
2 x 3.9 CFM @ 100 psi
60 Horiz
2 x 223
2 x 3.7 CFM @ 100 psi
2 x 5.6 CFM @ 100 psi
2 x 7.0 CFM @ 100 psi
STAO-5582
120 Horiz
2 x 247
2 x 11.4 CFM @ 125 psi
The CFM outputs noted above for the ½ HP to 2 HP Units are based on 3 phase electrics. For
Units with single phase electrics, use a multiplier of 0.8
The 3 HP ‘STAO’ Unit is only available in 230, 460, and 575 3 phase electrics.
5 to 15 HP Duplex Tank Mounted Air Compressor Units.
HP
Model:
Tank
Pump
CFM Del @ Max Press.
5
7½
TAP-5562
TAS-5562
120 Horiz
2 x 247
2 x 19.1 CFM @ 150 psi
2 x 25.8 CFM @ 150 psi
10
15
VAT-5583
VAV-5582
240 Horiz
2 x 447
2 x 36.5 CFM @ 150 psi
2 x 51.8 CFM @ 150 psi
Voltage Codes for Above Compressor Units.
Code
Voltage & Phase
-01
-03
-21
-41
-43
115-60-1
230-60-1
115/230-60-1
200/208-60-3
230-60-3
-45
460-60-3
Code
Voltage & Phase
-69
-73 *
-77 *
MS
575-60-3
230/460-60-3
230/460-60-3
Includes Starters + Alternator
XL
Includes Starter, Alternator,
Oil Monitor and Autodrain
* Note: -73: Units 15 HP and larger
-77: Units up to and including 10 HP
½ to 2 HP
Duplex Unit
Examples:
TAP-5562-03 Unit is 5 HP @ 230-60-1 electrics without Starter.
TAP-5562-03MS Unit is 5 HP @ 230-60-1 electrics c/w Starters and
Alternator Relay mounted and wired.
TAP-5562-03XL Unit is 5 HP @ 230-60-1 electrics c/w Starters and
Alternator Relay, Oil Monitor, and Autodrain mounted.
3 to 7½ HP
Duplex Unit
-5-
Jul ‘14
‘HDI’ - Simplex Base Mounted Heavy Duty Industrial Air Compressor Units.
Simplex Base Mounted Units include (1) Pump and (1) Motor on a common Base.
½ to 3 HP Simplex Base Mounted Air Compressor Units.
HP
Model:
½
¾
1
UDJ-5001
UDK-5001
UDL-5001
1
1½
2
UDL-5002
UDM-5002
UDN-5002
3
Note: 1.
2.
Tank
Not Applicable
Not Applicable
Pump
CFM Del @ Max Press.
123
2.0 CFM @ 100 psi
3.0 CFM @ 100 psi
3.9 CFM @ 100 psi
223
3.7 CFM @ 100 psi
5.6 CFM @ 100 psi
7.0 CFM @ 100 psi
STAO-5002
Not Applicable
247
11.4 CFM @ 125 psi
The CFM outputs noted above for the ½ HP to 2 HP Units are based on 3 phase electrics. For
Units with single phase electrics, use a multiplier of 0.8
The 3 HP ‘STAO’ Unit is only available in 230, 460, and 575 3 phase electrics.
5 to 30 HP Simplex Base Mounted Air Compressor Units.
HP
Model:
Tank
Pump
CFM Del @ Max Press.
5
7½
TAP-5002
TAS-5002
Not Applicable
247
19.1 CFM @ 150 psi
25.8 CFM @ 150 psi
10
15
VAT-5003
VAV-5002
Not Applicable
447
36.5 CFM @ 150 psi
51.8 CFM @ 150 psi
25
VAX-5001
30
VAY-5001
Not Applicable
2 x 447
86.6 CFM @ 150 psi
99.3 CFM @ 150 psi
Voltage Codes for Above Compressor Units.
Code
Voltage & Phase
-01
-03
-21
115-60-1
230-60-1
115/230-60-1
-41
200/208-60-3
Code
-69
-73 *
-77 *
Voltage & Phase
575-60-3
230/460-60-3
230/460-60-3
* Note: -73: Units 10 HP and larger
-77: Units up to and including 7-1/2 HP
Examples:
UDJ-5031-21 Unit is ½ HP @ 115/230-60-1 electrics without Starter.
Note: Starters must be purchased separately and mounted on an
adjacent wall as they will not physically fit on the Unit.
13 HP Base Mounted Gas Engine Air Compressor Units.
HP
Model:
Tank
Pump
CFM Del @ Max Press.
13
TASE-5000
Base Mtd
247
25.8 CFM @ 150 psi
Gas powered Air Compressors are equipped with 13 HP Honda Engine c/w Starter. Battery and power cables are by others
than DV Systems.
-6-
Jul ‘14
‘HDI’ - Heavy Duty Industrial Air Compressor Units.
