SPECIALITY PIPE AND TUBE
Transcription
SPECIALITY PIPE AND TUBE
SPECIALITY PIPE AND TUBE FOR BOILER AND PETROCHEMICAL PLANT Contents Introduction Chronology of Chita Works Location of Chita Works Tubular Products and Applications Manufacturing Process and Equipment 1 2 4 6 Seamless Pipe Process Equipment Special Steel Pipe Process Equipment ERW Pipe Process Equipment 8 10 12 14 17 Quality Assuarance System Research and Development Size Availability 1. Hot Finished Seamless Pipe and Tube 2. Cold Finished Pipe and Tube (Seamless and Electric-Resistance-Welded) 3. Electric-Resistance-Welded Pipe and Tube 18 Small Diameter Medium Diameter 20 22 23 Reference of Specification 1. ASTM/ASME : Steel Tubes for Heat Transfer (2003) (1) Chemical Requirements and Tensile Requirements (2) Test and Examination 2. ASTM/ASME : Steel Pipes for Piping (2003) (1) Chemical Requirements and Tensile Requirements (2) Test and Examination Comparison of Specifications Marking and Packaging For Inquiring and Ordering 24 26 28 30 34 38 40 Introduction Boilers play an important role in various types of plants for the power and chemical industry. With the progress of these industries, modern boilers have become larger in size and the temperature, as well as the pressure, has increased. Therefore, the steel pipes used within them must be of a higher quality. Chita Works is one of the world's largest specialized steel pipe mills, manufacturing high quality steel pipe for boilers and heat exchangers using integrated processes ranging from raw materials to final quality control. Using their ample knowledge and experience, JFE Steel Corporation has installed up-to-date manufacturing and inspection facilities at Chita Works. Furthermore, Chita Works includes a fully expanded research division, which is making vigorous endeavors in research and development to meet the highly sophisticated needs of the individual users. JFE Steel strives for the complete satisfaction of its customers and looks forward to their continued patronage. Pipes for Piping Use Boiler Tubes HRSG module Plant piping 1 Chita Works : Marking out new directions for challenge along the coordinates of history and tech nology. Chita Works began operation in 1943 as part of Kawasaki Heavy Industries. The plant was originally constructed to produce special Chronology of Chita Works History of Cast and Tubular Products 1943 1945 1949 1950 1953 1961 steels, and manufacture various types of molds, rolling rolls, and 1964 1970 1971 other cast steel products. When Kawasaki Steel Corporation was established in 1950, Chita Works became a part of the new company. At that time, the production system was completely renovated in response to the needs of the time and Chita Works 1972 1978 became a specialty plant mainly producing steel pipes. Beginning with the construction of a large diameter spiral tube mill in 1961, a 1979 1981 succession of new pipe-making shops was built. This established a production system that covered all types of steel pipe from buttwelded tube to seamless. In April 2003, the operations of Kawasaki Steel and NKK were reorganized, and Chita Works was reborn as part of JFE Steel Corporation. 1983 Challenge Chita Works has now become one of the world's leading pipe- 1985 making plants, boasting the world's most complete product line of pipe and tubular products made at a single facility. Chita Works is constantly aware of their mission to contribute to society by 1990 developing and applying the world's most advanced technologies. With this in mind, they will continue to meet the diverse needs of their customers with the highest levels of product quality. Technology 1991 1993 History 1994 1998 1999 2000 2002 2003 2 Chita Works established as special steel plant. Steelmaking shop begins operation. South casting shop begins operation. Kawasaki Steel Corporation established. Demming implementation prize. North casting shop begins operation. Spiral tube mill begins operation. Medium diameter ERW pipe mill (14''mill) begins operation. Small diameter seamless pipe mill begins operation. Butt-welded tube mill begins operation. OCTG production equipment start up. Small diameter ERW pipe mill begins operation. Medium diameter seamless pipe mill begins operation. Medium diameter ERW pipe mill (26''mill) begins operation. V-process casting equipment start up. Cumulative pipe production at Chita Works reaches 10 million tons. High grade special OCTG production equipment expanded. Development of numerical control (NC) rolling technology for seamless pipe. (Awarded the Okochi Memorial Special Production Prize) ERW pipe production technology using full cage forming method. (Awarded the Aida A ward of Japan Society for Technology of Plasticity. CBR forming mill for stainless ERW pipe started up. Modernization of small diameter heavy wall ERW pipe mill. Stainless flexible tubing mill begins operation. Square pipe (square column) production equipment started up. Special pipe mill equipment expanded. Start of production of cast high speed steel rolls. ISO 9001 certification (pipe). Establishment of high productivity production technology for stainless seamless pipe. (Awarded the Okochi Memorial Special Production Prize). Modernization of spiral tube mill. Start of production of cast super high speed steel rolls. Development of martensitic stainless steel seamless pipe for line pipe. (Awarded the MITI Minister's Prize) ISO 9001 certification (castings). ISO 14001 certification. HISTORY Pipe production equipment started up. 50th anniversary of establishment of Kawasaki Steel Corporation. Cumulative production of seamless steel pipe reaches 10 million tons. JFE Holdings, Inc. established. JFE Steel Corporation established. ■ Start of plant or equipment operation ■ Topics ■ Prize-related 3 Location of Chita Works Located in the center of Japan, with excellent access to world markets Chita Works is part of the Chukyo Industrial Zone and faces Kinuura Bay. Giving it good access to the world's sea lanes. Located almost in the center of the Kinuura Coastal Industrial Zone, Chita takes advantage of its excellent site conditions as a base for supplying tubular products to users around the world while coexisting with nature. The site also has outstanding access to other related industries, beginning with the company's East Works and West Works which supply materials for pipemaking. In short, Chita enjoys an excellent location for growing hand in hand with companies around the world. An Integrated Production System and Ideal Layout The group of shops that make up Chita Works was laid out on a 1.81 million m2 site to create the ideal pipe production system. All aspects of the production system, from unification of research and development to concentration of technology and efficient quality control are