Information and Instructions
Transcription
Information and Instructions
Information and Instructions This shop manual contains several sections each covering a specific group of wheel type tractors. The Tab Index on the preceding page can be used to locate the section pertaining to each group of tractors. Each section contains the necessary specifications and the brief but terse procedural data needed by a mechanic when repairing a tractor on which he has had no previous actual experience. Within each section, the material is arranged in a systematic order beginning with an index which is followed immediately by a Table of Condensed Service Specifications. These specifications include dimensions, fits, clearances and timing instructions. Next in order of arrangement is the procedures paragraphs. In the procedures paragraphs, the order of presentation starts with the front axle system and steering and proceeding toward the rear axle. The last paragraphs are devoted to the power take-off and power lift systems. Interspersed where needed are additional tabular specifications pertaining to wear limits, torquing, etc. HOW TO USE THE INDEX Suppose you want to know the procedure for R&R (remove and reinstall) of the engine camshaft. Your first step is to look in the index under the main heading of ENGINE until you find the entry “Camshaft.” Now read to the right where under the column covering the tractor you are repairing, you will find a number which indicates the beginning paragraph pertaining to the camshaft. To locate this wanted paragraph in the manual, turn the pages until the running index appearing on the top outside corner of each page contains the number you are seeking. In this paragraph you will find the information concerning the removal of the camshaft. SHOP MANUAL KUBOTA Models L175-L210-L225-L225DT-L260 INDEX (By Starting Paragraph) BRAKES Adjust Overhaul Remove and Reinstall CLUTCH Adjust Clutch Shaft Overhaul Remove and Reinstall COOLING SYSTEM Radiator Thermostat Water Pump DIESEL FUEL SYSTEM Filters Glow Plugs Injection Pump Nozzles DIFFERENTIAL Lock Overhaul Remove and Reinstall ELECTRICAL SYSTEM Alternator and Regulator Generator and Regulator Starter ENGINE Cam Followers Camshaft Compression Release Connecting Rods and Bearings Crankshaft and Bearings Cylinder Head Cylinder Sleeves Engine Removal Flywheel Injection Timing Main Bearings Oil Pressure Oil Pump Pistons and Rings Piston Pins Piston Removal Rocker Arms Timing Gear Cover Timing Gears Valves and Seats Valve Guides Valve Springs Valve Tappet Gap Valve Timing FINAL DRIVE Overhaul Remove and Reinstall L175 L210 L225 L225DT L260 140 145 143 141 145 144 140 145 143 140 145 143 142 145 144 89 95 92 91 90 96 92 91 89 95 93 91 89 95 93 91 90 96 93 91 76 76 76 77 78 76 77 78 76 77 79 49 75 51 64 49 75 51 64 49 75 58 64 127 126 119 127 126 119 131 126 123 82 82 m 86 86 80 86 20 27 13 37 38 12 35 11 42 51 38 48 44 32 34 30 19 22 23 16 17 18 15 21 20 28 13 37 39 12 36 11 43 55 39 48 45 33 34 31 19 22 24 16 17 18 16 21 20 27 13 37 38 12 35 11 42 51 38 48 44 32 34 30 19 22 23 16 17 18 15 21 20 27 13 37 38 12 35 11 42 51 38 48 44 32 34 30 19 22 23 16 17 18 15 21 20 29 14 37 40 12 36 11 43 58 40 48 47 33 34 31 19 22 25 16 17 18 15 21 134 133 136 133 134 133 134 133 138 133 ... 