Digital flatbed cutter G3 series Operating manual

Digital flatbed cutter G3 series Operating manual

Digital flatbed cutter
G3 series
(M-1600, M-2500, L-2500, L-3200, XL-1600, XL-3200, 2XL-1600, 2XL-3200, 3XL-1600, 3XL-3200)
Operating manual
1
1.1
1.2
1.2.1
1.2.2
1.3
1.4
1.5
1.6
1.6.1
1.6.2
1.6.3
1.7
1.8
1.9
1.10
2
2.1
2.2
2.2.1
2.2.2
2.3
2.4
2.5
2.5.1
2.5.2
2.5.2.1
2.5.3
2.5.4
2.6
2.6.1
2.6.2
2.6.3
2.6.4
2.6.5
2.6.6
2.7
2.7.1
2.7.2
2.7.3
2.7.4
2.7.5
2.8
2.8.1
2.8.1.1
2.8.1.2
2.8.2
2.8.3
.............................................6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
0-1
2.8.4
2.8.5
2.8.6
2.8.7
2.8.8
3
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.5
3.6
3.7
3.8
3.9
3.9.1
3.9.2
3.9.3
3.10
3.11
3.11.1
3.11.2
3.11.3
3.12
3.12.1
3.12.2
3.12.3
3.12.4
3.13
3.14
3.14.1
3.14.2
3.14.3
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
4
4.1
4.2
4.3
4.3.1
4.3.1.1
4.3.1.2
4.3.1.3
4.3.1.4
4.3.1.5
4.3.1.6
4.3.1.7
4.3.2
4.3.3
4.3.4
4.4
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.6
4.6.1
4.6.2
4.6.3
4.6.3.1
4.6.3.2
4.6.3.3
4.6.4
4.6.5
4.6.6
4.6.6.1
4.6.6.2
4.6.6.3
4.6.7
4.6.7.1
4.6.7.2
4.6.8
4.6.9
4.7
4.7.1
4.7.2
4.7.3
4.7.4
4.8
4.8.1
4.8.2
...............................................3
.............................................4
..............................................4
...............................................4
.................................................5
...................................................5
........................................6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
0-3
4.8.3
4.8.3.1
4.8.3.2
4.9
4.9.1
4.9.2
4.9.3
4.10
4.10.1
4.10.2
4.10.3
4.10.4
4.11
4.12
4.13
4.14
5
5.1
5.2
5.3
6
6.1
6.2
6.2.1
6.2.2
6.3
7
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.4
7.5
7.6
7.7
7.7.1
7.7.2
7.7.3
7.7.4
7.7.5
7.7.6
7.7.7
7.7.8
7.7.9
7.7.10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.7.11
7.7.12
7.7.13
7.7.13.1
7.7.13.2
7.7.13.3
7.8
7.9
7.9.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8
9
10
11
12
13
14
0-5
-
1-1
1-3
1-5
G3 Series
M line
L line
XL line
2XL line
3XL line
1-7
Fig. 2-1 Directional information
2-1
Fig. 2-2 Position of rating plate
Serial number
Description
Fig. 2-3 UL marking
2-3
Fig. 2-4 Cutter - overview
Fig. 2-5 Modules - tool inserts - tools
2-5
2-7
Fig. 2-6 Static work surface
Fig. 2-7 Conveyor
Fig. 2-8 Cutter extension
2-9
2-11
Axis
Function
Movement system
2-13
Fig. 2-9 Basic device dimensions
Type
Work surface
(D x E)
Overall dimensions
(B x C)
Width B1
Width B2
Height
Work surface
(A)
2-15
Type
Type
Type
Static material clearance width (D)
Weight
Material clearance
width with CV (D)
max.
