Generac Product Manual for item G6.8.1

Transcription

Model: 15113410300
Type: SG050
Engine: G6.8.1
Owner’s Manual
Stationary Standby/Emergency Generator
Industrial Standalone Gas or Diesel
C
LISTED
This manual should remain with the unit.
US
i
Notes
EXPLODED VIEW: EV CONBOX 390 MODULE
GROUP A
DRAWING #: 0J1339
APPLICABLE TO:
ITEM
PART#
QTY.
DESCRIPTION
(1)1
(1)2
3
4
5
6
7
10
11
12
13
14
15
16
17
(4)(3)(2)18
(4)(3)(2)19
(4)(3)(2)21
22
23
0H95790ST0R
0J17560ST0R
0A4456
061383
0E1534A
056326
045772
0A9457A
0C2454
024526
022129
022145
0441140781
022131
049541
0J0455
0J9078
0J5462
061383
0G8785A
1
1
3
1
2
2
1
1
4
4
4
4
1
4
2
REF
REF
REF
1
2
MD1 / MD2 CB MODULE 390 ALT
WIRE TUNNEL, MD1-2 390 ALT
WASHER LOCK SPECIAL 3/8
LUG SLDLSS 3/0-#4 X 13/32 CU
PLUG PLASTIC 1.50"
TRIM VINYL BLACK 1/8GP (7.1”LG)
NUT HEX M10-1.5 G8 YEL CHR
DECAL NEUTRAL
SCREW HWHT M6-1 X 16 N WA Z/JS
SCREW HHTT 5/16-18 X 3/4 CZ
WASHER LOCK M8-5/16
WASHER FLAT 5/16-M8 ZINC
WIRE ASM, GND 2/0 WIRE 3/8 LUG
SCREW HHC M10-1.5 X 35 C8.8
BLOCK, TERM 14 POS X 8 X 1600V
DECAL TB4 HV CUSTOMER CONN
SCREW THTT M4-0.7 X 16 ZP
DECAL GROUNDING ELECTRODE
(1)1
(1)2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
(4)(3)(2)18
(4)(3)(2)19
(4)(3)(2)21
22
0H95790ST0R
0J17560ST0R
0A4456
061383
0E1534A
056326
045772
067210A
0H8006
0A9457
0C2454
024526
022129
022145
0441140781
022131
049541
0J0455
0J9078
0J5462
067210A
DUAL MODULE
2
2
6
4
4
4
2
2
2
2
8
8
8
8
2
8
4
REF
REF
REF
2
MD1 / MD2 CB MODULE 390 ALT
WIRE TUNNEL, MD1-2 390 ALT
PLUG PLASTIC 1.50"
TRIM VINYL BLACK 1/8GP (7.1”LG)
DECAL GROUND LUG
DECAL CAUTION ELEC SHOCK SM
DECAL NEUTRAL
WASHER LOCK M8-5/16
WIRE ASM, GND 2/0 WIRE 3/8 LUG
BLOCK, TERM 14 POS X 8 X 1600V
DECAL, TB4 HV CUSTOMER CONN
DECAL GROUND LUG
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR
CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
(2) WILL BE INSTALLED ON PRIMARY CB MODULES ONLY. NOT REQUIRED WITH LOAD CENTER.
(3) NOT REQUIRED IF EQUIPPED WITH LOAD CENTER.
(4) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.
REVISION: J-4132-G
DATE: 02/07/13
Page 3 of 4
EXPLODED VIEW: EV CONBOX 390 MODULE
DRAWING #: 0J1339
APPLICABLE TO:
GROUP A
This page left blank intentionally
REVISION: J-4132-G
DATE: 02/07/13
Page 4 of 4
EXPLODED VIEW: 390, BOARD SOLID LEAD TERM BRL
GROUP A
DRAWING #: 0J1479
APPLICABLE TO:
ITEM
PART#
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
42
43
44
45
051769
049808
VARIES
055173
022129
022145
0G0724
0A2601
0A2602
0A1138
021941
VARIES
052891
068407
0A5580
0A1633
VARIES
022131
046526
057642
068113
0H8394A
043123
051779
022304
053559
068406
070274
087271
087272
068404
068405
092950
020151
090063
090152
023365
033143
090064
033133
063837
028739A
085662D
022661L
042914
087712
0H9157
0A2110
0A4089
0A1786
9
6
REF
6
8
8
1
1
1
1
1
REF
2
2
4
4
REF
12
12
12
1
1
4
4
2
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
6
2
1
1
2
2
2
2
1
.5CC
50
51
52
53
54
55
56
57
58
0A2491
0A2497
0A2496
056326
022097
022473
045757
047411
0A2110
KIT 0A4089 PARTS
2
2
2
8.4 FT.
6
6
2
4
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
REVISION: H-9012-B
DATE: 5/20/11
DESCRIPTION
WASHER LOCK M12
WASHER FLAT M12
FLEX PLATE
SCREW HHC M8-1.25 X 20 G10.9
WASHER LOCK M8-5/16
FAN MACHINED 390 SAE ALTERATOR
SCREW HHC M16-2.0 X 45 G8.8
WASHER FLAT .688ID X 3.25OD
KEY SQ 3/8 X 2-1/2 STEEL
COUPLER 390 SAE
ROTOR PER ORDER (SEE BOM)
SCREW HHC M12-1.75 X 80 C8.8 (1.25” STACK)
SCREW HHC M14-2.0 X 140 G8.8
WASHER,390 SAE ALT.
STATOR PER ORDER (SEE BOM)
WASHER LOCK M10
CARRIER REAR BRG 15"
390, BOARD SOLID LEAD TERM BRL
WASHER LOCK M14
WASHER FLAT 1/2 ZINC
KEY SQ 3/8 X 2-3/4 STEEL
ASSY EXCITER 1.25"STK
ASSY EXCITER 2.00" STK
EXCITER FIELD 1.25 STK
EXCITER FIELD 15" 2" LG
COLLAR SLIP FIT 390 MM
CLAMP VINYL .312 X .203 Z
BRIDGE SUPPORT DIODE 15"
ASSY BRIDGE RECTIFIER
WASHER SHAKEPROOF INT #8
SCREW HHM #8-32 X 7/8
CAP END ROTOR 390MM
SCREW HHM #8-32 X 3/8
SCREW HHC M12-1.75 X 30 C10.9
TIE WRAP 3.9" X .10" BLK UL
TIE WRAP UL 17.7 X .35 BLK HT
SLEEVING UL #0 .330 ID
HOLLOW DOWEL PIN, 1/2 X 1-1/4
SCREW SWAGE 1/4-20 X 1/2 Z/YC
ASSY SCROLL 390 SAE
ADH LOCTITE #8931 AA W/S
SHROUD ALT SHEET METAL
SCREEN SHROUD SAE
BRKT TENSIONER SAE SCROLL
TRIM VINYL BLACK 1/8GP
WASHER LOCK M6-1/4
Page 2 of 2
EXPLODED VIEW: EV 390 ALTERNATOR TOWER ASM
GROUP A
DRAWING #: 0J7594
APPLICABLE TO:
ITEM
(1)1
(1)2
(1)2A
(1)3
(3)4
5
(1)6
7
8
9
(2)10
11
(3)12
(3)13
14
15
16
(3)17
18
19
20
PART#
QTY.
