NICICO Development Plan, Perspective and Goals 2015

Transcription

NICICO Development Plan, Perspective and Goals 2015
7th Asian Copper Conference, Shanghai, China
15-16 Sep. 2011
Dr A. Saadmohammadi
Managing Director, National Iranian Copper Industries Company, Iran
Mr N. Khoshniaz
Deputy of Planning and Development, National Iranian Copper Industries Company, Iran
Mr Sh. Saeid
Manager of Planning and Supervision Department, National Iranian Copper Industries Company, Iran
Dr Sh. Hashemi
Board Chairman, AMATIS RABIN, Engineering, Technology and Management Company, Iran
1
Introduction
The National Iranian Copper Industries Company
(NICICO) was established in 1976.
NICICO is still the largest potential of copper
mine and Copper Producing in the Middle East.
Sracheshme is the first and largest Copper mine
in Iran.
2
Copper Reserve‐ Middle East
Country
(Mt)
Reserves
Cu Content
Grade (Cu %)
(Kt)
Iran
Saudi Arabia
Turkey
3289
0.56
18418
41
2.26
927
9
3.6
324
3
World Countries Copper Reserve (96.84% of world reserve indicated
in the table and remained 3.15% assumed for other countries)
Ranking
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Country
Chile
Peru
Mexico
USA
Indonesia
Poland
Mongolia
Australia
Iran
Kazakhstan
Russian Federation
Congo D.R.
Brazil
Canada
Zambia
China
Mt
22011
14511
8276
10128
3367
1195
2604
3307
3289
2876
881
571
1838
1825
656
1200
Reserves
Grade
Cu %
0.73
0.49
0.39
0.31
0.89
2.08
0.79
0.58
0.56
0.6
1.66
2.55
0.68
0.49
1.22
0.53
Cont Percentage
Cu kt
(%)
31.71276
160680
14.03351
71104
6.370184
32276
6.196699
31397
5.914268
29966
4.905728
24856
4.060212
20572
3.785676
19181
3.635086
18418
3.405747
17256
2.886477
14625
2.873846
14561
2.46668
12498
1.765044
8943
1.57952
8003
1.255247
6360
4
World Countries Copper Reserve (96.84% of world reserve indicated
in the table and remained 3.15% assumed for other countries)
5
Large Mine Copper Reserve
Ranking
Deposit
Country
(Mt)
Reserves
Grade Cu %
Cont
Cu kt
1
Escondida Minesite
Chile
4,029
0.79
31,769
2
PT Freeport
Indonesia
2,664
1
26,753
3
Codelco Norte Minesite
Chile
2,566
1.01
25,990
4
KGHM Polish Copper
Poland
1,195
2.08
24,856
5
Cananea Minesite
Mexico
4,182
0.45
18,952
6
Collahuasi Minesite
Chile
2,235
0.82
18,406
7
Toquepala Minesite
Peru
5,017
0.35
17,417
8
El Teniente Minesite
Chile
1,613
1
16,130
9
Andina
Chile
1,821
0.87
15,777
10
Oyu Tolgoi Project
Mongolia
1,511
1.04
15,753
11
Los Bronces Minesite
Chile
2,403
0.51
12,189
12
Cerro Verde Minesite
Peru
3,023
0.38
11,442
13
Los Pelambres
Chile
1,451
0.66
9,577
14
Cuajone
Peru
1,601
0.56
8,935
15
Sarcheshmeh
Iran
1,539
0.58
8,924
16
Olympic Dam
Australia
468
1.86
8,705
17
Morenci Minesite
USA
3,241
0.27
8,608
27
Sungun
Iran
810
0.61
4,943
34
Boleo SxEw Project
Mexico
530
0.68
3,589
35
Other 's Mine
Iran
797
0.43
3,429
74
Miduk
Iran
142
0.78
1,110
6
SARCHESHMEH COPPER COMPLEX- SOUTH EAST OF IRAN
Mine
7
SARCHESHMEH COPPER COMPLEX- SOUTH EAST OF IRAN
FACTORIES (CONCENTRATOR-SMELTER)
8
SUNGUN COPPER COMPLEX- NORTH WEST OF IRAN
MINE
9
SUNGUN COPPER COMPLEX- NORTH WEST OF IRAN
CONCENTRATOR PLANT
10
SHAHR BABAK COPPER COMPLEX- SOUT EAST OF IRAN
MIDUK MINE
11
CONCENTRATOR PLANT- MIDUK
12
SMELTER PLANT- KHATOON ABD
13
NICICO Ranking in Asia and the World Based on
Mine, Smelter and Refined Products
Copper Production
Thousands tone of Copper Content
Iran Iran ranking in ranking in The Asia
The World
World
Asia
16036
3316
257
4
13
Smelter Production 13440
6979
279
7
15
Refined Production 18821
8594
220
7
22
Mine Production Iran
14
Refined Copper Demand Forecast for Middle East and
Africa (CRU Analysis 2011)
CAGR 2010‐35 2005
2010
2015
2020
2025
2030
2035
(%)
802
980
1323
2126
2815
3339
3795
5.6%
GDP (2005 US$bn)
2,526
3,154
4,103
5,224
6,637
8,362
10,398
4.9%
Population (mn)
1,205
1,345
1,495
1,648
1,800
1,951
2,100
1.8%
Per capita GDP (2005$)
2,097
2,344
2,744
3,169
3,687
4,286
4,952
3.0%
Per capita Cons (kg)
0.7
0.7
0.9
1.3
1.6
1.7
1.8
3.7%
Intensity (kg/$mGDP)
318
311
322
407
424
399
365
0.6%
Refined Consumption (000t)
Data: CRU Analysis
15
Refined copper demand forecast for Middle East and Africa
(CRU Analysis 2011)
o The copper industry consumption in Middle
East is almost cable centric.
