CONTOUR MEASUREMENT CONTRACER SERIES
Transcription
CONTOUR MEASUREMENT CONTRACER SERIES
Form Measurement CONTOUR MEASUREMENT CONTRACER SERIES Catalog No. E4262-218 Shaped to perfection for production, quality control rooms and laboratories. Contour measuring instruments from Mitutoyo Quality control knows no ifs and buts... CONTRA CONTOUR MEASUREMENT ...only winners and losers. 2 To win in today's competitive markets demands strict quality control to maintain the high manufacturing standards required for success. Not just today, but every day...without fail. As quality control is based on measurement, it follows that your company's future depends on the ability to deploy the best measuring technology available and, of course, use it in the most cost-effective way possible. Tracing and evaluating product-contour characteristics makes especially high demands on technology. As producer of the widest range of production measuring machines, instruments and systems in the world, Mitutoyo defines the standard for know-how and experience in this type of measurement and can offer a solution for practically any application from shop floor to quality control room. This brochure presents an overview of the extensive range of Mitutoyo's contour measuring solutions from a convenient, economical, portable instrument right up to the top-level system incorporating a laser Holoscale technique based on the interference phenomenon of diffracted light. It shows instrument specifications, configurations, additional equipment options and software solutions. Single product brochures are also available to provide detailed information on the system of your choice. Whichever model you choose, with a contour measuring instrument from Mitutoyo you can trust in the experience, competence and high performance of a world leader in measurement technology and be assured of first class, customer-oriented service. ACER 3 Individual or customised solutions and state-of-the-art technologies. Contour measurement delivered with the experience and competence of Mitutoyo. Model/Series Profile CONTRACER CV-1000 Portable device incorporating glass scales in both axes. For high-precision contour measurements in portable applications. The only system in its class to incorporate digital output in both axes for improved accuracy. CONTRACER CV-1000 CONTRACER CV-2000 High-performance system for automatic measurement of workpieces. High accuracy in all axes for demanding benchtop contour measurements in the quality control room or laboratory. CONTRACER CV-2000 CONTRACER CV-3100 Powerful system for automatic high-volume measurement. With even greater precision in all axes for difficult stationary contour testing in the production environment or in the test room. CONTRACER CV-3100 CONTRACER CV-4100 This system has a highly accurate laser holoscale in the Z1 axis. The length measurement deviation is ± (0.8+|0.5|/25µm). CONTRACER CV-4100 FORMTRACER Series Combination measuring instruments The Formtracer series combines the technologies of surface and contour measurement in one single, space-saving system. This gives you the advantage of high performance in both kinds of measurement but in a package that takes up the bench space of just one machine. You can read all about this efficient and economical solution in the separate Formtracer brochure. FORMTRACER 4 Highlights Model X/Z-axis range • High resolution over the entire measuring range • Supplied with FORMPAK software package and PC link • High-accuracy digital output in the X and Z axes CV-1000 N2 50 / 25 mm • Supplied with FORMPAK software package and PC link • High-accuracy digital output in the X and Z axes • Drive unit inclination range ± 45° CV-2000 M4 CV-2000 S4 100 / 40 mm 100 / 40 mm 320 mm man. 600x450 mm 320 mm mot. 600x450 mm • • • • CV-3100 S4 100 / 50 mm CV-3100 H4 100 / 50 mm CV-3100 W4 100 / 50 mm 300 mm mot. 600x450 mm 500 mm mot. 600x450 mm 500 mm mot. 1000x450 mm CV-3100 S8 200 / 50 mm CV-3100 H8 200 / 50 mm CV-3100 W8 200 / 50 mm 300 mm mot. 600x450 mm 500 mm mot. 600x450 mm 500 mm mot. 1000x450 mm CV-4100 S4 100 / 50 mm CV-4100 H4 100 / 50 mm CV-4100 W4 100 / 50 mm 300 mm mot. 600x450 mm 500 mm mot. 600x450 mm 500 mm mot. 1000x450 mm CV-4100 S8 200 / 50 mm CV-4100 H8 200 / 50 mm CV-4100 W8 200 / 50 mm 300 mm mot. 600x450 mm 500 mm mot. 600x450 mm 500 mm mot. 1000x450 mm Motor-driven Z axis High-accuracy digital output in the X and Z1 axes USB interface for fast data transmission to the PC Supplied with FORMPAK measuring and analysis