De-/ Stacker and De-/ Palletizer

De-/ Stacker and De-/ Palletizer
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De-/ Stacker and De-/ Palletizer
Index
1
1.1
1.2
1.3
1.4
1.5
1.6
2
DE-/ STACKERS FOR TOTES
3
„CLASSICAL“ UP TO 50 KG
„CLASSICAL“ UP TO 100 KG
„CLASSICAL“ UP TO 300 KG
„CLASSICAL“ UP TO 600 KG
UP-/ DOWNWARDS DE-/ STACKER UP TO 300 KG
UP-/ DOWNWARDS DE-/ STACKER UP TO 600 KG
3
5
7
9
11
13
DE-/ STACKERS FOR FOLDED TOTES
15
2.1 STACKER FOR FOLDED TOTES
2.2 DESTACKER FOR FOLDED TOTES
15
17
3
19
PALLETIZER
3.1 SINGLE PALLETIZER
3.2 TWIN PALLETIZER
19
22
4
25
DEPALLETIZER
4.1 DEPALLETIZER WITH 2 CLAMPING PLATES
4.2 DEPALLETIZER WITH 6 CLAMPINGPLATES
4.3 OUTFFED CONVEYOR SYSTEM FOR DEPALLETIZER
4.3.1 INCLINED ROLLER CONVEYORS FOR TOTE STACK SEPARATION
4.3.2 MODULAR BELT CONVEYORS WITH SLIDING UNIT FOR TOTE STACK SEPARATION
2
25
27
29
29
30
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De-/ Stacker and De-/ Palletizer
1 De-/ Stackers for totes
1.1
„Classical“ up to 50 kg
3
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: De-/ Stacker
De-/Stacking principle
„Classical“ infeed and outfeed on the same conveyor level
Stack pattern
1 x Tote 600 x 400 short/ long side leading
2 x Tote 300 x 400 short/ long side leading
Hoist medium
2 x Tooth belt
Stack weight
Max. 50 kg
Conveying level
Min. 300 mm
Hoist stroke
Max. 1.000 mm
Hoist drive
max. 2,2 KW Servo drive with brake
Position control
Resolver
1x Inductive sensor for reference point
Emergency switch
2 x Over run check
2 x Tooth belt breakage detection
Tote clamp
Frictional force
4 x Pneumatic cylinder
8 x Reed contact for cylinder position control
1 x Magnetic valve
1 x Pressure switch
Down holder (Option)
2 x Pneumatic cylinder
4 x Reed contact for cylinder position control
1 x Magnetic valve
1 x Pressure switch
TECHNICAL DATA: Conveyor system
See product overview
Conveyor system
4
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De-/ Stacker and De-/ Palletizer
1.2
„Classical“ up to 100 kg
5
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: De-/ Stacker
De-/Stacking principle
„Classical“ infeed and outfeed on the same conveyor line
Stack pattern
2 x Tote 600 x 400 short/ long side leading
4 x Tote 300 x 400 short/ long side leading
Hoist medium
4 x Tooth belt
Stack weight
Max. 2 x 50 kg
Conveying level
Min. 300 mm
Hoist stroke
Max. 1.000 mm
Hoist drive
max. 4,0 KW Servo drive with brake
Position control
Resolver
1x Inductive sensor for reference point
Emergency switch
2 x Over run check
4 x Tooth belt breakage detection
Tote clamp
Frictional force
2 x 4 x Pneumatic cylinder
2 x 8 x Reed contact for cylinder position control
2 x 1 x Magnetic valve
2 x 1 x Pressure switch
Down holder (Option)
4 x Pneumatic cylinder
8 x Reed contact for cylinder position control
1 x Magnetic valve
1 x Pressure switch
TECHNICAL DATA: Conveyor system
See product overview
Conveyor system
6
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De-/ Stacker and De-/ Palletizer
1.3
„Classical“ up to 300 kg
7
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: De-/ Stacker
De-/Stacking principle
„Classical“ infeed and outfeed on the same conveyor line
Stack pattern
1 x Tote 600 x 400 short/ long side leading
2 x Tote 300 x 400 short/ long side leading
Hoist medium
2 x Tooth belt
Stack weight
Max. 300 kg
Conveying level
Min 400 mm
Hoist stroke
Max. 2.400 mm
Hoist drive
Max. 6,9 KW Servo drive with brake
Position control
Resolver
1x Inductive sensor for reference point
Emergency switch
2 x Over run check
2 x Tooth belt breakage detection
Tote clamp
Frictional force
4 x Pneumatic cylinder
8 x Reed contact for cylinder position control
1 x Magnetic valve
1 x Pressure switch
TECHNICAL DATA: Conveyor system
See product overview
Conveyor system
8
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De-/ Stacker and De-/ Palletizer
1.4
„Classical“ up to 600 kg
9
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: De-/ Stacker
