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TechnologyToday HIG HL IG HT I N G R A YT H EON’S T E CH NOLOGY 2015 ISSUE 1 A MESSAGE FROM Mark E. Russell Vice President of Engineering, Technology and Mission Assurance Raytheon advanced manufacturing methods and processes are important elements of our technology development strategy. While much emphasis is placed on new component research and product designs, new manufacturing technologies also significantly improve the quality, reliability, timeliness and cost effectiveness of our products. This issue of Technology Today highlights some of the innovative manufacturing technologies being developed and applied at Raytheon and describes how these technologies improve our product prototyping and manufacturing. Our feature articles cover a wide range of areas from automated manufacturing, to rapid prototyping, to advanced manufacturing methods and processes. In the automated manufacturing area, the Raytheon Redstone Missile Integration Facility and the Raytheon Advanced Products Center are highlighted as manufacturing and integration facilities that use automation to improve the quality, timeline and safety for Navy Standard Missile production and production of radar components and systems, respectively. Additive manufacturing, tailored to Raytheon needs, and our immersive design centers are also described in this edition, providing examples of Raytheon’s rapid prototyping and design aid activities. Some of our university partnerships in advanced manufacturing as well as new manufacturing processes for sensors and devices highlight our ongoing commitment to investigating and implementing new methods that improve how we build our products and systems. In our Leaders Corner, the Raytheon Operations Council answers questions about how the council investigates new and emerging manufacturing methods. Our Eye on Technology section features the End-to-End Distributed Development System, a high-fidelity simulation of the Standard Missile-3 and Aegis Weapon System, and the Special Interest section article describes an important and emerging need for scalable infrastructure protection capabilities, such as for protecting oil platforms and refineries. In our People section, the Raytheon Young Employee Success Network is introduced as an example of Raytheon’s many Employee Resource Groups that help employees connect and celebrate their diversity. Finally, the Events section provides an example of Raytheon’s commitment to supporting science, technology, engineering and mathematics initiatives by highlighting a University of Arizona event to help high school On the cover: Additively manufactured tail-fin assembly for Excalibur precision guided munition 2 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY students build telescopes. Mark E. Russell View Technology Today online at: www.raytheon.com/technology_today INSIDE THIS ISSUE Feature: Research Raytheon Manufacturing Technology: Producing Better Products Today and Tomorrow 4 Raytheon Missile Facility Modernized by Advanced Technologies 8 Application of Robotics to the Assembly of Missile Seekers 10 Raytheon Advanced Products Center: RF Subsystem Manufacturing and Integration Excellence 14 Additive Manufacturing at Raytheon 18 Integrated Rapid Prototyping at Raytheon 22 Visual Immersion for Virtual Design and Manufacturing 25 D-RAPCON 3D Virtual Prototyping Environment 28 Chief Technology Officer Bill Kiczuk Multilevel Wafer Stacking for 3D Circuit Integration 30 Managing Editor Tony Pandiscio Raytheon University Partnerships Help Develop Advanced Manufacturing Technologies 32 Senior Editors Tony Curreri Corey Daniels Tom Flynn Eve Hofert Vertically Integrated HgCdTe-based Sensor Manufacturing 36 Art Director Susan DeCrosta Q & A with the Raytheon Operations Council Technology Today is published by the Office of Engineering, Technology and Mission Assurance. Vice President Mark E. Russell Photography and Art Fran Brophy John DeAngelis Daniel Plumpton Website Design Nick Miller Publication Distribution Rose McGovern Contributors Paul Bailey Peter Kampf Steve Klepper Tony Marinilli Nora Tgavalekos Raytheon Leaders Corner 38 Eye on Technology ETEDDS: System of Systems Real-time Simulation Environment 40 eye Special Interest Critical Infrastructure Protection 42 People YESNET 44 Events Raytheon Team Helps High School Students Build Telescopes Patents 46 48 RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 3 FEATURE RAYTHEON MANUFACTURING TECHNOLOGY: Producing Better Products Today and Tomorrow Raytheon is leveraging innovations in manufacturing technology to enable affordable and reliable customer solutions. Our global team utilizes its Manufacturing Technology Network (MfgTN) and Technology Interest Groups (TIGs) along with a manufacturing Technology Area Director (TAD) to create a collaborative roadmap of manufacturing technology. The MfgTN is an enterprisewide network of manufacturing subject matter experts (SMEs) whose purpose is to promote the development, optimization and proliferation of advanced manufacturing technologies and to facilitate communication between all disciplines which support manufacturing across Raytheon. The MfgTN promotes common methods in manufacturing for cost and risk reduction and effective methods for manufacturing technology transfer across Raytheon businesses. It also provides a means for technical communication through the TIGs and an annual manufacturing technology symposium. Eleven TIGs exist within the MfgTN, covering a wide range of topics from cleanroom management to advanced manufacturing technologies such as additive manufacturing. One of the key leaders within the MfgTN is the manufacturing TAD. TAD responsibilities include initiating new TIGs when needed to address new or emerging technology areas and organizing and coordinating technology symposia and workshops on important and 4 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY current manufacturing topics. The TAD is also responsible for facilitating and developing companywide integrated technology roadmaps within the manufacturing domain that identify technology focus areas, gaps and closure strategies. In addition, the manufacturing TAD supports research activities such as independent research and development (IRAD) projects and external technology partnership activities, including those with universities, national labs and other companies. The TAD-facilitated technology roadmaps are divided into focus areas including automated manufacturing, rapid prototyping and design aids and advanced manufacturing methods and processes. The roadmaps provide a timephased plan for maturing the manufacturing technology in each area with the goal of improving the quality, reliability, timeliness and cost effectiveness of our products. This issue of Technology Today highlights some specific technologies Raytheon has applied or is investigating in the advanced manufacturing area. Automated Manufacturing Automation plays a key role in current and future product manufacturing at Raytheon. An example of this can be seen at the Raytheon Redstone Missile Integration Facility (RRMIF) where, through the use of automated guided vehicles (AGVs) and robotic assembly stations, the company is optimizes manufacturing labor, improves missile cycle times, and removes process variations (see Figure 1). Details on the RRMIF and its extensive use of automated Figure 1. Raytheon Redstone Missile Integration Facility makes extensive use of automated guide vehicles and other factory automation. FEATURE FOR TODAY AND TOMORROW, RAYTHEON CONTINUES TO RESEARCH AND APPLY NEW AUTOMATION TECHNOLOGIES TO MANUFACTURING, ENSURING AFFORDABLE, QUALITY PRODUCTS FOR OUR GLOBAL CUSTOMERS. manufacturing are provided in the feature article “Raytheon Missile Facility Modernized by Advanced Technologies.” featured article highlights an initial implementation of a robotic assembly cell that resulted in substantial labor savings. Another example of manufacturing automation at Raytheon is the use of robotics and automation work cells in the assembly of missile seekers (see Figure 2). Traditionally, the manufacture of seekers has relied on skilled manual labor to execute complex assembly processes. As you will read in our featured article, “Application of Robotics to the Assembly of Missile Seekers,” Raytheon employs robotic manufacturing cells to increase productivity and remove variation from our processes. Key benefits include reduced cycle time, assembly costs and work in process inventory. The The Raytheon Advanced Products Center (APC) is an award winning site that deploys a high level of automation to provide enabling technologies for Raytheon’s product base. APC is comprised of three main facilities: RF Microelectronics (RFME), RF Products and Components (RFPC), and RF Subsystems and Integration (RFSI). As you will read in the feature article, “Raytheon Advanced Products Center – RF Subsystem Manufacturing and Integration Excellence,” these facilities use a commercial best practice known as a tiered accountability system to drive collaboration and predictability of execution. Ariz., and Andover, Mass. (see Figure 3), to increase the speed of making affordability improvements to our products. In addition, our IDCs support many other virtual prototyping and manufacturing design activities including, supplier and customer engagements, virtual prototyping to validate manufacturing and assembly processes, human factors analyses, virtual maintainability demonstrations, facility layouts and virtual training. The feature article, “Visual Immersion for Virtual Design and Manufacturing,” highlights our CAVE IDCs and how Raytheon uses virtual immersion in its product designs and manufacturing processes. Another example of the value of three-dimensional (3D) modeling and virtual prototyping is described in the feature article, “D-RAPCON For today and tomorrow, Raytheon continues to research and apply new automation technologies to manufacturing, ensuring affordable, quality products for our global customers. Rapid Prototyping and Design Aids Methods such as rapid prototyping and technologies such as the CAVE Automated Virtual Environment (CAVE) and next-generation CAVE2TM enable improvements in production design and product upgrades. Design for Manufacturability Assessments (DFMAs) can be run from our CAVE and CAVE2-based Immersive Design Centers (IDCs) in Tucson, Figure 2. Robot cell used to automate the assembly of missile seekers Figure 3. CAVE2TM Immersive Design Center is located in Andover, Mass. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 5 FEATURE Raytheon Manufacturing Technology: Producing Better Products Today and Tomorrow 3D Virtual Prototyping Environment.” The article describes the development of a virtual prototype for the Deployable Radar Approach Control (D-RAPCON) system, Raytheon’s “air traffic control system in a box” (see Figure 4). The virtual prototype allowed customers and design engineers to move, virtually, around and inside the shelter to refine system requirements and the design, all in a virtual 3D environment before any actual hardware had been built. Virtual prototyping continues to grow in importance as a valuable design capability, but customers still require physical prototype demonstrations and evaluations of new products prior to committing to full Engineering and Manufacturing Development (EMD). Rapid specific types of prototype systems, to quickturn processes that use existing production capabilities within a larger conventional manufacturing facility. The feature article, “Integrated Rapid Prototyping at Raytheon,” highlights three such Raytheon facilities including the Rancho Innovations Center (Rancho Cucamonga, Calif.) that specializes in the design, fabrication and testing of microwave systems. Additive Manufacturing (AM), also referred to as 3D printing, offers another improvement to rapid prototyping and design aids. As detailed in the featured article, “Additive Manufacturing at Raytheon,” the company is using AM in several areas, including the manufacture of product assembly tools and fixtures, Advanced Manufacturing Methods and Processes New manufacturing technologies must be matured before they can be reliably implemented as part of a real production process. Raytheon is focused on increasing the MRLs (manufacturing readiness levels) of new and emerging manufacturing technologies in parallel with the technology development. A collaborative way of achieving this goal is through partnerships with universities and other companies. The article, “Raytheon University Partnerships Help Develop Advanced Manufacturing Technologies,” highlights a few of our collaborations including the partnership with the University of Massachusetts at Lowell (UML). The Raytheon-UML partnership is focused on radar and communications manufactur- Figure 4. Virtual model of the D-RAPCON “air traffic control system in a box” prototype development to support urgent customer needs or early system evaluations is an important type of prototyping that exists across Raytheon. These rapid prototyping facilities vary from self-contained, co-located facilities capable of designing and manufacturing Figure 6. The Raytheon-UML Research Institute (RURI) is a collaborative partnership between Raytheon and the University of Massachusetts at Lowell (UML) focused on radar and communications manufacturing technologies. unmanned underwater wehicles (see Figure 5), novel thermal management solutions, and the manufacture of missile parts. AM can reduce early production costs and cycle times as well as create complex geometries not possible through conventional manufacturing. These advantages make AM ideal for prototyping and for low-volume production. Figure 5. The hull of an unmanned underwater vehicle is additively manufactured with a complex lattice structure for strength. 6 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY ing technologies, with particular emphasis on printed and flexible electronics, 3D printing and nanotechnology (see Figure 6). By teaming with universities to understand the basic science, and with Raytheon providing a realworld application focus, both the university and Raytheon benefit from the cooperation. An important advanced manufacturing process FEATURE E N G I N E E R I N G P R O F I L E FEATURE Peter Kampf being developed at Raytheon, and by others, is the 3D integration of advanced silicon semiconductor wafers and radio frequency (RF) devices. This complex advanced manufacturing process is detailed in the feature article, “Multilevel Wafer Stacking for 3D Circuit Integration.” The direct bond hybridization wafer-level packaging approach is described including process performance results (see Figure 7). Through this advanced manufacturing approach, significant benefits in device size, weight, power and cost can be achieved. Our last feature article, “Vertically Integrated HgCdTe-based Sensor Manufacturing,” describes a vertically integrated manufacturing process for developing mercury cadmium telluride (HgCdTe) focal plane arrays (FPAs). The process was developed at Raytheon Vision Systems (RVS) Figure 7. Large format focal plane array developed using the direct bond hybridization (DBH) process and starts with the raw materials and extends to the completed FPA sensor module, providing full end-to-end control of the process. The approach allows RVS to tailor the HgCdTe material characteristics for specialized applications, and it provides short-loop feedback in support of design innovation and material optimization. Other Manufacturing Research at Raytheon The advancement of manufacturing technologies continues to play a key role in the success of our customer’s missions by creating affordable solutions aligned to our product families. This issue of Technology Today highlights some of our current projects in the area of automation, rapid prototyping, and improvements in manufacturing processes. There are numerous other ongoing initiatives in other areas, all focused on improving the manufacturability of our products. • Peter Kampf Senior Director, Enterprise Lean Manufacturing, Corporate Operations Since joining Raytheon in 1989, Peter Kampf has continually engaged in and worked towards process and engineering improvement throughout the company. He is currently senior director of Enterprise Lean Manufacturing for the Raytheon Engineering, Technology and Mission Assurance (ET&MA) organization. Kampf is primarily responsible for developing and deploying waste elimination processes throughout the company’s value stream, enabing faster cycle times while maintaining high product quality and reducing overall manufacturing costs. When asked about what excites him about his job, Kampf states that it is “the challenge of constantly finding and implementing new ways to improve the manufacturing efficiency of our products. By constantly improving our processes and manufacturing technologies it enables us to affordably provide our warfighters with the superior capabilities they require to meet their mission objectives.” Prior to his role with ET&MA, Kampf was the Business Lean director for Raytheon Integrated Defense Systems (IDS) Operations. There, he drove product affordability, major improvement initiatives as well as business-wide employee based safety efforts. Again, he focused on operational excellence, i.e., the mindset and practice of continuous improvement. When asked about this mindset, Kampf points to “making a difference for our end customer. I feel I can leverage commercial best practices and innovate our processes to realize meaningful results.” His other previous Raytheon experience includes work with the Trident Missile Guidance Computer program where Kampf acted in a quality engineering role, reducing product variation and eliminating waste in both automated and manual assembly processes. He was a lead process engineer for the E-2C Hawkeye Mission Computer Upgrade program where he indoctrinated lean concepts into the transition-to-production arena. He also led major facility transition efforts during the late 1990s where his leadership resulted in the optimization of product flow, the tripling of manufacturing throughput and bottom-line savings to his customers. Kampf is a Raytheon Six SigmaTM (R6s) Expert. His experience as an Expert has been career changing. “This experience,” Kampf says, “exposed me to many facets of the business and provided me new tools and methods to help improve product cycle times, quality and cost. I recommend all Raytheon employees make the most of applying R6s to their daily efforts.” Kampf is also a current member of the Greater Boston Manufacturing Partnership (GBMP) and a past board of directors member for the Northeast Region of the Association for Manufacturing Excellence (AME). RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 7 FEATURE RAYTHEON MISSILE FACILITY MODERNIZED by Advanced Technologies The Raytheon Redstone Missile Integration Facility (RRMIF) is a 55,000-square-foot manufacturing plant established in November of 2012 in Huntsville, Ala., for the production of Standard Missile-3 (SM-3) and Standard Missile-6 (SM-6) interceptors, key components to the U.S. Navy’s air and missile defense capability. The facility stands unique in its extensive use of automatic guided vehicles (AGVs) and a host of automated systems designed to ensure the safe, accurate and reliable assembly of missiles. Historically, missile production has been an arduous, manual process involving heavy components and energetics, which include propellants, explosives and pyrotechnics. Moving missile parts or the act of completing a missile from workstation to workstation (commonly referred to as “critical lifts”) could require as many as six or more persons to lift the assembled piece onto a stand and roll it on to the next position. With the introduction of AGVs, once inside the loading dock area, workers are no longer required to handle energetics or perform the physical tasks associated with the move. Instead, wireless communications are used to instruct a laser guided AGV to transfer the unit from station to station (see Figure 1). Movement of the hardware in this instance is completely automated by way of laser guidance that uses a series of emitters and receptor targets around the factory. As the AGV carries out the transport, a separate laser sensor continually monitors proximity to other objects or humans within a specified “safe” zone, and it will stop movement on the platform if anything should get too close. Once at the programmed destination (see Figure 2), the AGV places the piece onto the workstation with slow, smooth movements. Here, further automation guides technicians in assembling the internal missile components. Work instructions are integrated into the automated system, which includes protocols to verify the technician’s training level for the task, checking part numbers and assembly requirements, and ensuring every part is in the correct position and every screw is tightened to the proper torque. The innovative automation processes used at RRMIF were first developed at the Raytheon Integration and Test Facility (ITF) in Tucson, Figure 1. An automatic guided vehicle transports missile parts between stations in the manufacturing facility. 8 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY FEATURE Figure 2. Manufacturing engineers work on a Standard Missile. Ariz. Energetics is the main business of the assembly and test work performed at ITF and, for the first time ever, the ITF design team developed automation processes that met the strict safety requirements needed to handle energetics within a secure, closed-area environment. Overcoming the challenges presented to the automated manufacturing team required a collaborative partnership with environmental, health, safety and sustainability; security; and operations organizations. Machine communications and interaction protocols had to be met at a systems level to ensure interference from low-output lasers and wireless communications would not detonate or render inert energetics or cause unplanned AGV motion. Ergonomic standards had to be met to eliminate job-related hazards of repetitive motion or lifting. Developing a no-lift method of material movement also eliminated the opportunity for dropped hardware and the potential effect on energetics. Additionally, the team successfully used this automation to build a green facility to help minimize energy consumption. The facility used a small manufacturing footprint to maximize floor space utilization and digital communications and radio frequency identification systems to create a paper-free work environment. Partnering across Raytheon and with other automated manufacturing industry partners, and by employing the latest technological innovations, the manufacturing team created a new standard in the approach to energetics production. Automation systems at RRMIF and ITF have reduced recurring production costs as well as costs associated with the transition to production. With these changes, Raytheon has brought modern manufacturing techniques to missile production, resulting in weapons that are safer to produce and more reliable. • Jeff Hidalgo OVERCOMING THE CHALLENGES PRESENTED TO THE AUTOMATED MANUFACTURING TEAM REQUIRED A COLLABORATIVE PARTNERSHIP WITH ENVIRONMENTAL, HEALTH, SAFETY AND SUSTAINABILITY; SECURITY; AND OPERATIONS ORGANIZATIONS. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 9 FEATURE APPLICATION OF ROBOTICS to the Assembly of Missile Seekers One of Raytheon’s key manufacturing strengths is its production of missile systems. Raytheon manufactures missiles for air, land, sea and space applications, including interceptors for U.S. ballistic missile defense. A key part of these missiles is the seeker, a device used to sense a target and guide the missile to the target location. Optical and infrared missile seekers are typically comprised of detectors, optical elements, electronics and mechanical assemblies with production rates ranging from hundreds to thousands of units per year. Historically, assembling a missile seeker has been a labor intensive process, dependent primarily on the skill of highly trained operators. As build quantities have increased, demand has grown for greater production capacity, which, in turn, has increased the need for additional operators. While some intricate and precise assemblies continue to require the efforts of specially trained operators, others are potential candidates for automation with the opportunity to reduce the demand on our skilled workforce. One form of automation, the robotic cell, is particularly effective for missile seeker type assembly operations. A robotic cell is a manufacturing cell that uses a robot to 10 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY perform some, if not all, of the assembly task set for a particular component. The cell is capable of maneuvering to exacting tolerances with speed and repeatability. It is also programmable for application to several different parts or subassemblies. Raytheon performed trade analyses across the missile seeker product line to evaluate candidate assemblies for production by robotic cells. The suitability of a component for this type of automation depends on such factors as build quantity, intermittent assembly schedules, design/automation process compatibility and the use of existing processes that are highly variable. The impacts of the current process on human factors such as ergonomics are also considered. For example, automation can eliminate tedious and repetitive tasks that are associated with repetitive motion injuries. Finally, estimated recurring cost savings from reduced assembly labor and reduced assembly defects are used to project an automation return on investment (ROI). Ideal candidates for robotic assembly are those that best meet the overall goals of reducing cycle time, as- Top Lens sembly costs, work in process (WIP) inventory and process variation, while at the same time improving product quality and providing an acceptable ROI. Two assemblies, each for an optical seeker component, were chosen for an initial implementation of the automated robotic cell. The first assembly to be robotically implemented was based on a new design, consisting of two optical lenses bonded into a mechanical housing (see Figure 1). As this was a new design, robotic cell capabilities could be considered and the product design optimized for the automated assembly process. The second assembly was an existing design, consisting of four optical lenses bonded into a mechanical housing. This assembly had been manufactured by hand for years, and it required tight tolerances approaching the limits of the robotic cell. Raytheon developed a custom automation cell (see Figure 2) capable of fully assembling both types of seeker components and requiring minimal human attendance. Additionally, since the cell was purposely designed around Bottom Lens Figure 1. The optical seeker component shown in the figure is comprised of a housing and two lenses. F FEATURE Figure 2. Robotic cell designed to assemble seeker optical components Figure 3. Multiple robot end effectors are positioned within the robotic work cell. common assembly process steps, it can later be applied to additional components. The automation cell utilizes a Fanuc six-axis robot with the ability to reach specific points and paths in a very accurate and repeatable way. Assembly work is performed through the use of “end effectors,” as shown in Figure 3. An end effector is a selectable tool that attaches to the end of Figure 4. Vacuum pick-up end effector removes a lens from the material kitting tray. