Kawasaki - Motion Pro
Transcription
www.MotionPro.com Kawasaki ® Applications 8/08 © 2008 Motion Pro, Inc. 867 American Street San Carlos, CA 94070 MOTIONPRO.COM www.MotionPro.com Table of Contents Introduction Intro to Cables Bulk Cable, Cable Fittings and Cable Fittings Kit Intro to Carburetor Caps Universal Cables Intro to Throttles, Throttle Kits and Throttle Sleeves Intro to Throttles Intro to Levers, Off-Road and Street 5 6 6 7 8 9 10 - 11 Black Vinyl Black Vinyl Special Off-Road Armor Coat (AC) - Metric Cruisers T-2 Gray Off-Road T-2 Gray Sport Bike 12 - 17 18 18 19 19 Cable Applications Control Applications Twist Throttles, Cables for Throttles and Throttle Sleeves Twist Throttle Kits Cables for Vortex™ Throttle ™ Cables for Turbo Throttle ™ Cables for CR Competition Throttle ™ Cables for CR Pro Throttle Cables for Agricultural (AG) Throttle Throttle Sleeves 20 21 21 22 22 22 23 Lever Applications OE Style Replacement Levers MX Forged Levers Wide Blade Levers 24 - 26 27 28 Rim Locks 29 Tire Tools Suspension Tools Spark Plug Tools Pro Bleeders Flywheel Pullers 29 29 29 29 30 Rim Locks Tools Reference Chart Kawasaki Reference Chart 31 What’s in a Name? 32 2 What’s in a Name? 8/08 All the Important Stuff www.MotionPro.com Terms of Business: Motion Pro sells to authorized powersports distributors, powersports dealers, specialty manufacturers and retail consumers. We encourage retail consumers to purchase our products from their local powersports dealer where they can see an item before purchasing it, obtain necessary technical advice and information, save shipping charges, and obtain additional services that we cannot offer. We encourage powersports dealers to buy our products from one of our authorized distributors to get the lowest pricing and best terms. Our terms of sale to powersports dealers and retail consumers are FOB San Carlos, California and payment must be made by credit card or money order. We do not issue refunds or accept returns except in case of warranty where we have chosen to issue a refund instead of repair or replacement. Please call us if you cannot find the product you are looking for at your local dealer or favorite distributor. We accept orders by mail, email, telephone or fax from authorized account holders. Our staff is available during regular business hours (pacific standard time) to answer your technical questions or special application needs. For more information contact your dealer, visit us at www.motionpro.com or give us a call and one of our sales representatives will be happy to answer any questions you may have. Our office hours are 8:00am to 5:00pm PST, Monday through Friday. Part Numbering: All Motion Pro cables are individually packed in poly sleeves with a color-coded header card. Each color represents a specific brand or type of cable. Our part number and the type of cable is printed on each header card. In addition, the Motion Pro part number is embossed on each cable to ensure positive identification. Returns: Warranty claims must be made directly to Motion Pro, Inc. Please call the Motion Pro Warranty Department during regular business hours (M-F, 8-5 pm, PST) to obtain an RGA number before you return any product to Motion Pro. We will not accept product that is returned without a Motion Pro issued RGA number. After you obtain an RGA number, send the item along with a copy of your purchase receipt to Motion Pro Warranty Dept., 867 American Street, San Carlos, CA 94070. The RGA number must be clearly marked on the outside of the package. Please include a brief description of the problem, your full name, company name, address, and telephone number and email address. We cannot process warranty claims that are made with incomplete information or without a valid RGA number or purchase receipt. Warranties on Motion Pro products are applicable to the original purchaser only and are not transferable. Claimant is responsible for all freight charges to return product to Motion Pro. If upon inspection we find that the product was covered under the Motion Pro warranty for that product we will, at our choice, either repair or replace the item at no charge, freight prepaid. Unless specifically requested, we will not return product sent to us if we determine that the product is no longer covered under the applicable warranty or the damage was due to abuse or neglect. Claimant is responsible for freight charges to return product to claimant that is not covered under warranty. Motion Pro warranties are limited; see the “Warranty Limitations” for further information. Warranty Limitations: As to products where Motion Pro, Inc. is not the manufacturer, Motion Pro, Inc. grants no warranties whatsoever, whether express or implied or statutory, including without limitation, the implied warranties of merchantability and fitness for a particular purpose. The customers’ sole remedy is specifically limited to the warranties, if any, granted by the manufacturer of the product. As to product, if any, where Motion Pro, Inc. is the manufacturer, Motion Pro, Inc. guarantees said products for one year from the date of purchase by the customer against defects in materials and workmanship only, and that guarantee is limited to the repair or replacement of that product only. Repair or replacement of any part is subject to Motion Pro, Inc. determining that the part is in fact defective and that the part was not subjected to abuse or excessive use and was properly installed, serviced and maintained. The above is customer’s exclusive remedy. The above is expressly in lieu of all warranties express or implied and of all other obligations or liabilities. In no event shall Motion Pro, Inc. be liable for any incidental or consequential damages arising from the breach of any warranties, improper installation, the failure to deliver, delay in delivery, delivery of non-conforming parts, or any other breach of contract or duty. There are no warranties, express or implied, including any warranty of merchantability and fitness for a particular purpose, which extend beyond the face of this statement. Back Orders: All back orders should be confirmed directly with your distributor. Motion Pro® Inc. Reserves the right to change any and all prices without notice. Brand Names: The names of Harley-Davidson, Honda, Kawasaki, KTM, Suzuki, Yamaha, Arctic Cat, Polaris, Bombardier, Can-Am and other brands, as well as part numbers are used as a reference only. Our intention is that our products can be used on your customers brand-name vehicles. No products in our catalog are made by or with the permission of Harley-Davidson, Honda, Kawasaki, KTM, Suzuki, Yamaha or any other company that manufactures a vehicle our parts may be used on. Copyright 2008 Motion Pro®, Inc.: This catalog and any supplement (including photos, line art, product descriptions, and manner of presentation), are the property of Motion Pro®, Inc. and may not be copied or reproduced without the express written permission of Motion Pro®, Inc. Trademark: Motion Pro® is a registered trademark. Any reproduction of the name or likeness without the express written permission of Motion Pro, Inc. is prohibited. 8/08 3 www.MotionPro.com How this Catalog Works About This Catalog We completely reorganized our applications catalog in an effort to give you a book that is easier to use, more complete, and one that you can easily update when we publish new information. Not every dealer carries product for every brand of vehicle so we separated out each brand of vehicle and now publish separate books for each brand. Within each Model Group we organized applications by product category (Black Vinyl Cables, Armor Coat Cables, Levers, Etc.). Within each product category the applications are listed by displacement and then alphabetically by model and year. We will update this catalog various times during the year as new applications become available and post the updated catalog on our web site for easy downloading. We will note on our web site which pages have changed so you can either print out the entire catalog or just those pages that have been updated. We recommend that you place each page in a sheet protector and then put them in a three ring binder. We recommend the Avery® Heavyweight Presentation Sheet Protectors for this purpose (available from your local office supply store). Thank you for using Motion Pro products. 4 8/08 Cables intro Motion Pro® Standard Black Vinyl Cables www.MotionPro.com Cables Our standard replacement black vinyl cables meet or exceed O.E. quality. Black Vinyl cables feature a rolled tempered-steel wire housing made to exact inner and outer specifications to insure correct clearances for the inner wire. All cables have an inner nylon sleeve for longer life and smooth operation. Motion Pro® uses the terminology “coil wound” (CW) to describe the standard type of cable housing. Motion Pro® Armor Coat Braided Stainless Steel Cables Dress your bike up with a set of Motion Pro®, Armor Coat Braided Stainless Steel Cables. Armor Coat cables feature a crystal-clear protective coating to protect the finish on your motorcycle and preserve the radiance of the braided stainless steel cables. Extensively tested to resist the effects of the sun’s UV rays. Motion Pro® T2 Motocross Cables Motion Pro T2 cables are our very best cables. All our T2 cables feature a Polyethylene (PE) liner for smooth operation and durability. Motion Pro T2 cables have proven their superiority in the demanding sports of Supercross, MX, enduro, and dirt track racing. T2 throttle cables feature rolled tempered-steel coil wound (CW) housing with 1.5mm or 1.2 mm inner wire for strength and durability. Our T2 clutch cables feature longitudinally wound housing. Clutch cables are subject to very heavy loads and the housing used in our T2 cables resists compression under heavy loads to deliver a precise, positive, non-mushy feel for enhanced performance. All our cables are manufactured for specific models to insure perfect fitment. Complete cable kits are available for most popular MX and Offroad bikes. What is Longitudinally Wound Housing • Longitudinally wound housing will not compress and feel mushy under heavy loads. • cables deliver a precise, positive feel for enhanced performance. • PE Liner for durability and smoothness • All our cables are manufactured for specific models to insure perfect fitment. Longitudinally Wound Housing (LW) Coil Wound Housing (CW) Motion Pro® T2 Gray Sportbike Cables Motion Pro® knows that precision control is required for racing today’s advanced and remarkably fast Sportbikes. Our T2 series of cables for Sportbikes are the latest addition to our growing line of performance cables. This is the same program that was successfully introduced and embraced in the demanding sports of Motocross, Supercross, and Off-road racing. The overwhelming success of the T2 series of cables for Off-road racing applications inspired the development of the T2 series of cables for Sportbikes. T2 clutch cables for Sportbikes are gray and feature our “longitudinally-wound” housing which resists housing compression and results in a precise and easy to operate clutch. Roadrace testing confirms that today’s Sportbikes with large displacement motors and high performance clutches can increase their clutch control by eliminating the “spongy” clutch lever feel and imprecise engagement that standard OEM coil-wound cables provide. 