Duplex Alternator Control Panels.
These Control Panels are used with Duplex Compressor Units (two Pumps and two Motors on one Air Tank) only,
and allow each Pump/Motor combination to start and stop alternately. If the active Pump/Motor cannot keep up
with the demand, the second combination will be called in to assist.
The Duplex Alternator Control Panel includes:
(2) Magnetic Starters
(1) Logic Relay c/w DV Systems Alternating Program loaded
(1) Stepdown Transformer (not required for 115 volt Units only)
(2) Primary and (1) Secondary Fuses (not required for 115 volt Units only)
(1) Nema 4 / 4X / 12 Enclosure
(2) Hand/Off/Auto Switches
(2) Red Run Lights
Terminal Blocks to accommodate: (2) Oil level Monitors and
(1) external Remote Alarm (by others than DV Systems).
Panels are CSA approved.
Note:
1) As the Duplex Panels include (2) Magnetic Starters and the Alternator, order the Compressor Unit
without mounted Starters. As well, consult the factory for Compressor/wall mounting options.
2) For mounting of the Alternator Panel to the Compressor Unit (as shown at bottom right), order ‘ALTMTD’.
Duplex Panel
ALT3-03
ALT3-41
ALT3-43
ALT3-45
ALT3-69
ALT5-03
ALT5-41
ALT5-43
ALT5-45
ALT5-69
HP
3
5
Voltage & Phase
Duplex Panel
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
ALT7.5-03
ALT7.5-41
ALT7.5-43
ALT7.5-45
ALT7.5-69
230-60-1
200/208-60-3
230-60-3
460-60-3
ALT10-41
ALT10-43
ALT10-45
ALT10-69
575-60-3
ALT15-41
ALT15-43
ALT15-45
ALT15-69
Note: Panels for smaller Units available on request.
-7-
HP
Voltage & Phase
7½
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
10
200/208-60-3
230-60-3
460-60-3
575-60-3
200/208-60-3
15
230-60-3
460-60-3
575-60-3
Jul ‘14
‘HDI’ - Heavy Duty Industrial Air Compressor Units.
‘Less Drive’ Tank Mounted Air Compressor Units.
‘Less Drive’ Units provide a means of stocking a Tank and Pump Assembly in your facility, and then installing an
appropriate Motor, Pulley, Belts, etc depending on your current requirement. The ‘Less Drive Units’ include:
• Pump(s)
• Aftercooler(s)
• Check Valve(s)
• Tank built to ASME codes and CRN registered
• Manual Tank Drain
• Tank Ball Valve
• Totally Enclosed Belt Guard
Indicated below and on the following page are the ‘Less Drive’ Units as well as ‘Drive Kits’, ‘Magnetic Starters’,
‘Motor Harnesses’, and ‘Pressure Switch Harnesses’ to make the Unit complete.
HP
Model:
Tank
Pump
LD123-30H
LD2X123-60H
30 Horiz
60 Horiz Duplex
123
2 x 123
LD223-30H
30 Horiz
LD2X223-60H
60 Horiz Duplex
LD247-80H
80 Horiz
LD247-80V
80 Vert
10 or 15
LD447-120
LD447-120V
120 Horiz
120 Vert
447
25 or 30
LD447-240
240 Horiz
2 x 447
½ to 1
1 to 2
5 or 7½
Notes:
223
Units do not include Motor,
Pulley, Belts, Motor Wiring
Harness, Pressure Switch
Harness, or Magnetic
Starter.
2 x 223
247
Drive Kits for ‘Less Drive’ Air Compressor Units.
Kit
DK-52301
DK-52003
DK-52303
DK-55753
HP
Voltage & Phase
Code
5
230-60-1
200/208-60-3
230/460-60-3
575-60-3
DK-102303
DK-102303V
DK-105753
DK-105753V
DK-72301
DK-72003
DK-72303
DK75753
7½
230-60-1
200/208-60-3
230/460-60-3
575-60-3
DK-152003
DK-152003V
DK-152303
DK-152303V
DK-102003
DK-102003V
10
200-60-3, Horiz Tank
200-60-3, Vert Tank
DK-155753
DK-155753V
-8-
Voltage & Phase
10
15
230/460-60-3, Horz Tank
230/460-60-3, Vert Tank
575-60-3, Horiz Tank
575-60-3, Vert Tank
200/208-60-3, Horiz Tank
200/208-60-3, Vert Tank
230/460-60-3, Horiz Tank
230/460-60-3, Vert Tank
575-60-3, Horiz Tank
575-60-3, Vert Tank
Jul ‘14
‘HDI’ – Less Drive - Heavy Duty Industrial Air Compressor Units.
Magnetic Starters for ‘Less Drive’ Air Compressor Units.
Specify HP and voltage when ordering to ensure correct Overload Heaters are supplied.
