OPTICAL MEASURING MACHINES

Transcription

OPTICAL MEASURING MACHINES
OPTICAL
MEASURING
MACHINES
SYLVAC SCAN
Dedicated to the fast and contactless measuring
of cylindrical parts, our new SCAN machines
are based on the principle of the scanner. This
technique allows to reproduce a high resolution
image of the component scanned and thanks
to the software, to measure over 150 static and
dynamic features.
SYLVAC VISIO
Our 2.5D video measuring systems equipped
with manual XY stage and manual/motorized
optical zoom allow to quickly measure most of the
industrial components based on the live image of
the workpiece displayed on the software.
Our SCAN and VISIO machines are designed for
use in the workshop or laboratory. Discover them
without further delay !
Optical measurement
DESCRIPTION
SYLVAC-SCAN
52 REFLEX-CLICK
•Horizontal SCAN machine allowing to measure in the same position as the parts have been produced
•Robust construction with granite table for use in workshop or control laboratory
•Concept Reflex SCAN patented for measuring cylindrical workpieces without preprogramming
•Measurements performed in seconds by a single click
•Load the part, click the button and you get all the main values directly!
•Automatic recognition of recorded parts already measured
•Easy daily calibration thanks to the integrated master
•Quick return of investment
G
One click
measurement
Sylvac Reflex SCAN Software
For turned parts
198
Optical measurement
SYLVAC-SCAN
TESA-SCAN52
52
TESA-SCAN
DIMENSIONAL DRAWINGS
52 REFLEX-CLICK
840
840
1000
1000
435
435
TECHNICAL SPECIFICATIONS
902.5520
902.5521
Diameter
Length
Diameter
Length
Measuring range
mm
0.5 ÷ 52
300
0.5 ÷ 52
300
Resolution up to
µm
0.0001
0.0005
0.0001
0.0005
Max. error
µm
1.5 + D/100
4 + L/100
1.5 + D/100
4 + L/100
Repeatability
µm
0.6
2.5
0.6
2.5
Non-Rotating headstock for static measurements
Headstock
G
Rotary headstock for static and dynamic measurements
Max. weigth of part
kg
4
Machine’s weight
kg
103
BASIC INSTRUMENT
•
•
•
•
•
•
Instrument according to technical specifications
2 male centers
Computer with screen, keyboard and mouse
Windows 7 multilingual operating system
Sylvac Reflex SCAN Software
Manual
199
Optical measurement
SYLVAC-SCAN
DESCRIPTION
25 & 50
•Vertical machines with motorized movement of the part through the light source
•Compact and robust construction
• Ideal for the control of small components
•Integrated profile projector for viewing the live measuring position
•Operating system consisting in two software, one for programming with possibility to create the program off-line
and one for the measurement
Built-in profile projector
G
LED light source
Operating system consisting in
two softwares
200
TESA-SCAN
> TESA-SCAN
dimensions
dimensions
> TESA-SCAN
>>TESA-SCAN
dimensions
dimensions
Optical measurement
DIMENSIONAL DRAWINGS
TESA-SCAN
TESA-SCAN
ESA-SCAN
TESA-SCAN
25 2525 25
800
1000
580
580580902.5250
580
Length
10001000
580
1000
902.5500
Diameter
Sylvac Scan 25
Model
1130
580580
TESA-SCAN
TESA-SCAN
TESA-SCAN
TESA-SCAN
52 5252 52
Diameter
1130
1130
580
Sylvac SCAN 50
TECHNICAL
TESA-SCAN
TESA-SCAN
Plus
50SPECIFICATIONS
Plus
ESA-SCAN
TESA-SCAN
50 Plus
5050Plus
800800
800
860
860
Sylvac SCAN 25
800
800800
800
500
860
500500
500
640
Length
Sylvac Scan 50
200
0.50 ÷ 50
275
Resolution up to
µm
0.0001
0.0005
0.0001
0.0005
Max. error
µm
1 + D/100
4 + L/100
1 + D/100
4 + L/100
Repeatability
µm
0.5
2
0.5
2
Headstock
840
0.25 ÷ 25
840
mm
840
Measuring range
840
640
640
640
TESA-SCAN
TESA-SCAN
/50
50
/ CE
50Plus
Plus
CE Plus 25 & 50
TESA-SCAN
TESA-SCAN
50 / 5050CE
/ 50
Plus
CE
860
640640
640
SYLVAC-SCAN
Rotary headstock for static and dynamic measurements
Rotary headstock for static and dynamic measurements
Max. weigth of part
kg
2
4
Machine’s weight
kg
67
103
435
G
435 435
BASIC INSTRUMENT
TESA-SCAN
TESA-SCAN
/80
80Plus
/ Plus
80
Plus specifications
Instrument
to technical
ESA-SCAN
TESA-SCAN
/ 8080Plus
/according
80
• 80
2 male
centers
1600
16001600
1600
720
720
720keyboard
Computer with screen,
and mouse
493 493
493
720
Windows 7 multilingual operating system
Rotary headstock
Part rotation
2357
2357
1550
1550
907
1550
907
907
1550
2357
Manual
2357
Softwares Pro-Measure / Pro-Composer
907
•
493
•
•
•
•
•
•
201
Optical measurement
SYLVAC-SCAN
DESCRIPTION
50 CE PLUS & 50 PLUS
•Vertical machines with motorized movement of the part through the light source
•Compact and robust construction
•Exclusive slewing system allowing to measure most of the threads and threads feature
•Integrated profile projector for viewing the live measuring position
•Operating system consisting in two software, one for programming with possibility to create the program off-line
and one for the measurement
Built-in profile projector
LED light source
G
Operating system consisting
in two software
202
Exclusive slewing system
by Sylvac
Optical measurement
SYLVAC-SCAN
nsions
ons DIMENSIONAL DRAWINGS
TESA-SCAN
TESA-SCAN
50 Plus
50 Plus
50 CE PLUS & 50 PLUS
800
TESA-SCAN
TESA-SCAN
50 / 50
50 /CE
50Plus
CE Plus
580
860
Sylvac SCAN 50 PLUS
TESA-SCAN
TESA-SCAN
80 / 80
80 Plus
/ 80 Plus
TECHNICAL
SPECIFICATIONS
TESA-SCAN
TESA-SCAN
52 52
1000
1600
493
902.5501
1000
Diameter
1600
720
493
Length
902.5502
Diameter
Sylvac Scan 50 CE Plus
Model
720
Length
Sylvac Scan 50 Plus
275
0.50 ÷ 50
500
Resolution up to
µm
0.0001
0.0005
0.0001
0.0005
µm
1 + D/100
4 + L/100
1 + D/100
4 + L/100
30
µm
15
0.5
2
0.5
Rotary headstock for static and dynamic measurements
Headstock
Slewing mechanism for