49 75 51 64 127 126 119 49 75 ' 55 64 129 126 82 86 INDEX (Cont.) FRONT SYSTEM (Except FWD) Axle Steering Gear Steering Knuckles Tie Rods and Toe-in FRONT-WHEEL DRIVE Front Axie Outer Drive Assembly Outer Drive Housing, King Pins, Axle Shafts and Spindle Housing Differential and Bevel Gear Assembly Transfer case Steering Gear HYDRAULIC SYSTEM Adjustment Control Valve Fluid and Filters Pump Rockshaft POWER TAKE-OFF REAR AXLE TRANSMISSION Overhaul Remove and Reinstall L175 L210 L225 1 4 3 2 1 4 3 2 1 4 3 2 L225DT L260 1 4 3 2 5 6 7 8 9 10 153 164 150 159 169 146 135 155 165 151 162 171 148 137 153 164 150 159 169 146 135 153 164 150 159 169 146 135 157 167 152 162 173 149 139 99 97 108 106 99 97 99 97 115 113 DUAL DIMENSIONS This service manual provides specifications in both the U.S. Customary and Metric (SI) systems of measurement. The first specification is given in the measuring system perceived by us to be the preferred system when servicing a particular component, while the second specification (given in parenthesis) is the converted measurement. For instance, a specification of "0.011 inch (0.28 mm)" would indicate that we feel the preferred measurement, in this instance, is the U.S. system of measurement and the metric equivalent of 0.011 inch is 0.28 mm. CONDENSED SERVICE DATA G EN ERAL Engine Make Engine Model Number of Cylinders Bore (mm) (Inches) Stroke (mm) (Inches) Displacement (cc) (Cubic Inches) Compression Ratio TUNE-UP Valve Tappet Gap (Cold) (mm) (Inch) Injection Timing (BTDC) Timing Mark Location Injection Pressure (MPa) (PSI) L175 Own Z750-A 2 76 3 82 3-7/32 743 45.3 21:1 L210 Own ZllOOA 2 88 3-15/32 88 3-15/32 1070 65.3 20:1 L225 Own DllOOA 3 76 3 82 3-7/32 1115 68.3 21:1 L225DT Own DllOOA 3 76 3 82 3-7/32 1115 68.3 21:1 L260 Own Z1300 2 90 3-17/32 100 3-15/16 1272 11.1 21.5:1 0.18 0.22 0.007-0.009 25° Flywheel 13.8 2000 0.20-0.25 0.008-0.010 24° Flywheel 13.8 2000 0.18-0.22 0.007-0.009 25° Flywheel 13.8 2000 0.18-0.22 0,007-0.009 25° Flywheel 13.8 2000 0.20-0.25 0.008-0.010 20° Flywheel 11.73 1700 SHOP MANUAL KUBOTA MODELS B5100D-B5100E-B6100D-B6100E-B6100HST-DB6100HST-E-B7100D-B7100HST.D-B7100HST E On Models B5100D, B5100E, B6100D, B6100E and B7100D, tractor serial number is located on left side of ciutch housing case as shown below. On Models B6100HST-D, B6100HST-E, B7100HST-D and B7100HST-E, tractor serial number is located on left side of clutch housing case as shown below. On all models, engine serial number is located on right side of engine crankcase as shown below. CTOR S i : R I A L NO. INDEX (By Starting Paragraph) MODELS BRAKES Adjust Overhaul Remove and Reinstall CLUTCH Adjust Overhaul Release Bearing Remove and Reinstall COOLING SYSTEM DIESEL FUEL SYSTEM Air Filter System Bleed Fuel System Fuel Filters and Lines Fuel Pump Glow Plugs Injection Pump Injector B5100E B6100E B5100D B6100D B7100D B6100HST-E B7100HST-E 80 82 81 80 82 81 82 81 51 54 55 53 47 51 54 55 53 47 46 36 35 36A 45 37 39 46 36 35 36 A 45 37 39 ®Copyright 1986 by Intertec Publishing Corp. 80 51 54 55 53 47 46 . , 36 35 36A 45 37 ' B6100HST-D B7100HST-D 80 82 81 80 82 81 51 54 55 53 47 51 54 55 53 47 46 36 35 36A 45 37 39 46 36 35 36A 45 37 39 Printed in the United States of America. INDEX (Cont.) MODELS DIFFERENTIAL Lock Overhaul Remove and Reinstall ELECTRICAL SYSTEM Alternator Starter ENGINE Assembly, R&R Camshaft Compression Pressure Compression Release Connecting Rod and Bearings Crankshaft and Bearings Cylinder