realized by taking full advantage of the features of the location. This modern plant is a tangible symbol of Chita's confidence that it can meet demand for steel pipes of all types and sizes as one of the world's leading pipemaking works. For Obu kinuura Rinkai Line Goudo River North Gate Higashi Narawa Station 1 7 2 Main Gate 10 11 13 Asmil Handa Golf Links 12 5 8 4 3 6 9 Ishikawa 2-nd Bridge Export Quay JR Hot rolled coils Billets High alloy slabs ay 2 5 Toyohashi Mikawa Bay Morozaki 6 7 8 9 11 12 Stainless steel coils Pipe mill Qu 1 4 Cape Irako Kurashiki stic South Gate 10 Fukuyama me Kinuura Coastal Indutrial Zone e East Japan Works Toyooka I.C. Lin West Japan Works Ise Bay Shiota Field 3 Yahagi River Kinuura Bay Casting shop Other facility 500 meter ay W Chita Works keihin Central Japan International Airport Taketoyo JR Tokaido Line n Tokyo Head Office Handa se an ink Chita Works Sh Handa I.C. Chiba Wa y1 JR Yokkaichi ig h Chita Hall For Taketoyo ss re Obu Kiso River i Ex p me To H yo eto N Nagara River Do Tak Meishin Express Way Nagoya Kinuura Port By Train JR Line (From Nagoya station) Take a Tokaido Line train towards Toyohashi and stop at Obu station. Change trains to Taketoyo Line. Stop at Higashi-Narawa station, just in front of Chita Works. -Total time expected is 1 Hour 13 North casting shop South casting shop Spiral (large diameter) tube mill Medium diameter ERW pipe mill (26" mill) Small diameter ERW pipe mill (3", 6" mill) Small diameter ERW pipe mill (4" mill) Medium diameter seamless pipe mill Small diameter seamless pipe mill Special steel pipe mill Main building Tubular Products and Castings Research Dept. Quality Assurance Group (Inspection) Training Center Site area : 1.81 106m2 Meitetsu Line (From Shin-Nagoya station) Take a Utsumi-kowa Line train from Shin-Nagoya station and stop at Chita-Handa station. Take a taxi from Chita-Handa to Chita Works.(10 Minutes) -Total time expected is 50 minutes. By Car 4 10 minutes by car from Handa I.C. to Chita Works. 5 One of the world's leading pipe mills Tubular Products and Applications World's most complete line of tubular products Energy-related Tubular Products [Seamless pipes] West Works Medium diameter seamless pipe mill Bloom Billet mill Smelting reduction furnace : Hot process : Cold process Chita Works East Works Billet Small diameter Seamless pipe mill Special pipe mill Stainless mill Oil country tubular goods(OCTG) Casing and tubing for oil wells Stainless flexible tubing (East Works) Galvanized pipe mill Stainless steel coil Seamless square column Cold finished pipe Stainless flexible tubing mill Continuous casting Boiler and heat transmission use Boiler water tubes, flue pipes, superheat tubes, Heat exchangers Small diameter seamless pipe [Welded pipes] High alloy slab Medium diameter seamless pipe Small diameter ERW pipe mill 3''、6''mill Small diameter ERW pipe mill 4''mill Blast furnace Galvanized pipe Hot strip mill HISTORY pipe Industrial machinery and transportation equipment parts Cylinders, bushes, frames, etc. Slab Medium diameter ERW pipe mill Continuous casting 6 Medium Square diameter ERW pipe (East Works) column (East Works) Spiral tube mill (East Works, West Works) UOE pipe mill (East Works, West Works) Cast Products and Applications High speed tool steel Super high speed tool steel Grain Ductile Adamite etc. Spiral welded pipe Butt welded pipe mill Plate Rolling rolls Others Scuba diving tanks Medium diameter ERW pipe mill Spiral tube mill Hot coil FIN TUBE Machine Structural Use and Material Piping Small diameter ERW pipe Square column Converter Others Geothermal power generation, nuclear power Automobile parts Shafts, rods, frames, cylinders, exhaust manifolds, etc. Medium diameter ERW pipe Hot coil Line pipe Line pipe for transportation of oil, gas, etc. V-process cast products Plugs for seamless pipe rolling Heat-and wear-resistant products Cast steel footing hardware Weather-resistant design panels etc. (East Works) General Piping Water works City water and sewerage piping, industrial water piping Gas piping Gas lead tubes, gas feed/ support pipe Others Plant piping, office building air conditioning piping Low temperature piping Civil Engineering and Construction Steel pipe pile, steel pipe sheet pile Bridge foundations, building foundations, quays, revetments, breakwaters, Steel pipe piles for landslide prevention (mechanical screw), etc. General structural and architectural structural use Buildings (square column), steel towers, scaffolding, supporting columns, etc. 7 Technology and equipment developed by Chita Works creates high product quality Seamless Pipe Process Equipment Using the mandrel mill method and plug mill method, these mills produce high grade small and medium diameter pipes with excellent dimensional accuracy. Seamless pipes play an active role as the ''arterial system'' in a wide range of modern industries, in various piping applications, and oil well tubulars. Chita produces these products by a dynamic manufacturing process. Product types Small diameter seamless pipe mill Medium diameter seamless pipe mill Capacity 444,000 tons/year Equipment Mandrel mill process Heat treatment equipment Upsetter Thread cutting line Product dimensions Outside diameter 25.4-177.8 mm Wall thickness 2.3-40 mm Length 4.0-22.3 m 1 3 1 3 Boiler tubes Line pipes OCTG Pipes for general structural use Pipes for machine structural use Material pipes Square pipes etc Capacity 468,000 tons/year Equipment Plug mill process Heat treatment equipment Thread cutting line Product dimensions Outside diameter 177.8-426.0 mm Wall thickness 5.1-65 mm Length 5.5-13.5 m 1 1 2 Mandrel mill Piercer Elongator Plug mill Manufacturing Flowchart Seamless pipe production process Small diameter seamless pipe Regenerative burner type rotary hearth heating furnace Pipe material (round billet) Medium diameter seamless pipe Mandrel mill Reducer (28 stands) Piercer Heating furnace Reheating furnace Elongator Plug mill Sizing mill (8 stands) Reeler Straightening machine Inspection Straightening machine After rotary hearth heating furnace 8 Heat treatment [quenching, tempering, normalizing] (walking beam type) Sizing mill (3 stands) Hydrostatic testing Eddy current testing, ultrasonic testing Marking & Coating Shipping Magnetic leakage flux testing 9 Technology and equipment developed by Chita Works creates high product quality Special Steel Pipe Process Equipment In producing special steel pipes, Chita Works takes advantage of the respective material properties of carbon steel, alloy steel, and other materials, and performs heat treatment, finishing processing, and inspections as required by the intended use, making full use of leading-edge technologies. Special steel pipe is a field that has enjoyed large demand in recent years. Among these products, Chita