thread measurement
435
kg
4
Machine’s weight
kg
140
2
Rotary headstock for static and dynamic measurements
435

880
Max. weigth of part
1550
Repeatability
°
G
907
Tilting for thread meas.
1550
Max. error
2357
0.50 ÷ 50
2357
mm
840
Measuring range
907
860
580
580
Sylvac SCAN 50 CE PLUS
840
580
1130
800
1130
800
800
880
6
880
880
180
BASIC INSTRUMENT
•
•
•
•
Instrument according to technical specifications
•
Rotary headstock
2 male centers
Computer with screen, keyboard and mouse
•
•
•
Softwares Pro-Measure / Pro-Composer
Manual
Slewing mechanism for thread measurement
Windows 7 multilingual operating system
203
Optical measurement
SYLVAC-SCAN
TECHNICAL SPECIFICATIONS
SOFTWARES
FUNCTIONS
SYLVAC REFLEX SCAN 52
Automatic measurement of the main features
(diameters, lenghts, angles, radii)

Automatic parts / program recognition

SYLVAC SCAN 25/50/50CE+/50+
Off-line programming

CAD import for programmation

Reports editor


Data export


SPC basic calculations


On request
On request
1
4
SPC software
Access management - security lever
GEOMETRICAL TOLERANCING - FEATURES SUMMARY
G
SYLVAC REFLEX SCAN 52
SYLVAC SCAN 25/50/50CE+/50+
Diameters


Lenghts, heights, distances


Angles, chamfers


Radii


Threads (parallel)


Threads (root detail, taper, multi-starts, ball screws,

worm screws, special threads)
Perpendicularity

Form deviation



Advanced

Run out


Concentricity


Roundness


Cylindricity


Across flats


Straightness
Advanced

2 and 3D alignment of the parts (axis correction)
Rotational diameters
Interrupted parts (splines, turbines)
204
Advanced : With Reflex SCAN Advanced package 902.6350

