Machines and assembly aids

Transcription

Machines and assembly aids
Devices to efficiently install Blum hardware
Table of contents
Application Chart
Drawer
BOX
Assembly
Runners Systems Fittings
Cabinets
Hinges
MINIPRESS
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Page
4
MINIDRILL
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6
Machine accessories
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8
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MINISTICK
Julius Blum, Inc. is a leading manufacturer
of functional hardware for the cabinet and
furniture industry specializing in concealed
hinges and drawer runner systems.
Virtually all of the hardware needed to
assemble and make casegoods functional
are available within the wide range of
lifetime guaranteed Blum products.
Blum’s manufacturing and distribution
complex in Stanley, North Carolina supplies
the North American markets through a
network of more than 150 dependable
distributors. Wholly owned by the Blum
family, the company was formed in 1952 by
Julius Blum and is headquartered in
Hoechst, Austria.
7 and 8-spindle boring heads
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MINIPRESS Insertion rams
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10
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11
12
EcoJig
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INSERTA drilling jig
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PlateMate drilling jig
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14
Mounting plate drilling jig
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14
QUICKFIX
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Cabinet profile drilling jig
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MINIFIX
Product development
at Blum considers
all of the various
customers who will
come in contact with
our products. With this
“Global Customer Benefits”
philosophy we strive to create advantages
for all users from the cabinetmaker to the
end consumer.
Universal drilling jig
®
TANDEM drilling jig
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Piloting bit
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13
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13
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15
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16
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17
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18
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19
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19
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20
METABOX knock-in tools
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20
Drawer front marking gauges
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21
Corner post drilling jig
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Drawer front adjuster center point
22
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METABOX layout templates
System 32
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DYNAPLAN software
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Part No. Index
© 2000
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EcoDrill
Global customer benefits
Julius Blum, Inc. is ISO
9001 certified which means
that you are assured of
consistent quality in every
Blum product.
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24
26
2
Assembly and processing of Blum hardware systems
Machines
Assembly aids
DYNAPLAN
MINIPRESS
Drawer front marking
MINIDRILL
DYNAPLAN is a software program for
determining the size of door and drawer
components and where to mount them. Three
planning modes enable different scenarios for
the same cabinet in either space or production
optimization.
EcoDrill
Blum machines are designed for efficient:
- Drilling of the Blum hinge boring pattern
- Line boring of cabinet sides
- Door and front assembly
- Cabinet assembly
Quick setup times and simple handling are the
most important features of Blum drilling and
assembly machines.
Adjustable drilling gauge
Blum makes devices for precise marking and
drilling of fixing positions for Blum hardware
systems.
- Drilling jigs
- Marking gauges
- Layout tools
- Knock-in tools
3
DYNAPLAN calculates information for these
Blum hardware systems:
- METABOX
- TANDEMBOX
- TANDEM
- SOLO
page 14
- STANDARD runners
- CLIP and MODUL hinges
page 16
© 2000
MINIPRESS
Vertical drilling and hardware insertion machine
The MINIPRESS is a simple and efficient machine designed to drill for
and where applicable, insert the following components:
- Hinges and mounting plates
- METABOX and TANDEMBOX front fixing brackets
- Assembly fittings
- 32mm line boring
9.5
Blum hinge boring pattern
35
Ø
45
Ø8
MINIPRESS features
Y
X
The Blum hinge pattern
One position of the drilling head is dedicated
to the three-hole Blum hinge boring pattern.
5 spindle swiveling drilling head
Multiple patterns are achieved by turning the
drilling head 90°. (See page 5)
Precise ruler and fencing system
Preset depth positions and adjustable fence
stops make setups simple.
X
Y
Insertion of Blum components
Blum hinges and fittings are efficiently
inserted into the working piece.
Subject to technical modifications without notice. © 2000
7 spindle drilling head accessory
For efficient 32 mm line boring.
(See page 10)
4
Accurate settings
The X and Y coordinates for hinge drilling are
easily set with the fence and stops.
MINIPRESS
Specifications
MINIPRESS includes:
-
Center ruler
Work table
(2) narrow ruler stops
(1) insertion ram (of your choice, see page 11)
(2) fixed drilling depth stops
Tool kit
Features:
- 5 spindle swiveling drilling head
- Pneumatic moisture trap
- Adjustable stroke controls
-
Adjustable fencing system
Drilling depth adjustment
Pneumatic hold down clamps
Swing arm for insertion ram
Dust evacuation jet
Part No.