8/08 5 Bulk Cable www.MotionPro.com Galvanized Wire 01-1025 01-0100 01-0101 01-0102 01-0106 01-0108 01-0111 Inner Wire 1.2mm (.050”) 7x7 100’ Inner Wire 1.5mm (.060”) 7x7 100’ Inner Wire 2.0mm (.080”) 1x19 100’ Inner Wire 2.5mm (.100”) 1x19 100’ Inner Wire 1.5mm 55” 7 x 7 Top = Ball, Bottom = Carb Nipple Inner Wire 2.0mm 65” 8 x 10 Top (only) = Barrel Universal Throttle Wire 1.2mm 60.5” 7 x 7 Top = Ball Nylon Lined Housing 01-0104 01-0105 01-0103 01-0118 01-0119 01-0120 Black Housing Black Housing Black Housing Gray Housing Gray Housing Gray Housing 5mm 6mm 7mm 5mm 6mm 7mm 50’ 50’ 50’ 50’ 50’ 50’ (For 1.5mm wire) (For 2.0mm wire) (For 2.5mm wire) (For 1.2mm wire) (For 1.5mm wire) (For 2.5mm wire) Cable Fittings (Fittings sold in packs of 10) 01-0000 01-0001 01-0002 01-0003 01-0004 01-0005 01-0006 01-0007 01-0008 01-0009 01-0010 01-0011 (A) Ball, Throttle Nipple 7⁄32 for 1.5mm wire (B) Throttle Nipple, Carb End for 1.5mm wire (C) Barrel Nipple 3⁄8 for 2mm wire (C) Barrel Nipple 5⁄16 for 2mm wire (D) Cable Housing End 6mm (for 5mm housing) (D) Cable Housing End 7mm (for 6mm housing) (D) Cable Housing End 8mm (for 7mm housing) (E) Pear Nipple (clutch lower) for 2.0mm wire (E) Pear Nipple (clutch lower) for 2.5mm wire (C) Barrel Nipple 5⁄16 for 2.5mm wire (F) Barrel Nipple 6 X 10mm for 1.5mm wire (F) Barrel Nipple 6 x 7mm for 1.5mm wire 01-0014 (H) Cable Angle Screw, Mukuni carb top 01-0012 (B) Throttle Nipple (short), Carb End, for 1.5mm wire 01-0013 (G) Cable Adjuster Screw, Mikuni carb top 01-0014 (H) Cable Angle Screw, Mikuni carb top 01-0015 (I) Mid Adjuster, 5mm housing 01-0016 Mid Adjuster, 6mm housing (not pictured) 01-0018 Screw-in Adapter for universal cable to Honda CR-type throttle (sold ea. ,not pictured) 01-0019 (K) Carb Top Adapter, Adapts 01-0013 to late-type Honda carb (sold each) 01-0024 (J) Clutch/Front Brake Cable Adjuster, 8mm (sold each) 01-0025 Clutch/Front Brake Cable Adjuster, 9mm (sold each ,not pictured) 01-0026 (L) Mikuni Carb Idle Screw (sold each) 01-0028 (M) Rubber Boot used to cover 01-0013 Mikuni Carb Top Adjuster (sold each) 01-0024 (J) Clutch/FrBrk Cable Adjuster 01-0026 (L) Mikuni Carb Idle Screw 01-0028 (M) Rubber Boot Cable Fittings Kit 01-0055 01-0000 (A) Ball-End 01-0007 (E) Pear Nipple 01-0008 (E) Pear Nipple This is a handy shop kit with the 14 of the most commonly used cable fittings. All fittings can be reordered as individual packets as listed below. Qty. Part # Qty. Part # (20) (20) (10) (20) (20) (20) (20) (10) (10) (10) (10) (10) (10) (5) 01-0000 01-0001 01-0002 01-0003 01-0004 01-0005 01-0006 01-0012 (B) Carb Nipple Short 01-0001 (B) Carb Nipple Long 01-0007 01-0008 01-0009 01-0010 01-0011 01-0012 01-0015 01-0011 (F) Barrel 01-0010 (F) Barrel 01-0002 (C) Barrel NIpple 01-0003 (C) Barrel NIpple 01-0009 (C) Barrel NIpple All in an 18-Compartment Box with label 01-0004 (D) Cap Housing End 01-0005 (D) Cap Housing End 01-0006 (D) Cap Housing End 01-0015 (I) Mid Adjuster Carburetor Caps Starting with the 1986 models, Honda changed the carburetor cap on some ATV models to incorporate an internal snap ring to lock the cable in place. O.E. Honda cables for these models include the cap with the cable. Once the cable is inserted into the cap, it cannot be removed. The snap ring in the cap clamps onto the square groove in the cable ferrule and it becomes one part. Motion Pro cables also includes the cap with these cables. Motion Pro adapter part number 01-0019 will allow the use of the earlier model Honda cables with 01-0013 adjuster. Keihin Carburetor Caps Mikuni Carburetor Caps 01-0020 Keihin PE 20/24mm carburetors 25mm cap I.D. Fits: ATC 110/125/185/200, 1986 and later 01-0021 Keihin PJ 34/36mm carburetors 43mm cap I.D. Fits: ATC250R & TRX250R models 01-0022 Keihin PE 26/28mm carburetors 30mm cap I.D. Fits: ATC200X, 86-87 models 01-0033 Keihin 13mm carburetors Fits: XR50 & CRF50, 00-03 models 01-0023 Standard type cap for most Mikuni VM 26-34mm carbs Used in some Motion Pro Yamaha throttle kits 6 01-0022 Keihin Cap 01-0013 (G) Adjuster 01-0023 Mikuni Cap 01-0019 (K) Adapter 8/08 Universal Cables Motion Pro Part # Throttle www.MotionPro.com Universal Use Throttle Cables Used in Housing Fits Carb Kit # 01-0241 MAGURA 306 Mikuni 24-28, Keihin PJ 34-38 01-0405 MAGURA 306 Mikuni VM 34-38/TM 36-38, Bing 36-38, Keihin PE 36-38 01-0200 MAGURA 311 Mikuni 36-38, Bing OR Keihin round slide 01-0201 01-0057 36-38 Bing 54 01-0406 Application Length 41.5” Many Dirt Bikes & ATV’s 45.875” Many Dirt Bikes & ATV’s 36.375” Many Dirt Bikes & ATV’s 40.625” Many Dirt Bikes & ATV’s 01-0053/01-0056 Mikuni TM 28-34, Keihin PJ 34-38/PWK 28-39 42” Many Dirt Bikes & ATV’s 01-0411 01-0057 Mikuni TM 28-34, Keihin PJ 34-38/PWK 28-39 41” Many Dirt Bikes & ATV’s 01-0408 01-0060 Mikuni TM 28-34, Keihin PJ 34-38/PWK 28-39 40.75” Many Dirt Bikes & ATV’s 01-0407 01-0053/01-0056 Mikuni TMS/TMX 35-38/TM 36-38/ ‘VM 32-38, Keihin PE 36-38 42” Many Dirt Bikes & ATV’s 01-0409 01-0057 Mikuni TMS/TMX 35-38/TM 36-38/ ‘VM 32-38, Keihin PE 36-39 40.5” Many Dirt Bikes & ATV’s 01-0410 01-0060 Mikuni TMS/TMX 35-38/TM 36-38/ ‘VM 32-38, Keihin PE 36-40 44.625” Many Dirt Bikes & ATV’s 01-0249 01-0057 Mikuni TM 28-34, Keihin PJ 34-38/PWK 28-39 44.25” Many Dirt Bikes & ATV’s 01-0249 01-0060 Mikuni VM34-38/TM 38/TMS 35-38, Keihin PE 36-38, Dellorto R/S 44.25” Many Dirt Bikes & ATV’s 01-0807 01-0053/01-0056 Mikuni TM 28-34/VM 34, Keihin PJ 34-38 /’PWK 28-39, Lectron 36-38 39.875” Many Dirt Bikes & ATV’s 01-0227 01-0057 Mikuni TM 28-34/VM 34, Keihin PJ 34-38 /’PWK 28-39, Lectron 36-38 42” Many Dirt Bikes & ATV’s 01-0817 01-0060 Mikuni TM 28-34/VM 34, Keihin PJ 34-38 /’PWK 28-39, Lectron 36-38 39.75” Many Dirt Bikes & ATV’s 01-0671 01-0057 Mikuni TMS/TMX 35-38/TM 36-38 39.75” Many Dirt Bikes & ATV’s, Elbow Carb End 01-0829 01-0060 VM 32-38, Keihin PE 36-38 39.75” Many Dirt Bikes & ATV’s, Elbow Carb End 01-0820 01-0057 Mikuni VM 40-44 39.75” Many Dirt Bikes & ATV’s, Elbow Carb End 01-0819 01-0060 Mikuni VM 40-44 42” Many Dirt Bikes & ATV’s, Elbow Carb End 01-0728 01-0054 Keihin PJ 34-38,PWK 28-39, Mikuni TM28-34 40” Many Dirt Bikes & ATV’s, Elbow Carb End 10-0000 01-0057 Mikuni VM 34-38 34.625” All Husquvarna with listed carbs 05-0317 01-0073 Mikuni HS 40 34.625” Many 4-Stroke singles 01-0233 01-0058 Mikuni smooth bore 01-0316 32.5” Pull - for use W / Mikuni Smooth bore kit 01-0234 01-0058 Mikuni smooth bore 01-0316 32.5” Push - for use W / Mikuni Smooth bore kit 01-0402 01-0073 Mikuni smooth bore 01-0362 32” Push - Pull - use W/ Mikuni Smooth bore kit 10-0011 01-0060 Bing 38-40 40.5” Many vintage applications such as CZ, Maico and Husqvarna 10-0011 01-0057 Mikuni VM 36-38 40.5” using MP Turbo throttle or Gunner Gasser Whirl-Pull 01-0309 01-0305 Universal Use Kits Throttle Kit # Fits Carb Models W/34/40mm E.I., Dellorto, Electron, or 32-38mm Mikuni Most MX bikes W/Mikuni 36-38mm round slide ATV W/36-38 Bing/ Keihin/Mikuni carb Models W/Mikuni smooth bore conv. kit Models W/Mikuni smooth bore conv. kit Motion Pro Part # 01-0303 01-0308 01-0309 01-0316 01-0362 Cable 10-0001 01-0409 01-0200 01-0233/01-0234 01-0402 Universal Use Throttle Cables Housing Free Housing Length Length size Throttle Throttle 01-0060 01-0057 01-0060 01-0058 01-0073 Top Fitting Bottom Fitting 01-0106 Inner wire only. Cut off the end not needed. 1.5mm X 55 “. --- --- --- BALL CARB NIPPLE 01-0110 Adjuster; 90 degree elbow carb end 42 .5 “ 6 .1 “ 6mm BALL --- 01-0202 Extra long all purpose mid adjuster Cut off end not needed 68 “ 4 .4 “ 5mm BALL BBL 01-0203 Throttle or compression release. Ball top with mid adjuster. 40 “ 2 .4 “ 5mm BALL --- 01-0205 Solid nylon housing. Extremely light weight and smooth working. 46 .3 “ 1 .1 “ 5mm BALL CARB NIPPLE Housing may be trimmed with a knife to extend free length. 01-0222 Solid nylon same as 01-0205 (above) but with mid adjuster. 46 .3 “ 3 .1 “ 5mm BALL CARB NIPPLE 01-0403 PUSH-0PULL SET. Use w/ 01-0073 thr. 42 “ 8 .0 “ 6mm BBL --- 01-0111 Inner wire only. 1.2mm X 60”. --- --- --- 3/16 “ BALL --- Motion Pro Part # Universal Use Brake or Clutch Cables Housing Free Housing Length Length size Throttle Top Fitting Bottom Fitting 01-0108 Inner wire only. 2mm X 65 “. --- --- --- BBL --- 01-0109 Inner wire only. 2mm X 72 “(Brake) --- --- --- --- 6mm STUD 01-0204 2mm wire, 5/16 “ with 3/8 “ adapter top, loose lower. 60 “ 8 .4 “ 6mm BBL --- 01-0226 2.5mm wire, 5/16 “ with 3/8 “ adapter top, loose lower. 60 .2 “ 8 .4 “ 7mm BBL --- 01-0423 Inner wire only. 2 .5mm X 79 “ --- --- --- 5/16 “ BALL --- 07-0068 inner wire only, 3mm X 84.9 “ --- --- --- “Harley Eye” --- Universal Speedometer Cable Kits 01-0107 50” Speedo Cable Kit 01-0112 92” Speedo Cable Kit • Offered in two lengths: 50” for standard applications and 92” for extended length applications • Replaces most speedometer cable inner wire (0.125” dia.) • Includes tips and tools to complete the procedure 8/08 7 Intro to Throttles, Throttle Kits & Throttle Sleeves www.MotionPro.com At Motion Pro, we never refer to our throttles by fractional names (1/4-turn, 1/2-turn or other any other “turns”). How far a throttle fractionally turns is a function of the throttle’s “rate” (how much cable inner wire the throttle’s drum or cam reels in for every degree of rotation) and the carb’s/throttle body’s travel (how much cable inner wire must be reeled in to fully open the carb(s) or throttle body(ies)). As an example, our fastest throttle, the Vortex, has a rate of 1.90 (the maximum number of degrees turned divided by the maximum travel in mm, 95˚/50mm of wire travel). Since it has a maximum of 95˚ to turn, it will never be much more than a 1/4-turn throttle, but in any application requiring less than 50mm of travel, it will be less than 1/4-turn to fully open. If only 25mm of travel is required, it will be about a 1/8-turn throttle. The opposite of the Vortex is our CR Pro; our slowest single-pull throttle. It has a rate of 2.93, the result of a maximum of 170˚ turn and 58mm of travel. The rule of rates is simple; the smaller the value of the rate, the faster the throttle will open the carb. Since we do not know the travel of your carb(s) or throttle body(ies), we will not quote a fractional turn. With careful measurement you can determine the approximate fractional turn required by a given carb and throttle by removing your existing throttle from your existing cable. Carefully measure the exposed inner wire (in millimeters) between the last fitting on the housing (the cap, elbow fitting, or threaded adjuster) and the wire end fitting (usually a ball or barrel). Do not include the wire end fitting in the measurement, only the exposed wire. Write down the measurement, it is your present “throttle free length.” Now pull the inner wire until the carb is fully open against the stop and repeat the measurement. Subtract the throttle free length from the measurement you have just taken; this figure is the carb’s “travel.” Refer to the “rate” of the throttle you are considering. Multiply your carb’s “travel” by the “rate” of the throttle. The result is the approximate number of degrees the throttle will turn to fully open the carb(s). Notes: Do not consider any single-pull throttle (only one cable used) to replace any push / pull throttle (one pull cable and one return cable). WE WILL NOT build a custom cable to operate a push / pull carb with a single-pull throttle (including ATV thumb throttles). To fully open your carb, the throttle’s maximum travel must be greater than or equal to the carb’s travel or the carb will not fully open. In most cases, your present cable will not work with a throttle of a different rate. Even if the rates are similar, differences in internal design usually require a different free length (the amount of cable inner wire required to reach from the end of the cables housing and housing end fittings to the connection point on the throttle tube’s drum or cam). We calculate free length as a total figure, both the carb’s required free length and the throttle’s required free length are combined to determine the correct cable free length. This, in addition to the varied types of required housing end fittings, is the same reason you may require a special cable when you change your carb to a different size or type. Part Number Throttle Max Twist° Max Rate Travel Free Length Adjuster Thread Adjuster Replacement Replacement Replacement Throttle Tube Wheel Mud Cover 01-0054 VORTEX 95° 1.90 50 60 1 8x1.25 01-0024 01-0082 01-0053 CR Pro 170° 2.93 58 45 1 10x1.25 01-0018 01-0087 4mm Allen 01-0056 CR Comp 190° 2.35 81 50 1 10x1.25 01-0018 01-0088 5mm Allen 01-0057 TURBO (Std.) 120° 2.30 52 90 2 8x1 Incl. 01-0089 4mm Allen TURBO (w/ Opt. Tube) 150° 2.00 75 90 2 8x1 Incl. 01-0072 Magura 314 mx 95° 1.90 50 70 None Magura 314 enduro 105° 2.10 50 70 01-0060 C1-054A 8mm Hex 4mm Allen Slot 01-0058 Push/Pull Black 165° 3.67 45 T20/50I Cable 01-0052 01-0059 Push/Pull Chrome 165° 3.67 45 T20/50I Cable 01-0052 01-0073 Straight Push/Pull 109° 3.00 36 T34/49I Cable 1 C1-054B Fastener Head Cable 01-0090 5mm Allen All throttle F/L is measured at the end of the threaded adjuster inside the throttle housing. The threaded adjuster must be screwed all the way in, for use with 01-0024 add 10mm, 2 F/L measured from cap, Rate = Twist° / mm Travel, Max travel is measured in millimeters (mm) Motion Pro® is your source for ATV Twist Throttle Conversions! We offer a wide range of kits for all different styles of ATVs including replacement cables for use with stock throttles and aftermarket carburetors. We’ve also redesigned our packaging to make it easier to stock, easier to see what is included and more attractive. If you have any throttle kit questions, be sure to let us know; we’ll gladly answer any questions you might have. Throttle Sleeves Replaces O.E.M. throttle sleeves Heavy duty and exceeds the quality and durability of O.E.M. sleeves Will not scar bars like aluminum sleeves Nylon fabric composite material Some models have pop-out end caps for use with bar-end-type hand guards Molded ridges to help secure grips One-piece tube and reel design 8 See Table of Contents (page 2) for application listings 8/08 Intro to Throttles www.MotionPro.com Vortex™ throttle Made from die-cast aluminum with a gray finish and gray rubber mud cover OEM-style replacement similar to most late model Japanese MX bikes. Fits KX125/250 92-04, RM125/250 95-04, YZ125 & 250 96-04, & WR250Z 97 with the stock throttle cables. For Honda CR125 93-02 & CR250 90-03, CR500 90-01, use with Motion Pro® Cable 01-0713. Available for many other models by using a Motion Pro® cable. 