Optical measurement
SYLVAC-SCAN
Morse 2
SCAN 50 / 52
Morse 1
SCAN 25
ACCESSORIES
Center
Ø6
MK1
902.6250
57,7
adapter with
a 6 mm dia.
•
Ø 56
coupling bore
902.6220
44
Two-jaw gripper
Internal clamping for manual use
•
•
902.6360)
55
H
902.6231
H=22
14
(Requires
Raising blocks
•
for external jaws,
(For
in pairs
902.6220)
G
902.6141
0÷6 mm T = 1.5
902.6142
0÷6 mm T = 3
902.6143
T
6÷12mm T = 3
902.6144
B
Ø
D
12÷18mm T = 6
902.6145
18÷24mm T = 9
External jaws,
in pairs
•
(For
902.6220)
902.6152
0÷6mm T = 6
902.6153
0÷6mm T = 15
902.6140
6÷12mm T = 15
205
Optical measurement
SYLVAC-SCAN
Morse 2
SCAN 50 / 52
Morse 1
SCAN 25
ACCESSORIES
902.6154
Set with:
902.6141
902.6142
902.6143
External jaws,
in pairs
902.6144
•
For
902.6220
902.6145
Center adapter
Ø6
MK2
902.6251
80
•
with a 6 mm dia.
coupling bore
Reduction
MK2
MK1
902.6360
•
sleeve,
Morse 2 to 1
92
G
Extra male center, 10 mm
Ø 12
MK1
902.6201
Extra male center, 17 mm
Ø 17
MK2
902.6202
Ø 12
902.6203
53.5
206
17.3
•
(2 items provided with SYLVAC-SCAN 50 and
SYLVAC-SCAN 52 Reflex-Click)
21.6
64
MK1
•
SYLVAC-SCAN 25)
16.5
53.5
(2 items provided with
Drive centre
(Diamond coated 10 mm)
•
Optical measurement
SYLVAC-SCAN
Morse 2
SCAN 50 / 52
Morse 1
SCAN 25
ACCESSORIES
Rotation center with a B12 male taper plus
MK1
902.6160
a Morse 1 taper shank
•
(For added sleaves 902.6206/902.6207)
Ø 18
Ø 29
MK2
902.6161
22
17
68
Rotation center,
•
Morse 2
Rotation center
MK2
902.6162
with a B12
•
male taper plus
a Morse 1 shank
G
Ø 22
Ø 12
MK1
902.6163
17
12.5
57
17.780
42
902.6380
MK2
Ø6
61
Ø 12
902.6204
10
20
3
Rotation center,
Morse 1
Rotation center,
Morse 2
Female center,
10 mm dia.
•
•
•
•
(Requires
(Requires
902.6250)
902.6251)
207
Optical measurement
SYLVAC-SCAN
14
20
20 mm dia.
5
3ϒ
Female center,
Ø 22
Ø 12
8
Female center,
902.6206
Also with internal
3
19
10 mm dia.
Morse 2
SCAN 50 / 52
902.6205
Morse 1
SCAN 25
Ø 22
Ø6
ACCESSORIES
•
•
(Requires
(Requires
902.6250)
902.6251)
•
(Requires
902.6160)
B12 taper
Ø 22
3ϒ
Female center,
902.6207
9
Also with internal
5
19
12 mm dia.
B12 taper
•
(Requires
902.6160)
G
Ø 30
MK1
902.6208
10
30 mm dia.
55
Ø 55
Ø 57
902.6300
Ø 72
208
•
•
(Requires
902.6360)
3-jaw chuck with Morse 2
MK2
902.6301
98.5
(Clamping capacity: outside 1÷15 mm
inside 11÷26 m)
60
33
•
3-jaw chuck, clamping range 1÷15 mm
MK1
13.6
Platten,
taper shank, clamping range 2÷50 mm
(Clamping capacity: outside 2÷50 mm
inside 23÷50 mm)
•
Optical measurement
SYLVAC-SCAN
Morse 2
SCAN 50 / 52
Morse 1
SCAN 25
ACCESSORIES
Platten,
80 mm dia.
Ø 80
MK2
902.6209
Also with a
•
Morse 2
taper shank
88
25
Drive centre, Ø 40 mm.
MK2
Ø 42
902.6210
38
•
(Diamond coated)
88
Ø 46
MK2
902.6340
25
Also with a Morse 2 taper shank
Female centre, 40 mm dia.
Also with a Morse 2 taper shank
•
12
85
G
Ø 40
MK2
902.6341
84
23
Male centre, 15÷40 mm dia.
Also with a Morse 2 taper shank
3- 00,5
•
902.6310
ø30
32
Female center, 10 mm dia.,
Also with a B12 internal taper
90ϒ
Ø 35
43
•
0
8 -0,5
902.6311
(Requires
902.6162)
Female center, 30 mm dia.,
•
Also with a B12
(Requires
internal taper
902.6162)
209
Optical measurement
SYLVAC-SCAN
12
0
- 0,5
902.6312
Ø 42
ø30
50
MK2
902.6410
Female center, 45 mm dia.,
•
Also with a B12
(Requires
internal taper
902.6162)
Drive centre,
42 mm dia. max.
6
H 0 2 4
60076
G
210
Morse 2
SCAN 50 / 52
Morse 1
SCAN 25
ACCESSORIES
Pro-Measure off-line programming (not for SCAN 52)
•
Optical measurement