M51N1053*US
M51N1004*US
M51N1005*US
MINIPRESS 220 volt / single phase
MINIPRESS 220 volt / three phase
MINIPRESS 440 volt / three phase
See page 11 for insertion rams
Drilling configurations
At hinge pattern position
Blum Hinge Pattern
At boring-line position
TANDEMBOX and METABOX
320N front fixing brackets
3-hole line-boring and
METABOX C-15 drawer parts
32
32
64
32
9.5
45
METABOX 320/330 M, K and H
front fixing brackets
Safety shield removed for clarity
5
MINIDRILL
Vertical drilling machine for Blum hardware
The MINIDRILL is designed to offer manufacturers a fast, cost efficient
and accurate method of drilling cabinet components for the following
Blum hardware systems:
- CLIP, MODUL, COMPACT and MAXUS hinges
- METABOX and TANDEMBOX front fixing brackets
- METABOX C-15 drawer components
- 3-hole line boring of cabinet sides
9.5
35
Ø
45
Ø8
MINIDRILL features
Y
X
The Blum hinge pattern
One position of the drilling head is dedicated
to the three-hole Blum hinge boring pattern.
5 spindle swiveling drilling head
Multiple patterns are achieved by turning the
drilling head 90°. (See page 5)
Precise ruler and fencing system
Preset depth positions and adjustable fence
stops make setups simple.
X
Y
Front fixing bracket installation
TANDEMBOX or METABOX front fixing
brackets are easily installed after fixing holes
are drilled.
INSERTA Hinge assembly
After drilling the fixing holes, Blum hinges and
mounting plates with INSERTA mounting are
simply attached without tools.
6
Accurate settings
The X and Y coordinates for hinge drilling are
easily set with the fence and stops.
MINIDRILL
Specifications
MINIDRILL includes:
-
Center ruler
Work table
(2) narrow ruler stops
(2) fixed drilling depth stops
Tool kit
Features:
- 5 spindle swiveling drill head
- Pneumatic moisture trap
- Adjustable stroke controls
- Adjustable fencing system
- Drilling depth adjustment
Part No.
M51N1053.50
M51N1004.50
MINIDRILL 220 volt / single phase
MINIDRILL 220 volt / three phase
Drilling configurations
At hinge pattern position
Blum Hinge Pattern
At in-line position
TANDEMBOX and METABOX
320N front fixing brackets
3-hole line-boring and
METABOX C-15 drawer parts
32
32
64
32
9.5
45
METABOX 320/330 M, K and H
front fixing brackets
Safety shield removed for clarity
7
MINIDRILL and MINIPRESS accessories
Accessories
Center ruler
Narrow ruler stops
Center position indicator
Ruler stops
Extension
ruler support
Extension ruler
Work table
Fixed drilling
depth stop
Part No.
Work table
Center ruler, 600mm
Extension ruler, length 1250mm
Extension ruler support
Narrow ruler stop, left or right
Ruler stop
Center position indicator
Fixed drilling depth stop for 13mm (1/2")
Insertion of fixed drilling depth stops
MZA.1000
M30.0212
MZL.1250.US
MZV.1000
MZS.2000 L+R
MZS.1000
MZR.2000
M30.1304
Drill bits
Ø5mm
Ø10mm
Ø35mm
Ø8mm
Ø5mm, right hand
Ø5mm, left hand
Ø8mm, left hand
Ø10mm, right hand
Ø10mm, left hand
Ø10mm with countersink, right hand
Ø10mm with countersink, left hand
Ø20mm, right hand
Ø25mm, right hand
Ø35mm, right hand
Ø10mm shank chuck for 1/8" bit with wrench
Ø1/8" left hand twist drill bit
Ø10mm
with countersink
10mm
shank chuck
for 1/8" bit
LH
1/8" twist
drill bit
8
Part No.
M01.ZB05.D2 R
M01.ZB05.D3 L
M01.ZB08.03 L
M01.ZB10.02 R
M01.ZB10.03 L
T108 -10mm R
T108 -10mm L
M01.ZB20.02 R
M01.ZB25.02 R
M01.ZB35.02 R
DB-10X1/8
DB-1/8
MINISTICK
For processing drawer fronts
- Enables process drilling for the front fixing brackets of Blum’s
METABOX and TANDEMBOX drawer systems
- For METABOX C15 bottom and back drilling
- Drawer fronts using various runner heights (with or without
gallery) can be drilled
- Suitable for the following drawers:
TANDEMBOX 358N and M
METABOX 320N, M, K, H
METABOX 330M and H
Part No.