01-0054 Vortex Throttle 01-0082 Replacement Sleeve C1-054A Replacement Mud Cover C1-054B Replacement Wheel Kit Included: Rubber Mud Cover Turbo™ throttle Polished die-cast aluminum housing. Opens 28-38mm carburetors. Perfect ratio for off-road motorcycles or ATVs Comes complete with cable adjuster and dust boot. 4 1/2” hand grip. Same cable applications as the “Gasser/Whirlpull” type throttle. Optional nylon sleeve (01-0072) will fully open carburetors 40mm and larger. 01-0057 Turbo Throttle 01-0089 Replacement Sleeve 01-0072 Optional Nylon Sleeve CR Competition™ throttle Die-cast aluminum housing with a black epoxy finish. Opens 30-38mm carburetors. Throttle cable will clear brake master cylinder on handlebar. Uses 4 1/2” throttle sleeve with grip retaining ring. Early disk-brake Honda CR replacement. Motion Pro Cables available for most models. 01-0056 CR Competition™ Throttle 01-0088 Replacement Sleeve 01-0018 Cable Adjuster/ Adapter CR Pro™ throttle Die-cast aluminum housing with black epoxy finish. Straight-pull assembly. Recommended for 34mm or smaller straight-pull carburetors. 4 1/2” throttle sleeve with grip retaining ring. Drum Brake Honda CR replacement (pre-84). Motion Pro® cables available for most models 01-0053 CR Pro Black Throttle 01-0071 CR Pro Chrome Throttle 01-0087 Replacement Sleeve 01-0018 Cable Adjuster/ Adapter Magura® 314 throttle Reinforced polycarbonate housing. Adjustable turn ratio from MX to Enduro in minutes. Includes protective rubber cable boot Opens 28-40mm carburetors. Ideal for off-road motorcycles or ATVs 01-0060 Magura 314 Throttle Agricultural throttle Identical in appearance to our CR Pro Throttle with addition of a set screw to hold the throttle position. Allows steady operation during very low speed agricultural use. Uses the same cables as CR Pro, does not use CR Pro replacement sleeve. NOT FOR SPORT USE. 01-0063 Agricultural Use Throttle 01-0095 Replacement Sleeve 01-0096 Replacement Screw Kit Straight Push-Pull Throttle Die-cast aluminum housing with black epoxy finish Similar to throttle used on Yamaha YZ/ WR400,FZR, YZF and XT dual-sport bikes Special cables available to fit most applications requiring quick turn ratios 01-0073 Straight Push-Pull Throttle 01-0090 Replacement Sleeve Push-Pull Throttle Die-cast aluminum housing with either a black epoxy finish or chrome finish housing Opens carburetors up to 38mm. 01-0052 replaces Honda OEM sleeve #53141-300-010. Special cables available to fit most conversions 01-0058 Black Housing 01-0059 Chrome Housing 01-0052 Replacement Sleeve 8/08 See Table of Contents (page 2) for application listings See Table of Contents (page 2) for application listings 9 Levers www.MotionPro.com Off-Road & Street Levers CONTROL LEVERS Motion Pro® Levers are designed to exceed OEM specifications. We use brass bushings on many models for smooth operation and precise feel. We also offer forged clutch & brake levers with pivot bearings for MX/off-road applications. Built to resist breakage with great style and function. The carbon fiber style is available for many sport bike applications. QUICK-ADJUST MX CLUTCH LEVER • Quality 6061-T6 forged aluminum • Quick-adjuster for on-the-fly adjustments • Nylon mounting sleeve rotates on impact to protect lever • Sealed roller bearing in pivot for effortless operation • Fits all 7/8” bars • CR ratio 14-0110 Quick-Adjust MX Clutch Lever QUICK-ADJUST MX CLUTCH LEVER WITH HOT START LEVER • Quality 6061-T6 forged aluminum • Quick-adjuster for on-the-fly adjustments • Roller bearing in pivot for effortless operation • Fits all 7/8” bars • CR ratio 14-0111 Quick-Adjust MX Clutch Lever with Hot Start OE STYLE REPLACEMENT • Meet or exceed OE quality • Applications for most models • Cast aluminum • Brass pivot bushing in clutch lever pivot for smooth operation MX FORGED LEVERS • Quality 6061-T6 forged aluminum for increased strength • Roller bearing in clutch pivot for effortless operation • Designed to fit OE perch • Polished aluminum finish Roller bearing in clutch pivot 10 See Table of Contents (page 2) for application listings 8/08 Levers Off-Road & Street Levers www.MotionPro.com LEVER & PERCH ASSEMBLIES • Inexpensive replacement for Japanese MX bikes • Available in black or polished finishes • Not for use with hydraulic brakes or clutches Polished 14-0102 Honda Clutch Lever Assembly 14-0103 Honda Front Cable-Type Brake Lever Assembly 14-0106 Kawasaki/Suzuki/Yamaha Clutch Lever Assembly 14-0107 Kawasaki/Suzuki/Yamaha Cable-Type Brake Lever Assembly Black 14-0100 Honda Clutch Lever Assembly 14-0101 Honda Front Cable-Type Brake Lever Assembly 14-0104 Kawasaki/Suzuki/Yamaha Clutch Lever Assembly 14-0105 Kawasaki/Suzuki/Yamaha Cable-Type Brake Lever Assembly OE STYLE REPLACEMENT • Meet or exceed OE quality • Applications for most models • Cast aluminum • Brass bushing in clutch pivot for smooth operation CHROME WIDE BLADE LEVERS • Applications for metric cruisers are available • Meet or exceed OE quality • Cast aluminum • High luster chrome finish CARBON FIBER STYLE WIDE BLADE LEVERS • Applications for sportbikes are available • Meet or exceed OE quality 8/08 See Table of Contents (page 2) for application listings 11 Kawasaki www.MotionPro.com Model KDX 50 CC 0050 *Cable Foot Length Note Std Black Vinyl Cables Model Year Throttle 2003 - 2006 04-0165 Throttle Throttle Throttle PP Set Pull Push Choke Clutch CW Clutch LW Foot Brake Front Brake KX 60 0060 Std 1983 - 1984 03-0117 0060 Std 1985 - 1987 03-0117 03-0324 03-0205 KX 60 0060 Std 1988 03-0211 03-0324 03-0205 KX 60 0060 Std 1989 03-0211 KX 60 0060 Std 1990 - 2003 03-0211 03-0324 03-0205 KX 65 0065 Std 2000 03-0211 03-0313 KX 65 0065 Std 2001 - 2008 03-0211 KD 80 0080 Std 1975 - 1976 03-0146 03-0127 KD 80 0080 Std 1980 - 1987 03-0147 03-0127 KDX 80 0080 Std 1980 - 1983 03-0118 03-0116 KDX 80 0080 Std 1984 - 1986 03-0117 03-0118 03-0205 KDX 80 0080 Std 1987 - 1988 03-0186 03-0118 KSF 80A 0080 Std 2003 - 2006 KX 80 0080 Std 1979 - 1981 03-0118 03-0116 KX 80 0080 Std 1982 03-0117 03-0118 03-0116 KX 80 0080 Std 1983 - 1985 03-0117 03-0119 KX 80 0080 Std 1986 03-0117 03-0131 KX 80 0080 Std 1987 - 1988 03-0186 03-0131 KX 80 0080 Std 1989 - 2000 03-0186 03-0187 03-0188 KX 85 0085 Std 2001 - 2008 03-0186 03-0187 03-0188 MC 90 0090 Std 1974 03-0146 MC 90 0090 Std 1975 03-0146 G3SS E 0100 Std 1975 03-0146 G5 0100 Std 1974 - 1975 03-0146 03-0127 KD 100 0100 Std 1976 - 1979 03-0146 03-0127 KE 100 0100 Std 1976 - 1981 03-0146 03-0127 KE 100 0100 Std 1982 - 1983 KE 100 0100 Std 1984 - 2001 KH 100 0100 Std 1976 - 1977 03-0146 KM 100 0100 Std 1976 - 1979 03-0146 KM 100 0100 Std 1980 - 1981 KX 100 0100 Std 1995 - 2008 KLT 110A 0110 Std 1985 - 1986 KLX 110 0110 Std 2002 - 2008 03-0369 03-0370 03-0363 03-0205 03-0332 03-0205 04-0111 04-0188 03-0127 03-0127 03-0010 03-0010 03-0127 03-0127 03-0147 03-0127 03-0186 03-0187 03-0188 03-0097 KLX 110 0110 4.0 2002 - 2008 0125 Std 1971 - 1973 KD 125 0125 Std 1975 - 1979 03-0129 KE 125 0125 Std 1976 - 1983 03-0129 KS 125 0125 Std 1974 - 1975 03-0129 KX 125 0125 Std 1974 - 1975 03-0129 KX 125 0125 Std 1978 - 1979 KX 125 0125 Std 1980 - 1981 03-0008 03-0009 KX 125 0125 Std 1982 - 1984 03-0037 03-0052 KX 125 0125 Std 1985 - 1987 03-0037 03-0158 KX 125 0125 Std 1988 - 1991 03-0162 03-0163 03-0173 KX 125 0125 Std 1992 - 1993 03-0189 03-0163 03-0173 KX 125 0125 Std 1994 03-0189 03-0206 KX 125 0125 Std 1995 - 1996 03-0189 03-0250 03-0251 KX 125 0125 Std 1997 - 1998 03-0189 03-0290 03-0291 KX 125 0125 Std 1999 03-0189 03-0303 03-0306 KX 125 0125 Std 2000 - 2002 03-0189 03-0308 KX 125 0125 Std 2003 03-0189 03-0330 KX 125 0125 Std 2004 - 2005 03-0189 03-0346 KLT 160A 0160 Std 1985 F7 0175 Std 1971 - 1975 KDX 175 0175 Std 1980 - 1981 03-0008 03-0009 03-0057 KDX 175 0175 Std 1982 03-0037 03-0009 03-0057 KLF 185A 0185 Std 1985 - 1986 0185 Std 1987 - 1988 0185 Std 1986 - 1987 Speedo Tach 03-0205 F6 KLF 185A Rear Hand Brake 04-0166 KX 60 KLT 185A Hot Start 03-0010 03-0130 03-0097 03-0010 03-0010 03-0010 03-0096 03-0195 03-0186 03-0096 03-0097 *Cable Length-number of inches + or -, CC- Displacement, PP- Set-Push Pull, CW- Coil Wound, LW- Longitudinally Wound 12 8/08 Kawasaki Model CC *Cable Foot Length Note Model Year Black Vinyl Cables Throttle Throttle Throttle Throttle PP Set Pull Push Choke Clutch CW Clutch LW www.MotionPro.com Foot Brake Front Brake Hot Start Rear Hand Brake 03-0057 Speedo Tach KDX 200 0200 Std 1983 - 1985 03-0037 03-0052 KDX 200 0200 Std 1986 - 1987 03-0037 03-0087 03-0158 03-0123 KDX 200 0200 Std 1988 03-0162 03-0165 KDX 200 0200 Std 1989 - 1992 03-0181 03-0192 03-0193 KDX 200 0200 Std 1993 - 1994 03-0181 03-0192 03-0193 03-0202 KDX 200 0200 Std 1995 - 2006 03-0253 03-0192 03-0193 03-0202 KLT 200A 0200 Std 1981 - 1983 03-0070 03-0071 KLT 200B 0200 Std 1983 03-0070 03-0073 KLT 200C 0200 Std 1983 03-0070 03-0073 KLT 200C 0200 Std 1984 KZ 200A 0200 Std 1978 - 1979 KDX 220R 0220 Std 1997 - 2005 03-0253 03-0169 03-0176 03-0073 03-0126 03-0192 03-0193 KLF 220A 0220 Std 1988 - 2002 EL 250 0250 Std 1988 - 1989 EL 250 0250 Std 1991 - 1992 EX 250E 0250 Std 1986 - 1987 03-0179 03-0180 03-0191 03-0047 EX 250F 0250 Std 1988 - 1990 03-0179 03-0180 03-0191 03-0047 EX 250F 0250 Std 1992 - 2003 03-0179 03-0180 03-0191 03-0047 EX 250F 0250 Std 2004 03-0191 03-0047 KDX 250 0250 Std 1980 KDX 250 0250 Std 1981 03-0266 KDX 250 0250 Std 1982 03-0037 KDX 250 0250 Std 1983 - 1984 03-0037 03-0190 KDX 250 0250 Std 1991 - 1994 KL 250A 0250 Std 1978 - 1979 KL 250D 0250 Std 1985 - 2004 03-0195 03-0202 03-0280 03-0103 03-0047 03-0123 03-0123 03-0123 03-0057 03-0126 0250 Std 2005 0250 Std 2003 - 2006 03-0169 03-0195 KLF 250A 0250 Std 2007 - 2008 03-0169 03-0195 KLT 250A 0250 Std 1982 - 1983 03-0038 KLT 250C 0250 Std 1983 - 1985 03-0038 KLT 250P 0250 Std 1984 03-0038 KLX 250 0250 Std 1979 - 1980 KLX 250D 0250 Std 1994 - 1996 0250 Std 1987 - 2004 0250 Std 1978 - 1979 03-0176 03-0148 03-0149 03-0210 03-0135 KL 250D KSF 250A 03-0123 03-0182 03-0183 KLF 250A KX 250 03-0279 03-0124 03-0148 03-0149 03-0280 03-0279 03-0279 03-0057 03-0229 03-0091 03-0010 03-0236 03-0237 03-0202 03-0275 03-0073 03-0276 03-0130 KX 250 0250 Std 1980 - 1981 03-0266 KX 250 0250 Std 1982 03-0037 KX 250 0250 Std 1983 KX 250 0250 Std 1984 - 1986 03-0083 03-0055 03-0159 KX 250 0250 Std 1987 03-0083 03-0153 KX 250 0250 Std 1988 - 1989 03-0162 03-0164 03-0172 KX 250 0250 Std 1990 - 1991 03-0162 03-0182 03-0183 KX 250 0250 Std 1992 - 1998 03-0189 03-0182 03-0183 KX 250 0250 Std 1999 - 2004 03-0189 03-0304 03-0305 KX 250 0250 Std 2005 - 2007 03-0357 KX 250F 0250 Std 2004 03-0348 03-0346 02-0417 KX 250F 0250 Std 2005 03-0358 03-0359 02-0417 KX 250F 0250 Std 2006 - 2008 03-0365 03-0359 02-0417 KXF 250A 0250 Std 1987 - 1988 KXT 250A 0250 Std 1984 - 1985 03-0054 03-0055 03-0159 KXT 250B 0250 Std 1986 03-0054 03-0134 KXT 250B 0250 Std 1987 03-0054 KZ 250D 0250 Std 1980 - 1981 03-0047 03-0126 KZ 250L 0250 Std 1982 03-0047 03-0126 KZ 250W 0250 Std 1983 JS 300B 0300 Std 1986 - 1988 KEF 300A 0300 Std 1995 - 2000 KLF 300A 0300 Std 1986 - 1987 03-0055 03-0159 03-0356 03-0155 03-0047 03-0126 03-0088 03-0309 03-0091 03-0093 03-0093 KLF 300B 0300 Std 1988 03-0091 KLF 300B 0300 Std 1989 - 2001 03-0091 03-0371 *Cable Length-number of inches + or -, CC- Displacement, PP- Set-Push Pull, CW- Coil