Part Number
HP
MS-140-03
MS-140-OM
½ to 7½
½ to 3
MS-340-43
MS-340-45
MS-340-69
MS-360-43
MS-360-43
MS-340-45
MS-340-69
½ to 10
15
Voltage & Phase
Part Number
230-60-1
115-60-1
MS-390-41
200/208-60-3
230-60-3
MS-340-45
MS-340-69
460-60-3
575-60-3
MS-390-41
200/208-60-3
230-60-3
MS-360-45
MS-360-69
HP
25
30
Voltage & Phase
200/208-60-3
230-60-3
460-60-3
575-60-3
200/208-60-3
230-60-3
460-60-3
575-60-3
460-60-3
575-60-3
Note:
‘MS-340-OM’ and ‘MS-360-OM’ are also available but
have a 120 volt Coil. These are used strictly for ‘XL’ Units.
Motor Harnesses for ‘Less Drive’ Air Compressor Units.
Located between Motor and Magnetic Starter.
Part Number
HP
MH-9054
MH-9014
Voltage & Phase
Part Number
230-60-1, Horiz Tank
230-60-1, Vert Tank
200/208-60-3
230/460-60-3
575-60-3
MH-9005
MH-9005
MH-9007
MH-9006
MH-9005
MH-9001
230-60-1, Horiz Tank
MH-9008
MH-9018
230-60-1, Vert Tank
200/208-60-3
230/460-60-3
575-60-3
5
MH-9055
7½
MH-9055
HP
10
15
Voltage & Phase
200/208-60-3
230/460-60-3
575-60-3
200/208-60-3
230/460-60-3
575-60-3
Pressure Switch Harnesses for ‘Less Drive’ Air Compressor Units.
Located between Pressure Switch and Magnetic Starter.
Part Number
HP
Voltage & Phase
Part Number
SH-9001
SH-9006
5
Horiz Tank
Vert Tank
SH-9007
SH-9007
SH-9001
SH-9006
7½
Horiz Tank
Vert Tank
SH-9002
SH-9002
Horiz Tank
SH-9005
SH-9002
SH-9005
10
HP
Voltage & Phase
200/208-60-3 Horiz
230-60-3 Horiz Tank
15
460-60-3 Horiz Tank
575-60-3 Horiz Tank
Vert Tank
Vert Tank
-9-
Jul ‘14
‘HDI’ - Current Pumps - Heavy Duty Industrial Air Compressor Units.
Current Compressor Pump Specifications.
Qty
Cylinders
Bore
Stroke
100 psi
1
2.5”
438
689
906
100 psi
2
19.1
25.8
25.8
550
800
800
150 psi
26.8
36.5
51.8
425
590
880
150 psi
CFM Del & rpm @ Max Press
CFM
rpm
Press.
Pump
Model
HP
123
½
¾
1
2.0
3.0
3.9
467
683
898
223
1
1½
2
3.7
5.6
7.0
247
5
7½
13 Gas
447
7½
10
15
Flywheel
Dia.
Groove
Approx
Weight
2.25”
12”
1A
58 lbs
2.5”
2.25”
12”
1A
82 lbs
2
4.5”
&
2.5”
4”
20”
2B
265 lbs
4
4.5”
&
2.5”
4”
20”
2B
400 lbs
Current Compressor Pump Model Numbers
Pump Model:
123
Basic Pump
Pump c/w Flywheel
Pump c/w CPR Unloader
Pump c/w Flywheel + CPR
Pump c/w CPR + Aftercooler Tubes
Pump c/w Flywheel, CPR + Tubes
223
123-4502
123-523
247
223-007
223-507
447
247-4502
247-510
447-4502
447-510
447-4523
447-523
447-4533
447-533
Current Compressor Pump Parts – Quick Reference.
For a more complete listing of parts, refer to the appropriate Pump bulletins.
Pump Model:
123
223
247
447
MK-447
MKS-447
2 x 357-9701
1 x PR-20-4
1 x OJ2000-K1
2 x VRK-247
1 x GK-9403
2 x KK-9805
1 x 445-111
1 x OK-447
Maint. Kit c/w Mineral Oil
Maint. Kit c/w Synthetic Oil
Air Filter Element
Oil – Mineral (4 litres)
Oil – Synthetic (4 litres)
MK-223
MK-223
1 x 356-9701
1 x PR-20-4
1 x OJ2000-K1
1 x 356-9701
1 x PR-20-4
1 x OJ2000-K1
MK-247
MKS-247
1 x 357-9701
1 x PR-20-4
1 x OJ2000-K1
Valve Repair Kit
Gasket Kit
Ring Kit
Oil Seal
Overhaul Kit
1 x VK-123
1 x GK-9405
1 x KK-9848
1 x 130-111
1 x OK-123
2 x VK-123
1 x GK-9406
2 x KK-9848
1 x 130-111
1 x OK-223
1 x VRK-247
1 x GK-9404
1 x KK-9805
1 x 342-111
1 x OK-247
Note:
1. The Maintenance Kits indicated on the above chart include the appropriate Oil and Filter for one service interval.
2. If using Food Grade Oil, purchase the Air Filter Element and Food Grade Oil separately. See page 17 for oils.
- 10 -
Jul ‘14
‘HDI’ – Discontinued Pumps - Heavy Duty Industrial Air Compressor Units.