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 11 FEATURE Application of Robotics to the Assembly of Missile Seekers • Confirm the kit is complete with all necessary parts. • Ensure all necessary end effectors are properly staged for automated access. • Provide dispense needle “calibration” (i.e., X, Y, Z axis offsets for dispense motion). • Ensure proper alignment between parts to be bonded. • Verify assembly materials are dispensed properly at the beginning and end of the process. The application of adhesive onto critical bonding surfaces is automated through the use of another custom end effector (see Figure 6). The adhesive dispense process is regulated through the use of multiple process controls. These process controls include: • Checking adhesive expiration date. • Monitoring a thaw timer for frozen adhesives to ensure material readiness for application. • Monitoring material pot life1 to ensure proper dispense pressure during application. Figure 5. Vision system calibration of the adhesive dispense tip the robotic arm to perform a specific task. Different end effectors are exchanged during the assembly cycle using an automatic robotic tool changer. The robotic tool changer provides a powerful common interface between the robot and multiple custom tools, and provides the following functions: vacuum pick-up feature that avoids contact with the clear aperture of the lens (see Figure 4 on page 11). This ensures the part stays clean and damage free. Vacuum tools may be interchanged depending upon the size and geometry of the optical elements being handled. • A mechanical mount. The automated cleaning of optical components prior to bonding is performed through the use of an atmospheric plasma cleaner. The plasma cleaner produces a high density plasma “plume” that effectively cleans, activates and maximizes adhesive wettability of the targeted component surface. The plasma treatment provides a superior surface for bonding and results in optimized bond strength and performance. • Fluid connections for air, vacuum and liquids. • Electrical connections for power, controls and communications. • An end effector tool identification capability. The tool changer is an affordable and mature device commonly used in the commercial automation industry. Several robotic cell automated assembly capabilities were developed specifically for use with seeker components. These include pick-and-place, cleaning, vision inspection, adhesive dispensing and ultraviolet (UV) curing operations. The robotic pick-and-place of the optical lenses is enabled through the use of a custom designed end effector, which incorporates a 12 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY • Dispense tip cleaning2 . F c Three cameras comprise the vision systems of the automated robotic assembly cell. One camera is mounted on a custom end effector, which moves into position by way of a robot arm to examine stationary objects. The second and third stationary cameras examine the adhesive dispense needle for alignment calibration (see Figure 5). Collectively, these cameras: • Ensure the correct parts are present for the assembly step and that the parts are properly oriented (face up or down, etc.). Figure 6. Robot dispenses adhesive to secure a lens into a seeker housing. FEATURE E N G I N E E R I N G P R O F I L E FEATURE Chad Spalt Operations New Product Introduction (NPI) Manager, Missile Systems (MS) Manufacturing and Test Engineering Center Figure 7. Parts presentation pallets (bottom of photo) allow rapid change over from one product assembly to another. The use of UV curable adhesives drastically reduces material curing times from hours to seconds. The robotic cell uses a custom end effector with a focused beam of UV light to apply UV energy to the bond line of the adhesive. Efficient use of an automated cell supporting multiple products is dependent on the ability to rapidly change from one product to another with minimal down time. This product change-over is accomplished through the use of work cell software programming and parts presentation pallets (see Figure 7) which are designed with kinematic mounts to quickly and precisely align their location within the automated cell. In this robotic cell implementation, the changeover from one assembly to the other is accomplished in less than 5 minutes. The advancement of the Raytheon automated robotic assembly cell has led to a more precise, repeatable, flexible and cost-effective process for assembling optical components. The initial implementation resulted in significant cycle time reductions and touch labor savings. It also provides a baseline automated assembly capability that can be tailored for future seeker and other Raytheon product manufacturing. • Chad Spalt, Contributors: David Stockero, Bob Monier, Tolga Yazicioglu, Eric Huelsmann, Jessica Overby, Charles Scott, Bob Munger and Tony Vulcano a lens With more than 28 years of experience in aerospace manufacturing, Chad Spalt is a senior principal engineer in the manufacturing and test engineering group of the Raytheon MS business. In his role as NPI manager, Spalt works with multiple development programs across all MS factories to ensure products are designed for manufacturability and to meet cost targets. His focus is on applying the NPI process to introduce quality products in a predictable manner, ensuring program and factory success. The ultimate goal is “to get quality products to the customer faster and for less cost.” Prior to his current assignment, Spalt was corporate Technology Area Director (TAD) for manufacturing with emphasis on additive manufacturing (3D printing). In this position, he promoted the use of advanced manufacturing technologies and he facilitated collaboration across all the Raytheon businesses. Prior to that, Spalt served as operations program manager for the factory modernization project, “Fusion Factory of the Future,” where his team implemented a new multimillion dollar distributed electro-optical test system, structured a new process focused factory value stream, and created an electrooptics product center, co-locating design engineering, operations, quality and supply chain. In previous assignments, Spalt was Operations lead for the quick-turn, low-cost design and fabrication of the mini-RF space electronics where he led a small, agile operations team to work up front with Engineering to influence design producibility and part selection for ease of assembly and test. He was also Operations lead for the Project Sheriff directed energy weapon system, taking the product from concept to delivery in nine months with an emphasis on using the right part for the application. “There is a great deal of satisfaction when the team introduces a new product design that keeps Raytheon competitive and the supplier of choice,”Spalt notes.“ Our goal is to influence that product design for manufacturability and enable rapid, cost-effective production. Whether it is designing our products to take full advantage of existing factory capabilities or upgrading our factory processes to enable future product designs, the desired end result is the delivery of quality, cost competitive products to our customers.” 1 Pot 2 life is the period of time after mixing during which an adhesive remains suitable for use. After each dispense, the tip must be cleaned to remove residual material buildup and ensure smooth or continuous material flow. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 13 FEATURE RAYTHEON ADVANCED PRODUCTS CENTER: RF Subsystem Manufacturing and Integration Excellence The Raytheon Advanced Products Center (APC) provides radio frequency (RF) technology design, development and manufacturing for the U.S. Department of Defense programs, producing key products for RF subsystems, including RF modules, micro-interconnect circuits, radomes, structural composites and antennas. APC provides strategic enabling technologies for Raytheon’s critical radar, missile, electronic warfare and communications businesses and for other targeted global markets. The APC is located in Texas, with manufacturing facilities in Dallas and McKinney, which were recognized for manufacturing excellence: Industry Week Best Plant (2009), Texas Award for Performance Excellence (TAPE, 2010), and Association for Manufacturing Excellence Plant (2011). APC is organized and equipped to efficiently build high- and low-volume products (averaging 150,000–200,000 RF modules per year). Co-located engineering expertise and optimized factory design processes combine for very producible, high-yield designs while internal prototype and test laboratories facilitate rapid design development and smooth transition to production. Three plants comprise APC’s main manufacturing facilities: 1) RF Microelectronics (RFME), 2) RF Products and Components (RFPC), and 3) RF Subsystems and Integration (RFSI). RF Microelectronics Factory The RFME factory offers state-of-the-art manufacturing of microwave and millimeter wave products, including transmit/receive (T/R) modules, T/R integrated multichannel modules (TRIMMs), and array panels for air, space, ground and shipboard applications. Examples of these work cells are shown in Figure 1. The factory has delivered more than 2 million T/R modules and more than half a million module-less T/R channels for TRIMMs and panels. Statistical process controls and real-time Figure 1. APC automated work cells for transmit/receive modules located in the RF Microelectronics factory. Shingo Model™ introduces Guiding Principles on which to anchor current initiatives and fill the gaps in efforts towards ideal results and enterprise excellence. CMMI® (Capability Maturity Model® Integration) models are collections of effective practices that help organizations to improve their processes. A CMMI appraisal evaluates the organizations capability against the CMMI model at five different levels of maturity. 1The 2 Use of the Shingo Model1 and the Capability Maturity Model Integration2 (CMMI) assessment in 2014 have furthered this benchmark, allowing the center to improve resource utilization and support with an overall reduction of the manufacturing footprint. APC is currently at CMMI level 3 with manufacturing advancements attributable to a focus on factory efficiencies, collaborative management tools, and quantitative analysis tools supporting actionable information and continuous improvement. 14 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY FEATURE e e Figure 2. APC automated radiator-circulator production line located in the RF Products and Components factory. performance analysis contribute to the achievement of high yields with minimal scrap and rework. RF Products and Components Factory The RFPC factory has been operating for more than three decades, producing high performance, complex radiators, circulators and interconnect substrates for microwave and millimeter wave applications. Substrate manufacturing capabilities include thin films, thick films and polymer on metal circuits. Advanced production techniques, including metal deposition, wafer bumping and chemical etching as well as other core processes provide for significantly increased product robustness and yields with reduced cycle times. Combined with other optimized core processes, these capabilities meet the production needs of both current and next-generation RF products. RFPC has built over 16 million interconnects and more than 150,000 circulators. Figure 2 shows the APC automated radiator-circulator production line. RF Subsystems and Integration Facility The RFSI facility is home to one of the world’s largest co-located antenna test ranges (see Figure 3) and provides a showcase for stateof-the-art missile radome and antenna fabrication equipment and semi-automated processes. This extensive complex features 15 indoor and seven outdoor test ranges, serving diverse component and system level testing needs. Here, products ranging from next-generation prototypes to high-volume precision subassemblies are designed, built and integrated. RFSI incorporates advanced manufacturing capabilities, including structural composites fabrication, resin transfer molding, antenna and electronic assembly, material characterization, evaporated deposition, and radome and active electronically steered array (AESA) subsystem integration and test (see Figure 4). Collaborative Management in a High Volume Environment levels of business execution, from contract receipt to product delivery. The systems the APC employs provide real-time business process execution information and metrics to all disciplines across the enterprise to facilitate daily monitoring and control business activities. Factory teams, engineering support teams, program teams and APC leadership use these systems for both real-time decision aids (plan monitoring and action adjustments) and to analyze and define performance improvement plans (immediate, mid-term and long term). Figure 5 highlights the more important tools utilized by APC manufacturing. A daily tier-structured accountability system envelopes the usage of these tools. This structured communication approach ensures quick communication flow across the enterprise. Daily meetings start with operators and end with the general manager, ensuring the right levels of the organization are responding to time critical actions (see Figure 6). APC has established comprehensive capabilities to monitor, measure and control multiple RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 15 FEATURE Raytheon Advanced Product Center – RF Subsystem Manufacturing and Integration Excellence Figure 3. Indoor and outdoor range facilities at the RF Subsystems and Integration facility support multiple products. Manufacturing Improvements Through Accelerated Quantitative Analysis Data analysis resulting in actionable information is essential for continuous improvement within an automated manufacturing environment. APC has adopted an approach to accelerate and simplify the data analysis process with dynamic data mining and interactive visualizations. This approach enables targeted improvements of incoming supplier components, improved test verticality and a significant reduction in root-cause analysis cycle time, ultimately driving higher yields and predictability. This lean approach to analyzing Tool data greatly increases APC’s responsiveness to variation across a wide variety of product families, enabling stakeholder understanding and support for technical and business decisions. One of the tools utilized by APC for data analysis is JMP®, a statistical analysis solution from SAS Institute, Inc. In comparison with the historical analyses performed by way of spreadsheet applications, APC has shown an improvement in hours, and in some cases days, with regard to the amount of time spent on similar tasks using JMP. This gain in efficiency returns valuable time to technical teams for additional Functionality Tier meeting system Daily communication process starting with operators and ending with the general manager; the system ensures the correct organizational levels respond to time critical actions. Customer requirements system Translates top-level program delivery requirements into value stream component delivery requirements. Capacity database Models current and forecasted factory and test capacity requirements. Takt database Provides real-time information on factory work-in-progress, throughput and cycle times. Production interrupt Process allowing factory personnel the ability to issue a stop-work and notify key support personnel needed for corrective action. Improvement suggestion system Repository for improvement ideas generated across the factory workforce. JMP Statistical analysis tool for rapid correlation analyses on a large number of variables. Figure 5. Key tools utilized across APC manufacturing 16 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Figur Figure 4. RF radome and AESA subsystems are assembled at the RF Subsystems and Integration facility. or advanced analyses which dig deeper into supplier component data, and more specifically, its impact on functional performance observed during module and unit testing. For example, a recent detailed parametric analysis performed as part of a gauge repeatability and reproducibility (R&R) study at a supplier enabled a proactive part binning scheme, addressing distribution offsets from monolithic microwave integrated circuit-tomodule performance, and significantly improving APC product yields. Additionally, on a separate antenna production program, JMP provided a statistical analysis with visuals for all 200 test parameters in less time than it would have normally taken to summarize just 30 key performance parameters. The ability to summarize the information on just several normalized capability plots allowed the discussion to focus quickly on the highest risk design parameters. FEATURE E N G I N E E R I N G P R O F I L E FEATURE Amanda Rickman Manufacturing Technology Area Director, Corporate Operations Tier 3 Senior leadership reviews production summary. Tier 3 members address escalated issues and systemic trends. Tier 2 Value stream managers summarize factory production status. Tier 2 members resolve or escalate Tier 1 issues. Tier 1 Factory personnel establish priorities and alert their team to concerns. Tier 1 team resolves issues within their control or escalates to Tier 2. Figure 6. Tiered accountability system APC partners with Raytheon program teams and critical suppliers to drive quantitative analysis on parts data and parametric test data and plans to use the lessons learned in these pilot activities to deploy standardized analysis practices across all factories and programs. Summary APC provides Raytheon with state-of-the-art RF design, manufacturing and integration capabilities focused on its three main facilities: RFME, RFPC and RFSI. During the past 30 years, through innovation and collaboration with its customers, APC has significantly increased the performance and reduced the cost, size and weight of its RF components. APC continues this trend through innovation such as factory automation, collaborative management techniques and quantitative analysis tools. • Ted Jones, Patrick Wilde and Leonard Wittenberg Since May 2015, Amanda Rickman has been the Corporate Manufacturing Technology Area Director (TAD), responsible for the collaboration and innovation of manufacturing across the enterprise. Several fields of emphasis include additive manufacturing, advanced testing, visualization in manufacturing and model based manufacturing. Raytheon’s Technology Focus Areas (TFAs) as well as the Raytheon Innovation Challenge (RIC) are fueled by the needs of the business unit technical directors, which tie directly to Raytheon’s customer missions. “Our success,” Rickman states, “as well as that of our customer, depends on our capacity to deliver effective solutions to technically challenging problems.” Prior to her current role at Corporate, Rickman spent 14 years as a process engineer for Space and Airborne Systems (SAS), supporting the Advanced Products Center. During this time, she took on manufacturing support roles of increased responsibility, including the development of non-hermetic advanced coatings; capital coordination; and participation in IPC — Association Connecting Electronics Industries — and the National Aerospace and Defense Contractors Accreditation Program (Nadcap). Her latest role before taking on the Manufacturing TAD position was section manager for the Hardware Engineering Center in Dallas. Some of Rickman’s earliest work at Raytheon began as a concept, as part of an IRAD (Internal Research and Development) project. “Being part of a technology leap from its infancy to qualification to full-scale manufacturing over the course of a decade has been a unique experience,” Rickman reflects. “Seeing ideas go from science experiments to viable manufacturing processes has driven my desire to stay involved in development and innovation.” Rickman’s current Manufacturing TAD role keeps her involved in cutting-edge innovation within the industry while also allowing her to support the current manufacturing needs in the factories. Something which she is very keen to do: “Having the opportunity to support both production and IRAD projects early in my career has given me a larger perspective of the needs of the business. Understanding that IRAD and other development efforts feed the factories has helped me to see the entire manufacturing life cycle and allowed me to apply that knowledge in my current role.” RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 17 FEATURE ADDITIVE MANUFACTURING at Raytheon Many traditional part manufacturing processes are subtractive in nature where material is removed to create the final object. They typically require creation of new tools and fixtures which adds development cost and cycle time and ultimately drives how we design and build products. Additive Manufacturing (AM) is a term applied to a group of manufacturing processes that create objects by adding material, usually plastic or metal, in multiple thin layers where needed to form the final shape. Also referred to as 3D printing, AM offers unique benefits over traditional subtractive manufacturing methods and is shifting the paradigm from designing what we can build to building what we can design. Some of the key advantages of this technology are: • A reduction in early production cost and cycle time, making AM ideal for prototypes and small lots and enabling early rapid design iterations. • The ability to create complex geometries and material combinations that are not possible using conventional manufacturing, potential- uses a laser or other material consolidation method. There are many variations of the AM processes shown in Figure 1, typically with only minor differences. For example, powder based fusion (PBF) variations include direct metal laser melting (DMLM), where metal powder is used, laser sintering (LS) for plastic powders, and electron beam melting (EBM), where an electron beam is used in place of a laser. Figure 1. Three common additive manufacturing methods ly allowing new higher performance, lower cost and weight products. • The ability to customize parts during production runs with minimal additional cost. AM technology is decades old but has only recently matured to a point where significant numbers of deliverable parts are now being produced using AM. With potential growth in virtually every manufacturing sector, the global market reached $1.6 billion in 2013 from $1.1 billion in 2012 and had a compound annual growth rate of 44 percent with greater than 20 percent growth in each of the previous three years.1 There are many different AM types with three of the most common methods shown in Figure 1. Nearly all of the AM processes share the ability to build parts layer by layer, whether the base material used is a metallic powder or a plastic filament and whether the printer Raytheon applies AM throughout the product development cycles, including model and demonstrator development for early concept studies, tool and fixture production for product assembly and integration, early prototype development for evaluation and field test, rapid early production cycle support and obsolete part replacement. Raytheon investments in new areas of AM research such as printed electronics and thermal management enable designs that were not previously possible with traditional manufacturing techniques. The next four sections highlight AM applications. Manufacturing Tools and Fixtures AM enables rapid development and manufacture of manufacturing aids, tools, assembly fixtures, potting molds, paint masks, product guards, testing devices and inspection fixtures. The unique shapes of these manufacturing 1Wohlers, Terry 18 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY et al. “Wohlers Report 2014”, ISBN 978-0-9913332-0-2, 2014 FEATURE RAYTHEON INVESTMENTS IN NEW AREAS OF AM RESEARCH SUCH AS PRINTED ELECTRONICS AND THERMAL MANAGEMENT ENABLE DESIGNS THAT WERE NOT PREVIOUSLY POSSIBLE WITH TRADITIONAL MANUFACTURING TECHNIQUES. devices make them well suited for AM, and the fixtures can be easily and quickly modified as the product design evolves. Fixtures are generated directly from computer-aided design (CAD) models and allow for complexity that would previously be very expensive with long rapidly iterated to the final design, significantly reducing fixture costs. d.Custom ESD holding fixture fabricated directly from the CAD model to ensure repeatable alignment. parts associated with the vehicle’s hull, Raytheon engineers have addressed these structural challenges by integrating threedimensional lattice structures into the original part geometries. The result is a part with highly complex lattice geometries built in a single step by a single AM manufacturing process. The part is lighter weight but still structurally equivalent to the conventionally manufactured version (see Figure 3). The parts also have lower cost, reduced development cycles and reduced lead times compared to conventionally manufactured UUV parts. As a result, UUV design and build times have been reduced from months to weeks allowing for quicker design iterations and faster system development. Missile Production Figure 2. Examples of additively manufactured tools and fixtures cycle times by standard tooling methods. There are also AM materials with static dissipative properties for making devices that have applications where an electrostatic discharge (ESD) damages products, impairs their performance or causes an explosion. Figure 2 shows examples of additively manufactured tools and fixtures: a. Custom detailed mask boots are fabricated directly from the CAD models and replace time consuming manual tape masking for paint. b.Custom semi-rigid cable bending fixtures created directly from the CAD model ensuredrawing specifications are met. c. Press-fit fixtures for gasketed electromagnetic interference (EMI) window installation are Unmanned Underwater Vehicles From concept models to deliverable systems, Raytheon utilizes AM in the development of unmanned underwater vehicles (UUVs). In particular, LS, is used by design teams to rapidly prototype functional vehicles and develop tooling and fixtures used during assembly, integration and test. LS allows designers to quickly iterate through complex geometries that would have been cost and schedule prohibitive under traditional manufacturing processes. AM technologies also allow engineers to merge complex structures to reduce part counts, eliminate hardware, and simplify assembly versus conventional manufacturing methods. Though UUV parts built with LS from thermoplastic based powders can be less robust when compared to metal based counterparts, especially An early opportunity for Raytheon to use AM for functional parts came in 2007 during the Excalibur Increment Ib program. Excalibur is a precision guided munition and the traditional titanium manufacturing methods typically used for the tail-fin assembly, including mold design and fabrication for the metal cast process, would take too long to produce the minimum number of parts required for flight testing to meet the desired early development production Cut away showing lattice structure of additively manufactured UUV hull Figure 3. An additively manufactured UUV hull with an integrated three-dimensional lattice structure provides equivalent structural strength at a lower weight compared to conventional UUV hulls made of metal. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 19 FEATURE cycle. As an alternative, the EBM AM process was evaluated and chosen to quickly manufacture a fully dense titanium tail-fin assembly. With EBM, part manufacture and final machining of critical interfaces was accomplished in almost an order of magnitude less time than using the conventional manufacturing approach, significantly reducing cycle time and eliminating the cost of expensive casting molds. These additively manufactured parts were used in early engineering flight tests (see Figure 4). While customer requirements resulted in incorporating an alternative base configuration, Additive Manufacturing at Raytheon These nonstructural flight components are very lightweight and low cost in low volumes. Thermal Solutions Raytheon also uses AM to develop new and improved thermal management solutions for electronics packaging. The designs leverage the inherent advantages of aluminum powder bed fusion techniques such as direct metal laser sintering. Among the advantages of using AM are greatly decreased cycle time, improved thermal performance and the ability to combine multiple parts and scale existing Additionally, additively manufactured production parts have been used as both structural and nonstructural components in other munition demonstations. For one program during prototyping and low rate production, the housings for the control actuation system (a structural component) was manufactured by LS and the guidance electronic unit (GEU) mounts (nonstructural) were stereolithographically fabricated. Similarly, for another program, the harness guides are manufactured using the LS process. Cooling Inlet Many traditional cold walls used as part of a thermal management solution utilize a vacuum brazing approach to assemble multiple complex pieces. Vacuum brazing has a small vendor supply base, long cycle times, and the potential for leak paths to occur at braze joints. AM eliminates these concerns by combining the multiple parts that would be brazed together into a single component (see Figure 5). Building a vacuum brazed cold wall unit takes months, whereas with AM, an equivalent-functioning part can be built in less than a week. This greatly reduced lead time enables not only multiple design cycles but further refinements to the design based upon first article results. Also, considering all the precision fabricated parts, purchased fin stock sections and miscellaneous other parts needed for the brazed design, an additive approach can provide greater than a 90 percent reduction in part counts. The Figure 4. The titanium tail-fin assembly for the Excalibur munition was additively manufactured to support initial product development. the additively manufactured parts contributed to a substantial program savings during initial product development. designs. In addition, the designer of a thermal management solution is no longer constrained to designs that must be manufactured using traditional machining techniques. In fact, most CAD-designed topologies can be successfully built with an additive approach; this is not true for conventional manufacturing. The result is that AM provides the engineer enhanced design flexibility to optimize a system’s thermal management performance. Cooling Outlet Additively manufactured part contains internal cooling paths not possible using conventional machining methods. Electronics Cold Plate Brazed bottom plate Brazed fin stock Traditionally Manufactured Cold Wall (side view) Additively Manufactured Cold Wall Figure 5. Cold plate assembly (top left), traditional manufactured multipart cold wall (bottom left), and a single piece additively manufactured cold wall (right) 20 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY FEATURE ENGINEERING PROFILE Jeff Shubrooks lower part count contributes directly to a reduced Supply Chain effort and streamlined logistics for long term product sustainability. Summary AM is a constantly evolving field with more applications and materials being developed daily. The processes are maturing to a point where widespread production adoption will start to occur. Raytheon is committed to additive manufacturing and its key advantages: • The ability to customize tools and parts during production runs with minimal costs. • A reduction in early production cost and cycle time — enabling early rapid design iterations. • An enabler to complex geometries not possible using conventional manufacturing — enabling potential higher performance, lower cost and lower-weight products. Raytheon has already leveraged AM for tooling, prototyping and early production, and the full potential of AM is currently being explored to enhance new aerospace and defense system designs. • Jeff Shubrooks, Jack Graham, Curtis Carlsten, Teresa Clement and Dave Brandt RAYTHEON HAS ALREADY LEVERAGED AM FOR TOOLING, PROTOTYPING AND EARLY PRODUCTION, AND THE FULL POTENTIAL OF AM IS CURRENTLY BEING EXPLORED TO ENHANCE NEW AEROSPACE AND DEFENSE SYSTEM DESIGNS. Engineering Fellow With more than 26 years of experience at Raytheon Company, Jeff Shubrooks is a mechanical engineering fellow focusing on manufacturing capabilities development within the Raytheon Integrated Defense Systems (IDS) business. As transition-to-build (TTB) lead, his primary goal is to create links between customer product needs and manufacturing capabilities while maintaining high manufacturing readiness levels (MRLs) that enable rapid response affordable solutions. Shubrooks also leads the IDS Additive Manufacturing Council and is co-lead for the AM Core Research Enterprise Campaign. Shubrooks strongly believes that “without manufacturing and product technology advancement, we cannot remain competitive. Both are key to Raytheon’s success.” Shubrooks recently completed his rotation as the Corporate Manufacturing Technical Area Director (TAD) where he was responsible for coordinating Raytheon’s manufacturing technology development and strategy. In this role, he served as primary liaison between Corporate Technology and Research and the Raytheon technical manufacturing community. Previously, Shubrooks was manager for Circuit Card Assembly (CCA) New Product Introduction Engineering where he coordinated the introduction of new programs and technologies into the Raytheon CCA Center of Excellence (COE). “Working in the CCA COE enabled me to build relationships across Raytheon,” Shubrooks states. “The day-to-day competition with outside suppliers really emphasized the importance of being affordable while bringing value. In my TAD role I was able to see the full technical diversity of Raytheon and how manufacturing could be better tied to Raytheon’s technical needs.” Shubrooks began his career with Raytheon Company as a manufacturing engineer for surface mount and printed circuit assembly. In this position, he helped institute surface mount technology into a production facility, realizing significant savings from a new automated soldering process. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 21 FEATURE INTEGRATED RAPID PROTOTYPING at Raytheon U.S. Department of Defense (DoD) customers require demonstration and evaluation of new product functionality and performance through prototypes, prior to a decision to proceed with the engineering and manufacturing development (EMD), i.e., prior to the DoD milestone B decision. According to a 2007 memorandum issued from the office of the Undersecretary of Defense, “Many troubled programs share the following common trait. Program decisions were based largely on paper proposals that provided inadequate knowledge of technical risk and a weak foundation for estimating development and procurement cost. Going forward, all acquisition strategies must include competitive prototyping before Milestone B.” Raytheon’s ability to quickly define prototype requirements and virtually and physically design, test and manufacture them supports the DoD prototyping objective. In addition to supporting milestone B decisions, Raytheon’s integrated rapid prototyping capability enables early demonstration of new technology-enabled system concepts to support early phase DoD requirements and feasibility studies. phases, resulting in prototypes with optimum performance, quality and cost. Integrated rapid prototyping can be segmented into three phases: Phase I consists of customer requirements management capturing customer needs; Phase II consists of virtual design and manufacturing; and Phase III consists of physical design and manufacturing (see Figure 1). Raytheon has invested in capabilities that allow fast and well integrated execution of all three •With Phase III, a leading edge additive manufacturing (AM) capability allows for the rapid production of prototypes and working hardware without the need to create costly and time consuming dies. The virtual design data can be used to produce additive parts, improving speed and quality. Examples of Raytheon’s use of AM are provided in the ar- Refine and Document Customer Needs • With Phase I, Raytheon uses the Dynamic Object Oriented Requirements System (DOORS) to capture and manage complex customer requirements. DOORS drives discipline and flexibility in managing various conflicting requirements. • With Phase II, immersive design capability allows all the key stakeholders such as customers, design engineers and manufacturing experts to view the design and its manufacturing process in a three-dimensional (3D) virtual reality, maximizing the discovery of manufacturing design defects prior to producing a physical prototype. This capability was highlighted in the Technology and Innovation section of the Nov. 10, 2014 Boston Globe article titled, “Now Showing Missiles in 3D,” and is also highlighted in the article, “Visual Immersion for Virtual Design and Manufacturing,” included in this edition of Technology Today. Virtual Design and Manufacturing Customer Requirements Customer Needs Many infrastructure capabilities are needed to rapidly complete the three phases and deliver the prototypes. For example: Reqmnt’s Figure 1. Integrated rapid prototyping phases 22 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Virtually Design and Analyze ticle, “Additive Manufacturing at Raytheon,” included in this edition. • In addition, other technical capabilities are needed, such as modeling and simulation, processes that fast-track decision making and organizational capabilities that focus resources. Across Raytheon, there are many facilities capable of integrated rapid prototyping that leverage the various capabilities noted above. These facilities vary from self-contained, co-located facilities capable of designing and manufacturing specific types of prototype systems, to quick-turn processes that use existing production capabilities within a larger conventional manufacturing facility. The following examples collectively highlight and demonstrate the wide range of integrated rapid prototyping capabilities at Raytheon; • The Raytheon Accelerated Product Innovation and Development Shop (RAPIDS), a proven process, leveraging existing functional teams and production systems, specializing in communication, situational awareness and surveillance systems. • The “Bike Shop,” a self-contained system prototyping facility, specializing in missile related products. • The Rancho Innovations Center (RIC), a selfcontained facility, specializing in designing, fabricating and testing microwave systems. Physical Development and Manufacturing Design Develop, Manufacture and Test Prototype , FEATURE ENGINEERING PROFILE Aaron Shin Raytheon Accelerated Product Innovation and Development Shop Raytheon uses RAPIDS to successfully deliver prototypes and ultimately provide low-cost solutions to customers. RAPIDS is a completely scalable process for executing prototyping programs, ranging from initial concept prototypes to system prototypes for user evaluation. RAPIDS uses a combination of pre-tailored step-by-step processes and effective governance led by a dedicated group of individuals named to the RAPIDS board, that includes key program stakeholders as well as representatives from program management, engineering, manufacturing, quality and supply chain organizations and other key functional areas. The pre-tailored processes aligned to different customer needs allow for quick start-up planning as well as coordinated execution across functions such as engineering, finance, supply chain and manufacturing. The governance process aligns resources, resolves issues quickly, and continuously improves the RAPIDS process through an integration of lessons learned for future programs. Once a program begins the RAPIDS process, the program manager uses the defined processes to manage the execution of the program and then relies on the governance process to ensure transparency and accountability across the different organizations. In addition to the pre-tailored processes and governance, three additional practices are essential to the success of RAPIDS: • Co-locating the engineering, manufacturing and supply chain staff. • Prototyping within the production environment. • Assigning dedicated points-of-contact for supply chain and material handling. Team co-location enables all stakeholders to collaborate face-to-face for fast program execution and issue resolution. The integration of the RAPIDS activities within the production environment enables the planning and design of artifacts to be used directly for the purpose of transitioning to a production environment. The dedicated supply chain and material buyers enable timely material purchases and release in parallel with the design itself. A good example of the use of the RAPIDS process is the Raytheon Electronic Data Manager (EDM) system (see Figure 2). The EDM provides Senior Director, Corporate Operations As a senior director for transition-to-production in the Engineering, Technology and Mission Assurance organization of Raytheon Corporate Operations, Aaron Shin is responsible for development and execution of numerous enterprisewide initiatives to improve Raytheon’s overall product life-cycle development process and manufacturing efficiency. These efforts include tactical and strategic projects to systematically improve quality, cost, time to market and customer satisfaction, while yielding improved return on invested capital. “These processes and systems,” Shin states, “bring the best-inindustry capabilities to our engineers so that they are able to design it right the first time by leveraging systematic domain knowledge of all the subject matter experts, systems that automate time consuming tasks and systems that guide them through design decisions. All this improves transition to manufacturing dramatically, reducing cause for rework.” He describes his role as someone who “enables corporate projects that poka-yoke the design process to ensure quality and to free up the engineers to spend more of their time on creative and strategic tasks.” Shin then noted how “great it is to see collaboration among four businesses and the enthusiastic support of the various team members. The domain knowledge and expertise of the team members are unmatched in the industry. We really have world-class talent.” Shin began his career 23 years prior to joining Raytheon in the automotive industry, initially at General Motors and then at Ford Motor Company where he led the engineering team in the redesign of the world’s most successful F150/250 trucks. He was also program manager for Ranger trucks and brand manager for Ford’s Explorer series. During this period, Shin served as president of the Association of Korean-American Professionals in the Automotive Industry. “I have held numerous leadership roles in engineering, manufacturing, marketing, program management, IT (information technology) and Six Sigma,” Shin says. “Through these experiences, I have learned that we exist to satisfy our customers with best performing products and services, at optimized cost with best quality, and meeting customer’s schedule. Companies that do this best as their competitive advantage will succeed. Thus, all the enterprise projects I lead are in support of this objective.” Figure 2. The Raytheon Electronic Data Manager was developed in less than six months using the Raytheon Accelerated Product Innovation and Development Shop. When asked about the key traits which have contributed to his success, Shin explains that you must “surround yourself with domain experts, be a change agent, improve your knowledge and skills continuously, and be part of projects that deliver value to our customer and Raytheon. Become an expert in your domain both within the company and within industry. Ask yourself how much of your daily tasks is reactive or tactical versus strategic.” RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 23 FEATURE situational awareness and a tracking capability to Army Apache helicopter pilots. RAPIDS was used to create a smaller and lighter version of the EDM that contains several capability enhancements requested by the pilots. Raytheon modified the existing software architecture and performed requirements analysis and trade studies to select the Army’s preferred hardware platform. The project completed parallel hardware and software development efforts and delivered 49 units for deployment in less than six months. Integrated Rapid Prototyping at Raytheon engineering, electrical and mechanical design, software development, prototype integration and test, modeling and simulation and prototype manufacturing, which includes the use of composite materials. Using these capabilities, the Bike Shop designed and developed a prototype HybridDefense Reconnaissance Assault (Hy-DRA) (RF) technology has resulted in the development of many new products such as the Active Denial System (ADS). ADS is a nonlethal, directed energy system used to repel hostile individuals or crowds without causing permanent injury. It has been highlighted in a past “60 Minutes”episode.1 The system has many variants, including a long-range tube- Bike Shop The Bike Shop name is a tribute to Wilbur and Orville Wright’s bicycle workshop in Dayton, Ohio. It was there that the Wright brothers designed and built their first successful aircraft in 1903. They did it in only nine months with just three power tools. The Raytheon Bike Shop is a rapid product development, research and experimentation center located in Tucson, Ariz. The Bike Shop provides innovative concept development, rapid parts fabrication, and rapid test capabilities. It synergistically combines the resources of a large company with the agility of a small well-equipped workforce located in a strategic off-site facility. Figure 3. The Hybrid-Defense Reconnaissance Assault (Hy-DRA) vehicle was developed and tested at the Bike Shop in 180 days. The Bike Shop, similar to RAPIDS, relies on co-location of the team, including the customer, and on having a dedicated supply chain and material handling staff. In addition, the Bike Shop has dedicated design and manufacturing subject matter experts, its own dedicated prototype capabilities, and pre-approved external suppliers for speedy material availability. The Bike Shop staff members support a wide range of engineering capabilities, including systems 24 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Figure 4a Figure 4b Figure 4. The Active Denial System (ADS) is a nonlethal, directed energy system used to dispense hostile crowds. A long-range variant is shown in Figure 4a; a more portable variant is shown in Figure 4b. vehicle (see Figure 3). The Hy-DRA is a small and stealthy all-terrain vehicle designed for special forces missions. The vehicle needed to travel at speeds greater than 60 miles per hour (MPH) over diverse terrain, carry multiple fully-armed soldiers, mount a .50 caliber machine gun or grenade launcher, and maintain its drivability even if a wheel is shot and disabled. The Bike Shop team successfully developed a working prototype in 180 days and showcased it at the Special Forces Exhibition held in Amman, Jordan. Rancho Innovations Center The RIC is a self-contained organization located in Rancho Cucamonga, Calif. It has its own dedicated and co-located design, manufacturing, supply chain, contracts and material handling subject matter experts, specializing in designing, fabricating and testing high-power microwave systems and high-power highfrequency (> 70 gigahertz [GHz]) systems. The RIC focuses on technology development and prototype building and testing with an emphasis on providing low-cost, no-frills demonstrations of new and innovative technologies. RIC’s core expertise in 95 GHz radio frequency based system (see Figure 4a) and a smaller solid-state version (see Figure 4b). Prototypes for both variants were designed, integrated and tested at the RIC. Summary In addition to the capabilities highlighted in this article, Raytheon has other rapid prototyping facilities specializing in microwave circuit card assemblies, electro-optic/infrared (EO/IR) sensors and electrical and mechanical assemblies. Best practices from across all these facilities are shared via an internal website. These facilities with their unique and innovative processes help Raytheon to provide prototypes of optimum performance, quality, schedule and cost benefits to customer mission areas. All these capabilities rapidly and costeffectively prototype our systems leading to better designed and manufactured products.• Aaron Shin, Brian Kavalar, Jim Bakarich and Ken Brown 1“The Pentagon’s Ray Gun” was broadcast on March 2, 2008. , n FEATURE VISUAL IMMERSION FOR Virtual Design AND Manufacturing Raytheon is home to two Immersive Design Centers (IDCs), one in Tucson, Ariz., and the newest located in Andover, Mass. Each IDC features state-of-the-art CAVE Automatic Virtual Environment (CAVETM) technology and is chartered to drive product excellence and accelerate time to market through use of immersive visualization and virtual reality solutions throughout the product life cycle. The CAVE is a large-scale virtual reality environment where teams can collaborate using three-dimensional (3D) stereoscopic immersive visualization. Inside the CAVE, up to 20 participants actively support reviews of models, simulation results and data sets and collaborate in new ways to assess, evaluate and create solutions to nearly any problem in the Raytheon product life cycle. Three-dimensional visualization “levels the playing field” by eliminating the need for all participants to understand two-dimensional (2D) technical drawings and other specifications to the same technical depth. Using the CAVE, cross-functional teams communicate using the common language of visualization, giving each participant the ability to contribute to reviews equally. From design and systems engineers, to customers and suppliers, this added comprehension enables increased team participation and communication, better team alignment, and more informed decisions (see Figure 1). The models created as part of standard processes can now be reviewed with a broader section of stakeholders much earlier in the product life cycle. CAVE Technologies Both CAVEs were custom built and installed at Raytheon by the Iowa-based supplier, Mechdyne Corporation. The Tucson IDC is Figure 1. Raytheon Immersive Design Centers support design for manufacture, facility layout and human factor assessments in a collaborative, interactive, virtual environment. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 25 FEATURE Visual Immersion for Virtual Design and Manufacturing Figure 2. Fixed CAVE2TM displays, shown at left, are used at the Andover Immersive Design Center (IDC), while the Tucson IDC is equipped with a configurable FLEXTM CAVE system as shown in the middle and to the right. equipped with a FLEX™ CAVE, a configurable system consisting of three wall displays and one floor screen. Unlike a fixed CAVE display, the FLEX side walls can be moved independently to create new formats such as a flat wall display, angled theater, L-shape, or traditional CAVElike immersive room (see Figure 2, middle and right). The design uses a cluster of Graphics Processor Units (GPU) to drive four 3D megapixel projectors. At the heart of the IDC in Andover, Mass. is the first-in-industry CAVE2TM technology. This second-generation CAVE, originally developed at the University of Illinois, Chicago, delivers a near-seamless, 320-degree, panoramic 2D/3D virtual environment matching human visual acuity. Seventy-two 46-inch liquid crystal display (LCD) panels are configured within a 24-foot diameter area which supports large working meetings offering a wide peripheral perspective view with high-density, simultaneous display of multiple media formats (see Figure 2, left). Both Andover and Tucson systems can display 3D immersive models, 2D content, or a combination thereof and will also accommodate connection to users’ laptops. Figure 3. The Rapidly Operational Virtual Reality system extends immersive, collaborative viewing to participants at remote locations. 26 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY The IDC provides Raytheon with several exciting synergistic capabilities including motion capture and 3D laser scanning. The powerful combination of an inertial motion capture suit and head-mounted-display adds realism and accuracy to human factor assessments, training and simulations with virtual reality and augmented reality environments. Inertial sensors in the suit provide movement data which projects a virtual avatar into a computer-aided design (CAD) model where other team members can view the 3D virtual environment and conduct user experience reviews. Multisite Collaboration CAVEs support remote connectivity between sites for simultaneous visualization and concurrent interaction with 2D/3D models within each virtual environment. This capability allows Raytheon to leverage cross-business tools between organizations and establishes a framework for enterprise, supply chain and customer collaboration. Raytheon also utilizes two Rapidly Operational Virtual Reality (ROVR™) systems (see Figure 3), more commonly referred to as mobile CAVEs. These mobile units are self-contained visualization systems with rear projection screens which can easily display 3D imagery in a small space requirement. The rear projection technology allows full view of objects on any light-colored, flat wall surface without creating the shadows otherwise common with rear projection systems. FEATURE ENGINEERING PROFILE Laura Vogt Section Head, Immersive Design Center With more than 12 years at Raytheon Missile Systems, Laura Vogt is the current section head for the Immersive Design Center (IDC) and its CAVE Automatic Virtual Environment (CAVETM), a largescale 3D virtual reality technology for engineers, operators, suppliers and customers to collaborate on models, simulations and data. A ROVR can be transported in a light-duty truck to suppliers or customers and set up without tools in less than one hour, enabling 3D immersion at remote locations and facilitating real-time collaboration with design teams at Raytheon. This capability further enables collaboration on design with stakeholders, including suppliers and customers, early in the product life cycle. Creating Value to Programs The Immersive Design Center’s focus on applying the technology to Raytheon’s programs adds value through targeted use cases and proven visualization and collaboration methodologies. Today, the IDCs are used to support design for manufacture and assembly reviews, failure review board analyses, human factors assessments, facility layouts and training. As Raytheon continues to drive model based definition practices, the role of immersive design environments will continue to expand, enabling teams to better leverage the value inherent in our CAD models. By immersing engineers, operators, suppliers and customers together in the virtual environment, we can improve teamwork and information absorption, accelerate learning, and generate early, virtual prototyping opportunities. • Laura Vogt With regard to her current success with CAVE technology: “We have been able to bring the early upfront project visualization to the customer,” Vogt stated, “both domestic and international. If a picture is worth a thousand words then a 3D model is a set of encyclopedias. Anytime a person is given that much immediate understanding and knowledge, the possibilities are endless. The playing field is now leveled and the confusion of language disappears. Speed, affordability, camaraderie are all fantastic results from this capability.” Throughout her Raytheon career, Vogt has worked to help shape external customer, industry and DoD policy around advanced manufacturing techniques and model based manufacturing initiatives. She has led several strategic development initiatives for the Manufacturing Innovation Directorate to increase the affordability and responsiveness of manufacturing capabilities. Previous to her role with the IDC, she led the collaboration and organization of the annual Raytheon Missile Systems Strategic Dialogue. Vogt also worked as a project lead for the former iFUZION Center for Innovation, interfacing with senior management and engineers involved in emerging programs at Raytheon to develop collaborative methods and innovative solutions in the areas of strategic planning, product design and process improvement. When asked to describe what excites her most about her work, Vogt responded by saying, “First and foremost, serving my country in whatever way I can. I’ve shook hands with warfighters and saw the utmost appreciation for the fact that we helped to save lives and bring them home safely. It’s a duty that I’m honored to help supply. I also enjoy the challenge that each year brings me. It helps me grow as a person but ultimately it’s for our soldiers.” RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 27 FEATURE D-RAPCON 3D Virtual Prototyping Environment Creating a virtual three-dimensional (3D) environment to represent a proposed new system enables engineers and customers to visualize a finished product. Such a virtual environment was developed for the Deployable Radar Approach Control (D-RAPCON) system. D-RAPCON is Raytheon’s “air traffic control system in a box” and brings instant air traffic control to the battlefield or disaster site. It is a fully deployable system consisting of primary and secondary air traffic control (ATC) radars integrated with a rapid set-up radar antenna, a self-contained operations center, an ATC voice communications system and secure networked data communications. Early in the proposal process, Raytheon engineers were looking for a cost-effective way to demonstrate the “look and feel” of the proposed system to their potential customer. The Raytheon Interactive Multimedia Training group based in El Paso, Texas, demonstrated a virtual environment developed for the Patriot Air Defense System to engineers from the DRAPCON team. That demonstration resulted in initial funding for a virtual D-RAPCON prototype consisting of an interactive “firstcut” 3D model of the interior and exterior portions of the operations shelter (see Figure 1). This first version of the virtual prototype allowed the user to move around and inside the shelter, open doors, turn on lights, and begin to “unpack” the equipment inside, all Figure 1. Using the D-RAPCON 3D virtual prototype, the proposed operations shelter can be viewed and evaluated prior to finalizing the design. 28 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY in a virtual 3D environment before any actual hardware had been built. It made evident that a virtual prototype could effectively portray not only portability and ease of deployment, but also size and, to some extent, capabilities of the system. Over a period of a few months, the 3D virtual prototype development team created the remaining elements of the system and added the capability to handle user interaction. All major components, including shelters, radar, power units, and environmental units became accessible to the user for viewing and evaluation (see Figure 2). Model Development 3D Studio Max®, part of the Autodesk® suite of design software, was used for development, rendering, and compositing of the virtual DRAPCON system as well as eventual animation of major items and interiors. Existing Figure 2. The D-RAPCON virtual prototype includes all major system components that can be “virtually” deployed in different environments, e.g., the tropical setting shown above. FEATURE THE VIRTUAL PROTOTYPE PROVIDES A MECHANISM TO ADDRESS CUSTOMER CONCERNS AND MITIGATE PERCEIVED DESIGN RISKS EARLY IN THE DEVELOPMENT PROCESS VERSUS LATER AFTER DESIGNS ARE COMPLETE AND CHANGES ARE MORE COSTLY. system CAD drawings were imported by the tool wherever possible to reduce drawing time while imported photographs of an expandable Girchner shelter provided appropriate dimensions, textures and relative sizing for the operations shelter. The Unity 3D® game engine was used to incorporate interactive elements which allowed the user to move in and around the virtual environment. A “first person” environment was featured to give the demonstrator a look similar to that of a video game, both familiar to computer “gamers” and simple for new users to learn. Engineering Collaboration The 3D virtual prototype team worked with system design engineers throughout the modeling phase to ensure system fidelity and accuracy. Continual reviews of updated system exteriors and interiors by the engineers provided insight into system design, ergonomics and functional layout. The virtual prototype allowed engineers to move about the deployed system in a variety of environments, including desert, tropical and snow covered terrain, both during the day and at night. The virtual prototype also demonstrated how the actual system was designed to store the system components inside the collapsed shelter during shipping and deployment to a site and, using a computer mouse, allowed the user to “virtually” unpack and setup the racks of equipment, displays, consoles and chairs. The user was then able to “walk” from one unit to another, move inside, open equipment racks, and manipulate controls and indicators. Occasionally, movement within the 3D virtual environment would trigger additional system design reviews. For example, while reviewing the layout in a night environment, an engineer “walked” out of the shelter and left the door open. As he rotated the view looking back at the shelter from the outside, he realized the interior light was still on. This prompted a quick design review ensuring the system automatically switched to blackout lights when any exterior door was opened. Mobile Capability The D-RAPCON team required a mobile prototyping and demonstration capability to present the system to potential customers during office visits and at trade shows. The Unity 3D game engine’s multiplatform capability enabled repurposing of the simulated system environment to run on mobile devices such as the iPad, iPhone and Android-based tablets (see Figure 3). Figure 3. A mobile D-RAPCON demonstration capability was developed from the baseline 3D virtual prototype, e.g., the figure shows a D-RAPCON system in an Arctic environment viewed on an iPad. Further enhancements to the mobile 3D virtual prototype enabled an example maintenance training lesson to be demonstrated as it actually would be viewed on an iPad. Users could follow instructions on the screen to run diagnostic tests, select and use tools, and remove and replace components (see Figure 4). Figure 4. A screenshot from an iPad-based D-RAPCON maintenance training lesson developed from the baseline 3D virtual prototype. Summary The virtual prototype provides a mechanism to address customer concerns and mitigate perceived design risks early in the development process versus later after designs are complete and changes are more costly. It also provides a foundation for meeting future system training requirements. Although virtual prototype development in support of a proposed system is not new, the availability of gaming tools for this application provides both a novel and cost-effective implementation approach. As both virtual prototype development tools and developers improve, the ability to quickly and inexpensively create virtual system environments prior to, or concurrent with, early system concept and proposal activities will become the norm. The models created during the concept development and proposal activities can then be updated and repurposed to support follow-on system design and training tasks. As Raytheon experience grows with these virtual prototyping technologies, we continue to discover new and better ways to apply the technology to help improve our products and make them more cost effective. • Terry L. Stroud, Ph.D. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 29 FEATURE MULTILEVEL WAFER STACKING for 3D Circuit Integration Three-dimensional (3D) integration of advanced silicon and radio frequency (RF) devices enables simpler and more reliable systems at a significantly lower cost. Raytheon offers a suite of available wafer level packaging technologies and processes in this area, including; • Wafer-to-wafer bonding of silicon wafers with electrical interconnection. • Fine pitch interconnection between bonded wafers using direct bond hybridization (DBH) (3 micron [µm] interconnect on 6 µm pitch). • Integration of DBH with through-wafer via technologies to produce advanced 3D silicon devices. • Wafer-to-wafer bonding for 200 millimeter (mm) low loss fused silica and silicon structures. • Processing of dimensions appropriate for high frequency 3D devices. • High reliability bump bonding. • Die-to-wafer bonding for tiles and other large die with fine pitch interconnect. By maturing and leveraging these technologies and processes into manufacturing capabilities, Raytheon can supply a wide portfolio of programs with more reliable and lower cost hardware than is available using standard twodimensional (2D) approaches. Today For many applications, the preferred approach to connecting the wafers is the DBH process. With DBH, the wafers are bonded using a lowtemperature hydrophilic oxide bond and the electrical interconnection is formed by metal posts that are planarized to the oxide surface. Figure 1 is an example cross-section from a scanning electron microscope (SEM) showing a DBH-bonded Si:PiN (silicon P-intrinsic-N) detector array stacked on a complementary metal oxide semiconductor (CMOS) readout integrated circuit (ROIC). atomic force microscope is used to perform metrology since nanometer scale tolerances are required. The CMP polishing process is significantly more difficult with 20 µm diameter posts than it is with the smaller 3 µm posts. Once the surfaces are planar, a combination of plasma and wet surface preparations are performed to achieve a good surface energy, after which the two wafers are very carefully aligned and brought into contact. Figure 2 shows the EV Group (EVG) wafer bond cluster tool used for final surface preparation, cleaning, alignment and bonding. Although the process used to produce this appears quite simple and elegant, it has many subtleties. The interconnect posts are formed on the two wafers by electroplating on a seed metal layer through a plating mold made of patterned photoresist. Once the posts are plated, the photoresist and plating seed layers are removed and the interconnect posts are buried in the bonding oxide layer. For high frequency devices, a thicker seed layer is utilized that can be used to form low-loss transmission lines. This structure is buried in silicon dioxide (SiO2) bonding oxide which is then polished using a chemical-mechanical planarization (CMP) process to reveal the interconnect posts and planarize them with the oxide surface. For a good bond with effective interconnect, the surface must be very smooth and the interconnect plugs must be extremely planar. An If the surfaces are very smooth and have the correct surface energy, they will grab and pull together. Once bonded, the wafers are checked for voids in the interface using an acoustic microscope. Raytheon Vision Systems has performed extensive work to increase the strength of the bond, as measured by the bond energy shown in Figure 3, and improve yield. Alignment is verified using an infrared (IR) microscope and is approximately 1–1.5 µm across the 200 mm bond length for processed silicon wafer pairs. Figure 4 shows acoustic microscope images from a recent build of various format 8 µm pitch Si:PiN focal plane array (FPA) builds. These sonoscans show very few voids, which appear as white circles. In these images, the only voids that are apparent are over the bond pads and test structures around 2500 Oxide Bond Si PIN Detector 2300 Smoothed Data Shown 2100 Direct Bond Posts 1900 Wafer-to-Wafer Bond Energy (miJ/m2) 1700 1500 1300 Raytheon normalized 1100 900 700 Time CMOS ROIC Figure 1. Cross-sectional scanning electron microscope image of a sensor chip assembly integrated using direct bond hybridization 30 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Figure 2. EV Group wafer bond cluster tool is used to bond the wafers together. Figure 3. Over time, Raytheon Vision Systems has significantly improved the wafer-to-wafer bond strength as measured by the increasing bond energy with time. s er FEATURE RAYTHEON IS ALSO DEVELOPING 3D DEVICES THAT USE DIFFERENT SUBSTRATE MATERIALS, SUCH AS FUSED SILICA, SILICON GERMANIUM (SiGe), METAL ALLOYS AND CERAMICS. the perimeter of the wafer pairs as well as in the edge bead exclusion area. The final step, if everything measures within the established process parameters, is to anneal the parts. During this anneal, the oxide bond energy rapidly increases as the oxide starts to form covalent bonds at the interface. Concurrently, the difference in coefficient of thermal expansion between the bonding oxide and the metal interconnect posts creates enough force to break through the native oxide on the interconnect posts and form an electrical connection. 1K x 1KFPA Format Typical interconnect operability for this process is greater than 0.9999. The completed structure becomes a solid block of material that has no known fatigue issues due to stresses from packaging or temperature cycling. As part of the qualification process, sample daisy chain test structures were subjected to a series of tests ranging from hundreds of thermal shock cycles (room temperature to liquid nitrogen) to JEDEC1 temperature cycle testing. Sensor chip assemblies (SCAs) developed using this process have successfully passed flight qualifications for shock, vibration, temperature cycling and 1,000 hour burn-in, with no failures or degradation. 5K x 5KFPA Format 8K x 8KFPA Format K = Thousands of pixels; FPA = Focal Plane Array Figure 4. Sample acoustic microscope images of various format focal plane arrays built using direct bond hybridization show very few voids (white circles). One of the biggest advantages of using the DBH technique is that these process steps can be performed at the wafer level to improve uniformity, increase yield and decrease cost. An example of a complete hybridized FPA is shown in Figure 5a and a diced example of a larger die is shown in Figure 5b. The Future The current state for these technologies encompasses a wide range of maturity. The baseline DBH process flow is being exercised on a variety of programs to develop large format digital FPAs for visible and near-IR imaging. In these programs, small volumes of wafer pairs (2–10 per month) are hybridized, packaged and tested. Development of 3D structures is taking a similar path. Development of larger geometries required for high frequency structures, is also progressing though many of the processes are more challenging than those with smaller structures. In addition, processes are being developed where features can be etched into the surfaces before bonding, resulting in embedded cavities that can later be connected via etching for applications such as microfluidic cooling or microelectromechanical systems (MEMs) packaging. Raytheon is also developing 3D devices that use different substrate materials, such as fused silica, silicon germanium (SiGe), metal alloys and ceramics. These materials place additional constraints on the thermal budget, making that aspect of the process more difficult, but with the potential advantage of enabling the integration of truly novel and highly integrated structures that provide significant size, weight, power and cost benefits for the final system. • John Drab 5a. Completed wafer-level focal plane array includes hybridized detector, backside passivation, anti-reflective (AR) coating and bond pads opened 5b. Already diced large format Si:PiN focal plane array Figure 5. The figure shows examples of hybridized focal plane arrays developed using the direct bond hybridization process. 1The JEDEC Solid State Technology Council, originally the Joint Electron Device Engineering Council, is a group that develops open standards for the microelectronics industry such as test methods and device interface standards. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 31 FEATURE RAYTHEON UNIVERSITY PARTNERSHIPS HELP DEVELOP Advanced Manufacturing Technologies Advanced manufacturing by definition depends on the use of technology to improve processes, products and systems. Next-generation manufacturing technologies and concepts are being developed at universities throughout the world. Through multiple partnering efforts at leading universities, Raytheon is developing innovative manufacturing technologies that will be key enablers for current and future Raytheon systems. Raytheon has adopted a strategic NASCENT Center for Nanomanufacturing at UT Austin The Nanomanufacturing Systems for Mobile Computing and Mobile Energy Technologies (NASCENT) Center was established by the National Science Foundation (NSF) at UT Austin in 2012. Raytheon is an industry member of the center, which also includes research groups from the University of New Mexico and the University of California, Berkeley. The NASCENT Center has three major research thrusts: • Patterning: top-down fabrication of nanoscale structures with exquisite control of feature size and shape (see Figure 1). • Functional materials: processable materials for devices and machines, including directed self-assembly of block co-polymers and nanoparticles. • Metrology and yield enhancement: sub-wavelength optical nanometrology for real-time nanomanufacturing feedback and fault diagnostics, validated uncertainty quantification (UQ) models for scale-up and process control. NASCENT develops systems for nanomanufacturing and metrology to support the transition of nanotechnologies from research and development (R&D) to industry environments. Nanoimprint lithography is among the key technologies being matured within the center. This technology is ideal for generating features in the approximately 10–100 nanometer (nm) regime and may also be of interest for metamaterial microlens fabrication, three-dimensional (3D) integration, and focal plane array technologies. NASCENT is incorporating the use of roll-to-roll printing and transfer, along with two-dimensional (2D) and 3D nano-fabrication methods to ensure technologies are well suited for production-type activities. Raytheon is working with Professor S. V. Sreenivasan, NASCENT codirector, to use Jet-Flash Imprint Lithography (J-FIL) to demonstrate features on gallium nitride (GaN) that are representative of radio frequency (RF) transistor devices. Specifically, the team is interested in pursuing multi-tiered structures, and single-step printing of 300 millimeter (mm) GaN wafers. approach to university partnerships that includes membership in university consortia and sponsor- F r f ship of student capstone projects, in addition to Raytheon-funded directed research. Some of our key efforts in advanced manufacturing are being matured through partnerships with the University of Texas at Austin (UT Austin), the University of Massachusetts at Lowell (UML), and Worcester Polytechnic Institute (WPI). 32 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Figure 1. Patterning and high-speed roll-to-roll assembly methods are focus areas at the Nanonmanufacturing Systems for Mobil Computing and Mobile Energy Technologies Center. OP - - n nre or ep FEATURE Raytheon-UML Research Institute Raytheon has recently established a joint research facility with UML (see Figure 2). The Raytheon-UML Research Institute (RURI) is focused on advancing radar and communications technologies with particular emphasis on flexible and conformal electronics, 3D printing and nanotechnology. RURI’s state-of-the-art laboratories and classrooms serve as a launchpad for collaboration and learning among UML faculty and students and Raytheon employees. It benefits both organizations in the pursuit of federal research funding and provides UML students with opportunities for research projects and employment at Raytheon. “The creation of the RURI presents a tangible opportunity to advance the research and the learning of technologies under development for students and employees alike and will inspire future engineers and drive innovation,” said Paul Ferraro, vice president of Advanced Technology Programs at Raytheon Integrated Defense Systems. “We look forward to bringing the expertise of our top-notch faculty together with researchers from Raytheon. This new partnership is just one example of how UMass Lowell is leading the way in collaborating with industry to power innovation and the economy in Massachusetts and beyond,” said UMass President Marty Meehan. “This institute will also provide our students with the kind of real-world experience that is one of the hallmarks of a UML education.” “As a co-directed, co-located research environment, the RURI signifies a unique opportunity for Raytheon’s university partnerships,” said Mark E. Russell, Raytheon vice president of Engineering, Technology and Mission Assurance. Photo courtesy of UML “The RURI will serve Figure 2. The new RURI lab focuses on as an extension of our radar and communications technologies for UML and Raytheon. current research capabilities and represents a resource across the Raytheon enterprise for the study of advanced materials and flexible circuit technologies, such as printable electronics and nanotechnology.” The institute leverages UML’s strengths in printed electronics and nanotechnology that align with Raytheon’s strategic technology needs including high-frequency printed conformal antennas, carbon-based transistors and photonic devices. Initial research is focused on future technologies for radar and communication systems and could expand into other areas as needed. Efforts are currently underway to characterize RF performance and optimize printing processes for conductive inks on flexible substrates (see Figure 3). Additionally, design and fabrication of tunable devices is E N G I N E E R I N G P R O F I L E FEATURE Craig Armiento, Ph.D. Co-Director, Raytheon-UML Research Institute Since 2011, Craig Armiento has held the dual role of engineering fellow in Raytheon Integrated Defense Systems (IDS) and professor in the Electrical and Computer Engineering (ECE) department at the University of Massachusetts at Lowell (UML). Armiento is co-director of the Raytheon-UML Research Institute (RURI), which was formally established in 2014. At UML, he serves as director of the Printed Electronics Research Collaborative (PERC), which is working to develop the supply chain for printed electronics. He is also the director of the UML Center for Photonics, Electromagnetics and Nanoelectronics (CPEN). “I came to Raytheon IDS in September 2011 on a one semester sabbatical,” Armiento begins. “My goal was to apply additive manufacturing to the development of printed, flexible electronics that could be employed in future Raytheon systems. I wanted to develop a joint research partnership between the university and Raytheon that was different from the standard interactions with academia. The interest in developing a joint research partnership has been made practical by continuing to stay at Raytheon as a part-time contributor after my sabbatical ended. The ability to continually interact with Raytheon engineers and leadership has been instrumental in establishing, nurturing and managing the Raytheon-UML research partnership.” Armiento served as the UML ECE Department Chair from 2005 to 2011. His areas of expertise include printed electronics and antennas, photonic devices, printable electronic materials, advanced packaging, hybrid integration and radio frequency identification. Prior to joining the faculty at UML, Armiento worked for more than 20 years in the research and development industry, leading research projects at GTE Laboratories (now Verizon) on projects such as Fiber-to-the-Home (now FiOS), silicon waferboard optoelectronic hybrid integration, optoelectronic device fabrication and gallium arsenide integrated circuits (GaAs ICs). He was also director of Optical Networking at Lightchip Optical Networks Inc. When asked how his role supports Raytheon and the missions of its customers, Armiento noted: “As a result of collaboration with my Raytheon colleagues, we have created the RaytheonUML Research Institute. The institute, which is located on the UML campus, provides Raytheon with access to campus technologies and expertise that can be applied to existing research and development projects and new pursuits. RURI is now established as a resource for printed electronics that Raytheon engineers and scientists can use (along with UML faculty and students) to test out additive methods of developing flexible electronic systems.” RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 33 FEATURE Raytheon University Partnerships Help Develop Advanced Manufacturing Technologies being pursued to support RF metamaterial applications. This effort involves development of dielectric materials, numerical simulations, RF characterizations and optimization of printing techniques. than 30 members takes an “application-driven design” approach, focusing on fundamental, general interest research that addresses welldefined industrial needs and new technologies. The interdisciplinary iMdc integrates fun- Photo courtesy of UML Figure 3. Printing of metamaterial structures on flexible substrate at RURI The RURI is located in the Mark and Elisia Saab Emerging Technologies and Innovation Center, an 84,000-square-foot research facility on the UML campus that is home to cuttingedge research in a variety of science and engineering disciplines. The center — one of nine new buildings opened by the university since 2009 — was constructed to provide not only UML faculty and students with the most advanced research facility of its kind north of Boston, but to also support collaboration with businesses from startups to world leaders like Raytheon. damental knowledge from materials science, mechanical engineering, manufacturing, and other disciplines to develop and optimize materials-process-performance correlations and compatibilities using a unique combination of experimental work, analytical methods, and multiscale computational models and design tools. The iMdc research portfolio includes a suite of advanced investigations on additive manufacturing of structural metallic materials fabricated by both laser and electron beam techniques; studies on the relationships between processing and fatigue crack growth behavior and mechanisms in coldspray materials; and development of light metals for dynamic properties and fatigue and high temperature performance. The iMdc has also been funded by the National Science Foundation (NSF) to investigate novel manufacturing of metal matrix nanoceramic composites via liquid metal processing. Multiple iMdc projects focus on friction stir welding, including an effort co-chaired by Raytheon to develop processes for friction stir welding of dissimilar materials and creation of nano-composites using this process. Raytheon’s specific efforts within the iMdc are focused on leveraging friction stir welding for thermal management applications, and complementing and expanding its activities in the area of additive manufacturing. Adding to its portfolio and the materials characterization and evaluation capabilities, iMdc recently acquired a most advanced digital imaging correlation system (through an NSF-Major Research Instrumentation grant) and complementary non-destructive damage detection and monitoring instrumentation (through a Defense University Research Instrumentation Program-Army Research Office grant). The iMdc research programs support the center’s objective to increase performance and reliability of high-integrity materials and structures, benefiting manufacturers, industry suppliers and materials producers. The building’s fourth floor is specially equipped to house the institute, which is codirected by Dr. Christopher McCarroll of Raytheon and UML Professor Craig Armiento, Ph.D., a faculty member in electrical and computer engineering in the university’s Francis College of Engineering. Integrative Materials Design Center at Worcester Polytechnic Institute Raytheon has recently joined the Integrative Materials Design Center (iMdc) Consortium, located at WPI. The center’s mission is to advance reliable and sustainable design and manufacturing for high-performance materials, processes and components. This industrygovernment-university alliance with more 34 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Figure 4. The nanocomposite optical ceramic missile dome shown on the left is stronger than traditional sapphire missile domes while still transparent to infrared frequency radiation as shown on the right. FEATURE Other Nanotechnology-based Advanced Manufacturing at Raytheon NASCENT, RURI and iMdc are just some of the latest examples of Raytheon’s partnerships with industry and academia to develop nanotechnology and advanced manufacturing processes. Raytheon has long maintained a diverse portfolio of partnerships to advance materials technologies and develop manufacturing capabilities that support transition to industry. In 2007, Raytheon was awarded a multiyear Navy contract to develop an improved composite material for infrared windows and missile domes. This objective was to significantly enhance materials and manufacturing processes compared to those currently in use for windows and aerodynamically shaped domes in the 3–5 micron mid-wave infrared band. The program was successful in developing improved infrared transparent missile domes capable of higher speed operation and greater particle impact resistance than sapphire, the incumbent material (see Figure 4). Raytheon partnered with Rutgers University, the University of Connecticut, the University of California-Davis, and three small businesses on the effort. The success of this program was noted by the Navy technical team, headed by Daniel C. Harris, senior scientist in the Chemistry and Materials Division at the Naval Air Warfare Center at China Lake, Calif., as being one of the first real applications of nanotechnology with a significant impact. He observed, “Durable sensor windows made from the NCOC [nanocomposite optical ceramics] material should be an enabling technology for improved endoatmospheric missile defense, for ship self defense, and for time-critical strike missions.” Building off successes like our nanocomposite missile domes, Raytheon continues to broaden the technical network outside of Raytheon. Partnering with small businesses and universities is a key strategy towards keeping technology innovation moving forward, and involvement in the early stages helps guide the technology toward end solutions that are impactful for Raytheon systems. • Mary Herndon and Erik Nordhausen THIS INDUSTRY-UNIVERSITYGOVERNMENT ALLIANCE TAKES AN “APPLICATION-DRIVEN DESIGN” APPROACH, FOCUSING ON FUNDAMENTAL, GENERAL INTEREST RESEARCH THAT ADDRESSES WELL-DEFINED INDUSTRIAL NEEDS. E N G I N E E R I N G P R O F I L E FEATURE Chris McCarroll, Ph.D. Co-Director, Raytheon-UML Research Institute With more than 30 years of experience in the fields of semiconductor and electromagnetic technology, Chris McCarroll is a director of engineering for Raytheon Integrated Defense Systems (IDS) and the technical director for the Above Water Sensors (AWS) business area. In his AWS role, he helps lead several new radar system pursuits, including the modernization of the SPS-49 radar system, the upgrade of the TARTAR family of X-band continuous wave illuminators, and future developments for the SPY-3 Multifunction Radar. McCarroll also serves as co-director for the Raytheon-UMass Lowell Research Institute (RURI) where he helps lead operations and research for the institute, including research projects, faculty and students. He is directly involved with institute proposals for CRAD (contract research and development) funding and other grants. “Throughout my career, I have helped develop future technologies for the military,” McCarroll relates, when discussing his current role. “My deep interest in semiconductor physics came through exposure to classes, faculty and research at UMass which led to my first job in industry. The exposure to how this very small technology can enable advanced systems, like the SBX and SPY-3 radars, drove me to deeply understand electromagnetics and eventually help in the design of these systems.” Prior to his current roles, McCarroll was acting director for the IDS Electrical Design Directorate, Technical Area Director for Multifunction Radio Frequency Systems at Raytheon Corporate, department manager for the Monolithic Microwave Integrated Circuit and Module Design Group, and section manager of the Solid-State Electronics group. “My career path has always been driven by my curiosity of physics, doing challenging research and advancing technologies with that research,” McCarroll states. “I made it to the position of engineering director because I like working with teams (getting more done with many minds) and helping fellow employees get educated and progress in their careers.” Another, rather unique position of note in McCarroll’s career was his three-year appointment as principal engineer for the Hobart-class Air Warfare Destroyer Combat System at Raytheon Australia where he was in charge of systems integration, test and modeling throughout the design phase of the program. Also while in Australia, he started research work with the universities and was instrumental in establishing a Weather Radar Research Center at the University of Adelaide in South Australia. He also won an Australian Research Council Linkage Grant for research in the areas of networked radars, severe weather and bushfire detection and surveillance. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 35 FEATURE s f f o a i VERTICALLY INTEGRATED HgCdTe-BASED Sensor Manufacturing Mercury cadmium telluride (HgCdTe) is the most versatile and widely-used material for infrared (IR) sensors. Yet, no commercial vendor satisfies the defense industry’s needs for this material. Raytheon Vision Systems (RVS) has established a vertically-integrated capability for HgCdTe-based technology that begins with the raw materials and extends to the completed infrared (IR) focal plane array (FPA) sensor module, providing full end-to-end control of the process. In particular, the vertically integrated approach allows RVS to tailor the HgCdTe material characteristics for any specialized application, and it provides short-loop feedback in support of design innovation and material optimization. HgCdTe, Near Universal IR Sensor Material HgCdTe is a narrow-gap semiconductor whose wavelength sensitivity is tuned by adjusting the relative amounts of Hg and Cd in its chemical composition. Figure 1 shows a unit cell of the crystal structure and summarizes the characteristics that make this material advantageous and widely adaptable for IR detection. The material is grown epitaxially1 upon substrates of cadmium zinc telluride (CdZnTe). Also, in a multilayer structure, each HgCdTe layer is epitaxial with respect to the previous layer, taking advantage of the fortuitously small change in lattice parameter with composition. Figure 2 illustrates RVS’s dual-band HgCdTe FPA Advantages of using HgCdTe material for IR detection l Narrow band gap semi-conductor to match IR photon energies l Band gap is adjustable by varying Hg/Cd proportions l Strong IR absorption coefficient Te atoms l High mobility of charge carriers and long lifetime of minority Hg atoms carriers l Wide range of controllable doping, both p- and n-type l Minimal change of lattice parameter with respect to Hg/Cd composition, permitting complex layer structures with minimal stress l Existence of mature growth methods, substrates and processing Figure 1. Advantages of using HgCdTe material for IR detection 36 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY technology. The first layer is the n-type band-12 absorber the second layer is a p-type cap, and the third is the n-type band-2 absorber. The photocurrents from the two bands are read out sequentially by switching the bias voltage applied to the top of the mesa. The many details of this design have been optimized through repeated iterations of a cycle of numerical modeling, HgCdTe layer growth, and device testing. The development process would have been longer and more challenging without a vertically integrated manufacturing approach. HgCdTe has proven to be broadly applicable at wavelengths ranging from less than 2 microns (µm) to more than 16 µm, in an impressive variety of device architectures. High-performance IR sensors are by far the dominant application for HgCdTe, and the principal users are government agencies. Serving many Department of Defense (DoD) and civil customers, RVS has built photoconductive, photovoltaic, dualband, avalanche, heterodyne and hyperspectral detectors in HgCdTe, and array pixel counts up to 4,000 × 4,000 have been produced. Most designs are intended for the atmospheric windows at 3–5 µm or 8–12 µm wavelengths. Vertically Integrated Approach The detector branch of the HgCdTe vertical integration process, shown on the left side of Figure 3, begins with the growth of CdZnTe boules for substrates. By growing its own semiconductor materials, RVS takes vertical integration to its deepest level and sets itself apart from the majority of wafer processing enterprises. Although component manufacturers using other semiconductors commonly rely on vendor-supplied wafers, RVS recognized at the beginning that this would not be optimum for developing HgCdTe-based components. In the early years (from 1978 to 1998), inhouse growth was motivated by the rapidly developing state of the technology, and by the extremely close connection between material characteristics and device performance. Innovations and progress were dependent on frequent adjustments to the material growth parameters. More recently, in-house growth has enabled RVS the ability to maintain the 1 Epitaxial highest material quality, and to customize the layer structures for multiple applications. Because HgCdTe material is critical to many of our principal product lines, and comparable material is not available externally, RVS continues to supply its own wafers. Boule growth starts with the raw materials, polycrystalline ultrapure CdTe and ZnTe, loaded into a carbon-coated quartz crucible. The crucible is mounted into an evacuated quartz ampoule, which is placed in a cylindrical furnace. Large-crystal boules are produced by mixing and melting the ingredients, followed by recrystallizing with the vertical gradient freeze method. Standard boule diameters are 92 and 125 millimeter (mm). The boule substrate material is then sawn into slices, diced into squares, and polished to prepare the surface for epitaxial growth. Typical substrate sizes are 6 centimeters (cm) × 6 cm, although sizes up to 8 cm × 8 cm have been produced. The HgCdTe layers are grown on top of the substrate by molecular beam epitaxy (MBE), which employs molecular beams to deposit material on the substrate in an ultrahigh vacuum chamber. The composition of a layer is determined by the fluxes of the beams, which in turn are controlled by the temperatures of the sources from which material is evaporating. Spectroscopic ellipsometry (SE) provides feedback to control the composition, while the temperature of the substrate is held at the optimum value with high precision. Dopant Unit Cell Indium Bump Contact N-type Band-2 Absorber P-Type Cap Layer N-type Band-1 Absorber CdZnTe Substrate Shorter Wavelength Longer Wavelength Figure 2. Schematic cross-section of the Raytheon single-contact, single-mesa dual-band HgCdTe detector architecture means that the crystal structure of the layer is aligned to that of the substrate. 