DESCRIPTION
0J75960ST0R
0H94310ST0R
0H9431BST0R
0H9431AST0R
0H94320ST0R
0J0481
0J0481A
0J0481B
0J0481C
0J0481D
0J0481E
0J0481F
0J0481G
N/A
0J01360ST0R
0J5464
022097
022473
056326
0C2454
022145
022129
042907
045771
024983
0J1857
0J1857A
0C1229
0H9845
052250
1
1
1
1
1
2/3
2/3
2/3
2/3
2/3
2/3
2/3
2/3
MAIN, ALT TOWER 390 W/ SHROUD
TOP, ALT TOWER 390 SINGLE CB
TOP ALT TOWER 390 SNGL CB RH
TOP, ALT TOWER 390 DUAL CB
COVER, ALT TOWER 390
XFMR CURRENT 50A W/BRKT UL RCG
XFMR CURRENT 100A W/BRKT UL G
XFMR CURRENT 150A W/BRKT UL
1
2
4
4
2/4
12
4/8
2/3
2/3
2/3
4
2/3
2/3
1
1
1
PLATE, WIRE HARN BLOCKOFF
WASHER LOCK M6-1/4
TRIM VINYL BLACK 1/8GP (6”LG)
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 CLEAR ZINC
CT BRKT 1.1" WINDOW FRAME
CT BRKT 2.25" WINDOW FRAME
DECAL WARNING ELECTRICAL SHOCK
HARN 390/520 CONBOX H-PANEL (NOT SHOWN)
TAPE FOAM 1X1 (49” LG)
•
MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
•
CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE
SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
(3) QTY. REQUIRED FOR 1 PHASE / QTY. REQUIRED FOR 3 PHASE.
REVISION: -ADATE: 11/30/11
PAGE 2 OF 2
EXPLODED VIEW: EV,CB ASSEMBLY 225AF
GROUP A
DRAWING #: 0J8468
ITEM
1
(1)2
(1)3
(1)4
(1)5
(1)6
(1)7
(1)8
PART#
QTY.
REF
045771
049897
022129
022145
058306
0F8451
0F8843
1
4/6
4/6
8/12
8/12
4/6
4/6
4/6
DESCRIPTION
MAIN CIRCUIT BREAKER
SCREW SHC M8-1.25 X 20 G8
WASHER LOCK M8-5/16
SCREW SHC M8-1.25 X 25 C12.9
LUG SLDLSS 300 MCM-6 AL/CU
BUS BAR 200A LUG ADAPTOR
(1) QTY. REQUIRED FOR 1Ø BREAKERS / QTY. REQUIRED FOR 3Ø BREAKERS.
Page 2 of 2
DPE Breaker and Field Boost Resistor Table for Gensets with H-Panel Control & 12V Battery
VOLTAGE
FREQUENCY
EXCITATION
SIZE
direct
120/240 1φ
60 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
120/208 3φ
60 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
120/240 3φ
60 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
277/480 3φ
60 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
346/600 3φ
60 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
110/220 1φ
50 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
100/200 3φ
50 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
115/200 3φ
50 Hz
PME/brushless
390 mm or
smaller
520 mm
direct
231/400 3φ
50 Hz
PME/brushless
390 mm or
smaller
520 mm
kW RATING
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 41kW
45kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 41kW
45kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 41kW
45kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 26kW
27kW - 41kW
45kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 130kW
any
1kW - 8.9kW
9kW - 45kW
1kW - 15kW
16kW - 18kW
19kW - 26kW
27kW - 41kW
45kW - 130kW
any
DPE BREAKER
PART NO.
SIZE
048512
5A
048467
7A
053623
2.5A
049350
4A
054450
5.5A
048505
6A
048476
4.5A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
049350
4A
054450
5.5A
048505
6A
048476
4.5A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
049350
4A
054450
5.5A
048505
6A
048476
4.5A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
054450
5.5A
048505
6A
048476
4.5A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
049350
4A
054450
5.5A
048476
4.5A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
049350
4A
048476
4.5A
048505
6A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
049350
4A
048476
4.5A
048505
6A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
049350
4A
048476
4.5A
048505
6A
048476
4.5A
048512
5A
048467
7A
053623
2.5A
049350
4A
054450
5.5A
048505
6A
048476
4.5A
048476
4.5A
FIELD BOOST RESISTOR
PART NO.
SIZE
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
0F5752E
5 ohm
0F5752B
25 ohm
0F5752D
75 ohm
EXPLODED VIEW: EV H-PNL 10A BC NO E-GOV DSL24
GROUP B
DRAWING #: 0J0288
APPLICABLE TO:
ITEM
(1)1
2
3
(2)4
(2)5
(1)6
(1)7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
(5)26
(6)(3)27
(4)28
29
PART#
QTY.
0H84230ST0R
0H4733E
0G4140E
0G4141E
0G4144E
0E9764
055911
057701
0J01360ST0R
0H96870ST0R
0J5462
0J5464
051713
049226
0C2454
022097
047411
022145
022129
026850
039253
0G6962A
0G6962B
0J0392
0J0398
0J0393
0J0545
0J0575
0C3168
022206
0H9845
0C8065
0J5349
1
1
1
1
1
1
REF
REF
1
1
6
3
3
3
2
4
4
4
4
1
4
1
1
1
1
1
1
1
1
1
REF
1
REF
DESCRIPTION
BRACKET H-PNL MOUNTIN CCI IND
ASSY H-PANEL 2.5A BATC 12V
ASSY H-PANEL 10A BATC 12V
ASSY H-PANEL NO BATC NO E-GOV
ASSY H-PANEL 10A BATC 24V
RAIL SNAPTRACK PCB HOLDER BULK
BLOCK TERM 20A 12 X 6 X 1100V
BLOCK TERM 20A 8 X 6 X 1100V
PLATE, WIRE HARN BLOCKOFF
COVER, COSTOMER CONN H-PNL
WASHER FLAT M5
WASHER LOCK M5
WASHER LOCK M6-1/4
WASHER LOCK M8-5/16
WASHER LOCK EXT 1/4 STL
ASSY PCB RELAY 24VDC
ASSY PCB RELAY 12VDC
DECAL, TB1 LV CUSTOMER CONN
DECAL, CONTACT RAT 30VAC/30VDC
DECAL, TB2 LV CUSTOMER CONN
DECAL, LV CUSTOMER CONN INSIDE
DECAL, CUSTOMER WIRE #14
FITTING CONDUIT STR 3/8
HARN 390/520 CONBOX H-PANEL
DIODE ASSEMBLY
HARN 390/520 CONBOX 12V GAS H (NOT SHOWN)
UNLESS OTHERWISE SPECIFIED:
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).
•
•
CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET
METAL PARTS ORDERING GUIDE-0H7169” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.
(2) PART OF CONNECTION BOX HARNESS
(3) HARNESS GETS WIRED TO LOAD CENTER IF EQUIPPED.