SYLVAC-SCAN
ACCESSORIES
G
211
Optical measurement
SYLVAC-VISIO
DESCRIPTION
200 & 300
•High quality 2.5D video measuring system
•Robust construction with stage mounted on granite base and vertical column in granite
•Manual table stage releasable for quick XY movement, fitted with glass scales
•High quality bearing guidance for better accuracy
•Optics including CCD camera and Navitar zoom (manual or motorised)
•Adjustable triple lighting: coaxial, ring light settable by section and diascopic light
• Multilingual Sylvac VISTA software easy to use
Motorised zoom
Fin adjustement in Z
Manual table stage
with fixing holes
Manual zoom
G
Lifter to release
table movement
Granit structure
212
Optical measurement
SYLVAC-VISIO
200 & 300
516
523
523
587 (537÷637)
587 (537÷637)
593 (543÷643)
593 (543÷643)
516
693-883
693-883
452
209
209
H
H
W
W
697÷887
697÷887
452
DIMENSIONAL DRAWINGS
705 705
763 763
892±103
892±103
Sylvac VISIO 300
Sylvac VISIO 200
240
280
240
280
TECHNICAL SPECIFICATIONS
902.2200
902.2201
Sylvac Visio 200
Sylvac Visio 300
mm
200x100x150
300x200x150
X, Y Accuracy to MPE (E1, X, Y)
µm
2.0 + 10L/1000 (L = mm) 1)
XY Accuracy to MPE (E2, XY)
µm
1)
2.9 + 10L/1000 (L = mm)638,6
638,6
2.5 μm + 4L/1000 (L = mm) 1)/ 3)
Z Accuracy to MPE (E1, Z) 2)
µm
3.9 + 10L/1000 (L = mm) 1)
3.9 μm + 5L/1000 (L = mm) 1)/ 3)
Resolution
µm
0.001
0.001
Max. load capacity
kg
10
16
320
Model320
400
400 volume
Measuring
Manuel 6.5x
Zoom
Motorised 6.5x
98
Weight
G
2)
mechanical accuracy
Motorised 6.5x
170
EN61000-6-2, EN61000-6-4, EN61326-1, EN12100-1, EN12100-2
International standards
m < 5 kg
319±153
319±153
2 μm + 4L/1000 (L = mm) 1)/ 3)
30x - 70x
Magnification
1)
902.2300
3)
at glass plate level
BASIC INSTRUMENT
•
•
•
Instrument according to technical specifications
Software Sylvac Vista multilingual
Computer with screen, keyboard and mouse
•
•
•
Windows 7 multilingual operating system
Manual
Calibration certificate
213
Optical measurement
SYLVAC-VISIO
VISIO 200
VISIO 300
ACCESSORIES
•
•
902.6155
Set incluant :
902.6146
902.7370
902.6147
Diascopic illumination, parallel light
902.6148
902.6149
902.6150
902.6151
•
902.7400
Zoom upgrade, 6,5x to 12x (machine retrofit)
902.7100
Additional lens, 0,5x for zoom 6,5x
•
•
902.7101
Additional lens, 0,75x for zoom 6,5x
•
•
902.7102
Additional lens, 1.5x for zoom 6,5x
•
•
902.7103
Additional lens, 2x for zoom 6,5x
•
•
902.7250
Additional lens, 0,5x for zoom 12x
G
214
•
Optical measurement
SYLVAC-VISIO
VISIO 300
VISIO 200
ACCESSORIES
902.6155
Set incluant :
902.6146
Additional lens, 0,75x for zoom 12x
•
902.7252
Additional lens, 1.5x for zoom 12x
•
902.7253
Additional lens, 2x for zoom 12x
•
HS68900
025
Viewing screen, 22-inch instead of 20-inch
902.7251
902.6147
902.6148
902.6149
902.6150
902.6151
•
•
G
902.7380
Foot switch for value capture
•
•
H06860
400
Clamping fixing basic kit
•
•
H06860
401
Clamping fixing advanced kit
•
•
215
Optical measurement
APPLICATIONS
Measurement of a turned part with SCAN 52
Small turning part holded with 2-jaws gripper
accessory on SCAN 52
Thread measurement with SCAN 50 CE+
Part measurement with SCAN 50
Part measurement with SCAN 50
A Large selection of accessories for holding the
parts are available for each machine.
Part lighted by ring light on VISIO
Part lighted by diascopic light on VISIO
Part lighted by coaxial light on VISIO
G
216

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