Parts Manual - Cub Cadet Parts
Transcription
Parts Manual - Cub Cadet Parts
Parts Manual SERIES 3000 TRACTOR Model GT 3100 CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com] PRINTED IN U.S.A. FORM NO. 769-01496 (11/04) -2- TABLE OF CONTENTS DESCRIPTION PAGE Axle, Front ......................................................... 14 Baffles, Air ......................................................... Battery ............................................................... Brake Assembly ................................................ Brake Pedal and Linkage .................................. 16 28 8 4 Controls Drive Pedals and Linkage .............................. Engine Control Cables ................................... Cable Handles ................................................ Hydraulic Lift .................................................. 4 16 27 12 Dash Panel ........................................................ Driveshaft .......................................................... 27 16 Electrical Harness, Wire ................................................ Interlock Switches .......................................... Switches, Dash Panel .................................... Engine Mounting ............................................... Engine Air Cleaner ..................................................... Blower Housing .............................................. Breather ......................................................... Carburetor ...................................................... Control Bracket .............................................. Crankshaft ...................................................... Cylinder Assembly ......................................... Cylinder Heads ............................................... Electrical ......................................................... Flywheel ......................................................... Fuel Pump ...................................................... Oil Filter .......................................................... Oil Pump ........................................................ Pistons ........................................................... Starter ............................................................ Valves ............................................................ 16 16 27 16 26 21 20 24 25 18 18 20 22 22 20 19 19 18 23 20 DESCRIPTION PAGE Fender and Running Board ............................... Frame ................................................................ Fuel Tank .......................................................... 32 33 34 Grille .................................................................. 30 Hood .................................................................. Hydrostatic Transmission .................................. Hydraulic Lines .................................................. 30 10 12 Lift Linkage ........................................................ Lift Valve ........................................................... 15 12 Muffler ............................................................... 16 Pedestal ............................................................ PTO, Front ........................................................ 28 3 Seat ................................................................... Side Panels ....................................................... Steering Lower Steering ............................................... Pump, Hydraulic Steering .............................. Steering Wheel ............................................... Upper Steering ............................................... 29 30 13 13 27 28 Transmission Neutral Linkage .............................................. Oil Filter .......................................................... Transmission Mounting .................................. Transmission Differential ................................ 6 8 6 8 Wheels .............................................................. 35 -3- FRONT PTO 11 21 17 2 1 12 20 20 14 8 6 13 18 14 23 13 4 20 26 15 19 24 13 20 7 13 3 22 9 25 16 10 5 13 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 REF. PART NUMBER CODE DESCRIPTION QTY. NO. 603-0442 0637 Bracket, Idler .............................. 1 13 759-3867 Bracket Assembly, Brake ........... 1 14 703-3009 0637 Bracket, PTO Mounting ............. 1 15 703-3165 0637 Belt Guide .................................. 1 16 703-3812 0637 Bracket, Solenoid Mounting ....... 1 17 710-0237 Screw, Hex Cap ......................... 2 18 5/16-24 x .625 GR5 19 710-0514 Screw, Hex Cap ......................... 2 20 3/8-16 x 1.0 GR5 21 710-0520 Screw, Hex Cap ......................... 1 22 3/8-16 x 1.5 GR5 23 710-0623 Screw, Hex Wash. Hd. Tapp ..... 2 3/8-16 x .75 24 710-0748 Screw, Phil. Hd. Tapp ................ 2 #12-14 x .5 25 711-1196 Ferrule, Brake Adjustment ......... 1 26 712-0324 Nut, Hex Insert Lock, 1/4-20 ...... 1 PART NUMBER CODE 712-0431 714-0104 716-0102 725-3278 732-0470A 738-0213 738-3056 741-0491 747-3322 750-0526 751-3173 754-3084 756-3092 756-3094 DESCRIPTION QTY. Nut, Flange Lock, 3/8-16 ............ 7 Pin, Internal Cotter ..................... 2 Snap Ring, 1.0 Dia Shaft ........... 1 Solenoid, Vacuum Actuator ....... 1 Spring, Extension, .530 x 4.74 ... 1 Shoulder Screw, .498 x 1.45 ...... 2 Shoulder Screw .......................... 2 Bearing, Nylon Flange ............... 4 Rod, PTO Brake ......................... 1 Spacer, .380 x .5 x .265 ............. 2 Vacuum Actuator ....................... 1 V-Belt, A-Section x 37.63 ........... 1 (Set of two belts) Pulley, PTO Drive. 6.75-Double . Pulley, Flat Idler, 4.0 .................. 1 1 -4- BRAKE AND CONTROL PEDALS 22 49 39 37 10 25 8 12 15 21 40 20 33 53 19 54 34 27 4 50 15 3 45 54 13 26 30 55 24 35 38 36 26 24 26 24 2 43 9 6 26 34 9 1 24 13 17 40 16 29 25 11 22 39 32 41 13 51 14 28 20 44 52 31 14 42 41 40 5 41 24 7 24 48 39 24 15 22 46 18 23 47 -5- BRAKE AND CONTROL PEDALS REF. PART NO. NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 603-0379 603-0421A 603-0437 603-0445A 603-0449A 603-0634 703-3012 703-3020 703-3152 703-3155 703-3156A 710-0106 13 710-0599 14 710-0623 15 710-0642 16 710-3005 17 18 19 20 21 22 23 24 25 26 711-0679A 711-1530 711-04035 712-3004A 712-3027 712-3058 712-0429 714-0104 714-0145 714-0147 CODE DESCRIPTION 0637 0716 0498 0716 0716 Shaft Assembly, Pedal ............ Plate, Disengagement ............. Cam, Clutch ............................ Shaft Assembly, Brake ............ Shaft Assembly, Reverse ........ Rod Assembly, Cruise ............. Link, Pedal Mounting ............... Bracket, Rod Adjust ................ Bracket, Switch ....................... Lever, Brake ............................ Link, Brake Pedal .................... Screw, Hex Cap, 1/4-20 x 1.25 GR5 ................ Screw, Hex Wash. Hd. Tapp ... 1/4-20 x .5 Screw, Hex Wash. Hd. Tapp ... 3/8-16 x .75 Screw, Hex Wash. Hd. Tapp ... 1/4-20 x .75 Screw, Hex Wash. Hd. ............ 3/8-16 x 1.25 GR5 Pin, Clevis, 3/8 x 2.015 ........... Ferrule, Adjust. ........................ Stud, Actuator ......................... Nut, Hex Flange Lock, 5/16-18 Nut, Hex Flange Lock, 1/4-20 . Nut, Hex Insert Lock, 1/2-20 ... Nut, Hex Insert Lock, 5/16-18 . Pin, Internal Cotter .................. Pin, Internal Cotter .................. Pin, Internal Cotter .................. REF. PART QTY. NO. NUMBER 1 1 1 1 1 1 1 1 2 1 1 1 5 2 6 2 1 1 1 2 1 3 1 8 2 5 27 28 29 30 31 32 33 34 715-0114 731-3247 731-3248 731-3249A 732-0324 732-0859A 732-0871 732-3118 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 736-0275 736-0287 736-0463 736-0621 736-3019 741-0598 741-3073 741-3074 741-3084 747-3319 747-3320 747-3324 747-3353 747-3422 748-04001 748-3080A 603-0738 736-0418A 736-0160 736-0262 712-0431 CODE DESCRIPTION Pin, Spiral Spring, .25 x 1.5 .... Pedal, Forward ........................ Pedal, Reverse ....................... Pedal, Brake ........................... Spring, Compression .............. Spring, No Cut Reverse .......... Spring, Torsion ........................ Spring, Extension, ................... .380 OD x 1.44 Washer, Flat, .344 x .688 x .065 Washer, Flat, .79 x 1.24 x .060 Washer, Flat, .25 x .62 ............ Washer, Wave, .785 x 1.0 x .012 Washer, Flat, .531 x 1.06 x .134 Bearing, Hex Flange ............... Bearing, Flange ....................... Bearing, Flange ....................... Bearing, Flange ....................... Rod, Rear Control ................... Rod, Front Control .................. Rod, Rear Connecting ............ Rod, Front Connecting ............ Rod, Brake .............................. Cruise Latch ............................ Plate, Cruise ........................... Link Assembly, Brake ............. Washer, Flat, .341 x 2.25 x .10 Washer, Flat, .53 x .93 x .050 . Washer, Flat, .385 x .870 x .092 Nut, Hex Flange Top Lock, .... 3/8-16 GRF QTY. 1 1 1 1 1 1 1 2 2 1 1 1 3 4 3 2 1 1 1 1 1 1 1 1 1 1 1 2 2 -6- TRANSMISSION MOUNTING AND NEUTRAL LINKAGE 11 6 1 6 29 18 15 28 46 13 45 35 36 30 24 39 38 33 27 18 21 12 20 3 16 32 31 34 4 7 6 34 10 9 23 5 25 37 36 2 41 22 14 40 43 44 17 15 23 8 42 9 26 19 6 8 -7- TRANSMISSION MOUNTING AND NEUTRAL LINKAGE REF. PART NO. NUMBER 1 2 3 4 5 6 7 8 9 10 11 603-0698 703-3478 703-3477 703-3187A 710-0433 710-0514 710-0599 710-0465 710-3015 710-3170 710-1506 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 710-3242 712-3059 712-0266 712-0431 712-3004A 712-3006 712-3058 714-0104 718-3097 748-3093 721-0459 726-0295 726-0324 727-3090 727-3139 727-3148 731-1480 731-1481 731-3297 731-3245 732-0429A 735-0279 736-0227 736-0253 736-3019 736-3090 737-3092 738-0347 738-0572 741-0155 747-3424 750-0434 750-0497 750-3212 751-0588-8 CODE DESCRIPTION QTY. Bracket, Torque ...................................... 1 Plate, Hydro Neutral Return .................... 1 Link, Neutral Return Bearing .................. 1 Spring Plate, Hydro Bypass .................... 1 Screw, Hex Cap, 1/4-20 x .625 GR5 Lock 1 Screw, Hex Cap, 3/8-16 x 1.0 GR5 ........ 7 Screw, Hex Wash. Hd. Tapp, 1/4-20 x .5 1 Screw, Hex Cap, 1/2-20 x 4.5 GR5 ........ 4 Screw, Hex Cap, 1/4-20 x .75 GR5 ........ 2 Ball Screw, 5/16-18 x .56 ........................ 1 Screw, Hex Wash. Hd. Tapp, ................. 4 5/16-18 x 5.5 GR5 Screw, Set, 5/16 x .5 ............................... 1 Nut, Hex Top Lock Jam, 1/2-20 .............. 1 Nut, Hex Ctr. Lock Jam, 3/8-16 .............. 3 Nut, Hex Flange Lock, 3/8-16 ................. 4 Nut, Hex Flange Lock, 5/16-18 ............... 1 Nut, Hex, 1/4-20 ...................................... 1 Nut, Hex Insert Lock, 1/2-20 ................... 4 Pin, Internal Cotter .................................. 1 Arm, Hydro .............................................. 1 Adapter, Pump ........................................ 1 O-Ring, .426 ID x .566 OD x .070 ........... 2 Clamp, Tube ........................................... 2 Clamp, Hose ........................................... 1 Cylinder, Damper .................................... 1 Tube, Hydro Pickup ................................ 1 Dipstick, Transmission ............................ 1 Plastic Vent ............................................. 1 Vent Cap ................................................. 1 Fan, Pump .............................................. 1 Holder, Dipstick ....................................... 1 Spring, Extension .................................... 1 Grommet ................................................. 1 Washer, Flat, .390 x 1.5 x .1 ................... 3 Washer, Bell, .5 x 1.0 x .05 ..................... 1 Washer, Flat, .531 x 1.062 x .134 ........... 4 Washer, Flat, .26 x .72 x .06 ................... 1 Fitting, Tube ............................................ 1 Spacer, Shoulder .................................... 1 Shoulder Bolt .......................................... 1 Bearing, Ball ........................................... 2 Rod, Pump Bypass ................................. 1 Spacer, .375 x .5 x 1.02 .......................... 1 Spacer, .375 x .624 x .445 ...................... 2 Spacer, Hydro, .3223 x .60 x 2.44 .......... 2 Fuel Line ................................................. 8 in. -8- TRANSMISSION - DIFFERENTIAL 23 A 25 47 4 2 28 5 1 27 26 29 44 32 45 12 45 33 37 39 45 21 20 44 22 9 17 8 30 36 3 18 41 18 13 16 19 8 18 15 7 10 24 11 46 13 18 45 45 A 46 42 40 7 20 21 14 43 35 6 43 15 13 6 44 34 38 31 9 -9- TRANSMISSION - DIFFERENTIAL REF. PART NO. NUMBER 618-3236 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 REF. DESCRIPTION QTY NO. Transmission Assembly Complete 1 25 DOES NOT include Ref. Nos. 1, 2, 6, 26 24, 26, 27, 28 and 29. 27 617-3001 Gear Assembly, Pinion 13T ................. 1 28 741-3037 Bearing, Ball ..................................... 1 29 618-3214 Hydrostatic Transmission Assy. ........... 1 30 NOTE: For components see separate 31 parts beakdown. 32 710-1633 Plug, Drain, M14 x 1.5 x .827 .............. 1 33 735-0277A Grommet, Rubber ................................ 1 34 735-0279 Grommet ............................................. 1 35 618-0579A Hub Assembly, Wheel ......................... 2 36 711-1386 Axle Shaft, ........................................... 