(4) REFERENCE WIRE DIAGRAM FOR PROPER LOCATION.
(5) NOT REQUIRED IF EQUIPPED WITH 0J1594, KIT BATTERY CHARGER POWER CORD.
(6) HARNESS GETS TIED BACK AND BUNDLED WITH OTHER HARNESS AND LEFT UNCONNECTED IF EQUIPPED WITH 0J1594,
KIT BATTERY CHARGER POWER CORD.
REVISION: J-2562-F
DATE: 8/22/12
PAGE 2 OF 2
1
2
3
4
0D3483
0A2110
0D3484
074908
1
10
1
4
FAN GUARD
BOTTOM COVER, FANGUARD
SCREW HHTT M5-0.8 X 10 BP
1
2
3
4
5
6
7
8
10
11
12
13
14
(1) 15
(1) 17
(1) 18A
(1) 18B
047411
022097
022473
084918G
084918H
0G0015
042568
055934D
084427
049813
050967
022129
042907
0C4905
0A6283
0G0015
0C4905
044117
2
4
4
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
WASHER LOCK M6-1/4
HEATER ENG 1500W 120V (60HZ)
HEATER ENG 1500W 240V (50HZ)
CLAMP, HOSE 5/8" DOUBLE WIRE
CLAMP VINYL 1.06 X .406 Z
BRACKET HEATER
HOSE 5/8 ID RIA 250F (31”LG)
WASHER LOCK M8-5/16
BARBED EL 45 3/8NPT X 5/8OD
HOSE PREFORMED BLOCK HEATER
CLAMP, HOSE 5/8" DOUBLE WIRE
BARBED EL 45 3/8NPT X 5/8OD (USED ON GEAR BOX ONLY)
BARBED STR 3/8NPT X 5/8 (USED ON DIRECT DRIVE ONLY)
(1) USED ON NON-DUEL FUEL NATURAL GAS & LP VAPOR UNITS
ONLY.
1A
058665
058665A
058208
061119
061119A
1
1
1
1
1
BATTERY 12VDC 90-AH 27F
BATTERY SERVICE DRY
BATTERY 12VDC 24F 525 CCA
BATTERY BCI GRP 31
31E BATTERY SERVICE DRY
2A
B
C
0A4010
0A4010
099049
2
2
2
SCREW HHC M8-1.25 X 60 C8.8 FT
SCREW HHC M8-1.25 X 60 C8.8 FT
J BOLT BATTERY TRAY
3A
B
C
052858
052858
022129
2
2
2
NUT LOCK FL M8-1.25
NUT LOCK FL M8-1.25
WASHER LOCK M8-5/16
4A
B
C
049820
049820
045771
2
2
2
NUT LOCK HEX M8-1.25 NYL INS
NUT LOCK HEX M8-1.25 NYL INS
5A
B
C
022145
022145
058653
4
4
2
WASHER FLAT M8
6A
B
C
061902
061902
059568B
2
2
2
HOLD DOWN BATTERY (60-100KW)
HOLD DOWN BATTERY (60-100KW)
BATT HOLD DOWN BAR 368MM
B
C
EXPLODED VIEW: EV RADIATOR BLOCKOFF 6.8L
GROUP C
DRAWING #: 0J1133
APPLICABLE TO:
ITEM
PART#
QTY.
DESCRIPTION
(1)1
(1)2
(1)3
(1)4
5
6
7
8
0J11370ST0R
0J11350ST0R
0J11360ST0R
0J11340ST0R
N/A
0C2454
052250
052250
1
1
1
1
RADIATOR BLOCKOFF 6.8L TOP
RADIATOR BLOCKOFF 6.8L LEFT
RADIATOR BLOCKOFF 6.8L RIGHT
RADIATOR BLOCKOFF 6.8L BOTTOM
8
2
2
TAPE FOAM 1X1 (29”LG)
TAPE FOAM 1X1 (34”LG)
•
•
REVISION: H-9343-C
DATE: 7/19/11
PAGE 2 OF 2
EXPLODED VIEW: EV 6.8L G3 CCI MOUNTING BASE
DRAWING #: 0J2569
APPLICABLE TO:
ITEM
PART#
(2)1
2
3
0J03380ST0R
0J03390ST0R
0J03400ST0R
0J03410ST0R
0J03420ST0R
0J0342AST0R
0J03430ST0R
0J0343AST0R
024310
052252
4
052257
5
052259
6
055597
7
052251A
8
052860
9
10
11
0D2007
0D2006
REF
REF
REF
051756
025507
038805J
0H8626
089743
022247
059676
059675
045771
0C3168
022129
052243
052648
022131
046526
030985
078944
044118
0G0015
065386
044117
057765
057772
0536210360
043107
022145
050331
050331A
03880400AA
038804J
12
15
16
(1)17
(1)18
(1)19
(1)20
(1)21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
REVISION: J-3445-E
DATE: 12/5/12
GROUP C
QTY.
1
1
1
1
1
1
1
1
1
4
2
4
2
4
2
4
2
4
2
4
2
1
1
REF
REF
REF
1
1
1
2
2
4
2
2
1
1
1
4
4
9
9
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
MTG BASE G6.8L 390 DD CCI
MTG BASE G6.8L 390 DD DUAL CCI
MTG BASE G6.8L 390 GB CCI
MTG BASE G6.8L 390 GB DUAL CCI
MTG BASE G6.8L 520 GB CCI
MTG BASE G6.8 520 GB MPS
MTG BASE G6.8L 520 GB DUAL CCI
MTG BASE G6.8L 520 GB DUAL MPS
PLUG STD PIPE 1/2 STEEL SQ HD
DAMPENER VIBRATION
DAMPENER VIBRATION (520 ALT G/B)
SPACER .49 X .62 X 1.87 PWDR/ZINC
SPACER .49 X .62 X 1.87 PWDR/ZINC (520 ALT G/B)
WASHER FLAT M12
WASHER FLAT M12 (520 ALT G/B)
SCREW HHC M12-1.75 X 85 G8.8
SCREW HHC M12-1.75 X 85 G8.8 (520 ALT G/B)
DAMPENER VIBRATION 50 WHITE
DAMPENER VIBRATION 50 WHITE (520 ALTG/B ONLY)
NUT LOCKING M12-1.75
NUT LOCKING M12-1.75 (520 ALT G/B ONLY)
ENGINE MOUNT 6.8L RH SIDE
ENGINE MOUNT 6.8L LH SIDE
KIT VARMIT GUARD
KIT VARMIT GUARD
KIT VARMIT GUARD
WASHER LOCK EXT 7/16 STL
CABLE BATT BLK #1 X 30.00 NEG
SCREW HHC 5/8-11 X 5 G8 (520 ALT G/B)
NUT HEX LOCK 5/8-11 NY INS (520 ALT G/B)
WASHER FLAT 5/8 ZINC (520 ALT G/B)
MOUNT LOWER VIBRATION (520 ALT G/B)
MOUNT UPPER VIBRATION (520 ALT G/B)
5/16 SPECIAL L/WASH
WASHER LOCK M8-5/16
SCREW SHC M10-1.5 X 20 C12.9
WASHER LOCK M10
NIPPLE CLOSE 1/2 X 1.125
VALVE BALL
BARBED STR 1/2 NPT X 5/8
CLAMP HOSE 7/8" OD DOUBLE WIRE
HOSE 5/8 ID SAE100R6 (11”LG)
BARBED STR 3/8 NPT X 5/8
ADP OIL DRN M14-1.50
WASHER NYLON .565
WIRE ASSEM #4GA GRD
BATT POST COVER BLK BATT POST COVER RED +
CABLE BATT RED #1 X 44.00 (G/B)
CABLE BATT RED #1 X 40.50
Page 2 of 4
DRAWING #: 0J2569
APPLICABLE TO:
ITEM
PART#
43
44
075763
050277
GROUP C
QTY.