o Forecasts highlighted rapid growth and high
demand of copper.
o Demands strongly supported by continued
urbanization in southern part of Persian Gulf.
o Demand also Covers copper containing in
other consuming sectors likewise car, computers
and other equipment.
16
Refined copper demand forecast for Middle East and Africa
(CRU Analysis 2011)
Middle East region will be the only area, except
India, in the world that annual averages of refined
copper production/ consumption growth outpace that
of GDP over the forecast period.
The main reason for such a growth will be the
continued rapid growth in wire rod production.
Rapid economic development of Middle East
which is highly affected by oil price, accompanied
with industries infrastructure development
Average growth rate of copper consumption will
be 5% per annual of even more for the period of
2010-2030.
17
NICICO Projects and Their Importance in Local
and Regional Development
NICICO as a Mine base company
intends to increase its production capacity
in order to feed local consumers as well
export purpose.
This will assist to grow up of Middle East
copper industries and allow faster
industrialization in this area.
NICICO Intends to increase its plant’s
refined copper capacity from 252,000 tons
copper cathode per annual to 700,000 tons
per year
18
NICICO EXPLORATION PROGRAM
NICICO has developed a program for Copper
Deposit Exploration in Iran in order to maintain
smelters feed’s available through local mines
reaching 700,000 tons Copper Cathode Production
Per Annual
The program targets are:
1- To Complete National Exploration Data Base in
Urumia –Dokhtar Copper Belt
2- To Reconnaissance of Buried Deposits
3- To Explore Cluster Copper Mines as well
Sedimentary Copper Deposits
4- To complete national copper mines information
bank.
19
NICICO EXPLORATION PROGRAM – DRILLING ACTIVITIES
320000
280000
240000
Drilling (m)
200000
160000
120000
80000
40000
0
2006
2007
2008
2009
2010
2011
2012
Drilling value 32378
47075
52401
49202
91868 150000 300000
Year
*:Plan for 2012
20
NEW MINES OPPENED 2010
21
NEW MINES WILL BE OPPENED IN 2011
22
NICICO’s Primary Mines Capacity Table
23
NICICO Copper Expansion Concentrators Projects
Item
Project /Plant Title
Project Aim
Location
Investment Value
(MUSD)
1
Sarcheshmeh Copper Concentrator Development (Phase2)
Copper concentrate production capacity of 160,000 tons
per annual added to existing plant (grade28%)
Kerman- Sarcheshmeh Copper Complex
151
2
Sungun Copper Concentrator Development (Phase2)
Copper concentrate production capacity of 150,000 tonne
(grade 30%)
East Azerbaijan- Sungun Copper
Complex
178
3
Sungun Molybdenum Plant
3300 tons per year Molybdenum concentrate
Complex
33
4
Sungun Bioleaching Plant
5000 tons per year Copper Cathode
Complex
47
5
Taft Copper Complex
100,000 tons per year copper concentrate (26%) and 3,000
tons per year copper Cathode through leaching process
Yazd Province
450
6
Chehel Kooreh copper mine
16,700 tons per year copper concentrate (26%)
Systan Baloochestan Province
97
7
Dar Aloo Copper Complex
100,000 tons per year copper concentrate (26%) and 5,000
tons per year copper Cathode through leaching process
Kerman Province
350
8
Slag Flotation plant
Totally 120,000 tons per year concentrate (grade 26%)
Kerman and Azerbaijan
120
9
Sarcheshmeh Copper Concentrator Development (Phase
3)
per annual added to existing plant (grade26%) plus 4100
tons per annual molybdenum concentrate (55%)
Kerman- Sarcheshmeh Copper Complex
500
10
Darehzar Copper Concentrator
(grade26%)
Kerman Province
350
11
Nowchon Copper Concentrator
(grade26%)
Kerman Province
450
12
Miduk Copper Concentrator 2
(grade26%)
Kerman Province
170
13
Chah Firozeh and Iju Copper Concentrator
(grade26%) and 3000 t/y copper cathode from Leaching
Kerman Province
190
14
Masjid Daghi Copper Concentrator
(grade26%)
Azarbaiejan Province
295
15
Haft Cheshme Copper Concentrator
(grade26%)
Azarbaiejan Province
295
Total
3,676.00
24
NICICO Copper Expansion Smelters and Refineries Projects
Item
No.