floor load
Max. weight proces- Max. weight processing material [
sing material
Material clearance thickness
Type
Cutter extension T1
3XL-3200
3XL-1600
2XL-3200
2XL-1600
XL-3200
XL-1600
L-3200
L-2500
M-2500
M-1600
Fig. 2-10 Cutter extension dimensions
2-17
Value Units
Value Units
Vacuum generator 1 - 9 KW
Value Units
Vacuum generator 1 - 15 KW
Value Units
Vacuum generator 1 - 9 KW
Value Units
Vacuum generator 1 - 9 KW
Value Units
Value Unit
Conveyor feeding clamps
Value Units
Control of vacuum zones, supply of various
modules, tools
Value Units
2-19
Value
Value
Units
Units
2-21
3-1
-
3-3
-
-
-
-
-
3-5
-
-
Fig. 3-1 General danger area
3-7
Fig. 3-2 Danger area on the module carriage
Fig. 3-3 Danger area during the installation
3-9
Fig. 3-4 Working area around the cutter
3-11
Fig. 3-5 Safety signs
3-13
Fig. 3-6 Safety and monitoring devices
3-15
3-17
3-19
-
-
-
3-21
3-23
-
-
-
-
-
3-25
4-1
Fig. 4-1 Control panel
Fig. 4-2 Operating unit
4-3
Fig. 4-3 Navigation keys
Key
Function in the cutter menu
Key
Function in the editor
Fig. 4-4 Numerical keys
Fig. 4-5 Function keys
Fig. 4-6 Travel keys, shift key
Fig. 4-7 Soft keys
4-5
Current
operating status
Current
operating status
Current
position
Current
operating status
Function
With SHIFT key
Without SHIFT key
Function
With SHIFT key
Without SHIFT key
Function
With SHIFT key
Without SHIFT key
Function
Fig. 4-8 Emergency stop switches
-
4-7
-
Fig. 4-9 Maintenance unit
4-9
Fig. 4-10 Interfaces
Fig. 4-11 Current menu number, menu
Symbol
Description
4-11
Tab
Information
4-13
User level
Description
4-15
Key
Key
Menu
Description
Description
Description
-
4-17
Fig. 4-12 Switching on the machine
4-19
Fig. 4-13 activate operating status
4-21
Fig. 4-14 Moving the bar/module
4-23
Fig. 4-15 Tool handling
Fig. 4-16 Marking the tool (e.g.)
4-25
Fig. 4-17 Module carriage/module/tool/blade, router, etc.
4-27
Fig. 4-18 Example: module carriage position for changing the module
Fig. 4-19 Module mount
4-29
Fig. 4-20 Inserting a module
Fig. 4-21 Insert tool
4-31
Tool
Connection (port)
Fig. 4-22 Connection - electrical tools
4-33
Fig. 4-23 Interface unit - connections
Module
Key combination
4-35
Fig. 4-24 Tool positions
Item position
Description
Key
Signal
Fig. 4-25 Vacuum zones (e.g. L-2500)
4-37
Fig. 4-26 Defining the vacuum range
Fig. 4-27 Defining the vacuum range
4-39
Fig. 4-28 Feed direction - position of auxiliary drive
4-41
Fig. 4-29 Feeding clamp
Fig. 4-30 Feed guide rail
4-43
Fig. 4-31 Automatic tool initialisation
4-45
Fig. 4-32 Adjusting the height
Fig. 4-33 Initialisation
4-47
Fig. 4-34 Laser pointer settings
Fig. 4-35 Reference point settings
4-49
Fig. 4-36 Define reference point
Fig. 4-37 Material stop
4-51
Fig. 4-38 Slot protective plate
Fig. 4-39 Module and tool holder
4-53
5-1
1160
746
3000
Fig. 5-1 Module 1 - 3
1655
Fig. 5-2 Tool slot, tool assignment e.g. Module 2, tool 1
2598
5-3
3081
3067
3082
3083
3085