Works is responding to the need for longer boiler tubes of the 22 m, in length. Chita Works has established a totally reliable quality assurance system in which inspections are performed using three types of non-destructive inspection devices, magnetic leakage flux testing (MLFT), ultrasonic testing (UT), and eddy current testing (ET). Boiler Tubes (Crane Handling) Product types Carbon steel, alloy steel pipe Boiler tubes, steel pipes for machine structural use, pipes for various piping applications Capacity 60,000 tons/year Equipment Non-oxidizing atmosphere heat treatment furnace Non-destructive inspection equipment Processing and finishing equipment Cold drawn pipe equipment 45 ton drum type draw bench Semi-continuous coating equipment 2 3 1 1 Product Outside diameter 15.9-114.3(101.6) mm dimensions Wall thickness 1.5-13.0 mm Length 22.3(13.0) m Note : Figures in parentheses ( ) are for cold drawn pipe. Principles of non-destructive inspection (For Boiler tubes) Magnetic Leakage Flux Tester (MLFT) Leakage Flux Crack Principle of detection Sensor N Object Manufacturing Flowchart Depth Length Eddy current testing Heat treatment Magnetic leakage flux testing Non-oxidizing atmosphere Normalizing . Tempering 0.20mm 8mm Crack Ultrasonic testing Inspection of appearance and dimensions 10 Marking & Coating Straightening machine Bundling Shipping Detective ability ET MLFT Tube tested Inside / outside / internal crack in L direction Inside / outside / internal crack in T direction Lamination check Wall thickness Self-comparative method by using a difference of impedance between an induced current and an excited current Defect having spatial volume WT : Stable detection : Unstable detection UT Primary coil Tube tested Special steel pipe production process Mother pipe Reference coil UT Probe Outside crack and scratch in L direction Ultrasonic test device Eddy current tester (ET) S Magnetizer Roller hearth type non-oxidizing atmosphere heat treatment furnace Ultra sonic tester (UT) WT Inside pit Outside pit Scab Dent/Rolled in material Outside Internal Inside Outside Internal Inside Outside Inside judgment 11 Technology and equipment developed by Chita Works creates high product quality ERW Pipe Process Equipment At the electric resistance welded (ERW) pipe mills, steel strip are formed into a pipe shape by roll forming, and then welded continuously by a high frequency electric resistance welder or high frequency or medium frequency induction heating welder to produce uniform, high strength steel pipes. The 26 mill manufactures ERW pipes with the world's largest outside diameter, at 660.4mm (26 inches) and largest wall thickness, at 25.4mm (1 inch). Medium diameter ERW pipe mill (26''mill) Capacity 480,000 tons/year Equipment Pipemaking mill 1 Maximum pipemaking speed: 45 m/min Welding method: Automatic heat input controlled high frequency electric resistance welding(300KHz) Forming method: Cage roll forming Breakdown roll forming Product dimensions (pipe) Outside diameter 318.5-660.4 mm Wall Thickness 4.0-25.4 mm Length 5-20 m Product dimensions (square column) Outside diameter 250-550sq. mm Wall thickness 6-25 mm Length 6-18 m Manufacturing Flowchart ERW pipe production process (Medium diameter ERW pipe) Edge milling Ultrasonic testing(UT) Cage roll forming Welding Bead cutting (inner/outer surfaces) Cutting Facing Cooling PostAnnealer Sizing Steel pipe Hydrostatic Testing Cutting Sizing Column R Galvanizing Inspection Ultrasonic testing Line pipe Marking & Coating Shipping Thread cutting Square columns Product types Small diameter ERW pipe mill(3'',6''mill) Water line pipe Coated pipes Line pipe Pipe piles Boiler tubes Square columns OCTG Pipes for general structural use Pipes for machine structural use Stainless steel tubes for exhaust gas system use etc Capacity 190,000 tons/year Equipment Pipemaking mill 2 Maximum pipemaking speed: 100 m/min Welding method: Automatic heat input controlled high frequency or medium frequency induction heating welding Forming method: CBR forming Breakdown roll forming Product dimensions World's largest outer diameter/heaviest wall full cage roll forming (26 inch) mill (Medium diameter ERW pipe mill) Outside diameter 31.8-165.2 mm (28.6-76.3 mm) Wall thickness 2.0-12.7 mm (0.6-2.5 mm) Length 4-18 m Note: Figures in parentheses ( ) are for stainless tubes. SMD(Super Mini Dril) Auto exhaust manifold CBR forming mill (Small diameter ERW stainless pipe mill) 12 Cage roll forming in CBR forming mill 13 Quality Assuarance System In 1993, Chita Works was certified under the international standard for quality assurance, ISO 9001. The works is carrying out activities to implement a quality system which ensures even higher levels of customer satisfaction. 1. Integrated Quality Control System by Independent Division The inspection system has been firmly established at Chita Works as well as at the East Japan and West Japan Works for the purpose of assuring product quality and maintaining quality levels. 2. Manufacturing and Inspection System Manufacture and inspection are performed by employing the latest techniques and superb inspection facilities to meet the highly sophisticated needs of users. The following special quality control systems have been established for both seamless and welded pipe. For seamless pipe : (1) Employment of the hot dimensional measuring device for improving dimensional accuracy. (2) Total length dimensional inspection by using an ultrasonic automatic outside diameter and wall thickness measuring device. (3) Computerization extending from the pipe making line to product inspection and shipping. For welded pipe : (1) Employment of the automatic welding temperature control system. (2) Employment of the medium frequency induction welding process. (3) Development of the inert gas sealed welding process. (4) The weld shape microscopic investigation system. 3. Application of Various Non-destructive Inspections Amalog-Sonoscope Inspection (Electric Magnetic Method) Eddy Current Tester Ultrasonic Tester Hydrostatic Tester Ultrasonic automatic outside diameter and wall thickness measuring device Intermediate and product inspection steps are taken at each steel pipe mill. There are various facilities for eddy current detection, magnetic particle detection, ultrasonic detection, amalog sonoscope inspection, fluoroscopic inspection, spark tests, etc. These non-destructive inspections are conducted from time to time on specifications and dimensions of steel pipe, or in compliance with requests from the users, therefore making quality assurance guaranteed. Coating Device 14 15 Quality Assuarance System 4. Facility Examination and Inspector Qualification Systems A system of periodical facility examination has been established for maintaining accuracy of manufacturing and inspection facilities. Special inspections such as nondestructive inspections and grade identification tests are conducted only by inspectors who have been specially trained and qualified to perform such inspections. A system is enforced to conduct periodical training and examination of such inspectors in order to maintain and improve their technical levels. 