DESCRIPTION
1
1
BOOT BATTERY CABLE
DECAL OIL DRAIN
(1) 520 G/B ONLY
REVISION: J-3445-E
DATE: 12/5/12
Page 3 of 4
DRAWING #: 0J2569
APPLICABLE TO:
ITEM
PART#
GROUP C
QTY.
DESCRIPTION
THIS PAGE LEFT INTENTIONALLY BLANK
REVISION: J-3445-E
DATE: 12/5/12
Page 4 of 4
EXPLODED VIEW: EV GLAND PLATE
GROUP C
DRAWING #: 0J4768
APPLICABLE TO:
ITEM
PART#
QTY.
(1)(2)1
(1)2
--0C2454
1/2
4/8
DESCRIPTION
GLAND PLATE
(1) QTY. REQUIRED FOR SINGLE CIRCUIT BREAKER / QTY. REQUIRED FOR DUAL CIRCUIT BREAKER.
(2) SEE BILL OF MATERIALS FOR PART NUMBER.
REVISION: H-9623-C
DATE: 9/13/11
Page 2 of 2
1
2
3
4
5
6
7
8
9
10
11
12
0D2513D
0D2513E
0F5419
0F4268
0F4270A
0F6977
037561
047411
022097
049811
0F4269
022473
0A4256
1
1
1
1
1
1
1
4
4
4
1
1
1
AIR CLNR BTM PLT W/CPLR 8.1L
PLATE AIR CLEANER W/COUPLER
ELEMENT AIR FILTER
TOP PLATE VENTURI
HOLD DOWN AIR CLEANER PLATED
PLATE AIR CLEAN TOP 5.4L/6.8L
NUT WING 1/4-20 NYLK
WASHER LOCK M6-1/4
WASHER FLAT M6
GASKET MIXER BODY
INDICATOR FILTER MINDER
EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L L/H
GROUP D
DRAWING #: 0J2563
APPLICABLE TO:
ITEM
PART#
QTY.
DESCRIPTION
1
2
3
4
(2 5
(2)6
7
0F3017
039253
022129
022145
0D5419
0D7055
0D3488G
0K1189
0D3488
0D3488J
057795B
065386
0F3287
0H3074
0J7330
0E9868A
0G5954
0F3216
0F3216A
0F3216C
0F3216D
035579
0F4612
0D6658
029333A
022097
022473
042568
0D8027
0D8025
0D8026
0D8030
0F2846
0D8029
0K1088
0D8028
045771
0H0923
022131
046526
064416
045772
0F3217
0F2776A
0F6151
0F4308
0F3158
0G0015
0E0502
0G0866
0F4301
0F5512
047527
0F5114
0E8286
0F3113
0F6317
077996
036943
1
3
5
5
REF
REF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF
2
3
3
5
4
1
3
1
1
1
1
1
2
REF
2
1
1
1
1
2
1
1
1
3 / 6(4)
1
1
1
1
1
1
1
1
1
1
2
BRACKET,D.C. ALTERNATOR LOWER
WASHER LOCK M8-5/16
OIL FILTER, FORD V-10 ENGINE
DIPSTICK TUBE, FORD 6.8L
BELT SERPENTINE 65.0" (1800 RPM)
BELT,GATES DOUBLE SIDED MICROV (3600 RPM)
BELT SERPENTINE (67.16" LG) (3000 RPM)
SERPENTINE, BELT (65.3" LG) (2300 RPM)
BARBED EL 90 5/8 PLASTIC
HOSE COOL 5/8 ID 100R6 (16.75”LG)
BRACKET DC ALTERNATOR UPPER
HARN ENG G6.8L H-100 CPL EMSN (USE WITH PROBE P/N 0H1827)
HARN ENG G6.8L G3 PM-PC CCI (USE WITH PROBE P/N 0H1827)
ALTERNATOR DC W/OUT PULLEY
GROMMET 15.87 X 31.75 X 11
PULLEY 80 OD DC ALTERNATOR (1800 RPM)
BSHG RDCR HEX 1/4 TO 1/8
SENDER OIL PRESSURE 1/8"NPT
DIPSTICK 6.8L FORD
TIE WRAP UL 7.4" X .19" BLK
WASHER LOCK M6-1/4
BOLT WATER PUMP PULLEY
BOLT GROOVED IDLER PULLEY
BOLT BELT TENSIONER
TENSIONER ENG. AUTOMATIC BELT
PULLEY WATER PUMP G3 (DIRECT DRIVE)
PULLEY ENGINE WATER PUMP (GEAR BOX)(2300RPM, 3000RPM)
PULLEY, WATER PUMP 6.8L 150KW (GEAR BOX)(3600RPM)
PULLEY GROOVED ENGINE IDLER
ENGINE G6.8L G3 V-10 (2009/10)
WASHER LOCK M10
SCREW HHC M10-1.5 X 45 G8.8 FT
SPACER DC ALTERNATOR PULLEY
BRACKET SIGNAL CONDITIONER
CAP RUBBER (100KW & 130KW)
BRACKET DC ALT STABILIZER
OIL COOLER FORD (150KW 3600RPM)
TEMPERATURE SENDER, DELPHI
HOSE OIL COOLER PREFORMED 3/4 (150KW 3600RPM)
HOSE OIL COOLER (150KW 3600RPM)
REFLEX WRAP 13MM 13 X 460
BARBED STR 1/2NPT X 3/4
DECAL, REFER TO OWNERS MANUAL
ELBOW 45D STREET 1/2NPT BRASS
ASSY PCB HSB CTRL IGN MODULE
MOUNT IGN MODULE
CAP ANTIFREEZE 5/8"ID X 1.2"LG (80/100/130KW)
SCREW PPHM #10/32 X 2
8
9
10
(3)11
12
13
14
15
16
(2)17
(3)(1)18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
(4)38
39
40
(4)41
(4)42
(3)43
(4)44
45
(4)46
47
48
49
50
REVISION: J-2555-E
DATE: 8/22/12
Page 2 of 4
GROUP D
DRAWING #: 0J2563
APPLICABLE TO:
ITEM
PART#
QTY.
51
52
53
54
023897
022152
022158
0G9378
0H0777
2
2
2
1
1
DESCRIPTION
WASHER FLAT #10 ZINC
WASHER LOCK #10
NUT HEX #10-32 STEEL
DECAL SORE EPA CERTIFICATION
DECAL LSI EPA CERTIFICATION
(1) NOTE: I/N 18 IS FOR HOLDING SENSOR TO I/N 35.