2 37 716-0172 Retaining Ring ..................................... 4 38 717-1119 Gear, Spur, 14T ................................... 2 39 719-3165 Housing, Diff. Cover RH ...................... 1 40 710-0331 Hex Cap Screw, 3/8-24 x 2.25 GR5 .... 4 712-3054 Nut, Hex Lock, 3/8-24 .......................... 4 41 717-1120 Gear, Differential 10T .......................... 4 42 717-1173 Shaft, Cross, .5 x 3.485 ....................... 1 43 717-1178 Shaft, Cross, Special ........................... 2 44 717-1180 Differential Pinion Block ...................... 1 45 717-3466 Gear, Spur 60T .................................... 1 46 718-3101 Block, Thrust Miter .............................. 4 719-3164 Housing, Differential Cover LH ............ 1 47 736-0420 Washer, Flat, 1.0 x 1.56 x .040 ........... 2 736-0424 Washer, Flat, 1.0 x 1.56 x .020 ........... 2 761-0215 Disc, Brake .......................................... 1 711-1385A Shaft, Output 9T .................................. 1 712-1329 Nut, Lock, 3/4-16 ................................. 2 PART NUMBER 717-3449 721-0519 723-3014 736-0619 737-3022 750-3254 712-0273 717-0678 717-0682 732-0925 736-0371 741-0343 761-0207A 761-0208 761-3074 710-1206 DESCRIPTION QTY Gear, Bevel 54T .................................. 1 Seal, Gland O-Ring ............................. 1 Filter, Oil .............................................. 1 Washer, Spring .................................... 1 Fitting, Filter Nipple ............................. 1 Spacer, Axle, 1.0 x 1.665 x .71 ........... 1 Nut, Hex Insert Lock, 5/16-24 .............. 1 Pad, Brake ........................................... 2 Plate, Puck .......................................... 1 Spring, Torsion .................................... 1 Washer, Flat, .343 x .88 x .062 ........... 1 Pin, Brake Actuator ............................. 2 Yoke, Brake ......................................... 1 Bracket, Brake Anti-Rotation ............... 1 Arm, Brake Actuator ............................ 1 Screw, Hex Wash. Hd. Tapp ............... 2 1/4-20 x 2.375 619-3071A Housing, RH ........................................ 1 619-3072 Housing, LH ......................................... 1 716-0204 Retaining, Ring .................................... 2 721-0523 Seal, Oil, 1.0 ID ................................... 3 741-3114 Bearing, Ball ........................................ 6 710-0573 Screw, Hex Cap Locking ..................... 14 5/16-18 x 1.25 GR5 736-0615 Washer, Flat, 1.0 x 1.56 x .030 ........... 1 759-3958 737-3120 737-3121 Sealant, Loctite Black, 5.3 oz. Tube .... 1 Drive System Fluid Plus - Quart .......... 5.5 Drive System Fluid Plus - Gallon ......... AR -10- HYDROSTATIC TRANSMISSION 6 5 3 1 4 2 20 11 10 2 12 18 13 9 8 11 7 2 12 14 13 18 21 19 17 15 25 40 22 36 26 27 28 30 24 37 32 40 22 16 33 38 29 30 31 34 35 23 39 -11- HYDROSTATIC TRANSMISSION REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART NUMBER HG-51206 HG-2000022 HG-2000038 HG-2000023 HG-2000032 HG-2000036 HG-2000037 HG-2000014 HG-2000015 HG-2510097 HG-50552 HG-2000024 HG-2000025 HG-2510014 HG-2000007 N/A HG-2510098 HG-50641 HG-2000061 HG-50203 HG-2510013 HG-9004100-1430 HG-2510083 HG-50761 HG-2510050 HG-2510034 HG-2510081 HG-2510082 HG-2510012 HG-9005110-4400 HG-2510090 HG-50969 HG-9007314-0808 HG-9005110-3100 HG-50994 HG-50408 HG-2000044 N/A N/A N/A HG-2510010 DESCRIPTION QTY. Shaft, Pump ..................................... 1 Ring, Wire Retaining ........................ 4 Ring, Retaining ................................ 1 Spacer ............................................. 1 Bearing, Ball .................................... 1 Seal, Lip ........................................... 1 Seal, Lip ........................................... 1 Arm, Trunnion .................................. 1 Guide, Slot ....................................... 1 Housing Assembly ........................... 1 Bearing Assembly, Thrust Ball ........ 2 Washer, Block Thrust ...................... 2 Spring, Block ................................... 2 Kit, Pump Cylinder Block ................. 1 Shaft, Motor ..................................... 1 Not Used In This Application ........... Kit, Center Section ........................... 1 Pin ................................................... 2 Gasket, Center Section ................... 1 Swashplate, Variable ....................... 1 Kit, Motor Cylinder Block ................. 1 O-Ring ............................................. 2 Kit, Auxiliary Charge Pump .............. 1 Gerotor & Housing Assembly .......... 1 Kit, Check Valve .............................. 1 Kit, Check Valve w/ .044 Orifice ...... 1 Kit, Check Relief .............................. 1 Kit, Auxiliary Relief Valve ................. 1 Kit, Bypass Valve ............................. 1 Plug, 7/16-20 ................................... 2 Kit, Auxliary Filter ............................. 1 Screw, Flange Head Cap, M8 x 60 .. 2 Screw, Socket Head Cap ................ 8 Plug, 5/16-24 ................................... 1 Cover, Filter ..................................... 1 Pin ................................................... 2 Shim, Charge Pump 1 O-Ring-Order Seal Kit HG-2510010 O-Ring-Order Seal Kit HG-2510010 O-Ring-Order Seal Kit HG-2510010 Kit, Overhaul Seal (Includes Ref. Nos. 1 2, 3, 4, 6, 7, 19, 22, 38, 39 & 40) -12- HYDRAULIC VALVE AND LINES 21 FOR REFERENCE ONLY 24 18 26 9 16 17 8 10 23 6 14 18 1 17 25 2 1 22 23 20 13 7 5 7 27 12 10 4 14 13 13 15 11 12 12 5 16 3 12 7 3 12 28 19 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 REF. PART NUMBER CODE DESCRIPTION QTY. NO. 14 703-1801 Bracket, Valve Mounting ............ 2 703-1802 Clamp, Side Valve ...................... 2 15 703-1803 Clamp, Double Valve ................. 2 16 703-3154 Bracket, Lift Valve ...................... 1 17 710-0597 Screw, Hex Cap ......................... 2 18 1/4-20 x 1.0 GR5 19 710-0641 Screw, Hex Cap ......................... 2 20 1/4-20 x 2.25 GR5 21 710-3013 Screw, Hex Cap ......................... 5 22 1/4-20 x .50 GR5 23 710-3083 Screw, Hex Cap ......................... 1 24 5/16-18 x 1.375 GR5 25 712-0429 Nut, Hex Insert Lock, 5/16-18 .... 1 26 712-3027 Nut, Hex Flange Lock, 1/4-20 .... 4 27 717-3452 Valve, Hydraulic ......................... 1 28 721-0492 O-Ring, Backup .......................... 4 721-3021 O-Ring ........................................ 6 PART NUMBER CODE 726-0197 727-3056 727-3130 727-3131 727-3162 727-3160 727-3161 731-3259 735-3007 741-0491 747-3349A 748-3081A 748-3082 721-0493 710-0751 DESCRIPTION QTY. Cable Tie ................................... 