5. Enhancement of Operational Accuracy by Facility Computerization Sizing Mill Operator Room Development of various kinds of sensors, system development, and computerization, which are related to manufacturing and inspection facilities, maintain the high level operational conditions. The analysis of various kinds of data is utilized for further enhancement of operational and inspection technique levels. JFE Steel's medium diameter seamless steel pipe manufacturing facility is one of the most automated mills in the world. Automatic Rack System Central Computer Room 16 Research and Development The Chita Research Laboratory at the Chita Works is pursuing research and development directly connected to pipe making techniques and pipe products. Our Research Laboratories at the East Works/Chiba are conducting basic studies as well as consolidated Internal Pressure Creep Tester investigations, while working on research and development in cooperation with the Chita Works. The research staff and facilities constitute the foundation of manufacturing high quality steel pipes at JFE Steel. Elevated Temperature Tensile Tester Creep Rupture Tester 17 Size Availability 1. Hot Finished Seamless Pipe and Tube Small Diameter WT OD N.P.S. mm inch 0.1 inch 2 0.15 3 0.2 4 5 6 0.3 7 0.35 8 9 0.45 0.4 10 11 0.5 12 0.55 13 14 0.6 15 0.65 16 0.7 17 18 0.75 0.8 1.0 19 20 25 1.2 1.4 30 35 1.6 40 1.8 45 mm 26.7 5.9 5.0 25.4 3/4 0.25 7.5 5.9 2.3 27.2 1 1/4" 1 33.4 34.0, 34.5 1 1/2" 9.0 7.5 31.8 11.0 2.4 9.1 12.0 38.1 40.0 42.2, 42.7 1 1/4 15.0 12.0 2.6 44.5, 45.0 47.0 48.3, 48.6 1 1/2 2" 13.0 50.8, 51.0 18.0 15.0 52.0, 52.4 54.0 2.9 15.5 57.0, 57.1 60.3, 60.5 2 2 1/2" 63.5 3.3 16.0 65.0 68.1 70.0 20.0 3.4 73.0 2 1/2 3" 76.2, 76.3 80.0 3.6 22.0 82.6 85.0 3 3 1/2" 88.9, 89.1 90.0 3.5 3.9 25.0 95.0, 96.0 3 1/2 4" 101.6 105.0 108.0 110.0 4 4 1/2" 114.3 4.0 32.0 120.0 5" 127.0 130.0 133.0 135.0 5 1/2" 139.7, 139.8 141.3 5 32.0 35.0 146.0 6" 152.4 153.7 4.0 159.0 4.5 40.0 165.2 6 168.3 177.8 18 4.0 40.0 For alloy steel tubes and pipe, please consult us in advance. 19 : For the lined range, please consult us in advance. Size Availability Medium Diameter WT OD N.P.S. inch mm 7" 177.8 inch 0.2 0.4 0.6 mm 5 10 15 0.8 20 1.0 25 1.2 1.4 30 35 1.6 40 45 2.0 50 5.0 65 5.5 33.0 193.7 45.0 34.0 194.5 35.0 203.0 37.0 215.0 216.3 50.0 40.0 219.1 232.0 60 2.6 40.0 190.7 8 5/8" 55 2.4 32.0 185.0 8 2.2 31.0 180.0 187.7 1.8 6.0 55.0 6.3 241.8 41.0 42.0 244.5 245.0 44.0 250.0 46.0 267.4 10 10 3/4" 65.0 47.0 269.9 273.0 52.0 298.5 318.5 12 12 3/4" 6.3 323.8 325.0 55.0 339.7 351.0 14 14" 355.6 7.9 50.0 365.1 65.0 377.0 400.0 55.0 402.0 16 16" 406.4 426.0 9.0 12.0 43.0 45.0 For alloy steel tubes and pipe, please consult us in advance. : For the lined range, please consult us in advance. 20 21 Size Availability 2. Cold Finished Pipe and Tube (Seamless and Electric-Resistance-Welded) WT OD N.P.S. mm inch mm 5/8" 15.9 0.10 inch 1 2 0.15 3 0.20 4 5 0.30 6 7 0.35 8 0.4 9 10 0.45 11 WT 0.50 12 13 OD N.P.S. 4.0 17.1 3/8 0.25 3. Electric-Resistance-Welded Pipe and Tube 4.8 17.3 4.7 19.0 3/4" 19.05 6.5 2.0 21.3 1/2 21.4 5.3 7.5 21.7 23.0 1 5.7 1.5 25.0 7.7 25.15 1" 6.3 6.6 26.7 3/4 1 1/4 25.4 6.8 27.2 1 1/2 8.0 28.0 2 7.9 1 1/4" 31.8 8.3 33.4 1 8.3 7.5 30.0 34.0 8.5 2.5 38.0 9.5 10.0 2 1/2 1 1/2" 38.1 42.7 44.5 45.0 3 2.0 48.3 1 1/2 3 1/2 4 10.5 3.0 48.6 2" 50.8 51.0 5 11.0 54.0 6 57.1 60.3 2 3.5 60.5 8 2 1/2" 63.5 65.0 67.0 70.0 10 2.5 11.0 13.0 73.0 2 1/2 3" 12 76.2 14 76.3 16 18 82.6 3 3 1/2" 88.9 89.1 4" 101.6 4.0 11.0 3.0 13.0 For alloy steel tubes and pipe, please consult us in advance. : For the lined range, please consult us in advance. 22 20 22 24 26 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95 inch mm 1 inch 1/2" mm 12.7 13.8 5/8" 15.9 17.3 3/4" 19.1 21.7 7/8" 22.2 1" 25.4 27.2 1 1/8" 28.6 30.0 1 1/4" 31.8 33.4 34.0 1 1/2" 38.1 40.0 41.3 42.2 42.7 45.0 48.3 48.6 2" 50.8 2 1/3" 54.0 57.0 2 3/8" 60.3 60.5 2 1/2" 63.5 65.0 65.4 70.0 2 7/8" 73.0 75.0 3" 76.2 76.3 82.6 3 1/2" 88.9 89.1 4" 101.6 4 1/2" 114.3 5" 127.0 139.8 141.3 6" 152.4 165.2 6 5/8" 168.3 7" (177.8) 190.7 7 5/8" (193.7) 216.3 8 5/8" 219.1 (241.8) 9 5/8" (244.5) 267.4 10 3/4" 273.1 11 3/4" 298.4 318.5 12 3/4" 323.9 13 3/8" 339.7 14" 355.6 400.0 16" 406.4 18" 457.2 18 5/8" 473.1 500.0 20" 508.0 22" 558.8 600.0 24" 609.6 26" 660.4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2.3 1.4 3.0 3.2 3.5 3.7 1.0 6.0 3.4 4.0 5.3 6.9 8.0 0.6 9.0 10.0 7.2 0.8 11.0 1.8 12.7 2.0 2.6 14.3 3.0 3.7 16.1 3.9 3.2 3.4 3.8 16.1 4.8 17.5 20.6 17.5 4.0 4.5 4.8 19.1 5.0 5.3 5.6 6.0 22.0 23.8 6.3 For alloy steel tubes and pipe, please consult us in advance. : For the lined range, please consult us in advance. 23 Reference of Specification 1. ASTM/ASME : Steel Tubes for Heat transfer (2003) (1) Chemical Requirements and Tensile Requirements Specification Grade Code Designation Manufacturing Method Chemical Requirements Heat Treatment % Hot Finished Seamless Tensile Requirements (4) Tensile strength Yield strength As Weld ERW MPa MPa min min Elongation GL=2in min % (L) (1) C Mn P max. S max. Si Ni Cr Mo V other 0.27~0.63 0.035 0.035 - - - - - - A N - - - Cold Finished A 178 A E 0.06~0.18 SA 178 C E 0.35 0.80 0.035 0.035 - - - - - - A N 415 255 30 D E 0.27 1.00~1.50 0.030 0.015 0.10 - - - - - A N 485 275 30 - S-C 0.06~0.18 0.27~0.63 0.035 0.035 - - - A - - - - A 179, SA 179 - - - S 0.06~0.18 0.27~0.63 0.035 0.035 0.25 - - - - - - A - - - A 209 T1 S 0.10~0.20 0.30~0.80 0.025 0.025 0.10~0.50 - - 0.44~0.65 - - A A, FA, IA, NT 380 205 30 SA 209 T1a S 0.15~0.25 0.30~0.80 0.025 0.025 0.10~0.50 - - 0.44~0.65 - - A A, FA, IA, NT 415 220 30 T1b S 0.14 0.30~0.80 0.025 0.025 0.10~0.50 - - 0.44~0.65 - - A A, FA, IA, NT 365 195 30 A 210 A1 S 0.27 0.93 0.035 0.035 0.10 - - - - - - SA, FA, N 415 255 30 SA 210 C S 0.35 0.29~1.06 0.035 0.035 A 213 T2 S 0.10~0.20 0.30~0.61 0.025 0.025 (2) SA 213 T5 S 0.15 0.30~0.60 0.025 T5b S 0.15 0.30~0.60 T5c S 0.12 0.30~0.60 T9 S 0.15 T11 S T12 S A 192, SA 192 0.10 - - - - - - SA, FA, N 485 275 30 0.10~0.30 - 0.50~0.81 0.44~0.65 - - A A 415 205 30 0.025 0.50 - 4.00~6.00 0.45~0.65 - - FA, IA, NT FA, IA, NT 415 205 30 0.025 0.025 1.00~2.00 - 4.00~6.00 0.45~0.65 - - FA, IA, NT FA, IA, NT 415 205 30 0.025 0.025 0.50 - 4.00~6.00 0.45~0.65 - (3) A A 415 205 30 0.30~0.60 0.025 0.025 0.25~1.00 - 8.00~10.00 0.90~1.10 - - FA, IA, NT FA, IA, NT 415 205 30 0.05~0.15 0.30~0.60 0.025 0.025 0.50~1.00 - 1.00~1.50 0.44~0.65 - - FA, IA, NT FA, IA, NT 415 205 30 0.05~0.15 