1 and band 2 are the two ranges of IR wavelengths in which the device is sensitive, typically 3–5 µm and 8–12 µm, respectively. Each band requires its own IR-absorbing layer. 2Band A w S l d t s H p o c A a q t e g p i t i T t d s a R t f s d T a a s m a t b b w l e i m m a t . FEATURE sources emit indium for n-type and arsenic for p-type doping during growth. Shutters in front of the sources are used to turn the beams on and off. The entire growth procedure is automated, with each step being programmed in advance. An alternative technique is to use a silicon (Si) wafer as the substrate. The tradeoff in using Si is between creating a larger wafer with a lower cost substrate and accepting a higher defect density in the HgCdTe material due to the layer/substrate lattice mismatch. A special sequence of buffer layers between the Si and the HgCdTe has been developed to mitigate this problem. The selection of substrate depends on the specific application and both substrates continue to be used at RVS. After growing the HgCdTe layers, the wafers are nondestructively evaluated against multiple quality specifications. They are then conveyed to the FPA processing line, where the sensing elements (pixels) are formed by photolithographic steps, including mesa etching, surface passivation, metal contact deposition, and indium bump formation. After wafer dicing, the FPAs are ready for mating to the readout integrated circuits (ROICs). The ROIC branch of the process is shown in the lower right of Figure 3. The ROICs are designed and modeled at RVS using the latest software tools. For each pixel on the detector array, there is a corresponding unit cell on the ROIC to collect the photocurrent and process the signal. Each design is delivered to a silicon foundry for fabrication. RVS then receives and screens the ROIC wafers, after which they are diced and ready for mating with the FPA. The FPA and ROIC process branches converge at the hybridization step, where the HgCdTe array and the ROIC die are mated together, as shown in the center of Figure 3. The industry’s most advanced flip-chip bonders, utilizing laser alignment and submicron-scale motion control, bring the two chips together. The indium bumps on all of the pixels form the mechanical bonds that join the pair of chips securely. FPAs with a pixel pitch as small as 10 µm are routinely aligned and hybridized with high yield. Next, each FPA with attached ROIC is tested according to a defined protocol, and if performance meets requirements, it is installed in a sensor module. Associated packaging and electronics are designed and assembled at RVS to complete the integrated manufacturing process. Product Unique Electronics Integration and Packaging FLIR Engine Dewar Assembly Forward Looking Infrared (FLIR) Sensor Screen Test FPA Hybrid Assembly Dice Wafer, Test Sister Dies Fab Detector Arrays on MBE-Grown Wafer HgCdTe Array Hybridize Detector to ROIC Hybridization Process Silicon ROIC HgCdTe Layer Growth by Molecular Beam Epitaxy (MBE) Apply Indium Bumps, Dice and Inspect Single-Crystal CdZnTe Substrates CdZnTe Boule Screen Test Dies Bridgman Furnace Crystal Growth Crucible Ultrapure Polycrystalline ZnTe Ultrapure Polycrystalline CdTe Detector Process Silicon ROIC Wafers from Foundry Readout Integrated Circuit (ROIC) Process Figure 3. Process flow for vertically integrated HgCdTe focal plane array manufacturing Summary The vertically integrated manufacturing process developed at RVS continues to be the foundation of our strong position in the IR sensor market. Because device performance depends critically on material characteristics, and since no external supply of HgCdTe wafers will meet our needs, the ability to supply our sensor fabrication line with material grown in-house has been a vital part of a complete, vertically integrated process. • David R. Rhiger, Ph.D. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 37 LEADERS CORNER THE RAYTHEON OPERATIONS COUNCIL Barbara Borgonovi Jason Elwood Kimberly Ernzen Vice President, Operations Space and Airborne Systems Vice President, Operations Integrated Defense Systems Vice President, Operations Missile Systems Technology Today spoke with Operations Council members about how Raytheon manufacturing research and technology is managed and the roles and responsibilities of its leaders. Council’s regular cadence. At every meeting, the Manufacturing Technical Area Director (TAD) presents the latest knowledge gained on new and potentially applicable manufacturing technologies, including topics on additive manufacturing, model based manufacturing, advanced testing, visualization for manufacturing and rapid development and prototyping. One particular focus this year has been to drive the maturity of our immersive design capabilities by actively supporting our Raytheon immersive design centers and the CAVE Automatic Virtual Environment (CAVE) technologies implemented in those centers. manufacturing, continuous improvement and coproduction/codevelopment strategies. The role provides leadership and direction to achieve best-in-class safety, quality, productivity and cost performance. The operations vice president initiates and leads enterprise initiatives within the business such as implementing common test architectures, establishing tiered accountability processes and executing real estate consolidations. The operations vice president reports directly to the business president and is also a member of the corporate-level Operations Council. At the business-level, the operations vice president is responsible for day-to-day operations of factories, laboratories and manpower facilities associated with the business and establishing and maintaining the processes and manufacturing technologies needed to meet product deliveries. Technology Today: What is the Operations Council? Jason Elwood: The Operations Council is a group led by the vice president of corporate operations with the vice presidents of operations from each Raytheon business as members. The council develops the strategy for operations, ensuring it supports global growth, provides competitive advantage, and creates enterprise collaboration. The council identifies relevant best practices from within Raytheon and from commercial industries and disseminates them throughout the company to drive competitiveness. An example of this approach is the tiered accountability manufacturing system taken from commercial lean manufacturing practices and implemented in our processes and factories to ensure alignment and accountability of the manufacturing team. The Operations Council also reviews and directs all company real estate actions including manufacturing factories, laboratories and office footprints. This oversight ensures our process capabilities mature in the most effective and efficient way. T.T.: How does the Operations Council support advanced manufacturing? Mark Kampf: Review of new and emerging advanced manufacturing processes and technologies is a key part of the Operations 38 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY T.T.: What excites you about advanced manufacturing? Barbara Borgonovi: I find the speed which advanced manufacturing technologies are advancing very exciting. These new technologies enable us to provide our customers with the superior capabilities they require to meet their mission objectives, at lower costs, shorter timelines and with higher reliability. Virtual prototyping, additive manufacturing and the evolving use of robotics and automation in manufacturing facilities are just a few of the exciting fast-paced technology areas being used by Raytheon to improve product development and manufacturing. T.T.: What is the role of a business operations vice president and what are your day-to-day responsibilities? J.E.: The business operations vice president is responsible for leading, developing and executing, at the business level, enterprisewide T.T.: How do operations’ teams collaborate across the business? B.B.: Collaboration has become a significant foundation of our culture. Raytheon has shifted from just sharing best practices to working together and defining a single solution that works across the entire company. Developing these solutions requires a collaborative team from across the entire company; engineering, operations and supply chain work together as a single architecture team with representatives from all the businesses focused on a specific new process or technology introduction. Teams are being formed to drive identical solutions for factory automation to assure the best use of our resources. Cross-functional teams were created to take THE COUNCIL IDENTIFIES RELEVANT BEST PRACTICES FROM WITHIN RAYTHEON AND FROM COMMERCIAL INDUSTRIES AND DISSEMINATES THEM THROUGHOUT THE COMPANY TO DRIVE COMPETITIVENESS. Mark Kampf Vice President, Operations Intelligence, Information and Services ownership and governance of Raytheon’s enterprise resource planning solution, the PRISM (Process Re-invention Integrating Systems for Manufacturing) system. PRISM integrates supply chain, operations and other processes and workflows in a single business solution to facilitate a seamless flow of information across Raytheon. The PRISM team is driving toward using identical processes and governance model across all Raytheon and is creating a single information repository for all Raytheon businesses. Raytheon operations has the vast resources of a large corporation yet we strive to maintain the collaborative environment of a small agile company that can efficiently gain enterprisewide advantage of new manufacturing capabilities being developed in the individual businesses. T.T.: How do you find and nurture innovation in manufacturing? M.K.: Innovation is intentional as much as it is inspirational. It begins when we bring together the best talent and capabilities to evaluate a need or solve a problem. Sometimes the best isn’t always resident in your business. Innovations are often born from collaboration, and then nurtured by continuing to work across business and functional boundaries. While we often think in terms of products, manufacturing innovations can also be process. Even small innovations add value. Engaged employees finding better ways to do their daily jobs naturally supports a workplace culture that truly values innovation. From small ideas, big ideas are born. You find manufacturing innovation by building a culture open to seeing new ways, and you nurture that innovation by building on collaborative solutions. T.T.: How does Raytheon keep informed about the latest manufacturing methods and equipment and how do they decide what and when new methods are introduced? Kimberly Ernzen: Raytheon is very focused on exploration, development and application of new manufacturing technologies and employs multiple mechanisms to ensure that we utilize technologies for exceptional performance and affordability. Raytheon manufacturing is structured to gather innovation within each business, across the company and across industry. Within the businesses, we capture the knowledge and creativity of our employees by sponsoring innovative ideas and embracing projects that are potentially disruptive. We actively partner with other nonmanufacturing research projects to concurrently develop emerging manufacturing ideas and capabilities such as additive manufacturing, making sure that we search technologies that provide competitive advantage to our products. Additionally, we have dedicated technology development teams in automation, robotics, digital manufacturing and analytics within operations that work to continually improve and evolve our plan for the Raytheon“factory of future.” Raytheon also has corporate technology working groups that manage and coordinate innovation across the broad portfolio of products that we manufacture. We have teams and interest groups that share and develop technology roadmaps specifically for manufacturing. These groups meet, share and harvest diverse technol- ogies and methods which include model-based manufacturing, advanced immersive visualization and design technologies, materials research and additive manufacturing. We have a strong process within Raytheon to support the incubation of new manufacturing capabilities, but also recognize the extraordinary value that academia, suppliers, small businesses, consortiums and customers provide. We maintain active relationships and projects with dozens of groups that promote manufacturing technologies and are constantly reviewing the emerging technologies and processes being developed outside of Raytheon for applicability to improving our manufacturing capabilities. T.T.: How does an employee or outside business provide ideas and suggestions to Raytheon Operations? K.E.: A key way to offer ideas and suggestions to Raytheon Operations is through the Total Employee Engagement Process. In all factories, Operations uses the tiered accountability and escalation process to capture ideas and suggestions. Every day in the manufacturing work cell, the team collects ideas from all interested parties and assigns a closure mechanism. So far this year, we’ve collected more than 5,500 ideas and suggestions and all are geared at process improvement and affordability. Outside businesses can provide ideas to operations through our Manufacturing Technology Network and our TAD. The TAD’s role is to go out and engage with academia, industry, and peer groups to bring the best ideas back to Raytheon and incorporate them into our manufacturing technology roadmaps. • RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 39 eye ON TECHNOLOGY ETEDDS: SYSTEM OF SYSTEMS Real-time Simulation Environment The End-to-End Distributed Development System (ETEDDS) was developed as a collaborative effort between Raytheon Missile F Systems and Lockheed Martin to perform high-fidelity system level simulation testing of the Standard Missile-3 (SM-3) and Aegis Weapon System. The combined weapon system provides sea-based protection against ballistic missile attacks. There is a critical need for testing of the entire weapon system to find potential integration issues and other issues prior to expensive flight testing. In addition, the capability to perform high-fidelity system simulation helps reduce the need for live-fire testing by permitting system performance evaluation over a broad range of scenarios and threats, with the results validated against the more limited live-fire test data. 40 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Figure 1. ETEDDS allows models of different fidelity to be integrated into one simulation. Reproducing and combining each contractor’s validated models in a collocated laboratory is one method of integration testing, and it is an extremely costly one at that. ETEDDS provides a cost-effective integration approach using an infrastructure to integrate multiple simulated systems in geographically different locations (each contractor uses their own existing facilities). Simulation models of varying levels of fidelity can be selected to best represent test objectives (see Figure 1). For example, lower fidelity models (digital simulations) may be used for the initial integration of algorithms under development, while high-fidelity models (Computer in the Loop [CIL] and Hardware in the Loop [HIL]) may be used to test an integrated system performing a flight test scenario prior to the live fire field test. ETEDDS Architecture ETEDDS is a suite of software based on a technology called High Level Architecture (HLA) — a simulation interoperability standard originally developed by the U.S. Department of Defense. HLA is primarily used to define an interface for multiple heterogeneous systems to allow communications and an exchange of information. One benefit of using HLA is systems retain their proprietary nature when connected. Raytheon can connect with its partners, subcontractors and competitors in this manner. In HLA terminology, the components of a simulation are called “federates,” and the collection of multiple federates is called a “federation.” The primary federates within ETEDDS interface directly with the SM-3 missile, the SM-3 kinetic weapon (KW) and the Aegis Weapon System (AWS). Other federates route threat information, collect data, visualize scenes, control simulation components, store information in a database, and analyze data (see Figure 2). Managing a large simulation federation can be challenging, but ETEDDS contains an application that allows a user to launch, control and monitor the federation from a single access point. This reduces the number of staff needed to operate a simulation with multiple components. Operators can also detect anomalies easily due to the ability to see the entire missile engagement in a 3D visualization and to quickly analyze data (see Figure 3). Having simulation components separated by large distances does present some challenges, especially regarding network latency. ETEDDS r c Figure 2. ETEDDS architecture allows multiple systems to be connected together and tested. has devised technology and methodologies to mitigate network latency issues and yet allow the connected components to operate in real-time. ETEDDS Uses ETEDDS produces a complete set of data for analyzing individual missile and overall system performance by collecting the tactical communication between the launch ship and the missile along with detailed subsystem in-flight performance data. ETEDDS also tests algorithms under development that may affect systems performance, and it provides a visual representation of the simulation, simplifying and accelerating the assessment of key system attributes. ETEDDS also plays an important role in flight test preparation for the SM-3 program to help prevent interface errors and to mitigate other live test risks. Simulated target trajectories based on the flight test scenario definition are fed to the ETEDDS simulation to exercise tactical missile and ship hardware and software in a flight test configuration. In 2008, Raytheon engineers used ETEDDS to rapidly test modifications to a special SM-3 missile tailored to destroy a damaged satellite in a decaying orbit. The dead satellite was traveling 17,000 miles per hour and the team had a 15-second window on each of a total of seven days to shoot down the satellite. Mission preparation was completed in just three weeks; the successful intercept took just one shot. Figure 3. ETEDDS has a rich tool set for visualization (left), simulation control (right back), and analysis (right front). ETEDDS has been in existence for over 10 years and has supported more than 15 flight tests during that time. It has served a dual purpose — to integrate the system for the flight tests and to visualize the test event in real time during flights. ETEDDS is a proven and mature tool suite developed by Raytheon and Lockheed Martin to meet today’s system integration and test needs, and it stands ready to meet the demands of tomorrow. • David H. Stone, Brian D. McCarty and Nick Garbarino ETEDDS ALSO PLAYS AN IMPORTANT ROLE IN FLIGHT TEST PREPARATION FOR THE SM-3 PROGRAM TO HELP PREVENT INTERFACE ERRORS AND TO MITIGATE OTHER LIVE TEST RISKS. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 41 SPECIAL INTEREST CRITICAL INFRASTRUCTURE PROTECTION Introduction Security and protection of national infrastructure has long been on the agenda of many government organizations. In the past the emphasis was on nuclear plants and military bases, with appropriate security measures implemented. As the rapidly increasing world population demands more energy and resources, however, the threatened critical infrastructure includes oil and gas plants, pipelines, desalinization plants, power distrbution, busy ports and key airports (see Figure 1). Industries are responding to these threats. For example, the energy industry is working with a combination of large defense organizations and small high-tech businesses to develop security measures and products that protect their assets. Small, commercial, high-tech businesses are being supported through oil and gas contracts, and investments in their technology are being made by national oil companies. One of the largest oil and gas projects currently under way and valued at over AUS $12 billion is being undertaken by a consortium led by Shell. The project Figure 1. Critical infrastructure are assets that, if damaged, cause significant impact to the country’s economy and populace. These new infrastructure targets pose a number of security and protection issues to the governments and commercial organizations that own and operate them. Often originally built without considering security, these infrastructure elements are more vulnerable to physical and cyberthreats than military bases and nuclear plants. The destruction or even disabling of a small proportion of these national sensitive sites can cause exponential economic and social consequences, not only for that nation but also for the global market that depends on that resource. In addition to the rising number of infrastructure targets within the modern world, there has also been a steady increase in the breadth of threats. The threat of conventional war and one nation’s forces attacking another nation’s facilities has been augmented by an increase in terrorist and guerrilla groups who use ingenious low-cost tactics to achieve maximum impact and disruption. 42 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY involves a floating liquid natural gas vessel that will operate off the northwest coast of Australia. At over 500 meters long and displacing some 600,000 tons, this behemoth will be monitored using only two 360 degree cameras in the current design, providing some awareness but few protection measures. In contrast, the increase in piracy around the Horn of Africa presents a different set of challenges and requires different solutions. These customers need a total security solution that rapidly adapts to a changing world and protects against the full range of criminal and terrorist activities, and filling this need requires integration of multiple different levels of protection. These customers require an experienced integrator having proven protection systems and a product base knowledge that can be used to provide a proven, layered protection solution. In addition to security experience, the lead integrator also needs an extensive background in communications and network capabilities, the ability to offer multiple levels of actionable response and command and control (C2) capabilities to generate and integrate situational awareness information and seamlessly execute an appropriate response to the threat. Key Technologies The technologies used in a layered protection system range from commercial capabilities from vendors and Raytheon products to extensive defense systems from key companies across the globe. For example, point-access solutions for providing secure personnel access and intrusion detection are well-known commercial capabilities with thousands of players across the globe. A full layered protection solution must however include additional capabilities including proven C2 and reliable communications to provide a shared situational awareness and the ability to provide an integrated response to threats. Although the types of threats may be different depending on the specific asset to be protected and its location, the goal is still the same: detect early, assess effectively and respond effectively. As depicted in Figure 2, the best protection solution requires a broad reach across different companies and products, driven by the risk analysis and integration expertise of a major contractor such as Raytheon. Commercial point-access solutions, for example, might use fiber-optic fence sensors and buried radio frequency induction sensors to provide improved capabilities over the older mechanical fence sensors. Camera technologies continue to evolve as higher resolution and uncooled operation increase their capabilities (e.g., resolution and range) and ease of use. Radar systems complement the passive camera systems by providing longer-range detection of potential threats with ability to spin for full coverage around the protected site. Newer active electronic scanned arrays provide more sophisticated capabilities for detection and tracking. The integrated operation of both camera and radar systems can increase the probability of early threat detection and improve false alarm rate versus using just one type of system alone. C2 is the key to managing the awareness of these complex environments and executing SPECIAL INTEREST Sensors Command and Control Level 1- Passive Protection: Situational awareness with sensing, monitoring, cybersecurity, controls and barriers through commercial systems Nonlethals Level 2- Nonlethal Engagement: Integration of C2, comms, sensors and layered nonlethal effectors to determine intent and deter threats Existing Forces Cyber Existing Industry Communications Level 3- Local Area Defense: Limited area coverage with fully capable defense system, including combat capability and lethal effectors Weapons Level 4- Broad Area Defense: Extensive layered protection over an area, integrated with other national defenses for a spectrum of threat types Figure 2. Elements of a protection system. The technology components of a layered solution are diverse and must work together to provide seamless asset protection. appropriate protection measures. For example, an aquatic environment contains swimmers, rafts, small boats, airborne traffic and other platforms that for the most part have no hostile intent. The C2 solution, typically hosted in an operational center, is designed to enable rapid assessment of these platforms by identifying those that potentially intend to harm the protected facilities and then to provide alerts to the impacted teams. The security force needs awareness, clear communications and decision-making capabilities that avoid the wrong response to commercial operations and accelerate response when indications show hostile activity. The total protection solution, including the use of nonlethal and potentially lethal effectors for deterrence to the threat, leverages integrated technologies from all the multiple domains shown in Figure 2 to enable the country’s existing security forces to protect their important assets. Solving the Customer’s Problem Development of a protection capability starts with understanding what type and level of security is needed and then developing a concept of operations (CONOPS) for how the capability will be established, used, and maintained. The CONOPS describes the system solution in terms of the customer needs it will fulfill, its relationship to existing systems or procedures, and the ways it will be used. It is tailored for unique requirements and customer user communities and describes how the technological, physical and human components are combined Figure 3. The type and level of protection drives the choice of and mix of technologies used in each protective layer. into an overall solution. It is tailored to the specific threats and balanced against the available resources and the operational environment. The CONOPS helps drive a full solution that includes products and technologies, and also encompasses recommended changes in operations, personnel, processes and infrastructure. An organizational evaluation is performed early in the critical infrastructure protection (CIP) development process, working directly with the customer’s planners and leadership to develop a detailed understanding of the asset to be protected, the regional threats as well as the needed level of protection (see Figure 3). The planning process takes into account the fact that there are baseline, or foundational, requirements that must always be met at the onset of the planning effort to ensure the success of the mission. Also to support CONOPS development, modeling and simulation is used to analyze the performance of a variety of possible protection capabilities integrated in different ways and compared against one another in different operational concepts and constructs against varying types and levels of threat. These performance assessments help the integrator and customer identify which changes would bring the best value for protecting the customer’s resources. The specific protection needs are driven by the desired level of threat deterrence, the severity of the threat environment and the vulnerability of the customer’s critical infrastructure to the threats. Using the con- ceptual framework of Figure 3, the customer’s protection needs are assessed and a layered, affordable CIP solution is developed that provides the appropriate level of protection ranging from passive protection measures only to a full area defense of multiple assets using both non-lethal and lethal methods. The complete CIP solution, including results of the organizational assessment, M&S analyses, and CONOPS development, provides the customer a recommended architecture of processes, sensors, software, information technology and tactical infrastructure with a staged implementation approach at a pace that can be absorbed by the security forces and at which funds are available. This solution is then iterated based on customer feedback, until a baseline solution is selected and follow-on development phases begin. Due to the complexities and variety of today’s threats, fully integrated, multilayered CIP solutions are more often required versus simpler single technology solutions to protect a nation’s critical infrastructure. These solutions often employ a variety of products and capabilities under one operating system, enabling a small number of security personnel to counter a variety of threats from a number of different sources. Examples of this type of capability are evident around the world where small onshore control centers cover the protection, security and situational awareness of entire oilfields operating multiple offshore assets. • J. Bryan Lail, Joel Holyoak, Ph.D., and James Norwood RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 43 PEOPLE YESNET Raytheon’s Young Employee Success Network (YESNET) is an Employee Resource Group that fosters a culture that is welcoming, supportive and inclusive of early-career employees. It assists new hires with a smooth transition into their work environment by providing networking and professional development opportunities to support their growth at Raytheon. YESNET’s membership exceeds 6,000 employees and spans more than 25 Raytheon worksites across the U.S. YESNET provides professional development activities such as technical seminars, near term career planning and mentoring partnerships, as well as opportunities for community outreach, professional networking, and channels for technological innovation within the company. 