MZS.0040
MINISTICK
Example application using MINISTICK for METABOX
Bottom
drawer
front
Upper stop
MINISTICK
O
+
3
3
2
2
3
2
Y
5
4
2
L
5
4
H
MINISTICK components: R & L MINISTICK,
(2) upper and (2) lower stops
M
Bottom stop
Each MINISTICK has 5 retractable stop pins
used for the various drawer heights
Upper
drawer
front
Y
K
3
2
1
3
1
The front fixing bracket holes are located.
Bottom drawer fronts are usually different.
Bottom stop
5
5
2
5
4
4
3
4
3
2
2
1
1
Y
+
O
3
2
L
1
3
Upper stop
Begin setup for upper drawers first. Position
MINISTICK at 'Y' distance plus 32mm.
Next, install the upper drawer stop and
secure it to the ruler.
Secure the bottom stop at a distance equal to
the bottom drawer overlay.
5
5
5
2
3
2
3
2
3
1
1
Y
Y
+
O
L
1
4
4
4
Drill all upper drawer fronts. Use pin #1 for M,
pin #3 for K and pin #4 for H drawer heights.
To drill bottom drawers, loosen the knob and
move the MINISTICK to the bottom stop.
9
Drill the bottom drawer fronts in the same
manner as the upper drawer fronts.
7-spindle and 8-spindle boring heads
For production line boring with the MINIPRESS
7-spindle boring head features:
- Drills (7) holes, spaced 32mm apart, parallel to fence
- Retractable index pins located on both sides
permit continuous boring
- Easily mounts to the MINIPRESS
Part No.
MZK.1000*US
7 spindle boring head
Drill bits required (order separately)
(4) Ø5mm right hand drill bits
(3) Ø5mm left hand drill bits
Both boring heads include:
- Setup jig
- Distance spacer for MINIPRESS
stroke depth
Part No.
M01.ZB05.D2 R
M01.ZB05.D3 L
8-spindle boring head features:
- Drills (8) holes, spaced 32mm apart, perpendicular to
the fence
- Drills for all METABOX and TANDEMBOX front fixing
brackets and galleries
- Drills cabinet side panels for all Blum runner systems
(except SOLO) on lengths 381, 457 and 533mm
Part No.
MZK.8000*US
8 spindle boring head
Specifications
7-spindle boring head
32
8-spindle boring head
32
32
32
32
Locator pin
32
Locator pin
32
32
32
32
32
RH
LH
224
32
32
32
32
L
RH
L
10
LH
MINIPRESS insertion rams
For hinges
107°, 110° and 125° hinges
100° and 95° thick door hinges
10
11
19
37° diagonal hinges
18
170° steel cup hinge
19
Blind corner hinge
21
Bi-fold hinge
COMPACT 33, 38 and 39 series hinges
MAXUS M8930 hinge cup
37
88
Part No.
MZM.0010
MZM.0011
MZM.0019
MZM.0018
MZM.0019
MZM.0021
MZM.0037
MZM.0088
For hinge mounting plates
Press-in mounting plates 177M51x0 / 177H51x0
50
Part No.
MZM.0050
92
Part No.
MZM.0092.01
For METABOX front fixing brackets
ZSF.1300 / ZSF.1800 for 320/330M, K and H
93
ZSF.1610 for 320N
MZM.0093.02
For RTA fittings and drawer front adjusters
295.1000 drawer front adjuster
95
70
40.0110N housing
72
40.2110 housing
40.2120.02 base plate
73
77
42.0110.01 housing
11
Part No.
MZM.0095
MZM.0070
MZM.0072
MZM.0073
MZM.0077
EcoDrill
For economical hinge drilling
-
Simple device for precisely drilling the Blum hinge pattern
Driven by an electric hand drill or cordless drill (14v or better)
Each drill bit is driven separately and retracts automatically
Variable drilling distance (from 2 to 8mm)
- Clamps to various door thicknesses up to 40mm (1-9/16") thick
- Includes drill bits, (pre-installed) and 2 torx driver bits
9.5
35
Ø
Ø8
45
Part No.
M31.1000
EcoDrill
Specifications
1
2
Replacement drill bits
1 Ø35mm drill bit
2 Ø8mm drill bit
3
4
10mm
EcoDrill (2 Torx driver bits included)
5
Tool Set
3 2 wrenches
4 2 Torx driver bits
5 3 Torx chucks
13mm
5
6
6
3
5
7
2
3
2
6
3
5
7
7
2
Procedures
1. Set the boring distance cams by
rotating to the desired position
2. Align the EcoDrill body with the
hinge centerline marked on the door
3. Secure the EcoDrill to the door
by rotating the clamp arms
4. With the Torx bit in a hand drill,
drill the three bits separately
12
M31.ZB35.02
M31.ZB08.02
MZW.1300
EcoJig
- Used to drill Ø5mm holes for mounting plates that are mounted with
system screws, EXPANDO or INSERTA dowels
- Ø5mm stop collar included
Stop collar
Part No.