Obsolete Compressor Pump Specifications.
Pump
Model
HP
120
¼
CFM Del & rpm @ Max Press
CFM
rpm
Press.
0.87
535
240
1.67
2.7
365
580
1
3.54
765
44633
1
1½
2
3.7
5.6
7.7
450
710
1000
100 psi
44642
1½
2
3
5.8
6.9
11.5
450
550
890
125 psi
3
11.2
395
44643
236
5
18.1
635
7½
22.5
785
3
5
11 Gas
10.1
16.5
16.5
500
750
750
HP
100 psi
½
¾
220
Pump
Model
100 psi
3
10.1
500
5
11 Gas
16.5
16.5
750
750
3
10.8
440
5
7½
10
18.1
22.2
29.0
705
880
1200
5
7½
10
17.2
24.8
32.6
450
650
850
7½
26.8
445
432
440
175 psi
CFM Del & rpm @ Max Press
CFM
rpm
Press.
445
10
34.1
590
15
48.5
880
175 psi
175 psi
175 psi
175 psi
175 psi
Obsolete Compressor Pump Parts – Quick Reference.
For a more complete listing of parts, refer to the appropriate Pump bulletins.
Pump Model:
120
220
Maint. Kit c/w Mineral Oil
Maint. Kit c/w Synthetic Oil
Filter Element
Oil – Mineral (4 litres)
Oil – Synthetic (4 litres)
1 x 350-9401
1 x PR-20-4
1 x OJ2000-K1
1 x 356-9701
1 x PR-20-4
1 x OJ2000-K1
Valve Repair Kit
Gasket Kit
Ring Kit
Oil Seal
Overhaul Kit
1 x VK-120
NLA
1 x KK-9833
1 x 23174-306
OK-120
2 x VK-120
1 x 45875-004
Pump Model:
Maint. Kit c/w Mineral Oil
Maint. Kit c/w Synthetic Oil
Filter Element
Oil – Mineral (4 litres)
Oil – Synthetic (4 litres)
Valve Repair Kit
Gasket Kit
Ring Kit
Oil Seal
Overhaul Kit
Note:
240
MK-236
See Pump Bulletin
1 x 220-111
OK-220
44643
44633
44642
236
MK-236
MK-236
1 x 356-9701
1 x PR-20-4
1 x OJ2000-K1
1 x 357-9701
1 x PR-20-4
1 x OJ2000-K1
1 x 357-9701
1 x PR-20-4
1 x OJ2000-K1
NLA
NLA
2 x KK-9848
1 x 130-111
NLA
1 x VRK-642
1 x 45875-014
NLA
1 x 130-111
NLA
1 x VRK-236
1 x GK-9402
NLA
1 x 130-111
NLA
432
440
445
MK-440
MK-440
MK-445
1 x 357-9701
1 x PR-20-4
1 x OJ2000-K1
MK-247
MKS-247
1 x 357-9701
1 x PR-20-4
1 x OJ2000-K1
1 x 43631-009
1 x PR-20-4
1 x OJ2000-K1
1 x 43631-009
1 x PR-20-4
1 x OJ2000-K1
1 x 43631-010
1 x PR-20-4
1 x OJ2000-K1
1 x VRK-642
1 x GK-9400
1 x RK-9400
1 x 130-111
OK-240
NLA
1 x 45875-015
1 x KK-9805
1 x 342-111
NLA
2 x VRK-642
1 x 45875-010
NLA
1 x 342-111
NLA
2 x VRK-642
1 x GK-9401
2 x RK-9400
1 x 342-111
OK-440
NLA
1 x 45875-011
2 x KK-9805
1 x 445-111
NLA
‘NLA’ signifies that the parts or kits are ‘No Longer Available’.
- 11 -
Jul ‘14
‘SDI’ – 1 to 13 HP - Standard Duty Industrial Air Compressor Units.
Simplex Tank Mounted Units include (1) Pump and (1) Motor on (1) Air Receiver.
Simplex Tank Mounted Air Compressor Units.
HP
Model:
Tank
Pump
CFM Del @ Max Press.
