Lister Petter Profile

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Published by LISTER PETTER, Long Street, Dursley, Gloucestershire, GL11 4HS, UK.
Copyright LISTER PETTER, 2008.
Few things are certain in a rapidly
changing world, so it is good to know there
are people and products you can rely on.
LISTER PETTER’s worldwide reputation
for quality, reliability and durability in the
manufacture and supply of diesel and
gas engines is built on generations of
experience.Today we remain true to those
values and always aim to give personalised
customer service.
A NAME YOU
CAN TRUST
LISTER PETTER engines are adapted
to a range of applications including
generating sets, pumps, agricultural
machinery, construction plant and
emergency equipment operating reliably
in all imaginable ambient conditions, from
freezing subzero temperatures to the
burning heat of the Middle East, India and
Africa. LISTER PETTER also offers a wide
range of generating sets. We now have an
expanding range of engines, generating
sets, and remanufacturing services and
continue to offer affordably priced, reliable,
easy-to-maintain products suitable for all
climates and a wide range of applications.
At a time when sustainability is a
key issue LISTER PETTER also offers
remanufacturing, enabling worn engines
to be redeployed, literally as good as new.
A range includes emission compliant
engines, a biodiesel production unit
and engine models that operate on this
alternative cleaner fuel.
At LISTER PETTER we pride ourselves
on providing a specification to suit
our customers’ requirements. Our
representatives and distributors are always
there to help, proud to be part of a worldclass engineering firm now in its third
century — and counting.
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A HISTORY SPANNING
THREE CENTURIES
LISTER PETTER has a long tradition dating
back over 140 years. Originally it was two
R. A. Lister
companies, Lister and Petter. Each became with his five sons
famous in its own right (see below).
and members
of their staff in
1927.
Date
LISTER
PETTER
Lister founded in Dursley, England (1867)
1860s by Robert Ashton Lister.
Main products: agricultural equipment.
Petter founded in Yeovil, England (1865)
Main products: ironmongery.
1890s
Ernest and Percy Petter design and build an
oil engine and build the UK’s first car with an
internal combustion engine. The company
becomes J. B. Petter and Sons.
R. A. Lister and Co. produce petrol engines,
mainly to power sheep-shearing equipment.
1900 to
1920
Petter produce the first tractor (1902), with
a 30 Hp diesel engine, and introduce the
Handyman engine.
Petter open the Nautilus Works in Reckleford
(1912), employing 500 people and making
1500 engines a year.
Main products: stationary petrol and diesel
horizontal crank engines, from 1 Hp.
Petter found Westland Aircraft Works (1915).
Percy, the third of Robert Ashton Lister’s five
sons, heads R. A. Lister and Co. Ltd, which
employs over 2000 staff, with worldwide
markets and 6000 retail outlets in the UK.
popular D-type engine introduced.
1920s Highly
In
1930
the company manufactures around
and 600 engines
a week, mainly 1.5 to 3 Hp for
1930s construction equipment.
There are 80 petrol engine models.
Other main products: electric lighting plants,
dairy equipment, sheep shearing machinery
and garden furniture.
from
late
1940s
Lister continue to sell the highly successful
D-type and CS (cold-start) diesel engines,
as well as light (1.5 ton) narrow gauge
locomotives.
1957
Manufacture of 2-stroke and 4-stroke petrol
and diesel engines at Yeovil, Staines and
Loughborough.
The M-type and A-type are competitors of the
Listers D-Type.
Other products introduced include mechanical
calculators.
Petter acquire Lagonda works near Staines
and employ over 1000 people there.
Hawker Siddeley acquires Petter.
1965 Hawker Siddeley acquires Lister.
1986 Hawker Siddeley combines Lister and Petter into one company, LISTER
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PETTER.
Petter was formed in 1865 in Yeovil,
England. Lister was formed in 1867 in
Dursley, England. Lister achieved its early
strength in the development and marketing
of agricultural equipment, later expanding
into petrol and diesel engines and other
products, whereas Petter was always
principally an engine company.