De-/Stacking principle
„Classical“ infeed and outfeed on the same conveyor line
Stack pattern
2 x Tote 600 x 400 short/ long side leading
4 x Tote 300 x 400 short/ long side leading
Hoist medium
2 x Tooth belt
Stack weight
Max. 2x300 kg
Conveying level
Min 300 mm
Hoist stroke
Max. 2400 mm
Hoist drive
max. 11,0 KW Servo drive with brake
Position control
Resolver
1x Inductive sensor for reference point
Emergency switch
2 x Over run check
2 x Tooth belt breakage detection
Tote clamp
Frictional force
2 x 4 x Pneumatic cylinder
2 x 8 x Reed contact for cylinder position control
2 x 1 x Magnetic valve
2 x 1 x Pressure switch
TECHNICAL DATA: Conveyor system
See product overview
Conveyor system
10
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De-/ Stacker and De-/ Palletizer
1.5
Up-/ downwards de-/ stacker up to 300 kg
11
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Frame lift
De-/ Stacking principle
Stacker: infeed on top, outfeed on the bottom
Destacker: infeed on the bottom and outfeed on the top
Stack pattern
1 x Tote 600 x 400 short/ long side leading
2 x Tote 300 x 400 short/ long side leading
Hoist medium
2 x Tooth belt
Stack weight
Max. 300 kg
Infeed / outfeed level
Max. 8000 mm
Outfeed / infeed level
Min 350 mm
Hoist speed
Max. 1,5 m/sec
Hoist acceleration
Max. 3,0 m/sec²
Drive
Max. 9 KW Servo drive with brake
Position control
Resolver
1x Inductive sensor for reference point
Emergency switch
2 x Over run check
2x Tooth belt breakage detection
Load handling device
Tooth belt conveyor
Option
Cladding
TECHNICAL DATA: Sliding unit for totes
Clamping
Form fit / Frictional force
Sliding speed
Max. 2,0 m/sec
Sliding acceleration
Max. 3,0 m/sec²
Drive for sliding unit
Max. 3 KW Servo drive with brake
Position control sliding unit
Resolver (Tooth belt drive)
1 x Inductive sensor for reference point
Emergency switch
2 x Over run check
Tote clamp
Frictional force
4 x Pneumatic cylinder
8 x Reed contact
1 x Magnetic valve
TECHNICAL DATA: Load handling device
See product overview
Conveyor system
12
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De-/ Stacker and De-/ Palletizer
1.6
Up-/ downwards de-/ stacker up to 600 kg
13
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Frame lift
De-/ Stacking principle
Stacker: infeed on top, outfeed on the bottom
Destacker: infeed on the bottom and outfeed on the top
Stack pattern
2 x Tote 600 x 400 short/ long side leading
4 x Tote 300 x 400 short/ long side leading
Hoist medium
2 x Tooth belt
Stack weight
Max. 2 x 300 kg
Infeed/ outfeed level
Max. 8000 mm
Outfeed/ infeed level
Min 350 mm
Hoist speed
Max. 1,5 m/sec
Hoist acceleration
Max. 3,0 m/sec²
Drive
Max. 15 KW Servo drive with brake
Position control
Resolver
1x Inductive sensor for reference point
Emergency switch
2 x Over run check
2 x Tooth belt breakage detection
Load handling device
Tooth belt conveyor
Option
Cladding
TECHNICAL DATA: Sliding unit for totes
Clamping
Form fit / Frictional force
Sliding speed
Max. 2,0 m/sec
Hoist acceleration
Max. 3,0 m/sec²
Drive for sliding unit
Max. 7 KW Servo drive with brake
Position control sliding unit
Resolver (Tooth belt drive)
1 x Inductive sensor for reference point
Emergency switch
2 x Over run check
Tote clamp
Frictional force
2 x 4 x Pneumatic cylinder
2 x 8 x Reed contact
2 x 1 x Magnetic valve
TECHNICAL DATA: Load handling device
See product overview
Conveyor system
14
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De-/ Stacker and De-/ Palletizer
2 De-/ stackers for folded totes
2.1
Stacker for folded totes
15
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Stapler
Stacking principle
Infeed on top, outfeed on the bottom
Stack pattern
Max. 3 x folded totes simultaneously short/ long side leading
Hoist medium
2 x Tooth belt
Stack weight
Max. 3 x 150 kg
Hoist drive
Max. 7,5 KW Servo
Infeed
Max. 5.000 mm
Outfeed
Min. 350 mm
Position control
Resolver
1x Inductive sensor for reference point
Emergency switch