1
SDI1-2030
30 Horiz
DEV-20
3.2 CFM @ 100 psi
2
SDI2-3030
30 Horiz
DEV-30
7.4 CFM @ 100 psi
IS3-3060-03 **
60 Vert
DEV-30
9.0 CFM @ 100 psi
SDI3-4060
60 Horiz
DEV-40
10.5 CFM @ 100 psi
IS5-4060-03
60 Vert
DEV-40
13.0 CFM @ 125 psi
IS5-5580
80 Vert
DEV-55
15.4 CFM @ 150 psi
IS5-10080
80 Vert
DEV-100
18.0 CFM @ 150 psi
IS5-10080H
80 Horiz
DEV-100
18.0 CFM @ 150 psi
IS7-10080
80 Vert
DEV-100
22.7 CFM @ 150 psi
IS7-100120
120 Horiz
DEV-100
22.7 CFM @ 150 psi
IS10-100120
120 Horiz
DEV-100
31.0 CFM @ 150 psi
IS13-5530
30 Horiz
DEV-55
21.0 CFM @ 150 psi
3
5
7½
10
13 Gas
** IS3-3060-03 was previously SDI3-3060-03
Voltage Codes for Above Compressor Units.
Code
Voltage & Phase
Code
Voltage & Phase
-01
115-60-1
-45
460-60-3
-03
230-60-1
-69
575-60-3
-21
115/230-60-1
-77
230/460-60-3
-41
200/208-60-3
MS
Includes Starter
-43
230-60-3
Examples:
SDI1-2030-21 Unit is 1 HP @ 115/23060-1 electrics without Starter.
SDI1-2030-03MS Unit is 1 HP @ 23060-1 electrics c/w Starter mounted and
wired.
Notes: 1. 1 and 2 HP Units are available with or without Magnetic Starter mounted.
2. 3 to 10 HP Units (excluding the 5 HP ‘IS5-4060-03’) include Magnetic Starter mounted and wired.
3. The 5 HP ‘IS5-4060-03’ Unit has a Motor with an integral Overload, and therefore does not require a
Magnetic Starter.
4. The 13 HP Gas powered ‘IS13-5530’ Air Compressor is equipped with 13 HP Honda Engine c/w
Starter. Battery and power cables are by others than DV Systems.
5 HP Vertical Unit
(IS5-4060-03)
5 HP Vertical Unit
(IS5-5580)
5 & 7½ HP Vertical Units
(IS5-10080 & IS7-10080)
- 12 -
5 & 10 HP Horizontal Units
(IS5-10080H & IS10-10080)
Jul ‘14
‘SDI’ – 1 to 13 HP - Standard Duty Industrial Air Compressor Units.
Current Compressor Pump Specifications.
CFM Del & rpm @ Max Press
Pump
Model
HP
DEV-20
Rpm
Press.
Qty
Bore
Stroke
Dia.
Groove
Approx
Weight
1
3.2
986
100 psi
1
2.56”
1.81”
10.5”
1A
40 lbs
2
7.4
986
3
10.5
1100
100 psi
2
2.56”
1.81”
10.5
1A
55 lbs
3
10.5
890
100 psi
5
13.0
1219
125 psi
3
2.56”
1.89”
12.59”
1A
70 lbs
5
15.4
960
13 Gas
21.0
1100
150 psi
3
3.15”
And
2.56”
2.36”
14.49”
2A
120 lbs
5
18.0
456
7½
22.7
548
150 psi
4
3.5”
18.9”
2B
280 lbs
10
31.0
769
4.13”
And
2.16”
DEV-40
DEV-100
Flywheel
CFM
DEV-30
DEV-55
Cylinders
Current Compressor Pump Parts – Quick Reference.
For a more complete listing of parts, refer to the appropriate Pump bulletins.
Pump Model:
DEV-20
DEV-30
DEV-40
DEV-55
DEV-100
Maint. Kit – Mineral Oil
MK-40
MK-40
MK-40
MK-55
See ‘Note A’
Air Filter Element
3 x PB-21177012
3 x PB-21177012
3 x PB-21177012
3 x PB-21177012
See Pump Bulletin
Oil – Mineral (4 litres)
1 x PR-30-4
1 x PR-30-4
1 x PR-30-4
1 x PR-30-4
1 x PR-30-4
Valve Repair Kit
1 x VRK-40
2 x VRK-40
3 x VRK-40
1 x VRK-55
See Pump Bulletin
1 x GK-40
1 x GK-40
1 x GK-55
1 x GK-100
Ring Kit
1 x RK-40
1 x RK-40
1 x RK-40
1 x RK-55
1 x RK-100
Oil Seal
1 x PB-21161002
1 x PB-21161004
1 x PB-21161004
1 x PB-21161005
1 x PB-21161006
1 x OK-40
1 x OK-40
1 x OK-55
1 x OK-100
See ‘Note B’
Gasket Kit
Overhaul Kit
Note A: Maintenance Kit ‘MK-100’ includes Air Filters of dimensions 4-1/8” OD x 2-3/4” ID x 2”H, and is used on older Pumps.