3 T-Fitting, 9/16-18 Thrd. .............. 1 Tube, Hydraulic (Pump to Strng) 1 Tube, Hydraulic (Aux. from Strng) 1 Tube, Hydraulic (Strng Return) .. 1 Tube, Hydraulic (Aux Return) .... 1 Tube, Hydraulic (Return to Pump) 1 Knob, Lift ................................... 1 Rubber Spacer .......................... 3 Bearing, Nylon Flange ............... 2 Handle, Center Lift Valve ........... 1 Link, Lift ..................................... 1 Clamp, Handle ........................... 1 O-Ring, .426 x .566 x .070 ......... 3 Screw, Hex Cap ......................... 1 1/4-20 x .62 GR5 -1311 LOWER POWER STEERING 8 16 7 9 FOR REFERENCE ONLY 14 12 8 14 5 15 13 13 18 6 10 11 3 4 2 6 7 1 17 REF. NO. 1 2 3 4 5 6 7 8 PART REF. NUMBER CODE DESCRIPTION QTY. NO. 703-3015 0716 Plate, Steering Pump Port ......... 1 9 10 703-3189 0716 Bracket, Cylinder Mounting ........ 1 11 710-0514 Screw, Hex Cap ......................... 2 3/8-16 x 1.0 GR5 12 710-3138 Screw, Hex Cap ......................... 2 13 M8-1.25 x 16MM GR5 14 710-3140 Screw, Hex Cap, M6 x 14MM .... 4 15 712-0431 Nut, Hex Flange Lock, 3/8-16 .... 2 16 712-3103 Nut, Hex Flange Lock, M12 x 1.75 2 17 712-3104 Nut, Hex, M12 x 1.75 RH ........... 2 18 HYDRAULIC STEERING PUMP 9 2 2 REF. PART NO. NUMBER 8 2 6 10 7 2 1 2 2 2 5 4 PART NUMBER CODE DESCRIPTION QTY. 717-3424 Cylinder, Steering ....................... 1 717-3442 Pump, Hydraulic Steering ........... 1 723-0462 Ball Joint, 12MM x 1.75 RH ........ 2 727-3012 Fitting, 90 Degree Elbow ............ 1 727-3126 Hose, Front Steering .................. 1 727-3127 Hose, Rear Steering ................... 1 727-3159 Fitting, 45 Degree ....................... 1 736-3084 Washer, Flat, .51 x 1.12 x .060 .. 1 721-0493 O-Ring, .426 x .566 x .070 ......... 2 736-0329 Washer, Lock, 1/4” ..................... 4 2 3 1 2 ET-14543-002 ET-64455-000 3 4 5 6 7 8 9 10 ET-22991-003 ET-22919-005 ET-22918-000 ET-9199-000 ET-285020-140 ET-64457-000 ET-64456-000 N/A DESCRIPTION Screw, Hex Cap, 1.57” Lg. ............. Seal Kit ........................................... (Includes All Parts Marked Ref. 2 Gerotor Assembly ........................... Spacer, .240 Lg. ............................. Drive ............................................... Plug, Manual Check ....................... Ball, Manual Check ........................ Bearing Kit ...................................... Spring Kit, Centering ...................... Spool, Sleeve and Housing — Not Available as Replacement Parts. Order Complete Steering Pump QTY. 1 1 1 1 1 1 1 1 1 -14- FRONT AXLE 3 19 25 23 IN TRACTOR FRAME 12 20 13 6 23 4 18 11 2 21 23 8 6 20 20 7 14 23 11 5 18 22 8 15 1 17 10 24 9 16 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART REF. NUMBER CODE DESCRIPTION QTY. NO. 13 603-0426 0637 Axle, RH Steering ...................... 1 14 603-0427 0637 Axle, LH Steering ....................... 1 15 710-1039 Screw, Hex Cap ......................... 1 3/8-24 x 1.0 GR8 16 710-3085 Screw, Hex Cap ......................... 1 17 3/8-16 x 3.5 GR5 18 711-1141 Shaft, Splined ............................ 1 19 712-0355 Nut, Hex Center Lock, 3/8-24 .... 2 20 712-0431 Nut, Hex Flange Lock, 3/8-16 .... 1 21 712-3103 Nut, Hex Flange Lock, M12 x 1.75 2 22 712-3104 Nut, Hex - RH, M12 x 1.75 ........ 1 23 712-3105 Nut, Hex - LH, M12 x 1.75 ......... 1 24 716-0102 Snap Ring, 1.0 Dia. Shaft .......... 2 25 716-0188 Retaining Ring, Internal, 2.0 ...... 1 PART NUMBER CODE 719-3119A 719-3120 721-0462 723-0462 723-0463 736-0163 736-0247 737-3000 741-0131 741-0363 741-0558 747-3348A 748-3074 DESCRIPTION QTY. Pivot Axle ................................... 1 Axle Carrier ................................ 1 Seal, Grease, 1.31 x 1.0 ............ 1 Ball Joint, 12MM x 1.75 RH ....... 1 Ball Joint, 12MM x 1.75 LH ........ 1 Washer, Flat, 1.03 x 1.62 x .030 2 Washer, Flat, .406 x 1.25 ........... 1 Fitting, Lube, 3/16 Drive ............. 3 Bearing, Ball ............................... 1 Bearing, Needle ......................... 1 Bearing, Flange .......................... 4 Tie Rod, M12 x1.75 RH & LH .... 1 Steering Arm .............................. 1 -15- CENTER HYDRAULIC LIFT LINKAGE 31 9 25 20 23 21 26 12 22 28 8 7 4 1 24 13 14 17 18 5 32 11 25 6 19 9 30 16 10 27 14 29 14 3 33 2 29 15 16 28 15 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER CODE DESCRIPTION REF. QTY. NO. 19 603-0434 0716 Link, LH Lift ................................ 1 20 603-0435A Shaft Assembly, Lift ................... 1 603-0456 0716 Link, RH Lift ............................... 1 21 603-0803 Bracket, Downstop ..................... 1 703-3426 Stop Bracket, Lift Rod ................ 1 22 703-3797 Arm, Downstop .......................... 1 23 748-3103 Disk, Detent ............................... 1 24 710-3178 Bolt, Carriage, 3/8-16 x .75 ........ 2 25 710-3013 Screw, Hex Cap, 1/4-20 x .5 GR5 2 26 711-1206 Pin, Clevis, .5 x 3.75 .................. 1 27 711-1553 Ferrule, Adjustment .................... 1 28 711-1561 Pin, Detent Plunger .................... 1 29 712-0431 Nut, Flange Lock, 3/8-16 GR5 ... 2 30 712-3083 Nut, Hex Lock, 1/2-13 ................ 3 31 714-0147 Pin, Internal Cotter ..................... 2 32 716-0102 Snap Ring, 1.0 Dia. Shaft .......... 2 33 716-0104 Ring, ‘E’ Retaining, .5 Dia. ......... 1 716-0111 Snap Ring, .875 Dia. Shaft ........ 1 PART NUMBER CODE DESCRIPTION 717-3518 720-0236 777I20243 727-3135 725-0157 731-3215B 732-0437 732-0870A 736-0142 736-0160 736-0250 738-0744A 741-0170 747-3330 747-3331A 747-3437 710-0599 Cylinder, Center Lift ................... Knob .......................................... Graphic, Height Adjust ........... Hose, Lift ................................... Tie, Cable ............................... Indicator, Lift Position ................ Spring, Compression ................. Spring, Compression ................. Washer, Flat, .281 x .5 x .063 ... Washer, Flat, .536 x .93 x .050 . Washer. Flat, 1.0 x 1.7 x .10 ..... Shoulder Screw ......................... Bearing, Flange w/Flats ............. Rod, RH Lift ............................... Rod, LH Lift ............................... Screw, Adjustment .................... Screw, Hex Wash. Hd. Tapp ..... 1/4-20 x .5 QTY. 1 1 1 2 1 1 1 1 2 1 1 2 2 1 1 1 2 -16- DRIVESHAFT AND ENGINE CONNECTIONS 23 11 4 6 19 29 2 11 26 31 36 27 19 23 11 30 6 34 35 47 43 24 34 22 32 10 20 25 40 45 7 28 46 33 12 9 14 3 18 21 15 13 5 44 39 8 38 9 17 41 37 5 42 16 1 -17- DRIVESHAFT AND ENGINE CONNECTIONS REF. PART NO. NUMBER 1 629-04107 726-0154 726-3055 2 651-3003 3 703-2909 4 703-2999 5 710-0539 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 CODE DESCRIPTION QTY. Harness, Wire .......................................... 