0.30~0.61 0.025 0.025 (2) 0.50 - 0.80~1.25 0.44~0.65 - - A A 415 220 30 T17 S 0.15~0.25 0.30~0.61 0.025 0.025 0.15~0.35 - 0.80~1.25 - 0.15 - FA, IA, NT FA, IA, NT 415 205 30 T21 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50 - 2.65~3.35 0.80~1.06 - - FA, IA, NT FA, IA, NT 415 205 30 T22 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50 - 1.90~2.60 0.87~1.13 - - FA, IA, NT FA, IA, NT 415 205 30 T23 S 0.04~0.10 0.10~0.60 0.030 0.010 0.50 - 1.90~2.60 0.05~0.30 0.20~0.30 (3) NT NT 510 400 20 T91 S 0.08~0.12 0.30~0.60 0.020 0.010 0.20~0.50 0.40 8.00~9.50 0.85~1.05 0.18~0.25 (3) NT NT 585 415 20 T92 S 0.07~0.13 0.30~0.60 0.020 0.010 0.50 0.40 8.50~9.50 0.30~0.60 0.15~0.25 (3) FA, IA, NT FA, IA, NT 620 440 20 Note (1) Manufacturing Method E : Electric resistance welded process S : Seamless process, hot finished and cold finished S-C : Seamless process and cold-finished (2) Other elements % T2, T12 : S 0.045max (permissible to order) (3) Other elements % T5C : 4 C Ti 0.70 T23 : W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006 N 0.030 Al 0.030 T91 : Cb 0.06~0.10 N 0.030~0.070 Al 0.040 T92 : W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006 N 0.03~0.07 Al 0.040 24 (4) Heat Treatment The tubes shall be subjected to the heat treatment by one of specified method, the heat treatment other than those specified in the table shall be agreed up on by the purchaser and the manufacturer. A : Annealing FA : Full annealing IA : Isothermal annealing NT : Normalizing and Tempering N : Normalizing SA : Subcritical annealing 25 Reference of Specification Specified - No Specified (2) Test and Examination Mechanical Test Specification Grade Manufacturing Code Designation Method (1) A 178 SA 178 Flattening Test Flaring Test Flange Test Crush Test (2) (3) (4) (5) Dimensional Tolerance Hardness Test max. (6) HB HR Reverse Flattening Test Hydrostatic Test (7) (8) A E - - - C E - - - - E - - - - - - B 72 - D A 179, SA 179 - S-C - S - - 137 B 77 - T1 S - - 146 B 80 - SA 209 T1a S - - 153 B 81 - T1b S - - 137 B 77 - A 210 A1 S - - 143 B 79 - SA 210 C S - - 179 B 89 - A 213 T2 S - - 163 B 85 - SA 213 T5 S - - 163 B 85 - T5b S - - 179 B 89 - T5c S - - 163 B 85 - T9 S - - 179 B 89 - T11 S - - 163 B 85 - T12 S - - 163 B 85 - T17 S - - 163 B 85 - T21 S - - 163 B 85 - T22 S - - 163 B 85 - T23 S - - 220 B 97 - T91 S - - 250 C 25 - T92 S - - 250 C 25 - Note (1) Manufacturing Method E : Electric resistance welded steel tube S : Seamless steel tube (Hot or cold finished) S-C : Cold finished seamless steel tube (2) Flattening test (l+e)t H= e+t/D H : distance between flattening plates (mm) t : specified wall thickness of the tube (mm) D : specified outside diameter of the tube (mm) e : constant individually defined for each grade of the pipe 0.09 : low carbon steel (C 0.18%) 0.07 : medium carbon steel (C 0.19%) 0.08 : ferritic alloy steel (3) Flaring test (Seamless Steel Tubes) Ratio of ID to OD 0.9 0.8 0.7 0.6 0.5 0.4 0.3 Minimum Expansion of ID % C-Steels and Other Ferritic C-Mo Steels Alloy Steels 15 21 17 22 19 25 23 30 28 39 38 51 50 68 ID : Inside diameter of the tube (mm) OD : Outside diameter of the tube (mm) 26 (4) Flange test OD of Tubes mm 63.5 63.5 95.2 95.2 203.2 (5) Crush test WT of Tubes mm 3.43 3.43 Width of Flange 15% of OD 12.5% of OD 10% of OD Height of Crushed Section mm 19 or until outside folds are in contact 32 (6) Hardness test WT of Tube mm 1.7 5.1 1.7 5.1 Hardness Test Rockwell Hardness (HR) Brinell Hardness (HB) or Rockwell Hardness (HR) HR B or C : Rockwell Hardness tester scale. (7) Reverse flattening test This test shall be applied for welded steel tubes. Please refer ASTM A 450. (8) Hydrostatic test and (9)Nondestructive test Each tube shall be subjected to the nondestructive electric test or the hydrostatic test at the option of the manufacturer, unless otherwise specified in the purchase order. Wall Thickness (WT) WT Variation Length (L) Supplementary Quality Requirements (9) (10) (11) (12), (13) (14) (15) UST (E 273 or E 213) A 209 A 192, SA 192 Nondestructive Test Outside Diameter (OD) Surface Condition Intergranular Corrosion Test etc (10) Tolerance in Outside Diameter S-H OD of Tubes 101.6 101.6 190.5 190.5 228.6 mm Tolerance 0.4, 0.8 0.4, 1.2 0.4, 1.6 mm S-C & E OD of Tubes 25.4 25.4 38.1 38.1 50.8 50.8 63.5 63.5 76.2 76.2 101.6 101.6 190.5 190.5 228.6 WT of Tubes 50.8 50.8 (14) Tolerance in Length OD of Tubes S - H Tubes 50.8 5, 0 5, 0 50.8 mm E 18 % 0 mm E Tubes 5% (13) Tolerance in Height of Flash on Electric Resistance Welded Tubes OD of Tubes Tolerance 0.1 0.15 0.20 0.25 0.30 0.38 0.38, 0.64 0.38, 1.14 (11) Tolerance in Wall Thickness S-C S-H WT OD OD OD of Tubes OD 101.6 38.1 38.1 101.6 40 % 2.4 0 35 % 35 % 2.4 20 % 22 % 3.8 0 0 0 0 33 % 33 % 3.8 4.6 0 0 28 % 28 % 4.6 0 0 (12) Tolerance of Variation in Wall Thickness OD of Tubes WT of Tubes S Tubes 50.8 5.6 50.8 10% 5.6 mm Tolerance 0.15 0.25 3.4 3.4 - 0.25 mm S - C Tubes 3, 0 5, 0 E Tubes 3, 0 5, 0 These permissible variation in length applied to tubes before bending. They apply to cut lengths up to and including 7,300mm (24ft), and for lenghs greater than 7,300mm, the above over-tolerance shall be increased by 3mm(1/8in) for each 3000mm (10ft) or fraction there of over 7300mm (24ft) or 13mm (1/2in), whichever is the lesser. (15) Supplementary Requirements The supplementary requirements shall apply only when specified by the purchase order. 27 Reference of Specification 2. ASTM/ASME : Steel Pipes for Piping (2003) (1) Chemical Requirements and Tensile Requirements Chemical Requirements Manufacturing Specification Grade Method Code Designation (1) C Mn P max. S max. Si Ni Cr Mo V other Hot Finished Seamless Tensile Requirements (3) Tensile strength Yield strength Cold Finished As Welded ERW MPa MPa Seamless min min Elongation min % (L) A 53 A S, E 0.25 0.95 0.05 0.045 - 0.40 0.40 0.15 0.08 Cu 0.4 - - - 330 205 (4) SA 53 B S, E 0.30 1.20 0.05 0.045 - 0.40 0.40 0.15 0.08 Cu 0.4 - - SA 415 240 (4) A 106 A S 0.25 0.27~0.93 0.035 0.035 0.10 0.40 0.40 0.15 0.08 Cu 0.4 - A 330 205 35 SA 106 B S 0.30 0.29~1.06 0.035 0.035 0.10 0.40 0.40 0.15 0.08 Cu 0.4 - A 415 240 30 C S 0.35 0.29~1.06 0.035 0.035 0.10 0.40 0.40 0.15 0.08 Cu 0.4 - A A E 0.25 0.95 0.035 0.035 - - - - - - SA 135 B E 0.30 1.20 0.035 0.035 - - - - - - A 333 1 S 0.30 0.40~1.06 0.025 0.025 - - - - - - N, NQ N, NQ SA 333 3 S 0.19 0.31~0.64 0.025 0.025 0.18~0.37 3.18~3.82 - - - - N N A 135 485 275 30 - 331 207 35 SA 414 241 30 N, NQ 380 205 35 N 450 240 30 4 S 0.12 0.50~1.05 0.025 0.025 0.08~0.37 0.47~0.98 0.44~1.01 - - Cu 0.40~0.75 Al 0.04~0.30 N N 415 240 30 6 S 0.30 0.29~1.06 0.025 0.025 0.10 - - - - - N, NQ N, NQ N, NQ 415 240 30 7 S 0.19 0.90 0.025 0.025 0.13~0.32 2.03~2.57 - - - - N N N 450 240 30 8 S 0.13 0.90 0.025 0.025 0.13~0.32 8.40~9.60 - - - - QT, DNT QT, DNT