Maintenance Kit ‘MK-100-1’ includes Air Filters of dimensions 4-3/8” OD x 3” ID x 2-1/4” H, and is used on newer Pumps.
Note B: The ‘OK-100’ Overhaul Kit for the ‘DEV-100’ Pump does not include Valve Assemblies. Please refer to the ‘DEV-100’
Pump Bulletin for the appropriate part numbers required.
Current Compressor Pump Maintenance Kits.
The Maintenance Kits indicated on the above chart include the appropriate Oil and Filter for one service interval.
The ‘SDI’ Maintenance Kits contain the 30 Weight Mineral Oil. Should your application require Synthetic Oil, do
not purchase the Maintenance Kit as indicated above, but rather purchase the appropriate Air Filter Element(s)
and a 4 litre Jug of ‘OJ2000-K1’ Synthetic Oil.
The Synthetic Oil is generally used in applications where a) the Compressor is located in a very warm
environment or b) the Compressor has a relatively high duty cycle. The Synthetic Oil does not need to be
changed as often as standard Mineral Oil (roughly half as often), and it inhibits carbon build-up at the Valves.
If your application requires Food Grade Oil, purchase the appropriate Air Filter Element(s) and a 4 litre Jug of
‘DEV-3501’ 30 Weight Food Grade Oil.
- 13 -
Jul ‘14
Air Receivers and Accessories.
Air Receivers.
All DV Systems Air Receivers are ASME approved and CRN registered.
Please note that the Air Receivers do not include a Ball Valve, Pressure Gauge or Safety Valve. Please choose
from the Charts below.
Size (Gal):
Model:
Configuration:
Max Press.
Used On:
TA-9504
TA-9500
Horiz. Simplex
Horiz. Simplex
165 psi
200 psi
½ to 2 HP HDI Simplex Units
TASE / IS13 Gas Units
TA-9510
TA-9505
Horiz. Simplex
Vert. Simplex
200 psi
150 psi
SDI3
SDI3, IS5
TA-9506
Horiz. Duplex
165 psi
½ to 2 HP HDI Duplex Units
80
TA-9461-1
TA-9501
Horiz. Simplex
Vert. Simplex
200 psi
200 psi
TAP, TAS, IS5
TAPV, TASV, IS5, IS7
120
TA-9463-1
TA-9502
TA-9507
TA-473-1
Horiz. Simplex
Vert. Simplex
Horiz. Duplex
Vert. Remote
200 psi
200 psi
200 psi
200 psi
VAT, VAV, IS7, IS10
VATV, VAVV
3 to 7½ HP HDI Duplex Units
240
TA-9498
TA-9511
TA-9008-2
Horiz. Simplex
Horiz. Duplex
Vert. Remote
200 psi
200 psi
200 psi
VAX, VAY
VAT, VAV
400
TA-400165
TA-400200
Vert. Remote
Vert. Remote
165 psi
200 psi
30
60
Safety Valves.
Pressure
Part Number:
Ball Valves.
Size:
Max. CFM
Size:
Part Number:
75 psi
TIA-5075
26
¼” x ¼” NPT
VA-9411
110 psi
125 psi
140 psi
150 psi
TIA-5110
TIA-4125
TIA-5140
TIA-5150
TIA-5165
TIA-6165
110
120
135
136
¾” x ¾” NPT
1¼” x 1¼” NPT
2” x 2” NPT
VA-9705
VA-9722
VA-9708
165 psi
200 psi
TIA-5200
TIA-6200
SS-00617
¼“ NPT
¼” NPT
½” NPT
150
299
¼” NPT
178
765
350
½” NPT
Pressure Gauges.
Pressure
160 psi
300 psi
300 psi
300 psi
Part Number:
Description:
GA-9701
GA-250
GA-9712
GA-9732
2” Dia, Bottom Mount
2” Dia, Bottom Mount
2½” Dia, Back Mount c/w Bracket, Oil Filled
2 ½” Dia, Back Mount
- 14 -
Jul ‘14
Installation Accessories.
Installation Kits.
The Installation Kits include both a stainless steel Flex Hose and (4) Vibration Pads.
Includes:
Kit Model No.
Used On:
IK515
IK2530
5 to 15 HP Units
25 & 30 HP Units
Flex Hose
Vibration Pads
1 x H-9035
1 x H-9038
1 x UDH-9700-K4
1 x UDH-9700-K4
Flex Hose Connectors.
The Flex Line is used in the air line piping directly downstream of the Compressor and is used to get rid of any
vibration or misalignment between the Unit and piping.
Part No.
Size:
Length:
H-9034
H-9035
½“ NPT
¾” NPT
10”
11”
H-9036
H-9037
H-9038
1” NPT
2” NPT
1¼” NPT
12”
12”
16”
Vibration Isolators.
The Vibration Pads absorb any vibration caused by the Unit and make up for any irregularities in the shop floor.