Wound, LW- Longitudinally Wound 8/08 13 Kawasaki www.MotionPro.com Model CC KLF 300B 0300 *Cable Foot Length Note Std Model Year Black Vinyl Cables Throttle Throttle Throttle Throttle PP Set Pull Push Choke Clutch CW Clutch LW 2002 Front Brake Hot Start Rear Hand Brake Speedo Tach 03-0371 KLF 300B 0300 Std 2003 - 2004 03-0091 KLF 300C 0300 Std 1988 - 2003 03-0091 KLX 300A 0300 Std 1997 - 2007 KVF 300A 0300 Std 028 Foot Brake 03-0371 03-0194 03-0229 03-0351 03-0278 03-0202 1999 - 2000 1999 - 2002 03-0277 03-0236 03-0237 03-0311 KVF 300A 0300 Std KVF 300A 0300 Std 029 1999 - 2002 KVF 300B 0300 Std 028 1999 - 2000 KVF 300B 0300 Std KVF 300B 0300 Std EX 305B 0305 Std 1983 03-0110 KZ 305A 0305 Std 1981 - 1982 03-0019 03-0068 03-0022 KZ 305B 0305 Std 1982 03-0019 03-0068 03-0022 KZ 305B 0305 Std 1987 - 1988 03-0019 KVF 360A 0360 Std 2003 - 2006 1999 - 2002 029 03-0201 03-0194 03-0312 03-0311 03-0201 03-0194 1999 - 2002 03-0312 03-0100 03-0017 03-0022 03-0068 03-0022 03-0349 KVF 360A 0360 Std 2007 - 2008 03-0349 KVF 360B 0360 Std 2003 - 2006 03-0364 KVF 360B 0360 Std 2007 - 2008 03-0364 KVF 360C 0360 Std 2003 - 2006 03-0349 KVF 360C 0360 Std 2007 - 2008 03-0349 JS 400A 0400 Std 1976 KDX 400 0400 Std 1979 - 1980 KLF 400B 0400 Std 1993 - 1996 03-0201 03-0201 03-0360 03-0361 03-0360 03-0361 03-0360 03-0361 03-0271 03-0270 03-0271 03-0270 03-0088 03-0130 03-0123 03-0194 KLF 400B 0400 Std 1998 - 1999 KLX 400A 0400 Std 2003 04-0196 04-0207 04-0133 KLX 400B 0400 Std 2003 04-0196 04-0207 04-0133 KSF 400A 0400 Std 2003 - 2005 04-0228 KSF 400A 0400 Std 2006 04-0228 KVF 400A 0400 Std 1997 - 1998 03-0201 KVF 400A 0400 Std 028 1997 - 1998 KVF 400A 0400 Std 029 1997 - 1998 KVF 400B 0400 Std KVF 400B 0400 Std 028 1998 1998 KVF 400B 0400 Std 029 1998 03-0194 04-0232 04-0229 03-0194 03-0311 03-0312 03-0201 03-0194 03-0311 03-0312 KVF 400C 0400 Std KVF 400C 0400 Std 028 1999 - 2002 1999 - 2002 KVF 400C 0400 Std 029 1999 - 2002 1999 - 2000 03-0201 03-0194 03-0311 03-0312 KVF 400D 0400 Std KVF 400D 0400 Std 028 1999 - 2000 03-0201 03-0194 KVF 400D 0400 Std 029 1999 - 2000 KZ 400A 0400 Std 1977 - 1978 03-0110 03-0005 03-0010 03-0126 KZ 400B 0400 Std 1978 - 1979 03-0110 03-0005 03-0010 03-0022 KZ 400C 0400 Std 1978 03-0110 03-0005 KZ 400D 0400 Std 1974 - 1977 03-0110 03-0005 03-0010 03-0126 KZ 400H 0400 Std 1979 03-0019 03-0013 03-0017 03-0022 KZ 400S 0400 Std 1975 - 1977 03-0110 03-0005 03-0010 03-0126 KDX 420 0420 Std 1981 03-0266 03-0130 03-0123 KX 420 0420 Std 1980 - 1981 03-0266 03-0130 03-0311 03-0312 JS 440A 0440 Std 1977 - 1992 KZ 440A 0440 Std 1980 - 1981 03-0019 03-0088 03-0013 03-0017 03-0022 KZ 440A 0440 Std 1982 - 1983 03-0019 03-0058 03-0017 03-0022 KZ 440B 0440 Std 1980 - 1981 03-0110 03-0005 03-0022 KZ 440D 0440 Std 1980 03-0019 03-0013 03-0017 03-0022 KZ 440D 0440 Std 1981 03-0019 KZ 440D 0440 Std 1982 - 1983 03-0019 03-0058 03-0017 03-0022 KZ 440D2 0440 Std 1981 03-0019 03-0013 03-0017 03-0022 KZ 440D3 0440 Std 1981 KZ 440G 0440 Std 1982 EN 450A 0450 Std 1985 - 1990 KDX 450 0450 Std 1982 KLX 450A 0450 Std 2008 03-0017 03-0058 03-0022 03-0110 03-0017 03-0022 03-0115 03-0220 03-0200 03-0102 03-0122 03-0004 03-0037 03-0123 03-0378 Foot Notes – 028 - Rear hand brake, 29 - Rear foot brake *Cable Length-number of inches + or -, CC- Displacement, PP- Set-Push Pull, CW- Coil Wound, LW- Longitudinally Wound 14 8/08 Kawasaki *Cable Foot Length Note Model Year Black Vinyl Cables Throttle Throttle Throttle PP Set Pull Push Clutch CW Clutch LW www.MotionPro.com Foot Brake Front Brake Hot Start Rear Hand Brake Model CC KSF 450B 0450 Std 2008 KX 450F 0450 Std 2006 - 2008 EN 500A 0500 Std 1990 - 1996 EN 500C 0500 Std 1996 - 2003 EN 500C 0500 3.0 1996 - 2003 EN 500C 0500 4.0 1996 - 2003 EX 500A 0500 Std 1987 - 1993 03-0166 03-0252 03-0170 03-0103 EX 500D 0500 Std 1994 - 2003 03-0166 03-0252 03-0170 03-0047 EX 500D 0500 Std 2004 03-0170 03-0047 H1 500 0500 Std 1969 - 1976 03-0101 KH 500 0500 Std 1969 - 1976 KX 500 0500 Std 1983 03-0037 03-0055 03-0159 KX 500 0500 Std 1984 - 1986 03-0083 03-0055 03-0159 KX 500 0500 Std 1987 03-0083 03-0153 KX 500 0500 Std 1988 - 1989 03-0162 03-0164 03-0172 KX 500 0500 Std 1990 - 2004 03-0162 JS 550A 0550 Std 1982 - 1985 Throttle Choke Speedo Tach 03-0374 03-0375 03-0365 03-0367 03-0220 03-0102 03-0122 03-0104 03-0220 03-0102 03-0101 03-0182 03-0183 03-0088 JS 550A 0550 Std 1986 - 1989 03-0156 03-0088 JS 550B 0550 Std 1990 03-0156 03-0088 JS 550C 0550 Std 1991 - 1995 KZ 550A 0550 Std 1980 - 1981 03-0001 03-0001 03-0088 03-0006 03-0068 03-0022 KZ 550A 0550 Std 1982 03-0110 03-0001 03-0060 03-0068 03-0022 KZ 550A 0550 Std 1983 03-0060 03-0068 03-0022 KZ 550C 0550 Std 1980 - 1983 03-0018 03-0021 03-0022 KZ 550D 0550 Std 1981 03-0027 03-0068 03-0022 KZ 550F 0550 Std 1983 - 1984 03-0059 03-0021 KZ 550H 0550 Std 1982 - 1983 03-0044 03-0021 KZ 550M 0550 Std 1983 03-0059 03-0021 ZR 550B 0550 Std 1990 - 1992 ZX 550A 0550 Std 1984 - 1986 KL 600 0600 Std 1984 KL 600 0600 Std 1985 - 1986 ZL 600A 0600 Std 1986 - 1987 ZL 600B 0600 Std 1996 - 1997 ZX 600A 0600 Std 1985 - 1987 03-0144 03-0145 03-0100 03-0017 ZX 600B 0600 Std 1985 - 1987 03-0144 03-0145 03-0100 03-0017 ZX 600C 0600 Std 1988 - 1997 03-0144 03-0145 03-0198 03-0167 03-0017 ZX 600D 0600 Std 1990 - 1993 03-0212 03-0213 03-0198 03-0105 03-0017 ZX 600E 0600 Std 1993 - 2003 03-0212 03-0213 03-0198 03-0221 03-0017 ZX 600F 0600 Std 1995 - 1997 03-0212 03-0213 03-0198 03-0294 03-0017 ZX 600G 0600 Std 1998 03-0294 ZX 600J 0600 Std 2000 - 2002 03-0294 ZX 600J 0600 Std 2005 - 2006 JS 650A 0650 Std 1988 - 1990 03-0020 03-0019 03-0144 03-0145 03-0017 03-0105 03-0068 03-0210 03-0135 03-0068 03-0148 03-0149 03-0210 03-0135 03-0068 03-0218 03-0204 03-0209 03-0103 03-0103 03-0294 03-0185 KL 650A 0650 Std 1987 - 2007 03-0232 03-0233 03-0210 03-0204 03-0209 03-0068 KLX 650A 0650 Std 1993 - 1995 03-0229 03-0208 03-0202 KLX 650C 0650 Std 1993 - 1996 03-0208 03-0202 KLX 650D 0650 Std 1996 03-0229 03-0208 03-0202 KVF 650A 0650 Std 2002 - 2003 03-0350 03-0360 03-0361 KVF 650B 0650 Std 2002 - 2003 03-0350 03-0360 03-0361 KVF 650D 0650 Std 2005 - 2008 03-0350 03-0360 03-0361 KVF 650E 0650 Std 2005 - 2008 03-0350 03-0360 03-0361 03-0372 03-0373 03-0372 03-0373 KVF 650F 0650 Std 2006 - 2007 03-0362 KVF 650F 0650 Std 2008 03-0362 KVF 650G 0650 Std 2006 - 2007 03-0362 KVF 650G 0650 Std 2008 03-0362 KVF 650H 0650 Std 2007 03-0362 KVF 650H 0650 Std 2008 03-0362 03-0373 KZ 650B 0650 Std 1977 03-0001 03-0001 03-0006 03-0003 03-0004 KZ 650B 0650 Std 1978 - 1979 03-0001 03-0001 03-0006 03-0161 03-0004 KZ 650C 0650 Std 1977 - 1979 03-0001 03-0001 03-0006 03-0161 03-0004 *Cable Length-number of inches + or -, CC- Displacement, PP- Set-Push Pull, CW- Coil Wound, LW- Longitudinally Wound 8/08 15 Kawasaki www.MotionPro.com Model CC *Cable Foot Length Note Model Year Black Vinyl Cables Throttle Throttle Throttle Throttle PP Set Pull Push Choke Clutch CW Clutch LW Foot Brake Front Brake Hot Start Rear Hand Brake Speedo Tach KZ 650D 0650 Std 1978 - 1979 03-0020 03-0019 03-0006 03-0161 03-0004 KZ 650D 0650 Std 1980 03-0020 03-0019 03-0006 03-0068 03-0004 KZ 650F 0650 Std 1980 03-0001 03-0001 03-0006 03-0068 03-0004 KZ 650H 0650 Std 1981 03-0020 03-0019 03-0033 03-0021 03-0004 KZ 650H 0650 Std 1982 - 1983 03-0033 03-0021 03-0004 KSV 700A 0700 Std 2004 - 2008 03-0350 KSV 700B 0700 Std 2005 - 2008 03-0350 KVF 700A 0700 Std 2004 - 2005 03-0350 KVF 700B 0700 Std 2004 - 2005 03-0360 03-0361 03-0360 03-0361 KVF 700D 0700 Std 2004 KVF 700D 0700 Std 2005 KZ 700A 0700 Std 1984 03-0030 03-0068 VN 700A 0700 Std 1985 03-0128 03-0021 VN 700A 0700 Std 033 1985 03-0140 VN 700A 0700 6.0 033 1985 03-0286 ZN 700A 0700 Std 1984 - 1985 03-0139 03-0106 03-0104 H2 750 0750 Std 1972 - 1975 03-0350 03-0360 03-0361 03-0360 03-0361 03-0101 KVF 750A 0750 Std 2005 - 2007 03-0362 KVF 750B 0750 Std 2005 03-0362 03-0372 03-0373 03-0373 KVF 750B 0750 Std 2006 - 2007 03-0362 03-0372 03-0373 KVF 750C 0750 Std 2006 - 2007 03-0362 03-0372 03-0373 KVF 750D 0750 Std 2008 03-0379 KVF 750E 0750 Std 2008 03-0379 03-0379 KVF 750F 0750 Std 2008 KZ 750B 0750 Std 1976 - 1977 03-0001 03-0001 03-0023 03-0003 03-0171 KZ 750B 0750 Std 1978 - 1979 03-0001 03-0001 03-0023 03-0161 03-0171 KZ 750E 0750 Std 1980 - 1981 03-0112 03-0006 03-0068 03-0022 KZ 750E 0750 Std 1982 03-0006 03-0068 03-0022 KZ 750F 0750 Std 1983 03-0023 03-0021 KZ 750G 0750 Std 1980 03-0019 03-0023 03-0068 03-0171 KZ 750H 0750 Std 1980 - 1981 03-0133 03-0033 03-0021 03-0004 KZ 750H 0750 Std 1982 - 1983 03-0033 03-0021 03-0004 KZ 750K 0750 Std 1983 - 1984 03-0109 03-0021 03-0171 KZ 750L 0750 Std 1983 03-0030 03-0068 KZ 750M 0750 Std 1982 03-0023 03-0021 03-0171 KZ 750N 0750 Std 1982 - 1983 03-0023 03-0021 KZ 750R 0750 Std 1982 03-0030 03-0068 VN 750A 0750 Std 1986 - 2003 03-0128 03-0021 VN 750A 0750 Std 033 1986 - 2005 03-0140 VN 750A 0750 6.0 033 1986 - 2005 03-0286 ZR 750 0750 Std 1991 - 1993 03-0144 03-0145 ZX 750A 0750 Std 1983 - 1985 03-0065 03-0068 ZX 750E 0750 Std 1984 - 1985 03-0065 03-0068 ZX 750F 0750 Std 1987 - 1990 03-0174 03-0175 03-0198 03-0103 ZX 750H 0750 Std 1989 - 1990 03-0174 03-0175 03-0198 03-0103 ZX 750H 0750 Std 1991 - 1995 03-0214 03-0215 03-0198 03-0103 ZX 750N 0750 Std 1996 ZX 750P 0750 Std 1991 - 1994 03-0293 03-0292 ZX 750P 0750 Std 1996 - 2003 03-0301 03-0302 VN 800A 0800 6.0 1995 - 2005 03-0282 03-0283 03-0284 VN 800B 0800 6.0 1996 - 2005 03-0282 03-0283 03-0298 KZ 900A 0900 Std 1976 - 1977 03-0001 03-0001 03-0002 KZ 900A 0900 10.0 1976 - 1977 KZ 900B 0900 Std 1976 03-0019 03-0019 03-0006 03-0123 03-0004 Z1 0900 Std 1973 03-0001 03-0001 03-0002 03-0003 03-0004 Z1 0900 10.0 1973 Z1A 0900 Std 1974 Z1A 0900 10.0 1974 Z1B 0900 Std 1975 Z1B 0900 10.0 1975 ZL 900A 0900 Std 1985 - 1986 03-0017 03-0103 03-0103 03-0103 03-0003 03-0004 03-0081 03-0081 03-0001 03-0001 03-0002 03-0003 03-0004 03-0081 03-0001 03-0001 03-0002 03-0003 03-0004 03-0081 03-0141 03-0141 03-0218 03-0103 Foot Note –033 - This cable will replace either push or pull throttle cables (both cables are the same) *Cable Length-number of inches + or -, CC- Displacement, PP- Set-Push Pull, CW- Coil Wound, LW- Longitudinally Wound 16 8/08 Kawasaki Model CC *Cable Foot Length Note Model Year Black Vinyl Cables Throttle Throttle Throttle Throttle PP Set Pull Push Choke Clutch CW Clutch LW www.MotionPro.com Foot Brake Front Brake Hot Start Speedo Tach ZX 900A 0900 Std 1984 - 1985 ZX 900A 0900 Std 1986 ZX 900B 0900 Std 1994 - 1997 ZX 900C 0900 Std 1998 - 1999 KZ 1000A 1000 Std 1977 KZ 1000A 1000 10.0 1977 - 1980 KZ 1000A 1000 Std 1978 03-0001 03-0001 03-0002 03-0123 03-0004 KZ 1000A 1000 Std 1979 03-0001 03-0001 03-0006 03-0123 03-0004 KZ 1000A 1000 Std 1980 03-0001 03-0001 03-0006 03-0068 03-0004 KZ 1000B 1000 Std 1977 - 1979 03-0019 03-0019 03-0006 03-0123 03-0004 KZ 1000B 1000 Std 1980 03-0019 03-0020 03-0006 03-0017 03-0004 KZ 1000C 1000 Std 1978 - 1981 03-0001 03-0001 03-0033 03-0004 KZ 1000D 1000 Std 1978 03-0030 03-0003 03-0022 KZ 1000D 1000 Std KZ 1000D 1000 Std 03-0030 03-0047 03-0022 KZ 1000D 1000 Std KZ 1000E 1000 KZ 1000G 1000 KZ 1000J 046 1978 03-0066 Rear Hand Brake 03-0068 03-0068 03-0267 03-0268 03-0198 03-0001 03-0001 03-0002 03-0003 03-0004 03-0081 01-0233 01-0234 1980 046 03-0103 03-0294 1980 01-0233 01-0234 Std 1979 - 1980 03-0001 03-0001 03-0006 03-0068 03-0022 Std 1980 03-0020 03-0033 03-0017 03-0004 1000 Std 1981 - 1982 03-0114 03-0006 03-0068 KZ 1000J 1000 Std 1983 03-0066 03-0006 03-0068 KZ 1000K 1000 Std 1981 - 1982 03-0114 03-0033 KZ 1000M 1000 Std 1981 - 1982 03-0114 03-0033 03-0021 03-0004 KZ 1000P 1000 Std 1982 - 2001 03-0132 03-0234 03-0107 03-0021 KZ 1000P 1000 Std 2002 03-0132 03-0234 KZ 1000R 1000 Std 1982 03-0066 03-0030 KZ 1000R 1000 Std 1983 03-0066 03-0030 ZG 1000A 1000 Std 1986 - 2006 03-0295 03-0178 ZL 1000A 1000 Std 1987 ZX 1000A 1000 Std 1986 - 1987 03-0177 03-0178 ZX 1000B 1000 Std 1988 - 1990 03-0174 03-0175 03-0198 KZ 1100A 1100 Std 1981 - 1982 03-0066 03-0006 KZ 1100A 1100 Std 1983 03-0066 03-0006 KZ 1100B 1100 Std 1981 03-0066 03-0006 KZ 1100B 1100 Std 1982 03-0066 03-0030 KZ 1100D 1100 Std 1982 03-0114 03-0107 KZ 1100D 1100 Std 1983 03-0114 03-0107 03-0021 KZ 1100L 1100 Std 1983 03-0114 03-0107 03-0021 ZN 1100B 1100 Std 1984 - 1985 03-0114 03-0107 03-0104 ZR 1100A 1100 Std 1992 - 1993 ZX 1100A 1100 Std 1983 03-0066 03-0069 03-0068 ZX 1100A 1100 Std 1984 03-0069 03-0068 ZX 1100C 1100 Std 1990 - 1993 03-0216 03-0217 03-0198 03-0017 ZX 1100D 1100 Std 1993 - 2001 03-0216 03-0217 03-0198 