(2) NOTE: COMES WITH ENGINE
(3) NOTE: NOT SHOWN
(4) 150KW UNITS ONLY
REVISION: J-2555-E
DATE: 8/22/12
Page 3 of 4
DRAWING #: 0J2563
APPLICABLE TO:
GROUP D
THIS PAGE LEFT INTENTIONALLY BLANK
REVISION: J-2555-E
DATE: 8/22/12
Page 4 of 4
EXPLODED VIEW: EV ENGINE COMM PARTS 6.8L R/H
GROUP D
DRAWING #: 0J2563A
APPLICABLE TO:
ITEM
PART#
QTY.
(3)1
2
(1)3
4
5
6
7
(1)8
9
10
11
(1)12
13
14
15
16
17
18
19
20
21
22
23
24
25
(2)26
27
28
29
029333A
0D5418
052625
065386
087599
042568
0F2776A
022131
034339
052648
0D9913
046526
055934M
070008
0G0015
049821
022129
022097
052647
0D2244M
070006
022473
0D2608
0D5623
0D5417
0D3808
0D4255
070010
0D6344
0D6686
0D3803
0D3805
0A8240
021113
0E0992A
078637
047411
062303
048191
2
1
6/11
1
1
2
2
8/6
1
8
18
21/19
1
10
2
3
3
3
8
1
30
3
10
2
REF
2
2
2
1
1
1
1
3
1
10
A/R
1
1
0/2
30
31
32
33
34
35
36
(1)37
DESCRIPTION
TIE WRAP UL 7.4"X .19" BLK (NOT SHOWN)
STARTER MOTOR FORD V-10 ENGINE
SCREW SHC M10-1.5 X 35 G12.9
HOSE COOL 5/8 ID 100R6 (14”LG)
PLUG PLASTIC 3/8 NPT
BRACKET, SIGNAL CONDITIONER
BARBED EL 90 3/8NPT X 5/8
SCREW SHC M10-1.5 X 20 G12.9
SCREW SHC M8-1.25 X 35 SS
WASHER LOCK M10
CLAMP VINYL .75 X .343 Z
WASHER FLAT M8 SS
SCREW SHC M8-1.25 X 30 G12.9
WASHER LOCK M8-5/16
WASHER LOCK M6-1/4
SCREW SHC M10-1.5 X 25 G12.9
ASSEMBLY MAGPICKUP (3/8-24 MALE)
WASHER LOCK M8 SSTL
SCREW HHC 5/16-18 X 1/2 SSTL
HEAT SHIELD EXHAUST
SCREW HHC M10-1.0 X 25 G10.9
EXH MANIFOLD MACH 6.8L V-10
GASKET EXHAUST MANIFOLD
SCREW HHC M8-1.25 X 35 SS G8.8
ASSEMBLY 6.8L FLYWHEEL (D/D UNITS)
ASSY 6.8L G-BOX FLYWHEEL (G/B UNITS)
FLYWHEEL HOUSING MACH 6.8L V10
COVER FLYWHEEL MACH 6.8L V-10
FLEX PLATE SAE10 2.2
PLATE, DAMPNER RETNR
PLUG EXPANSION 14 OD
ADHESIVE LOCTITE 620
ADAPTOR 1/4" NPT TO 3/8" NPT
DOWEL PIN M10 X 24
(1) QTY. REQUIRED FOR DIRECT DRIVE / QTY. REQUIRED FOR GEAR BOX
(2) MANIFOLD IS FLIPPED FOR 150KW UNITS OR NON-ENCLOSED.
(3) 029333A IS FOR HOLDING SENSOR TO I/N 7.
REVISION: H-9768-C
DATE: 10/10/11
Page 2 of 2
EXPLODED VIEW: EV B GROUP COOLING SYSTEM
GROUP D
DRAWING #: 0J2567
APPLICABLE TO:
ITEM
PART#
QTY.
(1)1
(1)2
3
4
5
6
7
(1)8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
0J06070ST0R
0J06060ST0R
0G1286A
046627
0D3520
0D3521
042561
0J06270ST0R
042907
051768
049808
052860
052250
035685
0D2149
0D7975
076749
048031C
029032
0D3293A
046526
022131
045771
022129
0C2454
0F2776A
0H1827
022145
049814
0G7895B
077043H
0A4456
022142
050276
0G3269
0G3266
0H3852
1
1
1
1
1
1
2
1
8
6
6
6
2
2
1
1
1
2
1
1
6
6
8
20
2
1
1
8
7
1
1
1
4
1
2
1
1
DESCRIPTION
RADIATOR SUPPORT LH 6.8L
RADIATOR SUPPORT RH 6.8L
RADIATOR, R/H-IN L/H-OUT
CAP RADIATOR 14PSI
HOSE, LOWER RADIATOR
HOSE, UPPER RADIATOR
CLAMP HOSE #36 1.88 - 2.75
ASSY VENTURI 6.8L B/C-GRP
SCREW HHC M12-1.75 X 25 C8.8
WASHER FLAT M12
NUT TOP LOCK FL M12-1.75
TAPE FOAM 1 X 1 (27"LG)
CLAMP HOSE #28 1.32-2.25
SPACER, FAN 6.8L
WATER BOTTLE BRACKET
TANK COOLANT RECOVERY
CLAMP HOSE BAND 1/4
HOSE 9/32 ID (31"LG)
FAN, COOLING 22" DIA KYSOR
WASHER LOCK M10
WASHER LOCK M8-5/16
BRACKET, SIGNAL CONDITIONER
PROBE COOLANT LEVEL 3/8-18NPTF
HARN RADIATOR GND 46"
CONDUIT FLEX .25"ID (46”LG)
SCREW HHC 5/16-18 X 3/4 G5
DECAL RADIATOR DRAIN
DECAL WARNING FAN BI
DECAL WARNING COOLANT EGLY BI
HOSE HOLDER PLASTIC (.4-.5 ID)
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR).
• CUSTOMER: FOR CORRECT MATERIAL AND COLOR OF REPLACEMENT PARTS REFER TO “REPLACEMENT SHEET
METAL PARTS ORDERING GUIDE-0H7169” INCLUDED IN THE MANUAL OR AVAILABLE ON THE GENERAC WEBSITE.
REVISION: H-9635-B
DATE: 9/6/11
Page 2 of 2
EXPLODED VIEW: EV FUELSYS G6.8L G3 NG & LPV
GROUP E
DRAWING #: 0H6703
ITEM
PART#
QTY.