The 4” x 4” Pads are used with Piston Units. The larger 8” x 8” Pads are generally used on Screw Compressors.
The Pads are comprised of layers of cork and neoprene.
Part No.
Description:
UDH-9700-K4
UDH-9800-K4
Vibration Pads, 4” x 4”, Kit of 4
Vibration Pads, 8” x 8”, Kit of 4
Spring Vibration Isolators are generally used in applications where a Compressor Unit is installed on a
mezzanine. They have a greater dampening affect than the cork neoprene Pads, but can only be used on
Horizontal Compressors. As the Spring Isolators are positioned based on weight, contact DV Systems for
information about which Isolators to use for your particular Unit.
Part No.
Load Range:
Colour:
DVL-90025
DVL-90050
DVL-90075
DVL-90110
DVL-90175
15 - 36 lbs
37- 67 lbs
68 -100 lbs
101 – 157 lbs
158 – 210 lbs
Grey
Yellow
Dark Green
White
Black
DVL-90250
DVL-90350
DVL-90500
DVL-90700
211 – 285 lbs
286 – 380 lbs
381 – 550 lbs
551 – 770 lbs
Red
Orange
Light Green
Blue
- 15 -
Jul ‘14
Installation Accessories.
Automatic Tank Drains.
The Compressor Tank must be drained on a daily basis, as per the manufacturer’s instructions. A buildup of water
in the Tank will a) limit the Compressor performance, b) potentially cause moisture in your air lines and c) cause
the Tank to deteriorate prematurely. An Automatic Drain, either Pneumatic or Electronic, may be purchased to
ensure that the draining is done on a regular basis.
Part No.
Description:
AD-9400
AD-9400MTD
KK-9840-1
KK-9860
Pneumatic Autodrain
Pneumatic Autodrain – Factory Mounted
Electronic Autodrain c/w Timer
Zero Loss Autodrain
AD-9400
KK-9860
KK-9840-1
Low Oil Safety Monitor.
The Low Oil Safety Monitor provides a means of automatically shutting the Compressor Unit off when the oil level
in the Pump has gone below a minimum acceptable level. They are only available on ‘HDI’ Unit 3 HP and larger.
Part No.
Description:
OM-9700
OM-9700MTD
Oil Monitor – 5 to 15 HP ‘HDI’ Units
Factory Mounted Oil Monitor – 5 to 15 HP ‘HDI’ Units
OM-9701
Oil Monitor – 25 & 30 HP Units
Constant Run Kits.
Constant Run Kits can be installed on an ‘HDI’ Unit where it is not practical to have the Unit start and stop, as is
the normal mode of operation. These Kits are often used where there is insufficient power in a building, or when a
Unit starts and stops often.
The optional 4 Way Valve, coupled with the appropriate Constant Run Kit, allows the Unit to operate as a
‘constant run’ Unit or as a ‘start stop’ Unit.
Part No.
Pumps Used On:
KK-9843
KK-9844
KK-9846
247, 44643, 432, 440
445 and 447 (10 and 15 HP)
445 and 447 (25 and 30 HP)
VA-9721
4 Way Valve
Beltguard Aftercoolers.
A Beltguard Aftercooler allows the compressed air to cool after leaving the Pump but before entering the Air
Receiver. (It lowers the temperature of the air by anywhere from 100°F to 125°F.) To take any moisture from the
air before entering the Tank (moisture is ‘dropped out’ of the air as it is cooled), the assembly may be purchased
with a 10 Micron Separator Filter.
Aftercoolers less Filter:
HP Model:
Used On:
Aftercoolers c/w Filter - Simplex
HP Model
Used On:
5&
7½
BA-57MTD
BAD-57MTD
Simplex
Duplex
10 &
15
BA-1015MTD
BAD-1015MTD
Simplex
Duplex
10
25 &
30
BA-2530MTD
Simplex
25&
30
5
7½
15
BAS-5MTD
BAS-7MTD
BAS-10MTD
BAS-15MTD
BAS2530MTD
- 16 -
Aftercoolers c/w Filters - Duplex
HP Model:
Used On:
5
7½
Simplex
10
15
BADS-5MTD
BADS-7MTD
BADS-10MTD
BADS-15MTD
Duplex
Jul ‘14
Compressor Components.
Belt Guard Assemblies.
The following Belt Guard Assemblies are available for the ‘HDI’ and ‘SDI’ line of Compressors.