The Lister foundry in the 1920s.
The 16th-century priory occupied by
Lister in the 1920s and 30s is also
our headquarters today.
The PHW1, one
of the Petter
engines from
earlier decades.
LISTER PETTER
1986 TO 2003
LISTER PETTER
GROUP TODAY
LISTER PETTER was formed in 1986 when
Hawker Siddeley merged the two separate
companies of Lister and Petter.
Traditionally LISTER PETTER’s strongest
markets were in Commonwealth countries
where the names of LISTER PETTER,
Massey Ferguson, and Land Rover were
synonymous with quality, reliability and
ruggedness. LISTER PETTER engines were
widely used in industrial equipment, offhighway equipment and generating sets. It
had a strong position.
Research and development under
Hawker Siddleley enabled LISTER PETTER
to make significant advances in its engine
know-how. This culminated in its highly
successful ALPHA engine.
Under new ownership from 2004,
LISTER PETTER was given a new lease
of life as the LISTER PETTER Group. This
restructuring combines the existing LISTER
PETTER core brand and business with R. A.
Lister
Overseas Investments (based in
the USA, France and India), LISTER
PETTER Aftermarkets (British-based
remanufacturing) and joint ventures
with the Jinan Fuqiang Power Co.
(engine remanufacturing) and CNHTC
Sinotruk (China’s leading heavy truck
manufacturer).
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THE COMPLETE
ENGINE RANGE
LISTER PETTER manufactures air-cooled
and liquid-cooled engines. These are
fuelled by diesel, biodiesel or natural gas/
propane (LPG).
In addition to the standards of quality, reliability and
durability that you expect from LISTER PETTER, we
offer products for a variety of different situations and
emissions markets. For example, the LPWS is the new
version of the popular ALPHA engine, engineered to
comply with stringent emissions regulations in Europe,
the USA and India. ALPHA is also available as a gas
engine.
In ascending order of power output capacity, our
range comprises the A Series, the L Series and the T
Series (all air-cooled); and the ALPHA (LPW) Series,
the DELTA Series, the GAMMA Series and the OMEGA
Series (all liquid-cooled).
AIR-COOLED DIESEL ENGINES
Air cooled engines use a fan to drive air across cooling fins on the engine. Air cooling is
more efficient than liquid cooling since less air volume is needed and the engines reach
operating temperature more quickly.
Half of all engine breakdowns (all makes) involve coolant leaks. Air-cooled engines do
not have this problem and are well suited to long periods of
unattended running. They can start and operate over a wider
temperature range than liquid-cooled engines (since coolant
can freeze or boil). Like for like, air cooled engines tend to
last longer. Above a certain power — according to design —
air cooling is not possible because there is too much heat to
remove.
Fewer manufacturers make air cooled engines than watercooled. LISTER PETTER offer several different ranges of aircooled engine: the A Series, the L Series and the popular T
Series.
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AIR-COOLED DIESEL ENGINES
The AC1 and AD1, which won a Design
Council Award when first introduced,
are exceedingly durable, reliable and
easy to service.
The AC1 and AD1 feature a flywheelmounted cooling fan. As with all LISTER
PETTER air-cooled engines they can
start and operate over a wide range of
temperatures. They also meet the emission
requirements in the EU.
They are single-cylinder air-cooled diesel
engines, available in variable speed or
fixed speed builds (G-build) with a choice of
clockwise or anticlockwise rotation (AD1).
Lightweight (50kg) and very durable, they
provide power from 2.3 to 6.1 kW and have
a displacement of 304 cc and 367 cc.
These engines are well suited to
variable speed applications, such as offhighway equipment. They also can operate
continuously at 3000 r/min and have
numerous fixed speed applications, such
as generating sets, welding equipment,
pumps and military applications.