1 Tie, Pushmount ..................................... 4 Clip, Cable ............................................. 2 Muffler Assembly ...................................... 1 0716 Plate, Engine Mounting ............................ 1 Shield, Muffler Heat .................................. 1 Screw, Hex Cap, ...................................... 4 3/8-24 x 1.75 GR5 710-0607 Screw, Hex Wash. Hd. Tapp .................... 4 5/16-18 x .5 710-0757 Screw, Hex Cap, ...................................... 1 7/16-20 x 1.5 GR5 710-1062 Screw, Hex Cap Lock................................ 4 1/4-20 x 1.25 GR5 710-3038 Screw, Hex Cap, ...................................... 6 5/16-18 x .875 GR5 710-0237 Screw, Hex Cap, ...................................... 1 5/16 - 24 x .625 GR5 710-3209 Screw, Hex Cap, ...................................... 4 M6 - 1.0 x 10MM 710-3288 Screw, Hex Cap, Lock .............................. 4 1/4-20 x 1.62 GR5 712-0429 Nut, Hex Insert Lock, 5/16-18 .................. 6 712-3054 Nut, Hex Lock, 3/8-24 .............................. 4 718-3093 Shaft, Drive, 27.125 Long ........................ 1 725-2003 Receptacle, 12V Power ............................ 1 725-3164A Switch, Plunger (Reverse) ........................ 1 725-04040 Switch, Snap Mount (Seat) ....................... 1 726-0205 Clamp, Hose ............................................ 2 731-3166 Boot, Intake .............................................. 1 731-3221A Baffle, Lower Air ....................................... 1 731-3231A Baffle, Upper Air ....................................... 1 736-0142 Washer, Flat, .281 x .50 x .06 .................. 4 703-3398 Shield, Lower Exhaust ............................. 1 736-3017 Washer, Flat, .417 x 1.5 x .225 ................ 1 746-3075 Cable, Throttle Control ............................. 1 746-3077 Cable, Choke Control ............................... 1 750-3357 Spacer, Crankshaft .................................. 1 751-0535-60 Hose, Fuel Line ........................................ 60in. 751-3154 Pipe, Exhaust RH ..................................... 1 751-3155 Pipe, Exhaust LH ..................................... 1 756-3091A Pulley Half ................................................ 2 756-3099 Pulley, Center ........................................... 1 KH-25-072-04 Stud, M8 - 1.25 x 33MM ........................... 4 KH-24-041-49-S Gasket, Exhaust ....................................... 2 712-3086 Nut, Hex, M8 x 1.25 ................................. 4 725-3243 Fuse, 25 Amp ........................................... 2 721-0342 Gasket, Silicone ....................................... 1 725-1648 Relay ........................................................ 1 736-0171 Washer, Lock, 7/16 .................................. 1 759-3868 Cover, Fuse Box ...................................... 1 759-3869 Box, Fuse ................................................. 1 710-3007 Screw, Hex Wash. Hd. Tapp, #12-24 x .38 3 725-3191A Switch, Plunger (Brake) ............................ 1 719-3096 Adapter, Drive Shaft ................................. 1 KH-24-086-16 Screw, Hex Flange, M10 x 1.5 x 90 ......... 2 751-3199 Hose, Vacuum .......................................... 1 -18- CRANKCASE AND CRANKSHAFT 13 11 12 9 14 15 16 10 17 3 1 8 7 4 6 3 18 19 2 5 20 21 REF. PART NO. NUMBER 1 DESCRIPTION REF. PART QTY. NO. NUMBER KH-76524 KH-24-522-249 KH-24-782-27 KH-24-014-06 KH-52-139-09 KH-25-139-57-S KH-24-032-01 KH-24-380-13-S KH-24-067-13 KH-24-067-14 Engine, Complete ....................... Short Block .............................. Miniblock .................................. Crankshaft (Includes 3) ............... Plug, Cup .................................... Plug, Hex Head, 3/8 NPTF ......... Seal, Oil ....................................... Pin, Locating .............................. Rod, Connecting, Std .................. Rod, Connecting, .010 ................ 1 1 1 1 1 2 1 6 2 2 8 KH-24-874-09 KH-24-874-10 KH-24-874-11 KH-24-874-15 Piston w/Ring Set, Std ................ Piston w/Ring Set, .010 .............. Piston w/Ring Set, .020 .............. Piston w/Ring Set, .003 .............. 2 2 2 2 9 KH-24-018-01 Retainer, Piston Pin .................... 4 10 KH-24-108-08-S Ring Set, Std ............................... KH-24-108-09-S Ring Set, .010 ............................. KH-24-108-10-S Ring Set, .020 ............................. 1 1 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 KH-12-422-09 KH-12-422-13 KH-12-422-07 KH-12-422-08 KH-12-422-10 KH-12-422-11 KH-12-422-12 KH-24-012-10 KH-24-018-09-S KH-M-931010-S KH-28-032-09-S KH-24-468-15-S KH-24-144-38-S 751-3141-12 751-3140 751-3142 737-0199 737-0272 KH-24-755-108-S DESCRIPTION QTY. Shim, Camshaft, .0320 ................ AR Shim, Camshaft, .0400 ................ AR Shim, Camshaft, .0280 ................ AR Shim, Camshaft, .0300 ................ AR Shim, Camshaft, .0340 ................ 1 Shim, Camshaft, .0360 ................ AR Shim, Camshaft, .0380 ................ AR Camshaft .................................... 1 Ring, Retainer ............................. 1 Washer, Nylon ............................ 1 Seal, Governor Cross Shaft ........ 1 Washer, Plain ............................. 1 Shaft, Governor Cross ................ 1 Hose, Oil Drain ........................... 12 in. Drain, Oil ..................................... 1 Cap, Oil Drain ............................. 1 Pipe, Straight .............................. 1 Elbow, 90 °................................... 1 Gasket Set .................................. 1 -19- OIL PAN/LUBRICATION 20 3 18 2 1 8 7 19 6 5 15 17 4 16 11 9 12 13 14 10 REF. PART NO. NUMBER 1 KH-54-009-07 2 3 4 5 6 7 8 9 10 KH-24-038-10-S KH-24-755-121-S KH-24-043-12 KH-12-380-01 KH-24-448-02-S KH-12-144-02 KH-52-032-08 KH-24-153-08 KH-24-393-37-S 11 12 13 14 15 16 17 18 19 20 KH-24-153-01 KH-24-381-04 KH-M-0631005 KH-M-0645025 KH-25-139-60-S KH-12-050-08 KH-24-136-01 KH-24-086-16 KH-25-099-24 KH-24-086-17 DESCRIPTION Plate, Closure Assembly ............. (Includes 2-15) Dipstick ....................................... Tube, Dipstick (Includes 2) ......... Kit, Governor Gear (Includes 5) .. Pin, Governor Regulating ............ Tab, Locking ............................... Shaft, Governor Gear .................. Seal, Oil (PTO End) .................... O-Ring ......................................... Oil Pump Assembly ..................... (Includes 11,12) O-Ring, Oil Pick-Up ..................... Pick-Up, Oil ................................. Washer, Plain .............................. Screw, Hex Flange M6 x 1 x 25 .. Plug, Pipe 1/8” ............................ Filter, Oil ...................................... Nipple, Oil Filter .......................... Screw, Hex Flange M8 x 1.25 x 45 Switch, Pressure ......................... Screw, Hex Flange M8 x 1.25 x 45 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 9 1 1 -20- CYLINDER HEAD, VALVES AND BREATHER 37 1 36 35 32 2 26 27 3 34 2 5 6 33 7 30 24 6 8 31 7 28 8 29 3 4 9 12 10 20 11 23 13 19 25 22 21 14 18 17 16 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 PART NUMBER KH-24-755-141-S KH-M-0651030 KH-24-153-28-S KH-24-445-01 KH-12-755-03 KH-12-173-01 KH-24-089-02 KH-235011 KH-66-032-05-S KH-24-318-68-S KH-24-017-01 KH-24-017-02 KH-24-016-01 KH-24-016-02 KH-24-755-66 KH-25-351-01 KH-24-411-05 KH-24-841-02-S 17 18 KH-24-318-10 KH-25-186-01 12 REF. DESCRIPTION QTY. NO. Kit, Valve Cover (Includes 2-3) 1 19 Screw, Hx. Flng, M6 x 1.0 x 30 8 20 O-Ring, Valve Cover 2 21 Strap, Lifting 1 22 Kit, Retainer 4 23 Cap, Valve Spring 4 24 Spring, Valve 4 25 Retainer, Spring 4 26 Seal, Valve Stem 2 27 Kit, Cylinder Head #1 1 28 Valve, Intake Std 2 Valve, Intake, .25mm 2 29 Valve, Exhaust Std 2 30 Valve, Exhaust, .25mm 2 31 Kit, Valve Train (Incl. 15,18,19) 1 32 Lifter, Valve 4 33 Rod, Push 4 34 Kit, Cylinder Head Gasket 2 35 (Includes 22, 25) 36 Kit, Cylinder Head #2 1 37 Arm, Rocker 4 PART NUMBER KH-24-599-01 KH-66-086-07-S KH-24-072-09-S KH-24-468-16-S KH-24-559-08-S KH-25-294-11-S KH-24-100-10-S KH-24-227-02 KH-24-153-09 KH-24-402-03 KH-66-018-04-S KH-M-0545010 KH-24-050-01 KH-24-033-01 KH-24-041-51-S KH-24-096-86-S KH-M-0645020 KH-25-237-14-S KH-24-326-26 15 DESCRIPTION QTY. Pivot, Rocker Arm 4 Screw, Hex Flng, M6 x 1.0 x 34 4 Stud, Cylinder Head 8 Washer, Flat 8 Cover Kit, Fuel Pump Valve 1 (Includes 2,3, 24,26) Connector, 90° 2 Nut, Hex Flange, M8 x 1.25 8 Cap Assembly, Oil Fill (Incl. 27) 1 O-Ring 1 Reed, Breather 1 Retainer, Breather Reed 1 Screw, Hex Flng, M5 x 0.8 x 10 1 Filter, Breather 1 Kit, Breather (Includes 33-35) 1 Gasket, Breather 1 Cover, Breather 1 Screw, Hex Flng M6 x 1.0 x 20 4 Clamp, Breather 1 Hose, Breather 1 -21- BLOWER HOUSING AND BAFFLES 10 11 9 7 13 12 8 1 7 6 5 2 4 3 REF. PART NO. NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 KH-24-027-163-S KH-25-313-06-S KH-M-0551016 KH-M-0545016 KH-M-0545020 KH-24-146-16 KH-M-0645016 KH-24-063-20 KH-24-063-17 KH-M-0545010 KH-24-063-59-S KH-24-063-58-S KH-24-146-20 DESCRIPTION Housing, Blower (Includes 2) ...... Grommet ..................................... Screw, Hex Flange M5 x 0.8 x 16 Screw, Hex Flange M5 x 0.8 x 16 Screw, Hex Flange M5 x 0.8 x 20 Plate, Backing #2 Side ................ Screw, Hex Flange M6 x 1.0 x 16 Baffle, Cyl. Barrel #2 Side ........... Baffle, Valley #2 Side .................. Screw, Hex Flange M5 x 0.8 x 10 Baffle, Valley #1 Side .................. Baffle, Cyl. Barrel #1 Side ........... Plate, Backing #1 Side ................ QTY. 1 1 1 3 4 1 6 1 1 2 1 1 1 -22- IGNITION/ELECTRICAL 1 3 4 5 24 2 6 23 7 21 18 22 10 9 11 20 12 8 14 19 17 16 13 15 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER KH-54-755-09 KH-24-126-139-S KH-M-0548025 KH-24-584-01 KH-M-545020-S KH-24-025-01 KH-X-42-15 KH-12-468-03 KH-12-086-14 KH-24-157-07-S KH-25-086-47 KH-54-755-15 KH-24-112-04 KH-X-25-72 KH-M-403025 † Not Shown REF. DESCRIPTION QTY. NO. Stator Kit, 15 Amp (Incl. Ref #2) 1 16 Bracket, Stator Wire 1 17 Screw, Stator Mtg. M5 x .8 x 25 2 18 Module, Ignition 2 19 Screw, Module M5 x .8 x 20 4 20 Flywheel Assembly 1 21 Key 1 22 Washer, Flywheel Mtg. Screw 1 23 Screw, Flywheel Mtg, M10x1.5 x 1 24 Fan 1 † Bolt, Shoulder 4 † Screen, Grass 1 † Spacer 4 † Washer, Plain 4 † Screw, Hex Hd. M4 x 0.7 x 25 4 PART NUMBER KH-24-086-18 KH-X-25-92 KH-41-403-09 KH-236602 KH-235173 KH-X-25-63 KH-48-154-02 KH-47-154-01 759-3336 KH-25-086-91-S KH-24-176-08 KH-25-454-03-S KH-24-126-137-S KH-25-468-07-S DESCRIPTION QTY. Screw Phillips Hd., #11-16 x .875 2 Washer, Plain 3 Regulator - Rectifier 1 Connector, Regulator-Rectifier 1 Clip, Cable 1 Washer, Plain 1/4” 1 Clip, Cable 1 Clip, Cable 1 Spark Plug 2 Screw, Set 2 Harness, Wire 1 Tie, Wire 2 Bracket, Ground Strap 1 Washer 1 -23- STARTING SYSTEM 1 2 4 5 3 6 7 8 REF. NO. 1 2 3 4 5 6 7 8 PART NUMBER KH-M-0841080 KH-M-839080 KH-25-098-09-S DESCRIPTION QTY. Nut, Hex Flange M8 x 1.25” 1 Screw, Hex Flange M8 x 1.25 x 80 2 Starter, Solenoid Shift Assembly 1 (Includes 4-8) KH-25-435-05-S Kit, Solenoid 1 KH-25-755-33-S Kit, Pinion Drive (Includes 7) 1 KH-25-221-01-S Kit, Brush 1 KH-25-141-05-S Ring, Retainer 1 KH-25-086-113-S Screw, External Torx Hd. 3 -24- FUEL SYSTEM 2 7 6 1 5 2 3 4 8 REF. PART NO. NUMBER 9 DESCRIPTION 1 2 3 KH-52-353-20 KH-25-237-14-S KH-24-853-59-S 4 5 KH-24-041-53-S 6 7 8 9 KH-24-041-06 KH-M-651025-S KH-24-050-10-S KH-24-353-12 Line, Fuel 10” ................................ Clamp, Hose ................................. Kit, Carburetor w/Gasket .............. (Includes 4-6) Gasket, Carburetor ....................... Carburetor Assembly .................... Not available separately Gasket, Air Cleaner Base ............. Screw, Hex Flange ....................... Filter, Fuel ..................................... Line, Fuel 11” ................................ KH-24-518-24-S KH-24-757-01 KH-24-757-02 KH-24-757-03 KH-24-757-07 KH-24-755-125-S Lead, Ground .............................. Kit, Solenoid Kit, Float Repair Kit, Carburetor Repair Kit, Choke Repair Kit, High Altitude ........................... 2 QTY. 2 4 1 1 1 1 2 1 1 Not Illustrated 1 1 1 1 1 1 -25- ENGINE CONTROLS 17 16 15 18 8 14 19 13 20 11 12 3 21 8 22 10 9 24 8 25 7 5 6 23 4 26 3 2 1 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NUMBER KH-M-0547050 KH-24-089-03 KH-M-545016-S KH-M-645016-S KH-24-126-56 KH-X-20-1 KH-M-541050-S KH-24-468-01 KH-24-090-07 KH-12-237-01 KH-24-090-13 KH-M-446030-S KH-M-401030 KH-24-079-21-S KH-24-090-05 KH-41-468-03 KH-M-0545020 KH-24-089-51-S KH-24-089-48-S KH-24-211-03-S KH-24-090-33-S KH-M-0641060 KH-25-158-08 KH-24-089-01 KH-25-158-11 KH-24-079-01 DESCRIPTION QTY. Nut, Hex Lock M5 x 0.8 ............... 1 Spring, Choke Return .................. 1 Screw, Hex Flange M5 x 0.8 x 16 3 Screw, Hex Flange M6 x 1.0 x 16 4 Bracket, Control ........................... 1 Washer, Lock .............................. 1 Nut, Hex Flange ......................... 1 Washer , Plain 5.5mm ................. 3 Lever, Throttle Actuator ............... 1 Clamp, Cable ............................... 2 Lever, Throttle Control ................. 1 Nut, Hex M4 x 0.7 ........................ 