1
049721
4
SCREW HHC M6-1.0 X 35 C8.8 BLK
2
A
B
C
D
E
F
0H5093
065908
039130
030131
088963
0A8064
026915
1
1
1
2
1
1
1
ASSY RGLTR INLET NPT FITTINGS
SUPPORT NAT GAS SOLENOID
NIPPLE CLOSE 1.25NPT X 1.625
ELBOW 90D 1-1/4 NPT
NIPPLE PIPE 1.25NPTX5.5 BL IRN
BSHG RDCR HEX 1-1/4-3/4
2
A
B
C
D
E
F
G
0J3809
065908
0A8064
026490
026812
035589
0J3858C
026915
1
1
1
1
2
1
1
2
ASSY RGLTR INLET NPT FITTINGS
SUPPORT NAT GAS SOLENOID
BSHG RDCR HEX 1-1/4-3/4
NIPPLE PIPE 3/4NPT X 2
ELBOW 90D 3/4NPT
NIPPLE PIPE 3/4 NPT X 3-1/2
BALL VALVE, 3/4" NPT
3
0G8598A
0G8598B
0G8598C
0G8598D
052617
022304
051769
045773
042568
0F6155
0G46350ST0R
022097
0D2698
057823
059057
049811
0J7476
0E4390
0E4392
0F0960
0F3885
0G3167
0F3691B
026073A
0D2157
039294
050279A
0D1509
1
1
1
1
2
2
2
2
2
1
1
10
1
4
2
2
1
1
1
1
1
2
1
1
4
2
1
1
REGULATOR ASSY 6.8L 60KW LPV
REGULATOR ASSY 6.8L 70KW NG
REGULATOR ASSY 6.8L 50/70 LPV
REGULATOR ASSY 6.8L 50KW NG
SCREW HHC M12-1.75 X 20 C8.8
WASHER LOCK M12
HARNESS,FUEL JUMPER SINGLE REG
BRACKET, HOSE RISER
WASHER LOCK M6-1/4
GASKET ADAPTER THROT BODY
CLAMP HOSE #10 .56-1.06
HOSE 3/4 ID SAE-30R2 (40.5” LG)
WASHER FLAT M6
ADAPTOR THROTTLE BODY
GASKET, GOVERNOR ACTUATOR
ACTUATOR BOSCH 60, GOVERNOR
REDUCER 3.0" TO 2.75" TURBO
MIXER, 40/60MM ACTUATOR ASSY
O-RING 2-3/4 X 3/32 X 2-15/16
VENTURI, THROTTLE 36MM
PLUG STD PIPE 1/4 STEEL SQ HD
SCREW SHC M6-1.0 X 50 C8.8
CLAMP HOSE #44 2.31-3.25
DECAL FUEL INLET NG 1 1/4" NPT
DECAL INLET PRESSURE
4
5
6
7
8
9
(1)10
11
12
13
14
15
18
19
20
21
22
23
24
25
26
27
28
29
DESCRIPTION
REVISION: J-4132-E
DATE: 2/6/13
Page 2 of 2
EXPLODED VIEW: EV ENCL L2A B-GRP
GROUP F
DRAWING #:0J1936
ITEM
(1)1
2
(1)3
4
5
6
(1)7
(1)8
(1)9
10
11
(1)12
(1)13
(1)14
15
16
(1)17
(1)18
(1)19
20
21
(1)22
(1)23
24
25
26
(1)27
(1)28
(1)29
(1)30
31
(1)32
33
34
35
(1)36
37
(1)38
(1)39
(1)40
(1)41
42
43
44
(1)45
(1)46
47
(1)48
49
(1)50
51
52
53
54
PART#
QTY.
0F07740ST0R
027529
0C33350ST0R
0C3594
0C3594A
022097
0J16010ST0R
0J15810ST0R
0F07060ST0R
0C2634A
022473
0J20370AL0R
0F04770ST0R
0C34000ST0R
0C6749
022145
0F07080ST0R
0J11680ST0R
0H98270ST0R
0A3359
022129
0F01530ST0R
0F12060AL0R
027958
0J0993A
080490
0H98250ST0R
0J35670ST0R
0H98150ST0R
0J15800ST0R
0J0992
0H98260ST0R
0E3257
0C3393
0C6748
0F07620ST0R
049813
0H98160ST0R
0F07070ST0R
0H11530ST0R
0F12540ST0R
022769
066760
0A9881
0F00480ST0R
0H98180ST0R
0C2454
0H98130ST0R
042907
0J35660ST0R
0E7222
022127
0C3397
078115B
1
8
1
8
8
16
8
4
1
1
16
1
1
2
16
4
1
1
2
70
4
9
1
6
8
16
1
1
1
4
4
4
11
2
16
2
16
1
1
2
2
4
1
1
1
1
173
1
4
1
2
1
4
12
REVISION: J-3773-D
DATE: 1/9/13
DESCRIPTION
BLOCK OFF FRONT OVERHD
NUT HEX LOCK 1/4-20 NY INS
DUCT BOTTOM RAW
ASSY M6 HINGE R/H
ASSY M6 HINGE L/H
WASHER LOCK M6-1/4
BRACKET, ROD GUIDE
DOOR RH SOLID
DUCT FRONT LH RAW
ASSY ACCESS COVER
ASSY, ROOF B-GRP
BARRIER DUCT INSIDE FRT RAW
COVER EXHAUST RAW
SCREW PPHM M4-0.7 X 12 SS
DUCT,FRONT PANEL
BRACE FRONT TOP
CENTER SUPPORT DOORS B-GRP
SCREW BHSC M6-1.0 X 16 SS
WASHER LOCK M8-5/16
SPLITTER RAW
DUCT FRONT TOP SLOTTED L2A
WASHER NYLON .260
ROLLER ROD, T-HANDLE
WASHER FLAT #8 SS
CENTER PANEL REAR
INTAKE OVERHEAD REAR BAFFLE
CORNER POST RH FRONT
DOOR LH SOLID
T-HANDLE, 2-POINT DBL DOOR
BRACE SIDE TOP & BOTTOM
SCREW HWHTF M6-1.0 X 16
SCREW SHOULDER M8-1.25 X 20
NUT HEX LOCK M4-0.7 SS NYL INS
ANGLE,WATER DEFLECTOR
CORNER POST RH REAR
DUCT FRONT RH RAW
INTAKE, OVERHEAD MODULE SIDE
END CAP OVERHD MOD SIDE_INST
WASHER LOCK INT #10
STRIP SEALANT 1/8 X 1 (NOT SHOWN)
TRIM VINYL SEAL
INTAKE OVERHEAD MODULE
CORNER POST LH REAR
CORNER POST LH FRONT
INTAKE OVERHEAD MODULE REAR
RAIN SHIELD,DOOR JAMB
NUT HEX 1/4-20 STEEL
SCREW RATCHET BLK NYLON
WASHER SELF LOCKING BLK #4-40
Page 3 of 4
EXPLODED VIEW: EV ENCL L2A B-GRP
GROUP F
DRAWING #:0J1936
ITEM
PART#
QTY.