Fig. 5-3 Init height
1807
3059
2139
2636
3339
2142
2193
2140
2141
5-5
3129
3296
2253
Fig. 5-4 Stop angle
3766
-
Selection
Description
Selection
Description
751
2036
2037
813
814
1115
2038
5-7
1973
1974
1811
2766
2292
2294
2888
2295
2296
2699
Fig. 5-5 Init tool settings
2701
1774
1816
1943
5-9
Fig. 5-6 Auto lift-up angle
2204
2711
2719
2720
1802
1859
1860
1861
1862
1863
1864
3347
3348
1887
2336
1891
1892
1899
5-11
5-13
2262
1903
1902
2640
2651
2662
Fig. 5-7 Tool slot, tool assignment e.g. Module 2, tool 1
Fig. 5-8 Tool slot, tool assignment e.g. Module 2, tool 1
5-15
Fig. 5-9 Module 1 - 3
1658
Fig. 5-10 Tool slot, tool assignment e.g. Module 2, tool 1
Fig. 5-11 Module 1 - 3
1657
Fig. 5-12 Tool slot, tool assignment e.g. Module 2, tool 1
5-17
Fig. 5-13 Module 1 - 3
1659
Fig. 5-14 Tool slot, tool assignment e.g. Module 2, tool 1
3040
2892
2356
2357
5-19
2895
3178
3179
3177
3617
3618
3623
1800
1941
1940
1939
1938
2914
3957
3958
3959
3954
3960
3961
2469
5-21
2498
2492
2494
2493
2495
2496
2497
2502
2501
Axis
2499
Description
2500
2470
Fig. 5-15 Light barrier options
3188
5-23
3191
2581
2582
2577
2587
2588
2961
-
3682
2570
3654
2860
2583
3754
5-25
3746
2595
2862
3333
3308
3309
2866
3334
3311
3310
2870
3903
2871
3338
3676
3678
2556
2558
2559
3335
3313
3314
3138
3139
3344
3345
3140
3141
3326
3336
5-27
3327
3328
2953
2867
2958
2959
2960
2970
2545
2548
2546
2547
2322
2342
2403
Fig. 5-16 Define vacuum range
2925
5-29
Fig. 5-17 Vacuum zones (e.g. L-2500)
2551
2552
2672
2680
2675
1609
1610
2922
2321
2389
1997
1644
1749
1750
1751
1883
1884
2404
1617
1615
5-31
1616
1885
1611
1614
1920
1921
2246
1998
1999
2000
2201
2009
2010
2002
2003
2004
2005
2011
3933
-
3935
3936
3937
3938
3934
1923
1981
5-33
1989
-
2632
2633
3044
3045
3038
3039
3037
2266
2267
Fig. 5-18 Polygons (approx. 10 x 10 mm) distributed over the entire work surface
2268
Fig. 5-19 Squares (approx. 10 x 10 mm) distributed over the entire work surface
2269
5-35
Fig. 5-20 Circles (diameter approx. 10 mm) distributed over the entire work surface
2274
Fig. 5-21 Diagonal over the entire work surface
2275
2276
2277
Fig. 5-22 DIN test, 255 mm x 170 mm
2278
Fig. 5-23 S test, 140 mm x 240 mm
2805
2270
2271
5-37
2272
2273
2667
2668
2669
2670
3811
3175
User
Description
1596
3615
3809
3810
1806
5-39
2279
2280
2282
2283
2284
2285
2286
2281
3629
3627
3628
3661
3625
3630
3631
3632
3633
3626
2482
3687
759
5-41
1590
2026
2666
2035
2619
2618
2054
2056
2057
2422
1367
Fig. 5-24 Keyboard test
2309
5-43
2311
2312
2313
2314
3275
3276
3277
2316
3046
3278
2302
3186
2523
1772
2368
2483
2524
3135
3133
1930
5-45
Fig. 6-1 Error display on the operating unit
6-1
Fig. 6-2 Error display on the status and error display
Item
Sequence
Description
Signal
Error
6-3
7
20
81
86
87
90
92
93
122
126
127
129
132
138
139
140
141
142
143
6-5
144
145
146
159
169
171
172
174
175
176
190
191
192
193
194
197
203
6-7
215
219
226
227
228
232
243