QT, DNT 690 515 22 9 S 0.20 0.40~1.06 0.025 0.025 - 1.60~2.24 - - - Cu 0.75~1.25 N N N 435 315 28 0.05 0.12 C b 0.05 Al 0.06 C u 0.15 NQ NQ NQ 550 450 22 AN 10 S 0.20 1.15~1.50 0.035 0.015 0.10~0.35 0.25 0.15 11 S 0.10 0.60 0.025 0.025 0.35 35.0~37.0 0.50 0.50 - Co 0.50 AN AN 450 240 18 A 335 P1 S 0.10~0.20 0.30~0.80 0.025 0.025 0.10~0.50 - - 0.44~0.65 - - A A 380 205 30 SA 335 P2 S 0.10~0.20 0.30~0.61 0.025 0.025 0.10~0.30 - 0.50~0.81 0.44~0.65 - - A A 380 205 30 P5 S 0.15 0.30~0.60 0.025 0.025 0.50 - 4.00~6.00 0.45~0.65 - - FA, IA, NT FA, IA, NT 415 205 30 P 5b S 0.15 0.30~0.60 0.025 0.025 1.00~2.00 - 4.00~6.00 0.45~0.65 - - FA, IA, NT FA, IA, NT 415 205 30 P 5c S 0.12 0.30~0.60 0.025 0.025 0.50 - 4.00~6.00 0.45~0.65 - - A A 415 205 30 P9 S 0.15 0.30~0.60 0.025 0.025 0.25~1.00 - 8.00~10.00 0.90~1.10 - - FA, IA, NT FA, IA, NT 415 205 30 P 11 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50~1.00 - 1.00~1.50 0.44~0.65 - - FA, IA, NT FA, IA, NT 415 205 30 P 12 S 0.05~0.15 0.30~0.61 0.025 0.025 0.50 - 0.80~1.25 0.44~0.65 - - A A 415 220 30 P 15 S 0.05~0.15 0.30~0.60 0.025 0.025 1.15~1.65 - - 0.44~0.65 - - FA, IA, NT FA, IA, NT 415 205 30 P 21 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50 - 2.65~3.35 0.80~1.06 - - FA, IA, NT FA, IA, NT 415 205 30 P 22 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50 - 1.90~2.60 0.87~1.13 - - FA, IA, NT FA, IA, NT 415 205 30 P 23 S 0.04~0.10 0.10~0.60 0.030 0.010 0.50 - 1.90~2.60 0.05~0.30 0.20~0.30 (2) NT NT 510 400 20 P 91 S 0.08~0.12 0.30~0.60 0.020 0.010 0.20~0.50 0.40 8.00~9.50 0.85~1.05 0.18~0.25 (2) NT NT 585 415 20 P 92 S 0.07~0.13 0.30~0.60 0.020 0.010 0.50 0.40 8.50~9.50 0.30~0.60 0.15~0.25 (2) NT NT 620 440 20 Note (1) Manufacturing Method E : Electric resistance welded process S : Seamless process, hot finished and cold finished S-C : Seamless process and cold-finished (2) Other elements % P23 P91 P92 28 Heat Treatment % W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006 N 0.030 Al 0.030 Cb 0.06~0.10 N 0.030~0.070 Al 0.04 W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006 N 0.03~0.07 Al 0.04 (3) Heat Treatment The tubes shall be subjected to the heat treatment by one of specified method, the heat treatment other than those specified in the table shall be agreed up on by the purchaser and the manufacturer. (4) Minimum Elongation : % e = 1940 A 0.2 U0.9 A = cross-sectional area of the tensile specimen. mm2 U = specified tensile strength. MPa A : Annealing FA : Full annealing IA : Isothermal annealing NT : Normalizing and Tempering N : Normalizing QT : Quenching and Tempering DNT : Double normalizing and Tempering SA : Seam annealing of the welded portion 29 Reference of Specification Specified - No specified (2) Test and Examination Mechanical Test Grade Specification Manufacturing Designation Code Method (1) 30 Flattening Test Bending Test (2) (3), (4) Hardness Test max. Dimensional Tolerance Impact Test Hydrostatic Test Nondestructive Test Outside Diameter (OD) (6) (7) (8) HB HR (5) A 53 A S, E (e:0.09) (Pipe) - - - SA 53 B S, E (e:0.07) (Pipe) - - - A 106 A S (e:0.08) (Pipe) - - - SA 106 B S (e:0.07) (Pipe) - - - (Pipe) Length (L) Weight Supplementary Requirements (9) (10) (11) (12) - - C S (e:0.07) - - - A 135 A E (H=2/3D) - - - - SA 135 B E (H=2/3D) - - - - A 333 1 S - - - ( W) 45 C SA 333 3 S - - - ( W) 100 C 4 S - - - ( W) 100 C 6 S - - - ( W) 45 C 7 S - - - ( W) 75 C 8 S - - - 9 S - - - ( W) 75 C 10 S - - - ( W) 60 C - - Wall Thickness (WT) - S1 Subsize lmpact Specimens 195 C 11 S - - A 335 P1 S - - - SA 335 P2 S - - - P5 S - - - P 5b S - - - P 5c S - - - P9 S - - - P 11 S - - - P 12 S - - - P 15 S - - - P 21 S - - - P 22 S - - - P 23 S - - - P 91 S 250 C 25 - P 92 S 250 C 25 - - Product Analysis Transverse Tension Tests Flattening Test Metal Structure and Etching Tests Photomicrographs Photomicrographs for Individual Pieces S7 Alternative Heat Treatment (Grade T91) S1 S2 S3 S4 S5 S6 31 Reference of Specification (2) Test and Examination (continue) Note (1) Manufacturing Method Note (8), (9) ,(10), (11) A 106 SA 106 (3) Bending test (A 53, SA 53, A 106, SA 106) 1-1/2 0.40 1-1/2 4 0.79 4 8 1.59 0.79 8 18 2.38 0.79 18 26 3.18 0.79 A 135 SA 135 For pipe NPS 2 and under shall be capable of being bend cold through 90 around a cylindrical mandrel, the diameter of which is 12 times the outside diameter of the pipe, without developing cracks. 1/8 For pipe whose diameter exceed NPS 25, whose diameter to wall thickness ratio is 7.0 or less shall be subjected to the bend test instead of the flattening test, the bend test specimens shall be bend at room temperature through 180 without cracking on the outside of the bend portion. The inside diameter of the bend shall be 1 inch. 1-1/2 A 333 SA 333 (5) Impact Test a, Absorbed Energy for Charpy Impact Test Minimum Average Value One Set of 3 Specimens J Minimum Value of One Specimen 10 10 18 14 10 7.5 14 11 10 6.67 12 9 10 5.0 9 7 10 3.33 7 4 10 2.5 5 4 b, On welded pipe, additional impact tests of the same number shall be made to test the weld. 4 1-1/2 0.4 0.8 4 0.8 0.8 8 SRL DRL 12.5 1.6 0.8 10 10 3.5 t/D - 20 12.5 3 18 5% 22.5 12.5 3 18 5% 15 12.5 - 17.5 12.5 8 18 2.4 0.8 20 Welded pipes 18 26 3.2 0.8 20 Seamless pipes 5% 22.5 12.5 20 Seamless pipes 5% 15 12.5 J Weight (11) % 10 3.5 by agreed 2-1/2 1/8 (10) ES SRL (4.88~6.71m) ES RL (3.66~6.71m) 12.5 1.0% L mm (9) 12.5 D(NPS) (4) Bending Test (A 335, SA 335) Size of Specimen mm WT % (8) 0.40 1% OD (l+e) e+t/D H : distance between flattening plates (mm) t : specified wall thickness of pipe (mm) D : specified outside diameter of pipe (mm) e : constant individually defined for each grade of the pipe 0.09 : low carbon steel (C 0.18%) 0.07 : medium carbon steel (C 0.19%) 0.08 : ferritic alloy steel mm 1-1/2 2 A 53 SA 53 (2) Flattening test H= OD NPS Specification Code S : Seamless steel pipe, hot finished and cold finished E : Electric resistance welded steel pipe NPS 12 10 3.5 by agreed NPS 12 10 5 ES pipes of weights lighter than extra strong. SRL Single random length. A 335 and SA 335 (ferritic alloy steel pipe) shall apply the specification of steel tubes for heat transfer. (12) Supplementary Requirements One or more of the supplementary requirements shall apply only when specified in the perchase order. (6) Hydrostatic test and (7) Nondestructive test Each tube shall be subjected to the nondestructive electric test or the hydrostatic test at the option of the manufacturer, unless otherwise specified in the purchase order. 