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
0K0328AJ
0K0328AK
0K0328AL
0K0328AM
0K0328AN
0K0328AH
0K0328AP
0K0328BF
0K0328AQ
0K0328AR
0K0328AT
0J1765BN
0J1765AV
0J1765AU
0J1765AS
0J1765W
0J1765V
0J1765AT
0J1765BY
0J1765BZ
0J1765CA
0J1765CB
0J1765AX
0J1765AY
0J1765AW
0J1765BA
0J1765BB
0J1765AZ
0J1765CJ
1
2
1
1
1
4
4
4
2
18
1
1
1
2
8
4
4
2
2
1
1
1
1
1
1
1
2
1
2
DESCRIPTION
INSULATION OVRHD MDL REAR
INSULATION OVRHD MDL REAR
INSULATION ROOF
INSULATION ROOF
INSULATION ROOF
INSULATION OVRHD MDL SIDE
INSULATION OVRHD MDL SIDE
INSULATION OVRHD MDL BTM
INSULATION OVRHD MDL SPLITTER
INSULATION OVRHD MDL SPLITTER
INSULATION OVRHD MDL FRONT
INSULATION OVRHD MDL BTM
INSULATION REAR CTR PANEL
INSULATION REAR CORNER POST
INSULATION BTM SIDE BRACE
INSULATION RH DOOR SOLID
INSULATION LH DOOR SOLID
INSULATION CTR DOOR SPT
INSULATION FRONT CORNER POST
INSULATION FRONT CENTER PANEL
INSULATION FRONT DUCT LH SIDE
INSULATION FRONT DUCT RH SIDE
INSULATION FRONT DUCT INSD PNL
INSULATION FRONT DUCT BOTTOM
INSULATION FRONT DUCT
INSULATION FRONT DUCT CTR PNL
INSULATION FRONT DUCT
NOTES (UNLESS OTHERWISE SPECIFEID):
•
•
CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM
FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: J-3773-D
DATE: 1/9/13
Page 4 of 4
EXPLODED VIEW: EV EXHAUST 6.8L B-GRP
GROUP F
DRAWING #: 0J4241
APPLICABLE TO:
ITEM
(1)1
2
3
4
5
6
7
8
9
10
11
12
13
(2)14
15
16
17
18
19
20
21
22
23
24
(2)25
(2)26
(2)27
(2)28
PART#
QTY.
0J42710ST0R
0C4170
0C4114
(2)0D5061A
0D3522
(2)0D5026
0D3651
(2)0D3651A
0D3650
0A5215B
0D3649A
0D3648
0D3159
0A6765
0C3433A
080762
0F9071
042907
022129
022145
(2)022145
0F2773A
090388
0J4402
059902
0A7387
046526
022131
051730
049820
0H4954
072252
2
2
2
4
1
1
1
1
1
2
1
1
2
2
4
2
1
8
8
8
16
2
2
1
1
6
6
6
4
4
1
1
DESCRIPTION
ASSY, 6.8L B-GRP EXHAUST BRACE
BRKT, EXHAUST SHIELD
CLAMP MUFFLER BAND
MOUNTING BAND, CATALYST
MUFFLER, 6.8L DIRECT DRIVE
CATALYST MUFFLER, 6.8L B-GRP
TUBE,R/H EXHAUST MUFFLER INLET
TUBE R/H EXH MFLR INLET W/O2 S
TUBE,L/H EXHAUST MUFFLER INLET
FLEX PIPE 2.5"
TUBE, R/H EXHAUST MANIFOLD
TUBE, L/H EXHAUST MANIFOLD
FLANGE, EXHAUST
RING GASKET 2.5DIA
CLAMP BAND 2.5"
BOLT U 3/8-16 X 2.62
SENSOR OXYGEN
WASHER LOCK M8-5/16
EXHAUST BLANKET 1130MM LONG
SCREW HHTT M6-1.0 X 12 ZINC
HEAT SHIELD B-GRP
RAIN CAP 3.00 / 3.19
SCREW HHC M10-1.5 X 40 C10.9
WASHER LOCK M10
SCREW HHC M8-1.25 X 60 C8.
NUT HEX LOCK M8-1.25 NY INS
HARN OXYGEN SENSOR EXTEN 50" (NOT SHOWN)
GROMMET 1.37 X .06 X 1.00
•
•
(2) USED IN EMISSIONS APPLICATIONS ONLY.
REVISION: H-9343-C
DATE: 7/19/11
PAGE 2 OF 2
EXPLODED VIEW: EV, CB MOUNTING KIT MD1 390
GROUP H
DRAWING #: 0J1027
APPLICABLE TO:
ITEM
(1)1
2
3
4
5
(1)6
7
8
9
10
11
12
13
14
15
16
(1)1
2
3
(1)4
5
6
7
8
9
(2)11
(2)12
(2)13
(2)14
20
21
(1)1
2
3
(1)4
5
6
7
8
9
11
12
13
14
15
(1)1
2
3
(1)4
5
6
7
8
9
10
PART#
QTY.
DESCRIPTION
NO CIRCUIT BREAKERS
0H93780ST0R
1
MD1,MODULE COVER 390 G-FRAME
0C2454
9
0J0679
1
DECAL, CANADIAN SAFETY CODE
0J0546
1
DECAL, HV CUSTOMER CONN INSIDE
0D3719C
REF
0D3719D
REF
DECAL CUSTOMER CONN E1 E3
0J34710ST0R
1
MD1-MD3 NO CB MNT BRACKET
0J3958
REF
CU BUSS BAR 1/4"X2.5" 625A
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0C6937M
6
INSULATOR, STANDOFF 600V3/8-16
022241
6
022237
12
WASHER LOCK 3/8
022131
12
032414
8
SCREW HHC 3/8-16 X 5/8 G5
090865
6
STUD 3/8-16 X 1.75 G5 STEEL
UL CIRCUIT BREAKER (225AF)
0H9378EST0R
1
MD1,MODULE COVER 390 GEN-225
0H9378KST0R
1
MD1,CB COVER 390 GEN-225 1PH
0C2454
7
REF
1
CIRCUIT BREAKER
0J14770ST0R
1
MD1, C/B MOUNTING BRACKET 225
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
053640
2/4
SCREW RHM #8-32 X 3-1/4
038150
2/4
WASHER FLAT #8 ZINC
022264
2/4
WASHER LOCK #8-M4
022471
2/4
NUT HEX #8-32 STEEL
0F8432
1
INSUL CB 225AF (3 PHASE)
0F8432A
1
INSULATOR CB 2P 225AF (1 PHASE)
0D3719C
REF
DECAL CUSTOMER CONN E1 E2 E3
0D3719D
REF
UL CIRCUIT BREAKER (400AF)
0H9378JST0R
1
MD1,MODULE COVER 390 GEN-400
0C2454
7
REF
1
CIRCUIT BREAKER
0J00680ST0R
1
MD2, C/B BACK MOUNTING BRACKET
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
069232
4
SCREW RHM #10-32 X 3-3/4
023897
4
WASHER FLAT #10 ZINC
022152
4
WASHER LOCK #10
022158
4
NUT HEX #10-32 STEEL
0D3719C
REF
0D3719D
REF
UL CIRCUIT BREAKER (G-FRAME)
0H9378AST0R
1
MD1,MODULE COVER 390 G-FRAME
0C2454
7
REF
1
CIRCUIT BREAKER
0J14880ST0R
1
MD1, C/B MOUNTING BRACKET G
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
0D3719C
REF
0D3719D
REF
REVISION: J-1380-D
DATE: 1/12/12
Page 4 of 6
GROUP H
DRAWING #: 0J1027
APPLICABLE TO:
11
12
13
14
0J4465
043180
022264
051715
4
4
4
4
ITEM
PART#
QTY.