Head Cylinder Liner Flywheel Governor Oil Pump Piston Pin Piston and Rings Piston and Rod Units, R&R Timing Gears and Cover Valve System Valve Tappet Gap FINAL DRIVE Overhaul Remove and Reinstall FRONT SYSTEM & STEERING Axle, R&R Kingpins and Bushings Pivot Pin and Bushings Steering Spindles Steering Gear Tie Rods and Toe-In FRONT-WHEEL DRIVE SYSTEM Differential and Bevel Gear Assembly Outer Drive Assembly Outer Cover, Outer Drive Housing, Gear Case and Drive Components Outer Drive Housing, Axle Shafts and Axle Case GEAR TRANSMISSION Overhaul Remove and Reinstall HYDRAULIC SYSTEM Control Valve, Overhaul Control Valve, R&R Fluid and Filters Lift Cover, Overhaul Lift Cover, R&R Lines Pump, Overhaul Pump, R&R Tests and Adjustments HYDROSTATIC TRANSMISSION Linkage, Adjust Linkage, Overhaul B5100E B6100E B5100D B6100D B7100D B6100HST-E B7100HST-E B6iaOHST-D B7100HST-D 77 76 75 77 76 75 77 76 75 77 76 75 77 76 75 48 49 48 49 48 49 48 49 48 49 18 29 19 21 18 29 19 21 18 29 19 21 18 29 19 21 18 29 19 21 28 30 22 31 33 34 32 27 26 28 30 22 31 33 34 32 27 26 28 30 22 31 33 34 32 27 26 28 30 22 31 33 34 32 27 26 28 30 22 31 33 34 32 27 26 25 24 23 20 25 24 23 20 25 24 23 20 25 24 23 20 25 24 23 20 79 78 79 78 79 78 79 78 79 78 2 3 6 3 6 4 7 12 10 14 8 5 9 1 5 9 1 12 10 13 11 11 74 73 74 73 70 69 70 69 70 69 98 97 90 100 99 94 96 95 91 98 97 90 100 99 94 96 95 91 98 97 90 100 99 94 96 95 91 98 97 90 100 99 94 96 95 91 98 97 90 100 99 94 96 95 91 63 64 63 64 63 64 INDEX (Cont.) B5100E B6100E MODELS HYDROSTATIC TRANSMISSION CONT. Overhaul •••• Pressure Test . • •. Remove and Reinstall POWER TAKE-OFF Gear Transmission Components 89 Mid-Pto Rear Pto 88 SEPARATION Engine/Clutch Housing 52 Clutch Housing/Transmission Case 72 B5100D B6100D B7100D B6100HST-E B7100HST-E B6100HST-D B7100HST-D 67 57 66 67 57 66 67 57 66 88* 85 86 84 85 86 84 85 86 84 52 52 52 52 72 65 65 65 89 DUAL DIMENSIONS This service manual provides specifications in both the U.S. Customary and Metric (SI) systems of measurement. The first specification is given in the measuring system perceived by us to be the preferred system when servicing a particular component, while the second specification (given in parenthesis) is the converted measurement. For instance, a specification of "0.28 mm (0.011 inch)" would indicate that we feel the preferred measurement, in this instance, is the metric system of measurement and the U.S. system equivalent of 0.28 mm is 0.011 inch. CONDENSED SERVICE DATA MODELS GENERAL Engine Make Engine Model Number of Cylinders Bore (mm) (Inches) Stroke (mm) (Inches) Displacement (cc) (Cubic Inches) Compression Ratio TUNE-UP Valve Tappet Gap (Cold) (mm) (Inch) Injection Timing (BTDC) Timing Mark Location Iniection Pressure (MPa) (PSI) BatteryVolts Capacity Amp/hr Ground Polarity Slow Idle Speed (RPM) High Idle Speed (RPM) Rated Speed(RPM) Horsepower at Pto Shaft B5100D B5100E B6100D B6100E B6100HST-D B6100HST-E B7100D B7100HST-D B7100HST-E Own Z500-1A 2 68 2-5/8 70 2-3/4 508 31 22:1 Own D650-A 3 64 2-1/2 70 2-3/4 675 41.2 22:1 Own D650-AH 3 64 2-1/2 70 2-3/4 675 41.2 22:1 Own D750-A 3 68 2-5/8 70 2-3/4 762 46.5 22:1 Own D750-AH 8 68 2-5/8 70 2-3/4 762 46.5 22:1 0.15-0.20 0.006-0.008 25° Flywheel 13.7 1988 0.15-0.20 0.006-0.008 25° Flywheel 13.7 1988 0.15-0.20 0.006-0.008 25° Flywheel 13.7 1988 0.15-0.20 0.006-0.008 25° Flywheel 13.7 1988 12 45 Negative 750-800 