L SERIES: LT1 AND LV1
Available as both variable and fixed speed builds, these single-cylinder aircooled diesel engines provide power from 2.1
to 7.6 kW and, like the A Series, are durable,
reliable and easy to service.
These tough and robust engines have a flywheelmounted cooling fan and are able to operate over a
wide range of temperatures, the LT1 and LV2 have
a displacement of 408 cc and 477 cc, can operate
continuously at 3000 rpm and meet the emission
requirements in the EU.
Heavier than the A Series engines at 83kg, they are
well-suited to variable speed applications, such as offhighway equipment, as well as fixed speed applications
including pumps, generating sets, welding equipment,
and military applications.
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AIR-COOLED DIESEL ENGINES
T SERIES: TR1, TR2, TR3
These popular and durable air-cooled diesel engines are available in both variable speed
and fixed speed builds (G-build) in 1, 2 or 3 cylinder versions, providing power from
6 to 29 kW.
T Series engines are incredibly tough
and durable, with reports of engines still in
continous operation after decades of use. Like
the A and L Series engines, they are fitted with
a flywheel-mounted cooling fan and can start
and operate over a wide range of temperatures.
TR engines are very reliable and easy to
service. They have a displacement of 773 cc
per cylinder and can operate continuously at
2500 rpm. The TR1 and TR2 meet the emission
requirements in the EU.
TR engines are well suited to variable speed
applications such as off-highway equipment,
and to fixed-speed applications such as
pumps and generating sets. They can also be
marinised on request.
LIQUID-COOLED ENGINES
LIQUID-COOLED ENGINES
These engines are cooled by liquid circulated around the engine and include LISTER
PETTER’s best-selling ALPHA range. The liquid is usually water, but it can be a suitable
coolant such as anti-freeze, or a combination of water and coolant.
When the engine is at operating
temperature, the coolant is redirected via
a heat exchanger, typically a radiator. A
fan — which may or may not be coupled to
the engine — pushes or pulls air through
the radiator and the liquid is cooled and
re-circulated. In marine engines the heat
exchanger is usually cooled by water drawn
in from outside the vessel.
The liquid-cooled diesel engines offered
by LISTER PETTER include the ALPHA,
DELTA, GAMMA, and OMEGA ranges.
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LIQUID-COOLED DIESEL AND GAS ENGINES
ALPHA DIESEL: LPW2, LPW3, LPW4, LPWT4
electronics and requires no special tools.
The ALPHA range of liquid-cooled
Hydraulic tappets ensure that no part of
diesel engines are LISTER PETTER’s
the engine needs to be opened during
best-selling product. No other liquid
routine servicing, and all service items
cooled engine is as reliable or as
are on the same side of the
durable and the engine
engine.
is probably the most fuelAvailable in variable or
fixed speed (G-Build) it
flexible engine of any
comes in 2-cylinder,
make. It is also one of
3-cylinder, 4-cylinder
the easiest engines
and 4-cylinder
to service owing
turbocharged
to the simplicity
versions. ALPHA can
of its design. This
provide power from
6 to 41 kW according
in turn adds to its
to
type. It has many
reliability.
ALPHA was designed to be
one of the easiest engines
to service. It uses no
ALPHA GAS: LPWG2,
LPWG3, LPWG4
These gas-fuelled ALPHA engines use
spark ignition for use with gaseous fuels —
natural gas and propane.
applications, including
power generation as well
as pumps sets and military
uses.
ALPHA TECHNOLOGY
When LISTER PETTER developed the
ALPHA range it discovered a considerable
amount about fuel combustion in
compact high-speed engines. The
technology developed to create this most
fuel-flexibleof engines is known inside
and outside LISTER PETTER as ALPHA
Technology.
The LPWG range offers all the desirable
qualities you expect from ALPHA and has
the additional environmental benefit of
running on a very clean fuel. ALPHA gas is
used to power LISTER PETTER generating
sets in the LLD and GS ranges.