65.5070
EcoJig
Ø5mm drill bit
DB-5mm
Procedures
1. Mark hinge centerline, or hinge arm outline on
cabinet side panel.
1
2
2. Align jig with marks and drill top Ø5mm hole.
3. Flip jig over so locator pin seats into top hole.
4. Drill bottom Ø5mm hole.
5. Install INSERTA, EXPANDO or system screw
mounting plates.
4
3
5
-
Hinge procedure
1. Predrill door with
Ø35 mm drill bit
Used for installing Blum hinges with INSERTA or EXPANDO cups
Jig for drilling the Ø8mm dowel holes after Ø35mm cup hole is bored
Drilling distance adjusts from 2 to 8mm
Jig for drilling the Ø5mm holes for system screw mounting plates
Includes drill bushing to pilot bore Ø2.5mm for wood screw plates
Part No.
65.0590
Ø8mm drill bit
DB-8mm
Ø5mm drill bit
DB-5mm
Mounting plate procedure
2. Set drilling distance, position jig in
hole and drill Ø8mm dowel holes
1. Position jig on center line
2. Drill holes for mounting plate
with Ø5mm drill or Ø2.5mm with
bushing
37
Ø5
Ø8
35
B
13
- Boring jig for all Blum face-frame adapter mounting plates
- Clamps to the frame with cam lever. Adjustment knob accommodates
frame thicknesses of 17.5mm (11/16") to 25mm (1")
- Spacer screws permit quick use without measuring
- Kit includes 2.5mm pilot bit and drill bit extension
- Reversible drill bushing insert permits 9.5mm (3/8") or 12.5mm (1/2")
centerline backsets
Part No.
Reversible
bushing insert
Ø2.5mm drill bit
65.5030
DB-2.5mm
Procedures
Drilling pilot holes for inset face-frame adapter plate
Drilling pilot holes for overlay face-frame adapter plates
175M5030.21 plate
10 (3/8")
12°
Adjustable
drilling position
9.5 (3/8")
or
12 (15/32")
32mm
Adjustable
Applicable mounting plates
CLIP
M4 x 25mm
spacer screws
included
MODUL
175L6030.21 198.6600.22
175L6600.22 198.6660.22
175L6630.22
Mounting plate drilling jig
- For use with CLIP or MODUL mounting plates on
overlay applications on panel cabinets
- Simple location of mounting plate screw positions
- If mounting plate locations are standard, multiple
templates can be attached to a wooden strip
- Pilots Ø2.5mm holes for wood screws
37
Mounting plate jig
14
Part No.
65.9000
QUICKFIX jig for hinges and mounting plates
- Simple device to locate hinge and mounting plate positions
- Transfer of positions from door to cabinet or from cabinet to door
- Positions can be transferred from either assembled or
unassembled cabinets
- Adjustable stop for various door overlays has calibration to
simplify setup
- For use with CLIP mounting plates. Order separate templates for
MODUL mounting plates.
Part No.
65.7500
QUICKFIX
Specifications
1
QUICKFIX includes:
1 Rail, 1 meter long
2 Template with marking pin (2 included )
3 Fixed inner stop
4 Adjustable overlay stop
5 Fixed outer stop
2
3
Accessories:
CLIP template
MODUL template
2.2 meter rail
Ø5mm drill bit
4
5
Part No.
65.7510
65.9510
65.7590
DB-5mm
Procedures
Door to Cabinet
Side Panel
Line bored
side panel
Cabinet to Door
1. Pre-bore door with drill press or
any Blum machine.
1. Line bore cabinet side panel in
32mm system with 37mm setback.
2. Set adjustable stop to bottom door
overlay.
2. Set adjustable stop to bottom door
overlay.
3. Place door on adjustable stop and
slide templates on rail until they
engage with the hinge holes.
Lock-down templates.
Pre-bored
hole
4. Remove door and place QUICKFIX
on cabinet side panel.
5. Mark mounting plate holes with
marking pin or drill Ø5mm holes
through template for system
screws
Hinge center
points
3. Place side panel on fixed stop and
slide templates until they align
with the mounting plate holes that
will be used. Use marking pin to
locates holes.