1 Screw, Hex Cap M4 x 0.7 x30 ..... 1 Linkage, Choke ........................... 1 Lever, Choke ............................... 1 Washer, Spring 1/4” .................... 1 Screw, Hex Flange M5 x 0,.8 x 20 1 Spring, Throttle Limiter ................ 1 Spring, Governor ......................... 1 Screw, Round Hd. Square Neck 1 Lever, Governor .......................... 1 Nut, Hex Flange M6 x 1.0 ............ 1 Bushing, Linkage Retaining ......... 1 Spring, Linkage ........................... 1 Bushing, Linkage Retaining ......... 1 Linkage, Throttle .......................... 1 -26- AIR INTAKE 3 2 4 5 7 6 9 8 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 10 PART NUMBER KH-24-743-08 KH-54-755-01 KH-25-341-04-S KH-24-153-20-S KH-24-096-69-S KH-12-100-01 KH-24-096-01 KH-24-032-03 KH-24-083-02 KH-47-083-03 KH-24-086-53-S KH-24-126-21 KH-24-094-24-S KH-24-041-06 KH-15-353-02 KH-25-237-14-S KH-25-155-02 KH-24-164-55-S KH-24-153-27-S KH-24-041-53-S KH-M-651040-S KH-24-126-130-S KH-M-0545010 DESCRIPTION QTY. Kit, Air Cleaner Cover (Incl 2-5, 12) .... 1 Kit, Knob w/Seal (Incl. Ref #3,4) ........ 1 Knob, Cover ....................................... 1 Seal, Air Cleaner Cover Knob ............ 1 Cover, Air Cleaner .............................. 1 Wing Nut ............................................ 1 Cover, Inner Air Cleaner .................... 1 Seal, Inner Air Cleaner ....................... 1 Precleaner, Element ........................... 1 Element, Air Cleaner .......................... 1 Screw, Hex Flange, M6 x 1.0 x16 ...... 3 Bracket, Air Cleaner Base .................. 1 Base, Air Cleaner ............................... 1 Gasket, Air Cleaner Base ................... 1 Line, Fuel 17” ..................................... 1 Clamp, Hose ...................................... 2 Connector, Hose 45° .......................... 1 Manifold, Intake (Includes19,20) 1 O-Ring, Intake Manifold ..................... 2 Gasket, Carburetor ............................. 1 Screw, Hex Flange, M6 x 1.0 x 40 ..... 4 Bracket, Air Cleaner Base .................. 1 Screw, Hex Flng, M5 x 0.8 x 10 ......... 2 11 12 13 23 14 22 18 19 15 20 17 19 21 16 -27- DASH PANEL 8 18 17 6 6 13 16 10 2 1 19 20 3 21 7 11 9 12 14 5 9 USE THIS HOLE FOR BOTH THROTTLE AND CHOKE CABLES 5 14 9 5 14 4 9 15 REF. NO. 1 2 3 4 5 6 PART NUMBER 603-0586 631-0076 631-04144 777I22466 703-3072 710-0134 710-1260A 7 710-3013 8 9 712-0237 712-0397 REF. CODE DESCRIPTION QTY. NO. Control Ass‘y, Throttle/Choke 1 10 Boot, Tilt Steer .......................... 1 11 Dash Panel ............................... 1 12 Graphic, Monitor Light Cover 1 13 Screen, Dash ............................ 1 14 Carriage Bolt, 1/4-20 x .62 ....... 4 15 Screw, Hex Wash. Hd. Tapp .... 2 16 5/16-18 x .75 17 Screw, Hex Cap ....................... 3 18 1/4-20 x .50 GR5 ................... 19 Nut, Hex Lock, 5/16-24 ............. 1 20 Wing Nut, 1/4-20 w/Bell Washer 4 21 PART NUMBER CODE DESCRIPTION QTY. 725-04036A Meter, Indicator / Hour .............. 1 725-04227 Switch, Key/Module .................. 1 725-04240 Switch, PTO ............................. 1 725-04243 Lamp, Fuel ............................... 1 726-0233 Nut, Push .................................. 4 731-0511-37 Seal, Screen (Cut to fit screen) 2 731-3209 Steering Wheel ......................... 1 731-3210 Cover, Steering Wheel ............. 1 736-04062 Washer, Flat, .34 x 1.5 x .10 .... 1 736-0514 Washer, Flat, .885 x 1.85 x .06 1 736-0176 Bearing, Flange, .63ID x .62 Lg 1 725-2054 Key, Ignition .............................. 2 -28- PEDESTAL AND CONNECTIONS 3 19 10 6 19 15 13 8 9 23 22 18 1 5 12 2 14 25 26 28 21 17 20 4 2 7 2 6 20 24 27 REF. NO. 1 2 3 4 5 6 7 8 9 10 12 13 REF. PART NUMBER CODE DESCRIPTION QTY. NO. 603-04248 0637 Pedestal Assembly ..................... 1 14 15 710-1260A Screw, Hex Wash. Hd. Tapp ...... 6 5/16-18 x .75 16 17 710-0216 Screw, Hex Cap .......................... 2 18 3/8-16 x .75 GR5 19 711-1423 Shaft, Lower Steering ................. 1 20 712-0431 Nut, Hex Flange Lock, 3/8-16 ..... 2 21 714-0104 Pin, Internal Cotter ...................... 2 22 715-0120 Pin, Spirol, 3/16 x 1.0 ................. 2 23 716-0115 Ring, Retaining, .56 Dia Shaft .... 1 24 723-0467 Strap, Battery (Incl. Ref No. 15) 1 25 925-3255 Battery ........................................ 1 26 731-3225 Lever, Park Brake ....................... 1 27 731-3226 Lever, Cruise .............................. 1 28 16 PART NUMBER CODE DESCRIPTION QTY. 731-3323 Cover, Fixed Steering ................ 1 732-0696 Hook, Wire Rectangular ............. 2 732-0870 Spring, Compression, .676 x 2.57 1 735-0269 Boot, Shaft Cover ....................... 1 736-0116 Washer, Flat, .635 x .93 x .06 .... 1 736-0185 Washer, Flat, .375 x .738 x .063 2 736-0275 Washer, Flat, .344 x .688 x .065 2 738-3177 Shaft, Upper Steering ................ 1 741-3111 Bearing, Steering Support .......... 1 747-3327 Rod, Cruise Control ................... 1 747-3328 Rod, Parking Brake .................... 1 747-3354 Rod, Cruise/Brake Pivot ............. 1 750-1229 Sleeve, Fixed Steering ............... 1 725-0157 Cable Tie, Harness .................... 4 715-0129 Pin, Spirol, 1/8 x .812 ................. -29- SEAT ASSEMBLY 17 18 1 4 10 6 13 14 15 7 5 15 4 7 8 12 8 2 16 9 11 3 5 9 REF. NO. 1 2 3 4 5 6 7 8 9 PART REF. NUMBER CODE DESCRIPTION QTY. NO. 703-05121A Bracket, Seat Spring Support . 1 10 703-3208 Track, Seat, w/o Latch ............ 1 11 703-3431 Track, Seat, w/Latch ............... 1 12 703-3888 Bracket, Seat .......................... 2 13 710-0759 Screw, Hex Wash. Hd. ............ 4 14 5/16-18 x .625 15 710-0971 Screw, Phil Pan Hd. Mach ...... 2 16 5/16-18 x 1.0 17 710-1636 Carriage Bolt, 5/16-18 x .62 .... 4 710-1669 Screw, Pan Torx Hd. ............... 4 5/16-18 x 1.0 18 712-3004A Nut, Hex Flange Lock, 5/16-18 4 PART NUMBER CODE DESCRIPTION QTY. 714-0507 Pin, Cotter, 3/32 x .75 ............. 1 726-0211 Speed Nut, U-Type, 5/16-18 ... 4 731-3240B Base, Seat .............................. 1 731-3244 Lid, Tlbx .................................. 1 732-1163 Spring, Compression .............. 2 735-0271 Bumper ................................... 2 747-3357A Rod, Seat Pivot ....................... 1 757- 04031 Seat, High Back ...................... 1 777D06883 Graphic, Reflector ................ 1 777D01782 Graphic, USA ....................... 1 735-04028 Cap, Spring ............................. 