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LIQUID-COOLED DIESEL AND BIODIESELENGINES
NEW ALPHA SERIES:
LPWS2, LPWS3,
LPWS4, LPWST4
The Alpha LPWS range was the first
engine to meet all of the current and
planned emission standards in the EU
and US. This has been achieved without
any electronics and without any change to
the engine envelope or the service parts
and with no significant change in cost and
without any loss of power.
LPWS (Fixed Speed) Emission
Compliance and Power Outputs
Model
Power
Continuous
LPWS2
Intermittent
(Fuel Stop)
Continuous
LPWS3
Intermittent
(Fuel Stop)
Continuous
LPWS4
Intermittent
(Fuel Stop)
Continuous
LPWST4
The NEW ALPHA (LPWS) is the
emission compliant version of the
ALPHA engine. Closely based on
the LPW, it has the advantages of
ALPHA technology and is designed
for compliance with emissions
regulations in Europe and the USA.
The LPWS differs from the LPW in having
indirect injection, which involves injecting
the fuel into a pre-combustion chamber
prior to the compression ignition process.
The LPWS2, LPWS3 and LPWS4 variable
speed builds are fully compliant with
EU Stage 3A and USA EPA interim Tier
4 regulations. The fixed speed builds
at 3000 r/min also comply with India
GSR 448(E) legislation. For emissions
compliance of other LPWS fixed speed
builds see table.
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Intermittent
(Fuel Stop)
r/
min:
kW
bhp
kW
bhp
kW
bhp
kW
bhp
kW
bhp
kW
bhp
kW
bhp
kW
bhp
1500 1800 3000 3600
7.5
10.1
8.2
11.0
11.3
15.2
12.4
16.6
15.0
20.1
16.5
22.1
18.9
25.3
20.8
27.8
9.3
12.5
10.2
13.7
13.9
18.6
15.3
20.5
18.6
24.9
20.3
27.5
23.8
31.9
26.2
35.1
13.4
18.0
14.7
19.7
20.1
26.9
22.1
29.6
26.8
36.0
29.5
39.6
14.0
18.8
15.4
20.6
21.0
28.1
23.1
31.0
28.0
37.5
30.8
41.3
Compliant with EU Stage
3A, USA EPA Interim Tier
4 and India GSR 448(E).
Compliant with EU Stage
3A and India GSR 448(E)
legislation.
Compliant with EU Stage
3A and USA EPA Interim
Tier 4 legislation.
Compliant with EU
Stage 3A legislation
only.
Compliant with USA EPA
Interim Tier 4 legislation
only.
1. Power ratings are to ISO
3046 and are measured at
the flywheel.
ALPHA BIO: LPWSBio2,
LPWSBio3, LPWSBio4
The engines in the ALPHA Bio range
have been specially adapted to run
on pure biodiesel (B100).
Based on the emission-compliant LPWS,
ALPHA Bio engines combine the other
advantages of ALPHA with the benefit of
running on this much cleaner fuel.
LIQUID-COOLED DIESEL ENGINES
DELTA SERIES: DWS4
The 4-cylinder DELTA engine is the
bigger brother of the ALPHA and is
available in both variable and fixed
speed builds.
The DELTA is well suited to generating
set, pump set, industrial and off-highway
applications. Generating sets powered by
DELTA are offered in the LISTER PETTER
LLD and GS ranges.
GAMMA SERIES: GW4,
GWT4, GWT6-1A,
GWT6-2A, GWTA6
With the introduction of the GAMMA
range, LISTER PETTER customers
can now opt for a heavy-duty G-Build
engine in the middle power band
of 30 kVa to 100 kVA. GAMMA is
offered in both a 4-cylinder and a
6-cylinder version, either naturally
aspirated or turbocharged.
Introduced at the end of 2007. GAMMA engines range in power from 40 to 147 kW and
are suitable for LISTER PETTER’s traditional markets where emissions compliance is not a
requirement, and oil life and fuel efficiency matter more.