4. Remove side panel and place
QUICKFIX on door.
Adjustable
stop
5. Mark hinge cup and dowel holes
with marking pin. Drill holes with
any Blum machine or a drill press.
Adjustable
stop
Door
15
Cabinet profile drilling jig
- For determining cabinet profile positions using the integrated ruler
- Drilling jig can be used with assembled or unassembled cabinets
- Ensures precise and level location of cabinet profiles
- Permits quick setup when using Blum's DYNAPLAN layout software
- Suitable for the following Blum drawer runners:
TANDEMBOX, METABOX, TANDEM and STANDARD
Part No.
T65.5000.01
Cabinet profile jig
Specifications
Includes:
1 Metric calibrated bar, 1 meter long
2 Adjustable templates (4 pcs. included)
3 Clamping lever
4 Extension for Ø2.5mm drill bit
3
2
1
4
Accessories:
Template
Ø2.5mm drill bit
Ø2.5mm
drill bit
Part No.
T65.5010
DB-2.5mm
Procedures
1. Determine runner locations from DYNAPLAN or by
manual calculation.
4. Drill Ø2.5mm pilot holes through templates for front
and middle mounting positions.
2. Set templates on the bar by the scale.
6. Add screws to back of runner for added strength
as required.
3. Clamp assembly to the cabinet side
5. Fasten runners to cabinet sides with wood screws
into piloted holes.
16
MINIFIX
- Used for positioning cabinet profiles on cabinet sides
- Holds cabinet profile in place while screws are installed or pilot
drilling marks are made
- Keeps cabinet profiles level
- Ideal for face frame cabinets when positioning rear mount sockets
- Can be used with the following Blum runners:
METABOX 320 N, M, K, H
METABOX 330 M, K & H
STANDARD 230M and 230E
Part No.
65.3300
MINIFIX
Procedures
Min. 24
20
0/3
23
METABOX with min.
top clearance
METABOX with min.
bottom clearance by
using handle scale
20
0
33
Min.
By placing MINIFIX against the top or bottom of the cabinet
opening the minimum clearance is automatically set.
5mm safety
MINIFIX works with Blum 3/4
extension cabinet profiles and
METABOX 330 full extension.
STANDARD
230M with min.
bottom clearance
Using the handle scale with METABOX drawers
1. Mark on the cabinet side where the bottom of
the drawer is to be. (includes 5mm safety
clearance)
3. Place cabinet profile in the MINIFIX, hold
against the mark and use a VIX bit to pilot
bore the mounting holes
4. Attach the cabinet profiles with wood
screws
2. Choose the notch on the handle that matches
the drawer type.
17
Universal drilling jig
- For marking or predrilling holes for front fixing brackets, drawer back
and bottom (METABOX C15)
- Suitable for the following drawers:
METABOX 320/330 N, M, K, H
TANDEMBOX 358 N, M
- Works for either overlay or interior drawers
Part No.
ZML.0030.02
BOX system drilling jig
Specifications
1
2
Ø5
3
Ø 10
Drilling jig set includes:
1 Jig
2 Ø5mm marking pin
3 Ø10mm marking pin
4 Ø5mm stop collar
5 Ø10mm stop collar
4
Ø5
5
Accessories:
Ø5mm drill bit
Ø10mm drill bit
Ø 10
Procedures
Example with METABOX C-15 drawer components
Marking or drilling drawer front
Ø10mm bit
Drilling drawer back
Drilling drawer bottom
Ø5mm bit
Ø5mm bit
Ø10 Marking pin
18
Part No.
DB-5mm
DB-10mm
TANDEM drilling jig
- Essential tool for drawers using TANDEM runners
- To drill the Ø6mm holes for rear hooks
- To pilot drill Ø2.5mm for TANDEM locking devices at 12° angle
- To pilot drill the first fixing position for cabinet profiles
Part No.
T65.1000.01
TANDEM drilling jig
Accessories
1
2
2.5mm bit
3
Accessories:
Tool set
1 Drill bit extension
2 Stop collar
3 Screwdriver tip
4 Allen Key
4
Ø2.5mm drill bit
Ø6mm drill bit
6mm bit
Part No.
T65.9000
DB-2.5mm
DB-6mm
Procedures
Drilling rear fixing holes
Drilling pilot holes for locking
device screws
Drilling pilot holes for cabinet
profiles
Ø2.5mm bit with extension
Ø6mm bit
Ø2.5mm bit
Piloting bit
- Used to pilot-drill for wood screws
- Self-centering
- Bit Ø2.85mm (1/8")
Piloting bit
19
Part No.
