- Atlas Copco

Atlas Copco STwrench
The ultimate all-purpose wrench
Unlike
any other
Critical fastening duties are among the most
essential tightening operations within industry
today. So whether you’re in the business
of assembling cars or trucks, tractors or
harvesters, trains or planes, you need to be
in control when it comes to production and
quality assurance.
That’s where the Atlas Copco STwrench
comes in.
The STwrench provides a whole new approach to manual assembly applications.
Naturally, it provides the accuracy, durability,
and ergonomics that are the hallmarks of the
Atlas Copco product range. But the construction of the tool itself is entirely different.
This is far from your standard transduce­r­
ized hand-held nutrunner. Unlike any other
Atlas Copco tool, you can build the STwrench
to meet your exact requirements. Due to its
For all types of
applications
truly modular design, you have the freedom
to create a tool that suits your applications
perfectly. So you get outstanding Atlas Copco
performance, but with greater flexibility than
ever before.
Use the STwrench for production to get
full traceability of the entire tightening oper­
ation including torque control, angle control
and yield control. Or build your wrench to
just tighten your joint with high torque accuracy.
Or use it for quality control to check residual torque, to perform joint analysis, including joint behaviour and stiffness, to set the
correct tightening parameters for production and to test the reproducibility of joint
stiffness on the benches.
Build your own STwrench and create the
ultimate wrench for your specific requirements.
• Torque/angle wrench for production or quality checks
• For traceability or quality management in a network
• For production line
assembly with integra-
tion via digital I/O or fieldbus.
The ultimate wrench for pro­d­uction and quality assurance
With the STwrench, it’s surprisingly afford­
able to build the functionality you need
into your very own tool. Choose three patented components – smartHEAD, RBU and
the power supply-solution to suit your exact
requirements. Then add a fourth: the patented controller that is standard for all
STwrenches.
Due to the modular design of the
STwrench, you can mix and match compo-
nents to suit all types of applications. The
more functionality you include, the more
you can take advantage of Atlas Copco resources and experience. But just how much
functionality you require is up to you, so you
only pay for what you need.
Use it as a basic stand-alone system or
integrate it with Atlas Copco hardware and
software. The STwrench is versatile enough
to tighten hard-to-reach bolts using a variety
of torque and angle strategies while providing
complete traceability. Yet it handles quality
control of residual torque just as easily as it
does comprehensive joint analysis.
250
150
80
30
Choose your smartHEAD accord­
ing to your application. Select the
torque capacity with or with­out
angle reading.
Which
STwrench
are you?
Interchangeable tightening
heads with patented
recognition technology for
PSET selection. And for
full traceability of various
applications.
Start at one end
Build intelligence into your tool with the
smartHEAD, The smartHEAD has a builtin memory chip to store calibration values
that are automatically recognized by the
STwrench controller. Choose from four
different sizes ranging from 30 to 250 Nm.
Optional advanced
electronic gyroscope
for precise angle
measurement.
Dual strain gauge torque
transducer for high
accuracy and length
independent design.
Or in between
Control and connectivity lie in be­
tween. Enjoy comprehensive manage­
ment of your STwrench. Advanced
features, such as the Atlas Copco
patented rapid backup unit (RBU)
combined with USB and IRDA
ports, make it easy to use of all the
latest programming and network
configurations.
Bright LED headlight in
front of the smartHEAD to
illuminate dark spaces.
Ready for communications
via Ethernet or radio module
for data communication or
Power Focus/Focus commu­
nication. It is also ready for
Barcode Reader integration
for traceability of program
selection.
Easy-to-read display that
can be read at angles of up
to 180°.
Power Focus 4000 / Focus 4000
Power Focus 4000 is a new generation of control systems
suit­able for the STwrench. Unlike
Power Focus 3100, the Power
Focus 4000 is available in one
model with two versions,
PF 4000 Compact and PF 4000
Graph.