2 x Tooth belt breakage detection
2 x Over run check
Infeed conveyor
Tooth belt conveyorwith vertical starnds
Folded tote clamping
1 x Pneumatic cylinder
1 x Magnetic valve
2 x Reed contact
Load handling device
Tooth belt conveyor
Option
Cladding
TECHNICAL DATA: Load handling device
See product overview
Conveyor system
16
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De-/ Stacker and De-/ Palletizer
2.2
Destacker for folded totes
17
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Destacker
Stacking principle
Infeed and outfeed on the same conveyor line
Hoist medium
Tooth belt
Stack weight
Max. 1 x 150 kg
Tooth belt drive
Max. 1,5 KW Servo
Infeed/ Outfeed
Min. 400 mm
Position control
1 x Photo sensor
CClamping unit for vertical tooth belt
conveyor
2 x Pneumatic cylinder
4 x Reed contact for cylinder position control
1 x Magnetic valve
Flaps for centring tote stack
2 x Pneumatic cylinder
4 x Reed contact for cylinder position control
1 x Magnetic valve
Clamping
Frictional force
Load handling device
Tooth belt conveyor with lifting unit
TECHNICAL DATA: Lifting unit for load handling device
Lifting tabletyp
SchubkurbelLifting table
Drive
1 x Pneumatic cylinder
Position control
2 x Reed contact
1 x Magnetic valve
TECHNICAL DATA: Load handling device
See product overview
Conveyor system
18
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De-/ Stacker and De-/ Palletizer
3 Palletizer
3.1
Single palletizer
19
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Stack pusher
Type
Einfach Pusher
Payload
Max. 1.500 kg
Pull medium
Tooth belt
Stroke
Max. 5000 mm
Speed
Max. 0,5 m/sec
Drive
Max. 3,0 KW Controlled with brake
Position control
6 x Inductive sensor / Absolute encoder
Emergency switch
2 x Over run check
TECHNICAL DATA: Retractable plate
Pull medium
Chain
Stroke
Ca. 1.300 mm
Hoist speed
Max. 0,5 m/sec
Drive
Max. 3,0 KW Controlled with brake
Position control
4 x Inductive sensor
Emergency switch
2 x Over run check
Safety cladding
Yes
TECHNICAL DATA: Lifting table
Transmission type
Eccentric crank, single rotation direction
Payload
Max. 1.500 kg
Conveying level
Min. 500 mm
Stroke
Ca. 50 mm
Lifting time
Ca. 1,50 sec
Drive
Max. 1,5 KW with brake
Position control
2 x Inductive sensor
TECHNICAL DATA: Roller conveyor for lifting table
Transmission type
Chain-Chain with twin sprocket
Payload
Max. 1.500 kg
Roller type
89/3
Nominal width
Max. 1250 mm
Roller pitch
Min. 125 mm
Conveying length
Max. 1.500 mm
Conveying speed
Max. 0,50 m/sec
Drive
Max. 1,50 KW controlled drive with break
20
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Stopper blade
Drive
1 x Pneumatic cylinder
Control unit
1 x Magnetic valve
Position control
2 x Reed contact for each cylinder
TECHNICAL DATA: Infeed conveyor
See product overview
Conveyor system
21
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De-/ Stacker and De-/ Palletizer
3.2
Twin palletizer
22
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Stack pusher
Type
Doppel Pusher
Payload
Max. 2 x 1.500 kg
Pull medium
2 x Tooth belt
Stroke
Max. 5000 mm
PushSpeed
Max. 0,5 m/sec
Drive
2 x Max. 3,0 KW Controlled with brake
Position control
2 x 6 x Inductive sensor / 2 x Absolute encoder
Emergency switch
2 x 2 x Over run
TECHNICAL DATA: Retractable plate
Pull medium
Stroke
Chain
Ca. 1.300 mm
Hoist speed
Max. 0,5 m/sec
Drive
Max. 3,0 KW Controlled with brake
Position control
4 x Inductive sensor
Emergency switch
2 x Over run check
Safety cladding
Yes
TECHNICAL DATA: Lifting table
Transmission type
Eccentric crank, single rotation direction
Payload
Max. 1.500 kg
Conveying level
Min. 500 mm
Stroke
Ca. 50 mm
Lifting time
Ca. 1,50 sec
Drive
Max. 1,5 KW with brake
Position control
2 x Inductive sensor
TECHNICAL DATA: Roller conveyor for lifting table
Transmission type
Chain-Chain with twin sprocket
Payload
Max. 1.500 kg
Roller type
89/3
Nominal width
Max. 1250 mm
Roller pitch
Min. 125 mm
Conveying length
Max. 1.500 mm
Conveying speed
Max. 0,50 m/sec
