Innovation helps to Innovation helps to save nature and cost….

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Innovation helps to Innovation helps to save nature and cost….
Innovation helps to
save nature and cost….
Aruna Wickramarachchi
300ml
C k
Coke
for
Rs.
25/50
02 years
MBA in
O year of an
One
Implementation
and 8
Inkk Saving
i months
Solution
l i at
Kottawa to
Saving
Saving...!!Galle 01
WijCost N
Wijeya
Newspapers
hour journey
in 51
minutes
i t
19:28
15%
About the Company
Started operations in
1979
Moved to periodicals,
d il and
daily
d weekend
k d
National Newspapers
and magazines
magazines.
Most prominent
private
i
sector
newspaper publisher
Undisputed Market
leader
About the
Company
19:28
Our Publications
Newspapers
The Sundayy Times,, Dailyy Mirror
Irida Lankadeepa, Lankadepa , Ada
Tabloids
Sirikatha , Tharunaya
Wijeya - children
children’ss educational magazine
Magzaines
g
Wijeya Pariganaka
Lanka Woman, Hi, GO
And...Host of online
publications
19:28
About the Company
Journey of Excellence
ƒ Collate 2010 –Best Produced Newspaper
• Gold (DailyFT)
• Merit (Tharunaya)
ƒ Awards of Excellence - Best Designed
Newspaper (Sri Lanka Press Institute)
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About the Company
Journey of Excellence - Hokandara Factory
19:28
ƒ National Cleaner Production Awards-2009
Silver Award – (Small & Medium Organization)
Special recognition – material/water efficiency in
manufacturing
ƒ Taiki Akimoto 5S Awards 2009
ƒ National Quality Circle Awards – 2009
ƒ National Productivity Awards 2009 – Production
(Medium Scale) -3rd Place in Western Province
ƒ Global Chemical Leasing Award 2010
ƒ National Cleaner Production Awards-2013
((Small & Medium Organization)
g
)
Special recognition – material/water efficiency in
manufacturing
Strategic Nature...
Demand for our Products
ƒ Circulation
50%
Strategic
• SLD Now: Main (28P), Thaksalawa (28P), Sandella
Nature...
(16P) Nimthera
(16P),
(12P) Rasawitha (12P),
(12P),
(12P) Lahipita
Percentage Growth against 2006
ƒ40%Number of Sections
45%
35%
30%
25%
20%
15%
(3 sections), Employment (12P), Diyatha (16P),
ƒ5%Number
b off Editions
d
10%
0%
2007
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2008
2009
2010
2011
2012
2013
2014
Strategic Nature...
Growth of our Production Capacity
140
Total
number
of Pages
120
100
80
Colour
Pages
60
40
20
0
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1996
2000
2009
2011
2014
Strategic Nature...
Demand
D
d ffor more P
Pages
and more Colour
Colour...
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Opportunity for Innovation
Cost of Consumables
3 75 Plates
3.75
Opportunity 0.77
for
0 77 Others
Innovation
Inks 11.32
Newsprint
p
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84%
Opportunity for Innovation
L k att our Inks...
Look
I k
Cyan
M j t
Majenta
Yellow
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Chromatic Inks
(Expensive)
Black
l k
(Not
Expensive)
Opportunity for Innovation
P ibl SSolutions
Possible
l ti
ƒ Using GCR with Low TAC
ƒ Usingg FM Screeningg
ƒ Using special Dot Shapes
ƒ Using ICC profiles (ICONS Profile)
ƒ Using Device Link Technology
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(IFRA)
Selecting a Solution...
Replacing
R
l i CMY
gray
with
i
h
Bl
Black
k
i
is
Cyan
a well known fact
fact... Yellow
Selecting a
Solution...
CMY
Gray
19:28
Magenta
Selecting a Solution...
Availability
l b l off many solutions
l
We considered
payback
y
of 6 months (at 15%)
The p
Software Interface
The idea of Fogra 39 standard
Long term relationship with
Local Solution Partner
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Expected Benefits
ƒProjected
P j tExpected
d
ink cost reduction 15%
Benefits
ƒLess
Less inks
used Environmental friendly
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Expected Benefits
ƒ Easy press control
ƒ Increased Q
Qualityy and Productivityy
• Faster make ready and shorter drying time
• Less see-through and set-off
• Reduced
R d dC
Color
l variations
i ti
• Stabilized ggrayy balance
ƒ Less Waste
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Implementation...
Cross-functional
Cross
functional Team approach
Dealing with technical and
occupational fears...
Training
Initially tested few Titles/inside sections
Later brought the rest to the line.
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Results...
Goal of
2500015%?
Averaging
is too complex
20000
Installing
15000g Flow Meters
Results...
2010
10000
2014
5000
0
C
19:28
M
Y
K
Calculator
Result
19:28
Teething Problems
Colour
C
l
P fili - a continuous
Profiling
ti
improvement project
Standardised Press and Pre-Press
Conditions vital
Accurate and convenient Measuring
Equipments
19:28
Summary
Good Payback
y
important
p
long term considerations on tech partner
Summary
Cross functional teams
Training
G d l iimplementation
Gradual
l
i
Missed: sound system to evaluate results
19:28
Th k YYou...
Thank
[email protected]
19:28
19:28

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