03-0017 ZG 1200A 1200 Std 1986 ZG 1200B 1200 Std 1987 - 2003 KZ 1300A 1300 Std 1979 - 1982 03-0068 03-0124 03-0218 03-0103 03-0124 03-0068 03-0021 03-0068 03-0068 03-0269 03-0269 03-0108 VN 1500A 1500 6.0 1987 - 1998 03-0285 03-0286 VN 1500A 1500 Std 1987 - 1999 03-0203 03-0140 VN 1500B 1500 Std 1987 03-0203 03-0140 VN 1500B 1500 6.0 1987 - 1990 03-0285 03-0286 VN 1500B 1500 Std 1988 - 1990 03-0203 03-0140 VN 1500C 1500 Std 1996 - 1997 VN 1500C 1500 4.0 1996 - 1997 03-0203 03-0140 03-0285 03-0286 03-0017 03-0017 03-0017 VN 1500C 1500 10.0 1996 - 1997 VN 1500D 1500 Std 1996 - 1997 VN 1500D 1500 6.0 1996 - 1997 03-0282 03-0283 03-0299 VN 1500E 1500 Std 1998 - 2003 03-0177 03-0178 VN 1500E 1500 6.0 1998 - 2004 03-0282 03-0283 8/08 03-0021 Foot Notes – 046 - Stock throttle to stock carb or use with Mikuni smooth bore kit and 01-0058 throttle assy. Fits push and pull side. *Cable Length-number of inches + or -, CC- Displacement, PP- Set-Push Pull, CW- Coil Wound, LW- Longitudinally Wound 03-0299 17 Kawasaki www.MotionPro.com Black Vinyl Special - Street Cables Foot Note Model Year Throttle Pull Throttle Push Model CC ZX 1100C 1100 Keihin FCR 011 1990 - 1993 01-0649 01-0650 ZX 1100D 1100 Keihin FCR 011 1993 - 2001 01-0649 01-0650 VN 1500D 1500 Keihin FCR 011 1996 - 1997 01-0680 01-0679 VN 1500E 1500 Keihin FCR 011 1998 - 2003 01-0680 01-0679 Carb Armor Coat Cables Model 18 *Cable Foot Name CC Length Note VN 700A Vulcan 0700 Std VN 700A Vulcan 0700 Std VN 750A Vulcan 0750 Std VN 750A Vulcan 0750 Std VN 800A Vulcan VN 800A Vulcan VN 800A VN 800B Model Year Throttle Pull Throttle Push 1985 033 1985 Clutch Speedo 63-0257 63-0258 63-0257 63-0258 63-0274 63-0281 63-0256 63-0256 1986 - 2005 63-0256 63-0256 0800 Std 1995 - 2005 63-0272 63-0273 0800 2.0 1995 - 2005 63-0342 63-0343 Vulcan 0800 6.0 1995 - 2005 63-0287 63-0288 63-0289 Vulcan Classic 0800 Std 1996 - 2005 63-0272 63-0273 63-0296 VN 800B Vulcan Classic 0800 2.0 1996 - 2005 63-0342 63-0343 VN 800B Vulcan Classic 0800 6.0 1996 - 2005 63-0287 63-0288 63-0297 VN 800C Vulcan Drifter 0800 Std 2000 63-0334 63-0335 63-0329 VN 800E Vulcan Drifter 0800 Std 2001 - 2006 63-0334 63-0335 63-0329 VN 900C Vulcan Custom 0900 Std 2007 - 2008 63-0351 VN 1500A Vulcan 1500 Std 1987 - 1998 63-0263 63-0264 VN 1500B Vulcan 88 SE 1500 Std 1987 - 1990 63-0263 63-0264 VN 1500C Vulcan 1500L 1500 Std 1996 - 1997 VN 1500C Vulcan 1500L 1500 4.0 1996 - 1997 63-0263 63-0264 VN 1500D Vulcan Classic 1500 Std 1996 - 1997 63-0272 63-0273 VN 1500D Vulcan Classic 1500 2.0 1996 - 1997 63-0342 63-0343 VN 1500D Vulcan Classic 1500 6.0 1996 - 1997 63-0287 63-0288 VN 1500E Vulcan Classic 1500 Std 1998 - 2004 63-0272 63-0273 VN 1500E Vulcan Classic 1500 2.0 1998 - 2004 63-0342 63-0343 VN 1500E Vulcan Classic 1500 6.0 1998 - 2004 63-0287 63-0288 VN 1500G Vulcan Nomad 1500 Std 1999 - 2001 63-0325 63-0326 VN 1500J Vulcan Drifter 1500 4.0 1999 - 2000 63-0325 63-0326 VN 1500L Vulcan Nomad FI 1500 Std 2000 - 2003 63-0327 63-0328 VN 1500L Vulcan Nomad FI 1500 Std 2004 63-0327 63-0328 VN 1500N Vulcan Classic FI 1500 Std 2000 - 2002 63-0327 63-0328 VN 1500N Vulcan Classic FI 1500 Std 2005 - 2008 63-0327 63-0328 VN 1500P Vulcan Mean Streak 1500 Std 2002 - 2003 63-0330 63-0331 VN 1500R Vulcan Drifter 1500 Std 2001 - 2005 63-0327 63-0328 VN 1500T Vulcan Classic FI 1500 Std 2007 63-0327 1986 - 2005 033 63-0281 63-0352 63-0260 63-0260 63-0260 63-0300 63-0300 63-0307 63-0307 VN 1500T Vulcan Classic FI 1500 Std 2008 VN 1600A Vulcan Classic 1600 Std 2003 - 2008 63-0332 63-0328 63-0333 VN 1600B Vulcan Mean Streak 1600 Std 2004 - 2008 63-0330 63-0331 VN 1600D Vulcan Nomad 1600 Std 2005 - 2008 63-0332 63-0333 VN 1600E Vulcan Classic 1600 Std 2006 63-0332 63-0333 VN 1600F Vulcan Mean Streak 1600 Std 2006 63-0330 63-0331 VN 2000A Vulcan 2000 Std 2004 - 2007 63-0336 63-0337 63-0338 VN 2000A Vulcan 2000 8.0 2004 - 2007 63-0339 63-0340 63-0341 VN 2000D Vulcan Limited 2000 Std 2006 63-0336 63-0337 63-0338 VN 2000D Vulcan Limited 2000 8.0 2006 63-0339 63-0340 63-0341 VN 2000E Vulcan Classic 2000 Std 2006 - 2007 63-0336 63-0337 63-0338 VN 2000E Vulcan Classic 2000 8.0 2006 - 2007 63-0339 63-0340 63-0341 VN 2000F Vulcan Classic LT 2000 Std 2006 VN 2000F Vulcan Classic LT 2000 Std 2007 63-0336 63-0337 63-0338 VN 2000F Vulcan Classic LT 2000 8.0 2007 63-0339 63-0340 63-0341 63-0338 *Cable Length-number of inches + or -, CC- Displacement Foot Note – 011 - For use with stock throttle, 033 - This cable will replace either push or pull throttle cables (both cables are the same) 8/08 Kawasaki www.MotionPro.com T-2 Gray Cables – Off-Road Model Name CC *Cable Model Length Year Cable Kit Clutch LW Hot Start Throttle KX 125 0125 Std 1995 - 1998 03-0323 03-0321 KX 125 0125 Std 1999 03-0318 03-0321 KX 125 0125 Std 2000 - 2002 01-2541 03-0317 03-0321 KX 125 0125 Std 2003 03-0331 03-0321 01-2542 KX 125 0125 Std 2004 - 2005 01-2543 03-0343 03-0321 KX 250 0250 Std 1990 - 1991 03-0322 03-0320 KX 250 0250 Std 1992 - 1998 03-0322 03-0321 KX 250 0250 Std 1999 - 2004 01-2540 03-0319 03-0321 03-0352 Throttle PP KX 250 0250 Std 2005 - 2007 01-2566 03-0353 KX 250F 0250 Std 2004 01-2544 03-0344 02-0416 03-0345 KX 250F 0250 Std 2005 01-2552 03-0355 02-0416 03-0354 KX 250F 0250 Std 2006 - 2007 01-2545 03-0355 02-0416 03-0366 KX 250F 0250 Std 2008 03-0355 02-0416 03-0366 KLX 400A KLX 400SR 0400 Std 2003 04-0198 04-0197 KLX 400B KLX 400R 0400 Std 2003 04-0198 04-0197 KLX 450A KLX 450R KX 450F 0450 Std 2008 03-0377 03-0366 0450 Std 2006 - 2007 01-2568 03-0368 02-0417 03-0366 KX 450F 0450 Std 2008 03-0368 02-0417 KX 500 0500 Std 1990 - 2004 01-2546 03-0322 03-0366 03-0320 T-2 Gray Cables – Sport Bike Model Name CC 0600 *Cable Length Model Year Cable Kit Clutch LW T2 Throttle T2 Throttle T2 Throttle PP Pull Push ZX 600G Ninja ZX-6R Std 1998 - 1999 03-0336 ZX 600J ZZR-600 / Ninja ZX-6R 0600 Std 2000 - 2002 01-0593 03-0336 ZX 600J ZZR-600 / Ninja ZX-6R 0600 Std 2005 - 2006 03-0336 ZX 600K Ninja ZX-6RR 0600 Std 2003 01-0594 03-0341 03-0340 ZX 600M Ninja ZX-6RR 0600 Std 2004 01-0594 03-0341 03-0340 ZX 636B Ninja ZX-6R / 636 0636 Std 2003 - 2004 01-0594 03-0341 03-0340 ZX 750P Ninja ZX-7R 0750 Std 1996 - 2004 01-0599 ZX 900B Ninja ZX-9R 0900 Std 1999 ZX 900B Ninja ZX-9R 0900 Std 2000 - 2001 01-0590 03-0339 ZX 900B Ninja ZX-9R 0900 Std 2002 - 2003 01-0591 03-0338 ZX 900C Ninja ZX-9R 0900 Std 1998 - 1999 03-0336 ZX 900E Ninja ZX-9R 0900 Std 2000 - 2001 03-0337 ZX 900F Ninja ZX-9R 0900 Std 2002 - 2003 03-0337 03-0335 03-0333 03-0334 01-0595 03-0337 *Cable Length-number of inches + or -, CC- Displacement, PP- Set-Push Pull, LW- Longitudinally Wound 8/08 19 Kawasaki www.MotionPro.com Twist Throttle Kits Model Name KSF 80A 0080 Carb Foot Note Stock Model Year Agri cultural CR Comp 2003 - 2006 CR Pro Black Turbo Vortex 01-0329 KX 80 0080 Stock 1987 - 2000 01-2572 KX 85 0085 Stock 2001 - 2008 01-2572 KX 100 0100 Stock 1995 - 2008 KLT 110A 0110 Stock 1984 - 1986 KX 125 0125 Stock 1982 - 1983 KX 125 0125 Stock 1984 KX 125 0125 Stock 1985 - 1987 01-0314 01-0319 KDX 175 0175 Stock 1982 01-0314 01-0319 0185 Stock 1985 - 1988 KDX 200 0200 Stock 1983 - 1987 KLT 200A 0200 Stock 1983 - 1984 KLF 185A KLF 220A Bayou Bayou 220 KDX 250 KLF 250A Bayou KLT 250A KSF 250A Mojave KX 250 01-2572 01-0304 01-0314 01-0319 01-0319 01-0542 01-0324 01-0314 01-0319 01-0304 0220 Stock 1988 - 2002 01-0567 0250 Stock 1982 - 1984 01-0314 0250 Stock 2003 - 2008 01-0567 0250 Stock 1982 0250 Stock 1987 - 2003 0250 Stock 1982 01-0314 01-0319 01-0314 01-0319 01-0319 01-0304 01-0323 01-0376 KXF 250A Tecate 4 0250 Stock 1987 KXF 250A Tecate 4 0250 Stock 1988 01-0335 KXT 250A Tecate 0250 Stock 1984 - 1985 01-0307 KXT 250B Tecate 0250 Stock 1986 - 1987 KEF 300A Lakota 0300 Stock 1995 - 2000 01-0385 01-0386 KEF 300B Lakota 0300 Stock 2001 - 2003 01-0385 01-0386 KLF 300A Bayou 0300 Stock 1986 - 1987 01-0545 01-0323 01-0376 KLF 300B Bayou 0300 Stock 1988 - 2004 01-0545 01-0323 01-0376 KLF 300C KLF 300 4x4 0300 Stock 1989 - 2004 01-0545 01-0323 01-0376 KVF 300A Prairie 300 4x4 0300 Stock 1999 - 2002 01-0546 01-0366 01-0373 KVF 300B Prairie 300 2x4 0300 Stock 1999 - 2002 01-0546 01-0366 KVF 360A Prairie 360 4x4 0360 Stock 019 2003 - 2007 01-2511 KVF 360A Prairie 360 4x4 0360 Stock 019 2008 KVF 360B Prairie 360 2x4 0360 Stock KVF 360C Prairie 360 4x4 0360 Stock KVF 360C Prairie 360 4x4 0360 Stock KLF 400B Bayou 4x4 0400 Stock 1993 - 1996 01-0546 01-0366 KLF 400B Bayou 4x4 0400 Stock 1998 - 1999 01-0546 01-0366 KSF 400A KFX 400 0400 Stock 2003 - 2006 KVF 400A Prairie 400 4x4 0400 Stock 1997 - 1998 01-0546 01-0366 01-0373 KVF 400B Prairie 400 2x4 0400 Stock 1998 01-0546 01-0366 01-0373 KVF 400C Prairie 400 4x4 0400 Stock 1999 - 2000 01-0546 01-0366 01-0373 KVF 400D Prairie 400 2x4 0400 Stock 1999 - 2002 01-0546 01-0366 0450 Stock 1982 01-0314 01-0319 2008 01-2594 01-2595 01-0314 01-0319 KDX 450 KSF 450B KFX 450R 0450 Stock KSF 450B KFX 450R 0450 Stock 0500 Stock KX 500 20 CC 01-0307 01-0373 01-2510 01-2510 2003 - 2007 01-2523 01-2522 019 2003 - 2007 01-2511 01-2510 019 2008 031 01-2510 01-0373 01-0373 01-0563 01-0570 01-0562 01-0373 2008 01-2596 1983 KVF 650A Prairie 650 4x4 0650 Stock 019 2002 - 2003 01-2517 01-2516 KVF 650B Prairie 650 4X4 Advatage Classic 0650 Stock 019 2002 - 2003 01-2517 01-2516 KVF 650D Brute Force Realtree Hard 0650 Stock 019 2005 - 2008 01-2517 01-2516 KVF 650E Brute Force Realtree Hard 0650 Stock 019 2005 - 2008 01-2517 01-2516 KVF 650F Brute Force 650 4x4i 0650 Stock 019 2006 - 2008 01-2517 01-2516 KSV 700A KFX700 V-Force 0700 Stock 2004 - 2007 01-0574 01-0575 KSV 700B KFX700 V-Force 0700 Stock 2005 - 2007 01-0574 01-0575 KVF 700A Prairie 700 4x4 0700 Stock 019 2004 - 2005 KVF 700B Realtree Hard 0700 Stock 019 2005 KVF 700D Prairie 700 4x4 Team Green Special Edition 0700 Stock 019 2005 KVF 750A Brute Force 4x4 0750 Stock 019 2005 - 2007 01-2517 01-2516 KVF 750B Brute Force 4x4i Hardwoods Green 0750 Stock 019 2005 - 2007 01-2517 01-2516 KVF 750C Brute Force 4x4i Silver 0750 Stock 019 2006 - 2007 01-2517 KVF 750D Brute Force 4x4i 0750 Stock 019 2008 01-2605 KVF 750E Brute Force 4x4i Hardwoods Green 0750 Stock 019 2008 01-2605 KVF 750F Brute Force 4x4i 0750 Stock 019 2008 01-2605 01-2517 01-2516 01-2516 01-2516 01-2516 CC- Displacement Foot Notes – 019 - 4WD switch relocation kit included, 031 - WARNING The Vortex throttle will open your carburetor to full throttle in just 22 degrees of twist (1/16 turn). This throttle is extremely fast and is recommended for closed course off road racing by expert riders only. 8/08 Kawasaki www.MotionPro.com Cables for Vortex™ Throttle Model Name CC Model Year Carb BV Throttle Cable KX 80 0080 Stock 1987 - 2000 01-1020 KX 85 0085 Stock 2001 - 2008 01-1020 KX 100 KSF 400A 0100 Stock 1995 - 2008 01-1020 KFX 400 0400 Stock 2003 - 2006 01-0458 KSF 450B KFX 450R 0450 Stock 2008 01-1061 KSV 700A KFX700 V-Force 0700 Stock 2004 - 2007 01-0468 KSV 700B KFX700 V-Force 0700 Stock 2005 - 2007 01-0468 Vortex™ Throttle 01-0054 Included: Rubber Mud Cover for Vortex Throttle Cables for Turbo™ Throttle Model Name CC Carb Model Year BV Throttle Cable KX 125 0125 Stock 1992 - 2005 01-0828 KDX 200 0200 Stock 1989 - 1994 01-0828 KX 250 0250 Stock 1992 - 2004 01-0828 KXF 250A Tecate 4 0250 Stock 1987 01-0250 KXF 250A Tecate 4 0250 Stock 1988 01-0236 KXT 250A Tecate 0250 Stock 1984 - 1985 01-0218 KXT 250B Tecate 0250 Stock 1986 - 1987 01-0218 KEF 300A Lakota 0300 Stock 1995 - 2000 01-0652 KEF 300B Lakota 0300 Stock 2001 - 2003 01-0652 KLF 300A Bayou 0300 Stock 1986 - 1987 01-0603 KLF 300B Bayou 0300 Stock 1988 - 2004 01-0603 KVF 300A Prairie 300 4x4 0300 Stock 1999 - 2002 01-0806 KVF 300B Prairie 300 2x4 0300 Stock 1999 - 2002 01-0806 KLF 400B Bayou 4x4 0400 Stock 1993 - 1996 01-0806 KLF 400B Bayou 4x4 0400 Stock 1998 - 1999 01-0806 KSF 400A KFX 400 0400 Stock 2003 - 2006 01-0745 KVF 400A Prairie 400 4x4 0400 Stock 1997 - 1998 01-0806 KVF 400B Prairie 400 2x4 0400 Stock 1998 01-0806 KVF 400C Prairie 400 4x4 0400 Stock 1999 - 2000 01-0806 KVF 400D Prairie 400 2x4 0400 Stock 1999 - 2002 01-0806 KSF 450B KFX 450R 0450 Stock 2008 01-1060 Turbo™ Throttle 01-0057 CC- Displacement, 8/08 BV- Black Vinyl 21 Kawasaki www.MotionPro.com Cables for CR-Comp, CR-Pro and Agricultural (Ag) Throttles Model Name Carb Foot Note Model Year BV Throttle Cable KLF 185A Bayou 0185 Stock 048 1985 - 1988 01-0244 KLF 220A Bayou 220 0220 Stock 048 1988 - 2002 01-0462 KLF 250A Bayou 0250 Stock 048 2003 - 2008 01-0462 KSF 250A Mojave 0250 Stock 