VPB-5
- Used for pilot drilling the mounting holes for the corner supports of
Blum's Pullout Surround Gallery system
Part No.
ZML.0010
Procedures
1. Calculate side offset of corner post and set
adjustable side stops.
2. Place jig on each corner of roll-out shelf
and drill Ø2.5mm pilot holes.
3. Use extended screwdriver tip to attach
corner post to shelf.
1
Included with jig:
1 Ø2.5mm drill bit, 3 pcs.
2 Screwdriver tip
2
METABOX knock-in tools
- Use for manual installation of METABOX press-in front fixing brackets
- For all METABOX heights
- Works with the new Clip-on brackets
Front fixing bracket knock-in tools
For ZSF.1300 /1800 brackets
For ZSF.1610 brackets
Procedures
1. Drill Ø10mm holes into drawer front.
2. Insert front fixing
bracket into the tool.
3. Insert bracket into drawer front by striking
tool with a heavy hammer. A shot-filled
dead blow type hammer works best.
20
Part No.
ZME.1600.01
ZME.1610
Drawer front marking gauges for METABOX and TANDEMBOX
- Used for marking the front fixing bracket locations on
the drawer front for drawers that are already installed in
the cabinet.
- For one time jobs or for setting up production runs
- Eliminates calculations and is very accurate
For METABOX 320/330 M,K & H
For METABOX 320N
For TANDEMBOX 358M
For METABOX Galleries
For TANDEMBOX Galleries
Part No.
ZML.1500
ZML.1510
ZML.3500
ZML.8000.01
ZML.3800
Specifications
2
1
Front fixing bracket marking gauges
- Set includes right and left gauges that clamp onto the drawer box
- Right gauge has adjustable tab to fix side overlay
2
Gallery rod marking gauges
- Set includes two non-handed pieces with adjustable distance rods
1
Procedures
Side
overlay
tab
1. Place marking gauges on installed
drawer. Integral spring clamps to
drawer bottom.
2. If galleries are used, place gallery gauge
into rear bracket then adjust rod so it rests
on the drawer bottom.
3. Place gallery gauges into the top of
the marking gauges so that rods
rest on the drawer bottom
4 Adjust side overlay tab. Place drawer front
against the gauges and correctly spaced
above the drawer front beneath.
5. Hold the drawer front in place and tamp it
by hand to transfer the points of the
gauges to the back of the drawer front
6. Attach the front fixing brackets with wood
screws or use the marks to assist in setting
up for production drilling. Drill Ø10mm
holes for gallery INSERTA fittings.
21
Drawer front adjuster center point
10mm
- To transfer the center points of the Blum 295.1000 drawer front
adjuster from the drawer front to the drawer box
- For drawers using TANDEM, SOLO or STANDARD runners
Ø20mm
Center point
Part No.
65.2950.10
Procedures
1. Drill Ø20mm holes in drawer front
and insert dowel center
2. Position drawer front in front of
installed drawer box
3. Tap drawer front with hand
pressure to mark drawer box
Ø20mm drill bit for center point
4. Drill drawer box for mounting
screws
Part No.
M01.ZB20.02 R
®
- A simple system of full scale plastic templates that represent the
minimum height requirements of the METABOX drawer and have
cutouts for marking cabinet profile and front fixing bracket positions.
- The METATEMP kit contains one template each for 320N, 320/
330M, 320/330K, 320/330H plus a universal Gallery template for all
series.
Part No.
METATEMP
®
®
®
®
Procedures
Cabinet
Drawer Front
The METATEMP determines if the opening height is adequate
for a particular drawer series as its overall size represents the
minimum clearance.
Min. top
clearance
1. Position the template either at the top or bottom of the opening with the front
flush with the cabinet edge.
Min. bottom
clearance
330M
Front Fixing Bracket
320M
2. Mark the centerline for the appropriate cabinet profile (320 or 330 series) which
is preset at 37mm setback.
3. Mark the front fixing bracket locations on the cabinet side at the front V cutouts.
®
4. Hold the drawer front against the cabinet at the desired height position and
transfer the front fixing bracket horizontal centerlines.
5. If cabinet is pre-linebored, use 5mm shelf pins to position templates on the
cabinet side and proceed with steps 3 & 4
22
3
System 32
32
All relevant machines and assembly devices are capable of producing
the required drilling positions and centers.
The 32mm system’s greatest advantage is in determination of cabinet
and front drilling positions:
- The majority of Blum’s drawer and runner programs have been
developed to work in conjunction with the 32mm system, making
optimum use of the interior space within a cabinet.