HP
Part No.:
Pump:
Used on Models:
123 & 223
247
447
247
2 x 447
UDJ to UDN, Simplex, Duplex & Base Mtd
STAO(V), TAP(V) & TAS(V), Simplex, Duplex, & Base Mtd
VAT(V) & VAV(V), Simplex, Duplex, and Base Mtd
TASE, Tank & Base Mtd
VAX & VAY, Tank & Base Mtd
‘HDI’ Series Units
½ to 2
3, 5 & 7½
10 & 15
13
25 & 30
EG-9489
EG-9495
EG-9487
EG-9479
EG-9410
‘SDI’ Series Units
1, 2, 3 & 5
EG-9489
DEV-20, 30, 40
SDI1-2030, SDI2-3030, IS3-3060 & IS5-4060
3
5
5 & 7½
7½ & 10
13
EG-9493
EG-9494
EG-9495
EG-9492
EG-9490
DEV-40
DEV-55
DEV-100
DEV-100
DEV-55
SDI3-4060
IS5-5580
IS5-10080(H) and IS7-10080
IS7-100120 and IS10-100120
IS11 and IS13 Gas Units
Compressor Oils.
Part No.
Qty:
Notes:
Mineral Oil
PR-20-4
4 litre Jug
PR-20-K4
PR-30-4
PR-30-K4
4 x 4 litre Jugs
4 litre Jug
4 x 4 litre Jugs
Synthetic Oil
OJ2000-K1 1 gallon Jug
OJ2000-K6
6 x 1 gallon Jugs
20 Weight, ISO 68
Used in ‘HDI’ Pumps
30 Weight, ISO 100
Used in ‘SDI’ Pumps and ‘HDI’ Pumps running hot
20 Weight, ISO 68
Note: Synthetic Oil is used in high heat applications or where a BeltGuard Aftercooler is used. It
inhibits the buildup of carbon in the Pump.
Food Grade Oil
DEV-3502
1 gallon Jug
DEV-3501
1 gallon Jug
20 Weight, ISO 68
30 Weight, ISO 100
Note: Food Grade Oil is authorized by the USDA for use in federally inspected meat and poultry
plants, and complies with the requirements of ‘FDA 21CFR 178.3570’ for lubricants with
incidental food contact. Kosher certified.
Pressure Switches.
Part No.
Pressure Setting:
Notes:
SSS-9002-U7090
SSS-9002-U80100
70 psi cut-in / 90 psi cut-out
80 psi cut-in / 100 psi cut-out
c/w Side Valve Unloader
c/w Side Valve Unloader
SSS-9003-115150
SSS-9003U115150
SSS-9004U110135
115 psi cut-in / 150 psi cut-out
115 psi cut-in / 150 psi cut-out
110 psi cut-in / 135 psi cut-out
c/w Side Valve Unloader
c/w Side Valve Unloader
- 17 -
Jul ‘14
Compressor Components.
Aftercooler Tubes.
Noted below are the Aftercoolers as used on the current product line. The Compression Ferrule should be
ordered with the Tube, as the existing may not be salvageable.
‘HDI’ Simplex Horizontal Units:
‘HDI’ Duplex Units:
HP
Model:
Aftercooler + Ferrule:
HP
Model
Aftercooler + Ferrule:
½
¾
1
UDJ-5031
UDK-5031
UDL-5031
(1) CT-9717 +
(1) SSP-7809
½
¾
1
UDJ-5542
UDK-5542
UDL-5541
(2) CT-9717 +
(2) SSP-7809
1
UDL-5032
1
UDL-5542
1½
2
UDM-5032
UDN-5032
1½
2
UDM-5542
UDN-5542
3
5
STAO-5052
TAP-5052
3
5
STAO-5562
TAP-5562
7½
(1) CT-9742 +
(1) SSP-7809
(1) CT-9726 +
(1) SS-01704
TAS-5052
10
VAT-5063
15
VAV-5062
25
VAX-5081
30
VAY-5081
(1) CT-9479 +
(1) CT-9480 +
(2) SS-01704
(2) CT-9479 +
(2) CT-9480 +
(4) SS-01704
7½
TAS-5562
10
VAT-5583
15
VAV-5582
(2) CT-9742 +
(2) SSP-7809
(2) CT-9739 +
(2) SS-01704
(2) CT-9479 +
(2) CT-9480 +
(4) SS-01704
‘HDI’ Simplex Vertical Units:
HP
Model:
Aftercooler + Ferrule:
3
5
7½
STAOV-5052
TAPV-5052
TASV-5052
(1) CT-9753 +
(2) SS-01704
10
VATV-5063
15
VAVV-5062
(1) CT-9479 +
(1) CT-9480 +
(2) SS-01704
In-Tank Check Valves.
Nominal Size:
½”
¾”
1”
Inlet & Outlet:
Part Number:
½” Compression x ½” NPTM
CCV-9401
¾” NPTF x ¾” NPTM
¾” Compression x ¾” NPTM
¾” Compression x 1” NPTM
CCV-9403
CCV-9406
CCV-9408
In-Line Check Valves.
Nominal Size:
Inlet & Outlet:
Part Number:
¾“
1”
¾“ x ¾” NPTF
1” x 1” NPTF
ACC-9092
ACC-9103
- 18 -
Jul ‘14