048 1987 - 2003 01-0243 KXF 250A Tecate 4 0250 Stock 048 1987 01-0232 KLF 300A Bayou 0300 Stock 048 1986 - 1987 01-0243 KLF 300B Bayou 0300 Stock 048 1988 - 2004 01-0243 KVF 300A Prairie 300 4x4 0300 Stock 048 1999 - 2002 01-0882 KVF 300B Prairie 300 2x4 0300 Stock 048 1999 - 2002 01-0882 KVF 360A Prairie 360 4x4 0360 Stock 048 2003 - 2007 01-1017 KVF 360B Prairie 360 2x4 0360 Stock 048 2003 - 2007 01-1017 KVF 360C Prairie 360 4x4 0360 Stock 048 2003 - 2007 01-1017 KLF 400B Bayou 4x4 0400 Stock 048 1993 - 1996 01-0882 KLF 400B Bayou 4x4 0400 Stock 048 1998 - 1999 01-0882 KSF 400A KFX 400 0400 Stock 048 2003 - 2006 01-0459 KVF 400A Prairie 400 4x4 0400 Stock 048 1997 - 1998 01-0882 KVF 400B Prairie 400 2x4 0400 Stock 048 1998 01-0882 KVF 400C Prairie 400 4x4 0400 Stock 048 1999 - 2000 01-0882 KVF 400D Prairie 400 2x4 0400 Stock 048 1999 - 2002 01-0882 KSF 450B KFX 450R 0450 Stock 048 2008 01-1059 KVF 650A Prairie 650 4x4 0650 Stock 048 2002 - 2003 01-1016 KVF 650B Prairie 650 4X4 Advatage Classic 0650 Stock 048 2002 - 2003 01-1016 KVF 650D Brute Force Realtree Hard 0650 Stock 048 2005 01-1016 KSV 700A KFX700 V-Force 0700 Stock 048 2004 - 2007 01-0467 KSV 700B KFX700 V-Force 0700 Stock 048 2005 - 2007 01-0467 KVF 700A Prairie 700 4x4 0700 Stock 048 2004 - 2005 01-1016 KVF 750A Brute Force 4x4 0750 Stock 048 2005 - 2007 01-1016 KVF 750B Brute Force 4x4i Hardwoods Green 0750 Stock 048 2006 - 2007 01-1016 KVF 750C Brute Force 4x4i Silver 0750 Stock 048 2006 - 2007 01-1016 KVF 750D Brute Force 4x4i 0750 Stock 2008 01-1074 KVF 750E Brute Force 4x4i Hardwoods Green 0750 Stock 2008 01-1074 KVF 750F Brute Force 4x4i 0750 Stock 2008 01-1074 CR Competition™ Throttle 01-0056 Agricultural (AG) Throttle 01-0063 22 CC CR Pro™ Chrome Throttle 01-0071 CR Pro™ Black Throttle 01-0053 Foot Notes – 048 - Warning - Agricultural throttle is for low speed farm use only. Not for sport or recreational use CC- Displacement, BV- Black Vinyl 8/08 Kawasaki www.MotionPro.com Throttle Sleeves Model Name KX 60 CC Model Year Open End 0060 1984 - 1988 Pop-Out End 01-0092 Model Name CC Model Year Open End ZX 600K Ninja ZX-6RR 0600 2003 01-1042 KX 60 0060 1990 - 2003 01-0092 ZX 600M Ninja ZX-6RR 0600 2004 01-1042 KX 65 0065 2000 - 2008 01-0092 ZX 600N Ninja ZX-6RR 0600 2005 - 2006 01-1042 KX 80 0080 1984 - 1988 01-0083 ZX 600P ZX-6R 0600 2007 - 2008 01-1042 KX 80 0080 1989 - 2000 01-0092 ZX 636B Ninja ZX-6R / 636 0636 2003 - 2004 01-1042 KX 85 0085 2001 - 2008 01-0092 ZX 636C Ninja ZX-6R / 636 0636 2005 - 2006 01-1042 Pop-Out End KX 100 0100 1995 - 2008 01-0092 EX 650A Ninja 650R 0650 2006 - 2008 01-1042 KLX 110 0110 2002 - 2008 01-0092 KLE 650A Versys 650 0650 2008 01-1042 KLX 125 0125 2003 - 2006 01-0086 KLX 650A 650R 0650 1993 - 1995 01-0080 KLX 125L 0125 2003 - 2006 01-0086 KLX 650C 650R 0650 1993 - 1996 01-0080 650R KX 125 0125 1983 - 1991 01-0083 KLX 650D KX 125 0125 1992 - 2005 01-0082 ZR 750H 0650 1996 01-0080 0750 2001 - 2003 01-1042 KDX 200 0200 1983 - 2006 01-0083 ZR 750K Z 750S 0750 2005 - 2006 01-1042 KDX 220R 0220 1997 - 2005 01-0083 ZX 750L Ninja ZX-7 0750 1993 - 1995 01-1043 ZX 750M Ninja ZX-7R 0750 1993 - 1994 01-1043 01-1043 EX 250F Ninja 250R/GPX 250R 0250 1995 - 2007 01-1043 KDX 250 0250 1983 - 1984 01-0083 ZX 750N Ninja ZX-7RR 0750 1996 - 1997 KDX 250 0250 1991 - 1994 01-0083 ZX 750P Ninja ZX-7R 0750 1996 - 2003 01-1043 0250 1994 - 1996 01-0080 ZX 900B Ninja ZX-9R 0900 1994 - 1997 01-1043 KLX 250D 250R KX 250 0250 1983 - 1991 01-0083 ZX 900C Ninja ZX-9R 0900 1998 - 1999 01-1043 KX 250 0250 1992 - 2007 01-0082 ZX 900E Ninja ZX-9R 0900 2000 - 2001 01-1043 KX 250F 0250 2004 - 2008 01-0094 ZX 900F Ninja ZX-9R 0900 2002 - 2003 01-1043 0250 1984 - 1985 01-0092 ZG 1000A Concours 1000 1997 - 2006 01-1043 KXT 250A Tecate KXT 250B Tecate 0250 1986 - 1987 01-0092 ZR 1000A 1000 2003 - 2006 01-1042 KLX 300A 300R 0300 1997 - 2007 01-0080 ZR 1000B 1000 2007 - 2008 01-1042 KLX 450A KLX 450R 0450 2008 01-0094 ZX 1000C Ninja ZX-10R 1000 2004 - 2005 01-1042 0450 2006 - 2008 01-0094 ZX 1000D Ninja ZX-10R 1000 2006 - 2007 01-1042 ZX 1100D ZX-11 1100 1993 - 2001 01-1043 ZX 1100E GPZ 1100 1100 1995 - 1997 01-1043 KX 450F EX 500D Ninja 500R KX 500 0500 1994 - 2007 01-1043 0500 1983 - 2004 01-0083 ZX 600E Ninja ZX-6 0600 1993 - 2004 01-1043 ZR 1200A ZRX 1200R 1200 2004 - 2005 01-1042 ZX 600F Ninja ZX-6R 0600 1995 - 1997 01-1043 ZX 1200A ZX-12R 1200 2000 - 2001 01-1043 ZX 600G Ninja ZX-6R 0600 1998 - 1999 01-1043 ZX 1200B ZX-12R 1200 2002 - 2005 01-1043 ZX 600J ZZR-600 / Ninja ZX-6R 0600 2000 - 2002 01-1043 ZX 1200C ZZR-1200 1200 2002 - 2005 01-1043 ZX 600J ZZR-600 / Ninja ZX-6R 0600 2005 - 2008 01-1043 ZX 1400A Ninja ZX-14R 1400 2006 - 2007 01-1042 CC- Displacement 8/08 23 Kawasaki www.MotionPro.com Model CC Model Year OE Style Replacement Levers Black L-Hand Black R-Hand Polished Polished L-Hand R-Hand Model CC Model Year Black L-Hand Black R-Hand Polished Polished L-Hand R-Hand KDX 50 0050 2003 - 2006 14-0425 KX 250 0250 1994 - 1996 14-0310 14-0218 KX 60 0060 1983 - 1988 14-0309 14-0333 KX 250 0250 1997 - 1999 14-0310 14-0319 KX 60 0060 1990 - 2002 14-0309 14-0333 KX 250 0250 2000 - 2004 14-0310 14-0329 KX 60 0060 2003 14-0333 KX 250 0250 2005 - 2007 14-0525 14-0329 KX 65 0065 2000 - 2008 14-0329 KX 250F 0250 2004 14-0310 14-0329 KD 80 0080 1988 - 1990 KX 250F 0250 2005 - 2006 14-0525 14-0329 KX 80 0080 1983 14-0309 KX 250F 0250 2007 14-0525 KX 80 0080 1984 - 1987 14-0309 14-0317 KX 250F 0250 2008 KX 80 0080 1988 - 1993 14-0309 14-0318 KXF 250A 0250 1987 - 1988 14-0337 KX 80 0080 1994 - 1996 14-0309 14-0218 KXF 250B 0250 1987 14-0337 KX 80 0080 1997 14-0309 14-0319 KXT 250A 0250 1984 - 1985 14-0309 KX 80 0080 1998 - 2000 14-0310 14-0319 KXT 250B 0250 1986 14-0309 KX 85 0085 2001 - 2008 14-0310 14-0329 KXT 250B 0250 1987 KX 100 0100 1995 - 1996 14-0309 14-0218 KEF 300A 0300 1995 - 1999 14-0330 KX 100 0100 1997 14-0309 14-0319 KEF 300A 0300 2000 14-0330 KX 100 0100 1998 - 2000 14-0310 14-0319 KEF 300B 0300 2001 14-0330 KX 100 0100 2001 - 2008 14-0310 14-0329 KEF 300B 0300 2002 - 2003 14-0330 KLX 110 0110 2002 - 2008 14-0333 KLF 300A 0300 1986 - 1987 14-0313 BN 125A 0125 2001 - 2007 14-0344 14-0343 KLF 300B 0300 1988 - 1999 14-0316 KD 125 0125 1975 - 1979 14-0309 KLF 300B 0300 2000 - 2003 14-0331 KLX 125 0125 2003 - 2006 14-0404 14-0506 KLF 300C 0300 1989 - 1990 KLX 125L 0125 2003 - 2006 14-0404 14-0318 KLF 300C 0300 1991 - 2003 14-0330 14-0316 KX 125 0125 1975 - 1981 14-0309 KLX 300A 0300 1997 - 2007 14-0309 14-0218 KX 125 0125 1982 - 1986 14-0309 KVF 300A 0300 1999 14-0330 14-0316 KX 125 0125 1987 14-0309 KVF 300A 0300 2000 - 2002 14-0330 14-0331 KX 125 0125 1988 - 1989 14-0309 14-0318 KVF 300B 0300 1999 14-0330 14-0316 KX 125 0125 1990 - 1992 14-0310 14-0318 KVF 300B 0300 2000 - 2002 14-0330 14-0331 KX 125 0125 1993 - 1996 14-0310 14-0218 EX 305B 0305 1983 KX 125 0125 1997 - 1999 14-0310 14-0319 KZ 305A 0305 1981 - 1982 14-0308 14-0323 KX 125 0125 2000 - 2005 14-0310 14-0329 KZ 305B 0305 1982 14-0308 14-0323 KLX 140A 0140 2008 14-0408 KZ 305B 0305 1987 - 1988 14-0308 14-0323 KLX 140B 0140 2008 14-0408 S2 350 Triple 0350 1973 KD 175 0175 1976 - 1979 14-0309 KVF 360A 0360 2003 - 2008 14-0334 14-0331 KDX 175 0175 1980 - 1982 14-0309 KVF 360B 0360 2003 - 2007 14-0330 14-0331 KDX 200 0200 1983 - 1985 14-0309 KVF 360B 0360 2008 14-0330 KDX 200 0200 1986 - 1988 14-0309 14-0317 KVF 360C 0360 2003 - 2008 14-0334 KDX 200 0200 1989 - 1994 14-0309 14-0318 KDX 400 0400 1979 - 1980 14-0309 KDX 200 0200 1995 - 2006 14-0309 14-0218 KH 400A 0400 1974 - 1975 KLT 200C 0200 1984 14-0309 KH 400A 0400 1976 - 1978 14-0308 14-0325 KDX 220R 0220 1997 - 2005 14-0309 KLF 400B 0400 1993 - 1996 14-0330 14-0316 EL 250 0250 1988 - 1989 14-0307 14-0314 KLF 400B 0400 1998 - 1999 14-0330 14-0316 EL 250 0250 1991 - 1994 14-0307 14-0314 KLX 400A 0400 2003 14-0419 14-0428 EX 250E 0250 1986 - 1987 14-0307 14-0314 KSF 400A 0400 2003 - 2006 14-0504 EX 250F 0250 1988 - 1990 14-0307 14-0314 KVF 400A 0400 1997 - 1998 14-0330 14-0316 EX 250F 0250 1992 - 2007 14-0307 14-0314 KVF 400B 0400 1998 14-0330 14-0316 KDX 250 0250 1980 - 1984 14-0309 KVF 400C 0400 1999 14-0330 14-0316 KDX 250 0250 1991 - 1994 14-0309 KVF 400C 0400 2000 - 2002 14-0330 14-0331 KL 250D 0250 1991 - 2005 14-0400 KVF 400D 0400 1999 14-0330 14-0316 KL 250G 0250 2000 - 2002 14-0401 KX 400 0400 1975 - 1976 14-0309 KLT 250C 0250 1984 - 1985 14-0309 KZ 400A 0400 1977 - 1978 14-0308 KLX 250 0250 1979 - 1980 14-0309 KZ 400B 0400 1978 - 1979 14-0308 KLX 250D 0250 1994 - 1996 14-0309 14-0218 KZ 400D 0400 1976 - 1977 14-0308 14-0325 KSF 250A 0250 1987 - 1999 14-0337 14-0316 KZ 400H 0400 1979 14-0308 14-0323 KSF 250A 0250 2000 14-0337 S3 400 0400 1974 - 1978 KSF 250A 0250 2001 - 2004 14-0337 KDX 420 0420 1981 14-0309 KX 250 0250 1975 - 1981 14-0309 KX 420 0420 1980 - 1981 14-0309 KX 250 0250 1982 - 1986 14-0309 KZ 440A 0440 1980 - 1983 14-0308 14-0323 KX 250 0250 1987 14-0309 KZ 440D 0440 1980 - 1983 14-0308 14-0323 KX 250 0250 1988 - 1989 14-0309 14-0318 KZ 440G 0440 1982 14-0308 KX 250 0250 1990 - 1992 14-0310 14-0318 EN 450A 0450 1985 KX 250 0250 1993 14-0310 KDX 450 0450 1982 14-0310 14-0315 14-0317 14-0218 14-0318 14-0315 14-0331 14-0317 CC- Displacement, 24 14-0329 14-0316 14-0316 14-0316 14-0331 14-0316 14-0320 14-0321 14-0325 14-0331 14-0325 14-0422 14-0325 14-0325 14-0307 14-0322 14-0309 L- Left hand, R- Right hand. 8/08 Kawasaki www.MotionPro.com OE Style Replacement Levers Model CC Model Year Black L-Hand Black R-Hand Polished Polished L-Hand R-Hand Model CC Model Year Black L-Hand Black R-Hand Polished Polished L-Hand R-Hand KLX 450A 0450 2008 14-0338 14-0329 KZ 650B 0650 1977 - 1979 14-0308 14-0325 KSF 450B 0450 2008 14-0338 14-0339 KZ 650C 0650 1977 - 1979 14-0308 14-0325 KX 450F 0450 2006 - 2008 14-0525 14-0329 KZ 650D 0650 1978 - 1979 14-0308 14-0325 EN 500A 0500 1990 - 1996 14-0304 14-0313 KZ 650E LTD 0650 1980 14-0308 14-0324 EN 500C 0500 1996 - 2006 14-0304 14-0313 KZ 650F 0650 1980 14-0308 14-0324 EX 500A 0500 1987 - 1991 14-0307 14-0314 KZ 650H 0650 1981 - 1983 14-0308 14-0323 EX 500A 0500 1992 - 1993 14-0303 14-0312 KSV 700A 0700 2004 - 2008 14-0340 14-0331 EX 500D 0500 1994 - 2001 14-0303 14-0312 KSV 700B 0700 2005 - 2008 14-0340 14-0331 EX 500D 0500 2002 14-0303 14-0312 KVF 700A 0700 2004 - 2006 14-0334 14-0331 EX 500D 0500 2003 - 2005 14-0303 14-0312 KVF 700B 0700 2004 - 2005 14-0334 14-0331 H1 500 0500 1973 - 1975 KVF 700D 0700 2005 - 2006 14-0334 14-0331 KH 500 0500 1976 14-0308 KZ 700A 0700 1984 14-0307 14-0322 KX 500 0500 1983 - 1986 14-0309 VN 700A 0700 1985 14-0301 14-0322 KX 500 0500 1987 14-0309 ZN 700A 0700 1984 - 1985 14-0307 14-0322 KX 500 0500 1988 - 1989 14-0309 14-0318 H2 750 0750 1972 - 1975 KX 500 0500 1990 - 1993 14-0310 14-0318 KVF 750A 0750 2005 - 2007 14-0334 14-0331 KX 500 0500 1994 - 1996 14-0310 14-0218 KVF 750B 0750 2005 - 2007 14-0334 14-0331 KX 500 0500 1997 - 2003 14-0310 14-0319 KVF 750C 0750 2006 - 2007 14-0334 14-0331 KX 500 0500 2004 14-0310 14-0329 KVF 750D 0750 2008 14-0334 14-0331 KZ 550A 0550 1980 - 1981 14-0308 14-0324 KVF 750E 0750 2008 14-0334 14-0331 KZ 550C 0550 1980 - 1981 14-0308 14-0323 KVF 750F 0750 2008 14-0334 14-0331 KZ 550D 0550 1981 14-0324 KZ 750B 0750 1976 - 1979 14-0308 14-0325 KZ 550F 0550 1983 14-0320 14-0322 KZ 750E 0750 1980 - 1982 14-0308 14-0324 KZ 550F 0550 1984 14-0307 14-0322 KZ 750F 0750 1983 KZ 550H 0550 1982 - 1983 14-0320 14-0321 KZ 750G 0750 1980 14-0308 14-0323 KZ 550M 0550 1983 14-0322 KZ 750H 0750 1980 - 1983 14-0308 14-0323 ZR 550B 0550 1991 - 1993 KZ 750K 0750 1983 14-0320 14-0322 ZX 550A 0550 1984 - 1986 14-0307 KZ 750K 0750 1984 14-0307 14-0322 KL 600 0600 1984 - 1986 14-0400 KZ 750L 0750 1983 14-0320 ZL 600A 0600 1986 - 1987 14-0311 KZ 750M 0750 1982 14-0308 14-0323 ZL 600B 0600 1996 - 1997 14-0313 KZ 750N 0750 1982 - 1983 14-0320 14-0322 ZX 600A 0600 1985 - 1987 14-0301 14-0314 KZ 750R 0750 1982 14-0321 ZX 600B 0600 1987 14-0301 14-0314 VN 750A 0750 1986 - 1990 14-0300 ZX 600C 0600 1988 - 1997 14-0301 14-0314 VN 750A 0750 1991 - 2006 14-0300 ZX 600D 0600 1990 - 1993 14-0303 14-0312 ZR 750 0750 1991 - 1993 14-0303 ZX 600E 0600 1993 - 2003 14-0303 14-0312 ZR 750 0750 2000 - 2003 14-0303 ZX 600F 0600 1995 - 1997 14-0303 14-0312 ZR 750K 0750 2005 - 2006 ZX 600G 0600 1998 - 1999 14-0303 14-0312 ZX 750A 0750 1983 14-0301 14-0322 ZX 600J 0600 2000 - 2002 14-0336 14-0326 ZX 750A 0750 1984 - 1985 14-0301 14-0321 ZX 600J 0600 2005 - 2006 14-0336 14-0326 ZX 750E 0750 1984 - 1985 14-0301 14-0321 ZX 600K 0600 2003 14-0332 14-0335 ZX 750F 0750 1987 - 1990 14-0305 14-0314 ZX 600M 0600 2004 14-0332 14-0335 ZX 750H 0750 1989 - 1995 14-0302 14-0312 ZX 600N 0600 2005 - 2006 ZX 750J 0750 1989 - 1992 14-0302 14-0312 ZX 600P 0600 2007 - 2008 14-0332 14-0341 ZX 750K 0750 1991 - 1992 14-0302 14-0312 ZX 636B 0636 2003 - 2004 14-0332 14-0335 ZX 750L 0750 1993 - 1995 14-0302 14-0312 ZX 636C 0636 2005 - 2006 14-0336 14-0426 ZX 750M 0750 1993 - 1994 14-0302 14-0312 ZX 636D 0636 2006 14-0336 14-0426 ZX 750N 0750 1996 14-0302 14-0312 EX 650A 0650 2006 14-0335 ZX 750P 0750 1996 - 2003 14-0302 14-0312 EX 650A 0650 2007 - 2008 14-0335 VN 800A 0800 1995 - 2005 14-0304 14-0313 KL 650A 0650 1987 - 2006 14-0400 14-0315 VN 800B 0800 1996 - 2003 14-0304 14-0313 KL 650B 0650 1990 - 1991 14-0400 14-0315 VN 800C 0800 2000 14-0304 14-0328 KL 650E 0650 2008 VN 800E 0800 2001 - 2006 14-0304 14-0328 KLE 650A 0650 2008 KZ 900A 0900 1976 - 1977 14-0308 14-0325 KLX 650A 0650 1993 - 1995 14-0309 14-0218 KZ 900B 0900 1976 14-0308 14-0325 KLX 650C 0650 1993 - 1996 14-0401 14-0408 VN 900B 0900 2006 - 2008 14-0304 14-0328 KLX 650D 0650 1996 14-0309 14-0218 VN 900C 0900 2007 - 2008 KVF 650A 0650 2002 - 2003 14-0334 14-0331 VN 900D 0900 2006 - 2008 KVF 650B 0650 2002 - 2003 14-0334 14-0331 Z1 0900 1973 14-0325 KVF 650D 0650 2005 - 2006 14-0334 14-0331 Z1A 0900 1974 14-0325 KVF 650D 0650 2007 - 2008 14-0334 Z1B 0900 1975 KVF 650E 0650 2005 - 2008 14-0334 ZL 900A 0900 1985 - 1986 14-0308 14-0325 14-0320 14-0317 14-0411 14-0321 14-0304 14-0336 14-0303 14-0344 14-0426 14-0408 14-0326 14-0331 14-0325 14-0320 14-0320 14-0322 14-0311 14-0411 14-0411 14-0335 14-0328 14-0304 14-0328 14-0325 14-0306 14-0311 CC- Displacement, L- Left hand, R- Right hand 8/08 25 Kawasaki www.MotionPro.com OE Style Replacement Levers CC Model Year Black L-Hand ZG 1200A 1200 1986 14-0305 ZG 1200B 1200 1987 - 2003 14-0305 14-0335 ZR 1200A 1200 2001 - 2002 14-0302 14-0335 ZR 1200A 1200 2003 ZX 1200B 1200 2000 - 2005 ZX 1200C 1200 2002 - 2003 14-0302 14-0325 KZ 1300A 1300 14-0325 KZ 1300B 1300 14-0323 ZG 1400A 1400 2008 14-0342 14-0341 14-0308 ZG 1400B 1400 2008 14-0342 14-0341 14-0308 ZX 1400A 1400 2006 - 2007 14-0342 14-0341 14-0324 ZX 1400C 1400 2008 14-0341 14-0308 14-0323 VN 1500A 1500 14-0308 14-0324 VN 1500B CC Model Year Black L-Hand Black R-Hand ZX 900A 0900 1984 - 1986 14-0305 14-0314 ZX 900B 0900 1994 - 1997 14-0302 14-0312 ZX 900C 0900 1998 - 1999 14-0303 ZX 900E 0900 2000 - 2001 14-0332 ZX 900F 0900 2002 - 2003 14-0332 14-0335 KZ 1000A 1000 1977 - 1980 14-0308 14-0325 KZ 1000B 1000 1977 - 1980 14-0308 KZ 1000C 1000 1978 - 1980 14-0308 KZ 1000C 1000 1981 14-0308 KZ 1000D 1000 1978 KZ 1000D 1000 1980 KZ 1000E 1000 1979 - 1980 14-0308 KZ 1000G 1000 1980 KZ 1000J 1000 1981 - 1982 KZ 1000J 1000 1983 KZ 1000K 1000 1981 - 1982 14-0308 KZ 1000M 1000 1981 - 1982 KZ 1000P 1000 KZ 1000P Model Polished Polished L-Hand R-Hand Model Black R-Hand Polished Polished L-Hand R-Hand 14-0411 14-0302 14-0336 14-0326 1979 - 1982 14-0308 14-0324 1980 14-0308 14-0323 1987 - 1998 14-0306 14-0313 1500 1987 - 1990 14-0306 14-0313 VN 1500C 1500 1996 - 1997 14-0306 14-0313 14-0323 VN 1500D 1500 1996 - 1997 14-0522 14-0411 14-0308 14-0323 VN 1500E 1500 1998 - 2000 14-0522 14-0411 1982 - 1990 14-0308 14-0323 VN 1500E 1500 2001 - 2004 14-0327 14-0328 1000 1991 - 2001 14-0308 14-0313 VN 1500G 1500 1999 - 2003 14-0327 14-0328 KZ 1000P 1000 2002 - 2005 14-0308 14-0411 VN 1500J 1500 1999 - 2003 14-0327 14-0328 KZ 1000R 1000 1982 - 1983 14-0320 14-0321 VN 1500L 1500 2001 - 2004 14-0327 14-0328 ZG 1000A 1000 1986 - 1991 14-0305 14-0314 VN 1500N 1500 2000 - 2002 14-0327 14-0328 ZG 1000A 1000 1992 - 2004 14-0302 14-0312 VN 1500N 1500 2005 - 2006 14-0327 14-0328 ZL 1000A 1000 1987 VN 1500N 1500 2007 - 2008 14-0327 ZX 1000A 1000 1986 - 1987 14-0305 14-0314 VN 1500P 1500 2002 - 2003 14-0327 14-0328 ZX 1000B 1000 1988 - 1990 14-0302 14-0312 VN 1500R 1500 2001 - 2005 14-0327 14-0328 ZX 1000C 1000 2004 - 2005 14-0332 14-0335 VN 1500R 1500 2006 14-0327 ZX 1000D 1000 2006 14-0341 VN 1500T 1500 2006 14-0327 14-0328 ZX 1000D 1000 2007 14-0341 VN 1600A 1600 2003 - 2008 14-0327 14-0328 ZX 1000E 1000 2008 14-0341 VN 1600B 1600 2004 - 2006 14-0327 14-0328 KZ 1100A 1100 1981 - 1983 14-0324 VN 1600B 1600 2007 - 2008 14-0327 KZ 1100B 1100 1981 14-0324 VN 1600D 1600 2005 KZ 1100B 1100 1982 14-0320 14-0321 VN 1600D 1600 2006 14-0327 KZ 1100D 1100 1982 - 1983 14-0320 14-0322 VN 1600D 1600 2007 - 2008 14-0327 KZ 1100L 1100 1983 14-0320 14-0322 VN 1600E 1600 2006 14-0327 14-0328 ZN 1100B 1100 1984 - 1985 14-0307 14-0322 VN 1600F 1600 2006 14-0327 14-0328 ZR 1100A 1100 1992 - 1995 VN 1600G 1600 2006 ZR 1100C 1100 1999 - 2000 14-0302 14-0312 VN 2000A 2000 2004 - 2007 14-0304 14-0328 ZX 1100A 1100 1983 14-0301 14-0322 VN 2000D 2000 2005 - 2006 14-0304 14-0328 ZX 1100A 1100 1984 14-0301 14-0321 VN 2000E 2000 2006 - 2007 14-0304 14-0328 ZX 1100C 1100 1990 - 1993 14-0302 14-0312 VN 2000F 2000 2006 - 2007 14-0304 14-0328 ZX 1100D 1100 1993 - 2001 14-0302 14-0312 VN 2000G 2000 2008 14-0304 14-0328 ZX 1100E 1100 1995 - 1996 14-0302 14-0312 VN 2000H 2000 2008 14-0328 ZX 1100F 1100 1996 14-0312 VN 2000J 2000 2008 14-0328 14-0320 14-0306 14-0311 14-0336 14-0308 14-0411 14-0302 14-0342 14-0312 14-0328 14-0328 14-0328 OE Style Offroad OE Style Street CC- Displacement, 26 L- Left hand, R- Right hand. 8/08 Kawasaki MX Forged Levers Model Name CC Model Year Polished L-Hand Polished R-Hand KX 65 0065 2000 - 2008 14-9310 14-9329 KX 80 0080 1988 - 1993 14-9318 KX 80 0080 1994 - 1996 14-9218 KX 80 0080 1997 14-9319 KX 80 0080 1998 - 2000 14-9310 14-9319 KX 85 0085 2001 - 2008 14-9310 14-9329 KX 100 0100 1995 - 1996 14-9218 KX 100 0100 1997 14-9319 KX 100 0100 1998 - 2000 14-9310 14-9319 KX 100 0100 2001 - 2008 14-9310 14-9329 KLX 125 0125 2003 - 2006 14-9404 KLX 125L 0125 2003 - 2006 14-9404 14-9318 KX 125 0125 1988 - 1989 14-9318 KX 125 0125 1990 - 1992 14-9310 14-9318 KX 125 0125 1993 - 1996 14-9310 14-9218 KX 125 0125 1997 - 1999 14-9310 14-9319 KX 125 0125 2000 - 2005 14-9310 14-9329 KDX 200 0200 1989 - 1994 14-9318 KDX 200 0200 1995 - 2006 14-9218 KDX 220R 0220 1997 - 2005 14-9218 KDX 250 0250 1991 - 1994 14-9318 KLX 250D 250R 0250 1994 - 1996 14-9218 KX 250 0250 1988 - 1989 14-9318 KX 250 0250 1990 - 1992 14-9310 14-9318 KX 250 0250 1993 - 1996 14-9310 14-9218 KX 250 0250 1997 - 1999 14-9310 14-9319 KX 250 0250 2000 - 2004 14-9310 14-9329 KX 250 0250 2005 - 2007 14-9525 14-9329 KX 250F 0250 2004 14-9329 KX 250F 0250 2005 - 2006 14-9329 KX 250F 0250 2008 14-9329 14-9310 KLX 300A 300R 0300 1997 - 2007 14-9218 KLX 400B KLX 400R 0400 2003 14-9218 KLX 450A KLX 450R 0450 2008 14-9329 KX 450F 0450 2006 - 2008 14-9329 KX 500 0500 1988 - 1989 14-9318 KX 500 0500 1990 - 1993 14-9310 14-9318 KX 500 0500 1994 - 1996 14-9310 14-9218 KX 500 0500 1997 - 2003 14-9310 14-9319 KX 500 0500 2004 14-9329 14-9310 www.MotionPro.com KLX 650A 650R 0650 1993 - 1995 14-9218 KLX 650D 650R 0650 1996 14-9218 Roller bearing in clutch pivot CC- Displacement, L- Left hand, R- Right hand 8/08 27 Kawasaki www.MotionPro.com Model Name CC Wide Blade Levers Model Year CF Look CF Look Chrome Chrome Brake Clutch Brake Clutch Model Name CC Model Year CF Look CF Look Chrome Chrome Brake Clutch Brake Clutch EN 500A Vulcan 0500 1990 - 1996 14-0705 14-0703 ZX 900B EN 500C Vulcan 500 LTD 0500 1996 - 2006 14-0705 14-0703 ZG 1000A Concours 1000 1986 - 1991 14-0705 14-0704 EX 500A GPZ 500S 0500 1992 - 1993 14-0805 14-0804 ZL 1000A 1000 1987 14-0705 14-0704 EX 500D Ninja 500R 0500 1994 - 2004 14-0805 14-0804 ZX 1000A Ninja 1000 1000 1986 - 1987 14-0705 14-0704 ZL 600B Eliminator 0600 1996 14-0705 14-0703 ZX 1000B Ninja ZX-10 1000 1988 - 1990 14-0805 14-0803 ZL 600B Eliminator 0600 1997 14-0705 14-0704 ZR 1100C ZRX 1100 1100 1999 - 2000 14-0805 14-0803 ZX 600A Ninja 600R 0600 1985 - 1987 14-0705 14-0714 ZX 1100C ZX-11 1100 1990 - 1993 14-0805 14-0803 ZX 600B Ninja 600RX 0600 1987 14-0705 14-0714 ZX 1100D ZX-11 1100 1993 - 2001 14-0805 14-0803 ZX 600C Ninja ZX-6R 0600 1988 - 1997 14-0705 14-0714 ZX 1100E GPZ 1100 1100 1995 - 1996 14-0805 14-0803 ZX 600D Ninja ZX-6 0600 1990 - 1993 14-0805 14-0804 ZX 1100F GPZ 1100 ZX 600E Ninja ZX-6 0600 1993 - 2002 14-0805 14-0804 VN 1500A Vulcan 1500 1987 - 1999 14-0705 14-0704 ZX 600E Ninja ZX-6 0600 2003 14-0804 VN 1500B Vulcan 88 SE 1500 1987 - 1990 14-0705 14-0704 ZX 600F Ninja ZX-6R 0600 1995 - 1997 14-0805 14-0804 VN 1500C Vulcan 1500L 1500 1996 - 1997 14-0705 14-0704 ZX 600G Ninja ZX-6R 0600 1998 - 1999 14-0805 14-0804 VN 1500G Vulcan Nomad 1500 1999 - 2003 14-0705 14-0704 VN 750A Vulcan 0750 1991 - 2006 14-0705 14-0714 VN 1500J Vulcan Drifter 1500 1999 - 2003 14-0705 14-0704 ZX 750F Ninja 750R 0750 1987 - 1990 14-0705 14-0704 VN 1500L Vulcan Nomad FI 1500 2001 - 2004 14-0705 14-0704 ZX 750H Ninja ZX-7 0750 1989 - 1995 14-0805 14-0803 VN 1500N Vulcan Classic FI 1500 2000 - 2002 14-0705 14-0704 ZX 750J Ninja ZX-7 0750 1989 - 1992 14-0805 14-0803 VN 1500N Vulcan Classic FI 1500 2005 - 2006 14-0705 14-0704 ZX 750K Ninja ZX-7R 0750 1991 - 1992 14-0805 14-0803 VN 1500P Vulcan Mean Streak 1500 2002 - 2003 14-0705 14-0704 ZX 750L Ninja ZX-7 0750 1993 - 1995 14-0805 14-0803 VN 1500R Vulcan Drifter 1500 2001 - 2003 14-0705 14-0704 ZX 750M Ninja ZX-7R 0750 1993 - 1994 14-0805 14-0803 VN 1500T Vulcan Classic FI 1500 2006 14-0705 14-0704 ZX 750N Ninja ZX-7RR 0750 1996 VN 1600A Vulcan Classic 1600 2003 - 2006 14-0705 14-0704 ZX 750P Ninja ZX-7R 0750 1996 - 2003 14-0805 14-0803 VN 1600B Vulcan Mean Streak 1600 2004 - 2006 14-0705 14-0704 VN 800A Vulcan 0800 1995 - 2005 14-0705 14-0703 VN 1600D Vulcan Nomad 1600 2005 - 2006 14-0705 14-0704 VN 800B Vulcan Classic 0800 1996 - 2003 14-0705 14-0703 VN 1600E Vulcan Classic 1600 2006 14-0705 14-0704 VN 800C Vulcan Drifter 0800 2000 14-0705 14-0703 VN 1600F Vulcan Mean Streak 1600 2006 14-0705 14-0704 VN 800E Vulcan Drifter 0800 2001 - 2006 14-0705 14-0703 VN 1600G Vulcan Nomad 1600 2006 14-0705 14-0704 VN 900B Vulcan Classic 0900 2006 14-0705 14-0703 VN 2000A Vulcan 2000 2004 - 2006 14-0705 14-0703 VN 900D Vulcan Classic LT 0900 2006 14-0705 14-0703 VN 2000D Vulcan Limited 2000 2006 14-0705 14-0703 ZL 900A Eliminator 0900 1985 - 1986 14-0705 14-0704 VN 2000E Vulcan Classic 2000 2006 14-0705 14-0703 ZX 900A GPZ 900R Ninja 0900 1984 - 1986 14-0705 14-0704 VN 2000F Vulcan Classic LT 2000 2006 14-0705 14-0703 14-0805 14-0803 Ninja ZX-9R Eliminator 0900 1994 - 1997 14-0805 14-0803 1100 1996 14-0805 14-0803 Wide Blade Style Levers CC- Displacement, L- Left hand, R- Right hand, CF Look- Carbon Fiber Look. 28 8/08 Kawasaki www.MotionPro.com Rim Locks Model CC Model Year Rim Lock Rim Lock Front Rear KX 60 0060 1988 11-0009 11-0009 KX 60 0060 1990 - 2003 11-0009 11-0009 KX 80 0080 1998 - 2000 11-0009 11-0009 KX 85 0085 2001 - 2007 11-0009 KX 85 0085 2008 KX 100 0100 2003 - 2008 11-0009 11-0010 KLX 110 0110 2003 - 2007 11-0009 11-0009 KX 125 0125 1996 - 2005 11-0009 11-0010 KDX 200 0200 1997 - 2006 11-0009 11-0011 KDX 220R 0220 1997 - 2004 11-0009 11-0011 KX 250 0250 2000 - 2007 11-0009 11-0011 KX 250F 0250 2004 - 2008 11-0009 11-0010 KLX 400B 0400 2003 11-0009 11-0011 KX 450F 0450 2006 - 2007 11-0009 11-0011 KX 500 0500 1997 - 2004 11-0009 11-0011 11-0009 T6 Combo Tire Tool T-6 Lever Rear Suspension Tools Model CC Fork Seal Fork Seal Bullets Drivers Model Year KX 65 0065 2003 - 2007 KX 80 0080 1998 - 2000 08-0273 08-0296 KX 85 0085 2003 - 2007 08-0273 08-0133 08-0235 0100 2003 - 2007 08-0273 08-0133 08-0235 KLX 110 0110 2003 KX 125 0125 1996 - 2001 08-0277 08-0138 08-0296 KX 125 0125 2002 - 2005 08-0332 08-0331 0200 1997 - 2006 08-0275 08-0124 08-0133 08-0235 0220 1997 - 2005 08-0275 08-0124 08-0133 08-0235 08-0157 08-0233 KX 250 0250 2000 - 2002 08-0277 08-0138 KX 250 0250 2003 - 2007 08-0332 08-0331 08-0233 KX 250F 0250 2004 - 2005 08-0332 08-0331 08-0157 08-0233 KX 250F 0250 2006 - 2007 08-0278 08-0138 08-0157 08-0233 08-0157 08-0233 KX 250F 0250 2008 KLX 400B 0400 2003 08-0171 08-0331 Model Year KX 450F 0450 2006 - 2007 08-0332 0125 1996 - 2001 08-0286 08-0288 KX 450F 0450 2008 KX 125 0125 2002 - 2005 08-0286 08-0289 KX 500 0500 1997 - 2004 08-0277 KDX 200 0200 1997 - 2006 08-0288 KDX 220R 0220 1997 - 2004 08-0288 KX 250 0250 2000 - 2002 08-0286 08-0288 KX 250 0250 2003 - 2005 08-0286 08-0289 KX 250 0250 2006 - 2007 08-0289 KX 250F 0250 2004 - 2005 08-0286 08-0289 KX 250F 0250 2006 - 2007 08-0289 KLX 400B 0400 2003 KLX 450A 