32 33 Comparison of Specifications Note / ASTM: American Society of Testing and Materials ASME: American Society of Mechanical Engineers (American National Standard) JIS : Japanese Industrial Standard BS : British Standard DIN : Beutsche Industrie-Normen Please recheck the original specification in advance of the order. Steel Heat Exchanger Tubes for Low Temperature Service Carbon Steel Boiler and Heat Exchanger Tubes ASTM A178 A ASME SA178 A A179 SA179 A192 SA192 A214 SA214 A556 A2 SA556 A2 A178 C SA178 C A210 A1 SA210 A1 A556 B2 SA556 B2 JIS G 3461 STB 340 BS DIN 3059-P1 320 17175 st 35.8 3059-P2 360 17177 st 37.8 ISO ABS ABS D NK LRS KSTB 33 Sec 6 320 DNV Sec 4-E-TS360 ASTM A334 1 ABS G SA178 D SA210 C A556 C2 SA556 C2 STBL 380 BS 3603 430LT DIN ISO ABS NK LRS DNV 17173 TTst35N/V KSTB 35 Sec 6 360 A334 3 SA334 3 STBL 450 3603 503LT 17173 10Ni14 2604 TS43 A334 8 SA334 8 STBL 690 3603 509LT 17173 X8Ni9 2604 TS45 A334 6 SA334 6 17173 26CrMo4 A334 7 SA334 7 17173 11MnNi53 ABS H STB 410 3059-P2 440 17175 st 45.8 ABS F 3606 440 17177 st 42.8 ABS J KSTB 42 Sec 6 410 Sec 4-E-TS410-1 17174 11MnNi53 A334 9 A210 C SA334 1 JIS G 3464 17174 TTst35N/V 3606 320 STB 510 A178 D ASME ISO : International Standard ABS : American Bereau of shipping NK : Nippon Kaiji Kyokai LRS : Lloyd's Register of shipping DNV: Det Norske Vertas KA : Japanese METI code 17175 19Mn 5 SA334 9 17173 13MnNi63 17174 13MnNi63 Sec 4-E-TS510 Sec 6 460 Sec 4-E-TS460-1 A334 11 SA334 11 17173 12Ni19 17174 12Ni19 A423 1 SA423 1 (17174 10Ni14) A423 2 SA423 2 (17174 X8Ni9) Alloy Steel Boiler and Heat Exchanger Tubes ASTM ASME A209 T1 SA209 T1 A250 T1 SA250 T1 A209 T1a SA209 T1a A250 T1a SA250 T1a A213 T2 SA213 T2 A250 T2 SA250 T2 A213 T12 SA213 T12 A250 T12 SA250 T12 A213 T11 SA199 T11 JIS G 3462 STBA 12 BS DIN ISO 3606 243 17175 15Mo3 2604 TS26 3606 245 17177 15Mo3 2604 TS26 STBA 13 STBA 23 ABS K NK LRS KSTB 12 DNV Sec 4-E-TS380 ABS L STBA 20 STBA 22 ABS 17175 14MoV83 3606 620 17175 13CrMo44 2604 TS33 2604 TS32 2604 TS32 3606 621 Sec 4-E-TS440 ABS O ABS N KSTB 22 Sec 6 1Cr 1/2Mo-440 KSTB 23 Sec 4-E-TS410-3 SA199 T22 ASTM ASME SA210 A1 STFA 10 A209 T1 SA209 T1 STFA 12 A213 T12 SA213 T12 STFA 22 A213 T11 SA213 T11 STFA 23 A213 T22 SA213 T22 STFA 24 A213 T5 SA213 T5 STFA 25 A213 T9 SA213 T9 STFA 26 SA199 T5 STBA 24 3606 622 17175 10CrMo910 2604 TS34 ABS P KSTB 24 Sec 6 2-1/2Cr 1Mo-410 Sec 4-E-TS450-2 SA199 T9 DIN ISO ABS NK LRS DNV ASTM ASME KA BS DIN ISO ABS NK LRS DNV KA-STBA 21 STBA 25 3606 625 2604 TS37 Sec 4-E-TS430 SA213 T5 A213 T9 BS Alloy Steel Tubes for Generator Boiler SA213 T22 A213 T5 JIS G 3467 A210 A1 Sec 4-E-TS410-4 SA213 T11 A213 T22 Steel Tubes for Fired Heater STBA 26 3059-P2 622-490 2604 TS38 17175 17Mn4 2604 TS39 2604 TS40 A213 T23 SA213 T23 KA-STBA 24J1 A213 T91 SA213 T91 KA-STBA 28 Sec 4-E-TS500 SA213 T9 A209 T1b SA209 T1b A250 T1b SA250 T1b 3059-P2 629-470 17175 14MoV63 A250 T11 SA250 T11 3059-P2 629-590 17175 X20CrMoV12 1 A250 T22 SA250 T22 3059-P2 762 Sec 4-E-TS610 A213 T5b SA213 T5b 3059-P2 304S51 Sec 4-E-TS690 A213 T5c SA213 T5c 3059-P2 306S51 A213 T17 SA213 T17 3059-P2 316S52 A213 T21 SA213 T21 3059-P2 316S51 A213 T23 SA213 T23 3059-P2 321S51 A213 T91 SA213 T91 3059-P2 347S51 A213 T92 SA213 T92 3059-P2 215S15 3059-P2 243 3059-P2 620-460 34 ABS M (=A209T1b) Sec 6 2-1/2Cr 1Mo-490 Sec 4-E-TS450-1 Sec 4-E-TS460-2 Sec 4-E-TS590 35 Comparison of Specifications Alloy Steel Pipes for High Temperature Service Carbon Steel Pipes for Pressure Service ASTM ASME SA53 A A53 A JIS G 3454 STPG 370 SA135 A A135 A BS 3601 320 3601 360 DIN 1626 ust37.0 1626 st37.0 1629 st37.0 SA53 B A53 B STPG 410 3601 430 SA135 B A135 B Note / ASTM: American Society of Testing and Materials ASME: American Society of Mechanical Engineers (American National Standard) JIS : Japanese Industrial Standard BS : British Standard DIN : Beutsche Industrie-Normen 1626 st44.0 1629 st44.0 1626 st52.0 1629 st52.0 ISO 2604 TS4 2604 TW4 2604 TS5 2604 TW5 2604 TS6 2604 TW6 2604 TS9 ABS NK LRS ABS 2 KSTPG 38 Sec 2 320 DNV Sec 4-B-TS360 ASTM A335 P1 ASME JIS G 3458 SA335 P1 BS DIN STPA 12 Sec 2 360 ABS 8 Sec 3 320 Sec 4-B-TW360 A335 P2 SA335 P2 STPA 20 ISO 17175 15Mo3 2604 TS26 17177 15Mo3 2604 TW26 2604 TS32 2604 TW32 3604 P1 660 Sec 3 360 A335 P12 SA335 P12 STPA 22 3604 P1 620-440 ABS ABS 6 ISO : International Standard ABS : American Bereau of shipping NK : Nippon Kaiji Kyokai LRS : Lloyd's Register of shipping DNV: Det Norske Vertas KA : Japanese METI code NK LRS DNV KSTPA 12 ABS 7 ABS 12 KSTPA 22 Sec 2 1Cr 1/2Mo440 17175 13CrMo44 Sec 3 1Cr 1/2Mo440 ABS 3 KSTPG 42 Sec 2 410 A335 P11 SA335 P11 STPA 23 3604 P1 621 Sec 4-B-TW410 A335 P22 SA335 P22 STPA 24 3604 P1 622 Sec 4-B-TS430 A335 P5 SA335 P5 STPA 25 3604 P1 625 Sec 4-B-TW430 A335 P9 SA335 P9 STPA 26 3604 P1 629-470 Sec 4-B-TS500 A335 P5b/P5c SA335 P5b/P5c Sec 4-B-TW500 Sec 4-B-TS410 2604 TW9 2604 TS10 2604 TW10 2604 TS13 2604 TW13 A335 P15 2604 TS14 Sec 2 490 A335 P21 2604 TW14 Sec 3 460 A335 P91 SA335 P91 A335 P92 SA335 P92 ABS 9 Sec 3 410 Sec 2 460 ABS 11 KSTPA 23 17175 10CrMo910 2604 TS34 ABS 13 KSTPA 24 Sec 2 2-1/4Cr1Mo410 2604 TS37 ABS 14 2604 TS38 3604 P1 591 17175 14MoV63 2604 TS33 Sec 2 2-1/2Cr1Mo490 SA335 P15 3604 P1 629-590 17175 X20CrMoV12 1 2604 TS39 Sec 2 1/2Cr1/2Mo1/4V460 SA335 P21 3604 P1 762 2604 TS40 Carbon Steel Pipes for High Pressure Service ASTM ASME JIS G 3455 BS STS 370 DIN ISO ABS 1630 st37.4 NK LRS DNV Steel Pipes for Low Temperature Service KSTS 38 ASTM A333 1 STS 410 1630 st44.4 2604 TS15 KSTS 42 STS 480 1630 st52.4 2604 TS18 KSTS 49 A334 1 ASME SA106 A A106 A JIS G 3456 STPT 370 BS 3602 P1 360 DIN 17175 st35.8 ISO JIS G 3460 SA333 1 STPL 380 BS 3603 430LT SA334 1 DIN ISO 17173 TTst35N ABS NK ABS 1L KLP A LRS Sec 4 360 SA106 B STPT 410 3602 P1 430 17175 st45.8 Sec 4-D-TW6 17174 TTst35N KLP C Sec 4-D-TS10 Sec 4-D-TW10 A333 3 SA333 3 STPL 450 3603 503LT 17173 10Ni14 2604 TS43 ABS 4L KLP 3 Sec 4 3.5Ni440 Sec 4-D-TS43 A333 8 SA333 8 STPL 690 3603 509LT 17173 X8Ni9 2604 TS45 ABS 5L KLP 9 Sec 4 9Ni690 Sec 4-D-TS45 ABS 4 KSTPT 38 A333 4, A334 3 SA333 4, SA334 3 17173 26CrMo4 ABS 2L KLP 2 Sec 4 410 Sec 4-D-TS15 ABS 5 KSTPT 42 A333 6, A334 6 SA333 6, SA334 6 17173 11MnNi53 ABS 3L KSTPT 49 A333 7, A334 7 SA333 7, SA334 7 A333 9, A334 8 SA333 9, SA334 8 A333 10, A334 9 SA333 10, SA334 9 17174 10Ni14 A333 11, A334 11 SA333 11, SA334 11 17174 X8Ni9 ABS NK LRS DNV Sec 4-D-TW15 17177 st42.8 SA106 C A106 C STPT 480 3602 P1 500Nb 17175 17Mn4 Sec 4-D-26CrMo4 Sec 4-D-TW43 ABS 6L 17173 13MnNi63 Alloy Steel Pipes for High Pressure Service 12Cr1MoV Sec 4 460 17174 11MnNi53 17175 19Mn5 GB 5310, CNB-9 Sec 4-D-TS6 KLP B 17177 st37.8 A106 B DNV 17173 TTst35V 17174 TTst35V Carbon Steel Pipes for High Temperature Service ASTM ASME Sec 4-D-11MnNi53 17174 13MnNi63 Sec 4-D-TW45 17173 12Ni19 Sec 4-D-13MnNi63 17174 12Ni19 Sec 4-D-12Ni19 Alloy Steel Pipes for Generator Piping ASTM 36 ASME KA A335 P23 SA335 P23 KA-STPA 24J1 A335 P91 SA335 P91 KA-STPA 28 BS DIN ISO ABS NK LRS DNV 37 Marking and Packaging 1. Standard Marking Classification 300mm Trade mark & name Specification Grade Outside Diameter Length Standard Package Appearance of Package 200mm MFG No. 200mm JFE STEEL ASTM A213 T91-S-H 2"x 0.250"x 20' 04-4 12345 1-23456 Hexagonal Form Wall Manufacturing Thickness Method 200mm Wire Point Manufacturing date OD L HEAT No. Steel hoop PP sheet 168.3mm 13.5m L 8 L 8m : 4point 13.5m : 6point 2. Standard Packaging Classification Standard Package Hot Finished or Cold Finished Appearance of Package Tubes & Pipes 50mm 600mm Bare in bundle with steel hoops OD L Hexagonal Form 168.3mm 13.5m OD L Steel hoop Wooden slat Steel hoop 1500mm pitch 600mm PP sheet PP sheet (Polypropylene sheet) L 8 Hot Finished 168.3mm 13.5m 1500mm L 8m : 4point 13.5m : 6point Tubes & Pipes 2000mm 2000mm 2000mm pitch 2000mm 2000mm Protect under steel hoops OD L 168.3mm 13.5m Hot Finished Wooden slat PP sheet Tubes & Pipes Bare in loose (OD 168.3mm) Wooden slat Note : The package shall be perform at the option of the manufacturer, unless otherwise specified in the purchase order. 