- With the exception of shallow-sided drawers all options share
identical front fixing brackets which gives greater flexibility.
32
32
32
32
32
32
32mm system.
32
Most Blum fittings have been designed to work in conjunction with the
32
32
5
32
- Both single and full extension runners share identical cabinet
37
drillings.
These factors ensure:
- increased production efficiency
- reduced handling of parts
- reduced chance of errors
The results are reduced production costs.
Applications of the 32mm system
Hinge systems
TANDEMBOX
TANDEM runners
METABOX / Standard runners
23
DYNAPLAN planning software
- Used for planning door and drawer layouts for frameless cabinets
using Blum hinge and drawer systems.
- You enter all of the various attributes that are unique to your cabinet
construction standards.
- You choose the planning mode: whether point-to-point or within
32mm system constraints.
- You enter drawer and door heights manually or choose automatic.
- DYNAPLAN gives you a component list with dimensions of all
drawer and door parts and all drilling locations for the hardware.
- For use in PC / Windows based computers. Windows 3.1, Windows
95 or higher and Windows NT
Part No.
DYNAPLAN 1.3
DYNAPLAN software
DYNAPLAN modules
PRO
FREE
FREE 32
Best suited for high production
- Point-to-point cabinet member location
- Allows for interchangeable drawers
- Identical drawer fronts
- Identical front fixing bracket or drawer
front adjuster locations for all drawer
fronts
Provides maximum use of interior space
- Point-to-point cabinet member location
- Identical upper drawer front sizes, bottom
Utilizes 32mm line boring
- Doors and drawer fronts made in 32mm
increments
- Front fixing bracket locations in the 32mm
grid
- Cabinet profiles and hinge mounting plates
locate in line bored holes
drawer is unique because of bottom overlay
Dimensions and calculations
DYNAPLAN calculates the crucial dimensions needed for
drawers, doors and the corresponding hardware.
7
5
6
1
3
5
8
4
2
9
5
1. Cabinet profile location
5. Drilling locations for hinges
2 Drawer front dimensions
6. Centerline locations for mounting plates
3. Drilling locations for front fixing brackets
or drawer front adjusters
7. Bottom and back dimensions for METABOX
and TANDEMBOX drawer parts
4. Door dimensions
24
8. Drawer dimensions for TANDEM,
SOLO and STANDARD runners
9. Drawer front adjuster mounting
hole location
Examples of DYNAPLAN data
Cabinet profile locations
de panel thickn:
19.0
6.0
eal:
between fronts:
3.0
reveal:
0.0
ide reveal:
1.5
de reveal:
1.5
===========================================================
FRONT
DRILLING POSITION
PANELS
SYSTEM
DIMENS.
CABINET FRONT
BOTTOM
BACK
(HxW)
(LxW)
(HxW)
===========================================================
320M5500
173.0 x
681.0
13.5
548.0 x
71.0
454.0
388.0
388.0
----------------------------------------------------------320M5500
173.0 x
505.0
13.5
548.0
71.0
454.0
388.0
388.0
-----------------------------------------------------------
DYNAPLAN lists the horizontal centerline of
the cabinet profiles starting from the bottom of
the cabinet side panel
- Use the T65.5000.01 cabinet profile drilling
gauge.
- Position the templates on the scale to the
dimensions on the printout
- Pilot bore for wood screws with Ø2.5mm bit
- The templates locate the front and center
mounting screws
- Install the back screw after the profile has
been attached
- These dimensions can also be used to set
320M5500
173.0 x
329.0
13.5
548.0
71.0
454.0
388.0
388.0
-----------------------------------------------------------320H5500
240.0 x
169.0
96.5
548.0
135.0
454.0
388.0
388.0
-----------------------------------------------------------l-out systems:
id d illi
di t
26 0
up boring machinery
Front fixing bracket locations
al:
6.0
etween fronts:
3.0
eveal:
0.0
de reveal:
1.5
e reveal:
1.5
==========================================================
FRONT
DRILLING POSITION
PANELS
SYSTEM
DIMENS.