Drive
Max. 1,50 KW controlled drive with break
23
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Stopper blade
Drive
1 x Pneumatic cylinder
Control unit
1 x Magnetic valve
Position control
2 x Reed contact for each cylinder
TECHNICAL DATA: Infeed conveyor
See product overview
Conveyor system
24
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De-/ Stacker and De-/ Palletizer
4 Depalletizer
4.1
Depalletizer with 2 Clamping plates
25
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Clamping unit
Clamping
Frictional force
Transmission type
2 x Pneumatic cylinder
Working pressure
Min. 6 bar
Stroke lateral plates
~ 150 mm
Control unit
2 x Magnetic valve
Position control
2 x Reed contact for each cylinder
TECHNICAL DATA: Retaing plates
Stroke
~ 300 mm
Drive
2 x Pneumatic cylinder
Control unit
1 x Magnetic valve
Position control
2 x Reed contact for each cylinder
TECHNICAL DATA: Lifting table
Transmission type
Eccentric crank, single rotation direction
Stroke
200 mm
Lifting time
~ 3,5 sec
Drive
Max. 1,5 KW with brake
Position control
2 x Inductive sensor
Conveying level
600 mm
Height adjustment
+/- 25 mm
TECHNICAL DATA: Roller conveyor for lifting table
Transmission type
Chain-Chain with twin sprocket
Roller type
89/3 mm
Roller pitch
120 mm
Nominal width
850 mm
Conveying speed
Max. 0,50 m/sec
Drive
Max. 0,75 KW Controlled with brake
TECHNICAL DATA: Chain conveyor for empty pallets
Transmission type
Central drive station with integrated chain tensioner
Chain type
Special chain
Chain pitch
870 mm
Number of strands
2 Units
Speed
max. 0,5 m/sec
Drive
Max. 0,37 KW Controlled with brake
26
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De-/ Stacker and De-/ Palletizer
4.2
Depalletizer with 6 Clampingplates
27
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De-/ Stacker and De-/ Palletizer
TECHNICAL DATA: Clamping unit
Clamping
Frictional force
Transmission type
6 x Pneumatic cylinder
Working pressure
Min. 6 bar
Stroke lateral plates
~ 150 mm
Control unit
3 x Magnetic valve
Position control
2 x Reed contact for each cylinder
TECHNICAL DATA: Retaing plates
Stroke
~ 300 mm
Drive
2 x Pneumatic cylinder
Control unit
1 x Magnetic valve
Position control
4 x Reed contact
TECHNICAL DATA: Lifting table
Transmission type
Eccentric crank, single rotation direction
Stroke
200 mm
Lifting time
~ 3,5 sec
Drive
Max. 1,5 KW with brake
Position control
2 x Inductive sensor
Conveying level
600 mm
Height adjustment
+/- 25 mm
TECHNICAL DATA: Modular belt conveyor for Llifting table
Transmission type
Head drive
Nominal width
850 mm
Conveying speed
Max. 0,5 m/sec
Payload
Max. 250 kg
Drive
Max.0,75 KW Controlled with brake
Height adjustment
+/- 25 mm
TECHNICAL DATA: Retaing plate
Drive
1 x Pneumatic cylinder
Control unit
1 x Magnetic valve
Position control
2 x Reed contact for each cylinder
28
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De-/ Stacker and De-/ Palletizer
4.3
Outffed conveyor system for depalletizer
4.3.1 Inclined roller conveyors for tote stack separation
TECHNICAL DATA: Roller conveyor
Transmission type
Chain-Chain with twin sprocket
Conveying speed
Max. 0,50 m/sec
Roller type
50/2 mm
Roller pitch
75 mm
Nominal width
450 mm
Drive
Max. 0,55 KW Controlled with brake
Conveying level
Min. 600 mm
Height adjustment
+/- 25 mm
29
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De-/ Stacker and De-/ Palletizer
4.3.2 Modular belt conveyors with sliding unit for tote stack separation
TECHNICAL DATA: Modular belt conveyor
Transmission type
Head drive
Nominal width
425 mm
Conveying speed
Max. 0,5 m/sec
Drive
2 x Max. 0,55 KW Controlled with brake
Conveying level
Min. 600 mm
Height adjustment
+/- 25 mm
TECHNICAL DATA: Sliding unit for modular belt conveyors
Transmission type
Chain
Speed
max. 0,5 m/sec
Drive
2 x Max. 0,75 KW Controlled with brake
Position control
8 x Inductive sensor
Emergency switch
2 x Over run check
30
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