GAMMA is offered as a bare engine and as a power pack (with radiator and accessories)
and is ideally suited to use in generating sets and pumps.
OMEGA 100 AND 200 SERIES:
OWT6 AND OWTA6
Launched in 2007, the OMEGA is a
reliable, heavy-duty turbocharged
6-cylinder engine offering a power
range of 78 to 268 kW and a
choice of variable or fixed speed
builds.
With an option of intercooling for
improved power output performance
(OWTA6), OMEGA is suited to heavyduty power generation and off-highway
applications. The OMEGA 100 or 200
G-Build powers the LISTER PETTER LLO
open generating set.
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AIR AND LIQUID-COOLED GENERATING SETS
We offer a wide range of generating sets, which can be powered by LISTER
PETTER engines or other makes. Although there are standard products, we will
also customise generating sets to meet the specific needs of the client. There
is a choice of open or closed sets running on either diesel or gas, with power
outputs ranging from as low as 4 kVA up to 225 kVA.
AIR-COOLED SETS
AD1 GENSET (50 HZ)
Powered by the air-cooled AD1 engine this is LISTER PETTER’s smallest and
simplest genset.
Operating at 50 Hz, 3000 r/min, it produces a power output of 4 kVA. With a basic control
panel it is suited to military use and other light-duty applications where ease of operation and
maintenance are a must.
HSL open generating set.
HSL GENSETS (50/60 HZ)
Powered by the
air-cooled TR
engine range, the
HSL is LISTER
PETTER’s most
popular air-cooled
genset.
It is available as
either an open or a
closed generating
HSL/LLD acoustic
set and offers a
generating set.
power range from 4
to 25 kVA depending
on which TR engine
is selected and
whether the 50 Hz
(1500 r/min) or 60 Hz (1800 r/min) is required.
The HSL control module includes automatic shutdown protection for out-of-limit conditions.
There is also an emergency stop button and sound attenuation, in the form of either an
acoustic canopy or an engine-mounted silencer.
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LIQUID-COOLED GENERATING SETS
LIQUID-COOLED SETS
LLD/GS GENSETS (50/60 HZ)
The LLD and GS are LISTER PETTER’s most popular liquid-cooled generating
set ranges. Powered by the best-selling ALPHA engine (either diesel or gas),
or by DELTA for the highest kVA outputs, they offer a range of options, built to
customers’ specific requirements.
Both the LLD and its variant the GS are available as either open or a closed generating
sets and offer a wide range of kVA powers from 6 to 40 kVA depending on which ALPHA/
DELTA engine is selected and whether the 50 Hz (1500 r/min) or 60 Hz (1800 r/min)
is required. The control module includes automatic shutdown protection for out-of-limit
conditions. There is also an emergency stop button and sound attenuation, in the form of
either an acoustic canopy or an engine-mounted silencer.
LLG GENSETS (50/60 HZ)
The LLG generating set range offers value-for-money heavy-duty performance
in 45—138 kVA power range. These sets are powered by 4 or 6-cylinder
engines from the GAMMA series.
The control module includes automatic shutdown protection for out-of-limit conditions.
There is also an emergency stop button and sound attenuation, in the form of either an
acoustic canopy or an engine-mounted silencer.
LLO GENSETS (50/60
HZ)
The LLO generating set range offers
great value heavy-duty performance in
the power range 100-256 kVA. These
sets are powered by the 6-cylinder
turbocharged OMEGA engines.
The control module is like that used on the
GAMMA generating set.
LLG open
generating set.
LLO open
generating set.
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At a time of global concern to find
alternatives to highly polluting fuels,
LISTER PETTER has developed technology
to promote cleaner fuels and lower
emissions.
The popular ALPHA engine is available
as a model that runs on natural gas or
propane (LPWG; page 12), which are
among the cleanest hydrocarbon fuels.
Natural gas (methane) is available from
many sustainable and renewable sources
such as agricultural waste, landfill and
sewerage processing.