Power Focus 4000 or Focus
4000 is used in combination with
the STwrench for line integration
via digital I/O or fieldBus. This
makes it possible to use Atlas
Copco Quality Integration Fastening (QIF) accessories, such as
stack light, operator panel, mini
display and other Atlas Copco
standard QIF components.
Or the other
Power your STwrench with a lithium
ion battery for greater flexibility and
up to 16 hours of work-time.
Four signal lights for
improved operator
feedback visible at 360°.
Three special LED signals
guide the operator for
accurate tightening and
measuring control.
Ergonomic vibrating handle
to ensure precise use.
Build to fit
Benefits
• Lightweight and ergonomic all-purpose manual torque wrench
• Tailored to your exact
requirements
• Modular and cost-effective
– only pay for what you need
• Easy to integrate, use,
service and upgrade
• Reliable, always up-to-date programming strategies and backup
• Smart accessories for error-
proofing and traceability, including wireless module, barcode reader, and Power Focus or Focus Interface Module
Deciding on the degree of control and connectivity is
the next step in creating your STwrench system. You
establish what’s right for you. Because critical fastening
duties are demanding, Atlas Copco believes in keeping
both control and connectivity simple.
Be in control
The STwrench controller puts you in charge. Menus,
parameters and alarms are more manageable, with easyto-use, text based software. Simply use the five navigation buttons for any tightening activity. Built-in LED signals immediately alert you to deviations from the preset
program.
Decrease downtime
Get fast access to the programmed data you need with
Atlas Copco’s patented Rapid Backup Unit (RBU). The
RBU transfers critical data to the hardware unit and serves
as back-up for programming and configuration.
If you need to change hardware, just connect the
RBU on to the new hardware, switch on the unit and
you’re ready. All programming and network config­
urations are transferred in seconds.
Accessorize
Add the right accessories to your STwrench controller.
Choose the wireless module to support wireless transmission of critical data. Add the barcode reader to be
able to easily scan barcode labels on assembly components for ease of traceability. Or select the correct PSet
or Job. Manage up to four levels of barcodes for better
error proofing.
Get connected
It’s easy to connect your STwrench to the control systems you have in place. Standard fieldbus I/O, TCP/IP
or Ethernet connectivity let you decide between wired or
wireless communications. Communications with ToolsNet, Torque Supervisor and Power Focus are easy with
the wide variety of formats.
Program and customize
Use Tools Talk BLM to program the STwrench. You can
export the latest 5000 results into a excel file or save the
latest 10 traces. View and zoom the tightening trace for
accurate analysis.
smartHEAD A
Keyboard
x
x
x
x
Graphic Display
x
x
x
x
USB mini to connect
ToolsTalk BLM
x
x
x
x
x
x
x
Number of Psets
Batch count
Infrared communication
x
x
x
x
Buzzer
x
x
x
x
x
x
x
x
Vibration
x
x
x
x
Shock detector
x
x
x
x
smartHEAD
Interchangeable head –
Tag recognition
x
x
x
x
Ligth in front of smartHEAD
x
x
x
x
Gyroscope for angle
measurement
x
x
x
x
x
x
Free mode - programs
200
200
200
x
x
x
x
Number of job
100
100
100
100
Number of multistage
200
200
200
200
x
x
x