44 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY In November 2014, YESNET celebrated the conclusion of its second ever global service campaign benefiting Wounded Warrior Project® (WWP®). Annually, the #YESNETforWWP campaign unites YESNET chapters across the U.S. with a globalized vision to raise awareness and support for our nation’s wounded warriors. In 2014, YESNET shattered previous records, donating more than $36,000 to WWP. YESNET chapters across the country creatively appealed to local communities to raise support for WWP by partnering with local businesses and planning exciting networking opportunities for Raytheon employees and leaders. The 2014 effort also generated more than 600 volunteer YESNET members show their team spirit and temporary tattoos. hours during the three-month campaign, which lasted from July to October. YESNET is continuing its partnership with WWP in 2015 with multiple fundraising events including food truck sales, bowling and poker nights, and even a learn-to-paint event. YESNET serves as a valuable resource of innovation within Raytheon. Members of YESNET hail from diverse educational backgrounds and experiences and are eager to contribute their ideas to the company. Through various Invention Conventions and enterprise Innovation Challenges, YESNET champions members’ exciting new concepts from infancy through demonstration. This campaign strengthens the bond between the individual YESNET chapters as they collaborate in a common cause on a national stage. With coaching and support from YESNET leaders, engineers flourish as they develop their remarkable ideas and present concepts to Advanced Technology, Business Development, and other company leaders. YESNET facilitates opportunities and relationships that empower its members to maintain an innovative mindset throughout their careers at Raytheon. By offering localized and enterprise community outreach opportunities, personal and professional growth through networking, mentoring and technical interchange events, as well as coaching and sponsorship through ENGINEERING PROFILE Krista Gumiela Senior Systems Engineer With Raytheon since February 2010, Krista Gumiela is currently the spacecraft control component integration and test lead for the Mission Management Command and Control (M2C2) program, providing continuous integration expertise for next generation M2C2 software. Additionally, she’s held the position of Raytheon Young Employee Success Network (YESNET) President for the past two and a half years where she fosters and supports Raytheon’s young workforce. company innovation challenges, YESNET provides a voice and serves as an unmatched resource for Raytheon employees to engage and grow within the company. YESNET allows energetic, enthusiastic young professionals to thrive at Raytheon. • Krista Gumiela YESNET supports the recruitment and development of young Raytheon professionals and new hires by providing opportunities for networking with peers and upper management, social activities, community outreach, and seminars for personal and professional growth. Gumiela looks to “shape tomorrow’s defense and intelligence landscape,” while concurrently helping “Raytheon’s young talent develop into our company’s future leaders.” “I have been incredibly lucky,” Gumiela explains, “Through YESNET, I’ve leveraged a nationwide network to collaborate and connect with people with all types of knowledge and backgrounds, offering all kinds of opportunities and experiences. Couple that network with the enthusiasm of a yes, and attitude, and opportunity isn’t knocking on my door – it’s smashing it open.” Prior to her current role, Gumiela was a systems engineer for the Advanced Targeting Forward Looking Infrared (ATFLIR) program. Serving as a mechanical resource on the ATFLIR Reliability team, she supported the production, field maintenance and returns programs, identifying product failure trends, investigating root causes and providing corrective actions on production line and field use. She presented at the 2011 Raytheon Systems Engineering and Architecture Symposium on Dynamic Modeling of a System, which earned an Invention Disclosure award from Raytheon Space and Airborne Systems. Before joining Raytheon, Gumiela served internships at Alliant Techsystems (ATK) in advanced technology process engineering and Johnson Controls in automative electronics. She holds a Bachelor of Science degree in mechanical engineering and is in the process of earning a Master of Science degree in aerospace engineering, both from Purdue University. Iraq war veteran Jeremiah Pauley inspires the audience by telling his war experiences at the Raytheon YESNET for Wounded Warrior Project 2015 kickoff event in El Segundo, Calif. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 45 EVENTS RAYTHEON TEAM HELPS HIGH SCHOOL STUDENTS Build Telescopes Raytheon employee helps high school student build a Galileoscope. MathMovesU® (MMU) is an initiative founded by Raytheon in 2005. The program’s main goal is to support and promote interest in science, technology, engineering and mathematics (STEM). MMU reaches out to children of all ages around the world through interactive museum exhibits, sponsorships, a virtual thrill ride at Walt Disney World®, scholarships, and through special events where Raytheon employees have a chance to reach out to their community and get involved on a personal level. As part of National Engineers WeekTM, Raytheon teamed up with the National Optical Astronomy Observatory (NOAO) and the University of Arizona for a one day MMU event teaching local high school students about astronomy and helping them build their own Galileoscopes. Members of Raytheon’s Engineering Leadership Development 46 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY Program (ELDP) took part in the event to help teach and promote STEM interest among local Tucson high school students. The ELDP is comprised of early career engineers from all across Raytheon. The program participants are chosen through nomination, performance evaluation, level of education and college grade point average. The ELDP is a two-year program consisting of several week-long leadership training sessions that focus on building skills important to Raytheon success such as effective communication, business acumen and development, and innovation and creativity. ELDP participants have the chance to network with leadership across Raytheon, take part in both sides of mentorship, rotate positions across different sites, and have an active involvement in community service and STEM activities. The Tucson MMU day community service event was held at the University of Arizona where local high school students were separated into groups each led by a member of the ELDP with guidance from several members of the NOAO. The students filed into the auditorium where there was an ELDP member at each table waiting to greet them with a smile and their own Galileoscope kit. The NOAO developed Galileoscopes to provide an easy and cost effective way for students to have their own personal telescope to learn about astronomy and science, like Galileo himself. The students were able to experience a real life engineering design process by making their own Galileoscopes through step-by-step instructions and help from their ELDP mentor. During each step, the NOAO facilitator briefed the group on a different fact about the history of Galileo, physics, astronomy and optics. EVENTS S Student tests the finished Galileoscope. For many of the early career Raytheon volunteers, it was an exciting opportunity to share their interest of math and science to help foster interest among local high school students. As ELDP volunteer Lester McCoy described the experience, “It was a lot of fun getting to build telescopes with the students and share our passion for math and science with them.” The day concluded with a panel discussion of Raytheon employees and University of Arizona students and faculty. The high school students asked the panel great questions on pursuing STEM careers, and then finished the day by packing up their new Galileoscopes and saying goodbye to their event mentors. Brendan Dessanti, Kristen Koblis, Nina Phanthanousy and Ryan White A student and a volunteer work together to assemble a Galileoscope. RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 47 United States FEATURE Patents Issued to Raytheon At Raytheon, we encourage people to work on technological challenges that keep America strong and develop innovative commercial products. Part of that process is identifying and protecting our intellectual property (IP). Once again, the U.S. Patent Office has recognized our engineers and technologists for their contributions in their fields of interest. We congratulate our inventors who were awarded patents from July 2013 through December 2014. JAYSON KAHLE BOPP 8477504 Systems and methods for blind-mate connector alignment MICHAEL C. BARR, LOWELL A. BELLIS, ROBERT C. HON, CYNDI H. KESLER, CARL KIRKCONNELL 8490414 Cryocooler with moving piston and moving cylinder SCOTT R. CHEYNE, PAUL A. DANELLO, JOSEPH R. ELLSWORTH, THOMAS J. TELLINGHUISEN 8508943 Cooling active circuits KERRIN A. RUMMEL, RICHARD M. WEBER, WILLIAM G. WYATT 8490418 Method and apparatus for cooling electronics with a coolant at a subambient pressure LOWELL A. BELLIS, ROBERT C. HON, CARL KIRKCONNELL, JULIAN A. SHRAGO 8491281 Long life seal and alignment system for small cryocoolers CLAYTON DAVIS, BENJAMIN DOLGIN 8510048 Method for detecting underground tunnels CHRISTOPHER GINTZ, GRAHAM GINTZ, JERRY M. GRIMM, TIMOTHY J. IMHOLT, JAMES A. PRUETT 8491292 Aligning nanomaterial in a nanomaterial composite NEIL R. NELSON, STEVEN R. WILKINSON 8493123 Synchronization of remote clocks DAVID JAMES GETTY 8493437 Methods and systems for marking stereo pairs of images JERRY BURCHFIEL 8494534 Spectrum-adaptive networking DAVID G. MANZI, STEVEN E. SHIELDS, JAMES A. WURZBACH 8477894 Method and system for communication channel characterization GEOFFREY D. ASHTON 8494689 Autonomous coordination of agents IAN S. ROBINSON, ANTHONY SOMMESE 8478061 System and method for reducing dimensionality of hyperspectral images RUDY A. EISENTRAUT 8497456 Guided munitions including interlocking dome covers and methods for equipping guided munitions with the same CHRISTOPHER J. GRAHAM, JANE M. ORSULAK, JASON J. RUBIN 8478455 Vehicle control station with back-up VSM for remotely controlling an unmanned vehicle and method DANIEL W. BRUNTON, MICHAEL P. SCHAUB, BRIAN S. SCOTT 8497457 Flight vehicles with improved pointing devices for optical systems DONALD E. CROFT, JEFFERY P. SOWERS, KARL F. SPIESSBACH 8478456 Variable bandwidth control actuation methods and apparatus WILLIAM P. HAROKOPUS, DARRELL W. MILLER 8497812 Composite radome and radiator structure FRANK N. CHEUNG 8495335 Data translation system and method DOUGLAS E. LAPP, THOMAS R. WOODALL 8478997 Multi-level security software architecture MARK A. GLOUDEMANS, DAVID E. MUSSMANN, MARTIN STERN, THOMAS E. YOUNG 8498350 Communication system incorporating physical layer waveform structure LUCIAN A. BRASIER, LAUREN M. GARCIA, JAMES E. LEWIS, WAID A. PAINE, THOMAS H. TAYLOR 8480409 Method for RF connector grounding DEREK BASSETT, GERALD E. KAAS 8498760 System and method for simultaneously processing telemetry data JOHN P. HIGBY 8481851 Variable-length lightning strike down-conductor DELMAR L. BARKER, MICHAEL J. BROYLES, DARRICK M. BUBAN 8499908 Non-Newtonian fluid (NNF) filled cable and method LARRY L. LAI, JOSE MELENDEZ, DEVON J. PRICE 8482477 Foam layer transmission line structures ANTHONY K. TYREE 8502126 System and method for navigating an object MICHAEL USHINSKY 8483248 Laser crystal components joined with thermal management devices ERIC R. GROVER, DAVID W. HOLSTEEN, MELISSA L. HOUGHTON, RONALD D. LEWIS 8483336 System and method for extraction of communication interference , PAUL A. HERZIG, ROBERT ROEDER, THOMAS WELLER 8485722 Subsurface temperature measurement system STEPHEN JACOBSEN, DAVID MARCEAU, FRASER M. SMITH 8486735 Method and device for incremental wavelength variation to analyze tissue BRIAN L. BISWELL 8487226 Deconfliction of guided airborne weapons fired in a salvo MARK S. HAUHE, CLIFTON QUAN 8487823 Switchable microwave fluidic polarizer LACY G. COOK 8488237 Wide spectral coverage Ross-corrected Cassegrain-like telescope JOHN T. GEISS, MICHAEL J. HIRSCH 8489522 Pattern learning system 48 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY MICHAEL P. EASTON, KENT P. PFLIBSEN, CASEY T. STREUBER 8502128 Dual-mode electro-optic sensor and method of using target designation as a guide star for wavefront error estimation DAVID J. KATZ, STEPHEN R. REID 8503593 Waveform generator in a multi-chip system (highspeed, two-chip, arbitrary waveform generator) ROBERT HARROVER, JOHN S. LEAR, JOHN E. STEM, KENNETH W. WRIGHT 8504636 Monitoring communications using a unified communications protocol STEPHEN J. SCHILLER, JOHN F. SILNY 8507843 Method and system for spectral calibration of a remote sensing sensor and a synthetic target having a tunable spectral composition LACY G. COOK 8507866 Cold-shielded infrared dispersive spectrometer with all ambient optics CLIFTON QUAN, MICHAEL D. WABS 8508408 Method and apparatus for reconfiguring a photonic TR beacon MICHAEL ALEXANDER, QUANG DAO, MARK J. KUCKELMAN, JEFFERY JAY LOGAN 8510823 System and method for testing functionality of a firewall MONTY D. MCDOUGAL, MATTHEW RICHARD 8510841 Detecting malware using patterns IAN S. ROBINSON 8511614 Optimal space situational awareness system RONALD J. BUTTE 8511618 Pressure-based separation apparatuses STEPHEN H. BLACK, ANDREW D. PORTNOY, ALAN G. SILVER 8511823 Imaging system BLAISE ROBITAILLE 8511870 Method and apparatus for generating monochromatic or polychromatic radiation CHRIS E. GESWENDER, CESAR SANCHEZ, MATTHEW A. ZAMORA 8513581 Multi-caliber fuze kit and methods for same ROBERT W. BYREN, DARIN S. WILLIAMS 8514284 Textured pattern sensing and detection, and using a charge-scavenging photodiode array for the same BRADLEY FLANDERS, IAN S. ROBINSON 8515179 System and method for hyperspectral image compression VICTOR KHITROV, DAVID A. ROCKWELL 8515220 Optical fiber coupler for coupling signal beams into a non-circularly shaped optical beam WILLIAM J. COTTRELL, NATHAN G. KENNEDY 8515222 Methods and apparatus for a fiber optic display screen having an adjustable size PETER ROZITIS 8515228 Method and apparatus for accurately positioning an optical fiber end JOHN J. COOGAN, PAUL M. INGRAM JR., JOSEPH C. LANDRY, PAUL D. SHOCKLEE 8515716 Remote material identification process performance prediction tool DAVID STALLARD 8515749 Speech-to-speech translation SAMUEL S. BLACKMAN, STEPHEN A. CAPPARELLI, DOUGLAS E. CARROLL, RACHEL B. NORMAN, STEFAN SCHWOEGLER 8515881 Multiple hypothesis tracking THOMAS R. WOODALL 8516268 Secure field-programmable gate array (FPGA) architecture SUZANNE P. HASSELL, JUAN E. SANDOVAL, ARMANDO J. SANTOS, NICHOLAS I. SAPANKEVYCH 8516596 Cyber attack analysis STEPHEN JACOBSEN, BRIAN MACLEAN, MARC OLIVIER 8516918 A biomimetic mechanical joint ERIC J. GRIFFIN, EVAN H. GRIFFIN 8518137 Miniature active standoff chamber PAUL A. MEREMS 8519312 Missile with shroud that separates in flight CHRIS E. GESWENDER, CHARLES SCARBOROUGH, PAUL VESTY 8519313 Projectile navigation enhancement method MARTIN S. DENHAM 8519879 Precision charge-dump circuit ROBERT H. DENNIS JR., AMANDA GRAVANDA, ELI HOLZMAN, ROBERT E. MORRIS, PETER D. PATALANO, AARON J. STEIN, JOHN STEPHENS, HAROLD L. WIECK 8522426 Vent blocking on vented ball grid arrays to provide a cleaner solution barrier NATE B. HERSE 8537559 Compliant insert for electronics assemblies BRANDON CROW, ARTHUR M. NEWMAN 8553933 Edge diversity object detection MARK A. HARRIS 8537657 Cross domain modulation scheme for a wireless communication link STEVEN J. MANSON 8554016 Image registration system and method for registering images for deformable surfaces JOSEPH C. DIMARE, CAMERON B. GODDARD, MATTHEW D. THOREN 8522511 Methods and apparatus for mast system with enhanced load bearing GARY I. ASNIS 8538071 System and method for target separation of closely spaced targets in automatic target recognition ROBERT BELVIN, MICHAEL DAILY, HOWARD NEELY 8554710 Converting video metadata to propositional graphs for use in an analogical reasoning system DANIEL W. OTTS 8538167 Designating corridors to provide estimates of structures JAMES BARGER, RONALD COLEMAN, JOHN STANLEY 8555726 Acoustic sensors for detecting shooter locations from an aircraft ANDREW L. MARTIN, ALLEN M. SCHWARTZ 8527675 System and method for implementing a secure processor data bus DELMER D. FISHER 8528478 Safe arming system and method BRIAN J. GOWLER, THOMAS P. MCCREERY, TERRY M. SANDERSON, DAVID R. SAR 8528863 Multi-layer metal/shape memory polymer roll-up wing structures for fitment-constrained air vehicles DOUGLAS BROWN, GEOFF HARRIS, DANIEL MITCHELL 8529991 Method and apparatus for cutting a part without damaging a coating thereon JOHN F. BUGGE, MATTHEW B. CASTOR, JEFFERY P. SOWERS 8530809 Ring gear control actuation system for air-breathing rocket motors ERNEST D. FASSE, FREDERICK B. KOEHLER, PETER V. MESSINA 8531657 Micro-radian class line-of-sight and centration stabilization system PAUL B. HAFELI, ELI HOLZMAN, ROBERT M. STERNS 8531821 System for securing a semiconductor device to a printed circuit board VITALIY M. KAGANOVICH 8532367 System and method for 3D wireframe reconstruction from video JOHN J. COOGAN, PAUL M. INGRAM JR., JOSEPH C. LANDRY, PAUL D. SHOCKLEE 8532958 Remote identification of non-Lambertian materials AARON FOULK, THEODORE VORNBROCK 8534124 Sensor housing apparatus WILLIAM D. BEAIR, ERIC GILLEY, MICHAEL RAY WILLIAMS 8534533 Solder paste transfer process SUSAN B. SPENCER 8534851 Multiple path substantially symmetric three-mirror anastigmat FRANCIS J. MORRIS 8535797 Method for fabricating electrical circuitry on ultra-thin plastic films LACY G. COOK, PHILIP T. SHIMON 8536503 Faceted retro-mirror for line-of-sight jitter sensing SCOTT RITTER 8536988 Self-organizing extensible distributed sensor array architecture SCOTT T. JOHNSON, CLIFTON QUAN, DAVID E. ROBERTS, ROHN SAUER 8537059 Cooling system for panel array antenna CHARLES A. HALL, THEODORE N. TAHMISIAN JR. 8537067 Small aperture interrogator antenna system employing sum difference azimuth discrimination techniques WILLIAM F. CALL, YUEH-CHI CHANG, JOHN J. HANLIN, LARRY C. MARTIN 8537068 Method and apparatus for tri-band feed with pseudo-monopulse tracking MICHAEL K. BURKLAND 8537377 Absolute position encoder SCOTT R. CHEYNE, JOSEPH R. ELLSWORTH, MICHAEL P. MARTINEZ, JEFFREY PAQUETTE, MICHAEL RICHARD TRAHAN 8537552 Heat sink interface having three-dimensional tolerance compensation IAN S. ROBINSON 8538195 Hyperspectral image dimension reduction system and method JAMES J. RICHARDSON 8538675 Non-kinematic behavioral mapping MICHAEL S. SCHWERER 8541720 Apparatus for remotely measuring surface temperature using embedded components JEAN-PAUL BULOT, MATTHEW J. KLOTZ 8543009 Method and apparatus for synthesizing ultra-wide bandwidth waveforms DOUGLAS CARROLL, RUSSELL W. GOFF, JAMIL R. HASHIMI, STEPHEN P. JOHNSON, FRED G. THOUROT, JOANNE E. WOOD 8543255 Apparatus and method for controlling an unmanned vehicle DAVID A. LANCE, PATRIC M. MCGUIRE, STEVEN T. SIDDENS 8543990 Methods and apparatus for testing software with real-time source data from a projectile DONALD P. COX 8545761 Chemical and biological sensor RICHARD DRYER 8546736 Modular guided projectile SHAHROKH HASHEMI-YEGANEH, HEE KYUNG KIM, ROBERT W. LADERA, CLIFTON QUAN, ALBERTO F. VISCARRA, FANGCHOU YANG 8547280 Systems and methods for exciting long slot radiators of an RF antenna FRANK KASTENHOLZ, GREGORY LAUER, LAURA MA, WALTER C. MILLIKEN, GREGORY TROXEL 8547846 Method and apparatus providing precedence drop quality of service (PDQoS) with class-based latency differentiation DAVID CYGANSKI, ROY E. JOHNSON, JAMES M. MCGRATH, PAVAN K. REDDY, NICHOLAS SHERWOOD, NAVID YAZDANI 8549135 Method and apparatus for performing quality of service in secure networks DAMIAN C. ATHEY, ROBERT P. JOHNSON, OSCAR K. OHANIAN, THOMAS A. OLDEN 8550005 Non-lethal delivery canister, threat mitigation system, and methods for mitigating bomber and perpetrator threats MICHAEL S. BIELAS, JAMES A. EBEL, ANDREW B. FACCIANO, ROBERT J. LAPORTE, EDWARD C. SCHLATTER, PHILIP C. THERIAULT 8552350 Mitigation of drift effects in secondary inertial measurements of an isolated detector assembly CHRIS E. GESWENDER, MATTHEW A. ZAMORA 8552351 Projectile with deployable control surfaces ANDREW K. BROWN, KENNETH W. BROWN, DARIN M. GRITTERS, THOMAS A. HANFT, PATRICK J. KOCUREK, MICHAEL A. MOORE 8552813 High frequency, high bandwidth, low loss microstrip to waveguide transition ANTHONY KOPA 8552896 Digital-to-analog converter (DAC) ERIC N. BOE, MICHAEL Y. JIN 8552905 Automated layout of beams JOHN F. SILNY 8553225 Bandwidth tunable spectroscopic device DAVID G. GARRETT, TODD A. ISAAC 8555766 Safe and arm system for a robot DELMAR L. BARKER, KENNETH L. MOORE, WILLIAM RICHARD OWENS 8555768 Shock wave barrier using multi-dimensional periodic structures ANDREW L. BULLARD 8556533 Multi-stage flexural pivot RONALD L. RONCONE 8558152 Lens concentrator system for semi-active laser target designation CHRIS E. GESWENDER 8558153 Projectile with inertial sensors oriented for enhanced failure detection STEPHEN JACOBSEN, MARC OLIVIER, SHANE OLSEN 8558489 Micro motor LARRY J. JOHNSON, NICHOLAS W. KNIZE, ROBERTO RETA 8558847 Displaying situational information based on geospatial data PAUL M. INGRAM JR., JOSEPH C. LANDRY 8558884 In-scene determination of aerosol parameters from imagery JUSTIN GORDON ADAMS WEHNER 8559113 Multi-spectral super-pixel filters and methods of formation JESSE H. BLAKE, MATTHEW GLENN MURPHY, JAMES L. PORTER 8559191 Multi-purpose mounting devices for mounting electrical packages to airborne objects MARK E. BEHRENS, DANIEL A. COLICA, KENNETH W. VIRGIL 8560105 Automated logistics support system incorporating a product integrity analysis system ALEXANDER A. BETIN, DAVID A. ROCKWELL, VLADIMIR V. SHKUNOV 8565272 Method and apparatus for generation and amplification of light in a semi-guiding high aspect ratio core fiber MATTHEW T. CASHEN, TODD O. CLATTERBUCK, STEVEN R. WILKINSON 8565609 Distribution system for optical reference BARBARA J. BLYTH, DAVID SEIBECKER 8566271 Raytheon advanced information fusion (RAIF) with evidential reasoner (RDSER) WASEEM NAQVI 8566314 System and related techniques for detecting and classifying features within data KEITH GUINN 8567049 Metal foil interconnection of electrical devices JOSEPH ACORACI, DAVID J. IRWIN, MICHAEL C. WERNIG 8567077 Laser tracker system and technique for antenna boresight alignment RICHARD J. WRIGHT 8567725 Orbital debris mitigation system and method JONATHAN J. CARR 8567872 Grinder bit GARY H. JOHNSON, THOMAS H. LIND, RONALD L. RONCONE, JOHN A. THOMAS 8567969 Bi-polymer infrared optics for high-g applications RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 49 JOSE E. CHIRIVELLA, ANTON VANDERWYST 8569668 Active vortex control system (AVOCS) and method for isolation of sensitive components from external environments DELMAR L. BARKER, WILLIAM RICHARD OWENS, ABRAM YOUNG 8569696 Imaging system and method using a photonic band gap array GEORGE F. BARSON, MATTHEW D. BROWN, WILLIAM P. HULL JR., JOSHUA LAMB, STEVEN P. MCFARLANE, THOMAS H. TAYLOR, JAMES S. WILSON, KARL L. WORTHEN 8570237 Multi-band electronically scanned array antenna ROBERT K. BRATTON, EMMANUEL FIERRO, KELVIN L. KEELS, LYALE F. MARR 8570675 Kinematic optical device mount JAYSON KAHLE BOPP 8570717 Center instrument pedestal display JAMES J. DWULIT, BRADLEY FLANDERS, IAN S. ROBINSON, C. RALPH WATERS 8571325 Detection of targets from hyperspectral imagery STEPHEN JACOBSEN, MARC OLIVIER 8571711 Modular robotic crawler TROY ROCKWOOD 8572733 System and method for active data collection in a network security system TERRY M. SANDERSON 8573535 Shape-change material and method THOMAS K. DOUGHERTY, STEVEN E. LAU, CINDY W. MA, STEPHEN L. SCHRADER, CHRISTOPHER T. SNIVELY, WILLIAM J. WOLFGONG 8575238 X-ray opaque coating WILLIAM E. HOKE, THOMAS E. KAZIOR, JEFFREY R. LAROCHE 8575666 Method and structure having monolithic heterogeneous integration of compound semiconductors with elemental semiconductor MARK L. VALENTINE 8576110 Fast ray trace to identify radar multipaths IAN S. ROBINSON 8577183 Resolution on demand ADRIAN A. ABRANTES, DAVID A. DENSLOW, DARYL J. DOUGLAS, ZHEN-QI GAN, KYLE S. MILLER, RICHARD PINGOL, NICHOLAS SUN, ROBERT A. SYKES 8577905 System, method and logic for optimized geospatial data delivery MICHAEL R. JOHNSON, BRUCE E. PEOPLES, MICHAEL M. SMITH 8577924 Determining base attributes for terms W. HOWARD POISL, BYRON B. TAYLOR 8581161 Seeker with a molded dichroic mirror PAUL A. DRAKE, RICHARD N. MULLINS 8581191 Stabilization of coldshield bodies WILLIAM J. DAVIS, ROBERT B. HALLOCK, JAMES A. ROBBINS 8581406 Flip chip mounted monolithic microwave integrated circuit (MMIC) structure SERGEY MAKAROV, PATRICK MORRISON, ANGELO M. PUZELLA 8581801 Droopy bowtie radiator with integrated balun FRANK B. JAWORSKI 8582104 Optical device for detection of an agent BRANDON CROW, ARTHUR M. NEWMAN 8582884 Approximation of an imaged object from edges detected from the underlying image MICHAEL R. HLAVEK, ROY P. MCMAHON, ANDREW L. NELSON 8584568 Bomb rack lock 50 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY ROBERT L. KESSELRING 8586901 Method for compensating for boresight error in missiles with composite radomes and guidance section with boresight error compensation STEPHEN H. BLACK, ROBERT F. BURKHOLDER, MICHAEL A. GRITZ, BORYS PAWEL KOLASA 8586926 Antenna-coupled antenna arrays JOHN W. HAUFF 8587386 High isolation waveguide switch ERWIN W. BATHRICK, CHRISTOPHER G. HOFF 8587617 Apparatus and method for map zooming ERIC SABOL 8588853 Femtocell configuration KAICHIANG CHANG, WILLIAM KENNEDY 8604976 Broad beam antenna design for a tilted phased array with platform motion DARIN S. WILLIAMS 8605161 Intra-frame optical-stabilization with intentional inter-frame scene motion ROBIN A. REEDER, DAVID A. ROCKWELL, VLADIMIR V. SHKUNOV 8606062 Apparatus and method for mode control in a semi-guiding amplifier medium ERIC SABOL 8606322 Portable cellular base station configuration GABRIEL D. COMI 8589119 System and method for distributed processing SAAD KARIM, RICHARD J. KENEFIC, DAVID W. SHIN 8606838 Method and apparatus for configurable sample rate conversion in teleoperated devices MICHAEL P. EASTON, KENT P. PFLIBSEN, CASEY T. STREUBER 8593622 Serially addressed sub-pupil screen for in situ electrooptical sensor wavefront measurement JEFFERY THOMAS ANDERSON, KURT M. BEUTEL, DAVID C. PENNY 8607429 Circuit card assembly extraction tool and methods thereof WILLIAM J. COTTRELL, NATHAN G. KENNEDY 8594475 Methods and apparatus for a decoupled fiber optic display ROY P. MCMAHON 8608111 Decoupling mechanism for a store ROBIN A. REEDER, DAVID