In 2007 LISTER PETTER introduced
the ALPHA BIO (LPWS
Bio; page 11), which
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*Subject to sustainable husbandry methods.
runs on pure biodiesel (B100), a carbonneutral* fuel. B100 is 100% bio-diesel.
Most engines require blending of diesel
and bio-diesel (e.g. Bio=10% bio/90%
diesel.
To complement this engine LISTER
PETTER also offers a unit for the
production of biodiesel, the Bio Rig
(illustrated), produces biodiesel from a
range of straight vegetable oils (SVO).
With land use under increasing pressure
globally, the Bio Rig has potenial to
produce biodiesel from recycled vegetable
oils (RVO). It can itself be powered by
biodiesel, using the ALPHA BIO engine,
thus closing the loop of fuel selfsufficiency.
As a customer of LISTER PETTER, you can expect the attention to detail on
which our reputation is built. Our Applications Engineering team can assist
our customers to engineer in LISTER PETTER engines into their products and
designs.
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LISTER PETTER offers remanufacturing using state-of-the-art technology.
Engines at the end of their economic life are stripped to components in
quality-controlled factory conditions. Parts are tested and worn components
are replaced or remanufactured. From these components ‘as-new’ engines
are built. In addition to its own products, LISTER PETTER remanufactures
engines for many famous brands.
The service is of particular
importance at a time when
sustainability is an increasingly
high-profile issue, re-use often
being preferable to buying a new
product. Remanufacturing will be
of especial interest to commercial
clients who have fleets of enginepowered equipment that needs to
be kept continuously in service; and
those who manufacture engines or
engine-powered products.
Remanufacturing is different
from repairing, rebuilding or
reconditioning, since the resultant
engine is equivalent to a new
product. Worn engines are stripped
to their base components, cleaned,
examined and tested. The surfaces
of some components are repaired;
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other parts are replaced; and a
new (reman) product is built to
the necessary standard using a
mix of old and new components
and supplied with a new product
warranty.
Remanufacturing is a factorycontrolled process under ISO
9001. This means that the
customer gets a quality product
that operates to the same
standard as a new engine.
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PUMPS
TR pump set.
LISTER PETTER offers a range of irrigation
and drainage pumps powered by air-cooled
engines from the TR range.
WELDING SETS
LISTER PETTER’s range of welding sets are
powered by liquid-cooled ALPHA engines
and T-Range engines.
ALPHA welding set.
LISTER PETTER offers a comprehensive service in the supply of replacement parts. To keep
your engine running at maximum efficiency and prolong its life always use genuine LISTER
PETTER parts. Ask your distributor for details.
We can also exchange (remanufacture) parts and engines for those who want LISTER PETTER
quality but do not object to remanufactured items.
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UK
LISTER PETTER Limited, Dursley, Gloucestershire
GL11 4HS England; Tel: +44 (0)1453 544141;
Fax: +44 (0)1453 546732;
E-mail: [email protected] http://www.lister-petter.co.uk
USA
LISTER PETTER Americas Inc. 815 E. 56 Highway, Olathe,
Kansas 66061 USA
Tel: +1 913 764-3512; Fax: +1 913 764-5493;
E-mail: [email protected]; http://www.lister-petter.com
FRANCE
LISTER PETTER France, 17 Avenue de l’Escouvrier, Zone
d’Activités,
95842 Sarcelles Cedex, France; Tel: +33 (0)1 39330420;
Fax: +33 (0)1 34195760; E-mail: [email protected]
INDIA
LISTER PETTER India (P) Limited, 32/2/5/1, Kondhawa (BK),
Pune 411048 India
Tel: +91 20 2693 2688/3644/3645; Fax: +91 20 2693 3286
Email: [email protected]
CHINA
LISTER PETTER China, Jinan Fuqiang Power Co. Ltd,
Shandong Zhangqiu Industrial Area, Jinan 250220, P.R. China
Tel: +86 531 8558 4852; Fax: +86 531 8558 4820
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