38 39 For Inquiring and Ordering All inquiries and orders should contain the following information. 1. Designation 3. Dimensions 5. Inspection 9. Delivery requirements Specification, edition, grade, type and part No. Purchaser's own specification covering requirements not included in the referenced specification, and/or those that replace, (or supersede) valid specification should be attached to first inquiry and/or given at revision. (1) Outside diameter [O.D] or nominal pipe size [NPS] with abbreviation. (2) Wall thickness Nominal or minimum wall thickness, nominal weight or schedule number. (3) Length Specific* or random (*In case of specific length, length tolerance should be specified if necessary.) Specify the name of an inspection agent when the inspector representing the purchaser should inspect. Time, place and shipping instructions 2. Specific requirements (1) Method of manufacture (Seamless, electric-resistance welded) (2) Type of manufacture (Hot-finished or cold drawn) (3) Type of end finish Square-cut or beveled* (*Special requirements on bevel angle and root face stipulated other than the specification should be mentioned in the inquiry.) Threaded & coupled* (*Requirements different from the specification should be mentioned.) 40 4. Quantity Feet, meters or number of lengths *Delivery allowance should be specified. 10. End use 6. Finish and coating Mill's standard varnish coating. * (*Consult with us at an inquiry, if other requirement.) 7. Marking requirement When a marking other than that stipulated in the specification is required, give a detailed description of such marking. 8. Packaging requirement Bundled or loose* (*Any special packaging should be so instructed if specified other than the specification.) Commodities to be transported, location, on-land or off-shore, operation pressure and temperature, when available. 11. Consult with us before placing an order or at an inquiry, when any of the following items are required. (1) Intermediate grade, wall thickness (2) Special and/or supplemental requirements in chemistry (3) Special and/or supplemental mechanical properties (4) Special or alternative hydrostatic pressure (5) Closer tolerance on sizes (6) Additional and/or alternative nondestructive inspection (7) Any alternative and/or additional conditions 41 Cat.No.E1E-011-01 http://www.jfe-steel.co.jp/en/ TOKYO HEAD OFFICE Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan Phone : (81)3-3597-3111 Fax : (81)3-3597-4860 NEW YORK OFFICE JFE Steel America, Inc. 600 Third Avenue, 12th Floor, New York, NY 10016, U.S.A. Phone : (1)212-310-9320 Fax : (1)212-308-9292 HOUSTON OFFICE JFE Steel America, Inc., Houston Office 10777 Westheimer, Suite 230, Houston, TX 77042, U.S.A. Phone : (1)713-532-0052 Fax : (1)713-532-0062 BRISBANE OFFICE JFE Steel Australia Resources Pty Ltd. Level 19, CPA Centre, 307 Queen St, Brisbane, QLD 4001, Australia Phone : (61)7-3229-3855 Fax : (61)7-3229-4377 RIO DE JANEIRO OFFICE JFE Steel do Brasil LTDA / JFE Steel Corporation, Rio de Janeiro Office Praia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22250-040, Rio de Janeiro-RJ, Brazil Phone : (55)21-2553-1132 Fax : (55)21-2553-3430 LONDON OFFICE JFE Steel Europe Limited 15th Floor, The Broadgate Tower, 20 Primrose Street, London EC2A 2EW, U.K. Phone : (44)20-7426-0166 Fax : (44)20-7247-0168 DUBAI OFFICE JFE Steel Corporation, Dubai Office P.O.Box 261791 LOB19-1208, Jebel Ali Free Zone Dubai, U.A.E. Phone : (971)4-884-1833 Fax : (971)4-884-1472 NEW DELHI OFFICE JFE Steel India Private Limited 1101, 11th Floor, Unitech‘s Signature Tower, Tower-A, South City-I, NH-8, Gurgaon, Haryana, 122002, India Phone : (91)124-426-4981 Fax : (91)124-426-4982 MUMBAI OFFICE JFE Steel India Private Limited Mumbai Office 308, A Wing, 215 Atrium, Andheri - Kurla Road, Andheri (East), Mumbai - 400093, Maharashtra, India Phone : (91)22-3076-2760 Fax : (91)22-3076-2764 SINGAPORE OFFICE JFE Steel Asia Pte. Ltd. 16 Raffles Quay, No. 15-03, Hong Leong Building, 048581, Singapore Phone : (65)6220-1174 Fax : (65)6224-8357 BANGKOK OFFICE JFE Steel (Thailand) Ltd. 22nd Floor, Abdulrahim Place 990, Rama IV Road, Bangkok 10500, Thailand Phone : (66)2-636-1886 Fax : (66)2-636-1891 VIETNAM OFFICE JFE Steel Vietnam Co., Ltd. Unit 1401, 14th Floor, Kumho Asiana Plaza , 39 Le Duan Street, Dist 1, HCMC, Vietnam Phone : (84)8-3825-8576 Fax : (84)8-3825-8562 JAKARTA OFFICE JFE Steel Corporation, Jakarta Office 16th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia Phone : (62)21-522-6405 Fax : (62)21-522-6408 MANILA OFFICE JFE Steel Corporation, Manila Office 23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, Philippines Phone : (63)2-886-7432 Fax : (63)2-886-7315 SEOUL OFFICE JFE Steel Korea Corporation 6th Floor. Geumgang-Tower. 889-13, Daechi-dong, Gangnam-gu, Seoul, 135-570, Korea Phone : (82)2-3468-4130 Fax : (82)2-3468-4137 BEIJING OFFICE JFE Steel Corporation Beijing 1009 Beijing Fortune Building No.5, Dongsanhuan North Road, Chaoyang District, Beijing, 100004, P.R.China Phone : (86)10-6590-9051 Fax : (86)10-6590-9056 SHANGHAI OFFICE JFE Consulting (Shanghai) Co., Ltd. Room 801, Building A, Far East International Plaza, 319 Xianxia Road, Shanghai 200051, P.R.China Phone : (86)21-6235-1345 Fax : (86)21-6235-1346 GUANGZHOU OFFICE JFE Consulting (Guangzhou) Co., Ltd./ JFE Steel Corporation, Guangzhou Office Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.China Phone : (86)20-3891-2467 Fax : (86)20-3891-2469 Notice While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader’s risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information. Copyright © JFE Steel Corporation. All Rights Reserved. Any reproduction, modification, translation, distribution, transmission, uploading of the contents of the document, in whole or in part, is strictly prohibited. 1208P(0810) JTR Printed in Japan
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