2800 2800 11 12 45 Negative 750-800 2800 2800 11 12 45 Negative 750-800 2800 2800 13 12 45 Negative 750-800 2800 2800 13 0.15-0.20 0.006-0.008 25° Flywheel 13.7 1988 12 35 Negative 750-800 3000 3000 9.5 SHOP MANUAL KUBOTA Models L185-L235-L245-L275-L285-L295-L305-L345-L355 INDEX (By Starting Paragraph) BRAKES Adjustment R&R and Overhaul CLUTCH Adjustment Overhaul Remove and Reinstall COOLING SYSTEM Fan Shaft Radiator Thermostat Water Pump DIESEL FUEL SYSTEM Fuel Filter Glow Plugs Injection Nozzles Injection Pump L185 L235 L245 L275 L285 L295 L305 L345 L355 105 106 105 106 105 106 105 106 105 107 105 106 105 106 105 106 105 106 63 65 63 65 63 65 63 65 63 65 63 65 63 66 63 66 63 65 64 64 64 64 64 64 64 64 64 56 57 58 56 57 58 56 57 58 56 57 58 56 57 58 56 57 58 56 57 58 56 57 58 44 54 50 46 44 54 50 46 44 54 50 46 44 54 50 46 44 54 50 46 44 54 50 46 44 54 50 46 44 54 50 46 97 92 91 97 92 91 ' 97 92 91 97 92 91 97 92 91 97 93 91 97 93 91 97 93 91 97 93 91 60 60 60 60 60 60 60 60 60 62 62 62 62 62 62 js 61 through 64 62 62 62 29 33 24 29 33 24 29 33 24 29 33 24 29 33 24 29 33 24 29 33 24 29 33 24 29 33 24 38 38 38 38 38 38 38 38 39 39 39 39 39 39 39 39 40 23 37 41 42 35 40 23 37 41 42 35 40 23 37 41 42 35 40 23 37 41 42 35 40 23 37 41 42 35 40 23 37 41 42 35 40 23 37 41 42 35 59 56 44 54 50 46 DIFFERENTIAL AND BEVEL GEARS Differential Lock Overhaul Remove and Reinstall ELECTRICAL SYSTEM Alternator and Regulator Starter Motor and Magnetic switch Wiring Diagrams ENGINE AND COMPONENTS Cam Followers Camshaft Compression Release Connecting Rods and Bearings Crankshaft and Main Bearings Crankshaft Rear Oil Seal Cylinder Head Cylinder Sleeves Flywheel Oil Pump Piston and Rings 40 23 37 41 42 35 40 23 37 41 42 35 INDEX (CONT.) L185 L235 L245 L275 L285 L295 L305 L345 L355 36 36 36 36 36 36 36 ENGINE AND COMPONENTS (CONT.) Piston Pins Remove and Reinstall engine Rod and Piston Units Timing Gear Cover Timing Gears Valve Guides Valve Levers Valves and Seats . Valve Springs Valve Timing 36 22 22 22 22 22 22 22 22 22 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 34 31 32 26 28 25 27 30 101 103 101 103 102 104 104 104 104 100 100 100 100 100 100 100 100 100 1 1 1 1 1 1 1 1 ... 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 8 9 6 7 5 10 8 9 6 7 5 10 8 9 6 7 5 10 8 9 6 7 5 10 8 9 6 7 5 10 8 9 6 7 5 10 8 9 6 7 5 10 8 9 6 7 5 10 HYDRAULIC SYSTEM Fluid and Filter Hydraulic Valves Pump Rockshaft Housing Test and Adjust Troubleshooting 114 121 119 127 116 115 114 121 119 127 116 115 114 121 119 127 116 115 114 121 119 127 116 115 114 121 119 127 116 115 114 121 119 127 116 115 114 121 120 127 116 115 114 121 120 127 116 115 114 121 120 127 116 115 POWER TAKE-OFF Overrunning Clutch Remove and Reinstall 109 108 111 110 109 108 111 110 109 108 109 108 112 112 113 FINAL DRIVE Overhaul Remove and Reinstall FRONT SYSTEM (Except FWD) Axle Steering Spindle and Wheel Hub Tie Rods and Toe-In FRONT-WHEEL DRIVE Differential and Bevel Gear Assembly Drive Shaft Front Axle Outer Drive Assembly Tie Rods and Toe-In Transfer Case SHUTTLE TRANSMISSION Shuttle Clutches Shuttle Control Valve 90 88 STEERING SYSTEM Manual Steering Power Steering Steering Pump 11 TRANSMISSION Front Transmission Rear Transmission Shifter Rails and Forks 11 70 74 81 85 70 74 81 85 70 74 68 79 68 79 68 00 CO —' 11 13 18 11 11 13 18 13 18 13 18 70 74 70 74 70 74 83 85 68 69 69 80