0450 2008 KX 450F 0450 2006 - 2008 KX 500 0500 1997 - 2004 08-0286 08-0286 08-0233 KDX 200 CC 08-0157 08-0233 08-0157 08-0233 08-0138 08-0235 Pro Bleeder Model Year Pro Bleeder Model CC 08-0289 KX 85 0085 2001 - 2007 11-0028 08-0289 KX 100 0100 2000 - 2007 11-0028 08-0288 KX 125 0125 2000 - 2005 11-0028 KX 250 0250 2000 - 2007 11-0028 KX 250F 0250 2004 - 2007 11-0028 KX 250F 0250 2008 KX 450F 0450 2006 - 2007 11-0028 KX 450F 0450 2008 KX 500 0500 2000 - 2004 11-0028 08-0287 08-0233 08-0157 KDX 220R Model T-6 Lever Front &Rear 08-0235 08-0235 KX 100 KX 125 T-6 Lever Front Spoke T-Stem Wrench Spanner 11-0027 11-0027 Spark Plug Tool Model CC Model Year KX 85 0085 2001 - 2008 08-0318 KX 100 0100 2000 - 2008 08-0318 Spark Plug Tool KX 125 0125 2000 - 2005 08-0318 KDX 200 0200 2000 - 2006 08-0318 KDX 220R 0220 2000 - 2005 08-0318 KX 250 0250 2000 - 2007 08-0318 KX 250F 0250 2004 - 2008 08-0239 KLX 300A 0300 1997 - 2007 08-0239 KLF 400B 0400 1993 - 1996 08-0175 KSF 400A 0400 2003 - 2006 08-0239 KSF 450B 0450 2008 08-0239 KX 450F 0450 2006 - 2008 08-0239 KX 500 0500 1997 - 2004 08-0318 CC- Displacement 8/08 29 www.MotionPro.com Model Name Flywheel Pullers CC Foot Note Model Year Flywheel Puller Model Name CC Foot Note Model Year Flywheel Puller KDX 50 0050 2003 - 2006 08-0026 KX 500 0500 1997 - 2004 08-0026 KX 60 0060 1988 - 2003 08-0026 JS 550A Jet Ski 550 0550 1982 - 1989 08-0160 KX 65 0065 2000 - 2007 08-0026 JS 550B 550 SX 0550 1990 KD 80 0080 1976 - 1987 08-0026 JS 550C 550 SX 0550 1991 - 1995 08-0160 KDX 80 0080 1980 - 1988 08-0026 KZ 550A 0550 1980 - 1983 08-0116 KX 80 0080 1998 - 2000 08-0026 KZ 550H GPZ 550 0550 1982 - 1983 08-0116 KX 85 0085 2001 - 2007 08-0026 ZX 550A GPZ 550 0550 1984 - 1985 08-0116 KM 100 0100 1976 - 1981 08-0026 KL 600 KLR 600 0600 1984 - 1986 08-0074 KV 100 0100 1970 - 1975 08-0026 ZX 600A Ninja 600R 0600 1985 - 1987 08-0116 KX 100 0100 1995 - 2007 08-0026 ZX 600B Ninja 600RX 0600 1987 KLF 110A 0110 1996 - 2000 08-0116 ZX 600C Ninja ZX-6R 0600 1988 - 1997 08-0116 KLT 110A 0110 1984 - 1986 08-0027 KL 650A KLR 650 0650 1987 - 1995 08-0085 KLX 110 0110 2002 - 2008 08-0372 KL 650A KLR 650 0650 1996 - 2006 08-0074 KS 125 0125 1974 - 1975 08-0026 KZ 650B 0650 1978 - 1979 08-0116 KX 125 0125 1974 - 1981 08-0027 KZ 650C 650 Custom 0650 1978 - 1979 08-0116 KX 125 0125 1993 - 2005 08-0026 KZ 650D 650 SR 0650 1978 - 1979 08-0116 KDX 200 0200 1997 - 2006 08-0026 KZ 650E 650 LTD 0650 1980 08-0116 KLT 200A 0200 1983 - 1984 08-0027 KZ 650F 0650 1980 08-0116 KLT 200B 0200 1983 08-0027 KZ 650H CSR 650 0650 1981 - 1983 08-0116 KLT 200C 0200 1983 - 1984 08-0027 JH 750A 750 SS 0750 1992 - 1995 08-0118 KZ 200A 0200 1978 - 1979 08-0116 JH 750B Super Sport XI 0750 1993 - 1995 08-0118 KDX 220R 0220 1997 - 2005 08-0026 JH 750C 750 ZXi 0750 1995 - 1996 08-0118 08-0160 08-0116 EX 250E Ninja 250 0250 1986 - 1987 08-0349 JH 750E 750 SS 0750 1996 08-0118 EX 250F Ninja 250R/GPX 250R 0250 1988 - 2007 08-0349 JH 750F Super Sport XI 0750 1996 08-0118 0250 1978 - 1982 08-0116 JS 750A 750 SX 0750 1992 - 1995 08-0118 KL 250A KL 250D KLR 250 0250 1985 - 1995 08-0085 JS 750B 750 SXi 0750 1995 - 1996 08-0118 KSF 250A Mojave 0250 1996 - 2000 08-0116 JT 750A 750 ST 0750 1994 - 1995 08-0118 KX 250 0250 1974 - 1979 08-0027 JT 750B 750 STS 0750 1995 - 1996 08-0118 KX 250 0250 1992 - 2007 08-0026 KZ 750R 750 GP 0750 1982 KX 250F 0250 2004 - 2008 08-0257 VN 750A Vulcan 0750 1986 - 2006 08-0116 GPZ 750 0750 KZ 250D 08-0116 0250 1980 - 1981 08-0116 ZX 750A JS 300A 300 SX 0300 1987 - 1991 08-0160 KZ 900A 0900 1976 08-0027 JS 300B Jet Ski 300 0300 1986 - 1988 08-0160 KZ 900A 0900 1977 08-0027 KLF 300A Bayou 0300 1986 - 1987 08-0116 KZ 900B LTD 900 0900 1976 08-0027 KH 400A 0400 1976 08-0027 Z1 Z-1 900 0900 1973 08-0027 KH 400A 0400 1977 08-0027 Z1A Z-1 900 0900 1974 08-0027 08-0306 Z1B Z-1 900 0900 1975 08-0027 1977 08-0027 056 1983 - 1985 08-0116 056 KLX 400B KLX 400R 0400 2003 KSF 400A KFX 400 0400 2003 - 2006 08-0306 KZ 1000A 1000 0400 1978 - 1979 08-0116 KZ 1000A 1000 0420 1980 - 1981 08-0027 KZ 1000B LTD 1000 1000 0440 1977 - 1992 08-0160 KZ 1000B LTD 1000 1000 1978 - 1980 08-0027 0440 1980 - 1983 08-0116 KZ 1000C Police 1000 1978 - 1980 08-0027 0450 2008 08-0425 KZ 1100A Standard 1100 1981 - 1983 08-0116 0450 2006 - 2008 08-0257 ZX 1100A GPZ 1100 1100 1983 - 1984 08-0116 KZ 400B KX 420 JS 440A Jet Ski 440 KZ 440A KLX 450A KLX 450R KX 450F 056 1978 - 1980 08-0027 056 1977 08-0027 EN 500A Vulcan 0500 1990 - 1996 08-0116 KZ 1300A 1300 1979 - 1981 08-0027 EN 500C Vulcan 500 LTD 0500 1996 - 2002 08-0116 KZ 1300A 1300 1982 08-0116 EX 500A GPZ 500S 0500 1987 - 1993 08-0116 KZ 1300B 1300 1980 08-0027 EX 500D Ninja 500R 0500 1994 - 2006 08-0116 Foot Note – 056 - With breaker points CC- Displacement 30 8/08 Kawasaki Model Year Flywheel Puller Front Axle Nut Rear Axle Nut Reference Chart Front Axle Internal Hex Size Fork Tube Dia. Fork Cap Size Fork Cap Bleeder Size T-Stem Nut www.MotionPro.com T-Stem T-Stem Spanner Spanner Wrench KDX 50 03-06 08-0026 KX 60 88-03 08-0026 N/A 30mm 30mm 46mm KX 65 03-06 08-0026 N/A 33mm 30mm 40mm 08-0235 KX 80 98-01 08-0026 N/A 36mm 30mm 40mm 08-0235 KX 85 03-05 08-0026 17mm 19mm N/A 36mm M5x0.8 30mm 40mm 08-0235 KX 100 2003 08-0026 17mm 19mm N/A 36mm M5x0.8 30mm 40mm 08-0235 KLX 110 03-07 08-0372 N/A 30mm 30mm 46mm KX 125 96-01 08-0026 22mm 27mm 19mm 46mm M5x0.8 32mm 38mm 08-0233 KX 125 02-05 08-0026 22mm 32mm 19mm 48mm M5x0.8 32mm 38mm 08-0233 KDX 200 / 220 97-06 08-0026 19mm 27mm M5x0.8 30mm 40mm 08-0235 KX 250 00-02 08-0026 22mm 27mm 19mm 46mm M5x0.8 32mm 38mm 08-0233 KX 250 03-04 08-0026 22mm 32mm 19mm 48mm 19 M5x0.8 32mm 38mm 08-0233 KX 250 05-06 08-0026 22mm 32mm 19mm 48mm 49.5 M5x0.8 32mm 38mm KX 250F 2004 08-0257 22mm 32mm 19mm 48mm 19 M5x0.8 32mm KX 250F 2005 08-0257 22mm 32mm 19mm 48mm 19 M5x0.8 KX 250F 06-07 08-0257 22mm 32mm 19mm 47mm 50 M5x0.8 KLX 400 2003 08-0306 24mm 24mm 19mm 49mm KSF 400 QUAD 03-06 08-0306 KX 450F 06-07 08-0257 22mm 32mm KX 500 97-03 08-0026 22mm 27mm Spoke Nipple Size Spark Plug Size Rim Lock F-3.6 / R-3.6 43mm 17 13/16" 1.40F / 1.60R 13/16" 1.40F / 1.60R 13/16" 1.40F / 1.60R F-6 / R-6 13/16" 1.40F / 1.60R F-6 / R-6 13/16" 1.40F / 1.85R F-5 / R-5 5/8" 1.40F / 1.60R 13/16" 1.60F / 1.85R F-6.8 / R-6.8 13/16" 1.60F / 1.85R F-6 / R-6 13/16" 160F / 2.15R 13/16" 160F / 2.15R F-6.8 / R-6.8 13/16" 160F / 2.15R 08-0233 F-6.1 / R-6.8 13/16" 160F / 2.15R 38mm 08-0233 F-6.8 / R-6.8 5/8" 1.60F / 1.85R 32mm 38mm 08-0233 F-6.1 / R-6.8 5/8" 1.60F / 1.85R 32mm 38mm 08-0233 F-6.1 / R-6.8 5/8" 1.60F / 1.85R 5/8" 160F / 2.15R F-5 / R-5 M5x0.8 5/8" 19mm 48mm 46mm 49 M5x0.8 32mm 38mm 08-0233 M5x0.8 30mm 40mm 08-0235 F-6.1 / R-6.8 5/8" 1.60F / 1.85R 13/16" 160F / 2.15R What’s in a Name ? Name Model No. Displacement (CC) Vehicle Type Name Model No. Displacement (CC) Vehicle Type 1100 LTD Shaft ZN 1100B 1100 Cruiser Eliminator EL 250 0250 Cruiser 250R KLX 250D 0250 Dual Sport Eliminator ZL 600A 0600 Cruiser 440 Belt KZ 440D3 0440 Street Eliminator ZL 600B 0600 Cruiser 440 LTD KZ 440D2 0440 Street Eliminator ZL 900A 0900 Cruiser 650R KLX 650A 0650 Dual Sport Eliminator ZL 1000A 1000 Cruiser 650R KLX 650C 0650 Dual Sport GP KZ 1100B 1100 Street 650R KLX 650D 0650 Dual Sport GPZ 1100 ZX 1100A 1100 Sportbike 700 LTD Shaft ZN 700A 0700 Cruiser GPZ 1100 ZX 1100E 1100 Sportbike Bayou KLF 185A 0185 ATV GPZ 1100 ZX 1100F 1100 Sportbike Bayou KLF 220A 0220 ATV GPZ 305 EX 305B 0305 Street Bayou KLF 250A 0250 ATV GPZ 500S EX 500A 0500 Street Bayou KLF 300A 0300 ATV GPZ 550 KZ 550H 0550 Street Bayou KLF 300B 0300 ATV GPZ 550 ZX 550A 0550 Street Bayou 4x4 KLF 400B 0400 ATV GPZ 750 ZX 750A 0750 Sportbike Brute Force 4x4 KVF 650D 0650 ATV GPZ 750 Turbo ZX 750E 0750 Sportbike Brute Force 4x4 KVF 750A 0750 ATV GPZ 900R Ninja ZX 900A 0900 Sportbike Brute Force 4x4 Hard KVF 750B 0750 ATV KE 100 G5 0100 Offroad Brute Force 4x4 Silver KVF 750C 0750 ATV KFX 400 KSF 400A 0400 ATV Brute Force Realtree Hard KVF 650E 0650 ATV KFX 80 KSF 80A 0080 ATV Brute Force T650 KVF 650F 0650 ATV KLF 300 4x4 KLF 300C 0300 ATV Brute Force T650 KVF 650G 0650 ATV KLR 650 KL 650A 0650 Dual Sport Concours ZG 1000A 1000 Street KLX 300R KLX 300A 0300 Offroad CSR 1000 KZ 1000M 1000 Street KLX 450R KLX 450A 0450 Offroad CSR 250 KZ 250L 0250 Street Lakota KEF 300A 0300 ATV CSR 305 KZ 305A 0305 Street Lakota KEF 300B 0300 ATV CSR 305 Belt KZ 305B 0305 Street Limited KZ 1100L 1100 Street CSR 650 KZ 650H 0650 Street LTD 1000 KZ 1000K 1000 Street Eddie Lawson Replica KZ 1000R 1000 Street LTD 450 EN 450A 0450 Cruiser 8/08 31 Kawasaki www.MotionPro.com Name What’s in a Name ? Model No. Displacement (CC) Vehicle Type Name Model No. Displacement (CC) Vehicle Type LTD 550 KZ 550M 0550 Street Super Sherpa KL 250G 0250 Dual Sport LTD 900 KZ 900B 0900 Street Tecate KXT 250A 0250 ATV Mojave KSF 250A 0250 ATV Tecate KXT 250B 0250 ATV Ninja 1000 ZX 1000A 1000 Sportbike Tengai KL 650B 0650 Dual Sport Ninja 250 EX 250E 0250 Sportbike V-Force KSV 700A 0700 ATV Ninja 250R/GPX 250R EX 250F 0250 Sportbike V-Force KSV 700B 0700 ATV Ninja 500 EX 500D 0500 Sportbike Voyager XII ZG 1200A 1200 Cruiser Ninja 600 ZX 600A 0600 Sportbike Voyager XII ZG 1200B 1200 Cruiser Ninja 600RX ZX 600B 0600 Sportbike Vulcan EN 500A 0500 Cruiser Ninja 650R EX 650A 0650 Sportbike Vulcan VN 700A 0700 Cruiser Ninja 750R ZX 750F 0750 Sportbike Vulcan VN 750A 0750 Cruiser Ninja ZX-10 ZX 1000B 1000 Sportbike Vulcan VN 800A 0800 Cruiser Ninja ZX-10R ZX 1000C 1000 Sportbike Vulcan VN 1500A 1500 Cruiser Ninja ZX-10R ZX 1000D 1000 Sportbike Vulcan VN 2000A 2000 Cruiser Ninja ZX-14R ZX 1400A 1400 Sportbike Vulcan 1500L VN 1500C 1500 Cruiser Ninja ZX-6 ZX 600D 0600 Sportbike Vulcan 500 LTD EN 500C 0500 Cruiser Ninja ZX-6 ZX 600E 0600 Sportbike Vulcan 88 SE VN 1500B 1500 Cruiser Ninja ZX-6R ZX 600C 0600 Sportbike Vulcan Classic VN 800B 0800 Cruiser Ninja ZX-6R ZX 600F 0600 Sportbike Vulcan Classic VN 900B 0900 Cruiser Ninja ZX-6R ZX 600G 0600 Sportbike Vulcan Classic VN 1500D 1500 Cruiser Ninja ZX-6R / 636 ZX 636B 0636 Sportbike Vulcan Classic VN 1500E 1500 Cruiser Ninja ZX-6R / 636 ZX 636C 0636 Sportbike Vulcan Classic VN 1600A 1600 Cruiser Ninja ZX-6R / 636 ZX 636D 0636 Sportbike Vulcan Classic VN 1600E 1600 Cruiser Ninja ZX-6RR ZX 600K 0600 Sportbike Vulcan Classic VN 2000E 2000 Cruiser Ninja ZX-6RR ZX 600M 0600 Sportbike Vulcan Classic FI VN 1500N 1500 Cruiser Ninja ZX-6RR ZX 600N 0600 Sportbike Vulcan Classic FI VN 1500T 1500 Cruiser Ninja ZX-7 ZX 750H 0750 Sportbike Vulcan Classic LT VN 900D 0900 Cruiser Ninja ZX-7 ZX 750J 0750 Sportbike Vulcan Classic LT VN 2000F 2000 Cruiser Ninja ZX-7 ZX 750L 0750 Sportbike Vulcan Drifter VN 800C 0800 Cruiser Ninja ZX-7R ZX 750K 0750 Sportbike Vulcan Drifter VN 800E 0800 Cruiser Ninja ZX-7R ZX 750M 0750 Sportbike Vulcan Drifter VN 1500J 1500 Cruiser Ninja ZX-7R ZX 750P 0750 Sportbike Vulcan Drifter VN 1500R 1500 Cruiser Ninja ZX-7RR ZX 750N 0750 Sportbike Vulcan Limited VN 2000D 2000 Cruiser Ninja ZX-9R ZX 900B 0900 Sportbike Vulcan Mean Streak VN 1500P 1500 Cruiser Ninja ZX-9R ZX 900C 0900 Sportbike Vulcan Mean Streak VN 1600B 1600 Cruiser Ninja ZX-9R ZX 900E 0900 Sportbike Vulcan Mean Streak VN 1600F 1600 Cruiser Ninja ZX-9R ZX 900F 0900 Sportbike Vulcan Nomad VN 1500G 1500 Cruiser Police KZ 1000P 1000 Street Vulcan Nomad VN 1600D 1600 Cruiser Police KZ 1000C 1000 Street Vulcan Nomad VN 1600G 1600 Cruiser Prairie 300 2x4 KVF 300B 0300 ATV Vulcan Nomad FI VN 1500L 1500 Cruiser Prairie 300 4x4 KVF 300A 0300 ATV Z 750S ZR 750K 0750 Street Prairie 360 2x4 KVF 360B 0360 ATV Z 900 Z1 0900 Street Prairie 360 4x4 KVF 360A 0360 ATV Z 900 Z1A 0900 Street Prairie 360 4x4 KVF 360C 0360 ATV Z 900 Z1B 0900 Street Prairie 400 2x4 KVF 400B 0400 ATV Z1 Classic KZ 1000G 1000 Street Prairie 400 2x4 KVF 400D 0400 ATV Zephyr ZR 550B 0550 Street Prairie 400 4x4 KVF 400A 0400 ATV Zephyr ZR 750 0750 Street Prairie 400 4x4 KVF 400C 0400 ATV Zephyr ZR 1100A 1100 Street Street Prairie 650 2x4 KVF 650B 0650 ATV ZRX ZR 1100C 1100 Prairie 650 4x4 KVF 650A 0650 ATV ZRX 1200R ZR 1200A 1200 Sportbike Prairie 700 4x4 KVF 700A 0700 ATV ZX-11 ZX 1100C 1100 Sportbike Prairie 700 4x4 KVF 700D 0700 ATV ZX-11 ZX 1100D 1100 Sportbike Realtree Hard KVF 700B 0700 ATV ZX-12R ZX 1200B 1200 Sportbike Spectre KZ 1100D 1100 Street ZZR-1200 ZX 1200C 1200 Sportbike Standard KZ 1000J 1000 Street ZZR-600 / Ninja ZX-6R ZX 600J 0600 Sportbike Standard KZ 1100A 1100 Street 32 8/08
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