(1)1
2
3
(1)4
5
6
7
8
9
10
11
12
13
14
(1)1
2
3
(1)4
5
6
7
8
9
10
11
12
13
14
(1)1
2
3
(1)4
5
6
7
8
9
10
11
12
13
14
(1)1
2
3
(1)4
5
6
7
8
9
10
WASHER FLAT M4
WASHER LOCK #8-M4
NUT HEX M4-0.7 G8 YEL CH
DESCRIPTION
UL CIRCUIT BREAKER (F -FRAME)
0H9378BST0R
1
MD1,MODULE COVER 390 F-FRAME
0C2454
7
REF
1
CIRCUIT BREAKER
0J14860ST0R
1
MD1, C/B MOUNTING BRACKET F
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
0D3719C
REF
0D3719D
REF
0J4899
4
043180
4
WASHER FLAT M4
022264
4
WASHER LOCK #8-M4
051715
4
UL CIRCUIT BREAKER (JG -FRAME)
0H9378DST0R
1
MD1,MODULE COVER 390 JG-FRAME
0C2454
7
REF
1
CIRCUIT BREAKER
0J14860ST0R
1
MD1, C/B MOUNTING BRACKET F
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
0D3719C
REF
0D3719D
REF
0J4466
4
SCREW SHC M4-0.7 X 100 C12.9
043180
4
WASHER FLAT M4
022264
4
WASHER LOCK #8-M4
051715
4
UL CIRCUIT BREAKER (J -FRAME)
0H9378CST0R
1
MD1,MODULE COVER 390 J-FRAME
0C2454
7
REF
1
CIRCUIT BREAKER
0J00680ST0R
1
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
0D3719C
REF
0D3719D
REF
049967
4
022473
4
022097
4
WASHER LOCK M6-1/4
049813
4
UL CIRCUIT BREAKER (K -FRAME)
0H9378FST0R
1
MD1,MODULE COVER 390 K-FRAME
0C2454
7
REF
1
CIRCUIT BREAKER
0J00680ST0R
1
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
0D3719C
REF
0D3719D
REF
REVISION: J-1380-D
DATE: 1/12/12
Page 5 of 6
GROUP H
DRAWING #: 0J1027
APPLICABLE TO:
11
12
13
14
046580
022473
022097
049813
4
4
4
4
ITEM
PART#
QTY.
(1)1
2
3
(1)4
5
6
7
8
9
10
11
12
13
14
(1)1
2
3
(1)4
5
6
7
8
9
10
11
12
13
14
WASHER LOCK M6-1/4
DESCRIPTION
UL CIRCUIT BREAKER (L -FRAME)
0H9378GST0R
1
MD1,MODULE COVER 390 L-FRAME
0C2454
7
REF
1
CIRCUIT BREAKER
0J00680ST0R
1
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
0D3719C
REF
0D3719D
REF
046580
4
022473
4
022097
4
WASHER LOCK M6-1/4
049813
4
UL CIRCUIT BREAKER (LG-FRAME)
0H9378HST0R
1
MD1,MODULE COVER 390 LG-FRAME
0C2454
7
REF
1
CIRCUIT BREAKER
0J00680ST0R
1
022145
4
022129
4
WASHER LOCK M8-5/16
042907
4
0J0679
1
0J0546
1
0D3719C
REF
0D3719D
REF
0J4467
4
SCREW SHC M5-0.8 X 100 C12.9
051713
4
WASHER FLAT M5
049226
4
WASHER LOCK M5
051716
4
NOTES (UNLESS OTHERWISE SPECIFEID):
•
•
(2) QTY. REQUIRED FOR 1Ø BREAKER / QTY. REQUIRED FOR 3Ø BREAKER.
REVISION: J-1380-D
DATE: 1/12/12
Page 6 of 6
EXPLODED VIEW: EV, NEUTRAL BLOCK 0-250A
GROUP H
DRAWING #: 0J1047
APPLICABLE TO:
ITEM
PART#
QTY.
1
2
3
4
5
6
7
8
9
057073
0H9690
0F8451
0C2266
022131
022237
022241
067989
043107
NEUTRAL BLOCK (250A)
2
1
1
4
2
2
2
1
1
1
2
3
4
5
6
7
8
9
10
DESCRIPTION
JUNCTION BLOCK 3/8-16
NEUTRAL, BRACKET (60-100A)
LUG SLDLSS 300 MCM-6 AL/CU
SCREW PHTT M5-0.8 X 16 ZP
WASHER LOCK 3/8
NUT HEX FL WHIZ M8-1.25
NEUTRAL BLOCK (300A - 600A)
057073
2
0H9689A
1
BUS BAR, NTRL BLK 520 0-600A
0A7822
2
LUG SLDLSS 600/250-1/0X1/4-28
0C2266
4
022511
2
SCREW HHC 3/8-16 X 1-1/4 G5
022237
4
WASHER LOCK 3/8
022241
4
022131
2
045335
4
022097
4
WASHER LOCK M6-1/4
1
2
3
4
5
6
7
8
9
10
NEUTRAL BLOCK (700A – 1200A)
057073
2
0H9689
1
BUS BAR, NTRL BLK 520 600-1600
0A7822
4
LUG SLDLSS 600/250-1/0X1/4-28
0C2266
4
022511
5
SCREW HHC 3/8-16 X 1-1/4 G5
022237
7
WASHER LOCK 3/8
022241
7
022131
2
045335
8
022097
8
WASHER LOCK M6-1/4
1
2
3
4
5
6
7
8
NEUTRAL BLOCK (1400A – 2500A)
0C6937M
2
INSULATOR, STANDOFF 600V3/8-16
0J4583
2
BUS BAR, 1/4"X6"X10"
031578
3
SCREW HHC 3/8-16 X 1-1/2 G8
022131
10
022237
7
WASHER LOCK 3/8
022241
3
023152
2
029745
2
SCREW HHC 3/8-16 X 1 G5
REVISION: J-3434-C
DATE: 1/10/13
PAGE 2 OF 2
EXPLODED VIEW: EV 390 ALT SHROUD KIT CCI
GROUP H
DRAWING #: 0J7592
ITEM
PART#
QTY.
(1)1
0J7590AST0R
0J75900ST0R
0J75910ST0R
0C2454
0E1534A
2
2
2
8/10
4
(2)2
3
DESCRIPTION
SHROUD 390 ALT X 76MM
PLUG PLASTIC 1.50"
(1)NOTE:
0J7590AST0R INCLUDED IN KIT #0J7593A
0J75900ST0R INCLUDED IN KIT #0J7593
0J75910ST0R INCLUDED IN KIT #0J7593B
(2) QTY DETERMINED BY SHROUD MOUNTING REQUIREMENTS.
Page 2 of 2
Notes
Notes
Notes
GENERAC® POWER SYSTEMS, INC.
211 MURPHY DR. • P.O. BOX 310
EAGLE, WI 53119

Generac Product Manual for item G6.8.1

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