244
245
251
252
253
254
259
260
261
6-9
263
264
286
287
288
292
295
296
298
307
308
309
6-11
310
314
315
316
317
320
324
325
328
334
335
337
338
344
345
346
347
348
349
350
6-13
351
352
353
354
355
356
357
358
359
360
363
365
367
369
370
371
372
374
375
6-15
376
377
378
379
380
382
385
386
389
393
394
395
396
397
398
400
401
6-17
402
403
404
405
408
409
410
411
412
413
415
416
418
419
420
422
423
424
426
6-19
428
429
430
431
434
435
436
438
439
440
441
442
443
444
445
446
447
6-21
448
449
450
451
452
453
454
455
456
457
458
459
461
462
463
465
466
467
6-23
468
469
470
471
473
474
475
476
478
479
480
481
483
484
485
6-25
486
494
495
496
497
498
499
500
502
503
504
505
506
507
508
512
513
514
515
516
517
6-27
518
519
522
523
524
525
526
527
528
530
531
533
534
535
537
538
539
6-29
543
544
545
546
547
548
549
558
559
561
562
563
564
565
566
567
568
569
571
585
586
587
6-31
588
589
590
591
592
593
594
595
596
597
599
600
601
604
605
606
607
608
609
610
611
614
6-33
615
617
618
619
620
621
622
623
624
625
626
627
628
629
63
631
632
633
634
635
636
637
638
6-35
641
642
643
645
646
647
648
-
7-1
-
7-3
Cleaning fluids
Place of use
Description
Specification
Description
Specification
Description
Specification
Description
Specification
-
7-5
Maintenance/inspection
during operating hours
Monthly
Weekly
By personnel
By authorised maintenance personnel
One-off activity
One-off activity
Repetitive interval
Repetitive interval
If necessary
If necessary
Maintenance/inspection
during operating hours
Monthly
Weekly
By personnel
By authorised maintenance personnel
One-off activity
One-off activity
Repetitive interval
Repetitive interval
If necessary
If necessary
7-7
Fig. 7-1 Lubricating points
Place of lubrication
Amount Cause
Accessories
Amount Activity
7-9
Fig. 7-2 Service flaps, covers
Item Description
Task
-
Fig. 7-3 Secure the machine
7-11
-
Fig. 7-4 Remove the covers
7-13
Fig. 7-5 Oiling the guide rails
Fig. 7-6 Remove the covers
7-15
Fig. 7-7 Guide bearings
Fig. 7-8 Lubricating the lubrication points
7-17
Fig. 7-9 Remove the covers
7-19
Fig. 7-10 Cleaning the guide rails
Fig. 7-11 Lubricate bearing
7-21
Fig. 7-12 Clean the chipping protection brush
Fig. 7-13 Cleaning the feeding clamps/feed guide rail
7-23
Fig. 7-14 Drain condensation water
-
Fig. 7-15 Remove the cover
7-25
Fig. 7-16 Automatic circuit breakers
Fuse
Consumer
Fig. 7-17 Undoing the tensioning screws
7-27
Fig. 7-18 Removing the covers
Fig. 7-19 Determining conveyor direction
G3 Cutter
7-29
Front CE (CE2500 and CE3200)
Front CE (CE0800, CE1250 and CE1600)
Front CE (CE0800, CE1250 and CE1600) and rear CE (CE2500 and CE3200)
Front CE (CE0800, CE1250 and CE1600) and rear CE (CE0800, CE1250 and
CE1600)
7-31
Fig. 7-20 Overview - gluing the conveyor belt
Fig. 7-21 Gluing the conveyor belt
7-33
Fig. 7-22 Reinforcing the edges
Fig. 7-23 Tensioning the conveyor belt
7-35
8-1
9-1
10-1
11-1
12-1
13-1
14-1