software package • Drive unit inclination range ± 45° • ABS scale in the Z2 axis • • • • Motor-driven Z axis High-accuracy digital output in the X and Z1 axes USB interface for fast data transmission to the PC Supplied with FORMPAK measuring and analysis software package • Drive unit inclination range ± 45° • ABS scale in the Z2 axis Height range Baseplate and adjustment dimensions optional optional man.: manual mot.: motor driven 5 Contracer CV-1000 Portable contour measurement with a benchtop performance profile. CV-1000 Contracer CV-1000 Measuring range X axis Z axis 50 mm 25 mm Resolution X axis Z axis 0.2 µm 0.4 µm Accuracy X axis Z axis ± (3.5+2L/100) µm ± (3.5+4H/25) µm FORMPAK Measurement screen FORMPAK Evaluation screen 6 Advanced digital technology for portable tracing and evaluation of profile geometry while offering the precision and performance of benchtop models. • Quick and easy measurement as well as evaluation and printout of the measuring results • Optimum measuring volume • Enormous stability through FEM-aided design • Straightness of X axis (drive unit) 3.5 µm / 50 mm • Glass-scale equipped X axis (drive unit) • Glass-scale equipped Z axis (stylus stroke) • Z-axis scale matched to radial movement of stylus arm for optimum accuracy • High-performance FORMPAK measuring and analysis software package supplied • Integrated interface at measuring system • Data transmission via RS-232-C interface • Traced contours can be stored in the display unit in portable applications for later analysis (optional memory card required) • Rechargable battery for the display unit (optional) • Optional metal-domed feet available for standing traverse unit on table • Extensive range of accessories portable 7 Contracer CV-2000 The state-of-the-art in economical measurement. CV-2000 Contracer CV-2000 Measuring range X axis Z axis 100 mm 40 mm Resolution X axis Z axis 0.2 µm 0.5 µm Accuracy X axis Z axis ± (3.5+2L/100) µm ± (3.5+4H/25) µm FORMPAK Report editor 8 Benchtop contour measuring instrument with an impressive price/performance ratio. For cost-effective use in the quality control room or laboratory. • Quick and easy measurement as well as evaluation and printout of the measuring results • Optimum measuring volume • Enormous stability through FEM-aided design • Drive unit inclination ± 45° • Quick positioning along the X axis (drive unit) • Straightness of X axis (drive unit) 3.5 µm / 100 mm • Glass-scale equipped X axis (drive unit) • Glass-scale equipped Z axis (stylus stroke) • Z-axis scale matched to radial movement of stylus arm for optimum accuracy • High-performance FORMPAK measuring and analysis software package supplied • Integrated interface at measuring system • Data transmission via RS-232-C interface • Extensive range of accessories • Complete with manual column and stand precise 9 CONTRACER CV-3100 Top technology for automatic contour measurement. CV-3100 Measuring range: X 100/200 mm Z1 50 mm Range of travel: Z2 300/500 mm Resolution: X axis Z1 axis Z2 axis 0.05 µm 0.2 µm 1.0 µm Length measurement deviation: X axis ± (1+0.01L) µm Z1 axis ± (2+ |4H| /100) µm FORMPAK graphic nominal/actual value comparison 10 CONTRACER CV-3100: Powerful stand-alone system for automatic high-volume use in measuring room and laboratory. With motorised Z column, ceramic straightness guide on the X axis and automatic raising and lowering of the probe top. • Simple, rapid measurement and evaluation and printing of the measurement results • Optimum measurement volume • Absolute stability with FEM analysis • Feed inclination ± 45° • Ceramic straightness guide on the X axis (feed) • Straightness deviation of the X axis (0.8 µm/100 mm) • Digital glass scale in the X axis (feed) • Digital glass scale also in the Z1 axis (probe stroke) • Motorised Z column • Automatic raising and lowering of the probe tip • Joystick • FORMPAK powerful measurement and analytical software • Data transmission via USB interface • Wide range of accessories • ABS scale in the Z2 axis • Rapid traversing speed • Automatic calibration function • Collision prevention automatic 11 CONTRACER CV-4100 Performance without compromise. Laser Holoscale technology delivers unprecedented accuracy of ± (0.8+ |0.5H| /25) µm in the Z axis (probe stroke) with a resolution to match. CV-4100 Measuring range: X 100/200 mm Z 50 mm Reange of travel: Z2 300/500 mm CONTRACER CV-4100: This stationary high-end system has a laser holoscale in the Z1 axis that enables a length measurement tolerance of just ± (0.8+ |0.5H| /25)µm. Resolution: X axis Z1 axis Z2 axis 0.05 µm 0.05 µm 1.0 µm Length measurement deviation: X axis ± (0.8+0,01L) µm Z1 axis ± (0.8+ |0.5H| /25) µm FORMPAK Report editor 12 • Simple, rapid measurement and evaluation and printing of the measurement results • Optimum measurement volume • Absolute stability with FEM analysis • Feed inclination ± 45° • Ceramic straightness guide on the X axis (feed) • Straightness deviation of the X axis (0.8 µm/100 mm) • Digital glass scale in the X axis (feed) • Laser holoscale in the Z1 axis (probe stroke) • Motorised Z column • Automatic raising and lowering of the probe tip • Joystick • FORMPAK powerful measurement and analytical software • Data transmission via USB interface • Wide range of accessories • ABS scale in the Z2 axis • Automatic calibration function • Fast traversing speed • Collision prevention high precision 13 FORMPAK Software for hard facts. Software Measurement, evaluation and documentation performed, processed and presented exactly as required by FORMPAK, the high-performance software package from Mitutoyo. FORMPAK is another 'plus' feature supplied with all CONTRACER systems as standard equipment, including operator training, to help you make professional, costeffective contour measurements. • • • • • • • • • • • • • • • Windows® operating system Reads DXF and IGES formats Outputs DXF and IGES formats Graphic nominal/actual value comparison Evaluates measured data in comparison with DXF or IGES nominal contours within a part program Creates individual reports Imports bitmap files Runs part-programs automatically Part-program editing User-definable settings Graphical display during contour tracing Measuring system control via software and joystick Individual output of results (report, ASCII, CSV) Connection of individual contours Display and evaluation of several contours on one display Report editor Graphic nominal/actual value comparison Execution of graphic nominal/actual value comparison 14 Accessories Optional Measuring arms CV-2000 CV-3100 CV-4100 ø8 CV-1000 Straight 15 185 ø8 Stylus Angular 15 155 Stylus ø3 ø8 40 For small diameters 15 Stylus 130 ø8 15 For small diameters Stylus 145 95 25 Probes Bevelled on one side Conical Cross-ground H H H Probe tip Ball Diamond tip H H H Diamond 55 ø4 ø6 ø8 55 Cross travel / levelling tables 20 50 2.5 50 1 ø3 ø1.6 0.4 .5 12 2.5 20 ø6 55 ø4 ø5 ø3 13 1 0.4 ø1.6 ø4 For small diameters Vices 40 50 Centre supports V blocks 15 FORM MEASUREMENT Individual solutions for all your needs in high-performance measurement of rotation-symmetric workpieces. From the particularly ergonomic and easy-to-handle portable instrument with built-in printer, up to the high-precision, reference level model. ����������������������������� ������������������������ ���������������� SURFACE MEASUREMENT A wide range extending from cost-effective and versatile hand-held portable instruments through to a high-precision desktop reference model. All equally suitable for measuring surface roughness and waviness either in the laboratory or on the production line. ����������������� �������������� ������������������� ����������� ����������������������������� �������������������������� ��������������� COMBINATION OF CONTOUR AND SURFACE MEASUREMENT: FORMTRACER The Formtracer series combines the technologies of surface and contour measurement in one single, space-saving system. This gives you the advantage of high-performance in both kinds of measurement but in a package that takes up the bench space of just one machine. The optimum combination of efficiency and economy. ���������Scandinavia AB Släntv. 6 • Box 712 SE-194 27 Upplands Väsby Tel: 08-594 109 50 Fax: 08-590 924 10 [email protected] �������������se 45.200603 (3) CNE, Printed in Japan These other overview brochures on Mitutoyo's form, surface and contour measuring solutions are available on request. Note: All our product details, in particular the illustrations, drawings, dimension and performance details and other technical specifications contained in this publication are to be considered to be approximate average values. To this extent, we reserve the right to make changes in design, technical data, dimensions and weight. Our specified standards, similar technical rules and technical specifications, descriptions and illustrations of the products are correct at the time of printing. The current version of our general terms and conditions also apply. Only offers which we have submitted can be considered to be definitive.