CW/CCW operation
x
Bending correction
Extension torque correction
x
x
Extension angle correction
x
x
x
x
x
x
General
Transducer torque
traceability
x
x
x
x
Result data storage
5000
5000
5000
5000
10
10
10
10
Trace storage
SPC
x
x
x
x
Multi units (Nm, Kg/m)
x
x
x
x
Multi language menu
x
x
x
x
Interchangeable head – Tag
recognition writing function
x
x
x
x
x
x
x
x
Connectivity
Track torque
x
x
x
x
Peak torque
x
x
x
x
Residual check torque /time
x
x
x
x
Residual check torque/angle
x
x
Tightening torque with angle
monitoring
x
x
PF connectivity for I/O or any
type of fieldBus
ToolsNet
x
x
x
x
Torque Supervisor
x
x
x
x
x
x
x
x
Optional
Barcode Reader
Quality audit
Peak
x
x
x
x
Residual Check Torque/Time
x
x
x
x
IRC-W
x
x
x
x
IRC-B for Power Focus
connectivity
x
x
x
x
x
x
x
x
Residual Check Torque/Angle
x
x
Loosen And Retighten
x
x
ToolsTalk BLM
Loosen
x
x
USB Connection
Joint Analysis
Torque/angle graphing
x
x
Yield point detection
x
x
Tightening
Torque with time monitoring
smartHEAD
x
Length-independent
torque transducer
200
PSET
360° LED lights on board for
operator feed back
Rapid Back Up Unit (RBU)
Functionality overview
Production
smartHEAD A
Controller
Quality
smartHEAD
smartHEAD A
smartHEAD
Production
smartHEAD A
Functionality overview
smartHEAD
Quality
x
x
Torque with angle monitoring
x
Torque plus angle
x
Yield
x
Yield plus angle
x
Off Line programming
x
x
x
x
Tightening Database to PC
(Excel)
x
x
x
x
View trace
x
x
x
x
Export trace in several formats
x
x
x
x
Overlay Traces
x
x
x
x
Trace zoom
x
x
x
x
Statistical analisys
x
x
x
Bar code reader configuration
x
x
x
x
x
Battery
x
x
x
x
Battery charger
x
x
x
x
Accessories
x
y
z
k
x
mm
y
mm
Length
z
mm
Weight
k
mm
kg
lb
Model
STwrench 30 Nm
159
280
96
535
0.9
2.0
STwrench 80 Nm
159
280
96
535
0.9
2.0
STwrench 150 Nm
262
280
96
638
1.23
2.71
STwrench 250 Nm
408
280
96
784
1.46
3.22
How to order
3. Select your RBU
4. Select the Battery
5. Select if you want optional modules
Controller
Weight
TECHNICAL DATA
STwrench controller
Length
kg
lb
mm
Ordering No.
0.48
1.06
313
8059 0930 00
Weight
Capacity
Length
Drive
Ratchet
mm
in
Nm
ft lb
kg
lb
mm
smartHEAD 30-10
9x12
3/8”
30
23
0.20
0.44
167.5
8059 0920 30
smartHEAD 80-10
9x12
3/8”
80
59
0.22
0.48
167.5
8059 0920 42
smartHEAD only torque
Ordering No.
smartHEAD 150-13
14x18
1/2”
150
111
0.55
1.21
271.0
8059 0920 48
smartHEAD 250-13
14x18
1/2”
250
185
0.78
1.72
417.0
8059 0920 54
Drive
Ratchet
mm
in
Nm
ft lb
kg
lb
mm
smartHEAD A30-10
9x12
3/8”
30
23
0.22
0.48
167.5
8059 0930 30
smartHEAD A80-10
9x12
3/8”
80
59
0.24
0.53
167.5
8059 0930 42
smartHEAD A torque + angle
Weight
Capacity
Length
Ordering No.
smartHEAD A150-13
14x18
1/2”
150
111
0.57
1.25
271.0
8059 0930 48
smartHEAD A250-13
14x18
1/2”
250
185
0.80
1.76
417.0
8059 0930 54
Accessories
STwrench battery
Weight
Length
kg
lb
mm
Ordering No.
0.2
0.44
97
8059 0930 86
STwrench battery charger
8059 0930 88
Rapid Backup Unit (RBU)
Ordering No.
STwrench RBU Quality
8059 0930 90
STwrench RBU Production
8059 0930 91
Optional modules
Ordering No.
STwrench IRC-B
8059 0920 10
STwrench IRC-W
8059 0920 11
STwrench Barcode
8059 0920 12
Software
Ordering No.
TT BLM W09 1 user
8059 0981 10
TT BLM W09 5 user
8059 0981 11
TT BLM W09 10 user
8059 0981 12
TT BLM W09 plant lic
8059 0981 13
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2. Select your smartHEAD
9833 1909 21
1. Take the STwrench Controller