A. ROCKWELL, VLADIMIR V. SHKUNOV 8594476 Apparatus and method for mode control in semiguiding amplifier media KIRK FISHER, EVELYN W. KAPUSTA, IRL W. SMITH 8594511 Method and apparatus for maintaining a coherent combined beam during arbitrary steering JERRY HINSON 8594602 Fast cross-pole corrector HERBERT LANDAU, KENRIC P. NELSON, BRIAN J. SCANNELL 8595177 Risk management for object identification MICHAEL DEAN 8595222 Methods and apparatus for representing, using and displaying time-varying information on the semantic web JOSHUA EDMISON, JOHN-FRANCIS MERGEN 8595738 Energy-aware computing environment scheduler JOSH KARLIN, GREGORY LAUER, DAVID MANKINS, CRAIG PARTRIDGE, WILLIAM STRAYER 8595818 Systems and methods for decoy routing and covert channel bonding DANIEL CHASMAN, STEPHEN D. HAIGHT, DANIEL V. MACINNIS 8596040 Rocket multi-nozzle grid assembly and methods for maintaining pressure and thrust profiles with the same MICHAEL P. EASTON, PAGE E. KING, CASEY T. STREUBER 8598502 Motionless focus evaluation test station for electrooptic (EO) sensors KUANG-YUH WU 8599095 Broadband ballistic resistant radome MARC BERTE, KENT P. PFLIBSEN, DARIN S. WILLIAMS 8599497 Wide angle thin-profile zoom CARL F. COTNER 8600055 Methods and system using stealth noise modulation JONATHAN COMEAU, MATTHEW A. MORTON 8600329 Interference signal canceller ORION PARROTT, PETER G. SARGENT 8601500 Platform-independent signal processing THOMAS L. CHEN, WILLIAM SHANE POWELL 8601587 System, method, and software for cyber threat analysis WILLIAM J. COTTRELL, NATHAN G. KENNEDY 8602606 Methods and apparatus to receive light from a laser via air for a fiber optic display DOUGLAS W. ARENT, CHARLES M. CIANY, CLIFFORD M. CURTIS, THOMAS B. PEDERSON, THOMAS E. WOOD 8604969 System and method of using image grids in detection of discrete objects STEPHEN H. BLACK, THOMAS ALLAN KOCIAN 8608894 Wafer level packaged focal plane array MATTHEW JONAS, ALAN R. LEVY, JOHN F. MCGEE III, TODD E. SESSLER 8610062 Apparatus and method for multi-spectral imaging SETH A. BERMAN, ROGER L. CLARK, ROBERT E. KOZLOWSKI, GARY K. MONTRESS 8610517 Surface acoustic wave resonator mounting with low acceleration sensitivity CHET L. RICHARDS 8610708 Method and apparatus for three-dimensional image reconstruction DAVE S. DOUGLAS, VITALIY M. KAGANOVICH, ARTHUR M. NEWMAN, NICHOLAS SUN 8611600 Three-frame difference moving target acquisition system and method for target track identification STEPHEN JACOBSEN, DAVID WELLS 8614768 Miniaturized imaging device including grin lens optically coupled to SSID SAMI DAOUD 8616130 Liners for warheads and warheads having improved liners ROBERT D. TRAVIS 8616818 Gripping washer having one or more deformable gripping tabs and method for reducing foreign object debris CHERYL K. ENDO, JAMES F. KEATING, WILLIAM B. NOBLE, KIM L. VALENZUELA 8618898 System for transferring power and/or data through a non-ferrous skin of a vehicle DALE M. RICKMAN 8620034 System and method for biometric identification using ultraviolet (UV) image data ERIC P. LAM, CHRISTOPHER A. LEDDY, STEPHEN R. NASH, HARRISON A. PARKS 8620086 System and method for image registration based on variable region of interest SAIKAT GUHA 8620166 Holevo capacity achieving joint detection receiver MONTY D. MCDOUGAL, JASON E. OSTERMANN, BRIAN N. SMITH 8621223 Data security method and system CHRISTOPHER JACOB REIMER 8621759 Method and system for attenuating a wavelength shifting source CHARLES B. BRADLEY II 8624577 Identifying a cable path using light emitting diodes KENNETH A. ESSENWANGER 8624688 Wideband, differential signal balun for rejecting common mode electromagnetic fields STEPHEN M. PALIK 8625005 First-in-first-out (FIFO) buffered median scene non-uniformity correction method FRANK KASTENHOLZ, LAURA MA, WALTER C. MILLIKEN, GREGORY TROXEL 8625605 Non-uniform per-packet priority marker for use with adaptive protocols BRANDON W. BLACKBURN, DAVID CHICHESTER, ALAN HUNT 8625744 Apparatus and methods for real-time detection of explosives devices SHANE A. GRIFFIN, ETHAN PHELPS, PRAKRUTI PRATIVADI, MICHAEL S. SCHMIDT 8625905 Classification of target objects in motion JOHN F. SILNY, MARK R. SKIDMORE 8626189 Position optimization JASON R. CLINTON, BRADLEY T. FORD, MORGAN J. GREENWOOD, MONTY D. MCDOUGAL, WILLIAM P. SMELSER 8627404 Detecting addition of a file to a computer system and initiating remote analysis of the file for malware TIMOTHY J. IMHOLT, JAMES A. PRUETT 8628746 System and method for dispersing nanostructures in a composite material CODY B. MOODY, FRANCIS J. MORRIS, , BRANDON W. PILLANS 8629360 RF micro-electro-mechanical system (MEMS) capacitive switch BRIAN KEITH MCCOMAS, KENT P. PFLIBSEN, LEONARD D. VANCE 8629387 Multi-layer sensor chip assembly and method for imaging generating image data with a frame-sum mode and a time-delay integration mode CHARLES CHANDLER, ROGER CONRAD, ROBERT A. DEATON 8630601 Active channelized integrated antenna system MICHAEL BRENNAN, BENJAMIN DOLGIN, LUIS GIRALDO, JOHN HILL III, DAVID KOCH, MARK A. LOMBARDO, JORAM SHENHAR 8636448 Drilling apparatus, method and system TIMOTHY J. IMHOLT 8636972 Making a nanomaterial composite PAUL A. DRAKE, MARK T. LUKE, RICHARD N. MULLINS 8637824 Cold shield for a cold stage DALE ROBERTSON 8638066 Battery optimization and protection in a low power energy environment PAUL DRYER 8638253 Vibrating radar sensor CHRISTOPHER SAMIOS 8639278 Systems and methods for connecting radio systems ROBERT C. HON, JOHN F. SILNY 8639388 Time domain vibration reduction and control CHRISTOPHER R. ECK, MICHAEL J. HIRSCH, HECTOR ORTIZ PENA 8639396 Cooperative control of unmanned aerial vehicles for tracking targets RICHARD J. ERNST, MATTHEW J. HICKS, JASON E. OSTERMANN, MATT A. POWERS, HERBERT T. RIGGS III, JAMES H. SWEDBERG 8640189 Communicating results of validation services RANDY S. JENNINGS, MONTY D. MCDOUGAL, WILLIAM E. STERNS 8640246 Distributed malware detection PETER LUKENS 8640468 Isothermal gas supply and method for minimizing the temperature excursion of a gas mixture released therefrom RICHARD DRYER, CHRIS E. GESWENDER 8640589 Projectile modification method STEPHEN JACOBSEN, SHANE OLSEN 8640723 First-stage pilot valve CESAR SANCHEZ, TERRY M. SANDERSON 8632073 Methods and apparatus for a seal PHILIP C. THERIAULT 8641318 System and method for joining brittle material pieces DELMAR L. BARKER, WILLIAM RICHARD OWENS, BRIAN J. ZELINSKI 8632633 In-situ growth of engineered defects in graphene by epitaxial reproduction CHRISTOPHER L. HERNANDEZ, JASON R. PETTY, NICHOLAS B. SACCKETTI, LAWRENCE A. WESTHOVEN JR. 8642965 Stray light baffle for a seeker or other sensor system and a method for making the same DAVID A. ROCKWELL, VLADIMIR V. SHKUNOV, FRIEDRICH STROHKENDL 8643942 Compensation of thermally induced refractive index distortions in an optical gain medium or other optical element RONALD J. BUTTE 8632642 Adjustable explosive output DAVID FUCIARELLI, DAVID L. II, DEEPAK KHOSLA 8634982 System and method for resource allocation and management RANDY S. JENNINGS, MONTY D. MCDOUGAL, WILLIAM E. STERNS 8635079 System and method for sharing malware analysis results DOUGLAS G. DALY, JAMES J. HIROSHIGE, CHARLES A. LIVINGSTON, WILLIAM RUDNISKY 8635622 Method and system for resource management using fuzzy logic timeline filling RANDY S. JENNINGS, JESSE J. LEE, MONTY D. MCDOUGAL, MATTHEW RICHARD, WILLIAM E. STERNS 8635700 Detecting malware using stored patterns MARK A. ANGELOFF, ROY P. MCMAHON 8635937 Systems and methods for launching munitions ERIC J. GRIFFIN, JOHN D. ISKER, WILLIAM B. KING, CHAUNCHY F. MCKEARN 8635938 Retractable rotary turret GARY SCHWARTZ, RICHARD M. WEBER 8636051 Free air stream heat exchanger design JEREMY C. DANFORTH, RICHARD D. LOEHR, KEVIN P. MURPHY 8636247 Closed gas generator and micro power unit including the same PREMKUMAR NATARAJAN, ROHIT PRASAD, RICHARD SCHWARTZ, KRISHNAKUMAR SUBRAMANIAN 8644611 Segmental rescoring in text recognition SARA R. LEMLEY, JUAN E. SANDOVAL, NICHOLAS I. SAPANKEVYCH 8645305 Assigning sensors to paths ROBERT J. BENNETT, MICHAEL D. ERNEST, FRANK L. SHACKLEE 8646374 Weapon station and associated method DELMAR L. BARKER, JOHN WARREN BECK, WILLIAM RICHARD OWENS 8647436 Carbon ion beam growth of isotopically-enriched graphene and isotope-junctions JAMES M. IRION II, KEVIN W. OMMODT, RICHARD T. REMSKI 8648757 End-loaded topology for d-plane polarization improvement RICHARD S. JOHNSON 8648758 Wideband cavity-backed slot antenna JASON G. MILNE, ALLEN WANG, FANGCHOU YANG 8648759 Variable height radiating aperture ANGEL CRESPO, JAMES MASON, RAFAEL R. QUINTERO, JOSEPH A. ROBSON, JONATHAN J. SCHMIDT, JAMES S. WILSON 8651023 Hermetic covering system and method for a projectile RICHARD M. WEBER, WILLIAM G. WYATT 8651172 System and method for separating components of a fluid coolant for cooling a structure HARRY A. ANDREAS, SHAUN L. CHAMPION, KARRIE D. DOOLEY, PHILIP H. IVES, NORMAN C. LEE 8653377 Microelectronic assemblies WILLIAM J. SCHMITT, JOHN VONG, RONALD O. WHITE 8653427 Digital semi-active laser receiver tracking of multiple line-of-sight (LOS) objects STEPHEN H. BLACK, MICHAEL A. GRITZ, ADAM M. KENNEDY 8653467 Multichip packaging for imaging system WILLIAM J. DAVIS, WARD G. FILLMORE, ROBERT B. HALLOCK, JASON G. MILNE, SUSAN C. TRULLI, YIWEN ZHANG 8653673 Method for packaging semiconductors at a wafer level TIFFANY E. CASSIDY, DAVID D. HESTON, JON MOONEY, CLAIRE E. MOONEY 8653907 Resonated bypass capacitor for enhanced performance of a microwave circuit SAMUEL S. BLACKMAN, KEIAN CHRISTOPHER, ROBERT DEMPSTER, ROBERT A. ROSEN 8654005 Methods for resolving radar ambiguities using multiple hypothesis tracking A. VINCENT MRSTIK 8654016 Methods and apparatus for determining parameters of an array SCOTT E. ADCOOK, STAN W. LIVINGSTON 8654031 Plug-in antenna DAVID MANOOGIAN, HENRY J. NIZKO, MARK E. RUSSELL, MAURICE J. TOOLIN, JONATHAN H. WALZER, WALTER G. WOODINGTON 8654197 System and method for occupancy detection ERIC J. GRIFFIN, JOHN D. ISKER, WILLIAM B. KING, CHAUNCHY F. MCKEARN 8654314 Rapidly deployable high power laser beam delivery system MICKY HARRIS, JEONG-GYUN SHIN 8654555 ROIC control signal generator PAYAM SAISAN 8655079 Reducing false alarms in identifying whether a candidate image is from an object class BRADLEY FLANDERS, IAN S. ROBINSON 8655091 Basis vector spectral image compression THOMAS BROSKI, KEVIN L. LAUGHLIN 8655261 RF redirection module and system incorporating the RF redirection module JOHN R. MANNAS 8655619 System, method and software for estimating a peak acceleration of an optical system SANKARANARAYAN ANANTHAKRISHNAN 8655640 Automatic word alignment ROSS E. TYLER 8655811 Method and system for data stream identification by evaluation of the most efficient path through a transformation tree DONALD R. KRETZ, BRUCE E. PEOPLES, WILLIAM D. PHILLIPS, JUSTIN W. TOENNIES 8655882 Method and system for ontology candidate selection, comparison and alignment KENNETH D. CAREY, GREGORY LEEDBERG, GEORGE W. SPENCER JR. 8655954 System and method for collaborative messaging and data distribution DANIEL GREGORY, JOHN-FRANCIS MERGEN 8657235 Space debris removal using upper atmosphere ERIK T. DALE 8658955 Optical assembly including a heat shield to axially restrain an energy collection system, and method BRANDON W. BLACKBURN, KEVIN PERRY 8658978 Methods and apparatus for a radiation monitor RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 51 DALE M. RICKMAN 8659390 Method and system for generating a biometric query plan BEHZAD MOSLEHI, GREGORY RUDERMAN, TERRY A. TRACY 8659422 Condition, health and usage monitoring system WILLIAM CONEY, MICHAEL GOLDSMITH, PETER KRUMHANSL, JASON MCKENNA, RICHARD MULLEN 8659424 Subsurface intrusion detection system VERNON R. GOODMAN 8659747 Determining thresholds to filter noise in GmAPD LADAR data ROBERT W. BYREN, ROBIN A. REEDER 8660324 Textured pattern sensing using partial-coherence speckle interferometry BRADLEY FLANDERS, IAN S. ROBINSON 8660360 System and method for reduced incremental spectral clustering WILLIAM T. BENGTSON, KEITH T. HAYATA 8660786 Positioning module RYAN A. EGBERT, CHRISTOPHER L. HERNANDEZ 8662455 Spring clip retention systems suitable for usage within vehicles and guided munitions BRIAN GAUME, PATRICK E. MCCORMACK, JON E. PEOBLE 8662892 Universal hands-on trainer (UHOT) JEFFREY SAUNDERS 8665013 Monolithic integrated circuit chip integrating multiple devices STAN W. LIVINGSTON 8665173 Continuous current rod antenna DARIN S. WILLIAMS 8665334 Blur-calibration system for electro-optical sensors and method using a moving multi-target constellation KENRIC P. NELSON, ARJANG J. NOUSHIN 8681038 Radar data processing JERRY M. GRIMM, JAMES A. PRUETT 8698508 Method and apparatus for detecting radome damage JAMES J. HIROSHIGE, RANDALL R. ROJAS 8681041 System, method and filter for target tracking in Cartesian space BRANDON H. ALLEN, KEVIN W. CHEN, WILLIAM P. HAROKOPUS, KERRIN A. RUMMEL, GARY L. SEIFERMAN, RICHARD M. WEBER 8698691 Internal cooling system for a radome ROBERT S. ISOM 8681064 Resistive frequency selective surface circuit for reducing coupling and electromagnetic interference in radar antenna arrays STEVEN D. JACOB, GERALD W. MEYER, FARES NAJJAR, RICHARD D. ROSS 8681468 Method of controlling solenoid valve JOHN T. CREWS 8682037 Method and system for thinning a point cloud JAYSON KAHLE BOPP, SARAH L. PALMER 8701953 Electronic flight bag mounting system LANCE R. REIDHEAD, RIC ROMERO 8683555 Systems and methods to prevent denial of service attacks ALEXANDER A. BETIN, DAVID A. ROCKWELL VLADIMIR V. SHKUNOV 8705918 Multi-sectional fiber laser system with mode selection LUKE M. FLAHERTY, RANDAL E. KNAR 8683681 Room temperature low contact pressure method JOHN R. GOULDING 8706298 Temporal tracking robot control system JOHN F. BUGGE, JOHN WILLEMS 8686328 Resettable missile control fin lock assembly JOSEPH A. TURNER 8706854 System and method for organizing, managing and running enterprisewide scans JAMES F. ASBROCK, BRYAN W. KEAN, KANON LIU 8686766 Read out integrated circuit BRENT MCCLEARY 8686892 Synthetic aperture radar chip level cross-range streak detector TIEN M. NGUYEN, JAMES C. THI 8687679 Datalink system architecture using OTS/COTS modem for MIMO multipath sensing networks HOWARD C. CHOE 8687844 Visual detection system for identifying objects within a region of interest ROBERT CAVALLERI, THOMAS A. OLDEN 8667776 Pellet-loaded multiple impulse rocket motor HOWARD C. CHOE 8688614 Information processing system GARY A. FRAZIER, BENJAMIN M. HOWE 8668384 System and method for detecting the temperature of an electrophoretic display device RICHARD A. MCGRAIL 8689942 Energy storage and release system ERIC J. BEUVILLE, EDWARD P. SMITH, GREGORY M. VENZOR 8669588 Epitaxially-grown position sensitive detector ANTHONY PAUL BATA, KEN CRISMON, RANDY LYLE ENGLE, DAVID KRAMER 8670374 Wireless mesh network with dynamic back off and method of operation BRADLEY FLANDERS, ERIC P. FRANS, IAN S. ROBINSON 8670628 Multiply adaptive spatial spectral exploitation DAVID A. ROCKWELL, VLADIMIR V. SHKUNOV 8675694 Multi-media raman resonators and related system and method BRADLEY FLANDERS, IAN S. ROBINSON 8675989 Optimized orthonormal system and method for reducing dimensionality of hyperspectral images JASON R. COFFMAN, LEE SOLOMON 8676406 Unmanned aerial vehicle control using a gamepad JAIME ROBLEDO 8678756 System and method for re-building a pump LUKE M. FLAHERTY, RANDAL E. KNAR, TIFFANIE RANDALL 8680187 Water immiscible rosin mildly activated flux DAVID M. DORIA 8681037 Performance model for synthetic aperture radar automatic target recognition and method thereof 52 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY DOUGLAS J. ELIASON, KEVIN R. GREENWOOD, SHAWN A. MILLER, MARK A. SCOTT 8701561 Projectile that includes a sensor to obtain environmental data during launch from a cannon JAMES N. HEAD, ERIC M. PALMER, ALADIN SAYED, R. AILEEN YINGST 8682522 Systems and methods for triaging a plurality of targets with a robotic vehicle RYAN WERNICKE 8665600 Single sided feed circuit providing dual polarization DEVON G. CROWE, DAVID G. JENKINS, MEAD MASON JORDAN 8669460 System and methods for optimal light collection array BRADLEY M. BIGGS, TIM B. BONBRAKE, GEORGE D. BUDY, CHRISTOPHER M. SCHOTT 8701557 Shock hardened initiator and initiator assembly STEPHEN JACOBSEN, FRASER M. SMITH 8690762 Transparent endoscope head defining a focal length GEOFF HARRIS, DANIEL MITCHELL 8691064 Sputter-enhanced evaporative deposition apparatus and method EDWARD P. SMITH 8691614 Direct readout focal plane array DAVID G. JENKINS, KENNETH G. PRESTON, ARON TRAYLOR 8692172 Cold shield apparatus and methods GARY D. COLEMAN, C. THOMAS HASTINGS JR., JAMES MCSPADDEN, WILLIAM J. MINISCALCO, JOHN F. SILNY 8693947 Extensible high bandwidth global space communication network MICHAEL HOWARD, ALEXANDRO NIJAMKIN 8694446 Contingency planning system and method ROBERT P. JOHNSON, THOMAS A. OLDEN 8695578 System and method for delivering a projectile toward a target JONATHAN PHILIP NIKKEL, ANTHONY K. TYREE 8698059 Deployable lifting surface for air vehicle MARY K. HERNDON, RALPH KORENSTEIN, CHAE DEOK LEE 8698161 Semiconductor structures having directly bonded diamond heat sinks and methods for making such structures WILLIAM E. HOKE, DANIEL P. RESLER 8698200 Gallium nitride for liquid crystal electrodes CHRIS E. GESWENDER 8704699 Dipole based decoy system GERALD L. BICKLE, SUSAN J. SILVER 8707277 Systems, methods, and language for SCA CORBA descriptor files GABOR DEVENYI 8707810 Leadscrew drive with annular-shell leadscrew GARY A. FRAZIER 8708919 System and method for remotely sensing vital signs ANDREAS HAMPP, BENGI HANYALOGLU, SEAN F. HARRIS, TALIEH H. SADIGHI 8709949 System and method for removing oxide from a sensor clip assembly ZACHARY M. GAUBERT, LOREN W. RAPOPORT 8710794 Method and apparatus for a battery docking connector having reserve power for hot battery swap GENE GOLDSTEIN, MATTHEW P. ROSINSKI, MICHAEL W. WHITT 8711030 Single-pass Barankin estimation of scatterer height from SAR data STEVEN J. MANSON, TARA L. TRUMBULL 8711210 Facial recognition using a sphericity metric GLENN COLLINS, DALE FLOWERS, ANDREW VENNEMAN 8711910 Opportunistic modem ALAN CURTIS, PAUL J. REMINGTON, ISTVAN VER 8712070 Simultaneous enhancement of transmission loss and absorption coefficient using activated cavities CONRAD STENTON 8713845 Method and apparatus for efficiently collecting radiation JAMES H. DUPONT, SEAN WHITMARSH 8713912 Solid propellant rocket motors employing tungsten alloy burst discs and methods for the manufacture thereof JACK W. REANY, TERRY M. SANDERSON 8714476 Aircraft wing with flexible skins LACY G. COOK 8714760 All reflective real pupil telecentric imager ROBERT E. MUNGER 8714859 Clamping assembly that acts as an interface between two components JAMES T. ERDMANN, MICHAEL E. GIBSON 8714919 Inlet and exhaust system HOWARD M. DE RUYTER 8716651 Calibration system for detector BRANDON W. BLACKBURN, BRUCE W. CHIGNOLA, ANTHONY G. GALAITSIS, BERNARD HARRIS, MICHAEL V. HYNES, ERIK D. JOHNSON 8716670 Methods and apparatus for integrated neutron/gamma detector AMIN G. JAFFER 8730092 Multistatic target detection and geolocation MILAN CHUKEL, THOMAS G. LAVEDAS, CRAIG E. MATTER 8717242 Method for controlling far field radiation from an antenna RAYMOND A. MAGON, ROBERT MARCHANT, JOHN F. MASIYOWSKI, MICHAEL O. TIERNEY 8730871 System and method for providing voice communications over a multi-level secure network JAMES A. CARR, JOHN A. CROCKETT JR., THOMAS C. DA VEIGA, JOHN HADDEN IV, ROHN SAUER, STEVEN E. BRADSHAW, LONNY R. WALKER, ROBERT G. YACCARINO 8717243 Low profile cavity backed long slot array antenna with integrated circulators STEPHEN JACOBSEN, DAVID MARCEAU 8717428 Light diffusion apparatus KIRK A. MILLER 8717692 Optical switching system DAVID G. MANZI 8718119 Spread-carrier self-detecting code receiver with summed delay processing and methods for signal acquisition and detection DARIN S. WILLIAMS 8730518 Application of color imagery to a rewritable color surface ROBERT W. BYREN, DAVID FILGAS, WILLIAM B. KING 8731013 Linear adaptive optics system in low power beam path and method STEPHEN JACOBSEN, BRIAN MACLEAN, MARC OLIVIER 8731716 Control logic for biomimetic joint actuators LOWELL A. BELLIS, ROBERT C. HON, CYNDI H. KESLER 8733112 Stirling cycle cryogenic cooler with dual coil single magnetic circuit motor RICHARD C. HUSSEY, MICHAEL A. LEAL, KENNETH G. PRESTON, RONDELL J. WILSON 8735788 Propulsion and maneuvering system with axial thrusters and method for axial divert attitude and control STEVEN T. CUMMINGS, THOMAS KURIEN 8718323 Batch detection association for enhanced target discrimination in dense detection environments STEPHEN H. BLACK, BUU DIEP, ROLAND GOOCH, ADAM M. KENNEDY, THOMAS ALLAN KOCIAN 8736045 Integrated bondline spacers for wafer level packaged circuit devices THOMAS E. WOOD, PAUL R. WORK 8719065 System and method for maximizing the value of allocation of processes to resources within an operational system MICHAEL G. ADLERSTEIN 8737838 Embedded optical waveguide feed structure for radio frequency antenna arrays GERALD L. BICKLE, SUSAN J. SILVER 8719813 Optimized SCA CORBA descriptor for SCA CORBA descriptor files DARIN S. WILLIAMS 8738678 Methods and systems for determining an enhanced rank order value of a data set REX L. HAZELET, DAVID C. HOLBROOK, ADAM D. MIELKE 8719824 Dynamically configurable command and control systems and methods RICHARD AMES 88739676 Vertical occupant blast isolation system STEPHEN JACOBSEN, TOMASZ J. PETELENZ, STEVEN N. PETERSON 8721559 Non-invasive method and device for measuring cardiac output PAUL DRYER, DALE ROBERTSON, STEVEN WEEKS 8742976 Power management for a radar system and ad hoc node device JOHN S. BRYAN, BRETT E. MEYER 8745174 Thin client for mapping system RIGEL QUINN WOIDA-O’BRIEN 8755023 Grey-scale holographic structure and system for generating a millimeter-wave collimated wavefront in a compact range JOHN F. MCGEE III 8756391 Multi-level security computing system DEREK L. BUDISALICH, GEORGE D. BUDY, ERIK A. FJERSTAD 8757065 Methods and apparatus for integrated locked thruster mechanism LEO LUDWICK, CRAIG H. MCCORDIC 8757246 Heat sink and method of making same ROBERT S. BRINKERHOFF, JAMES M. COOK, MICHAEL J. MAHNKEN 8757486 Methods and apparatus for intercepting a projectile TERRY M. SANDERSON, DAVID R. SAR 8757601 Damped split beam structural member with segmented beam parts LACY G. COOK, BRYCE WHEELER 8759735 Multi-function airborne sensor system IAN S. ROBINSON 8759773 Infrared spectrometer with enhanced readout speed JAVIER GARAY, QING JIANG, JON N. LEONARD, CENGIZ OZKAN, HAO XIN 8759811 Particle encapsulated nanoswitch TAMRAT AKALE 8760243 Tunable bandpass filter JEFFREY J. BECKER, JAMES E. HENRY, LEE M. SAVAGE, DAVID WILSON 8761233 Wideband low latency repeater and methods JONATHAN HABIF 8761606 Systems and methods for quantum illumination detection for optical communications and target detection GLENN R. KAUFMAN 8762734 Biometric pressure grip FREDERICK B. KOEHLER, WARD D. LYMAN 8764286 Shape memory thermal sensors RANDALL S. BROOKS, JONATHAN D. GODING 8745385 System and method for protecting data with multiple independent levels of security THOMAS BRENNAN, LARRY L. LAI, KYLE W MAXHIMER, CLIFTON QUAN, ROBERT BRETT WILLIAMS, FANGCHOU YANG 8766875 Lightweight stiffener with integrated RF cavity-backed radiator for flexible RF emitters LARRY M. TICHAUER 8747328 Continuous blood pressure monitoring JEAN-PAUL BULOT, ROBERT J. CODA, MATTHEW J. KLOTZ 8767187 Doppler compensation for a coherent ladar KENT P. PFLIBSEN, CASEY T. STREUBER 8748801 Discrete wavefront sampling using a variable transmission filter DAVID D. CROUCH 8767192 Active retrodirective antenna array with a virtual beacon ZHEN-QI GAN 8725649 System and method to protect computer software from unauthorized use RONALD G. HEGG, WILLIAM B. KING, CHAUNCHY F. MCKEARN, PETER V. MESSINA 8748857 System for automatic alignment, stabilization, and focus for an off-axis telescope using biased angle sensors LLOYD J. LEWINS, KENNETH E. PRAGER, PHILIP T. SHIMON 8767193 Doppler tracking in presence of vehicle velocity uncertainty SAAD KARIM, RICHARD J. KENEFIC, DAVID W. SHIN 8726063 Systems and methods providing output sample frequency determinism by calculating a delay with a wall clock and using a timer to compensate for the delay DARIN S. WILLIAMS 8749640 Blur-calibration system for electro-optical sensors and method using a moving multi-focal multi-target constellation CARLOS R. COSTAS, CHRISTOPHER R. ECK 8722375 Algal cell lysis and lipid extraction using electromagnetic radiation-excitable metallic nanoparticles THOMAS G. LAVEDAS 8723649 Antenna for protecting radio frequency communications JONATHAN COMEAU, MATTHEW A. MORTON, EDWARD WADE THOENES 8724739 Variable phase shifter-attenuator PAUL H. GROBERT, WILLIAM K. WALLACE 8724760 GPS aided open loop coherent timing TERRY M. SANDERSON, DAVID R. SAR 8727079 Structural member with clamping pressure mechanism GARY L. FOX, JUSTIN C. JENIA, CHRISTOPHER E. TOAL 8727279 Method and system for controlling swaying of an object MICHAEL S. ALKEMA, JAMES A. EBEL, ANDREW B. FACCIANO, MIKE J. SAXTON, ROBERT D. TRAVIS 8729443 Projectile and method that include speed adjusting guidance and propulsion systems JONATHAN FISHER, STEPHEN MILLIGAN, JASON REDI, DANIEL SUMOROK, STEVEN WEEKS 8730088 Radar coherent processing interval scheduling via ad hoc network HARSHA MODUR SATHYENDRA, BRYAN D. STEPHAN 8730091 Target identification for a radar image MARTIN S. DENHAM 8750060 Repair device and method for integrated circuit structured arrays JOHN J. LIPASEK, SCOTT A. SCHILLING, ROBERT SEDLMEYER 8752066 Implementing a middleware component using factory patterns WILLIAM J. DAVIS, PAUL DUVAL, KAMAL TABATABAIE 8754421 Method for processing semiconductors using a combination of electron beam and optical lithography JAMES D. KUENEMAN, ROBERT MAUSS, JEFF L. VOLLIN 8754619 Multiphase power converter MICHAEL R. PATRIZI 8754697 Hybrid dual mode frequency synthesizer circuit JOHN T. CREWS, VERNON R. GOODMAN 8768068 Automated building detecting RICHARD AMES, CRAIG L. WITTMAN 8770110 Selectable yield warhead and method WILLIAM D. BEAIR, ERIC GILLEY, MICHAEL RAY WILLIAMS 8770462 Solder paste transfer process EDUARDO M. CHUMBES, WILLIAM E. HOKE, KEVIN MCCARTHY, KAMAL TABATABAIE 8772786 Gallium nitride devices having low ohmic contact resistance BORIS S. JACOBSON, EDWARD JUNG 8773231 Multiphase power converters involving controllable inductors WASSIM S. HABIB, TONI S. HABIB 8773264 Intrusion detection and tracking system and related techniques SALVATORE BELLOFIORE, DAVID J. KNAPP, ALPHONSO A. SAMUEL, GLAFKOS K. STRATIS 8773300 Antenna/optics system and method RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 53 ROBERT D. STULTZ 8774235 System and method for suppressing parasitics in an optical device JOHN S. LEAR, JOHN E. STEM, KENNETH W. WRIGHT 8775529 Bridging communications between communication services using different protocols WALID A. AL-MASYABI, ROBERT J BORK, MATTHEW E. BROWN 8775651 System and method for dynamic adaptation service of an enterprise service bus over a communication platform MONTY D. MCDOUGAL 8776242 Providing a malware analysis using a secure malware detection process JOHN P. HIGBY 8776968 Cable reel axle shaft with integrated radio frequency rotary coupling STEPHEN R. CHRISTENSEN 8779278 Air supported photovoltaic system MARTIN S. DENHAM 8779342 Compact digital pixel for a focal plane array ROBERT W. BYREN 8780182 Imaging system and method using partial-coherence speckle interference tomography PAUL A. DANELLO, MICHAEL D. GOULET, RICHARD A. STANDER 8780561 Conduction cooling of multi-channel flip chip based panel array circuits ANDREW KENT, THOMAS OHKI 8780616 Magnetic memory system and methods in various modes of operation MATTHEW T. CASHEN, TODD O. CLATTERBUCK, GABRIEL PRICE, JEFFREY L. SABALA, STEVEN R. WILKINSON 8780948 Precision photonic oscillator and method for generating an ultra-stable frequency reference using a two-photon rubidium transition DAVID M. DORIA 8781992 System and method for scaled multinomial-dirichlet bayesian evidence fusion STEPHEN JACOBSEN, FRASER M. SMITH 8783185 Liquid missile projectile for being launched from a launching device HARRY MARR, RALSTON S. ROBERTSON, RONAK D. SHAH 8791849 Digital clock update methodology for multi-nyquist constructive intereference to boost signal power in radio frequency transmission ROBERT W. BYREN, CHUNGTE CHEN, LACY G. COOK, WILLIAM B. KING 8792163 Low order adaptive optics by translating secondary mirror of off-aperture telescope BOGART VARGAS 8793792 Time-key hopping STEPHEN JACOBSEN, SHANE OLSEN 8794262 Quantum fluid transfer system GERALD L. BICKLE 8813092 Corba embedded inter-orb protocol (EIOP) DAVID H. ALTMAN 8797741 Maintaining thermal uniformity in micro-channel cold plates with two-phase flows NABIN C. PANDA, CARL W. TOWNSEND, 8814149 Humidity generator JERRY M. GRIMM, RAYMOND SAMANIEGO 8798359 Systems and methods for image sharpening JOSE M. GUTIERREZ, WILLIAM T. JENNINGS 8798385 Suppressing interference in imaging systems SALLY A. CHAMBLESS, ANTHONY J. DELROCCO, 8798989 Automated content generation SAMUEL S. BLACKMAN STEPHEN A. CAPPARELLI, DOUGLAS E. CARROLL, RACHEL B. NORMAN, STEFAN SCHWOEGLER 8799189 Multiple hypothesis tracking MICHAEL K. BURKLAND, ROBERT RINKER, DARRELL R. ROGERS, BYRON B TAYLOR, CHRISTOPHER THOMAS 8800870 Short-wave infrared based scope TERYN DALBELLO, JOHN M. HITNER, JUSTIN C. JENIA, MICHAEL A. LEAL, PHILIP W. PAGLIARA 8800913 Methods and apparatus for a tandem divert and attitude control system LACY G. COOK 8801202 Pointable optical system with coude optics having a short on-gimbal path length PREMJEET CHAHAL, FRANCIS J. MORRIS 8803314 Hermetic packaging of integrated circuit components LEONARD D. VANCE 8783622 Methods and apparatus for a grappling device DAMON C. TURNER, BRETT J. YOUNG 8803731 Target-tracking radar and method for responding to fluctuations in target SNR RICHARD S. JOHNSON 8786509 Multi polarization conformal channel monopole antenna RANDY S. JENNINGS, MONTY D. MCDOUGAL, WILLIAM E. STERNS 8787567 System and method for decrypting files PETER A. KRUMHANSL, DAVID H. WHITTEMORE 8804463 Seismic source/receiver probe for shallow seismic surveying VERNON R. GOODMAN, REBEKAH MONTGOMERY, STEVEN B. SEIDA 