Project Aim
Location
Investment
Value
(MUSD)
1
Khatoon Abad Smelting Plant
Expansion
200,000 tone Anode Casting Capacity and
750,000 tone Acid Sulphuric production (per
year)
Kerman- Shahre Babak
Copper Complex
465.00
2
Sungun Smelting Plant
750,000 tone Acid Sulphuric production (per
year)
East AzerbaijanSungun Copper
Complex
647.00
3
Sarcheshmeh Smelting plant
Expansion
1,000,000 tone Acid Sulfuric production (per
year)
Kerman- Sarcheshmeh
Copper Complex
700.00
total
Item
No.
700,000 Tons per annual Copper Anode and 2.5
MT Acid Sulfuric
1,812.00
Project Aim
Location
1
Miduk Copper Leaching
5000 tons per year cathode copper
production from Oxide and low grade
sulphide Cooper resource
2
Khatoonabad Refinery Plant
200,000 tons per year copper cathode
production
3
Sungun refinery Plant
200,000 tons per year copper cathode
production
KermanShahrebabak
Copper Complex
Kerman- Shahre
Babak Copper
Complex
East AzerbaijanSungun Copper
Complex
total
Totally 408,000 Tons Copper Cathode
Investment
Value
(MUSD)
38.00
280.00
290.00
608.00
25
Summary of NICICO Copper Expansion Projects
Item
No.
Investment
Value (MUSD)
1
Concentrators
3,676.00
2
Smelters
1,812.00
3
Refineries/ Leaching
608.00
4
Infrastructures (Water, Energy, Power Plant ,
Tailings disposal and HSE)
910.00
total
7,006.00
26
NICICO Production table To Increase from 252,000 tons per annual
to 700,000 tons per Annual of Refined Copper
Sulfides Ore
Product
Copper Concentrate
Molybdenum Concentrate
Anode Copper
Refined Copper (Refinery)
Refined Copper (Leaching)
Sulfuric Acid
Plant/ Development Stage
Before
After
Before
After
Before
After
Before
After
Before
After
Before
After
Before
After
Sarcheshmeh Copper Complex
22,000,000
46,000,000
635,300
1,170,200
7,200
11,300
145,000
280,000
240,000
280,000
12,500
12,500
100,000
1,300,000
Shahre Babak Copper Complex
5,000,000
12,000,000
150,000
310,000
-
-
80,000
200,000
-
200,000
-
5,000
-
750,000
Sungun Copper Complex
7,000,000
21,000,000
150,000
450,000
-
3,300
-
200,000
-
200,000
-
5,000
-
750,000
Taft Copper Mines
0
7,000,000
0
116,000
-
-
-
-
-
-
-
3,000
-
-
Chehel Koreh Copper Mine
0
300,000
0
16,700
-
-
-
-
-
-
-
-
-
-
DarAloo Copper Mine
0
7,000,000
0
100,000
-
-
-
-
-
-
-
5,000
-
-
DareZar Copper Mine
0
7,000,000
0
100,000
-
-
-
-
-
-
-
-
-
-
IJU and ChahFirozeh Copper Mines
0
3,500,000
0
50,000
-
-
-
-
-
-
-
3,000
-
-
Nowchun Copper Mine
0
8,500,000
0
100,000
-
-
-
-
-
-
-
-
-
Masjid Daghi Copper Mine
0
0
50,000
-
-
-
-
-
-
-
-
-
-
Haft Cheshmeh Copper Mine
0
0
50,000
-
-
-
-
-
-
-
-
-
-
Kahang Copper Mine
0
50,000
-
-
-
-
-
-
-
-
-
-
Sarcheshmeh Slag Flotation Project
0
0
76,000
-
-
-
-
-
-
-
-
-
-
Sungun Slag Flotation Project
0
0
45,000
-
-
-
-
-
-
-
-
-
-
Total
34,000,000
935,300
2,683,900
7,200
14,600
225,000
680,000
240,000
680,000
12,500
33,500
100,000
2,800,000
112,300,000
Total Refined Copper Before
252,500
Total Refined Copper After
713,500
27
NICICO Expansions Program- Key Issues
•To introduce and refurbish Sarcheshmeh as a super
pit in order to produce 300,000 tons per annual
copper cathode in a period of more than 25 years.
•Considering Regional and international market
capacity for copper cathode
•Developing of upstream industries and increasing of
employments rate locally
•Working on HSE topics in NICICO System and
Special attention to Water Recovery
28
NICICO Expansions Program-Key Issues
•Refurbishment of existing plants to achieve
sustainable production lines for next 25 years.
•Special attention to social program for people
who are living in the region of mines and
copper factories
•Achieving highest added value in shortest
time frame for NICICO share holders
29
CONCLUSION
NICICO has defined and planed for increasing
of copper refined production in its factories to
reach capacity of 700,000 tons per annual of
copper cathode for a period of 25 years with a
budget of 7000 million USD Appx.
This will assist to grow up of Urumia Dokhtar
local industries, NICICO sustainable Development
and ensure availability of copper regionally and
Internationally from reliable source of supply
30
Thank You for Your Attention
31

NICICO Development Plan, Perspective and Goals 2015

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