CABINET FRONT
BOTTOM
BACK
(HxW)
(LxW)
(HxW)
==========================================================
320M5500
173.0 x
681.0
13.5
548.0 x
71.0 x
454.0
388.0
388.0
---------------------------------------------------------320M5500
173.0 x
505.0
13.5
548.0
71.0 x
454.0
388.0
388.0
----------------------------------------------------------
DYNAPLAN lists the center position of the
bottom hole of the front fixing brackets starting
from the bottom of the drawer front
- Use the ZML0030.02 Universal drilling jig
- Adjust the side and bottom tabs to the
scales on the jig
- Center punch the mounting locations or use
a Ø10mm drill bit with stop collar to bore for
press-in, EXPANDO or INSERTA front
fixing brackets
320M5500
173.0 x
329.0
13.5
548.0
71.0 x
454.0
388.0
388.0
-----------------------------------------------------------320H5500
240.0 x
169.0
96.5
548.0
135.0 x
454.0
388.0
388.0
-----------------------------------------------------------out systems:
e drilling distance:
26.0
Width
Length
Height
Making machine settings
p
Reveal between fronts:
3.0
Bottom reveal:
0.0
Right side reveal:
1.5
Left side reveal:
1.5
=========================================================
FRONT
DRILLING POSITION
P
POS.
SYSTEM
DIMENS.
CABINET FRONT
BOTTOM
(HxW)
(LxW)
=========================================================
4
320M5500
173.0 x
681.0
13.5
548.0
454.0
388.0
--------------------------------------------------------3
320M5500
173.0 x
505.0
13.5
548.0
454.0
388.0
---------------------------------------------------------
With the information on the data printout you
can easily setup the depth fence and
MINISTICK MZS.0040 for drilling drawer fronts
- This example shows the side drilling
distance which is adjusted on the
MINIDRILL or MINIPRESS fence.
- The vertical drilling position of front fixing
brackets is set with the MINISTICK on the
machine ruler.
- Different METABOX drawer heights are
drilled with one setup by registering to the
different spring-loaded pins.
2
320M5500
173.0 x
329.0
13.5
548.0
454.0
388.0
----------------------------------------------------------BOTTOM
320H5500
240.0 x
169.0
96.5
548.0
454.0
388.0
----------------------------------------------------------For pull-out systems:
Front side drilling distance:
26.0
W ....... Width
L ....... Length
25
Part No. Index
Part No.
65.0590
65.2950.10
65.3300
65.5030
65.5070
65.7500
65.7510
65.7590
65.9000
65.9510
DB-1/8
DB-10mm
DB-10X1/8
DB-2.5mm
DB-5mm
DB-6mm
DB-8mm
DYNAPLAN 1.3
M01.ZB05.D2 R
M01.ZB05.D3 L
M01.ZB08.03 L
M01.ZB10.02 R
M01.ZB10.03 L
M01.ZB20.02 R
M01.ZB25.02 R
M01.ZB35.02 R
M30.0212
M30.1304
M31.1000
M31.ZB08.02
M31.ZB35.02
M51N1004*US
M51N1004.50
M51N1005*US
M51N1053*US
M51N1053.50
METATEMP
MZA.1000
MZK.1000*US
MZK.8000*US
MZL.1250.US
MZM.0010
MZM.0011
MZM.0018
MZM.0019
MZM.0021
MZM.0037
MZM.0050
MZM.0088
MZM.0092.01
MZM.0093.02
MZR.2000
MZS.0040
Page
14, 16,
13, 15,
8,
8,
8,
13
22
17
14
13
15
15
15
14
15
8
18
8
19
18
19
13
24
10
10
8
8
8
22
8
8
8
8
12
12
12
5
7
5
5
7
22
8
10
10
8
11
11
11
11
11
11
11
11
11
11
8
9
Part No.
Page
MZS.1000
MZS.2000 L+R
MZV.1000
MZW.1300
T108 -10mm L
T108 -10mm R
T65.1000.01
T65.5000.01
T65.5010
T65.9000
VPB-5
ZME.1600.01
ZME.1610
ZML.0010
ZML.0030.02
ZML.1500
ZML.1510
ZML.3500
ZML.3800
ZML.8000.01
8
8
8
12
8
8
19
16
16
19
19
20
20
20
18
21
21
21
21
21
26
Notes
27
Information is also available on these other Blum products:
• Angled hinge program
• COMPACT concealed hinges for frame cabinets
• Concealed hinges: INSERTA, CLIP and MODUL
• MAXUS institutional hinges
• METABOX drawer system
• POCKET DOOR hardware
• STANDARD drawer runners
• SOLO concealed runners
Julius Blum, Inc.
7733 Old Plank Rd.
Stanley, NC 28164
toll free 800-438-6788
local 704-827-1345
fax 704-827-0799
internet www.blum.com
• TANDEM concealed runners
• TANDEMBOX drawer system
The ultimate hardware system
5006.06.00
© 2000 Printed in USA

Machines and assembly aids

Transcription

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