8805075 Method and apparatus for identifying a vibrometry spectrum in imaging applications BRADLEY FLANDERS, IAN S. ROBINSON 8805115 Correction of variable offsets relying upon scene GABRIEL PRICE, STEVEN R. WILKINSON 8787767 High-speed low-jitter communication system DOUGLAS E. FULLMER, DANIEL A. HANEVICH, STEVEN L. KAUFMAN, LEE M. SAVAGE, JACK E. WHITE 8805297 Band stitching electronic circuits and techniques JEAN-PAUL BULOT, MATTHEW J. KLOTZ 8787768 Method and apparatus for synthesizing and correcting phase distortions in ultra-wide bandwidth optical waveforms AARON ADLER, JACOB BEAL, NOAH JUSTIN DAVIDSOHN, RONALD WEISS, FUSUN YAMAN SIRIN 8809057 Methods of evaluating gene expression levels EMERALD J. ADAIR, GRAY FOWLER 8789268 System for forming a frequency selective pattern DAVID H. ALTMAN, STEVEN D. BERNSTEIN, ROBERT P. MOLFINO, ERIK F. NORDHAUSEN, STEVEN B. WAKEFIELD 8809208 Nano-tube thermal interface structure FREDERICK B. KOEHLER, WARD D. LYMAN 8789366 Shape memory stored energy assemblies and methods for using the same KALIN SPARIOSU 8790440 Forming spherical semiconductive nanoparticles 54 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY BENJAMIN L. CANNON, BYRON B. TAYLOR 8810468 Beam shaping of RF feed energy for reflector-based antennas QIN JIANG, TROY ROCKWOOD 8811156 Compressing n-dimensional data MARTIN S. DENHAM 8803555 Apparatus and method for decoding an address in two stages GREGARY B. PRINCE 8786472 Low complexity non-integer adaptive sample rate conversion SCOTT R. CHEYNE, JOSEPH R. ELLSWORTH, MICHAEL P. MARTINEZ, CRAIG H. MCCORDIC, JEFFREY PAQUETTE 8810448 Modular architecture for scalable phased array radars PAUL H. BARTON, RAYMOND R. BESHEARS, BERNARD D. HEER, CARL KIRKCONNELL, ROBERT R. OGDEN, BRADLEY A. ROSS 8794016 Monitoring the health of a cyrocooler MICHAEL S. CHERRY, JACK W. REANY, TERRY M. SANDERSON 8783604 Aircraft wing with knuckled rib structure MICHAEL WEBB, AARON WHITE 8786277 Environmental noise reduction for magnetometry STEPHEN H. BLACK, BUU DIEP, ROLAND GOOCH, THOMAS ALLAN KOCIAN 8809784 Incident radiation detector packaging THOMAS A. OLDEN, WALTER WRIGGLESWORTH 8809689 Systems and methods for composite structures with embedded interconnects STEVEN B SEIDA 8811720 3D visualization of light detection and ranging data JOHN P. BETTENCOURT 8816184 Thermoelectric bias voltage generator DANIEL P. JONES 8816220 Enclosure cooling apparatus KYLE DAVID ANDRINGA, RICHARD E. HINDMAN, DARRELL B. RIDGELY 8816260 Flight-control system for canard-controlled flight vehicles and methods for adaptively limiting acceleration JESSE H. BLAKE, MATTHEW GLENN MURPHY, 8816261 Bang-bang control using tangentially mounted surfaces BRETT J. YOUNG, JASON A. JOHNSON 8816895 Target-tracking radar classifier with glint detection and method for target classification using measured target epsilon and target glint information THEAGENIS J. ABATZOGLOU, JOHAN ENMANUEL GONZALEZ, JOEL K. MCWILLIAMS, RAYMOND SAMANIEGO 8816896 On-board INS quadratic correction method using maximum likelihood motion estimation of ground scatterers from radar data THEAGENIS J. ABATZOGLOU, KENNETH HO, LEO H. HUI 8816899 Enhanced target detection using dispersive vs nondispersive scatterer signal processing DONALD F. KING 8817136 Image processing utilizing spatially-displaced image data DAVID G. ANTHONY, ROBERT STEIN 8817352 Optical switching assembly with over-center lock JERRY R. HINSON 8817913 Digital filter-decimator-tuner CHET L. RICHARDS 8818133 Point cloud construction with unposed camera JAMES E. HARDIN, JEREMY H. HOCHSTEDLER, BRIAN W. SNODGRASS 8818284 Dynamic spectrum access for networked radios DOUGLAS P. GUGLER, PATRICK S. LEWIS 8818295 High and low speed serial interface multiplexing circuit SARA R. LEMLEY, JUAN E. SANDOVAL, NICHOLAS I. SAPANKEVYCH 8818712 Maritime path determination ROBERT T. NARUMI, PARVIZ SAGHIZADEH 8818741 Method of detecting changes in integrated circuits using thermally imaged test patterns JACKSON Y. CHIA, HOWARD K. LUU 8819507 Field programmable gate arrays with built-in self test mechanisms ALEXANDRA CINTRON-APONTE, JOSE R. VAZQUEZ 8820390 Methods and composition for boride distribution in metal matrix composite BRIAN W. JOHANSEN 8821095 Screw assembly and method for component stacking tolerance control WILLIAM E. HOKE 8823146 Semiconductor structure having silicon devices, column III-nitride devices, and column iii-non-nitride or column II–VI devices BUU DIEP, ROLAND GOOCH, THOMAS ALLAN KOCIAN 8844793 Reducing formation of oxide on solder OLEG BROVKO, ALISON KIM, TUAN V. NGUYEN, TRUNG T. NGUYEN 8823573 System and method for reconstruction of sparse frequency spectrum from ambiguous under-sampled time domain data SAIKAT GUHA 8849124 Boundless reading of information bits with a single photon LACY G. COOK 8824055 Refractive optics with broad spectral coverage LEONARD D. VANCE 8825399 System and method of passive and autonomous navigation of space vehicles using an extended Kalman filter THOMAS A. OLDEN, WALTER WRIGGLESWORTH 8826640 Flight vehicles including electrically-interconnective support structures and methods for the manufacture thereof STEPHEN JACOBSEN, FRASER M. SMITH 8828028 Suture device and method for closing a planar opening ROBERT RINKER 8829404 Multi-mode seekers including focal plane array assemblies operable in semi-active laser and image guidance modes YUEH-CHI CHANG 8830139 Integrated window for a conformal hybrid EO/RF aperture MICHAEL R. HLAVEK, ROY P. MCMAHON, ANDREW L. NELSON 8833225 Bomb rack lock BENJAMIN J. VENEMA 8833231 Unmanned range-programmable airburst weapon system for automated tracking and prosecution of close-in targets JAMES A. PRUETT, GARY SCHWARTZ, WILLIAM G. WYATT 8833438 Multi-orientation single or two phase coldplate with positive flow characteristics TONI S. HABIB, WASSIM S. HABIB, TEH-KUANG LUNG 8836344 Intrusion detection and tracking system JULIA KARL, LLOYD J. LEWINS, HARRY MARR, KENNETH E. PRAGER, MICHAEL VAHEY 8836372 Minimizing power consumption in asynchronous dataflow architectures NEIL R. NELSON, STEVEN R. WILKINSON, 8836405 System and method for synchronizing a local clock with a remote clock TONY M. PONSFORD, PETER SCARLETT, GREGORY WESTFALL 8836570 Systems and methods for extending maritime domain awareness by sharing radar tracks between vessels MARTIN STERN 8837652 Receiver synchronization in radio communication systems employing transmit diversity CHRISTOPHER T. HIGGINS, JAMES J. RICHARDSON, JOSEPH SILVA 8838362 Low-drain, self-contained monitoring device TERESA R. BIEDA, MATTHEW J. HICKS 8838951 Automated workflow generation DARIN J. DERITA, RANDY S. JENNINGS, JESSE J. LEE, MONTY D. MCDOUGAL, WILLIAM E .STERNS 8839434 Multi-nodal malware analysis DAVID A. HULL 8848290 Thermal wake control STEPHEN JACOBSEN, MARC OLIVIER 8849457 Contact displacement actuator system RICARDO J. RODRIGUEZ, MARK VOLPE 8850043 Network security using trust validation DANIEL SIEVENPIPER, MICHAEL WECHSBERG, FANGCHOU YANG 8853528 Radio frequency transparent photovoltaic cell JOHN P. BETTENCOURT, KELLY P. IP, VALERY S. KAPER, JEFFREY R. LAROCHE, KAMAL TABATABAIE 8853745 Silicon based opto-electric circuits JOHN P. HARRELL, GEOFFREY LONG, MICHAEL L. MENENDEZ 8853906 Optical element switching system using a halbach array JOHN P. BETTENCOURT, FRANK J. DECARO, JOHN C. TREMBLAY 8854140 Current mirror with saturated semiconductor resistor GREGORY M. FAGERLUND, KAREN A. RAPOZA, JACK J. SCHUSS, THOMAS V. SIKINA 8866686 Methods and apparatus for super-element phased array radiator FRANCOIS Y. COLOMB, MATTHEW C. TYHACH 8867226 Monolithic microwave integrated circuits (MMICs) having conductor-backed coplanar waveguides and method of designing such MMICs FRANK N. CHEUNG 8868881 Data translation system and method JEFFREY H. KOESSLER, PAUL A. MEREMS, TIMOTHY A. MURPHY, DENNIS E. ROSSMEIER, ZACHARY WILLIAMSON 8869671 Aircraft device deployment system with spring-driven mechanical linkage MICHAEL K. BURKLAND 8872111 Infrared spatial modulator for scene-based nonuniformity image correction and systems and methods related thereto DAVID CURE, PAUL A. HERZIG, SERGIO MELAIS, TOM WELLER 8872725 Electronically-tunable flexible low profile microwave antenna JAYSON KAHLE BOPP, MARTIN G. FIX, JOHN BEDINGER 8854829 Standoff mounting system ANDREW BRUINSMA, ERIC KURT MOORE 8872766 System and method for operating a helmet mounted display JOHN BEDINGER, MICHAEL A. MOORE, JOHN R. MOORE 8857050 Methods of making an environment protection coating system KAISER SIDDIQUI 8874288 Adding weather icon to electronic flight strips JOHN R. MOORE, RANDALL W. ZYWICKI 8861106 Variable monochromatic uniform calibration source PRADEEP NATARAJAN, PREMKUMAR NATARAJAN, ROHIT PRASAD, SHIV VITALADEVUNI 8861872 Image analysis using coefficient distributions with selective basis feature representation MONTY D. MCDOUGAL 8875220 Proxy-based network access protection RANDY S. JENNINGS, MONTY D. MCDOUGAL, WILLIAM E. STERNS 8875293 System, method, and logic for classifying communications JAMES J. RICHARDSON 8862395 Coded marker navigation system and method ROBERT D. TRAVIS 8878110 Projectile that includes propulsion system and launch motor on opposing sides of payload and method JOSEPH T. DEMARCO 8862925 Pseudo synchronous serial interface synchronization method PETER FISHER-EXT, SUSAN N. GOTTSCHLICH, TIMOTHY J. IMHOLT 8878138 Multi-sensor neutron source location system NICHOLAS A. ALMONTE, WILLIAM STUBBS 8863015 Multi-monitor multi-JVM JAVA GUI infrastructure with layout via XML JOEL C. BLUMKE, CHRISTIAN MALDONADO-ECHEV, CHRISTIAN MALDONADO-ECHEV, RAY S. SKAGGS, LAWRENCE W. TIFFIN 8878575 Noise reduction for non-linear transmission line (NLTL) frequency multiplier RAYMOND A. MAGON, ROBERT MARCHANT, JOHN F. MASIYOWSKI, MICHAEL O. TIERNEY 8863270 User interface for providing voice communications over a multi-level secure network JEFFREY C. BROWN, KEVIN L . CARIKER, MICHAEL K. DALY, DARIN J. DERITA, RANDY S. JENNINGS, JESSE J. LEE, MONTY D. MCDOUGAL, BRIAN N. SMITH, WILLIAM E. STERNS 8863279 System and method for malware detection KEVIN P. BOWEN, KENNETH C. HOLMBOE, WILLIAM E. KOMM 8863520 Method and apparatus for an external combustion engine having a steam generator KURT P. STIFFEL 8863520 Method and apparatus for an external combustion engine having a steam generator DAVID H. ALTMAN, SCOTT R. CHEYNE, ANURAG GUPTA 8839519 Method of making cold chassis for electronic modules FREDERICK B. KOEHLER, JACK W. REANY, TERRY M. SANDERSON 8864065 Chord-expanding air vehicle wings ERIC C. FEST, PAGE E KING, MICHAEL P. SCHAUB 8842216 Movable pixelated filter array CHRIS E. GESWENDER 8866057 Fin deployment method and apparatus BRADLEY FLANDERS, IAN S. ROBINSON, 8842937 Spectral image dimensionality reduction system and method ROBERTO W. ALM 8866291 Flip-chip mounted microstrip monolithic microwave integrated circuits (MMICs) JOHN P. PEHOWICH, GREGARY B. PRINCE, GEORGE M. VACHULA 8843156 Discovering and preventing a communications disruption in a mobile environment STEVEN COTTEN, LUIS GIRALDO, AARON A. RENNER 8866618 Mine personnel carrier integrated information display CHRISTOPHER B. GROUNDS, DENNIS MIN 8878686 Maintainer spotlighting DOUGLAS M. KAVNER, JAMES J. RICHARDSON 8878927 Method and apparatus for generating infrastructurebased basic safety message data CHAD E. BOYACK, REAGAN BRANSTETTER, BRENDON R. HOLT, KEVIN R. HOPKINS 8879254 Methods and apparatus for compact active cooling TIMOTHY T. PETERSON 8879793 Synthetic aperture radar map aperture annealing and interpolation BRIG ELLIOTT 8880896 Systems and methods for medium access control with key agreement PETER C. COLBY, PETER FISHER-EXT, TIMOTHY J. IMHOLT 8884234 Portable directional device for locating neutron emitting sources BRYAN FAST, DAVID D. HESTON, JON MOONEY 8884700 Integrated circuit chip temperature sensor LESLIE A. PRIEBE, RAYMOND SAMANIEGO, ENRIQUE A. SANTIAGO, JOHN L. TOMICH 8884805 Systems and methods for mapping the crust of the Earth RAYTHEON TECHNOLOGY TODAY 2015 ISSUE 1 55 HYONG E. BANG, JERRY M. GRIMM, LESLIE A. PRIEBE, RAYMOND SAMANIEGO, JOHN L. TOMICH 8884806 Subterranean radar system and method JASON J. BRAUN, TODD LOVELL, ERIC KURT MOORE, JAMES A. NEGRO, MICHAEL RAY 8902085 Integrated 3D audiovisual threat cueing system STEPHEN H. BLACK, ROBERT F. BURKHOLDER, MICHAEL A. GRITZ, BORYS PAWEL KOLASA 8884815 Antenna-coupled imager having pixels with integrated lenslets LACY G. COOK 8902498 Broad spectral telescope RICHARD A. POISEL 8884820 Receiving station and methods for determining an angle-of-arrival of short-duration signals using surface-acousticwave (SAW) devices TIMOTHY E. CABER 8885044 Methods and apparatus for detecting a target PHILIP C. THERIAULT 8885263 Optical zoom lens system PATRICK M. PETERSON 8885798 Systems and methods for presenting end to end calls and associated information VERNON R. GOODMAN 8885883 Enhancing GMAPD ladar images using 3-D wallis statistical differencing SAADYA. MAHMOOD 8886137 Frequency tunable transmit/receive (TX/RX) antenna switch LUKE M. FLAHERTY, RANDAL E. KNAR, TIFFANIE RANDALL 8887981 Temporary adhesive for component bonding MARTIN S. DENHAM 8890052 Shift register with two-phase non-overlapping clocks RIGEL QUINN WOIDA-O’BRIEN 8890072 Advance spatial and spectral target generation for hardware in the loop systems GARY F. WAHLQUIST, KUANG-YUH WU 8890745 RF gun barrel detection system GLENN COLVIN JR., STEPHEN JACOBSEN, JOHN MCCULLOUGH, FRASER M. SMITH 8892258 Variable strength magnetic end effector for lift systems CHRISTOPHER KOLLER, GARY SMITH, MICHAEL STAHLBERG, JOSEPH. WHITE 8893130 Task scheduling method and system DAVID W. HOMES 8893593 Tool for deforming threads at a particular location on a fastener RYAN J. KOLLER, W. ROYCE ROYCE TAYLOR IV 8893761 Method and apparatus to improve reel feeder efficiency ABBAS TORABI 8895925 Electromagnetic interference protection structure KENNETH W. BROWN, JAMES R. GALLIVAN, WILKIE M. PHILLIPS, DAVID R. SAR 8896701 Infrared concealed object detection enhanced with closed-loop control of illumination by.mmw energy LEE M. SAVAGE, RONAK D. SHAH 8903029 Monobit receiver spurious harmonics control method and system CHRISTOPHER T. HIGGINS, JAMES J. RICHARDSON 8903640 Communication based vehicle-pedestrian collision warning system JAMES A. COVELLO, TORMOD FRETHEIM, DAVID LARACUENTE 8903654 Non-causal attitude estimation for real-time motion compensation of sensed images on a moving platform RIGEL QUINN WOIDA-O’BRIEN 8917375 Grey-scale holographic structure and system for generating a millimeter-wave collimated wavefront in a compact range RICHARD H. BELANSKY, RICHARD P. HSIA, HAROLD A. PRATT, CECIL VERGEL DE DIOS 8917996 Simplified serial data over optical fiber for remote receiver/sensor applications CHRIS E. GESWENDER, RICK WILLIAMS 8919256 Obturator ring with interlocking segments DANIEL GREGORY, JOHN-FRANCIS MERGEN 8919702 Space debris removal using upper atmosphere GREGORY L. KLOTZ, KELLY L. LEE, GEOFFREY LONG, ANJALI RANGASWAMY 8919724 Mount for cryogenic fast switching mechanism JOHN C. BODENSCHATZ, ROGER L. BRANSON, CHERYL R. ERICKSON, TIMOTHY N. JAHREN, JOHN J. LIPASEK, PAULA C. MOSS 8904338 Predicting performance of a software project ETHAN S HEINRICH, STEPHEN E. SOX, ALBERTO F. VISCARRA, JENNIFER WENSEL 8920091 Fastener with bilateral seal for liquid immersion cooling applications MICHAEL P. EASTON, KENT P. PFLIBSEN, CASEY T. STREUBER 8907288 Digitally scanned multi-cell electro-optic sensor CHRISTOPHER R. KOONTZ, JASON G. MILNE, TSE E. WONG 8921992 Stacked wafer with coolant channels ERNEST P. CARAMANIS, ROGER L. CLARK 8907734 Passive and active suppression of vibration induced phase noise in oscillators MICHAEL J. BIANCHINI, DAVID D. COFFIN, TERRY J. KIRN 8907842 Method and apparatus for attenuating a transmitted feedthrough signal MARCUS A. EVANS, DEBBIE A. WALKER 8909914 Controller and a method for controlling a boot process SHANNON V. DAVIDSON, ANTHONY RICHOUX 8910175 System and method for topology-aware job scheduling and backfilling in an HPC environment DONALD P. COX, BRADLEY M. GAUL, MICHAEL J. HOLT, ROBERT W. KNOX, SCOTT G. MARTIN, DARREN C. SMITH, MICHAEL D. STOKES, DEREK S. WALL 8910557 Payload deployment system and method MICHAEL L. BREST, ERIC J. GRIFFIN, KENNETH L. MCALLISTER, JEFFREY P. YANEVICH 8911163 Variable aperture mechanism for cryogenic environment, and method MARC BERTE 8912493 High resolution thermography SCOTT E. ADCOOK 8912950 Interference mitigation in through the wall radar THEAGENIS J. ABATZOGLOU, TIMOTHY CAMPBELL 8912951 Moving target detection using a two-dimensional folding approach STEPHEN J. SCHILLER, JOHN F. SILNY 8913243 Polarimetric calibration of a remote sensor ROBERT T. NARUMI 8922401 Methods and apparatus for interference canceling data conversion RUSSELL W. LAI, JEFFERY JAY LOGAN, RYAN D. RETTING, WILLIAM RUDNISKY, ROBERT E. VITALI 8922419 Jam assignment manager IAN S. ROBINSON 8923401 Hybrid motion image compression MICHAEL GEILE 8923437 Non-contiguous spectral-band modulator and method for non-contiguous spectral-band modulation CHET L. RICHARDS 8923558 Moving object detection using stereo rectified images acquired from a moving aircraft JAR J. LEE, VICTOR S. REINHARDT, FANGCHOU YANG 8923924 Embedded element electronically steerable antenna for improved operating bandwidth International Patents Issued to Raytheon Titles are those on the U.S.-filed patents; actual titles on foreign counterparts are sometimes modified and not recorded. While we strive to list current international patents, many foreign patents issue much later than corresponding U.S. patents and may not yet be reflected. DAVID A. ROCKWELL, VLADIMIR V. SHKUNO 8896910 Compact raman generator with synchronized pulses ABDULLAH EROGLU, ROBERT J. SMITH 8913693 Quadrature modulator balancing system JAMES J. DWULIT, BRADLEY FLANDERS, IAN S. ROBINSON, C. RALPH WATERS 8897570 Detection of targets from hyperspectral imagery COREY J. COLLARD, VERNON R. GOODMAN 8913784 Noise reduction in light detection and ranging based imaging AUSTRALIA JAMES J. DWULIT, BRADLEY FLANDERS, IAN S. ROBINSON, C. RALPH WATERS 8897571 Detection of targets from hyperspectral imagery GARY D. COLEMAN, C. THOMAS THOMAS HASTINGS JR., JOHN F. SILNY, DUANE SMITH 8913894 High-bandwidth optical communications relay architecture ANDREW B. FACCIANO, RICHARD A. MCCLAIN JR., ROBERT T. MOORE, CRAIG SEASLY, RAYMOND J. SPALL 2007354665 Detachable aerodynamic missile stabilizing system STEPHEN R. PECK, SHUWU WU 8898011 Method for maintaining integrity against erroneous ephemeris for a differential GPS based navigation solution supporting fast system startup GREGORY HERSH, IRVIN C. SCHICK 8898279 Connectivity service-level guarantee-monitoring and claim validation systems and methods JAMES L. JACOBS 8898736 System to establish trustworthiness of autonomous agent WILLIAM L. GILMORE, JESSE J. LEE, MONTY D. MCDOUGAL 8914882 Intrusion prevention system (IPS) mode for a malware detection system RICHARD DRYER, CHRIS E. GESWENDER, PAUL VESTY 8916810 Steerable spin-stabilized projectile CHRISTOPHER M. PILCHER, RAYMOND SAMANIEGO, JOHN L. TOMICH 8917199 Subterranean image generating device and associated method ANDREW B. FACCIANO, CHIN SHIAU 2007343894 Scalable electronics architecture MICHAEL G. ADLERSTEIN, FRANCOIS Y. COLOMB 2008266189 Microwave integrated circuit package and method for forming such package THOMAS FARLEY, TINA A. OBERAI, JERRY L. PIPPINS JR., RICARDO J. RODRIGUEZ, NOAH Z. STAHL, DANIEL TEIJIDO, JAY J. VISARIA 2009274429 Secure email messaging system DARRYN A. JOHNNIE, SUNG I. PARK 2009282319 Multicasting in a network using neighbor information WENDY BARTLETT, RANDALL S. BROOKS, NOAH Z. STAHL 2009322747 Secure document management 56 2015 ISSUE 1 RAYTHEON TECHNOLOGY TODAY ANTHONY J. DELROCCO, DANIEL TEIJIDO 2009322886 Multi-level secure information retrieval system SUNG I. PARK, DENH T. SY 2009338150 Communication scheduling of network nodes using a cluster coeffient THOMAS FARLEY, RICARDO J. RODRIGUEZ, CHARLES B. BRADLEY II 2010202516 System and method for dynamic multi-attribute authentication ROBERTO W. ALM, DONALD A. BOZZA, PATRICIA S. DUPUIS, JOHN B. FRANCIS, KENNETH S. KOMISAREK, JOSEPH LICCIARDELLO, ANGELO M. PUZELLA 2010229122 Panel array SCOTT R. CHEYNE, JEFFREY PAQUETTE 2010229171 An electrical connector to connect circuit cards SCOTT R. CHEYNE, JOHN D. WALKER, DIMITRY ZARKH, JEFFREY PAQUETTE 2010229178 Busbar connector SCOTT R. CHEYNE, JEFFREY PAQUETTE 2010229186 Translating hinge PETER R. DRAKE, YUCHOI F. LOK 2010236234 Methods and apparatus for integration of distributed sensors and area surveillance radar to mitigate blind spots RICHARD M. LLOYD 2011233654 Multi-point time spacing kinetic energy rod warhead and system RANDY C. BARNHART 2575184 Data handling in a distributed communication network of making same STEPHEN JACOBSEN, JAMES H. ROONEY III, FRASER M. SMITH 2011256820 Vessel hull robot navigation subsystem EDWARD KITCHEN, DARIN S. WILLIAMS 2580543 FLIR-to-missile boresight correlation and non-uniformity compensation of the missile seeker JEROME H. POZGAY 2011238848 RF feed network for modular active aperture electronically steered arrays ABHIJIT SINHA, ZHEN DING, MOHAMAD FAROOQ, THIA KIRUBARAJAN 2585023 Track quality based multi-target tracker DAVID J. KATZ, STEPHEN R. REID 2011271382 Waveform generator in a multi-chip system WILLIAM SULIGA, DAVID VICKERMAN, STEVEN COTTEN, JOHN HILL III, DONALD GRINDSTAFF, JORAM SHENHAR, BRETT GOLDSTEIN, BENJAMIN DOLGIN 2591691 Centralizer-based survey and navigation device and method GARY SCHWARTZ, RICHARD M. WEBER 2012200764 Free air stream heat exchanger design WILLIAM P. HULL JR., ROBERT E. LEONI, JAMES S. WILSON 2012202384 Performance optimization of power amplifier BENJAMIN DOLGIN, MICHAEL MILLSPAUGH, LUIS GIRALDO, EDWARD DEZELICK, JOHN RYAN 2012258363 Controlled impact rescue tool impact element AUSTRIA QUENTON JONES, MARTIN STEVENS 2146223 Secondary radar message decoding NEAL M. CONRARDY, RICHARD DRYER 2593222 Methods and apparatus for selectable velocity projectile system OLIVER HUBBARD, JIAN WANG 2593436 Dual beam radar system HAMID GHADAKI, REZA DIZAJI 2603315 A classification system for radar and sonar applications YANMIN ZHANG, STEPHEN SCHILLER, CLIFTON QUAN 2605975 Microwave attenuator circuit BELGIUM IKE CHANG, IRWIN NEWBERG 2606401 Antenna transceiver system KELVIN CHENG 2010236845 Data diode system QUENTON JONES, MARTIN STEVENS 2146223 Secondary radar message decoding MORRIS E. FINNEBURGH, WILLIAM G. WYATT 2615281 Method and system for cryogenic cooling RANDALL S. BROOKS, DANIEL TEIJIDO, SYLVIA A. TRAXLER, RICARDO J. 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VERA 2215422 System and method for adjusting a direction of fire ROBERT D. TRAVIS 2019909 Methods and apparatus for actuator system ROBERT W. MARTIN, DAMON C. TURNER 2215424 Methods and apparatus for deploying control surfaces sequentially FRANK N. CHEUNG, RICHARD CHIN, HECTOR Q. GONZALEZ 2030434 Imaging system and method with intelligent digital zoom CLIFTON QUAN, FANGCHOU YANG 2228864 Dual band active array antenna RUSSELL BERG, KENNETH W. BROWN, DAVID D. CROUCH, KEITH G. KATO, REID F. LOWELL 2035857 Anti-missile system and method STEPHEN JACOBSEN, MARC OLIVIER 2043823 Contact displacement actuator system JAMES D. STREETER, MATTHEW A. ZAMORA, MATTHEW EISENBACHER, CHRIS E. GESWENDER, JASON J. FINK 2276998 Methods and apparatus for air brake retention and deployment LACY G. COOK 2277073 All-reflective, wide-field-of-view, inverse-telephoto optical system with external posterior aperture stop and long back focal length TERRY M. SANDERSON 2406051 Method of manufacture of one-piece composite parts with a polymer form that transitions between its glassy and elastomeric states ADAM CHERRILL, QUENTEN E. DUDEN, ANDREW B. FACCIANO, BRIAN J. GOWLER, JAMES L. KINZIE, BLAKE R. TENNISON 2304384 Methods and apparatus for non-axisymmetric radome SCOTT R. CHEYNE, JEFFREY PAQUETTE 2411610 Translating hinge HARSHA MODUR SATHYENDRA 2304464 Inverse synthetic aperture radar imaging processing MILLAGE G. BURNSED, CARLOS R. COSTAS, DANIEL P. JONES 2416441 Cooling system for cylindrical antenna JAMES M. IRION II, BRIAN W. JOHANSEN 2304839 Magnetic interconnection device SCOTT R. CHEYNE, JEFFREY PAQUETTE 2412063 An electrical connector to connect circuit cards DAVID C. ROBILLARD, GREGORY E. LONGERICH 2507097 Multi-channel electronic acceleration switch MONTY D. MCDOUGAL 2511017 Providing a malware analysis using a secure malware detection process JESSE J. LEE, WILLIAM E. STERNS, RANDY S. JENNINGS, MONTY D. MCDOUGAL, MATTHEW RICHARD, CHRISTINA N. FOWLER 2511690 Detecting malware using stored patterns LACY G. COOK, BRYCE WHEELER 2525235 Multi-function airborne sensor system LANCE R. REIDHEAD, RIC ROMERO 2534787 Systems and methods to prevent denial of service attacks BRANDEIS MARQUETTE, JAGANNATH RATH, RAYMOND SAMANIEGO 2310872 Radar tracking system ERIC N. BOE, WILLIAM L. LEWIS, JOHN FRASCHILLA 2420859 Method and system for propagation time measurement and calibration using mutual coupling in a radio frequency transmit/receive system JAMES S. WILSON 2317601 Integrated antenna structure with an embedded cooling channel CLIFTON QUAN, MICHAEL D. WABS 2424035 Method and apparatus for reconfiguring a photonic TR beacon ANDREW K. BROWN, KENNETH W. BROWN, WILLIAM E. DOLASH, TRAVIS B. FEENSTRA, DARIN M. GRITTERS, REID F. LOWELL, MICHAEL J. SOTELO 2321872 Modular solid-state millimeter wave (MMW) RF power source KEVIN W. CHEN, PATRICK W. CUNNINGHAM, WILLIAM P. HAROKOPUS 2425487 Thermal dissipation mechanism for an antenna CHRIS E. GESWENDER, SHAWN B. HARLINE, NICHOLAS E. KOSINSKI 2335006 Projectile having fins with spiracles JOHN M. BRANNING JR., ROBERT A. LEMIRE 2442133 Systems and methods for collision avoidance in unmanned aerial vehicles BENJAMIN WU, STEPHEN R. PECK, SHUWU WU 2570823 Methods and apparatus for differential global positioning system (DGPS)-based real time attitude determination (RTAD) STEPHEN E. BENNETT, CHRIS E. GESWENDER, CESAR SANCHEZ, MATTHEW A. ZAMORA 2335008 Smart fuze guidance system with replaceable fuze module GARY D. COLEMAN, JOHN F. SILNY 2453253 Multi-directional active sensor GARY A. FRAZIER 2633363 Method and apparatus for modulating light JOHN P. HARRELL, MICHAEL L. MENENDEZ, GEOFFREY LONG 2453282 Optical element switching system using a halbach array LACY G. COOK 2613132 Cold-shielded infrared dispersive spectrometer with all ambient optics KEVIN R. GREENWOOD, JAMES D. STREETER 2459956 Deployable fairing for projectile drag reduction or stabilization STEVEN T. CUMMINGS, JOSEPH LICCIARDELLO, PETER D. MORICO, STEPHEN J. PEREIRA, JEROME H. POZGAY, ANGELO M. PUZELLA, JAMES A. ROCHE JR., MICHAEL G. SARCIONE 2649679 Mobile radar system DARIN S. WILLIAMS, ROBERT W. BYREN 2336805 Textured pattern sensing and detection, and using a charge-scavenging photodiode array for the same WILLIAM G. WYATT 2338013 Sensing and estimating in-leakage air in a sub-ambient cooling system LACY G. COOK 2339387 Broad spectral telescope MICHAEL C. FALLICA, JOSEPH M. CROWDER, JOHN B. FRANCIS, PATRICIA S. DUPUIS, ANGELO M. PUZELLA, JOSEPH LICCIARDELLO 2348579 Tile sub-array and related circuits and techniques JAMES W. MCCOOL 2356398 Steerable spin-stabilized projectile and method DOUGLAS CARROLL, RUSSELL W. GOFF, JAMIL R. HASHIMI, STEPHEN P. JOHNSON, FRED G. THOUROT, JOANNE E. WOOD 2362951 Apparatus and method for controlling an unmanned vehicle RICHARD S. JOHNSON 2369680 Multi polarization conformal channel monopole antenna ROBERT W. BYREN 2375216 Imaging system and method using partial-coherence speckle interference tomography MICHAEL A. MOORE, ROBERT B. HALLOCK, KAMAL TABATABAIE, JOHN BEDINGER 2385546 Passivation layer for a circuit device and method of manufacture JEONG-GYUN SHIN 2387825 High-speed serializer ROBERT C. HON, JOHN F. SILNY 2390748 Time domain vibration reduction and control RICHARD D. LOEHR, WILLIAM N. PATTERSON, JAMES H. DUPONT 2391593 Buoyancy dissipator and method to deter an errant vessel LARRY L. LAI, KYLE W. MAXHIMER, DEREK PRUDEN, DAVID T. WINSLOW 2405532 Lightweight antenna attachment structure THOMAS H. POWELL, CORNELIA F. RIVERS 2438463 Identification friend or foe (IFF) system SCOTT E. ADCOOK, CARL D. COOK, MENA J. GHEBRANIOUS, MICHAEL LEE 2462462 Mobile sense through the wall radar system SCOTT E. ADCOOK, CARL D. COOK, MENA J. GHEBRANIOUS 2462463 Method and system for motion compensation for hand held MTI radar sensor CARLOS R. COSTAS, CHRISTOPHER R. ECK 2542656 Algal cell lysis and lipid extraction using electromagnetic radiation-excitable metallic nanoparticles STEPHEN JACOBSEN 2549165 Serpentine robotic crawler ROBERT A. KUEHN, MITCHELL O’NEAL PERLEY, RICHARD A. SCHMIDT 2564222 Photoconductive photodiode built-in test (bit) STEVEN R. WILKINSON, NEIL R. NELSON 2652565 Synchronization of remote clocks CHING-JU J. YOUNG 602465249 Ditherless non-uniformity compensation for infrared detector arrays with recursive spatial low pass filtering JAMES M. COOK, LLOYD KINSEY JR. 2470856 Method of controlling missile flight using attitude control thrusters STEVE E. HUETTNER 2471141 Multi-layer radial power divider/combiner STEPHEN JACOBSEN 2476604 Tracked robotic crawler having a moveable arm ANTHONY J. DELROCCO, DANIEL TEIJIDO 2477682 Multi-level secure information retrieval system PAUL B. HAFELI, ELI HOLZMAN, AARON J. STEIN, MICHAEL VARGAS 2481511 Gold removal from electronic components GEORGE F. BARSON, MATTHEW D. BROWN, WILLIAM P. HULL JR., JOSHUA LAMB, STEVEN P. MCFARLANE, THOMAS H. TAYLOR, JAMES S. WILSON, KARL L. WORTHEN 2482380 Multi-band electronically scanned array antenna ROBERT D. TRAVIS 2485296 Expanding tube separation device DELMER D. FISHER 2485741 Safe arming system and method VICTOR D. KRUPPA, RICHARD A. SCHMIDT 2491528 System for maintaining an even temperature distribution across a laser detector DARIN S. WILLIAMS 2494519 Methods and systems for processing data using non-linear slope compensation Raytheon’s Intellectual Property (IP) is valuable. If you become aware of any entity that may be using any of Raytheon’s proprietary inventions, patents, trademarks, software, data or designs, or would like to license any of the foregoing, please contact your Raytheon IP counsel: David Rikkers (IDS), Sumeet Magoon (IIS), John Horn (MS), Robin R. 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