2 -30- HOOD, GRILLE AND SIDE PANELS 25 1 2 14 "A" 5 13 33 14 15 11 34 8 14 18 22 35 13 11 17 9 "A" 11 27 11 21 23 29 24 28 4 31 29 27 30 32 12 10 7 12 16 19 12 12 16 20 19 20 16 26 6 12 3 -31- HOOD, GRILLE AND SIDE PANELS REF. PART NO. NUMBER 1 9 10 11 12 625-04001A 725-0963 725-1649 703-05000A 703-2946 777D08868 777X41482 703-2947 777D08868 777X41482 703-2950 777I20314 703-2984 703-2985 703-3070B 777S30538 703-3071 703-3101B 710-0351 710-0607 13 710-0924 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 726-3054 726-0139 726-3056 731-3227 731-3228 732-0936 732-0937 732-1178 736-0400 747-3478 747-3338 777D07681 777D07682 731-3221A 703-4088 710-0136 710-1005 30 31 32 33 34 35 712-3051 731-3232 736-0342 747-04085 728-0117 710-0436 2 3 4 5 6 7 8 CODE DESCRIPTION 0499 0499 0499 0499 0716 0716 0499 0716 0637 Headlight Assembly ........................ Bulb, Headlight ............................ Socket Assembly, Headlight ....... Hood ............................................... Side Panel, RH ............................... Graphic, GT 3100 ........................ Graphic, Lift Hood ....................... Side Panel, LH ............................... Graphic, GT 3100 ........................ Graphic, Lift Hood ....................... Grille, Series 3000 .......................... Graphic, Warning ........................ Support, Grille - RH ........................ Support, Grille - LH ......................... Bracket, Upper Hood ...................... Graphic, Hot Surface ................... Bracket, Rod Retainer .................... Support, Hood ................................ Screw, Truss Hd, Tapp, #10-16 x .5 Screw, Hex Wash. Hd. Tapp .......... 5/16-18 x .5 Screw, Phil. Pan Hd. ...................... 1/4-20 x .75 Nut, U Type Speed, 1/4-20 ............. Nut, U-type Speed, #10 .................. Latch, 1/4 Turn ............................... Mount, Side Panel/Grille RH .......... Mount, Side Panel/Grille LH ........... Clip, Spring ..................................... Spring, Compression ...................... Spring, Hood Latch ......................... Washer, Flat, .194 x .62 x .063 ...... Rod, Upper Hood ........................... Rod, Lower Hood ........................... Graphic, Hood - RH ........................ Graphic, Hood - LH ........................ Baffle, Lower Air ............................. Bracket, Hood Latch Support ......... Screw, Hex Cap, 1/4-20 x 1.75 GR5 Screw, Hex Wash Hd Tapp, ........... 1/4-14 x .5 Nut, Hex Top Lock, 1/4-20 ............. Roller, Hood Latch .......................... Washer, Flat, .283 x .75 x .030 ...... Rod, Hood Support ......................... Rivet, Pop, .125 OD ....................... Screw, Hex Tapp, #10-16 x .625 QTY. 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 6 10 4 4 2 4 1 1 4 4 1 2 1 1 1 1 1 2 1 6 1 1 1 1 4 2 -32- FENDER AND RUNNING BOARD 6 8 9 7 2 1 3 3 4 4 3 3 4 5 5 REF. PART NO. NUMBER 1 3 703-3622 777S32517 777I22483 777I20859 703-05571 777D07684 777D08642 777D08643 710-0602 4 5 6 7 8 9 710-3013 712-0324 731-3239 731-3253 735-0275 735-0276 2 CODE DESCRIPTION 0716 0716 Running Board .............................. Graphic, Danger Reveres Mow . Graphic, Starting Instructions .... Graphic, Height Adjustment ....... Fender .......................................... Graphic, 3000 Series ................. Graphic, Reflector LH ................ Graphic, Reflector RH Screw, Hex Wash. Hd. Tapp ........ 5/16-18 x 1.0 Screw, Hex Cap, 1/4-20 x .5 GR5 Nut, Hex Lock, 1/4-20 ................... Cover, Lift Lever ........................... Flap, Lift Lever .............................. Pad. Floor LH ................................ Pad. Floor RH ............................... QTY. 1 1 1 1 1 1 1 1 4 10 6 1 1 1 1 -33- FRAME AND HITCH PLATE 2 10 15 12 8 13 7 9 11 5 19 14 20 11 17 16 7 15 18 21 4 11 6 11 1 19 17 REF. PART NO. NUMBER 4 8 1 2 CODE DESCRIPTION 4 603-04253 603-04252 777D06086 703-3546 0716 777I20773 777S30265 710-0623 5 710-0599 6 7 710-0617 710-3131 8 710-1260A 9 10 11 12 13 14 15 16 17 18 19 20 21 712-3027 712-3083 726-0211 732-3002 735-0653 736-0342 738-0704 747-3336 710-3015 647-04010 736-0329 703-3417 703-3418 3 3 0716 0716 Frame Assembly ............................ Bumper, Front ................................ Graphic, Series 3000 .................. Hitch Plate ...................................... Graphic, Trans. Release ............. Graphic, Trans. Oil Screw, Hex Wash. Hd. Tapp .......... 3/8-16 x .75 Screw, Hex Wash. Hd. Tapp .......... 1/4-20 x .5 Screw, Round Hd., 3/8-24 .............. Screw, Hex Cap ............................. 1/2-13 x 1.0 GR5 Screw, Hex Wash. Hd. Tapp .......... 5/16-18 x .75 Nut, Hex Flange Lock, 1/4-20 ........ Nut, Hex Lock, 1/2-13 .................... Speed Nut, U-Type, 5/16-18 .......... Spring, Extension ........................... Flap, Intk. ....................................... Washer, Flat, .283 x .75 x .030 ...... Shoulder Screw, .312 x .18 ............ Rod, Front Latch ............................ Screw, Hex Cap, 1/4-20 x .75 GR5 Shaft, Tank Constraint ................... Washer, Lock, 1/4 .......................... Bracket, Running Board LH ........... Bracket, Running Board RH ........... QTY. 1 1 1 1 1 1 4 3 2 2 4 2 2 8 1 1 3 2 1 2 1 2 1 1 -34- FUEL TANK 1 8 5 4 3 7 6 2 REF. PART NO. NUMBER 1 2 3 4 5 6 726-0205 731-3268 735-0149 751-0535-60 751-3124B 651-3002A 7 751-3161 751-3146 751-3162A 8 DESCRIPTION QTY. Clamp, Hose ............................... 2 Trim, Tank Protector ................... 4 in. Bushing, Rubber ......................... 1 Fuel Line ..................................... 60in. Cap, Fuel ..................................... 1 Tank Assembly, Fuel, Includes 1 Ref. Nos. 3,5,7 and 8 Sensor, Low Fuel ........................ 1 Grommet .................................. 1 Fitting, Fuel Pickup ...................... 1 -35- FRONT WHEELS REF. PART NO. NUMBER 6 1 2 3 4 5 6 7 8 9 5 9 8 2 4 1 4 2 CODE DESCRIPTION 734-3053 734-3187 737-0224 741-3002 710-3126 731-3020 734-0255 736-0179 736-3095 0499 QTY. Rim Assembly, Wheel ................... Tire, Turf, 16 x 6.5 x 8.0 ................ Lube Fitting .................................... Bearing, Ball .................................. Screw, Hex Cap, 1/2-13 x 1.0 GR5 Hubcap .......................................... Valve, Tubeless Air ........................ Washer, Flat, .531 x 1.25 x .1 ........ Washer, Flat, .535 x 1.92 x .060 .... 2 2 2 4 2 2 2 4 2 1 4 7 8 9 5 6 3 7 REAR WHEELS REF. PART NO. NUMBER 1 2 3 4 734-3190 634-3189 734-0255 712-3050 CODE DESCRIPTION 0499 QTY. Tire, Turf, 23 x 9.5 - 12 .................. Rim Assembly, Wheel .................... Valve, Tubeless Air ........................ Lug Nut, 7/16-14 ............................ 2 2 2 8 1 4 3 2 3 4
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